WO2018209895A1 - 一种电动自行车五通及电动自行车 - Google Patents
一种电动自行车五通及电动自行车 Download PDFInfo
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- WO2018209895A1 WO2018209895A1 PCT/CN2017/108229 CN2017108229W WO2018209895A1 WO 2018209895 A1 WO2018209895 A1 WO 2018209895A1 CN 2017108229 W CN2017108229 W CN 2017108229W WO 2018209895 A1 WO2018209895 A1 WO 2018209895A1
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- WIPO (PCT)
- Prior art keywords
- electric bicycle
- wall
- hole
- motor
- connecting hole
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/18—Joints between frame members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K19/00—Cycle frames
- B62K19/30—Frame parts shaped to receive other cycle parts or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/45—Control or actuating devices therefor
- B62M6/50—Control or actuating devices therefor characterised by detectors or sensors, or arrangement thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/40—Rider propelled cycles with auxiliary electric motor
- B62M6/55—Rider propelled cycles with auxiliary electric motor power-driven at crank shafts parts
Definitions
- the invention relates to the technical field of bicycles, and relates to a five-way electric bicycle and an electric bicycle using the same.
- the bicycle five-way is located at the bottom of the frame, and is used for connecting the middle tube of the bicycle frame and the sitting tube, etc.
- the central motor is also required to be placed in the bicycle five-way. It is necessary to fix the motor by screws and other components.
- the power and signal wires of the motor are generally led out from the side of the motor, and are arranged on the outside of the frame together with the brake wire.
- This type of electric bicycle is due to various lines. When the cable is exposed, it is easy to cause wear during riding or parking, which is not conducive to riding safety.
- the power cord is exposed for a long time, and the wind, sun, rain and the like greatly reduce the service life of the bicycle.
- An object of the present invention is to provide an electric bicycle five-way and an electric bicycle using the same, in view of the above-described deficiencies of the prior art.
- the invention provides an electric bicycle five-way, comprising a body having a cylindrical inner wall, The diameter of the two ends of the inner wall is smaller than the diameter of the middle portion of the inner wall, so that a middle portion of the inner wall forms a trough groove in the circumferential direction, and the two end portions respectively form a retaining ring;
- a connecting hole is further defined in the body, and the connecting hole communicates with the wire trough and an outer wall of the body.
- the connecting hole comprises a lower pipe connecting hole communicating with the lower frame of the frame, and a rear fork connecting hole communicating with the rear fork of the frame.
- a pressing mechanism is further included, the pressing mechanism includes a pressing block groove disposed on the inner wall of the body, a pressing block matched with the pressing block groove, and a pressing device;
- a top tight hole is disposed in the pressure block groove, and the top tight hole penetrates the inner wall and the outer wall of the body, and the tightening device is pressed against the pressure block through the top tight hole.
- the tightening device is a top screw
- the top tightening hole is a screw hole adapted to the top screw.
- the pressure block groove communicates with both end portions of the body and is parallel to a central axis of the body;
- the length of the pressing block is the same as the height of the body, and the side of the pressing block that is not opposite to the pressing block groove is disposed as a circular arc surface, and the circular arc surface is disposed in close contact with the outer wall of the motor disposed in the body. .
- the inner diameter of the retaining ring is adapted to the outer diameter of the motor disposed in the body.
- a water dissipation hole is disposed in the wire trough, and the water dissipation hole extends through the bottom of the wire trough and the outer wall of the body.
- the utility model further includes a motor cable slot, the motor cable slot runs through the one side retaining ring, one end communicates with the wire trough, and the other end communicates with the end of the retaining ring.
- the connecting hole is a circular hole or a long hole
- a center line of the connecting hole coincides with a radial line of the inner wall
- the center line of the connecting hole is disposed at an angle to a radial line of the inner wall.
- the present invention also provides an electric bicycle comprising the electric bicycle five-way of any of the above.
- the present invention realizes the concealment of the motor power line and the signal line at the bicycle five-way by setting the wire trough inside the five-way; by setting the connection hole, the motor power line and the signal line are realized under the frame.
- FIG. 1 is a schematic structural view of an embodiment of a five-way electric bicycle according to the present invention.
- FIG. 2 is a schematic structural view of a motor press block of an electric bicycle five-way embodiment according to the present invention
- FIG. 3 is a cross-sectional view of the electric bicycle five-way after installing the center motor according to another embodiment of the present invention.
- FIG. 4 is a schematic structural view showing the connection and routing of an electric bicycle five-way and a frame according to another embodiment of the present invention.
- 5 to 7 are schematic views showing the structure of still another embodiment of the present invention.
- an embodiment of the present invention provides an electric bicycle five-way, comprising a body 1 having a cylindrical inner wall, wherein the diameters of the two ends of the inner wall are smaller than the diameter of the middle portion of the inner wall, so that A trough 2 is formed in the middle of the wall in the circumferential direction, and the two ends respectively form a retaining ring 3, that is, the trough 2 is disposed on the inner circumferential surface of the body 1, and the retaining ring 3 is in the trough 2
- the side is naturally formed; the body 1 is further provided with a connecting hole 4, and the connecting hole 4 communicates with the wire trough 2 and the outer wall of the body 1.
- the motor power line and the signal line are concealed at the bicycle five-way, thereby effectively avoiding excessive wear of the motor line and extending the power line and the signal line. The service life of the wait.
- connection holes 4 are provided in two according to the structural requirements of the electric bicycle, and three in total, specifically, as shown in FIG. 1 and FIG.
- One is a lower pipe connecting hole 41 communicating with the frame lower pipe 9, and the other is a rear fork connecting hole 42 communicating with the frame rear fork pipe 10, wherein since there is only one frame lower pipe 9, Therefore, only one lower pipe connecting hole 41 is designed, and the structure of the lower pipe connecting hole 41 is generally determined according to the shape of the bicycle lower pipe 9, which is generally set to a circular shape; and the frame rear fork pipe 10 of the electric bicycle is generally two. Therefore, two rear fork connecting holes 42 are opened in the five-way for respectively communicating with the two frame rear fork tubes 10.
- the power line, the signal line, and the like can be arranged in the lower tube 9, the five-way and the rear fork tube 10 through the connecting hole 4, thereby avoiding exposure of various wires and the like.
- the rear fork connecting hole 42 is disposed below the rear fork tube 10 of the frame, and is not connected to the inner tube of the rear fork tube 10.
- the signal line A power cord or the like can be taken out by the rear fork connecting hole 42 and routed along the rear fork tube 10 below the rear fork tube 10.
- the five-way is further provided with a pressing mechanism, and the pressing mechanism is disposed on the inner wall of the body 1 .
- the pressing block groove 51 is provided with a top tightening hole 53 penetrating the body
- the inner wall and the outer wall of the first fastening device 54 are passed over the pressing block 53 against the pressing block 52.
- the motor is fastened in the five-way through the pressing mechanism. Specifically, the pressing block 52 is tightened on the motor by the tightening device 54 to ensure stable operation of the motor.
- the tightening device 54 is a top screw, and the top tightening hole 53 is the top and the top Tightening the screw hole to fit the screw.
- the pressure block groove 51 communicates with both end portions of the body 1 and is parallel to the central axis of the body 1; as shown in FIG. 2, the length of the pressure block 52 and the height of the body 1 Similarly, the side of the pressing block 52 that is not opposite to the pressing block groove 51 is disposed as a circular arc surface that is disposed in contact with the outer wall of the motor disposed in the body 1 .
- the pressing block on the other side of the top tightening screw is moved away from the pressing block groove, so that the distance between the pressing block and the outer wall of the center motor is continuously reduced until the pressing block 52 and the outer wall of the motor are An appropriate force is generated to prevent the motor from sloshing in the five-way, and the motor can be disassembled and repaired.
- the inner diameter of the retaining ring 3 is adapted to the outer diameter of the motor end cover disposed in the body 1, and the inner diameter of the retaining ring 3 can be set and disposed therein.
- the outer diameter of the motor is the same or slightly wider to ensure that the center motor and the five-way are matched with each other. Specifically, when the difference between the outer diameter of the motor body and the inner diameter of the five-way retaining ring 3 is 0.2-1 mm, the gap The mating effect is good, and the motor and the pressing block 52 can be normally inserted and locked.
- a motor cable slot 7 is further disposed on the five-way to facilitate passage of the motor wire.
- the motor cable slot 7 extends through the one side retaining ring 3, one end is connected to the wire trough 2, and the other end is connected to the retaining ring. The end of 3.
- the motor used for the electric bicycle five-way provided by the present invention is a side outlet motor to meet the requirements of the five-way internal wiring.
- the side outlet motor includes a motor body and a motor end cover 8 and a motor.
- the end cover 8 is disposed on one side of the motor body, the motor end cover 8 is coaxially arranged with the motor body, and the outer diameter of the motor end cover 8 is larger than the outer diameter of the motor body, and a wire hole is arranged at the connection between the motor end cover 8 and the motor body , the motor line 11 leads the motor from the wire hole, and the electricity
- the direction of the wire of the machine wire 11 is from the motor end cover 8 to the side of the motor body, and the motor wire slot 7 provided on the inner ring 3 of the body 1 of the electric bicycle five-way corresponds to this, and the motor wire 11 is disposed on the body.
- the motor slot 7 communicates with the cabling 2, and the width of the motor slot 7 is slightly wider than the total width of the motor line 11, so that the motor line 11 can enter the cabling through the motor slot 7. 2, to facilitate the installation of the motor, and to ensure that the motor line traces are hidden in the motor end cover 8 and the five-way, thus ensuring the safety of the motor line.
- the size of the body 1 of the five-way is the same as the outer diameter of the motor end cover 8.
- the height of the body 1 of the five-way is the same as the height of the motor body. After the motor is installed in the five-way, the five-way is close to the motor end cover 8. Cooperating with the whole structure makes the frame and the motor closely match, which effectively improves the appearance consistency of the vehicle.
- the five-way connecting hole 4 provided by the present invention is a circular hole or a long hole; and the connecting hole 4 can be disposed in various manners, and the center line of the connecting hole 4 can be connected to the inner wall.
- the radial lines coincide, or the center line of the connecting hole 4 is disposed at an angle to the radial line of the inner wall.
- the connecting hole 4 may be provided as a circular hole.
- the axis of the connecting hole 4 is five
- the radial direction of the body 1 is at an angle.
- the connecting hole 4 is arranged tangentially to the inner side of the wire trough of the five-way body 1, and the wiring is smoother.
- the connecting hole 4 can also be opened with a large hole. .
- the connecting hole 4 can also be set as a round hole or a long hole; when the connecting hole 4 is a straight hole, due to the lower hole
- the hole of the pipe hole 41 is large, and the hole of the lower pipe can be set as a round hole.
- the diameter of the rear fork connecting hole 42 is small, and a long hole should be set to avoid the bending radius of the wire is too small, and the angle is too large, thereby causing wire damage, effectively Reduce production costs and guarantee service life.
- the five-way cable trough 2 is not only used for the wiring of the motor, but also can be used for the installation of the signal line 12 and the like, so that the signal line and the like are also hidden. In the protection of.
- the specific installation method is as follows: the signal line 12 of the sensor and the display is inserted from the front end of the lower tube 9 of the frame, and enters the cable trough 2 through the lower tube connecting hole 41 of the five-way, and is routed along the trough 2
- the rear fork connecting tube 10 is then passed through the rear fork connecting hole 42 and is passed out near the sensor mounting.
- the motor wire 11 is first passed through the lower pipe connecting hole 41, and is connected to the motor connecting wire provided in the lower pipe 9, and then the motor is aligned with the five-way insertion, and the five-way motor wire slot 7 is aligned with the motor side. At the side outlet, the wire is then bent along the motor casing, and the motor is completely inserted into the five-way.
- the remaining cables are also bent along the motor casing to avoid interference with the motor installation.
- the clamp 52 is inserted into the clamp.
- a screw or a top wire is screwed into the top tightening hole 53, so that the screw or the top wire can press the pressing block 52 and fix the motor by the pressing block 52, thereby ensuring the stability of the motor and the concealing of the wiring.
- the pressing block 52 blocks a part of the wire trough when the motor is fixed, and therefore.
- the signal line can only pass through the motor side, as shown in Figure 4. After the motor line is bent, it is routed along the cable trough 2 and enters the lower tube 9 through the lower tube connection hole 41.
- the faucet of the tube penetrates and enters the five-way through the lower tube connecting hole 41, and after passing along the wire trough, it passes through the rear fork connecting hole, enters the rear fork tube 10 or hides under the rear fork tube 10 line. finish installation.
- the electric bicycle five-way provided by the invention can be arranged with a chamfered structure on the outer side of the body.
- the chamfer in order to ensure the strength of the motor wire trough and the convenience of the wire, the chamfer can be in the motor. Start on both sides of the wire trough, that is, the chamfer avoids the outside of the motor trough.
- the outer side of the five-way body in order to improve the consistency of the appearance, can also be chamfered, and the consistency between the motor and the five-way installation is better, and the electric bicycle is stably driven. Sex and driving experience is better.
- the present invention realizes the concealment of the motor power line and the signal line at the bicycle five-way by setting the wire trough inside the five-way; by setting the connection hole, the motor power line and the signal line are realized under the frame.
- the electric bicycle five-way provided by the present invention can be widely applied to electric bicycles, realizes concealment of electric bicycle power lines and signal lines, and improves the service life and riding experience of electric bicycles.
- the above embodiments can implement the invention by adopting different combinations.
- the motor can be installed by concentric coaxial or one side, and the speed reduction mechanism can be decelerated by planetary gears or other gear and chain deceleration structures, and the middle shaft can be adopted.
- the single-axis structure or the left-right shaft structure, the sensor can use various torque sensors or speed sensors and the like.
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Abstract
一种电动自行车五通及使用该五通的电动自行车,该五通包括内壁为圆筒状的本体(1),内壁两个端部的直径小于内壁中部的直径,使内壁的中部周向的形成一走线槽(2),两个端部分别形成一挡圈(3);本体(1)上还开设有连接孔(4),连接孔(4)连通走线槽(2)和本体(1)的外壁。该电动自行车五通,可以广泛地应用于电动自行车,实现电动自行车电源线和信号线(12)等的隐藏化,提高电动自行车的使用寿命和骑乘体验。
Description
本发明涉及自行车技术领域,涉及一种电动自行车的五通以及使用该五通的电动自行车。
随着电动自行车技术的逐渐发展,人们对电动自行车各方面的要求也越来越高。现有的电动自行车中,自行车五通位于车架的最底部,用来连接自行车车架的中管、和坐管等,在中置电动自行车上,自行车五通内还需要安置中置电机,并需要通过螺丝等部件对电机进行固定,电机的电源线及信号线等,一般通过电机的侧面引出,与刹车线等一起设置在车架的外侧,这种设置的电动自行车,由于多种线缆暴露在外,在骑行或停放过程中,容易造成磨损,非常不利于骑行安全;另外电源线等长期暴露在外,风吹、日晒、雨淋等也大大的降低了自行车的使用寿命。
综上所述,如何使电源线、信号线,甚至刹车线等隐藏在车架内部,避免使用过程中的过度磨损,解决骑行安全及使用寿命较短的问题,成为本领域技术人员亟待解决的技术问题。
发明内容
本发明的目的在于针对上述现有技术的不足,提供了一种电动自行车五通,以及使用该五通的电动自行车。
为实现上述目的,本发明采用了如下技术方案:
本发明提供了一种电动自行车五通,包括内壁为圆筒状的本体,所述
内壁两个端部的直径小于所述内壁中部的直径,使所述内壁的中部周向的形成一走线槽,两个端部分别形成一挡圈;
所述本体上还开设有连接孔,所述连接孔连通所述走线槽和所述本体的外壁。
进一步地,所述连接孔包括与车架下管相连通的下管连接孔,以及与车架后叉相连通的后叉连接孔。
进一步地,还包括压紧机构,所述压紧机构包括设置在本体内壁上的压块槽、与所述压块槽相配合的压块、以及顶紧装置;
所述压块槽内设置有顶紧孔,所述顶紧孔贯穿所述本体的内壁和外壁,所述顶紧装置穿过所述顶紧孔顶紧在所述压块上。
进一步地,所述顶紧装置为顶紧螺丝,所述顶紧孔为与所述顶紧螺丝相适应的螺孔。
进一步地,所述压块槽连通所述本体的两端部,且与所述本体的中心轴线平行;
所述压块长度与所述本体的高度相同,所述压块不与压块槽相对的一侧设置为圆弧面,所述圆弧面与置于所述本体内的电机外壁贴合设置。
进一步地,所述挡圈的内径与安置于本体内的电机的外径相适应。
进一步地,所述走线槽内设置有消水孔,所述消水孔贯穿所述走线槽底部和所述本体的外壁。
进一步地,还包括电机线槽,所述电机线槽贯穿一侧挡圈,一端与所述走线槽连通,另一端连通至所述挡圈的端部。
进一步地,所述连接孔为圆孔或长条孔;且,
所述连接孔的中心线与所述内壁的径向线重合,或
所述连接孔的中心线与所述内壁的径向线成角度设置。
本发明还提供了一种电动自行车,包括上述任一所述的电动自行车五通。
采用上述技术方案,本发明通过在五通内部设置走线槽,实现电机电源线和信号线在自行车五通处的隐藏化;通过设置连接孔,实现电机电源线和信号线等在车架下管和车架后叉处的隐藏化,避免电源线和信号线外露;通过压块及压块槽的设置,保证电机在五通内安置的稳定性;通过设置消水孔,使进入走线槽内的水分等顺利流出,减小水分等液体对电源线和信号线等产生的损耗;通过对连接孔形状和角度的具体设计,使得走线可以顺着走线槽弯曲,避免普通直孔产生的导线弯曲半径过小,而造成的不易装配和应力损坏,从而大大延长使用寿命。
图1为本发明提供的电动自行车五通一实施例的结构示意图;
图2为本发明提供的电动自行车五通一实施例的电机压块的结构示意图;
图3为本发明又一实施例中电动自行车五通安装中置电机后的剖视图;
图4为本发明又一实施例中电动自行车五通与车架连接和走线结构示意图;
图5-图7为本发明又一实施例结构示意图。
其中:1、本体;2、走线槽;3、挡圈;4、连接孔;41、下管连接孔;42、后叉连接孔;51、压块槽;52、压块;53、顶紧孔;54、顶紧装置;6、消水孔;7、电机线槽;8、电机端盖;9、下管;10、后叉管;11、电机线;12、信号线。
为了使本发明的目的、技术方案及优点更加清楚明白,下面结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。
如图1所示,本发明一实施例提供了一种电动自行车五通,其包括内壁为圆筒状的本体1,内壁的两个端部的直径小于内壁中部的直径,使内
壁的中部周向的形成一走线槽2,两个端部分别形成一挡圈3,即该走线槽2设置在本体1的内侧圆周面上,挡圈3在走线槽2的两侧自然形成;本体1上还开设有连接孔4,所述连接孔4连通所述走线槽2和所述本体1的外壁。本实施例通过在五通内部设置环形的走线槽2和连接孔4,实现电机电源线和信号线在自行车五通处的隐藏化,有效避免电机线的过度磨损,延长电源线和信号线等的使用寿命。
在上述实施例的基础上,本发明的又一实施例中,上述的连接孔4根据电动自行车的结构需要,设置为两种,共三个,具体地,如图1和图4所示,一种为与车架下管9相连通的下管连接孔41,以及另一种为与车架后叉管10相连通的后叉连接孔42,其中,由于车架下管9只有一个,因此只设计一个下管连接孔41,通常根据自行车下管9的形状来确定该下管连接孔41的结构,通常设置为圆型;而电动自行车的车架后叉管10一般为两个,因此在该五通上开设两个后叉连接孔42,用于分别与两个车架后叉管10连通。通过下管连接孔41和后叉连接孔42的设置,可以让电源线和信号线等,通过该连接孔4排布在下管9、五通以及后叉管10内,避免各种导线等外露。
本发明的另一实施例中,与上一实施例不同,后叉连接孔42设置在车架后叉管10的下方,不与后叉管10的管内连接,这种设置情况下,信号线、电源线等可以由后叉连接孔42引出,并使其沿着后叉管10,在后叉管10的下方走线。
作为上述实施例的优选,本发明提供的一实施例中,如图1,图2,图4所示,五通上还设置有压紧机构,所述压紧机构包括设置在本体1内壁上的压块槽51、与所述压块槽51相配合的压块52、以及顶紧装置54;所述压块槽51内设置有顶紧孔53,所述顶紧孔53贯穿所述本体1的内壁和外壁,所述顶紧装置54穿过所述顶紧孔53顶紧在所述压块52上。通过压紧机构,将电机紧固在五通内,具体地,通过顶紧装置54将压块52顶紧在电机上,保证电机稳定运行。
优选地,所述顶紧装置54为顶紧螺丝,所述顶紧孔53为与所述顶
紧螺丝相适应的螺孔。进一步优选地,所述压块槽51连通所述本体1的两端部,且与所述本体1的中心轴线平行;如图2所示,所述压块52长度与所述本体1的高度相同,所述压块52不与压块槽51相对的一侧设置为圆弧面,所述圆弧面与置于所述本体1内的电机外壁贴合设置。通过旋拧顶紧螺丝,推动顶紧螺丝另一侧的压块向远离压块槽的方向移动,从而使压块与中置电机的外壁之间距离不断缩小,直至压块52与电机外壁之间产生一适当的作用力,使电机在五通内不会发生晃动,且可以方便电机的拆卸维修。
如图5至图7所示,作为上述实施例的优选,挡圈3的内径与安置于本体1内的电机端盖的外径相适应,挡圈3的内侧直径可以设置为与安置于其内的电机外径相同或者略宽,以保证中置电机与五通的相互匹配,具体地,电机本体的外径与五通的挡圈3的内径之间相差为0.2-1毫米时,间隙配合效果较好,电机和压块52可以正常的***和锁紧。
如图1所示,在上述任一实施例的基础上,为防止意外进水或后叉走线孔设置在外侧时可能导致的雨水进入,在五通的走线槽2内设置有消水孔6,所述消水孔6贯穿所述走线槽2底部和所述本体1的外壁,安装于电动自行车上时,消水孔6位于本体1的重力方向的最下端。以使在走线槽2内进水后,水分可从消水孔6流出,避免内侧积水,该设计使得电线走线内置,避免了外置电线导致的磨损,并进一步提高了电气防水性能。
进一步地,该五通上还设置电机线槽7,以方便电机线的通过,电机线槽7贯穿一侧挡圈3,一端与所述走线槽2连通,另一端连通至所述挡圈3的端部。
如图3所示,本发明提供的电动自行车五通使用的电机为侧出线电机,以配合五通内走线需求,具体地,该侧出线电机包括电机本体和电机端盖8两部分,电机端盖8设置在电机本体一侧,电机端盖8与电机本体同轴布置,且电机端盖8的外径大于电机本体的外径,电机端盖8与电机本体连接处设置有一走线孔,电机线11从走线孔内引出电机,电
机线11的走线方向为从电机端盖8向电机本体一侧走线,电动自行车五通的本体1内侧的挡圈3上设置的电机线槽7与此对应,电机线11设置在本体1一侧的挡圈3上,电机线槽7与走线槽2连通,电机线槽7的宽度略宽于电机线11的总宽,使得电机线11可通过电机线槽7进入走线槽2内,方便电机的安装,并保证电机线走线隐藏在电机端盖8和五通内,从而保证电机线的安全性。
优选地,五通的本体1的尺寸与电机端盖8外径相同,五通的本体1的高度与电机本体的高度相同,在电机装入五通后,使得五通与电机端盖8紧密配合构成一整体,使得车架与电机紧密契合,有效提高车辆外观一致性。
作为上述实施例的优选,本发明提供的五通的连接孔4为圆孔或长条孔;且所述连接孔4的设置可以有多种方式,连接孔4的中心线可以与所述内壁的径向线重合,或所述连接孔4的中心线与所述内壁的径向线成角度设置。
具体地,当连接孔4的中心线与所述内壁的径向线成角度设置,即连接孔4为斜孔时,连接孔4可设置成圆孔,此时,连接孔4的轴线与五通本体1的径向成一定角度。在一较佳实施例中,连接孔4与五通本体1的走线槽内侧相切布置,走线更顺畅;此外,在连接孔4倾斜布置时,也可将连接孔4开设成长条孔。当连接孔4的中心线可以与所述内壁的径向线重合,即连接孔4为直孔,连接孔4也可设置成圆孔或长条孔;连接孔4为直孔时,由于下管孔41孔径较大,可将下管孔设置成圆孔,后叉连接孔孔42径小,应设置成长条孔,以避免线材弯折半径过小,角度过大而造成线材损坏,有效降低生产成本,保证使用寿命。
如图4所示,本实施例中,五通的走线槽2不仅仅用于电机的走线,同时也可用于传感器信号线12等线路的安装走线,使信号线等线路也处于隐藏的保护之中。
具体安装方式为:将传感器和显示器的信号线12从车架的下管9前端穿入,并通过五通的下管连接孔41进入走线槽2,沿走线槽2布线后
再通过后叉连接孔42进入车架后叉管10,并在靠近传感器安装处穿出。电机线11先从下管连接孔41内穿过,并与设置在下管9内的电机连接线连接,随后将电机对准五通***,并使得五通的电机线槽7对准电机的侧边出线口,随后将导线沿着电机外壳弯折,并将电机完全***五通内,其余线缆也沿着电机外壳弯曲布置,避免对电机安装形成干涉,随后,将压块52***压块槽51内,并在顶紧孔53内旋入螺丝或顶丝,使得螺丝或顶丝能顶紧压块52并依靠压块52固定住电机,保证电机的稳定性和走线的隐蔽性。
上述实施例中,由于走线槽2为环形,压块52在固定电机时会挡住部分的走线槽,因此。信号线的走线只能从电机一侧通过,如图4所示,其中电机线弯折后沿着走线槽2走线并通过下管连接孔41进入下管9,信号线等从下管的龙头处穿入并通过下管连接孔41进入五通,沿着走线槽走线后,从后叉连接孔中穿出,进入后叉管10或沿着后叉管10下方隐蔽走线。完成安装。
本发明提供的电动自行车五通,其本体的外侧可以设置成倒角的结构,在设置倒角的情况下,为了保证电机走线槽的强度,以及走线的方便性,倒角可以在电机走线槽的两侧开始,即倒角避开电机走线槽的外侧。当然在保证电机走线槽强度的前提下,为提高外观的一致性,也可以将五通本体的外侧整体进行倒角处理,电机与五通安装完成后一致性更好,电动自行车的行驶稳定性和驾驶体验更好。
采用上述技术方案,本发明通过在五通内部设置走线槽,实现电机电源线和信号线在自行车五通处的隐藏化;通过设置连接孔,实现电机电源线和信号线等在车架下管和车架后叉处的隐藏化,避免电源线和信号线外露;通过压块及压块槽的设置,保证电机在五通内安置的稳定性;通过设置消水孔,使进入走线槽内的水分等顺利流出,减小水分等液体对电源线和信号线等产生的损耗;通过对连接孔形状和角度的具体设计,使得走线可以顺着走线槽弯曲,避免普通直孔产生的导线弯曲半径过小,而造成的不易装配和应力损坏,从而大大延长使用寿命。
综上所述,本发明所提供的电动自行车五通,可以广泛地应用于电动自行车,实现电动自行车电源线和信号线等的隐藏化,提高电动自行车的使用寿命和骑乘体验。另外,上述的实施例可以通过采用不同的组合方式来实施本发明,如电机可以采用同心同轴安装或者一侧安装,减速机构可以通过行星轮减速或者其他齿轮、链条减速结构,中轴可以采用单轴结构或者左右轴结构,传感器可以采用各种扭矩传感器或者速度传感器等等。
以上所述实施例仅表达了本发明的实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。
Claims (10)
- 一种电动自行车五通,其特征在于,包括内壁为圆筒状的本体,所述内壁两个端部的直径小于所述内壁中部的直径,使所述内壁的中部周向的形成一走线槽,两个端部分别形成一挡圈;所述本体上还开设有连接孔,所述连接孔连通所述走线槽和所述本体的外壁。
- 根据权利要求1所述的电动自行车五通,其特征在于,所述连接孔包括与车架下管相连通的下管连接孔,以及与车架后叉相连通的后叉连接孔。
- 根据权利要求1所述的电动自行车五通,其特征在于,还包括压紧机构,所述压紧机构包括设置在所述本体内壁上的压块槽、与所述压块槽相配合的压块、以及顶紧装置;所述压块槽内设置有顶紧孔,所述顶紧孔贯穿所述本体的内壁和外壁,所述顶紧装置穿过所述顶紧孔顶紧在所述压块上。
- 根据权利要求3所述的电动自行车五通,其特征在于,所述顶紧装置为顶紧螺丝,所述顶紧孔为与所述顶紧螺丝相适应的螺孔。
- 根据权利要求3所述的电动自行车五通,其特征在于,所述压块槽连通所述本体的两端部,且与所述本体的中心轴线平行;所述压块长度与所述本体的高度相同,所述压块不与压块槽相对的一侧设置为圆弧面,所述圆弧面与置于所述本体内的电机外壁贴合设置。
- 根据权利要求1所述的电动自行车五通,其特征在于,所述挡圈的内径与安置于所述本体内的电机的外径相适应。
- 根据权利要求1所述的电动自行车五通,其特征在于,所述走线槽内设置有消水孔,所述消水孔贯穿所述走线槽底部和所述本体的外壁。
- 根据权利要求1所述的电动自行车五通,其特征在于,还包括电机线槽,所述电机线槽贯穿一侧挡圈,一端与所述走线槽连通,另一端连通至所述挡圈的端部。
- 根据权利要求1-8任一项所述的电动自行车五通,其特征在于,所述连接孔为圆孔或长条孔;且,所述连接孔的中心线与所述内壁的径向线重合,或所述连接孔的中心线与所述内壁的径向线成角度设置。
- 一种电动自行车,其特征在于,包括上述任一权利要求所述的电动自行车五通。
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