WO2019056286A1 - 一种智能化玻璃折片机及其工作方法 - Google Patents
一种智能化玻璃折片机及其工作方法 Download PDFInfo
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- WO2019056286A1 WO2019056286A1 PCT/CN2017/102885 CN2017102885W WO2019056286A1 WO 2019056286 A1 WO2019056286 A1 WO 2019056286A1 CN 2017102885 W CN2017102885 W CN 2017102885W WO 2019056286 A1 WO2019056286 A1 WO 2019056286A1
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- positioning
- lens
- module
- conveying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
Definitions
- the invention belongs to the field of lens manufacturing, and in particular relates to an intelligent glass folding machine and a working method thereof.
- an object of the present invention is to provide an intelligent glass folding machine which has a simple structure, reasonable design, easy production, high degree of automation, reduced labor and improved work efficiency.
- the present invention provides an intelligent glass folding machine, comprising: a frame, a slitting table and a control device, wherein the frame is provided with a positioning frame and a conveying frame
- the striping workbench is disposed at one side of the positioning rack
- the transporting rack is disposed at a rear end of the positioning rack
- a separating mechanism is disposed between the positioning rack and the transporting rack
- the positioning rack is disposed
- a positioning mechanism is disposed on the conveying frame
- the lens steering conveying module is disposed on the conveying frame, and the segmenting mechanism, the positioning mechanism and the lens steering conveying module are all connected with the control device.
- the intelligent glass folding machine described in the invention has a positioning mechanism disposed on the positioning frame, and a segmentation mechanism is arranged between the positioning frame and the conveying frame, and is connected by the segmentation mechanism.
- the lens is separated to automate it, and the positioning mechanism is set to effectively prevent the offset, and the lens steering can correct the position of the separated lens, greatly improving the working efficiency and improving its production. Quality, let it automate and intelligently produce the whole process, so that it can better meet the needs of enterprise production.
- a positioning conveyor line is arranged, and the transportation belt on the walking position is provided with a transmission belt, which can not transport the lens well, and can also play a certain protective role.
- the positioning mechanism of the present invention is provided with a positioning cylinder, a positioning conveying power assembly and a lens positioning plate, wherein the positioning cylinder is symmetrically disposed on two sides of the walking conveying line, and the positioning conveying power assembly is arranged in the walking position conveying On one side of the line, the lens positioning plate is disposed on the conveyor belt, and the lens positioning plate is disposed to be able to perform a good positioning function, avoiding offset, and avoiding offset of the lens due to offset The increase in defective products will further ensure the accuracy of its production.
- the conveying frame of the present invention is provided with a feeding conveyor belt, a feeding conveying power assembly and a lens steering conveying module, wherein the discharging conveying power assembly is arranged on a side of the conveying frame, and the lens is turned and conveyed
- the module is placed on the unloading conveyor.
- a lens length locator is further disposed on the unloading conveyor belt, and the lens steering transport module is disposed behind the lens length locator, and the lens length is positioned.
- the setting of the device can adjust the rhythm of the whole processing according to different batches of lenses, improve the application range, and greatly improve the precision of its production.
- the tableting mechanism of the present invention is provided with a tableting unit and a segmentation unit, wherein the tableting unit and the segmentation unit are respectively provided with a tablet driving mechanism and a segment driving mechanism, and the tableting unit is provided in Before the sheet unit, the tableting unit and the dividing unit are both connected to the control device.
- a tablet cylinder module and a segment cylinder module are respectively disposed, and the tablet cylinder module and the segment cylinder module are connected to the control device.
- the control device in the present invention is provided with a transportation control module, a positioning control module, a fragmentation control module, a steering control module, a lens length detection control module, a drive control module and a controller module, and the transportation control module and the lens are turned and conveyed
- the module is connected to the positioning mechanism
- the fragmentation control module is connected to the segmentation mechanism
- the steering control module is connected to the lens steering delivery module
- the lens length detection control module and the lens length are positioned.
- the transport control module, the positioning control module, the slice control module, the steering control module, the lens length detection control module, and the drive control module are all connected to the controller module.
- the drive control module of the present invention is provided with a positioning drive control unit, a blanking drive control unit, a tablet drive control unit and a slice drive control unit, wherein the positioning drive control unit is provided with a cylinder drive control unit and power control a unit, the cylinder drive control unit and the power control unit are respectively connected to the positioning cylinder and the positioning conveying power assembly, the cutting driving control unit is connected with the cutting conveyor belt, and the tablet driving control unit and the tablet driving mechanism Connected, the slice drive control unit is coupled to the slice drive mechanism.
- a conveyor belt is provided on the walking conveyor line to transmit the lens to the segmentation mechanism
- the tablet cylinder module controls the tabletting mechanism to press the lens, and while the tableting mechanism works, the segmented cylinder module controls the segmentation mechanism to segment the lens;
- the lens entering the conveyor frame is first detected by the lens length locator, and the detection data is analyzed by the data processor in the controller module;
- the final unloading conveyor belt can transport the lens to the discharge port.
- An intelligent glass folding machine wherein a positioning mechanism is arranged on the positioning frame, and a segmentation mechanism is arranged between the positioning frame and the conveying frame, and the segmentation mechanism is
- the connected lenses are separated to automate them, and the positioning mechanism is set to effectively prevent the offset, and the lens steering can correct the position of the separated lenses, greatly improving the working efficiency and improving its efficiency.
- the quality of production enables automation and intelligent production throughout the process, so that it can better meet the needs of production.
- the positioning mechanism of the present invention is provided with a positioning cylinder, a positioning conveying power assembly and a lens positioning plate, wherein the positioning cylinders are symmetrically disposed on both sides of the walking conveying line, and the positioning conveying power assembly is set on the walking.
- the lens positioning plate is disposed on one side of the conveying line, and the lens positioning plate is disposed on the belt, and the lens positioning plate can be positioned to avoid the offset and avoid the lens.
- the offset causes an increase in defective products, thereby further ensuring the accuracy of its production.
- the transport frame of the present invention further comprises a lens length locator, wherein the lens length locator is disposed on the unloading conveyor belt, and the lens steering transport module is disposed at the rear of the lens length locator, the lens
- the length positioner can adjust the rhythm of the whole processing according to different batches of lenses, improve the adaptability and greatly improve the precision of its production.
- FIG. 1 is a schematic structural view of an intelligent glass folding machine according to the present invention.
- FIG. 2 is a schematic structural view of a positioning frame workbench in the present invention
- Figure 3 is a partial enlarged view of the segmentation mechanism of the present invention.
- Figure 4 is a partial enlarged view of the transport frame of the present invention.
- rack-1 striping table-2, control device-3, walking conveyor line-4, positioning frame-11, conveying frame-12, segmentation mechanism-13, positioning mechanism-111, Positioning cylinder 112, positioning and conveying power assembly 113 and lens positioning plate 114, blanking conveyor belt-121, blanking power supply assembly-122, lens steering conveying module-123, lens length locator 124, conveyor belt-41 .
- Figure 1 is an intelligent glass folding machine, comprising: a rack 1, a striping table 2 and a control device 3, wherein the rack 1 is provided with a positioning frame 11 and a transport frame 12;
- the striping workbench 2 is disposed at one side of the positioning frame 11 , the transport rack 12 is disposed at the rear end of the positioning rack 11 , and a segmentation mechanism is disposed between the positioning rack 11 and the transport rack 12
- the positioning frame 11 is provided with a positioning mechanism 111.
- the conveying frame 12 is provided with a lens steering conveying module 123.
- the segmenting mechanism 13, the positioning mechanism 111 and the lens steering conveying module 123 are both The control device 3 is connected.
- the positioning frame 11 is provided with a transportation line 4, and the transportation line 4 is provided with a transmission belt 41.
- the positioning mechanism 111 is provided with a positioning cylinder 112, a positioning and conveying power assembly 113, and a lens positioning plate 114.
- the positioning cylinders 112 are symmetrically disposed on two sides of the transportation line 4, and the positioning power is transmitted.
- the assembly 113 is disposed on one side of the travel conveyor line 4, and the lens positioning plate 114 is disposed on the conveyor belt 41.
- the conveying frame 12 is provided with a blank conveying belt 121, a blank conveying power assembly 122 and a lens steering conveying module 123.
- the cutting conveying power assembly 122 is disposed on the conveying frame 12.
- the lens steering transport module 123 is disposed on the blank conveyor belt 121.
- the transport frame 12 is further provided with a lens length locator 124.
- the lens length locator 124 is disposed on the blank conveyor belt 121, and the lens steering transport module 123 is disposed on the lens length locator. The rear of 124.
- the tableting mechanism 13 is provided with a tableting unit and a segmentation unit, and the tableting unit and the segmentation unit are respectively provided with a tablet driving mechanism and a segment driving mechanism, and the tableting unit is provided.
- the tableting unit and the splicing unit are both connected to the control device 3.
- the tablet driving mechanism and the segment driving mechanism are respectively provided with a tablet cylinder module 131 and a segment cylinder module 132, and the tablet cylinder module 131 and the segment cylinder module 132 are both The control device 3 is connected.
- the control device in the embodiment is provided with a transportation control module, a positioning control module, a fragmentation control module, a steering control module, a lens length detection control module, a drive control module and a controller module, and the transportation control module and the lens are turned
- the transport module 123 is connected, the positioning control module is connected to the positioning mechanism 111, the fragment control module is connected to the segmentation mechanism 13, and the steering control module is connected to the lens steering transport module 123, and the lens length detection control
- the module is coupled to the lens length locator 124, and the transport control module, the positioning control module, the shard control module, the steering control module, the lens length detection control module, and the drive control module are all coupled to the controller module.
- the drive control module in the embodiment is provided with a positioning drive control unit, a blanking drive control unit, and a tableting a drive control unit and a slice drive control unit, wherein the positioning drive control unit is provided with a cylinder drive control unit and a power control unit, and the cylinder drive control unit and the power control unit respectively respectively and the positioning cylinder 112 and the positioning and conveying power assembly 113
- the blank drive control unit is coupled to the blank conveyor 121
- the tablet drive control unit is coupled to the tablet drive mechanism
- the split drive control unit is coupled to the split drive mechanism.
- Figure 1 is an intelligent glass folding machine, comprising: a rack 1, a striping table 2 and a control device 3, wherein the rack 1 is provided with a positioning frame 11 and a transport frame 12;
- the striping workbench 2 is disposed at one side of the positioning frame 11 , the transport rack 12 is disposed at the rear end of the positioning rack 11 , and a segmentation mechanism is disposed between the positioning rack 11 and the transport rack 12
- the positioning frame 11 is provided with a positioning mechanism 111.
- the conveying frame 12 is provided with a lens steering conveying module 123.
- the segmenting mechanism 13, the positioning mechanism 111 and the lens steering conveying module 123 are both The control device 3 is connected.
- the positioning frame 11 is provided with a transportation line 4, and the transportation line 4 is provided with a transmission belt 41.
- the positioning mechanism 111 is provided with a positioning cylinder 112, a positioning and conveying power assembly 113, and a lens positioning plate 114.
- the positioning cylinders 112 are symmetrically disposed on two sides of the transportation line 4, and the positioning power is transmitted.
- the assembly 113 is disposed on one side of the travel conveyor line 4, and the lens positioning plate 114 is disposed on the conveyor belt 41.
- the conveying frame 12 is provided with a blank conveying belt 121, a blank conveying power assembly 122 and a lens steering conveying module 123.
- the cutting conveying power assembly 122 is disposed on the conveying frame 12.
- the lens steering transport module 123 is disposed on the blank conveyor belt 121.
- the transport frame 12 is further provided with a lens length locator 124.
- the lens length locator 124 is disposed on the blank conveyor belt 121, and the lens steering transport module 123 is disposed on the lens length locator. The rear of 124.
- the tableting mechanism 13 is provided with a tableting unit and a segmentation unit, and the tableting unit and the segmentation unit are respectively provided with a tablet driving mechanism and a segment driving mechanism, and the tableting unit is provided.
- the tableting unit and the splicing unit are both connected to the control device 3.
- the tablet driving mechanism and the segment driving mechanism are respectively provided with a tablet cylinder module 131 and a segment cylinder module 132, and the tablet cylinder module 131 and the segment cylinder module 132 are both The control device 3 is connected.
- the control device in the embodiment is provided with a transportation control module, a positioning control module, a fragmentation control module, a steering control module, a lens length detection control module, a drive control module and a controller module, and the transportation control module and the lens are turned
- the transport module 123 is connected
- the positioning control module is connected to the positioning mechanism 111
- the sheet mechanism 13 is connected
- the steering control module is connected to the lens steering conveying module 123
- the lens length detecting control module is connected with the lens length locator 124, the transportation control module, the positioning control module, the fragmentation control module, and the steering
- the control module, the lens length detection control module, and the drive control module are all connected to the controller module.
- the drive control module in the embodiment is provided with a positioning drive control unit, a blanking drive control unit, a tablet drive control unit and a slice drive control unit, wherein the positioning drive control unit is provided with a cylinder drive control unit and power a control unit, the cylinder drive control unit and the power control unit are respectively connected to the positioning cylinder 112 and the positioning and conveying power assembly 113.
- the blanking drive control unit is connected with the blanking conveyor belt 121, and the tablet driving control unit is The tablet drive mechanism is coupled, and the slice drive control unit is coupled to the slice drive mechanism.
- the positioning cylinder 112 controls the lens positioning plate 114 to position the lens
- the transport line 4 is provided with a conveyor belt 41, the lens is transmitted to the segmentation mechanism 13, that is, the lens is transported by the conveyor belt 41 to the lens to the segmentation mechanism 13;
- the tablet cylinder module controls the tabletting mechanism to press the lens, and while the tabletting mechanism works, the segmented cylinder module controls the segmentation mechanism to segment the lens, that is, when the lens reaches the lens to the segmentation mechanism After 13 , the tablet pressing mechanism controls the pressing mechanism to press the lens, and while the pressing mechanism works, the segmented cylinder module controls the segmentation mechanism to segment the lens;
- the lens entering the transport frame 12 is first detected by the lens length locator 124, and the test data is analyzed by the data processor in the controller module, and then reaches the lens steering transport module 123;
- the final unloading conveyor belt 121 transports the lens to the discharge opening.
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Abstract
一种智能化玻璃折片机及其工作方法,该智能化玻璃折片机包括机架(1)、分条工作台(2)和控制装置(3),其中所述机架(1)中设有定位机架(11)和输送机架(12),所述分条工作台(2)设于定位机架(11)的一侧,所述输送机架(12)设于定位机架(11)后端,所述定位机架(11)和输送机架(12)之间设有分片机构(13),所述定位机架(11)上设有定位机构(111),所述输送机架(12)上设有镜片转向输送模组(123),所述分片机构(13)、定位机构(111)以及镜片转向输送模组(123)均与控制装置(3)连接。通过在定位机架(11)上设置定位机构(111),并在定位机架(11)和输送机架(12)之间设置分片机构(13),对相连的镜片进行分离,实现自动化,同时定位机构(111)的设置有效的防止偏移,镜片转向输送模组(123)能够对分离后的镜片位置进行摆正,大大的提高了工作效率和生产质量,全程实现自动化、智能化生产。
Description
本发明属于镜片制造领域,特别涉及一种智能化玻璃折片机及其工作方法。
随着社会经济的快速发展,无论是人们的生活还是工作各行各业都逐渐实现了现代化和自动化,镜片加工行业也是如此。镜片在加工过程中需要对其进行镜片的折片分离操作,然而传统的加工生产过程中通过采用手动进行操作,或者是一些设备进行操作,人工操作,整个工作量非常大,且,存在一定的不确定因素,易导致不良品的增加,现有的设备由于其设计的不合理性,尝尝会因出现缺纸或者是偏移等问题,因而现有的镜片加工设备还需要改进。
发明内容
发明目的:为了克服以上不足,本发明的目的是提供一种智能化玻璃折片机,其结构简单,设计合理,易于生产,自动化程度高,减少人工劳动量,提高了工作效率。
技术方案:为了实现上述目的,本发明提供了一种智能化玻璃折片机,包括:机架、分条工作台和控制装置,其中,所述机架中设有定位机架和输送机架,所述分条工作台设于定位机架的一侧,所述输送机架设于定位机架后端,所述定位机架和输送机架之间设有分片机构,所述定位机架上设有定位机构,所述输送机架上设有镜片转向输送模组,所述分片机构、定位机构以及镜片转向输送模组均与控制装置连接。
本发明中所述的一种智能化玻璃折片机,通过在定位机架上设置了定位机构,并在定位机架和输送机架之间设置了分片机构,通过分片机构对相连的镜片进行分离,让其实现自动化,同时定位机构的设置,有效的防止其出现偏移,且,镜片转向能够对分离后的镜片位置进行摆正,大大的提高了其工作效率,提高其生产的质量,让其全程实现自动化、智能化生产,进而让其更好的满足企业生产的需求。
本发明中所述定位机架上设有走位输送线,所述走位输送线上设有传输带,其不能能够很好的运输镜片,同时还能够起到一定的保护作用。
本发明中所述定位机构上设有定位气缸、定位输送动力总成和镜片定位板,所述定位气缸对称设于走位输送线的两侧,所述定位输送动力总成设于走位输送线的一侧,所述镜片定位板设于传输带上,所述镜片定位板的设置,能够对其起到很好的定位作用,避免其出现偏移,也避免偏移造成镜片因偏移造成不良品的增加,从而进一步保证其生产的精准性。
本发明中所述输送机架上设有下料输送带、下料输送动力总成和镜片转向输送模组,所述下料输送动力总成设于输送机架的侧面,所述镜片转向输送模组设于下料输送带上。
本发明中所述输送机架中还设有镜片长度***所述镜片长度***设于下料输送带上,且所述镜片转向输送模组设于镜片长度***的后方,镜片长度***的设置,能够根据不同批次的镜片对整个加工的节奏进行调整,提高其适用范围,大大的提高其生产的精准性。
本发明中所述分片机构中设有压片单元和分片单元,所述压片单元和分片单元中分别设有压片驱动机构和分片驱动机构,所述压片单元设于分片单元之前,且,所述压片单元和分片单元均与控制装置连接。
本发明中所述压片驱动机构和分片驱动机构中分别设有压片气缸模组和分片气缸模组,所述压片气缸模组和分片气缸模组均与控制装置连接。
本发明中所述控制装置中设有运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块、驱动控制模块和控制器模块,所述运输控制模块与镜片转向输送模组连接,所述定位控制模块与定位机构连接,所述分片控制模块与分片机构连接,所述转向控制模块与镜片转向输送模组连接,所述镜片长度检测控制模块与镜片长度***连接,所述运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块以及驱动控制模块均与控制器模块连接。
本发明中所述驱动控制模块中设有定位驱动控制单元、下料驱动控制单元、压片驱动控制单元和分片驱动控制单元,所述定位驱动控制单元中设有气缸驱动控制单元和动力控制单元,所述气缸驱动控制单元和动力控制单元分别与定位气缸、定位输送动力总成连接,所述下料驱动控制单元与下料输送带连接,所述压片驱动控制单元与压片驱动机构连接,所述分片驱动控制单元与分片驱动机构连接。
本发明中所述的一种智能化玻璃折片机的工作方法,具体的工作方法如下:
1):首先分条工作台对镜片进行分条,分条后的镜片进入定位机架;
2):定位气缸控制镜片定位板对镜片进行定位;
3):走位输送线上设有传输带对镜片向分片机构传送;
4):压片气缸模组控制压片机构对镜片进行按压,在压片机构工作的同时,分片气缸模组控制分片机构对镜片进行分片;
5):被分开的镜片进入输送机架;
6):进入输送机架的镜片先经过镜片长度***进行检测,并通过控制器模块中的数据处理器对检测数据进行分析;
7):然后镜片转向输送模组将对检测后的镜片进行转向;
8):最后下料输送带将镜片输送至下料口即可。
上述技术方案可以看出,本发明具有如下有益效果:
1、本发明中所述的一种智能化玻璃折片机,通过在定位机架上设置了定位机构,并在定位机架和输送机架之间设置了分片机构,通过分片机构对相连的镜片进行分离,让其实现自动化,同时定位机构的设置,有效的防止其出现偏移,且,镜片转向能够对分离后的镜片位置进行摆正,大大的提高了其工作效率,提高其生产的质量,让其全程实现自动化、智能化生产,进而让其更好的满足企业生产的需求。
2、本发明中所述定位机构上设有定位气缸、定位输送动力总成和镜片定位板,所述定位气缸对称设于走位输送线的两侧,所述定位输送动力总成设于走位输送线的一侧,所述镜片定位板设于传输带上,所述镜片定位板的设置,能够对其起到很好的定位作用,避免其出现偏移,也避免偏移造成镜片因偏移造成不良品的增加,从而进一步保证其生产的精准性。
3、本发明中所述输送机架中还设有镜片长度***所述镜片长度***设于下料输送带上,且所述镜片转向输送模组设于镜片长度***的后方,镜片长度***的设置,能够根据不同批次的镜片对整个加工的节奏进行调整,提高其适应性,大大的提高其生产的精准性。
图1为本发明所述的智能化玻璃折片机的结构示意图;
图2为本发明中定位机架工作台上的结构示意图;
图3为本发明中分片机构的局部放大图;
图4为本发明中输送机架的局部放大图;
图中:机架-1、分条工作台-2、控制装置-3、走位输送线-4、定位机架-11、输送机架-12、分片机构-13、定位机构-111、定位气缸112、定位输送动力总成113和镜片定位板114、下料输送带-121、下料输送动力总成-122、镜片转向输送模组-123、镜片长度***124、传输带-41。
下面结合附图和具体实施例,进一步阐明本发明。
实施例
如图一种智能化玻璃折片机,包括:机架1、分条工作台2和控制装置3,其中,所述机架1中设有定位机架11和输送机架12;
上述各部件的关系如下:
所述分条工作台2设于定位机架11的一侧,所述输送机架12设于定位机架11后端,所述定位机架11和输送机架12之间设有分片机构13,所述定位机架11上设有定位机构111,所述输送机架12上设有镜片转向输送模组123,所述分片机构13、定位机构111以及镜片转向输送模组123均与控制装置3连接。
本实施例中所述定位机架11上设有走位输送线4,所述走位输送线4上设有传输带41。
本实施例中所述定位机构111上设有定位气缸112、定位输送动力总成113和镜片定位板114,所述定位气缸112对称设于走位输送线4的两侧,所述定位输送动力总成113设于走位输送线4的一侧,所述镜片定位板114设于传输带41上。
本实施例中所述输送机架12上设有下料输送带121、下料输送动力总成122和镜片转向输送模组123,所述下料输送动力总成122设于输送机架12的侧面,所述镜片转向输送模组123设于下料输送带121上。
本实施例中所述输送机架12中还设有镜片长度***124所述镜片长度***124设于下料输送带121上,且所述镜片转向输送模组123设于镜片长度***124的后方。
本实施例中所述分片机构13中设有压片单元和分片单元,所述压片单元和分片单元中分别设有压片驱动机构和分片驱动机构,所述压片单元设于分片单元之前,且,所述压片单元和分片单元均与控制装置3连接。
本实施例中所述压片驱动机构和分片驱动机构中分别设有压片气缸模组131和分片气缸模组132,所述压片气缸模组131和分片气缸模组132均与控制装置3连接。
本实施例中所述控制装置中设有运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块、驱动控制模块和控制器模块,所述运输控制模块与镜片转向输送模组123连接,所述定位控制模块与定位机构111连接,所述分片控制模块与分片机构13连接,所述转向控制模块与镜片转向输送模组123连接,所述镜片长度检测控制模块与镜片长度***124连接,所述运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块以及驱动控制模块均与控制器模块连接。
本实施例中所述驱动控制模块中设有定位驱动控制单元、下料驱动控制单元、压片
驱动控制单元和分片驱动控制单元,所述定位驱动控制单元中设有气缸驱动控制单元和动力控制单元,所述气缸驱动控制单元和动力控制单元分别与定位气缸112、定位输送动力总成113连接,所述下料驱动控制单元与下料输送带121连接,所述压片驱动控制单元与压片驱动机构连接,所述分片驱动控制单元与分片驱动机构连接。
实施例2
如图一种智能化玻璃折片机,包括:机架1、分条工作台2和控制装置3,其中,所述机架1中设有定位机架11和输送机架12;
上述各部件的关系如下:
所述分条工作台2设于定位机架11的一侧,所述输送机架12设于定位机架11后端,所述定位机架11和输送机架12之间设有分片机构13,所述定位机架11上设有定位机构111,所述输送机架12上设有镜片转向输送模组123,所述分片机构13、定位机构111以及镜片转向输送模组123均与控制装置3连接。
本实施例中所述定位机架11上设有走位输送线4,所述走位输送线4上设有传输带41。
本实施例中所述定位机构111上设有定位气缸112、定位输送动力总成113和镜片定位板114,所述定位气缸112对称设于走位输送线4的两侧,所述定位输送动力总成113设于走位输送线4的一侧,所述镜片定位板114设于传输带41上。
本实施例中所述输送机架12上设有下料输送带121、下料输送动力总成122和镜片转向输送模组123,所述下料输送动力总成122设于输送机架12的侧面,所述镜片转向输送模组123设于下料输送带121上。
本实施例中所述输送机架12中还设有镜片长度***124所述镜片长度***124设于下料输送带121上,且所述镜片转向输送模组123设于镜片长度***124的后方。
本实施例中所述分片机构13中设有压片单元和分片单元,所述压片单元和分片单元中分别设有压片驱动机构和分片驱动机构,所述压片单元设于分片单元之前,且,所述压片单元和分片单元均与控制装置3连接。
本实施例中所述压片驱动机构和分片驱动机构中分别设有压片气缸模组131和分片气缸模组132,所述压片气缸模组131和分片气缸模组132均与控制装置3连接。
本实施例中所述控制装置中设有运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块、驱动控制模块和控制器模块,所述运输控制模块与镜片转向输送模组123连接,所述定位控制模块与定位机构111连接,所述分片控制模块与分
片机构13连接,所述转向控制模块与镜片转向输送模组123连接,所述镜片长度检测控制模块与镜片长度***124连接,所述运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块以及驱动控制模块均与控制器模块连接。
本实施例中所述驱动控制模块中设有定位驱动控制单元、下料驱动控制单元、压片驱动控制单元和分片驱动控制单元,所述定位驱动控制单元中设有气缸驱动控制单元和动力控制单元,所述气缸驱动控制单元和动力控制单元分别与定位气缸112、定位输送动力总成113连接,所述下料驱动控制单元与下料输送带121连接,所述压片驱动控制单元与压片驱动机构连接,所述分片驱动控制单元与分片驱动机构连接。
本实施例中所述的一种智能化玻璃折片机的工作方法,具体的工作方法如下:
1):首先分条工作台2对镜片进行分条,分条后的镜片进入定位机架11;
2):定位气缸112控制镜片定位板114对镜片进行定位;
3):走位输送线4上设有传输带41,对镜片向分片机构13传送,即:通过传输带41将镜片输送至镜片向分片机构13;
4):压片气缸模组控制压片机构对镜片进行按压,在压片机构工作的同时,分片气缸模组控制分片机构对镜片进行分片,即,当镜片到达镜片向分片机构13后,通过压片气缸模组控制压片机构对镜片进行按压,在压片机构工作的同时,分片气缸模组控制分片机构对镜片进行分片;
5):被分开的镜片进入输送机架12;
6):进入输送机架12的镜片先经过镜片长度***124进行检测,并通过控制器模块中的数据处理器对检测数据进行分析,然后再到达镜片转向输送模组123;
7):然后镜片转向输送模组123将对检测后的镜片进行转向;
8):最后下料输送带121将镜片输送至下料口即可。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进,这些改进也应视为本发明的保护范围。
Claims (10)
- 一种智能化玻璃折片机,其特征在于:包括:机架(1)、分条工作台(2)和控制装置(3),其中,所述机架(1)中设有定位机架(11)和输送机架(12),所述分条工作台(2)设于定位机架(11)的一侧,所述输送机架(12)设于定位机架(11)后端,所述定位机架(11)和输送机架(12)之间设有分片机构(13),所述定位机架(11)上设有定位机构(111),所述输送机架(12)上设有镜片转向输送模组(123),所述分片机构(13)、定位机构(111)以及镜片转向输送模组(123)均与控制装置(3)连接。
- 根据权利要求1所述的智能化玻璃折片机,其特征在于:所述定位机架(11)上设有走位输送线(4),所述走位输送线(4)上设有传输带(41)。
- 根据权利要求1所述的智能化玻璃折片机,其特征在于:所述定位机构(111)上设有定位气缸(112)、定位输送动力总成(113)和镜片定位板(114),所述定位气缸(112)对称设于走位输送线(4)的两侧,所述定位输送动力总成(113)设于走位输送线(4)的一侧,所述镜片定位板(114)设于传输带(41)上。
- 根据权利要求1所述的智能化玻璃折片机,其特征在于:所述输送机架(12)上设有下料输送带(121)、下料输送动力总成(122)和镜片转向输送模组(123),所述下料输送动力总成(122)设于输送机架(12)的侧面,所述镜片转向输送模组(123)设于下料输送带(121)上。
- 根据权利要求4所述的智能化玻璃折片机,其特征在于:所述输送机架(12)中还设有镜片长度***(124)所述镜片长度***(124)设于下料输送带(121)上,且所述镜片转向输送模组(123)设于镜片长度***(124)的后方。
- 根据权利要求1所述的智能化玻璃折片机,其特征在于:所述分片机构(13)中设有压片单元和分片单元,所述压片单元和分片单元中分别设有压片驱动机构和分片驱动机构,所述压片单元设于分片单元之前,且,所述压片单元和分片单元均与控制装置(3)连接。
- 根据权利要求6所述的智能化玻璃折片机,其特征在于:所述压片驱动机构和分片驱动机构中分别设有压片气缸模组(131)和分片气缸模组(132),所述压片气缸模组(131)和分片气缸模组(132)均与控制装置(3)连接。
- 根据权利要求1所述的智能化玻璃折片机,其特征在于:所述控制装置中设有运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块、驱动控制模块和控制器模块,所述运输控制模块与镜片转向输送模组(123)连接,所述定位控制模块与定位机构(111)连接,所述分片控制模块与分片机构(13)连接,所述转向控制模块与镜片转向输送模组(123)连接,所述镜片长度检测控制模块与镜片长度***(124)连 接,所述运输控制模块、定位控制模块、分片控制模块、转向控制模块、镜片长度检测控制模块以及驱动控制模块均与控制器模块连接。
- 根据权利要求8所述的智能化玻璃折片机,其特征在于:所述驱动控制模块中设有定位驱动控制单元、下料驱动控制单元、压片驱动控制单元和分片驱动控制单元,所述定位驱动控制单元中设有气缸驱动控制单元和动力控制单元,所述气缸驱动控制单元和动力控制单元分别与定位气缸(112)、定位输送动力总成(113)连接,所述下料驱动控制单元与下料输送带(121)连接,所述压片驱动控制单元与压片驱动机构连接,所述分片驱动控制单元与分片驱动机构连接。
- 根据权利要求1至9任一项所述的一种智能化玻璃折片机的工作方法,其特征在于:具体的工作方法如下:1):首先分条工作台(2)对镜片进行分条,分条后的镜片进入定位机架(11);2):定位气缸(112)控制镜片定位板(114)对镜片进行定位;3):走位输送线(4)上设有传输带(41)对镜片向分片机构(13)传送;4):压片气缸模组控制压片机构对镜片进行按压,在压片机构工作的同时,分片气缸模组控制分片机构对镜片进行分片;5):被分开的镜片进入输送机架(12);6):进入输送机架(12)的镜片先经过镜片长度***(124)进行检测,并通过控制器模块中的数据处理器对检测数据进行分析;7):然后镜片转向输送模组(123)将对检测后的镜片进行转向;8):最后下料输送带(121)将镜片输送至下料口即可。
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