WO2019003310A1 - Abnormality detection device - Google Patents
Abnormality detection device Download PDFInfo
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- WO2019003310A1 WO2019003310A1 PCT/JP2017/023604 JP2017023604W WO2019003310A1 WO 2019003310 A1 WO2019003310 A1 WO 2019003310A1 JP 2017023604 W JP2017023604 W JP 2017023604W WO 2019003310 A1 WO2019003310 A1 WO 2019003310A1
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- threshold
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- abnormality
- torque
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/021—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions the abnormal operating conditions being independent of the system
- B66B5/024—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions the abnormal operating conditions being independent of the system where the abnormal operating condition is caused by an accident, e.g. fire
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66B—ELEVATORS; ESCALATORS OR MOVING WALKWAYS
- B66B5/00—Applications of checking, fault-correcting, or safety devices in elevators
- B66B5/02—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions
- B66B5/021—Applications of checking, fault-correcting, or safety devices in elevators responsive to abnormal operating conditions the abnormal operating conditions being independent of the system
Definitions
- the present invention relates to an apparatus for detecting an abnormality occurring in an elevator.
- Patent Document 1 describes an apparatus for detecting a stuck long object in an elevator.
- torque commands for the hoisting machine are sequentially recorded. Further, the difference between the latest plurality of torque commands and the current torque command is calculated. If any one of the calculated differences exceeds the threshold value, it is detected that the long object is caught.
- the torque command to the hoisting machine is influenced by the dimensional accuracy and installation accuracy of the guide rails guiding the car.
- the torque command is also affected by disturbances.
- it is necessary to set, as a threshold, an excessive margin in consideration of the variation in torque command. For this reason, there was a possibility that detection of abnormality might be delayed, and a long thing might be damaged or the apparatus in which the long thing was caught may be damaged.
- An object of the present invention is to provide an abnormality detection device capable of preventing an erroneous detection of an abnormality and detecting an abnormality early.
- An abnormality detection apparatus includes: drive control means for outputting a torque command to a hoist of an elevator; storage means in which a first torque pattern, a first threshold, and a second threshold are stored; First determining means for determining whether the difference between the torque command and the first torque pattern is greater than a first threshold value; calculating means for calculating the amount of fluctuation of the torque command output by the drive control means; A second determination unit that determines whether the calculated variation amount is larger than a second threshold, and a second determination unit that determines that the difference is larger than the first threshold and the first determination unit and the variation amount is larger than the second threshold And a detection unit that detects an abnormality when it is determined by the determination unit.
- An abnormality detection device comprises: drive control means for outputting a torque command to a hoisting machine of an elevator; storage means in which a first torque pattern, a second torque pattern, a first threshold and a second threshold are stored; A first determination unit that determines whether the difference between the torque command output by the drive control unit and the first torque pattern is greater than a first threshold, and the difference between the torque command output by the drive control unit and the second torque pattern Calculation means for calculating the integral value of the second, second determination means for determining whether the integral value calculated by the calculation means is greater than the second threshold, and determination by the first determination means if the difference is greater than the first threshold And detecting means for detecting an abnormality when it is judged by the second judging means that the integral value is larger than the second threshold value.
- the abnormality can be detected at an early stage, and the erroneous detection of the abnormality can be prevented.
- FIG. 1 is a diagram showing an example of an elevator equipped with an abnormality detection device according to Embodiment 1 of the present invention.
- the elevator shown in FIG. 1 includes, for example, a car 1 and a counterweight 2.
- the car 1 moves up and down the hoistway 3.
- the counterweight 2 moves up and down the hoistway 3.
- the car 1 and the counterweight 2 are suspended by the main rope 4 in the hoistway 3.
- the method of roping for suspending the car 1 and the counterweight 2 is not limited to the example shown in FIG.
- a compensating rope 5 is connected between the car 1 and the counterweight 2.
- the main rope 4 is wound around a drive sheave 7 of the hoisting machine 6.
- the rotation and stop of the drive sheave 7 are controlled by the controller 8.
- the controller 8 is connected to the car 1 by a control cable 9.
- the hoisting machine 6 is a device for driving the car 1.
- the control device 8 stops the car 1 in accordance with, for example, the height of the landing 10.
- the speed governor 11 operates the safety gear (not shown) when the lowering speed of the car 1 exceeds the reference speed.
- the emergency stop is provided to the car 1. When the emergency stop operates, the car 1 is forcibly stopped.
- the governor 11 includes, for example, a governor rope 12 and a governor 13.
- the governor rope 12 is wound around the governor 13. When the car 1 moves, the speed control rope 12 moves.
- FIG. 1 shows an example in which a hoist 6, a control device 8 and a governor 11 are provided in a machine room 14.
- the hoisting machine 6, the control device 8 and the speed governor 11 may be provided in the hoistway 3.
- FIG. 2 is a diagram showing an example of the control device 8.
- the control device 8 includes, for example, a storage unit 15, a drive control unit 16, an arithmetic unit 17, a determination unit 18, an arithmetic unit 19, a determination unit 20, and a detection unit 21.
- FIG. 3 is a diagram showing an example of a torque command to the hoisting machine 6.
- the horizontal axis in FIG. 3 indicates the car position.
- the car position is synonymous with the height of the car 1.
- the solid line A shown in FIG. 3 shows an example of the torque command when the long object is not caught. Further, a solid line A shown in FIG. 3 shows an example of a torque command when the car 1 is moved at a constant speed. As indicated by the solid line A, the torque command to the hoisting machine 6 is influenced by the dimensional accuracy and the installation accuracy of the guide rails guiding the car 1. The torque command is also affected by disturbances. For this reason, the torque command output from the drive control unit 16 is not represented by a clean straight line in FIG. B part shown in FIG. 3 shows an example of a torque command when the car 1 passes the joint of the guide rail in which a level difference is generated.
- the broken line C shown in FIG. 3 shows an example of the torque command when the long object is caught. Further, a broken line C shown in FIG. 3 shows an example of a torque command when the car 1 is moved at a constant speed. As shown by the broken line C, when the long object is caught, the value of the torque command output from the drive control unit 16 moves away from the solid line A as the car 1 approaches the position where the occurrence of the hook.
- the storage unit 15 stores, for example, a torque pattern TP1, a threshold Th1 and a threshold Th2.
- the dashed-dotted line D shown in FIG. 3 shows an example of the torque pattern TP1.
- the torque pattern TP1 corresponds to an example of a torque command output from the drive control unit 16 when no abnormality occurs in the elevator.
- the torque pattern TP1 is acquired by, for example, a learning operation performed immediately after the maintenance inspection.
- the threshold Th1 is preset.
- the threshold Th2 is set in advance.
- FIG. 4 is a flowchart showing the operation of the abnormality detection device in the first embodiment of the present invention.
- FIG. 4 shows an example in which detection of abnormality is performed in diagnostic operation.
- FIG. 5 is a block diagram showing an abnormality detection function.
- the control device 8 determines whether the start condition of the diagnostic operation is satisfied (S101).
- the diagnostic operation is performed, for example, periodically.
- the control device 8 determines that the start condition of the diagnostic operation is satisfied, for example, when a specific date and time are reached and no one gets on the car 1. Other conditions may be adopted as the start condition of the diagnostic operation.
- the control device 8 starts the diagnostic operation when the start condition is satisfied (S102).
- the control device 8 it is determined whether a condition for starting abnormality detection is satisfied (S103).
- the abnormality detection is performed, for example, when the car 1 is moving at a constant speed.
- the control device 8 moves the unmanned car 1 from the landing 10 on the lowest floor to the landing 10 on the top floor.
- the control device 8 determines that the abnormality detection start condition is satisfied.
- Other conditions may be adopted as the start condition of the abnormality detection.
- the control device 8 starts processing necessary to detect an abnormality (S104).
- the drive control unit 16 outputs a torque command to the hoisting machine 6.
- the calculation unit 17 calculates the difference D1 between the torque command output by the drive control unit 16 and the torque pattern TP1 stored in the storage unit 15 (S105).
- the difference D1 is a difference between the value of the torque command output from the drive control unit 16 and the value of the torque pattern TP1 at the car position when the torque command is output.
- the determination unit 18 determines whether the difference D1 between the torque command output by the drive control unit 16 and the torque pattern TP1 is larger than a threshold Th1 (S106). The determination unit 18 compares the difference D1 calculated by the calculation unit 17 with the threshold value Th1 stored in the storage unit 15.
- the calculation unit 19 calculates the fluctuation amount Va1 of the torque command output by the drive control unit 16 (S107).
- FIG. 5 shows an example in which the calculation unit 19 calculates the time derivative of the torque command output by the drive control unit 16 as the fluctuation amount Va1.
- the drive control unit 16 also outputs a torque command at a constant cycle.
- the calculation unit 19 may calculate the difference between the torque command and the torque command previously output from the drive control unit 16 as the fluctuation amount Va1.
- the determination unit 20 determines whether or not the variation amount Va1 calculated by the calculation unit 19 is larger than the threshold value Th2 stored in the storage unit 15 (S108). If the determination unit 20 determines in S108 that the variation amount Va1 is larger than the threshold Th2, the detection unit 21 detects an abnormality (S109). That is, when the determination unit 18 determines that the difference D1 is larger than the threshold Th1 and the determination unit 20 determines that the variation amount Va1 is larger than the threshold Th2, the detection unit 21 has a long object caught. To detect When the detection unit 21 detects an abnormality, a predetermined operation is performed. For example, when an abnormality is detected by the detection unit 21, the car 1 is urgently stopped. When an abnormality is detected by the detection unit 21, the storage unit 15 may store that the abnormality is detected. When an abnormality is detected by the detection unit 21, it may be notified to the outside that the abnormality is detected.
- the detection unit 21 does not detect an abnormality (S110). If the determination unit 20 does not determine that the fluctuation amount Va1 is larger than the threshold Th2 in S108, the detection unit 21 does not detect an abnormality (S110). In such a case, the control device 8 determines whether the end condition of abnormality detection is satisfied (S111).
- the determination based on the torque command output from the drive control unit 16, that is, the determination of S106 and the determination of S108 may be limited while the car 1 is controlled to a constant speed.
- an abnormality detection end condition is satisfied.
- Other conditions may be adopted as the termination condition of the abnormality detection.
- the end condition may be satisfied when the car 1 has moved a fixed distance after the abnormality detection process is started.
- the termination condition may be satisfied when a predetermined time has elapsed since the start of the abnormality detection process.
- the drive control unit 16 outputs a torque command at a constant cycle. If the end condition is not satisfied, for example, each time a torque command is output from the drive control unit 16, the processing shown in S105 to S110 is performed. When the end condition is satisfied, the control device 8 ends the process for detecting an abnormality. For example, the control device 8 ends the diagnostic operation.
- an abnormality is detected when the difference D1 is larger than the threshold Th1 and the fluctuation amount Va1 is larger than the threshold Th2. Since an abnormality is not detected if both S106 and S108 are not determined to be Yes, it is possible to prevent an erroneous detection of the abnormality. For example, even if the torque pattern TP1 changes with age or environment, false detection can be suppressed. Further, even if there is a portion where the torque pattern TP1 has a large fluctuation due to the influence of the dimensional accuracy of the guide rail or the installation accuracy, it is not necessary to set the margin of the threshold Th1 excessively. Similarly, it is not necessary to set the margin of the threshold Th2 excessively. Therefore, the time required to detect an abnormality can be shortened. Since an abnormality can be detected at an early stage, it is possible to prevent the long object itself from being damaged or the device from which the long object is caught being damaged.
- the difference D1 is compared with the threshold Th1 first, and the variation Va1 is compared with the threshold Th2 later.
- the variation amount Va1 and the threshold value Th2 may be compared first, and the difference D1 and the threshold value Th1 may be compared later. Both the difference D1 and the fluctuation amount Va1 may be calculated before the comparison with the threshold value.
- the variation amount Va1 is compared with the threshold value Th2 only once.
- the fluctuation amount Va1 and the threshold value Th2 may be compared a plurality of times to prevent erroneous detection as an abnormality when the fluctuation amount Va1 is locally increased due to noise or the like.
- the drive control unit 16 outputs a torque command at a constant cycle.
- Arithmetic unit 19 calculates variation amount Va1 each time a torque command is output from drive control unit 16.
- the detection unit 21 detects an abnormality even when the determination unit 18 determines that the difference D1 is larger than the threshold Th1 and the determination unit 20 continuously determines that the variation amount Va1 is larger than the threshold Th2 a predetermined number of times. good.
- the determination unit 18 determines whether the difference D1 is larger than the threshold Th1. If the difference D1 is larger than the threshold Th1, the computing unit 19 computes the fluctuation amount Va1. The determination unit 20 determines whether the fluctuation amount Va1 calculated by the calculation unit 19 is larger than a threshold value Th2. As described above, the drive control unit 16 outputs a torque command at a constant cycle. If the fluctuation amount Va1 is larger than the threshold value Th2, the calculation unit 19 calculates the fluctuation amount Va1 for the torque command output next. Then, the determination unit 20 determines whether the calculated latest variation amount Va1 is larger than a threshold value Th2.
- the detection unit 21 detects an abnormality when the determination unit 20 continuously determines that the fluctuation amount Va1 is larger than the threshold Th2 a predetermined number of times.
- the detection unit 21 does not detect an abnormality. In such a case, the calculation of the difference D1 by the calculation unit 17 is performed again.
- FIG. 6 is a block diagram showing another abnormality detection function.
- the threshold value Th1 and the threshold value Th2 is further stored in the storage unit 15.
- the threshold Th3 is a threshold for detecting torque abnormality.
- the threshold Th3 is, for example, a value larger than the threshold Th1.
- the detection unit 21 uses the determination result using the threshold Th1 and the threshold Th2 An abnormality may be detected regardless of the determination result.
- the determination unit 18 determines whether the difference D1 is larger than the threshold Th1. If the determination unit 18 does not determine that the difference D1 is larger than the threshold Th1, the detection unit 21 does not detect an abnormality. If the difference D1 is larger than the threshold Th1, the determination unit 18 determines whether the difference D1 is larger than the threshold Th3. If the difference D1 is larger than the threshold Th1 and smaller than or equal to the threshold Th3, the calculator 19 calculates the fluctuation amount Va1. Then, the determination unit 20 compares the fluctuation amount Va1 with the threshold value Th2. On the other hand, when the difference D1 is larger than the threshold value Th3, the detection unit 21 detects torque abnormality.
- the threshold Th3 is set to a value larger than the threshold Th1.
- the threshold value Th3 needs to be set so as to have a sufficient margin for the comparison of the difference D1 with the threshold value Th1 and the comparison of the variation amount Va1 with the threshold value Th2.
- the threshold Th3 is set to a value such that the following equation holds. Th3> Th1 + Th2 ⁇ T
- the cycle T is a cycle in which the drive control unit 16 outputs a torque command.
- the cycle T is synonymous with a cycle in which an operation is performed to detect an abnormality, that is, the operation cycle.
- FIG. 7 is a diagram showing an example of the control device 8.
- the control device 8 includes, for example, a storage unit 15, a drive control unit 16, an arithmetic unit 17, a determination unit 18, an arithmetic unit 19, a determination unit 20, and a detection unit 21.
- the function of the drive control unit 16 is the same as the function disclosed in the first embodiment.
- the drive control unit 16 outputs a torque command to the hoisting machine 6.
- the function of the calculation unit 17 is the same as the function disclosed in the first embodiment.
- the calculation unit 17 calculates a difference D1 between the torque command output from the drive control unit 16 and the torque pattern TP1 stored in the storage unit 15.
- the function of the determination unit 18 is the same as the function disclosed in the first embodiment.
- the determination unit 18 determines whether the difference D1 between the torque command output from the drive control unit 16 and the torque pattern TP1 is larger than a threshold Th1.
- the storage unit 15 stores a torque pattern TP1, a torque pattern TP2, a threshold Th1, and a threshold Th4.
- the torque pattern TP1 and the threshold Th1 in the present embodiment are the same as the torque pattern TP1 and the threshold Th1 in the first embodiment.
- FIG. 8 is a diagram showing an example of a torque command to the hoisting machine 6.
- the two-dot chain line E shown in FIG. 8 shows an example of the torque pattern TP2.
- the torque pattern TP ⁇ b> 2 is a straight line connecting end points on both sides of the alternate long and short dash line D.
- FIG. 9 is a flow chart showing the operation of the abnormality detection device in the second embodiment of the present invention.
- FIG. 9 shows an example in which detection of abnormality is performed in diagnostic operation.
- FIG. 10 is a block diagram showing an abnormality detection function.
- the processes shown in S201 to S206 of FIG. 9 are the same as the processes shown in S101 to S106 of FIG. 4. If the determination unit 18 determines that the difference D1 is larger than the threshold Th1 in S206, the calculation unit 19 determines that the difference between the torque command output by the drive control unit 16 and the torque pattern TP2 stored in the storage unit 15 is abnormal.
- the integral value In1 from the start of detection is calculated (S207).
- the difference D2 is a difference between the value of the torque command output from the drive control unit 16 and the value of the torque pattern TP2 at the car position when the torque command is output.
- the determination unit 20 determines whether the integral value In1 calculated by the calculation unit 19 is larger than the threshold Th4 stored in the storage unit 15 (S208). If the determination unit 20 determines that the integral value In1 is larger than the threshold Th4 in S208, the detection unit 21 detects an abnormality (S209). That is, when the determination unit 18 determines that the difference D1 is larger than the threshold Th1 and the determination unit 20 determines that the integral In1 is larger than the threshold Th4, the detection unit 21 has a long object caught. To detect When the detection unit 21 detects an abnormality, a predetermined operation is performed. For example, when an abnormality is detected by the detection unit 21, the car 1 is urgently stopped. When an abnormality is detected by the detection unit 21, the storage unit 15 may store that the abnormality is detected. When an abnormality is detected by the detection unit 21, it may be notified to the outside that the abnormality is detected.
- an abnormality is detected when the difference D1 is larger than the threshold Th1 and the integral In1 is larger than the threshold Th4. Since an abnormality is not detected if both S206 and S208 are not determined to be Yes, it is possible to prevent an erroneous detection of the abnormality. In addition, it is not necessary to set the tolerance of the threshold Th1 and the tolerance of the threshold Th4 excessively. Therefore, the time required to detect an abnormality can be shortened. Since an abnormality can be detected at an early stage, it is possible to prevent the long object itself from being damaged or the device from which the long object is caught being damaged.
- the operation unit 19 may reset the integral value In1 based on a predetermined condition in order to set the threshold value Th4 low.
- the calculation unit 19 may reset the integral value In1 each time the sign of the difference D2 between the torque command output from the drive control unit 16 and the torque pattern TP2 changes.
- the sign of the difference D2 changes when the torque command intersects with the torque pattern TP2 in FIG. 8, and there is no particular problem even if the integral value In1 is reset.
- the computing unit 19 may reset the integral value In1 each time the car 1 moves a fixed distance.
- Arithmetic unit 19 may reset integral value In1 each time a predetermined time passes.
- the torque pattern TP1 and the torque pattern TP2 are different patterns. This is an example.
- the torque pattern TP1 and the torque pattern TP2 may be the same pattern.
- any features disclosed in the first embodiment may be adopted.
- the determination based on the torque command output from drive control unit 16, that is, the determination of S206 and the determination of S208 is limited while car 1 is controlled to a constant speed. It is good.
- the difference D1 and the threshold Th1 are compared first and the integrated value In1 and the threshold Th4 are compared later.
- the integrated value In1 may be compared with the threshold Th4 first, and the difference D1 may be compared with the threshold Th1 later. Both the difference D1 and the integral value In1 may be calculated before the comparison with the threshold value.
- the threshold value Th3 may be further stored in the storage unit 15.
- the detection unit 21 may detect an abnormality regardless of the determination result using the threshold Th1 and the determination result using the threshold Th4.
- FIG. 11 is a diagram showing an example of the control device 8.
- the control device 8 in the present embodiment includes, for example, a storage unit 15, a drive control unit 16, an arithmetic unit 17, a determination unit 18, an arithmetic unit 19, a determination unit 20, and a detection unit 21.
- the function of the drive control unit 16 is the same as the function disclosed in the first embodiment.
- the drive control unit 16 outputs a torque command to the hoisting machine 6.
- the function of the calculation unit 17 is the same as the function disclosed in the first embodiment.
- the calculation unit 17 calculates a difference D1 between the torque command output from the drive control unit 16 and the torque pattern TP1 stored in the storage unit 15.
- Torque pattern TP1, threshold value Th1 and threshold value Th3 in the present embodiment are the same as torque pattern TP1, threshold value Th1, and threshold value Th3 in the first embodiment.
- FIG. 12 is a flow chart showing the operation of the anomaly detection apparatus in the third embodiment of the present invention.
- FIG. 12 shows an example in which detection of abnormality is performed in diagnostic operation. Further, FIG. 12 shows an example in which the threshold value Th2 is calculated each time in the processing for detecting an abnormality.
- the processes shown in S301 to S306 of FIG. 12 are the same as the processes shown in S101 to S106 of FIG. 4. If the determination unit 18 determines that the difference D1 is larger than the threshold Th1 in S306, the calculation unit 19 calculates a threshold Th2 (S307). For example, the calculation unit 19 uses the torque pattern TP1 stored in the storage unit 15 to calculate the threshold value Th2. Arithmetic unit 19 calculates variation amount Va2 of torque pattern TP1 at the car position when it is determined in S306 that difference D1 is larger than threshold value Th1. For example, the calculation unit 19 calculates the time derivative of the torque pattern TP1 as the fluctuation amount Va2.
- the calculation unit 19 may calculate the difference between the value of the torque pattern TP1 at the current car position and the value of the torque pattern TP1 at the car position before the time equivalent to the cycle T as the fluctuation amount Va2.
- the calculation unit 19 sets a value obtained by multiplying the obtained variation amount Va2 by K to a threshold value Th2.
- K is a preset coefficient.
- the determination unit 18 determines whether the difference D1 is larger than the threshold Th3 (S308).
- the determination unit 18 compares the difference D1 calculated by the calculation unit 17 with the threshold value Th3 stored in the storage unit 15. If the determination unit 18 determines that the difference D1 is larger than the threshold Th3 in S308, the detection unit 21 detects an abnormality (S311).
- the calculation unit 19 calculates the fluctuation amount Va1 (S309).
- the process shown in S309 is the same as the process shown in S107 of FIG.
- the determination unit 20 determines whether or not the variation amount Va1 calculated in S309 is larger than the threshold value Th2 calculated in S307 (S310). If the determination unit 20 determines in S310 that the variation amount Va1 is larger than the threshold Th2, the detection unit 21 detects an abnormality (S311). That is, when the determination unit 18 determines that the difference D1 is larger than the threshold Th1 and the determination unit 20 determines that the variation amount Va1 is larger than the threshold Th2, the detection unit 21 has a long object caught. To detect When the detection unit 21 detects an abnormality, a predetermined operation is performed.
- the process shown in S312 is the same as the process shown in S110 of FIG.
- the process shown in S313 is the same as the process shown in S111 of FIG.
- the threshold value Th2 is calculated using the torque pattern TP1. Since the threshold value Th2 can be set to a value corresponding to the position of the car at the time of diagnosis, the margin of the threshold value Th2 can be reduced. Since it is not necessary to set the margin of the threshold Th2 excessively, the time required to detect an abnormality can be shortened. Since an abnormality can be detected at an early stage, it is possible to prevent the long object itself from being damaged or the device from which the long object is caught being damaged.
- the threshold value Th2 may be set using the speed of the car 1 at the time of diagnosis, that is, the rotational speed of the hoisting machine 6.
- a table indicating the correspondence between the speed of the car 1 and the value corresponding to the threshold value Th2 is stored in the storage unit 15.
- the calculation unit 19 refers to the table stored in the storage unit 15 and obtains a value corresponding to the threshold value Th2 from the speed of the car 1 at that time.
- the calculation unit 19 may use the obtained value as the threshold value Th2.
- the calculation unit 19 may set a value obtained by multiplying the obtained value by K by a threshold value Th2.
- the fluctuation amount Va1 before the time corresponding to the cycle T may be set as the threshold value Th2.
- the detection unit 21 detects an abnormality when the determination unit 18 determines that the difference D1 is larger than the threshold Th1 and the determination unit 20 continuously determines that the variation amount Va1 is larger than the threshold Th2 a certain number of times. Do.
- the determination unit 20 determines whether the fluctuation amount Va1 is larger than the threshold Th2 in S310.
- the drive control unit 16 outputs a torque command at a constant cycle. If the fluctuation amount Va1 is larger than the threshold value Th2, the calculation unit 19 calculates the fluctuation amount Va1 for the torque command output next.
- the calculation unit 19 sets the previously calculated fluctuation amount Va1 to the present threshold value Th2. Then, the determination unit 20 determines whether or not the calculated latest variation amount Va1 is larger than the reset threshold value Th2. As described above, when the variation amount Va1 is larger than the threshold value Th2, calculation of the variation amount Va1, setting of the threshold value Th2, and comparison of the variation amount Va1 and the threshold value Th2 are continuously performed. Then, the detection unit 21 detects an abnormality when the determination unit 20 continuously determines that the fluctuation amount Va1 is larger than the threshold Th2 a predetermined number of times.
- Arithmetic unit 19 may calculate threshold value Th4 to be compared with integral value In1 disclosed in the second embodiment.
- the calculation unit 19 calculates the threshold Th4 using, for example, the slope of the torque pattern TP1.
- the storage unit 15 stores a table indicating the correspondence between the inclination of the torque pattern TP1 and the value corresponding to the threshold value Th4.
- the computing unit 19 refers to the table stored in the storage unit 15, and obtains a value corresponding to the threshold value Th4 from the slope of the torque pattern TP1 at that time.
- the calculation unit 19 may set the obtained value as the threshold value Th4.
- the calculation unit 19 may set a value obtained by multiplying the obtained value by K by a threshold value Th4.
- FIG. 13 is a diagram illustrating an example of hardware elements included in the control device 8.
- the controller 8 includes a processing circuit 24 including, for example, a processor 22 and a memory 23 as hardware resources.
- the functions of the storage unit 15 are realized by the memory 23.
- the control device 8 implements the functions of the units indicated by reference numerals 16 to 21 by causing the processor 22 to execute the program stored in the memory 23.
- the processor 22 is also referred to as a central processing unit (CPU), a central processing unit, a processing unit, a computing unit, a microprocessor, a microcomputer, or a DSP.
- CPU central processing unit
- a semiconductor memory a magnetic disk, a flexible disk, an optical disk, a compact disk, a mini disk, or a DVD may be adopted as the memory 23.
- Semiconductor memories that can be adopted include RAM, ROM, flash memory, EPROM, EEPROM, and the like.
- the processing circuit 24 may include a single circuit, a complex circuit, a programmed processor, a parallel programmed processor, an ASIC, an FPGA, or a combination thereof as dedicated hardware for realizing the functions of the control device 8.
- the abnormality detection device can be used to detect an abnormality generated in an elevator.
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Abstract
Description
図1は、この発明の実施の形態1における異常検出装置を備えたエレベーターの例を示す図である。図1に示すエレベーターは、例えばかご1及びつり合いおもり2を備える。かご1は、昇降路3を上下に移動する。つり合いおもり2は、昇降路3を上下に移動する。かご1及びつり合いおもり2は、主ロープ4によって昇降路3に吊り下げられる。かご1及びつり合いおもり2を吊り下げるためのローピングの方式は、図1に示す例に限定されない。かご1及びつり合いおもり2の間に、コンペンロープ5が連結される。 Embodiment 1
FIG. 1 is a diagram showing an example of an elevator equipped with an abnormality detection device according to Embodiment 1 of the present invention. The elevator shown in FIG. 1 includes, for example, a car 1 and a
Th3>Th1+Th2×T
なお、周期Tは、駆動制御部16からトルク指令が出力される周期である。本実施の形態に示す例では、周期Tは、異常検出のために演算を行う周期、即ち演算周期と同義である。 As described above, the threshold Th3 is set to a value larger than the threshold Th1. The threshold value Th3 needs to be set so as to have a sufficient margin for the comparison of the difference D1 with the threshold value Th1 and the comparison of the variation amount Va1 with the threshold value Th2. For example, using the threshold Th1, the threshold Th2, and the cycle T, the threshold Th3 is set to a value such that the following equation holds.
Th3> Th1 + Th2 × T
The cycle T is a cycle in which the
本実施の形態における異常検出装置を備えたエレベーターの例は、図1に示す例と同様である。図7は、制御装置8の例を示す図である。制御装置8は、例えば記憶部15、駆動制御部16、演算部17、判定部18、演算部19、判定部20及び検出部21を備える。 Second Embodiment
The example of the elevator provided with the abnormality detection device in the present embodiment is the same as the example shown in FIG. FIG. 7 is a diagram showing an example of the
本実施の形態における異常検出装置を備えたエレベーターの例は、図1に示す例と同様である。図11は、制御装置8の例を示す図である。本実施の形態における制御装置8は、例えば記憶部15、駆動制御部16、演算部17、判定部18、演算部19、判定部20及び検出部21を備える。 Third Embodiment
The example of the elevator provided with the abnormality detection device in the present embodiment is the same as the example shown in FIG. FIG. 11 is a diagram showing an example of the
Claims (11)
- エレベーターの巻上機に対するトルク指令を出力する駆動制御手段と、
第1トルクパターン、第1閾値及び第2閾値が記憶された記憶手段と、
前記駆動制御手段が出力した前記トルク指令と前記第1トルクパターンとの差が前記第1閾値より大きいか否かを判定する第1判定手段と、
前記駆動制御手段が出力した前記トルク指令の変動量を演算する演算手段と、
前記演算手段によって演算された変動量が前記第2閾値より大きいか否かを判定する第2判定手段と、
前記差が前記第1閾値より大きいと前記第1判定手段によって判定され且つ前記変動量が前記第2閾値より大きいと前記第2判定手段によって判定された場合に、異常を検出する検出手段と、
を備えた異常検出装置。 Drive control means for outputting a torque command to a hoist of the elevator;
Storage means in which the first torque pattern, the first threshold and the second threshold are stored;
First determining means for determining whether a difference between the torque command output by the drive control means and the first torque pattern is greater than the first threshold value;
Calculating means for calculating the amount of fluctuation of the torque command output by the drive control means;
A second determination unit that determines whether the fluctuation amount calculated by the calculation unit is larger than the second threshold;
A detection unit that detects an abnormality when it is determined by the first determination unit that the difference is larger than the first threshold and determined by the second determination unit that the variation amount is larger than the second threshold;
An abnormality detection device equipped with - 前記演算手段は、前記駆動制御手段が出力した前記トルク指令の時間微分を変動量として演算する請求項1に記載の異常検出装置。 The abnormality detection apparatus according to claim 1, wherein the calculation unit calculates a time derivative of the torque command output by the drive control unit as a fluctuation amount.
- 前記駆動制御手段は、一定の周期で前記トルク指令を出力し、
前記演算手段は、前記駆動制御手段から前記トルク指令が出力されると、今回出力された前記トルク指令と前記駆動制御手段から前回出力された前記トルク指令との差分を変動量として演算する請求項1に記載の異常検出装置。 The drive control means outputs the torque command at a constant cycle,
When the torque command is outputted from the drive control means, the calculation means calculates a difference between the torque command outputted this time and the torque command previously outputted from the drive control means as a fluctuation amount. The abnormality detection device according to 1. - 前記駆動制御手段は、一定の周期で前記トルク指令を出力し、
前記演算手段は、前記駆動制御手段から前記トルク指令が出力される度に、前記変動量を演算し、
前記検出手段は、前記差が前記第1閾値より大きいと前記第1判定手段によって判定され且つ前記変動量が前記第2閾値より大きいと前記第2判定手段によって一定回数連続して判定された場合に、異常を検出する請求項1から請求項3の何れか一項に記載の異常検出装置。 The drive control means outputs the torque command at a constant cycle,
The calculation means calculates the fluctuation amount every time the torque command is outputted from the drive control means.
The detection unit is determined by the first determination unit if the difference is greater than the first threshold, and the determination unit is continuously determined by the second determination unit if the variation amount is greater than the second threshold The abnormality detection apparatus according to any one of claims 1 to 3, which detects an abnormality. - エレベーターの巻上機に対するトルク指令を出力する駆動制御手段と、
第1トルクパターン、第2トルクパターン、第1閾値及び第2閾値が記憶された記憶手段と、
前記駆動制御手段が出力した前記トルク指令と前記第1トルクパターンとの差が前記第1閾値より大きいか否かを判定する第1判定手段と、
前記駆動制御手段が出力した前記トルク指令と前記第2トルクパターンとの差の積分値を演算する演算手段と、
前記演算手段によって演算された前記積分値が前記第2閾値より大きいか否かを判定する第2判定手段と、
前記差が前記第1閾値より大きいと前記第1判定手段によって判定され且つ前記積分値が前記第2閾値より大きいと前記第2判定手段によって判定された場合に、異常を検出する検出手段と、
を備えた異常検出装置。 Drive control means for outputting a torque command to a hoist of the elevator;
Storage means in which a first torque pattern, a second torque pattern, a first threshold and a second threshold are stored;
First determining means for determining whether a difference between the torque command output by the drive control means and the first torque pattern is greater than the first threshold value;
Calculating means for calculating an integral value of the difference between the torque command output from the drive control means and the second torque pattern;
A second determination unit that determines whether the integral value calculated by the calculation unit is larger than the second threshold;
A detection unit that detects an abnormality when it is determined by the first determination unit that the difference is larger than the first threshold and is determined by the second determination unit that the integral value is larger than the second threshold;
An abnormality detection device equipped with - 前記演算手段は、前記駆動制御手段が出力した前記トルク指令と前記第2トルクパターンとの差の符号が変わる度に、前記積分値をリセットする請求項5に記載の異常検出装置。 6. The abnormality detection device according to claim 5, wherein the calculation unit resets the integral value each time the sign of the difference between the torque command output by the drive control unit and the second torque pattern changes.
- 前記第1トルクパターンと前記第2トルクパターンとは同じパターンである請求項5又は請求項6に記載の異常検出装置。
The abnormality detection device according to claim 5 or 6, wherein the first torque pattern and the second torque pattern are the same pattern.
- 前記記憶手段に、前記第1閾値より大きな値である第3閾値が記憶され、
前記検出手段は、前記駆動制御手段が出力した前記トルク指令と前記第1トルクパターンとの差が前記第3閾値より大きい場合に、異常を検出する請求項1から請求項7の何れか一項に記載の異常検出装置。 A third threshold, which is a value larger than the first threshold, is stored in the storage means,
The said detection means detects abnormality, when the difference of the said torque instruction | command and the said 1st torque pattern which the said drive control means output is larger than the said 3rd threshold value. The abnormality detection device described in. - 前記第3閾値は、前記第2閾値と演算周期との積に前記第1閾値を加えた値より大きな値である請求項8に記載の異常検出装置。 The abnormality detection device according to claim 8, wherein the third threshold is a value larger than a value obtained by adding the first threshold to a product of the second threshold and an operation cycle.
- 前記第2閾値は、前記第1トルクパターンの変動量を用いて設定される請求項1から請求項9の何れか一項に記載の異常検出装置。 The abnormality detection device according to any one of claims 1 to 9, wherein the second threshold is set using a fluctuation amount of the first torque pattern.
- 前記巻上機は、エレベーターのかごを駆動し、
前記第1判定手段及び前記第2判定手段は、前記かごが一定速度に制御されている時に前記駆動制御手段から出力された前記トルク指令に基づいて判定を行う請求項1から請求項10の何れか一項に記載の異常検出装置。 The hoist drives an elevator car,
The first judging means and the second judging means make a judgment based on the torque command outputted from the drive control means when the car is controlled to a constant speed. The anomaly detection device according to any one of the preceding claims.
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JP2007209080A (en) * | 2006-01-31 | 2007-08-16 | Fanuc Ltd | Method and apparatus for controlling motor |
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