WO2019131665A1 - Hose management system - Google Patents
Hose management system Download PDFInfo
- Publication number
- WO2019131665A1 WO2019131665A1 PCT/JP2018/047637 JP2018047637W WO2019131665A1 WO 2019131665 A1 WO2019131665 A1 WO 2019131665A1 JP 2018047637 W JP2018047637 W JP 2018047637W WO 2019131665 A1 WO2019131665 A1 WO 2019131665A1
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- WIPO (PCT)
- Prior art keywords
- information
- hose
- information processing
- processing device
- individual
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L11/00—Hoses, i.e. flexible pipes
- F16L11/04—Hoses, i.e. flexible pipes made of rubber or flexible plastics
- F16L11/12—Hoses, i.e. flexible pipes made of rubber or flexible plastics with arrangements for particular purposes, e.g. specially profiled, with protecting layer, heated, electrically conducting
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q10/00—Administration; Management
Definitions
- the present invention relates to a hose management system.
- a management system using a non-contact information tag for example, at a construction site where a piping network is laid, related information that can be associated with identification information of piping materials and construction information including construction conditions is read While performing the piping work according to the conditions, automatically detect the site position using GPS etc., store the identification information on the piping material and the position information on the site position, and construct a database as a piping network (See, for example, Patent Document 1).
- RFID Radio Frequency Identification
- NFC Near field communication
- preventive maintenance has been attracting attention in comparison with conventional ex post maintenance (a method of dealing with it after it has been broken). According to the preventive maintenance, it is possible to reduce the failure rate during use by setting in advance a response time such as a replacement time and forcibly replacing parts etc. at the response time. This is because such a thing is required because the impact of downtime due to failure is very large.
- the invention described in Patent Document 1 aims at collecting site information such as updating of a piping map, and does not assume preventive maintenance. Moreover, the invention described in Patent Document 1 detects the site position (the installation position of the PE pipe) using GPS or the like, and therefore, when the PE pipe is installed in a facility such as a factory or the machine tool, the PE pipe It is difficult to detect the installation position of
- Patent Document 2 it is possible to record information necessary for an information tag for the purpose of tube replacement and ordering of a new tube.
- An object of the present invention relates to an individual hose piped to a facility or machine, and a database is created having information related to the hose and the facility or the machine, and the hose and the facility or the machine It is providing a management system of hose which can cope with various problems resulting from the relationship with.
- hose as used herein includes not only a single hose, a single fitting attached to the hose, but also a combination of a hose and a fitting.
- the hose management system is attached to a hose piped to a facility or machine, and identification information of the hose, association information for correlating the hose with the facility or the machine, and other information
- An information tag in which individual hose information is stored, including at least any one, and the individual hose information of the information tag can be read or written in a noncontact manner, and can input / output the individual hose information
- the information in the database is updated based on the storage unit in which the database having the information is stored and the individual hose information from the input unit. And a control unit,.
- equipment means equipment installed indoors or outdoors, for example, piping equipment in a factory.
- machine refers to a machine having a hose piped, and examples thereof include machine tools (for example, industrial robots) intended for processing and construction machines intended for civil engineering and construction work.
- machine tools for example, industrial robots
- a database having information in which the hose and the facility or the machine are associated is constructed, and the hose is It is possible to cope with various problems resulting from the relationship between the equipment and the equipment or the machine.
- the information tag is preferably an IC tag, and the terminal is preferably a reader / writer.
- the individual hose information of the plurality of information tags can be easily updated.
- the individual hose information of the information tag and the individual hose information stored in the information processing apparatus connected via the network are butted in the input unit.
- "to be matched" means to compare the individual hose information of the information tag with the individual hose information stored in the information processing apparatus. In this case, since the individual hose information can be input to the control unit from another information processing apparatus, the information in the database can be updated more accurately.
- another information processing apparatus is connected to the network, and the information processing apparatus includes a customer-side information processing apparatus, a store-side information processing apparatus, and a maker side. Any one of the three information processing apparatuses with the information processing apparatus, the other information processing apparatus is the remaining two of the three information processing apparatuses, and the database is on the customer side It is preferable that the information processing apparatus can be shared with at least one of the information processing apparatus, the dealer-side information processing apparatus, and the manufacturer-side information processing apparatus. In this case, information exchange such as ordering can be smoothly performed among the customer, the dealer and the manufacturer.
- control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database. It is preferable to calculate at least one of the number of times of replacement of the hose and the replacement cycle. In this case, it is possible to grasp the durability of the individual hoses provided to the equipment or the machine according to the hoses.
- the control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database.
- the terminal, the information processing apparatus, or the information processing apparatus acquires the previous replacement time when the hose has been replaced and the replacement cycle of the hose, and before or after the replacement cycle has elapsed from the previous replacement time.
- a warning is issued to at least one of the customer-side information processing device, the store-side information processing device, and the manufacturer-side information processing device. In this case, it is possible to grasp the failure frequency according to the hose or the individual hoses plumbed to the equipment or the machine and to suppress the stock shortage by warning in advance of the stock shortage.
- the required number of the hoses per unit period can be calculated for each of the hoses piping to the equipment or the machine from the information on the replacement cycle. In this case, options for subsequent management can be expanded.
- the management system of a hose which concerns on this invention, it can calculate as an appropriate stock quantity of the said hose based on the required number of the said hose per unit period. For example, the total number obtained by adding the spare number to the required number can be set as the appropriate stock quantity of the hose. In this case, the stock of the hose can be made appropriate for each of the hoses that are piped to the equipment or the machine.
- the control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database. If the number of stock hoses is obtained and the number of stock hoses is less than or equal to a certain number, the terminal, the information processor, the customer side information processor, the store side information processor, and the manufacturer side information processor Preferably, at least one warning is issued. In this case, the stock shortage of the hoses can be suppressed in advance for the individual hoses provided to the equipment or machine.
- the control unit performs at least one of a store-side information processing apparatus and a manufacturer-side information processing apparatus with respect to an individual hose piped to the facility or the machine.
- automatic ordering of the hose is performed.
- the stock shortage can be suppressed by placing an order for the individual hoses plumbed to the equipment or machine before the stock shortage of the hoses.
- the control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database.
- at least one of the information processing device, the store information processing device, and the maker information processing device is notified that the hose has been replaced.
- identification information of the hose is input to the input unit, and the control unit can know the history of the hose by the identification information of the hose, check the date and time when the hose was checked, and the hose Record individual information of Even when there is an abnormality in the condition of the hose, the checked date and time are recorded, so that the replacement cycle of the hose connected to the apparatus or machine can be known.
- the terminal and the information processing apparatus may be integrated.
- the information can be processed directly in the information processing apparatus by the operation of the terminal without remotely transmitting the information from the terminal.
- a database having information relating to the hose and the equipment or the machine is constructed, and the hose and the equipment or the machine It is possible to provide a hose management system capable of coping with various problems resulting from the relationship between the two.
- FIG. 1 is a diagram schematically showing the configuration of a hose management system 100 according to an embodiment of the present invention.
- the management system 100 relates to the individual hoses 10 piped to a facility or machine, and constructs a database having information related to the hose 10 and the facility or the machine, and the hose 10 and the facility or machine or It is possible to cope with various problems caused by the relationship with the machine.
- the hose 10 is a pressure hose which is piped to piping equipment in the factory on the customer side.
- the hose 10 is composed of a hose body 11 and two connection fittings 12. Each of the connection fittings 12 is fixed to the end of the hose body 11 by using a fixing method such as caulking.
- the management system 100 basically includes an information tag 1, a terminal 2, and an information processing device 3. In the present embodiment, the management system 100 further includes the information processing devices 4, 5 and 6.
- the information tag 1 is attached to the hose 10 on the customer side, and individual hose information is stored.
- the individual hose information includes identification information of the hose 10, association information for associating the hose 10 with equipment or a machine, and other information.
- identification information is information for specifying the said hose 10 itself.
- a product ID number may be mentioned.
- the product ID number is a number associated with information for identifying a product, such as a product number and a product name.
- relationship information is information for specifying the said hose 10 in relation to the said installation or the said machine about the individual hose 10 piping to the installation or a machine.
- association information for example, an installation position number indicating the installation position of the hose 10 allocated in relation to the position of the predetermined part of the equipment or the machine, and a plurality of hoses from the predetermined position of the equipment or machine The number etc. which show the order when piping 10 sequentially are mentioned.
- other information is information other than the identification number and the association information.
- inspection time information indicating the inspection time when the hose 10 was inspected
- installation time information indicating the installation time when the hose 10 was installed
- the hose 10 were replaced
- the hose 10 stored in the database is accessed (replacement) information on replacement time information indicating the time of replacement, stock number assigned to recognize the stock quantity of hose 10, and information on hose 10 Information for retrieving information on
- the individual hose information of the information tag 1 can be read in a non-contact manner.
- the information tag 1 include a barcode tag, a QR code (registered trademark) tag and other two-dimensional tags, an IC tag, and the like.
- specific examples of the IC tag include an RFID tag and an NFC tag.
- the information tag 1 is an IC tag. Even when dirt is attached to the IC tag, the information can be read compared to other information tags such as a barcode tag.
- the information tag 1 is an RFID tag having a long communication distance. In this case, it is possible to read information from a further distance.
- RFID tags can be divided into an active type that transmits information waves and a passive type that does not transmit information waves.
- the information tag 1 is a passive RFID tag that does not have a power supply. In this case, power saving can be achieved. An RFID tag with a short communication distance can also be adopted. In this case, there is no fear of dirt as in the case of QR code (registered trademark), and in the case of an RFID tag having a long communication distance, unnecessary data of the hose around it may be read at once. You can prevent points.
- QR code registered trademark
- the terminal 2 is a terminal that can read or write the individual hose information of the information tag 1 in a noncontact manner, and can input and output the individual hose information.
- the terminal 2 is used on the customer side.
- the terminal 2 include a barcode tag reader, a QR code tag reader, an IC tag reader, a smartphone, a tablet terminal, and the like.
- an RFID reader and an NFC reader may be mentioned.
- the terminal 2 is an RFID reader.
- the RFID reader is an RFID reader / writer (reader / writer) capable of rewriting the individual hose information of the information tag 1.
- the RFID reader / writer can read and rewrite the individual hose information of the information tag 1 by the radio wave transmitted by itself.
- the terminal 2 has a display unit 2 a for displaying the individual hose information read from the information tag 1 and an input unit 2 b for rewriting the individual hose information of the information tag 1.
- the information tag 1 is an IC tag
- the terminal 2 is a reader / writer.
- the individual hose information of the plurality of information tags 1 can be read at one time simply by holding the terminal 2 large.
- the information processing device 3 includes an input unit 3a, a storage unit 3b, a control unit 3c, an output unit 3d, and a display unit 3e.
- the information processing device 3 is used on the maker (in the present embodiment, a hose maker) side.
- Specific examples of the information processing apparatus 3 include a computer such as a server and a personal computer.
- the information processing device 3 is a server.
- the individual hose information of the information tag 1 is input to the input unit 3a.
- the input unit 3a inputs / outputs data (the individual hose information) read from the information tag 1 to the control unit 3c.
- Specific examples of the input unit 3a are an input / output interface and a main storage device (main memory).
- the output unit 3d outputs the calculation result processed by the control unit 3c and the data stored in the storage unit 3b to the outside.
- Specific examples of the output unit 3 d are an input / output interface and a main storage device (main memory).
- the storage unit 3 b stores a database.
- the database uses the identification information, the association information, and the other information as information.
- a specific example of the storage unit 3 b is an auxiliary storage device such as a hard disk.
- the storage unit 3 b can use a part of the storage area as a database storage area.
- the storage unit 3 b has an individual database corresponding to the hose 10 for the individual hoses 10 piped to a predetermined part of the facility or the machine based on the association information,
- the identification information of the hose 10 and the other information are individually managed. Further, information of each database can be shared among the databases as information associated with the association information.
- the control unit 3c updates the information in the database based on the individual hose information from the input unit 3a.
- control unit 3c is a CPU.
- the information processing device 3 is connected to the network via the input unit 3a.
- the network is a wireless or wired communication network.
- an information processing apparatus (other information processing apparatus) 4 and an information processing apparatus (other information processing apparatus) 5 are connected to the network.
- the information processing device 4 is a personal computer.
- the input / output from the terminal 2 is input to the information processing device 3 via, for example, a cloud.
- the individual hose information of the information tag 1 can be input from the terminal 2 to the information processing device 3.
- the input and output from the terminal 2 can be input to the information processing device 4.
- the individual hose information of the information tag 1 can be input from the terminal 2 to the information processing device 3 through the information processing device 4.
- the input unit 3a of the information processing device 3 stores the individual hose information of the information tag 1 and the information stored in the information processing device 4 via the information processing device 4 connected to the network.
- the individual hose information is matched.
- “to be matched” means to compare the individual hose information of the information tag 1 with the individual hose information stored in the information processing device 4.
- the information of the database stored in the information processing device 3 is It can be updated.
- the individual hose information can be input also from the information processing device 4, the information of the database can be updated more accurately.
- the individual hose information can be input also from the information processing apparatus 5 by using a keyboard or the like.
- the information processing device 3 is a manufacturer-side information processing device.
- the information processing apparatus 3 is one of three information processing apparatuses: a customer side information processing apparatus, a store side information processing apparatus, and a manufacturer side information processing apparatus.
- the information processing device 4 is a customer side information processing device.
- an information processing apparatus 5 is connected to the network.
- the information processing device 5 is a personal computer.
- the information processing device 5 is a store side information processing device.
- the database can be shared with at least one of the customer-side information processing device, the store-side information processing device, and the manufacturer-side information processing device. In this case, information exchange such as ordering can be smoothly performed among the customer, the dealer and the manufacturer.
- control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database. For each individual hose 10, it is possible to calculate at least one of the number of replacement of the hose 10 and the replacement cycle. In this case, it is possible to grasp the durability of the individual hoses 10 piped to a predetermined part of the equipment or the machine according to the hoses 10. The input of the number of times of replacement and the attachment timing or removal timing of the hose for calculating the replacement cycle may be written by the terminal 2 or may be manually input directly to the information processing apparatus 3 by using a keyboard or the like as described above. .
- FIG. 3 is a flowchart showing an example of the exchange information acquisition operation of the information processing device 3 according to the present embodiment. It is assumed that the process in FIG. 3 is triggered by the input of the individual hose information of the information tag 1 to the input unit 3a of the information processing device 3 as a trigger.
- the control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (Step 101).
- the individual hose information for example, the identification number, the installation position number of the hose 10 as the association information, and the replacement time information as the other information are acquired.
- control unit 3c acquires information from the database from the storage unit 3b (step 102).
- information from the database for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information.
- the identification number stored in the database corresponding to the hose 10 and the replacement time information stored in the database are acquired.
- control unit 3c controls the hose 10 piped to a predetermined part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. At least one of the number of exchanges and the exchange cycle is acquired (step 103).
- the presence or absence of replacement of the hose 10 piped to a predetermined part of the equipment or the machine may be determined, for example, from the identification number acquired from the input unit 3a and the database associated with the hose 10 It can be determined by comparing with the acquired identification number. Alternatively, it can be determined from the exchange time information acquired from the input unit 3a.
- the identification number acquired from the input unit 3a does not match the identification number acquired from the database, different hoses 10 are installed at the same site of the facility or the machine, and are installed at the site. It is determined that the hose 10 has been replaced.
- the number of times of replacement of the hose 10 can be calculated by counting the number of times of determination that the hose 10 has been replaced.
- the determination that the hose 10 has been replaced is stored in the database as the previous replacement time, and it is determined from the determination that the hose 10 is newly replaced. It can be calculated by measuring the time until In the present embodiment, the replacement cycle of the hose 10 can be stored in the database as information of the database.
- the control unit 3c of the information processing device 3 selects the individual hoses piped to the facility or the machine based on the individual hose information from the input unit 3a and the information of the database. 10, when the previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10 were acquired, and when the replacement cycle passed from the previous replacement time, the terminal 2, the information processing device 3 ( A warning can be issued to at least one of the maker side information processing device), the information processing device 4 (customer side information processing device), and the information processing device 5 (store side information processing device). In this case, the failure frequency according to the hose 10 can be grasped about the individual hoses 10 piping to the equipment or the machine, and the stock shortage can be suppressed by warning in advance of the stock shortage.
- FIG. 4 is a flowchart showing an example of the warning / ordering operation of the information processing apparatus 3 according to the present embodiment. It is assumed that the process in FIG. 4 is triggered by the fact that the individual hose information of the information tag 1 is input to the input unit 3a of the information processing device 3.
- the control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (step 201).
- the individual hose information for example, the identification number, the installation position number of the hose 10 as the association information, and the replacement time information as the other information are acquired.
- control unit 3c acquires information from the database from the storage unit 3b (step 202).
- information from the database for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information.
- the identification number stored in the database corresponding to the hose 10 and the replacement time information stored in the database are acquired.
- control unit 3c controls the hose 10 piped to the predetermined part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. Then, the previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10 are acquired (step 203).
- the previous replacement time and replacement cycle can be calculated in the same manner as step 102 in FIG.
- the control unit 3c determines whether the replacement cycle has passed from the previous replacement time (step 204).
- whether or not the replacement cycle has passed since the previous replacement time is, for example, the input of information from the current input unit 3a from the previous replacement time calculated from the replacement time information acquired from the input unit 3a. It can be determined by measuring the time until the time there is an event and comparing the time with the exchange cycle. In this case, when the time is longer than the replacement cycle, it is determined that the replacement cycle has passed since the previous replacement time.
- the control unit 3c determines that the replacement cycle has elapsed since the previous replacement time, the terminal 2, the information processing device 3 (manufacturer-side information processing device), the information processing device 4 (customer-side information processing device), information A warning is issued to at least one of the processing devices 5 (store side information processing device) (step 205).
- the control unit 3c can display a warning by color on, for example, at least one display unit of the terminal 2, the information processing device 3, the information processing device 4, and the information processing device 5.
- the display unit 3 e of the information processing device 3 is an image display of the personal computer 6 connected to the information processing device 3.
- the display units of the information processing device 4 and the information processing device 5 are also displays for the respective images.
- the information processing device 3 (manufacturer-side information processing device) and information processing together with the warning or in place of the warning.
- Automatic ordering of the hose 10 piped to a predetermined part of the equipment or the machine is performed in at least one of the devices 5 (store side information processing device) (step 205). In this case, it is possible to suppress the stock shortage by placing an order before the stock shortage of the hoses 10 with respect to the individual hoses 10 piped to a predetermined part of the facility or machine.
- the warning / ordering operation of the information processing device 3 is ended as it is.
- the necessary number of hoses 10 per unit period can be calculated for each of the hoses 10 piped to the equipment or the machine from the information of the replacement cycle.
- options for subsequent management can be expanded.
- calculation can be performed as the appropriate stock quantity of the hose based on the required number of the hoses 10 per unit period.
- the total number obtained by adding the spare number to the required number can be set as the appropriate stock quantity of the hose 10.
- the stock number of the hoses 10 can be made appropriate for each of the hoses 10 that are piped to the equipment or the machine.
- the control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database.
- the stock number of the hose 10 is acquired for each individual hose 10, and when the stock number is equal to or less than a certain number, the terminal 2, the information processing device 3 (manufacturer-side information processing device), the information processing device 4 ( A warning can be issued to at least one of the customer side information processing device) and the information processing device 5 (store side information processing device).
- the stock shortage of the hoses 10 can be suppressed in advance with respect to the individual hoses 10 piped to a predetermined part of the facility or machine.
- FIG. 5 is a flowchart showing another example of the warning / ordering operation of the information processing apparatus 3 according to the present embodiment. It is assumed that the process of FIG. 5 is triggered by the input of the individual hose information of the information tag 1 to the input unit 3a of the information processing device 3 as a trigger.
- the control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (step 301).
- the individual hose information for example, the identification number, the installation position number of the hose 10 as the association information, and the inventory number as the other information are acquired.
- control unit 3c acquires information from the database from the storage unit 3b (step 302).
- information from the database for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information.
- the control unit 3c controls the hose 10 piped to the part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database.
- the stock quantity of the hose 10 is acquired (step 303).
- the stock quantity of the hose 10 can be calculated from the stock number acquired from the input unit 3a. Then, when placed in a facility or machine, the stock number is deleted, the installation position number according to each placement location is assigned, and it is rewritten on the database.
- control unit 3c determines whether or not the stock quantity of the hoses 10 is equal to or less than a certain number (step 304). In the present embodiment, whether or not the stock quantity of the hose 10 is equal to or less than a certain number is determined by comparing the stock number acquired from the input unit 3a with a predetermined stock number stored in advance in the database. It can be judged.
- control unit 3c determines that the inventory quantity is equal to or less than a predetermined number, the control unit 3c issues a warning to at least one of the terminal 2, the information processing device 3, the information processing device 4, and the information processing device 5 (step 305). In the present embodiment, the control unit 3c issues the same warning as in step 205 to at least one of the terminal 2, the information processing device 3, the information processing device 4, and the information processing device 5.
- the control unit 3c determines that the stock quantity is equal to or less than a certain number
- the information processing device 3 manufactured-side information processing device
- the information processing device 5 sales
- the automatic order similar to step 205 is performed for the hose 10 piped to a predetermined part of the equipment or the machine in at least one of the store-side information processing devices (step 305).
- the stock shortage can be suppressed by placing an order before the stock shortage of the hose 10 with respect to the individual hoses 10 piped to a predetermined portion of the equipment or the machine.
- the warning / ordering operation of the information processing device 3 is ended as it is.
- the control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database.
- the individual hoses 10 obtain the previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10, and replace them in advance before the replacement cycle has elapsed from the previous replacement time.
- the necessary hose 10 is determined, and at least one of the terminal 2, the information processing device 3 (manufacturer side information processing device), the information processing device 4 (customer side information processing device), and the information processing device 5 (store side information processing device) It is preferable to notify one or the other in advance.
- a repair plan can be formulated in advance before replacing the hoses 10 for the individual hoses 10 piped to a predetermined part of the equipment or the machine.
- FIG. 6 is a flowchart showing an example of the advance notification operation of the information processing apparatus according to the present embodiment. It is assumed that the process of FIG. 6 is triggered by the input of the individual hose information of the information tag 1 to the input unit 3a of the information processing device 3 as a trigger.
- the control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (Step 401).
- acquisition of the individual hose information from the input unit 3a is the same as step 201 in FIG.
- control unit 3c acquires information from the database (step 402).
- acquisition of information from the database is similar to step 202 of FIG.
- control unit 3c controls the hose 10 piped to the part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database.
- the previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10 are acquired (step 403).
- the previous replacement time and replacement cycle can be calculated in the same manner as step 203 in FIG.
- the control unit 3c determines in advance the hose 10 which needs to be replaced before the replacement cycle has passed from the previous replacement time (step 404).
- whether or not the replacement cycle has passed from the previous replacement time is calculated, for example, from the replacement time information acquired from the input unit 3a as in step 204 of FIG. It can be determined by measuring the time until the time when the information from the input unit 3a is input this time, and comparing the time with the exchange cycle. In this case, when the time is shorter than the replacement cycle, it is determined that the replacement cycle has not passed since the previous replacement time.
- warning and automatic ordering are performed in the same manner as step 205.
- control unit 3c determines in advance the hose 10 that needs to be replaced (step 405). In this embodiment, it is determined whether or not a predetermined time has elapsed from the previous replacement time. If it is determined that a predetermined time has elapsed from the previous replacement time, it is determined in advance that the hose 10 needs to be replaced.
- the predetermined time is, for example, a time shorter than the preset replacement cycle, and can be set as appropriate.
- control unit 3 c determines in advance the hose 10 that needs to be replaced, the terminal 2, the information processing device 3 (manufacturer-side information processing device), the information processing device 4 (customer-side information processing device), the information processing device 5 (selling Prior notification is given to at least one of the store-side information processing devices). Moreover, the control part 3c does not perform the said prior notification, when it does not judge beforehand the hose 10 which needs replacement
- the control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database.
- the individual hoses 10 at least one of the information processing device 3 (manufacturer side information processing device) and the information processing device 5 (store side information processing device) that the hose 10 has been replaced Notification is preferable.
- the notification can display, for example, a color on at least one display unit of the information processing device 3 and the information processing device 5 as in step 205 of FIG. 4, for example. In this case, duplication of ordering of the hose 10 can be prevented with respect to the individual hoses 10 which are piped to a predetermined part of the equipment or the machine.
- FIG. 7 is a flowchart showing an example of the notification operation of the information processing device 3 according to the present embodiment. It is assumed that the process of FIG. 7 is triggered by the fact that the individual hose information of the information tag 1 is input to the input unit 3a of the information processing device 3.
- the control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (step 501).
- the individual hose information for example, the identification number and the installation position number of the hose 10 as the association information are acquired.
- control unit 3c acquires information from the database from the storage unit 3b (step 502).
- information from the database for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information.
- the identification number stored in the database corresponding to the hose 10 is acquired.
- control unit 3c controls the individual hoses of the equipment or the predetermined part of the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. For 10, it is determined whether the hose 10 has been replaced (step 503). In the present embodiment, whether or not the hose 10 has been replaced is determined, for example, in the same manner as in step 102 of FIG. 3.
- control unit 3c determines that the hose 10 has been replaced, the control unit 3c detects that the replacement has been performed by the information processing device 3 (manufacturer-side information processing device) and the information processing device 5 (voucher-side information processing device). At least one is notified (step 504). When the controller 3c does not determine that the hose 10 has been replaced, the controller 3c ends the notification operation.
- a database having information in which the hose 10 and the equipment or the machine are associated It is possible to provide a management system of the hose 10 which can be constructed and can cope with various problems caused by the relationship between the hose 10 and the equipment or the machine.
- identification information of the hose 10 is input to the input unit 3a, and the control unit 3c can know the history of the hose 10 by the identification information of the hose 10.
- the input of the status information of the hose 10 for example, the result of the inspection work performed on the customer side may be input to the information processing device 3 by the operation of the terminal 2.
- the terminal 2 and the information processing apparatus 3 can be integrated.
- the terminal 2 may be a smartphone or a tablet.
- the information can be processed directly in the information processing apparatus 3 by the operation of the terminal 2 without remotely transmitting the information from the terminal 2.
- the personal computer 6 connected to the information processing device 3 can be omitted.
- the information processing device 3 can be replaced with a personal computer.
- the information processing device 4 has been described as one information processing device, it may be a plurality of information processing devices 4 connected to a network. The same applies to the information processing device 5.
- the various configurations adopted in each of the above-described embodiments can be combined with each other as appropriate, and can be replaced.
- Information tag 1: Information tag
- 2: Terminal 3: Information processing device (manufacturer side information processing device)
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Abstract
Provided is a hose management system in which it is possible to: construct a database having information in which a hose laid in a facility, etc., and the facility, etc., are correlated; and address a problem arising from a relationship between the hose and the facility, etc. The present invention has: a tag (1) including at least one of identification information pertaining to a hose (10), correlation information that correlates the hose (10) with a facility, etc., and other information; a terminal (2) that is capable of reading the information of the tag (1) by a contactless system and also capable of inputting and outputting the information; and an information processing device (3). The information processing device (3) has: an input unit to which the information of the tag (1) is inputted; a storage unit in which is stored a database having the identification information, the correlation information, and the other information as information constituting the database; and a control unit for updating the information of the database on the basis of the information from the input unit.
Description
本発明は、ホースの管理システムに関する。
The present invention relates to a hose management system.
非接触式の情報タグを用いた管理システムとしては、例えば、配管網を敷施する工事現場で、配管材料の識別情報と施工条件を含む工事情報とに対応付け可能な関連情報を読み取り、施工条件に従って配管工事を行いながら、GPS等を用いて自動的に現場位置を検知し、配管材料についての識別情報と、現場位置についての位置情報とを記憶して、配管網としてのデータベースを構築するものがある(例えば、特許文献1参照。)。
As a management system using a non-contact information tag, for example, at a construction site where a piping network is laid, related information that can be associated with identification information of piping materials and construction information including construction conditions is read While performing the piping work according to the conditions, automatically detect the site position using GPS etc., store the identification information on the piping material and the position information on the site position, and construct a database as a piping network (See, for example, Patent Document 1).
また非接触式の情報タグを備えたチューブとしては、RFID(Radio Frequency Identification)タグ又はNFC(Near field communication)タグに、チューブの保守点検データに加え、更にデータ群として、チューブの識別データ、製造データ、操作データのうち、少なくとも1つのデータを保存し、当該データを電子的に読み取り、書き込み、または、更新できるようにしたものがある(例えば、特許文献2参照。)。
Moreover, as a tube equipped with a noncontact information tag, in addition to maintenance and inspection data of the tube on a RFID (Radio Frequency Identification) tag or an NFC (Near field communication) tag, identification data of the tube as a data group, manufacture Among data and operation data, there is one in which at least one data is stored, and the data can be electronically read, written or updated (see, for example, Patent Document 2).
一方、近年、従来の事後保全(壊れてから事後的に対応する方法)に対して、予防保全が注目されつつある。予防保全によれば、交換時期等の対応時期を予め設定し、当該対応時期になると強制的に部品交換等を行うことにより、使用中の故障率を低下させることができる。故障によるダウンタイムの影響が非常に大きいため、このような事が要望されているためである。
On the other hand, in recent years, preventive maintenance has been attracting attention in comparison with conventional ex post maintenance (a method of dealing with it after it has been broken). According to the preventive maintenance, it is possible to reduce the failure rate during use by setting in advance a response time such as a replacement time and forcibly replacing parts etc. at the response time. This is because such a thing is required because the impact of downtime due to failure is very large.
しかしながら、特許文献1に記載の発明は、配管マップの更新等の現場情報の収集を行うことを目的とし、予防保全を想定するものではない。しかも、特許文献1に記載の発明は、GPS等を用いて現場位置(PE管の設置位置)を検知するため、PE管が工場等の設備又は工作機械に設置されている場合、当該PE管の設置位置を検知することは困難である。
However, the invention described in Patent Document 1 aims at collecting site information such as updating of a piping map, and does not assume preventive maintenance. Moreover, the invention described in Patent Document 1 detects the site position (the installation position of the PE pipe) using GPS or the like, and therefore, when the PE pipe is installed in a facility such as a factory or the machine tool, the PE pipe It is difficult to detect the installation position of
これに対し、特許文献2に記載の発明は、チューブの交換、新品チューブの発注を目的に、情報タグに必要な情報を記録しておくことができる。
On the other hand, in the invention described in Patent Document 2, it is possible to record information necessary for an information tag for the purpose of tube replacement and ordering of a new tube.
しかしながら、特許文献2に記載の発明は、配管されたチューブと、当該チューブが配管された設備又は機械とを関係付けてデータベース化することは想定されてない。このため、前記設備又は前記機械に配管された個別のホースについての管理、例えば、前記設備又は前記機械に配管された個別のホースについて予防保全を行うことが困難であった。
However, in the invention described in Patent Document 2, it is not assumed that a piped tube and a facility or a machine to which the tube is piped are associated and databased. For this reason, it was difficult to manage the individual hoses piping to the equipment or the machine, for example, to perform preventive maintenance on the individual hoses piping to the equipment or the machine.
本発明の目的は、設備又は機械に配管された個別のホースに関し、当該ホースと、前記設備又は前記機械とが関係付けられた情報を有するデータベースを構築し、当該ホースと、前記設備又は前記機械との関係性に起因した様々な問題に対処可能な、ホースの管理システムを提供することである。なおここで言う「ホース」とはホース単体、ホースに取り付けられる継手単体だけでなく、ホースと継手を組み合わせたものも含む。
An object of the present invention relates to an individual hose piped to a facility or machine, and a database is created having information related to the hose and the facility or the machine, and the hose and the facility or the machine It is providing a management system of hose which can cope with various problems resulting from the relationship with. The term "hose" as used herein includes not only a single hose, a single fitting attached to the hose, but also a combination of a hose and a fitting.
本発明に係る、ホースの管理システムは、設備又は機械に配管されたホースに取り付けられており、当該ホースの識別情報、当該ホースを前記設備又は前記機械と関係付ける関係付け情報、その他の情報の少なくともいずれか1つを含む、個別ホース情報が記憶された情報タグと、前記情報タグの前記個別ホース情報を非接触な方式によって読み取り又は書き込み可能であって、前記個別ホース情報を入出力可能な端末と、情報処理装置と、を有し、前記情報処理装置は、前記情報タグの前記個別ホース情報が入力される入力部と、前記識別情報と、前記関係付け情報と、前記その他の情報とを情報とするデータベースが記憶されている記憶部と、前記入力部からの前記個別ホース情報に基づいて、前記データベースの前記情報を更新する制御部と、を有する。ここで、「設備」とは、屋内又は屋外に設置された設備をいい、例えば、工場内の配管設備が挙げられる。また「機械」とは、ホースが配管された機械をいい、例えば、加工を目的にした工作機械(例えば、産業ロボット)、土木・建築作業を目的とした建設機械が挙げられる。本発明に係る、ホースの管理システムによれば、設備又は機械に配管された個別のホースに関し、当該ホースと、前記設備又は前記機械とが関係付けられた情報を有するデータベースを構築し、当該ホースと、前記設備又は前記機械との関係性に起因した様々な問題に対処可能となる。
The hose management system according to the present invention is attached to a hose piped to a facility or machine, and identification information of the hose, association information for correlating the hose with the facility or the machine, and other information An information tag in which individual hose information is stored, including at least any one, and the individual hose information of the information tag can be read or written in a noncontact manner, and can input / output the individual hose information A terminal and an information processing apparatus, the information processing apparatus including an input unit to which the individual hose information of the information tag is input, the identification information, the association information, and the other information The information in the database is updated based on the storage unit in which the database having the information is stored and the individual hose information from the input unit. And a control unit,. Here, "equipment" means equipment installed indoors or outdoors, for example, piping equipment in a factory. The term "machine" refers to a machine having a hose piped, and examples thereof include machine tools (for example, industrial robots) intended for processing and construction machines intended for civil engineering and construction work. According to the management system of a hose according to the present invention, with respect to the individual hoses plumbed to a facility or a machine, a database having information in which the hose and the facility or the machine are associated is constructed, and the hose is It is possible to cope with various problems resulting from the relationship between the equipment and the equipment or the machine.
本発明に係る、ホースの管理システムにおいて、前記情報タグは、ICタグであり、前記端末は、リーダ・ライタであることが好ましい。この場合、当該複数の情報タグの前記個別ホース情報を、それぞれ、容易に更新することができる。
In the hose management system according to the present invention, the information tag is preferably an IC tag, and the terminal is preferably a reader / writer. In this case, the individual hose information of the plurality of information tags can be easily updated.
本発明に係る、ホースの管理システムにおいて、前記入力部には、前記情報タグの前記個別ホース情報と、ネットワークを介して接続された情報処理装置に記憶されている個別ホース情報とが突き合わされる。ここで、「突き合わされる」とは、前記情報タグの前記個別ホース情報と、前記情報処理装置に記憶されている個別ホース情報とを比較することをいう。この場合、他の情報処理装置からも前記個別ホース情報を前記制御部に入力することができるため、前記データベースの情報をより正確に更新することができる。
In the hose management system according to the present invention, the individual hose information of the information tag and the individual hose information stored in the information processing apparatus connected via the network are butted in the input unit. . Here, "to be matched" means to compare the individual hose information of the information tag with the individual hose information stored in the information processing apparatus. In this case, since the individual hose information can be input to the control unit from another information processing apparatus, the information in the database can be updated more accurately.
本発明に係る、ホースの管理システムにおいて、前記ネットワークには、他の情報処理装置が接続されており、前記情報処理装置は、顧客側情報処理装置と、販売店側情報処理装置と、メーカー側情報処理装置との3つの情報処理装置のうちのいずれか1つであり、前記他の情報処理装置は、前記3つの情報処理装置のうちの残り2つであり、前記データベースは、前記顧客側情報処理装置、前記販売店側情報処理装置及び前記メーカー側情報処理装置の少なくともいずれか1つと共用可能であることが好ましい。この場合、顧客、販売店及びメーカーの三者間で、発注等の情報交換をスムーズに行うことができる。
In the hose management system according to the present invention, another information processing apparatus is connected to the network, and the information processing apparatus includes a customer-side information processing apparatus, a store-side information processing apparatus, and a maker side. Any one of the three information processing apparatuses with the information processing apparatus, the other information processing apparatus is the remaining two of the three information processing apparatuses, and the database is on the customer side It is preferable that the information processing apparatus can be shared with at least one of the information processing apparatus, the dealer-side information processing apparatus, and the manufacturer-side information processing apparatus. In this case, information exchange such as ordering can be smoothly performed among the customer, the dealer and the manufacturer.
本発明に係る、ホースの管理システムにおいて、前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの交換回数及び交換サイクルの少なくともいずれか1つを算出することが好ましい。この場合、前記設備又は前記機械に配管された個別のホースについて、当該ホースに応じた耐久性を把握することができる。
In the hose management system according to the present invention, the control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database. It is preferable to calculate at least one of the number of times of replacement of the hose and the replacement cycle. In this case, it is possible to grasp the durability of the individual hoses provided to the equipment or the machine according to the hoses.
本発明に係る、ホースの管理システムにおいて、前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの交換を行った前回の交換時期と、当該ホースの交換サイクルとを取得し、前記前回の交換時期から前記交換サイクルを経過する前、又は経過した場合、前記端末、前記情報処理装置、顧客側情報処理装置、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに警告を発することが好ましい。この場合、前記設備又は前記機械に配管された個別のホースについて、当該ホースに応じた故障頻度を把握できると共に、在庫不足を予め警告することにより、当該在庫不足を抑制することができる。
In the hose management system according to the present invention, the control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database. The terminal, the information processing apparatus, or the information processing apparatus acquires the previous replacement time when the hose has been replaced and the replacement cycle of the hose, and before or after the replacement cycle has elapsed from the previous replacement time. Preferably, a warning is issued to at least one of the customer-side information processing device, the store-side information processing device, and the manufacturer-side information processing device. In this case, it is possible to grasp the failure frequency according to the hose or the individual hoses plumbed to the equipment or the machine and to suppress the stock shortage by warning in advance of the stock shortage.
本発明に係る、ホースの管理システムにおいて、前記交換サイクルの情報から、前記設備又は前記機械に配管されている当該ホースの各々について、単位期間あたりの当該ホースの必要本数を算出することができる。この場合、以後の管理に対する選択肢を広げることができる。
In the hose management system according to the present invention, the required number of the hoses per unit period can be calculated for each of the hoses piping to the equipment or the machine from the information on the replacement cycle. In this case, options for subsequent management can be expanded.
また、本発明に係る、ホースの管理システムによれば、前記単位期間あたりの当該ホースの必要本数を元に当該ホースの適正在庫数量として計算をすることができる。例えば当該必要本数に予備本数を加えた総本数を、当該ホースの適正在庫数量とすることができる。この場合、前記設備又は前記機械に配管されている当該ホースの各々について、当該ホースの在庫を適正にする事ができる。
Moreover, according to the management system of a hose which concerns on this invention, it can calculate as an appropriate stock quantity of the said hose based on the required number of the said hose per unit period. For example, the total number obtained by adding the spare number to the required number can be set as the appropriate stock quantity of the hose. In this case, the stock of the hose can be made appropriate for each of the hoses that are piped to the equipment or the machine.
本発明に係る、ホースの管理システムにおいて、前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの在庫個数を取得し、当該在庫個数が一定数以下の個数である場合、前記端末、前記情報処理装置、顧客側情報処理装置、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに警告を発することが好ましい。この場合、設備又は機械に配管された個別のホースについて、当該ホースの在庫不足を予め抑制することができる。
In the hose management system according to the present invention, the control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database. If the number of stock hoses is obtained and the number of stock hoses is less than or equal to a certain number, the terminal, the information processor, the customer side information processor, the store side information processor, and the manufacturer side information processor Preferably, at least one warning is issued. In this case, the stock shortage of the hoses can be suppressed in advance for the individual hoses provided to the equipment or machine.
本発明に係る、ホースの管理システムにおいて、前記制御部は、前記設備又は前記機械に配管された個別のホースについて、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに対して、当該ホースの自動発注を行うことが好ましい。この場合、設備又は機械に配管された個別のホースについて、当該ホースの在庫不足前に発注を行うことにより、当該在庫不足を抑制することができる。
In the hose management system according to the present invention, the control unit performs at least one of a store-side information processing apparatus and a manufacturer-side information processing apparatus with respect to an individual hose piped to the facility or the machine. Preferably, automatic ordering of the hose is performed. In this case, the stock shortage can be suppressed by placing an order for the individual hoses plumbed to the equipment or machine before the stock shortage of the hoses.
本発明に係る、ホースの管理システムにおいて、前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの交換が行われたことを前記情報処理装置、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに対して通知することが好ましい。この場合、設備又は機械に配管された個別のホースについて、当該ホースの発注の重複を防止することができる。またホースの在庫をメーカー側や販売店側ではなく、顧客側に置いておく事もできる。ホースの交換が行われたことがメーカーや販売店側に通知されれば、追加補充をするタイミングが明確になるからである。
In the hose management system according to the present invention, the control unit is configured to perform the individual hose piping to the facility or the machine based on the individual hose information from the input unit and the information of the database. Preferably, at least one of the information processing device, the store information processing device, and the maker information processing device is notified that the hose has been replaced. In this case, it is possible to prevent duplication of the ordering of the hoses for the individual hoses piping to the equipment or machine. It is also possible to keep the hose stock on the customer side instead of the manufacturer or dealer side. If the manufacturer or the dealer is notified that the hose has been replaced, it will become clear when it is time to perform the replenishment.
本発明に係る、ホースの管理システムにおいて、前記入力部には、前記ホースの識別情報が入力され、前記制御部は、前記ホースの識別情報によって当該ホースの履歴が分かり、チェックした日時や前記ホースの個別情報を記録する。前記ホースの状態に異常があった場合もチェックした日時を記録するので、これによりその装置や機械に接続されたホースの交換サイクルが分かる。
In the hose management system according to the present invention, identification information of the hose is input to the input unit, and the control unit can know the history of the hose by the identification information of the hose, check the date and time when the hose was checked, and the hose Record individual information of Even when there is an abnormality in the condition of the hose, the checked date and time are recorded, so that the replacement cycle of the hose connected to the apparatus or machine can be known.
本発明に係る、ホースの管理システムにおいて、前記端末及び前記情報処理装置が一体型であるものとすることができる。この場合、端末からの情報を遠隔送信することなく、当該端末の操作によって直接的に、当該情報を情報処理装置内で処理することができる。
In the hose management system according to the present invention, the terminal and the information processing apparatus may be integrated. In this case, the information can be processed directly in the information processing apparatus by the operation of the terminal without remotely transmitting the information from the terminal.
本発明によれば、設備又は機械に配管された個別のホースに関し、当該ホースと、前記設備又は前記機械とが関係付けられた情報を有するデータベースを構築し、当該ホースと、前記設備又は前記機械との関係性に起因した様々な問題に対処可能な、ホースの管理システムを提供することができる。
According to the present invention, with respect to the individual hoses piping to the equipment or machine, a database having information relating to the hose and the equipment or the machine is constructed, and the hose and the equipment or the machine It is possible to provide a hose management system capable of coping with various problems resulting from the relationship between the two.
以下、図面を参照して、本発明の一実施形態に係る、ホースの管理システムについて説明する。
Hereinafter, a hose management system according to an embodiment of the present invention will be described with reference to the drawings.
図1は、本発明の一実施形態に係る、ホースの管理システム100の構成を概略的に示す図である。管理システム100は、設備又は機械に配管された個別のホース10に関し、当該ホース10と、前記設備又は前記機械とが関係付けられた情報を有するデータベースを構築し、当該ホース10と、前記設備又は前記機械との関係性に起因した様々な問題に対して対処可能にしたものである。
FIG. 1 is a diagram schematically showing the configuration of a hose management system 100 according to an embodiment of the present invention. The management system 100 relates to the individual hoses 10 piped to a facility or machine, and constructs a database having information related to the hose 10 and the facility or the machine, and the hose 10 and the facility or machine or It is possible to cope with various problems caused by the relationship with the machine.
本実施形態では、ホース10は、顧客側の工場内の配管設備に配管される圧力ホースである。本実施形態では、ホース10は、ホース本体11と、2つの接続金具12とにより構成されている。接続金具12はそれぞれ、かしめ等の固定方法を用いることにより、ホース本体11の端部に対して固定されている。
In the present embodiment, the hose 10 is a pressure hose which is piped to piping equipment in the factory on the customer side. In the present embodiment, the hose 10 is composed of a hose body 11 and two connection fittings 12. Each of the connection fittings 12 is fixed to the end of the hose body 11 by using a fixing method such as caulking.
管理システム100は、基本的に、情報タグ1と、端末2と、情報処理装置3と、を有している。本実施形態では、管理システム100は、更に、情報処理装置4、5及び6を有している。
The management system 100 basically includes an information tag 1, a terminal 2, and an information processing device 3. In the present embodiment, the management system 100 further includes the information processing devices 4, 5 and 6.
情報タグ1は、顧客側のホース10に取り付けられており、個別ホース情報が記憶されている。前記個別ホース情報には、ホース10の識別情報と、当該ホース10を設備又は機械と関係付ける関係付け情報と、その他の情報とが含まれる。
The information tag 1 is attached to the hose 10 on the customer side, and individual hose information is stored. The individual hose information includes identification information of the hose 10, association information for associating the hose 10 with equipment or a machine, and other information.
ここで、「識別情報」とは、当該ホース10そのものを特定するための情報である。前記識別情報としては、製品ID番号が挙げられる。本実施形態では、製品ID番号は、品番、品名等の、製品を識別するための情報と関連付けられた番号である。また「関係付け情報」とは、設備又は機械に配管された個別のホース10について、当該ホース10を前記設備又は前記機械との関係で特定するための情報である。前記関係付け情報としては、例えば、前記設備又は前記機械の所定の部位の位置との関係で割り振られた、ホース10の設置位置を示す設置位置番号、設備又は機械の所定の位置から複数のホース10を順次配管したときの順番を示す番号、などが挙げられる。更に「その他の情報」とは、前記識別番号、前記関係付け情報、以外の情報である。前記その他の情報としては、例えば、ホース10の点検を行ったときの点検時期を示す点検時期情報、ホース10の設置を行ったときの設置時期を示す設置時期情報、ホース10の交換を行ったときの交換時期を示す交換時期情報、ホース10の在庫個数を認識するために割り振られた在庫番号、ホース10に関する情報が格納(保存)されたデータベースにアクセスし、当該データベースに格納されたホース10に関する情報を取り出すための情報などが挙げられる。
Here, "identification information" is information for specifying the said hose 10 itself. As the identification information, a product ID number may be mentioned. In the present embodiment, the product ID number is a number associated with information for identifying a product, such as a product number and a product name. Moreover, "relationship information" is information for specifying the said hose 10 in relation to the said installation or the said machine about the individual hose 10 piping to the installation or a machine. As the association information, for example, an installation position number indicating the installation position of the hose 10 allocated in relation to the position of the predetermined part of the equipment or the machine, and a plurality of hoses from the predetermined position of the equipment or machine The number etc. which show the order when piping 10 sequentially are mentioned. Furthermore, "other information" is information other than the identification number and the association information. As the other information, for example, inspection time information indicating the inspection time when the hose 10 was inspected, installation time information indicating the installation time when the hose 10 was installed, and the hose 10 were replaced The hose 10 stored in the database is accessed (replacement) information on replacement time information indicating the time of replacement, stock number assigned to recognize the stock quantity of hose 10, and information on hose 10 Information for retrieving information on
情報タグ1の前記個別ホース情報は、非接触な方式によって読み取ることができる。情報タグ1の具体例としては、バーコードタグ、QRコード(登録商標)タグその他の二次元タグ、ICタグ等が挙げられる。またICタグの具体例としては、RFIDタグ、NFCタグが挙げられる。本実施形態では、情報タグ1は、ICタグである。ICタグは、汚れが付着したときも、バーコードタグ等の他の情報タグに比べて、情報を読み取ることができる。例えば本実施形態では、情報タグ1は、通信距離の長いRFIDタグである。この場合、より遠い位置からの情報の読み取りが可能となる。またRFIDタグは、情報電波を発信するアクティブ型と、情報電波を発信しないパッシブ型とに分けられる。本実施形態では、情報タグ1は、電源を有しないパッシブ型のRFIDタグである。この場合、省電力化を図ることができる。なお通信距離の短いRFIDタグも採用する事ができる。この場合、QRコード(登録商標)のように汚れを気にすることもなく、また通信距離が長いRFIDタグだと周囲にあるホースの不要なデータも一度に読み取ってしまうおそれがあるため、そうした点を防ぐ事ができる。
The individual hose information of the information tag 1 can be read in a non-contact manner. Specific examples of the information tag 1 include a barcode tag, a QR code (registered trademark) tag and other two-dimensional tags, an IC tag, and the like. Further, specific examples of the IC tag include an RFID tag and an NFC tag. In the present embodiment, the information tag 1 is an IC tag. Even when dirt is attached to the IC tag, the information can be read compared to other information tags such as a barcode tag. For example, in the present embodiment, the information tag 1 is an RFID tag having a long communication distance. In this case, it is possible to read information from a further distance. RFID tags can be divided into an active type that transmits information waves and a passive type that does not transmit information waves. In the present embodiment, the information tag 1 is a passive RFID tag that does not have a power supply. In this case, power saving can be achieved. An RFID tag with a short communication distance can also be adopted. In this case, there is no fear of dirt as in the case of QR code (registered trademark), and in the case of an RFID tag having a long communication distance, unnecessary data of the hose around it may be read at once. You can prevent points.
端末2は、情報タグ1の前記個別ホース情報を非接触な方式によって読み取り又は書き込み可能であって、前記個別ホース情報を入出力可能な端末である。
The terminal 2 is a terminal that can read or write the individual hose information of the information tag 1 in a noncontact manner, and can input and output the individual hose information.
端末2は、顧客側で使用される。端末2の具体例としては、バーコードタグリーダ、QRコードタグリーダ、ICタグリーダ、スマートフォン、タブレット端末等が挙げられる。またICタグリーダの具体例としては、RFIDリーダ、NFCリーダが挙げられる。本実施形態では、端末2は、RFIDリーダである。また本実施形態では、RFIDリーダは、情報タグ1の前記個別ホース情報の書き換えが可能な、RFIDリーダ・ライタ(リーダ・ライタ)である。RFIDリーダ・ライタは、自己の発信する電波によって、情報タグ1の前記個別ホース情報の読み取り及び書き換えを行うことができる。本実施形態では、端末2は、情報タグ1から読み取った前記個別ホース情報を表示する表示部2aと、情報タグ1の前記個別ホース情報を書き換えるための入力部2bとを有している。
The terminal 2 is used on the customer side. Specific examples of the terminal 2 include a barcode tag reader, a QR code tag reader, an IC tag reader, a smartphone, a tablet terminal, and the like. Further, as a specific example of the IC tag reader, an RFID reader and an NFC reader may be mentioned. In the present embodiment, the terminal 2 is an RFID reader. Further, in the present embodiment, the RFID reader is an RFID reader / writer (reader / writer) capable of rewriting the individual hose information of the information tag 1. The RFID reader / writer can read and rewrite the individual hose information of the information tag 1 by the radio wave transmitted by itself. In the present embodiment, the terminal 2 has a display unit 2 a for displaying the individual hose information read from the information tag 1 and an input unit 2 b for rewriting the individual hose information of the information tag 1.
本実施形態において、情報タグ1は、ICタグであり、端末2は、リーダ・ライタである。この場合、端末2を大きくかざすだけで、複数の情報タグ1の前記個別ホース情報を一度に読み取ることができる。
In the present embodiment, the information tag 1 is an IC tag, and the terminal 2 is a reader / writer. In this case, the individual hose information of the plurality of information tags 1 can be read at one time simply by holding the terminal 2 large.
図2に示すように、情報処理装置3は、入力部3aと、記憶部3bと、制御部3cと、出力部3dと、表示部3eとを有している。
As shown in FIG. 2, the information processing device 3 includes an input unit 3a, a storage unit 3b, a control unit 3c, an output unit 3d, and a display unit 3e.
本実施形態では、情報処理装置3は、メーカー(本実施形態では、ホースメーカー)側で使用される。情報処理装置3の具体例としては、サーバ、パーソナルコンピュータ等の、コンピュータが挙げられる。本実施形態では、情報処理装置3は、サーバである。
In the present embodiment, the information processing device 3 is used on the maker (in the present embodiment, a hose maker) side. Specific examples of the information processing apparatus 3 include a computer such as a server and a personal computer. In the present embodiment, the information processing device 3 is a server.
入力部3aは、情報タグ1の前記個別ホース情報が入力される。
The individual hose information of the information tag 1 is input to the input unit 3a.
入力部3aは、情報タグ1から読み取られたデータ(前記個別ホース情報)を制御部3cに入出力する。入力部3aの具体例としては、入出力インターフェース及び主記憶装置(メインメモリ)である。出力部3dは、制御部3cにより処理された演算結果と、記憶部3bに格納されたデータとを外部に出力する。出力部3dの具体例としては、入出力インターフェース及び主記憶装置(メインメモリ)である。
The input unit 3a inputs / outputs data (the individual hose information) read from the information tag 1 to the control unit 3c. Specific examples of the input unit 3a are an input / output interface and a main storage device (main memory). The output unit 3d outputs the calculation result processed by the control unit 3c and the data stored in the storage unit 3b to the outside. Specific examples of the output unit 3 d are an input / output interface and a main storage device (main memory).
記憶部3bには、データベースが記憶されている。前記データベースは、前記識別情報と、前記関係付け情報と、前記その他の情報とを情報とする。
The storage unit 3 b stores a database. The database uses the identification information, the association information, and the other information as information.
記憶部3bの具体例としては、ハードディスク等の補助記憶装置である。記憶部3bは、記憶域の一部をデータベース記憶域とすることができる。
A specific example of the storage unit 3 b is an auxiliary storage device such as a hard disk. The storage unit 3 b can use a part of the storage area as a database storage area.
本実施形態では、記憶部3bは、前記関係付け情報に基づいて、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10に応じた個別のデータベースを有し、当該データベースにおいて、ホース10の前記識別情報及び前記その他の情報を個別管理している。また各データベースの情報は、それぞれ、前記関係付け情報に対応付けられた情報として、各データベースの間で共有することができる。
In the present embodiment, the storage unit 3 b has an individual database corresponding to the hose 10 for the individual hoses 10 piped to a predetermined part of the facility or the machine based on the association information, In the database, the identification information of the hose 10 and the other information are individually managed. Further, information of each database can be shared among the databases as information associated with the association information.
制御部3cは、入力部3aからの前記個別ホース情報に基づいて、前記データベースの前記情報を更新する。
The control unit 3c updates the information in the database based on the individual hose information from the input unit 3a.
制御部3cの具体例としては、CPUである。
A specific example of the control unit 3c is a CPU.
本実施形態では、情報処理装置3は、入力部3aを介してネットワークに接続されている。前記ネットワークは、無線方式又は有線方式の通信網である。また図1に示すように、本実施形態では、前記ネットワークには、情報処理装置(他の情報処理装置)4及び情報処理装置(他の情報処理装置)5が接続されている。本実施形態では、情報処理装置4は、パーソナルコンピュータである。また本実施形態では、端末2からの入出力は、例えば、クラウド等を介して、情報処理装置3に入力される。これにより、情報タグ1の前記個別ホース情報は、端末2から情報処理装置3に入力させることができる。なお、端末2からの入出力は、情報処理装置4に入力させることができる。これにより、情報タグ1の前記個別ホース情報は、端末2から情報処理装置4を経て情報処理装置3に入力させることができる。
In the present embodiment, the information processing device 3 is connected to the network via the input unit 3a. The network is a wireless or wired communication network. Further, as shown in FIG. 1, in the present embodiment, an information processing apparatus (other information processing apparatus) 4 and an information processing apparatus (other information processing apparatus) 5 are connected to the network. In the present embodiment, the information processing device 4 is a personal computer. Further, in the present embodiment, the input / output from the terminal 2 is input to the information processing device 3 via, for example, a cloud. Thus, the individual hose information of the information tag 1 can be input from the terminal 2 to the information processing device 3. The input and output from the terminal 2 can be input to the information processing device 4. Thus, the individual hose information of the information tag 1 can be input from the terminal 2 to the information processing device 3 through the information processing device 4.
また本実施形態では、情報処理装置3の入力部3aは、前記ネットワークに接続された情報処理装置4を介して、情報タグ1の前記個別ホース情報と、情報処理装置4に記憶されている前記個別ホース情報とが突き合わされる。ここで、「突き合わされる」とは、情報タグ1の前記個別ホース情報と、情報処理装置4に記憶されている個別ホース情報とを比較することをいう。これにより、本実施形態では、情報タグ1の前記個別ホース情報と、情報処理装置4に入力された前記個別ホース情報とに基づいて、情報処理装置3に保存されている前記データベースの前記情報を更新することができる。この場合、情報処理装置4からも前記個別ホース情報を入力することができるため、前記データベースの情報をより正確に更新することができる。なお、本実施形態では、キーボード等を用いることにより、情報処理装置5からも前記個別ホース情報を入力することができる。
In the present embodiment, the input unit 3a of the information processing device 3 stores the individual hose information of the information tag 1 and the information stored in the information processing device 4 via the information processing device 4 connected to the network. The individual hose information is matched. Here, “to be matched” means to compare the individual hose information of the information tag 1 with the individual hose information stored in the information processing device 4. Thereby, in the present embodiment, based on the individual hose information of the information tag 1 and the individual hose information input to the information processing device 4, the information of the database stored in the information processing device 3 is It can be updated. In this case, since the individual hose information can be input also from the information processing device 4, the information of the database can be updated more accurately. In the present embodiment, the individual hose information can be input also from the information processing apparatus 5 by using a keyboard or the like.
本実施形態では、情報処理装置3は、メーカー側情報処理装置である。但し、本発明によれば、情報処理装置3は、顧客側情報処理装置と、販売店側情報処理装置と、メーカー側情報処理装置との3つの情報処理装置のうちのいずれか1つとすることができる。また、情報処理装置4は、顧客側情報処理装置である。更に本実施形態において、前記ネットワークには、情報処理装置5が接続されている。本実施形態では、情報処理装置5は、パーソナルコンピュータである。また、情報処理装置5は、販売店側情報処理装置である。これにより、前記データベースは、顧客側情報処理装置、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つと共用可能である。この場合、顧客、販売店及びメーカーの三者間で、発注等の情報交換をスムーズに行うことができる。
In the present embodiment, the information processing device 3 is a manufacturer-side information processing device. However, according to the present invention, the information processing apparatus 3 is one of three information processing apparatuses: a customer side information processing apparatus, a store side information processing apparatus, and a manufacturer side information processing apparatus. Can. Further, the information processing device 4 is a customer side information processing device. Furthermore, in the present embodiment, an information processing apparatus 5 is connected to the network. In the present embodiment, the information processing device 5 is a personal computer. Further, the information processing device 5 is a store side information processing device. Thus, the database can be shared with at least one of the customer-side information processing device, the store-side information processing device, and the manufacturer-side information processing device. In this case, information exchange such as ordering can be smoothly performed among the customer, the dealer and the manufacturer.
また、本実施形態において、情報処理装置3の制御部3cは、入力部3aからの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10の交換回数及び交換サイクルの少なくともいずれか1つを算出することができる。この場合、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10に応じた耐久性を把握することができる。なお交換回数、交換サイクルを算出するためのホースの取り付け時期又は取り外し時期の入力は、端末2により書き込んでも、上述のとおり、キーボード等を用いることにより情報処理装置3に直接手入力してもよい。
Further, in the present embodiment, the control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database. For each individual hose 10, it is possible to calculate at least one of the number of replacement of the hose 10 and the replacement cycle. In this case, it is possible to grasp the durability of the individual hoses 10 piped to a predetermined part of the equipment or the machine according to the hoses 10. The input of the number of times of replacement and the attachment timing or removal timing of the hose for calculating the replacement cycle may be written by the terminal 2 or may be manually input directly to the information processing apparatus 3 by using a keyboard or the like as described above. .
図3は、本実施形態に係る情報処理装置3の交換情報取得動作の一例を示すフローチャートである。図3の処理は、情報タグ1の前記個別ホース情報が情報処理装置3の入力部3aに入力されたことをトリガーに開始されるものとする。
FIG. 3 is a flowchart showing an example of the exchange information acquisition operation of the information processing device 3 according to the present embodiment. It is assumed that the process in FIG. 3 is triggered by the input of the individual hose information of the information tag 1 to the input unit 3a of the information processing device 3 as a trigger.
制御部3cは、入力部3aから情報タグ1の個別ホース情報を取得する(ステップ101)。本実施形態では、前記個別ホース情報のうち、例えば、前記識別番号と、前記関係付け情報としての、ホース10の設置位置番号と、前記他の情報としての、交換時期情報とを取得する。
The control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (Step 101). In the present embodiment, among the individual hose information, for example, the identification number, the installation position number of the hose 10 as the association information, and the replacement time information as the other information are acquired.
次いで、制御部3cは、記憶部3bから前記データベースからの情報を取得する(ステップ102)。本実施形態では、例えば、入力部3aから取得した前記関係付け情報を基に、当該関係付け情報に対応付けられたデータベースから、前記設備又は前記機械の所定の部位に配管されたホース10の識別番号であって、当該ホース10に対応付けられた前記データベースに記憶された識別番号と、前回の交換時期情報であって、当該データベースに記憶された交換時期情報とを取得する。
Next, the control unit 3c acquires information from the database from the storage unit 3b (step 102). In the present embodiment, for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information. The identification number stored in the database corresponding to the hose 10 and the replacement time information stored in the database are acquired.
その後、制御部3cは、入力部3aから取得した情報タグ1の個別ホース情報と、前記データベースから取得した前記情報とに基づいて、前記設備又は前記機械の所定の部位に配管されたホース10の交換回数及び交換サイクルの少なくともいずれか1つを取得する(ステップ103)。
After that, the control unit 3c controls the hose 10 piped to a predetermined part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. At least one of the number of exchanges and the exchange cycle is acquired (step 103).
本実施形態では、前記設備又は前記機械の所定の部位に配管されたホース10の交換の有無は、例えば、入力部3aから取得した前記識別番号と、当該ホース10に対応付けられた前記データベースから取得した前記識別番号とを比較することで判断することができる。或いは、入力部3aから取得した交換時期情報から判断することができる。入力部3aから取得した前記識別番号と、前記データベースから取得した前記識別番号とが一致しない場合、前記設備又は前記機械の同一の部位に異なるホース10が設置されたとして、当該部位に設置されたホース10が交換されたと判断する。ホース10の交換回数は、ホース10が交換されたとの判断の回数をカウントすることにより算出することができる。
In the present embodiment, the presence or absence of replacement of the hose 10 piped to a predetermined part of the equipment or the machine may be determined, for example, from the identification number acquired from the input unit 3a and the database associated with the hose 10 It can be determined by comparing with the acquired identification number. Alternatively, it can be determined from the exchange time information acquired from the input unit 3a. When the identification number acquired from the input unit 3a does not match the identification number acquired from the database, different hoses 10 are installed at the same site of the facility or the machine, and are installed at the site. It is determined that the hose 10 has been replaced. The number of times of replacement of the hose 10 can be calculated by counting the number of times of determination that the hose 10 has been replaced.
本実施形態では、ホース10の交換サイクルは、ホース10が交換されたとの判断を前回の交換時期として前記データベースに記憶させておき、当該判断から、ホース10が新たに交換されたとの判断がされるまでの時間を計測することにより算出することができる。本実施形態では、ホース10の交換サイクルは、前記データベースの情報として、当該データベースに記憶させておくことができる。
In the present embodiment, in the replacement cycle of the hose 10, the determination that the hose 10 has been replaced is stored in the database as the previous replacement time, and it is determined from the determination that the hose 10 is newly replaced. It can be calculated by measuring the time until In the present embodiment, the replacement cycle of the hose 10 can be stored in the database as information of the database.
また、本実施形態において、情報処理装置3の制御部3cは、入力部3aからの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホース10について、当該ホース10の交換を行った前回の交換時期と、当該ホース10の交換サイクルとを取得し、前記前回の交換時期から前記交換サイクルを経過した場合、端末2、情報処理装置3(メーカー側情報処理装置)、情報処理装置4(顧客側情報処理装置)及び情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに警告を発することができる。この場合、前記設備又は前記機械に配管された個別のホース10について、当該ホース10に応じた故障頻度を把握できると共に、在庫不足を予め警告することにより、当該在庫不足を抑制することができる。
Further, in the present embodiment, the control unit 3c of the information processing device 3 selects the individual hoses piped to the facility or the machine based on the individual hose information from the input unit 3a and the information of the database. 10, when the previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10 were acquired, and when the replacement cycle passed from the previous replacement time, the terminal 2, the information processing device 3 ( A warning can be issued to at least one of the maker side information processing device), the information processing device 4 (customer side information processing device), and the information processing device 5 (store side information processing device). In this case, the failure frequency according to the hose 10 can be grasped about the individual hoses 10 piping to the equipment or the machine, and the stock shortage can be suppressed by warning in advance of the stock shortage.
図4は、本実施形態に係る情報処理装置3の警告・発注動作の一例を示すフローチャートである。図4の処理は、情報タグ1の前記個別ホース情報が情報処理装置3の入力部3aに入力されたことをトリガーに開始されるものとする。
FIG. 4 is a flowchart showing an example of the warning / ordering operation of the information processing apparatus 3 according to the present embodiment. It is assumed that the process in FIG. 4 is triggered by the fact that the individual hose information of the information tag 1 is input to the input unit 3a of the information processing device 3.
制御部3cは、入力部3aから情報タグ1の個別ホース情報を取得する(ステップ201)。本実施形態では、前記個別ホース情報のうち、例えば、前記識別番号と、前記関係付け情報としての、ホース10の設置位置番号と、前記他の情報としての、交換時期情報とを取得する。
The control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (step 201). In the present embodiment, among the individual hose information, for example, the identification number, the installation position number of the hose 10 as the association information, and the replacement time information as the other information are acquired.
次いで、制御部3cは、記憶部3bから前記データベースからの情報を取得する(ステップ202)。本実施形態では、例えば、入力部3aから取得した前記関係付け情報を基に、当該関係付け情報に対応付けられたデータベースから、前記設備又は前記機械の所定の部位に配管されたホース10の識別番号であって、当該ホース10に対応付けられた前記データベースに記憶された識別番号と、前回の交換時期情報であって、当該データベースに記憶された交換時期情報とを取得する。
Next, the control unit 3c acquires information from the database from the storage unit 3b (step 202). In the present embodiment, for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information. The identification number stored in the database corresponding to the hose 10 and the replacement time information stored in the database are acquired.
その後、制御部3cは、入力部3aから取得した情報タグ1の個別ホース情報と、前記データベースから取得した前記情報とに基づいて、前記設備又は前記機械の所定の部位に配管されたホース10について、当該ホース10の交換を行った前回の交換時期と、当該ホース10の交換サイクルとを取得する(ステップ203)。本実施形態では、前回の交換時期及び交換サイクルは、図3のステップ102と同様に算出することができる。
Thereafter, the control unit 3c controls the hose 10 piped to the predetermined part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. Then, the previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10 are acquired (step 203). In the present embodiment, the previous replacement time and replacement cycle can be calculated in the same manner as step 102 in FIG.
更にその後、制御部3cは、前記前回の交換時期から前記交換サイクルを経過したかどうかを判断する(ステップ204)。本実施形態では、前回の交換時期から前記交換サイクルを経過したかどうかは、例えば、入力部3aから取得した交換時期情報から算出した、前回の交換時期から、今回入力部3aからの情報の入力があった時点までの時間を計測し、当該時間と前記交換サイクルとを比較することにより判断することができる。この場合、当該時間が前記交換サイクルよりも長い場合は、前記前回の交換時期から前記交換サイクルを経過したと判断する。
Thereafter, the control unit 3c determines whether the replacement cycle has passed from the previous replacement time (step 204). In the present embodiment, whether or not the replacement cycle has passed since the previous replacement time is, for example, the input of information from the current input unit 3a from the previous replacement time calculated from the replacement time information acquired from the input unit 3a. It can be determined by measuring the time until the time there is an event and comparing the time with the exchange cycle. In this case, when the time is longer than the replacement cycle, it is determined that the replacement cycle has passed since the previous replacement time.
制御部3cは、前記前回の交換時期から前記交換サイクルを経過したと判断した場合、端末2、情報処理装置3(メーカー側情報処理装置)、情報処理装置4(顧客側情報処理装置)、情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに警告を発する(ステップ205)。本実施形態では、制御部3cは、例えば、端末2、情報処理装置3、情報処理装置4、情報処理装置5の少なくともいずれか1つの表示部に対して、色彩による警告を表示させることができる。なお、本実施形態では、情報処理装置3の表示部3eは、当該情報処理装置3に接続されたパーソナルコンピュータ6の画像用ディスプレイである。また情報処理装置4、情報処理装置5の表示部も、それぞれの画像用ディスプレイである。
If the control unit 3c determines that the replacement cycle has elapsed since the previous replacement time, the terminal 2, the information processing device 3 (manufacturer-side information processing device), the information processing device 4 (customer-side information processing device), information A warning is issued to at least one of the processing devices 5 (store side information processing device) (step 205). In the present embodiment, the control unit 3c can display a warning by color on, for example, at least one display unit of the terminal 2, the information processing device 3, the information processing device 4, and the information processing device 5. . In the present embodiment, the display unit 3 e of the information processing device 3 is an image display of the personal computer 6 connected to the information processing device 3. The display units of the information processing device 4 and the information processing device 5 are also displays for the respective images.
或いは、制御部3cは、前記前回の交換時期から前記交換サイクルを経過したと判断した場合、前記警告と共に、又は、当該警告に代えて、情報処理装置3(メーカー側情報処理装置)及び情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに、前記設備又は前記機械の所定の部位に配管されたホース10の自動発注を行う(ステップ205)。この場合、設備又は機械の所定の部位に配管された個別のホース10について、当該ホース10の在庫不足前に発注を行うことにより、当該在庫不足を抑制することができる。なお、本実施形態において、前記前回の交換時期から前記交換サイクルを経過していないと判断した場合、そのまま、情報処理装置3の警告・発注動作を終了する。
Alternatively, when the control unit 3c determines that the replacement cycle has elapsed from the previous replacement time, the information processing device 3 (manufacturer-side information processing device) and information processing together with the warning or in place of the warning. Automatic ordering of the hose 10 piped to a predetermined part of the equipment or the machine is performed in at least one of the devices 5 (store side information processing device) (step 205). In this case, it is possible to suppress the stock shortage by placing an order before the stock shortage of the hoses 10 with respect to the individual hoses 10 piped to a predetermined part of the facility or machine. In the present embodiment, when it is determined that the replacement cycle has not elapsed from the previous replacement time, the warning / ordering operation of the information processing device 3 is ended as it is.
なお、本実施形態において、前記交換サイクルの情報から、前記設備又は前記機械に配管されている当該ホース10の各々について、単位期間あたりの当該ホース10の必要本数を算出することができる。この場合、以後の管理に対する選択肢を広げることができる。例えば、本実施形態では、前記単位期間あたりの当該ホース10の必要本数を元に当該ホースの適正在庫数量として計算をすることができる。例えば当該必要本数に予備本数を加えた総本数を、当該ホース10の適正在庫数量とすることができる。この場合、前記設備又は前記機械に配管されているホース10の各々について、当該ホース10の在庫本数を適正にする事ができる。
In the present embodiment, the necessary number of hoses 10 per unit period can be calculated for each of the hoses 10 piped to the equipment or the machine from the information of the replacement cycle. In this case, options for subsequent management can be expanded. For example, in this embodiment, calculation can be performed as the appropriate stock quantity of the hose based on the required number of the hoses 10 per unit period. For example, the total number obtained by adding the spare number to the required number can be set as the appropriate stock quantity of the hose 10. In this case, the stock number of the hoses 10 can be made appropriate for each of the hoses 10 that are piped to the equipment or the machine.
また、本実施形態において、情報処理装置3の制御部3cは、入力部3aからの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10の在庫個数を取得し、当該在庫個数が一定数以下の個数である場合、端末2、情報処理装置3(メーカー側情報処理装置)、情報処理装置4(顧客側情報処理装置)、情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに警告を発することができる。この場合、設備又は機械の所定の部位に配管された個別のホース10について、当該ホース10の在庫不足を予め抑制することができる。
Further, in the present embodiment, the control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database. The stock number of the hose 10 is acquired for each individual hose 10, and when the stock number is equal to or less than a certain number, the terminal 2, the information processing device 3 (manufacturer-side information processing device), the information processing device 4 ( A warning can be issued to at least one of the customer side information processing device) and the information processing device 5 (store side information processing device). In this case, the stock shortage of the hoses 10 can be suppressed in advance with respect to the individual hoses 10 piped to a predetermined part of the facility or machine.
図5は、本実施形態に係る情報処理装置3の警告・発注動作の他の例を示すフローチャートである。図5の処理は、情報タグ1の前記個別ホース情報が情報処理装置3の入力部3aに入力されたことをトリガーに開始されるものとする。
FIG. 5 is a flowchart showing another example of the warning / ordering operation of the information processing apparatus 3 according to the present embodiment. It is assumed that the process of FIG. 5 is triggered by the input of the individual hose information of the information tag 1 to the input unit 3a of the information processing device 3 as a trigger.
制御部3cは、入力部3aから情報タグ1の個別ホース情報を取得する(ステップ301)。本実施形態では、前記個別ホース情報のうち、例えば、前記識別番号と、前記関係付け情報としての、ホース10の設置位置番号と、前記他の情報としての、在庫番号とを取得する。
The control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (step 301). In the present embodiment, among the individual hose information, for example, the identification number, the installation position number of the hose 10 as the association information, and the inventory number as the other information are acquired.
次いで、制御部3cは、記憶部3bから前記データベースからの情報を取得する(ステップ302)。本実施形態では、例えば、入力部3aから取得した前記関係付け情報を基に、当該関係付け情報に対応付けられたデータベースから、前記設備又は前記機械の所定の部位に配管されたホース10の識別番号であって、当該ホース10に対応付けられた前記データベースに記憶された識別番号と、当該ホース10の在庫番号であって、当該ホース10に対応付けられた前記データベースに記憶された在庫番号とを取得する。
Next, the control unit 3c acquires information from the database from the storage unit 3b (step 302). In the present embodiment, for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information. An identification number stored in the database associated with the hose 10; an inventory number stored in the database associated with the hose 10; To get
その後、制御部3cは、入力部3aから取得した情報タグ1の個別ホース情報と、前記データベースから取得した前記情報とに基づいて、前記設備又は前記機械の前記部位に配管されたホース10について、当該ホース10の在庫個数を取得する(ステップ303)。本実施形態では、ホース10の在庫個数は、入力部3aから取得した前記在庫番号から算出することができる。そして設備又は機械に配置されるときは、在庫番号は消去され、配置場所毎による設置位置番号が割り振られ、データベース上で書き換えられる。
Thereafter, the control unit 3c controls the hose 10 piped to the part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. The stock quantity of the hose 10 is acquired (step 303). In the present embodiment, the stock quantity of the hose 10 can be calculated from the stock number acquired from the input unit 3a. Then, when placed in a facility or machine, the stock number is deleted, the installation position number according to each placement location is assigned, and it is rewritten on the database.
更にその後、制御部3cは、ホース10の在庫個数が一定数以下の個数であるかどうかを判断する(ステップ304)。本実施形態では、ホース10の在庫個数が一定数以下の個数であるかどうかは、入力部3aから取得した前記在庫番号と、前記データベースに予め記憶された所定の在庫番号とを比較することで判断することができる。
Thereafter, the control unit 3c determines whether or not the stock quantity of the hoses 10 is equal to or less than a certain number (step 304). In the present embodiment, whether or not the stock quantity of the hose 10 is equal to or less than a certain number is determined by comparing the stock number acquired from the input unit 3a with a predetermined stock number stored in advance in the database. It can be judged.
制御部3cは、在庫個数が一定数以下であると判断した場合、端末2、情報処理装置3、情報処理装置4、情報処理装置5の少なくともいずれか1つに警告を発する(ステップ305)。本実施形態では、制御部3cは、ステップ205と同様の警告を端末2、情報処理装置3、情報処理装置4、情報処理装置5の少なくともいずれか1つに対して発する。
If the control unit 3c determines that the inventory quantity is equal to or less than a predetermined number, the control unit 3c issues a warning to at least one of the terminal 2, the information processing device 3, the information processing device 4, and the information processing device 5 (step 305). In the present embodiment, the control unit 3c issues the same warning as in step 205 to at least one of the terminal 2, the information processing device 3, the information processing device 4, and the information processing device 5.
或いは、制御部3cは、在庫個数が一定数以下であると判断した場合、前記警告と共に、又は、当該警告に代えて、情報処理装置3(メーカー側情報処理装置)及び情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに、前記設備又は前記機械の所定の部位に配管されたホース10について、ステップ205と同様の自動発注を行う(ステップ305)。この場合、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10の在庫不足前に発注を行うことにより、当該在庫不足を抑制することができる。なお、本実施形態において、在庫個数が一定数以下ではないと判断した場合、そのまま、情報処理装置3の警告・発注動作を終了する。
Alternatively, when the control unit 3c determines that the stock quantity is equal to or less than a certain number, the information processing device 3 (manufacturer-side information processing device) and the information processing device 5 (sales) together with the warning or in place of the warning. The automatic order similar to step 205 is performed for the hose 10 piped to a predetermined part of the equipment or the machine in at least one of the store-side information processing devices (step 305). In this case, the stock shortage can be suppressed by placing an order before the stock shortage of the hose 10 with respect to the individual hoses 10 piped to a predetermined portion of the equipment or the machine. In the present embodiment, when it is determined that the stock quantity is not equal to or less than the predetermined number, the warning / ordering operation of the information processing device 3 is ended as it is.
また、本実施形態において、情報処理装置3の制御部3cは、入力部3aからの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10の交換を行った前回の交換時期と、当該ホース10の交換サイクルとを取得し、前記前回の交換時期から前記交換サイクルを経過する前に、予め交換が必要なホース10を判断し、端末2、情報処理装置3(メーカー側情報処理装置)、情報処理装置4(顧客側情報処理装置)、情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに対して事前通知することが好ましい。この場合、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10を交換する前に予め、修繕計画を策定することができる。
Further, in the present embodiment, the control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database. For the individual hoses 10, obtain the previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10, and replace them in advance before the replacement cycle has elapsed from the previous replacement time. The necessary hose 10 is determined, and at least one of the terminal 2, the information processing device 3 (manufacturer side information processing device), the information processing device 4 (customer side information processing device), and the information processing device 5 (store side information processing device) It is preferable to notify one or the other in advance. In this case, a repair plan can be formulated in advance before replacing the hoses 10 for the individual hoses 10 piped to a predetermined part of the equipment or the machine.
図6は、本実施形態に係る情報処理装置の事前通知動作の一例を示すフローチャートである。図6の処理は、情報タグ1の前記個別ホース情報が情報処理装置3の入力部3aに入力されたことをトリガーに開始されるものとする。
FIG. 6 is a flowchart showing an example of the advance notification operation of the information processing apparatus according to the present embodiment. It is assumed that the process of FIG. 6 is triggered by the input of the individual hose information of the information tag 1 to the input unit 3a of the information processing device 3 as a trigger.
制御部3cは、入力部3aから情報タグ1の個別ホース情報を取得する(ステップ401)。本実施形態では、入力部3aからの個別ホース情報の取得は、図4のステップ201と同様である。
The control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (Step 401). In the present embodiment, acquisition of the individual hose information from the input unit 3a is the same as step 201 in FIG.
次いで、制御部3cは、前記データベースからの情報を取得する(ステップ402)。本実施形態では、前記データベースからの情報の取得は、図4のステップ202と同様である。
Next, the control unit 3c acquires information from the database (step 402). In this embodiment, acquisition of information from the database is similar to step 202 of FIG.
その後、制御部3cは、入力部3aから取得した情報タグ1の個別ホース情報と、前記データベースから取得した前記情報とに基づいて、前記設備又は前記機械の前記部位に配管されたホース10について、当該ホース10の交換を行った前回の交換時期と、当該ホース10の交換サイクルとを取得する(ステップ403)。本実施形態では、前回の交換時期及び交換サイクルは、図4のステップ203と同様に算出することができる。
Thereafter, the control unit 3c controls the hose 10 piped to the part of the facility or the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. The previous replacement time when the hose 10 was replaced and the replacement cycle of the hose 10 are acquired (step 403). In the present embodiment, the previous replacement time and replacement cycle can be calculated in the same manner as step 203 in FIG.
更にその後、制御部3cは、前記前回の交換時期から前記交換サイクルを経過する前に、予め交換が必要なホース10を判断する(ステップ404)。本実施形態では、前記前回の交換時期から前記交換サイクルを経過する前かどうかは、例えば、図4のステップ204と同様に、入力部3aから取得した交換時期情報から算出した、前回の交換時期から、今回入力部3aからの情報の入力があった時点までの時間を計測し、当該時間と前記交換サイクルとを比較することにより判断することができる。この場合、当該時間が前記交換サイクルよりも短い場合は、前記前回の交換時期から前記交換サイクルを経過する前と判断する。なお、前記前回の交換時期から前記交換サイクルを経過する前ではないと判断した場合、前記前回の交換時期から前記交換サイクルが経過したとして、端末2、情報処理装置3、情報処理装置4、情報処理装置5の少なくともいずれか1つに警告・自動発注を発する(ステップ407)。本実施形態では、警告・自動発注は、ステップ205と同様に行う。
Thereafter, the control unit 3c determines in advance the hose 10 which needs to be replaced before the replacement cycle has passed from the previous replacement time (step 404). In the present embodiment, whether or not the replacement cycle has passed from the previous replacement time is calculated, for example, from the replacement time information acquired from the input unit 3a as in step 204 of FIG. It can be determined by measuring the time until the time when the information from the input unit 3a is input this time, and comparing the time with the exchange cycle. In this case, when the time is shorter than the replacement cycle, it is determined that the replacement cycle has not passed since the previous replacement time. If it is determined that the exchange cycle has not elapsed since the previous exchange time, it is determined that the exchange cycle has elapsed since the previous exchange time, the terminal 2, the information processing apparatus 3, the information processing apparatus 4, the information A warning / automatic order is issued to at least one of the processing devices 5 (step 407). In the present embodiment, warning and automatic ordering are performed in the same manner as step 205.
次いで、制御部3cは、予め交換が必要なホース10を判断する(ステップ405)。本実施形態では、前記前回の交換時期から所定の時間を経過しているかどうかで判断する。前記前回の交換時期から所定の時間を経過していると判断した場合、ホース10の交換が予め必要であると判断する。前記所定の時間は、例えば、予め設定された前記交換サイクルよりも短い時間であって、適宜設定可能な時間とする。
Next, the control unit 3c determines in advance the hose 10 that needs to be replaced (step 405). In this embodiment, it is determined whether or not a predetermined time has elapsed from the previous replacement time. If it is determined that a predetermined time has elapsed from the previous replacement time, it is determined in advance that the hose 10 needs to be replaced. The predetermined time is, for example, a time shorter than the preset replacement cycle, and can be set as appropriate.
制御部3cは、予め交換が必要なホース10を判断する場合、端末2、情報処理装置3(メーカー側情報処理装置)、情報処理装置4(顧客側情報処理装置)、情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに対して事前通知する。また制御部3cは、予め交換が必要なホース10を判断しない場合、前記事前通知は行わない。
When the control unit 3 c determines in advance the hose 10 that needs to be replaced, the terminal 2, the information processing device 3 (manufacturer-side information processing device), the information processing device 4 (customer-side information processing device), the information processing device 5 (selling Prior notification is given to at least one of the store-side information processing devices). Moreover, the control part 3c does not perform the said prior notification, when it does not judge beforehand the hose 10 which needs replacement | exchange.
また、本実施形態において、情報処理装置3の制御部3cは、入力部3aからの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10の交換が行われたことを情報処理装置3(メーカー側情報処理装置)及び情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに対して通知することが好ましい。前記通知は、例えば、図4のステップ205と同様、例えば、情報処理装置3及び情報処理装置5の少なくともいずれか1つの表示部に対して、色彩を表示させることができる。この場合、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10の発注の重複を防止することができる。
Further, in the present embodiment, the control unit 3c of the information processing device 3 is piped to a predetermined portion of the facility or the machine based on the individual hose information from the input unit 3a and the information of the database. With respect to the individual hoses 10, at least one of the information processing device 3 (manufacturer side information processing device) and the information processing device 5 (store side information processing device) that the hose 10 has been replaced Notification is preferable. The notification can display, for example, a color on at least one display unit of the information processing device 3 and the information processing device 5 as in step 205 of FIG. 4, for example. In this case, duplication of ordering of the hose 10 can be prevented with respect to the individual hoses 10 which are piped to a predetermined part of the equipment or the machine.
図7は、本実施形態に係る情報処理装置3の通知動作の一例を示すフローチャートである。図7の処理は、情報タグ1の前記個別ホース情報が情報処理装置3の入力部3aに入力されたことをトリガーに開始されるものとする。
FIG. 7 is a flowchart showing an example of the notification operation of the information processing device 3 according to the present embodiment. It is assumed that the process of FIG. 7 is triggered by the fact that the individual hose information of the information tag 1 is input to the input unit 3a of the information processing device 3.
制御部3cは、入力部3aから情報タグ1の個別ホース情報を取得する(ステップ501)。本実施形態では、前記個別ホース情報のうち、例えば、前記識別番号と、前記関係付け情報としての、ホース10の設置位置番号と、を取得する。
The control unit 3c acquires individual hose information of the information tag 1 from the input unit 3a (step 501). In the present embodiment, among the individual hose information, for example, the identification number and the installation position number of the hose 10 as the association information are acquired.
次いで、制御部3cは、記憶部3bから前記データベースからの情報を取得する(ステップ502)。本実施形態では、例えば、入力部3aから取得した前記関係付け情報を基に、当該関係付け情報に対応付けられたデータベースから、前記設備又は前記機械の所定の部位に配管されたホース10の識別番号であって、当該ホース10に対応付けられた前記データベースに記憶された識別番号を取得する。
Next, the control unit 3c acquires information from the database from the storage unit 3b (step 502). In the present embodiment, for example, based on the association information acquired from the input unit 3a, identification of the hose 10 piped to a predetermined portion of the facility or the machine from a database associated with the association information. The identification number stored in the database corresponding to the hose 10 is acquired.
その後、制御部3cは、入力部3aから取得した情報タグ1の個別ホース情報と、前記データベースから取得した前記情報とに基づいて、前記設備又は前記機械の所定の部位に配管された個別のホース10について、当該ホース10の交換が行われたかどうかを判断する(ステップ503)。本実施形態では、ホース10の交換の有無は、例えば、図3のステップ102と同様に判断される。
After that, the control unit 3c controls the individual hoses of the equipment or the predetermined part of the machine based on the individual hose information of the information tag 1 acquired from the input unit 3a and the information acquired from the database. For 10, it is determined whether the hose 10 has been replaced (step 503). In the present embodiment, whether or not the hose 10 has been replaced is determined, for example, in the same manner as in step 102 of FIG. 3.
制御部3cは、ホース10の交換が行われたと判断した場合、当該交換が行われたことを情報処理装置3(メーカー側情報処理装置)及び情報処理装置5(販売店側情報処理装置)の少なくともいずれか1つに対して通知する(ステッ504)。また制御部3cは、ホース10の交換が行われたと判断しない場合、そのまま通知動作を終了する。
If the control unit 3c determines that the hose 10 has been replaced, the control unit 3c detects that the replacement has been performed by the information processing device 3 (manufacturer-side information processing device) and the information processing device 5 (voucher-side information processing device). At least one is notified (step 504). When the controller 3c does not determine that the hose 10 has been replaced, the controller 3c ends the notification operation.
上述のとおり、本発明によれば、前記設備又は前記機械の所定の部位に配管された個別のホース10に関し、当該ホース10と、前記設備又は前記機械とが関係付けられた情報を有するデータベースを構築し、当該ホース10と、前記設備又は前記機械との関係性に起因した様々な問題に対処可能な、ホース10の管理システムを提供することができる。
As described above, according to the present invention, with respect to the individual hoses 10 piped to a predetermined part of the equipment or the machine, a database having information in which the hose 10 and the equipment or the machine are associated It is possible to provide a management system of the hose 10 which can be constructed and can cope with various problems caused by the relationship between the hose 10 and the equipment or the machine.
なお、本実施形態に係る、ホース10の管理システムにおいて、入力部3aには、ホース10の識別情報が入力され、制御部3cは、ホース10の識別情報によって当該ホース10の履歴が分かる。ホース10の状態情報の入力の具体例としては、例えば、顧客側で行った点検作業の結果を端末2の操作によって情報処理装置3に入力することが挙げられる。
In the management system of the hose 10 according to the present embodiment, identification information of the hose 10 is input to the input unit 3a, and the control unit 3c can know the history of the hose 10 by the identification information of the hose 10. As a specific example of the input of the status information of the hose 10, for example, the result of the inspection work performed on the customer side may be input to the information processing device 3 by the operation of the terminal 2.
また、本実施形態に係る、ホース10の管理システムにおいて、端末2及び情報処理装置3を一体型とすることができる。具体的には、端末2をスマートフォン、タブレットとする場合が挙げられる。この場合、端末2からの情報を遠隔送信することなく、当該端末2の操作によって直接的に、当該情報を情報処理装置3内で処理することができる。
Moreover, in the management system of the hose 10 which concerns on this embodiment, the terminal 2 and the information processing apparatus 3 can be integrated. Specifically, the terminal 2 may be a smartphone or a tablet. In this case, the information can be processed directly in the information processing apparatus 3 by the operation of the terminal 2 without remotely transmitting the information from the terminal 2.
上述したところは、本発明の一実施形態を開示したにすぎず、特許請求の範囲に従えば、様々な変更が可能となる。例えば、情報処理装置3に接続されたパーソナルコンピュータ6は省略することができる。また情報処理装置3は、パーソナルコンピュータに置き換えることができる。また情報処理装置4は、1つの情報処理装置として説明したが、ネットワークに接続された複数の情報処理装置4とすることもできる。このことは、情報処理装置5についても同様である。上述した各実施形態に採用された様々な構成は、互いに適宜、組み合わせることができ、また、置き換えることもできる。
The foregoing merely discloses an embodiment of the present invention, and various modifications may be made in accordance with the appended claims. For example, the personal computer 6 connected to the information processing device 3 can be omitted. Also, the information processing device 3 can be replaced with a personal computer. Further, although the information processing device 4 has been described as one information processing device, it may be a plurality of information processing devices 4 connected to a network. The same applies to the information processing device 5. The various configurations adopted in each of the above-described embodiments can be combined with each other as appropriate, and can be replaced.
1:情報タグ, 2:端末, 3:情報処理装置(メーカー側情報処理装置), 4:他の情報処理装置(顧客側情報処理装置), 5:更に他の情報処理装置(販売店側情報処理装置), 6:パーソナルコンピュータ, 10:ホース
1: Information tag, 2: Terminal, 3: Information processing device (manufacturer side information processing device) 4: Other information processing device (customer side information processing device), 5: Further other information processing device (store side information Processing device), 6: personal computer, 10: hose
Claims (12)
- 設備又は機械に配管されたホースに取り付けられており、当該ホースの識別情報、当該ホースを前記設備又は前記機械と関係付ける関係付け情報、その他の情報の少なくともいずれか1つを含む、個別ホース情報が記憶された情報タグと、
前記情報タグの前記個別ホース情報を非接触な方式によって読み取り又は書き込み可能であって、前記個別ホース情報を入出力可能な端末と、
情報処理装置と、
を有し、
前記情報処理装置は、
前記情報タグの前記個別ホース情報が入力される入力部と、
前記識別情報と、前記関係付け情報と、前記その他の情報とを情報とするデータベースが記憶されている記憶部と、
前記入力部からの前記個別ホース情報に基づいて、前記データベースの前記情報を更新する制御部と、
を有する、ホースの管理システム。 Individual hose information attached to a hose piped to a facility or machine and including at least one of identification information of the hose, association information associating the hose with the facility or the machine, and other information And the information tag in which
A terminal capable of reading or writing the individual hose information of the information tag in a contactless manner, and capable of inputting and outputting the individual hose information;
An information processing apparatus;
Have
The information processing apparatus is
An input unit to which the individual hose information of the information tag is input;
A storage unit storing a database that uses the identification information, the association information, and the other information as information;
A control unit that updates the information in the database based on the individual hose information from the input unit;
Has a hose management system. - 前記情報タグは、ICタグであり、前記端末は、リーダ・ライタである、請求項1に記載の、ホースの管理システム。 The hose management system according to claim 1, wherein the information tag is an IC tag, and the terminal is a reader / writer.
- 前記入力部には、前記情報タグの前記個別ホース情報と、ネットワークを介して接続された情報処理装置に記憶されている前記個別ホース情報とが突き合わされる、請求項1又は2に記載の、ホースの管理システム。 3. The apparatus according to claim 1, wherein the individual hose information of the information tag and the individual hose information stored in an information processing apparatus connected via a network are matched in the input unit. Hose management system.
- 前記ネットワークには、他の情報処理装置が接続されており、
前記情報処理装置は、顧客側情報処理装置と、販売店側情報処理装置と、メーカー側情報処理装置との3つの情報処理装置のうちのいずれか1つであり、
前記他の情報処理装置は、前記3つの情報処理装置のうちの残り2つであり、
前記データベースは、前記顧客側情報処理装置、前記販売店側情報処理装置及び前記メーカー側情報処理装置の少なくともいずれか1つと共用可能である、請求項3に記載の、ホースの管理システム。 Another information processing apparatus is connected to the network,
The information processing device is any one of three information processing devices: a customer side information processing device, a store side information processing device, and a manufacturer side information processing device.
The other information processing apparatuses are the remaining two of the three information processing apparatuses,
The hose management system according to claim 3, wherein the database can be shared with at least one of the customer-side information processing device, the store-side information processing device, and the maker-side information processing device. - 前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの交換回数及び交換サイクルの少なくともいずれか1つを算出する、請求項1乃至4のいずれか1項に記載の、ホースの管理システム。 The control unit is configured to, based on the individual hose information from the input unit and the information of the database, at least the number of times of replacement of the hose and the replacement cycle of the individual hoses piped to the facility or the machine. The hose management system according to any one of claims 1 to 4, wherein any one is calculated.
- 前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの交換を行った前回の交換時期と、当該ホースの交換サイクルとを取得し、前記前回の交換時期から前記交換サイクルを経過する前、又は経過した場合、前記端末、前記情報処理装置、顧客側情報処理装置、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに警告を発する、請求項1乃至5のいずれか1項に記載の、ホースの管理システム。 The control unit is configured to replace the hose of the equipment or the individual hose connected to the machine based on the individual hose information from the input unit and the information of the database. The time, and the hose replacement cycle are acquired, and the terminal, the information processor, the customer side information processor, and the store side information are obtained before or when the replacement cycle has elapsed from the previous replacement time. The hose management system according to any one of claims 1 to 5, which issues a warning to at least one of the processing device and the manufacturer-side information processing device.
- 前記交換サイクルの情報から、前記設備又は前記機械に配管されている前記ホースの各々について、単位期間あたりの当該ホースの必要本数を算出する、請求項5又は6に記載のホースの管理システム。 The hose management system according to claim 5 or 6, wherein the required number of the hoses per unit period is calculated for each of the facilities or the hoses piping to the machine from the information of the replacement cycle.
- 前記単位期間あたりの当該ホースの必要本数を元に当該ホースの適正在庫数量として計算をする、請求項7に記載のホースの管理システム。 The hose management system according to claim 7, wherein the hose management system calculates the appropriate stock quantity of the hose based on the required number of the hose per unit period.
- 前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの在庫個数を取得し、当該在庫個数が一定数以下の個数である場合、前記端末、前記情報処理装置、顧客側情報処理装置、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに警告を発する、請求項1乃至8のいずれか1項に記載の、ホースの管理システム。 The control unit acquires, based on the individual hose information from the input unit and the information in the database, the number of stocked hoses for the individual hoses piped to the facility or the machine, When the number of stocks is equal to or less than a fixed number, a warning is issued to at least one of the terminal, the information processing device, the customer side information processing device, the store side information processing device, and the maker side information processing device. The hose management system according to any one of Items 1 to 8.
- 前記制御部は、前記設備又は前記機械に配管された個別のホースについて、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに対して、当該ホースの自動発注を行う、請求項6乃至9のいずれか1項に記載の、ホースの管理システム。 The control unit is configured to automatically order the hose with respect to at least one of the store-side information processing apparatus and the manufacturer-side information processing apparatus with respect to the equipment or an individual hose piped to the machine. Item 10. A hose management system according to any one of Items 6 to 9.
- 前記制御部は、前記入力部からの前記個別ホース情報と、前記データベースの前記情報とに基づいて、前記設備又は前記機械に配管された個別のホースについて、当該ホースの交換が行われたことを前記情報処理装置、販売店側情報処理装置及びメーカー側情報処理装置の少なくともいずれか1つに対して通知する、請求項1乃至10のいずれか1項に記載の、ホースの管理システム。 The control unit, on the basis of the individual hose information from the input unit and the information in the database, that the hose has been replaced for the individual hoses piping to the facility or the machine The hose management system according to any one of claims 1 to 10, wherein at least one of the information processing device, the store side information processing device and the manufacturer side information processing device is notified.
- 前記端末及び前記情報処理装置が一体型である、請求項1乃至11のいずれか1項に記載の、ホースの管理システム。 The hose management system according to any one of claims 1 to 11, wherein the terminal and the information processing device are integrated.
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WO2023248501A1 (en) * | 2022-06-22 | 2023-12-28 | 横浜ゴム株式会社 | Marine hose monitoring system and method |
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