WO2018040241A1 - 宽幅墙布自动整纬复合生产线 - Google Patents

宽幅墙布自动整纬复合生产线 Download PDF

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Publication number
WO2018040241A1
WO2018040241A1 PCT/CN2016/102016 CN2016102016W WO2018040241A1 WO 2018040241 A1 WO2018040241 A1 WO 2018040241A1 CN 2016102016 W CN2016102016 W CN 2016102016W WO 2018040241 A1 WO2018040241 A1 WO 2018040241A1
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Prior art keywords
weft
roller
cloth
straightening
production line
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PCT/CN2016/102016
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English (en)
French (fr)
Inventor
郭宏兵
还春生
徐炜
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江苏远华轻化装备有限公司
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Publication date
Priority claimed from CN201621000888.XU external-priority patent/CN206467479U/zh
Priority claimed from CN201610769812.1A external-priority patent/CN106192344B/zh
Application filed by 江苏远华轻化装备有限公司 filed Critical 江苏远华轻化装备有限公司
Publication of WO2018040241A1 publication Critical patent/WO2018040241A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C29/00—Finishing or dressing, of textile fabrics, not provided for in the preceding groups
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00—Inspecting textile materials
    • D06H3/12—Detecting or automatically correcting errors in the position of weft threads in woven fabrics

Definitions

  • the invention relates to a fabric weft knitting machine, in particular to a wide-width wall cloth automatic weft-complex composite production line.
  • the wall cloth produced by the existing wall covering compound machine has a maximum width of only two meters.
  • the existing wall coverings are not aligned with the weft and need to be wefted by the weft-aligning device.
  • the existing weft-making device can only The wide cloth is roughed and cannot be finished.
  • the object of the present invention is to provide a wide-width wall cloth automatic weft-complexing production line for solving the above problems.
  • a wide-width wall cloth automatic weft-complexing production line including a preliminary device and a finishing device, the preliminary device including a frame on the frame It is provided with a cloth guide roller, a cloth stretcher, a weft roller device, a bending roller, a wall cloth through a guide roller, a cloth stretcher, a guide roller, a weft roller, a guide roller, a bending roller, and a guide roller to be connected to the fine
  • the weft knitting device comprises a weft yoke, and the weft yoke is provided with a weft roller, and the cylinder and the whole weft roller are pushed at both ends of the weft roller
  • the weft bracket is connected, the bending roller is a mandrel including an arcuate structure, and an arcuate bushing is disposed on the mandrel, the mandrel is fixed, and the arcu
  • an adjustment hand wheel is further disposed on the curved pipe.
  • the ratio of the length of the arcuate bushing to the undercut height of the arcuate bushing is 360:7.
  • the wide-width wall cloth automatic weft-compositing composite production line can combine the roughing device and the finishing device to perform relatively close weft on the wide wall covering, improve the quality of the wide-width cloth, and will finish the finishing.
  • the device adopts a plurality of robots arranged in front and rear to perform partial weft latitude, and can cover various local points of the wide cloth, thereby further improving the precision of the whole weft.
  • Figure 1 is a schematic view of the structure of the present invention
  • FIG. 2 is a schematic structural view of a manipulator device of the present invention
  • Figure 3 is a schematic structural view of a bending roll of the present invention.
  • a wide wall covering automatic weft composite production line as shown in FIG. 1 comprising a preliminary device and a finishing device, the preliminary device comprising a frame on which a guide roller 1 is arranged , stretcher 2, weft roller device, bending roller 6, wall cloth passing guide roller 1, cloth stretcher 2, guide roller 1, weft roller 3, guide roller 1, bending roller 6, guide roller 1 Connect to the finishing unit.
  • the weft-aligning roller device comprises a weft-groove support, on which the weft-groove roller 3 is disposed, and at both ends of the weft-groove roller 3, the cylinder 4 is pushed by the slider 7 and the weft-groove roller
  • the whole weft brackets are connected, and the slider is driven by the cylinder to drive the adjustment of the upper and lower heights of the two sides of the weft roller 3, and the deviation is realized by the deviation of the heights of the two sides of the weft roller 3.
  • the wide wall covering which has been roughened by the entire weft roller 3 is then conveyed by the cloth guide roller 1 to the bending roller 6 for processing.
  • the bending roller 6 is a mandrel 61 including an arcuate structure, and an arcuate bushing 62 is disposed on the mandrel.
  • the mandrel 61 is fixed, and the arcuate bushing 62 can surround the mandrel 61.
  • Rotation; the ratio of the length of the arcuate sleeve 62 to the concave height of the arcuate sleeve 62 is 360:7.
  • the length of the sleeve 62 is 3.6 m, and the height of the sleeve recess is 70 mm.
  • the roughened wide wall covering is smoothed by the bending roller 6.
  • An adjustment hand wheel 5 is also arranged on the curved pipe 6. The height of the elbow 6 is adjusted by adjusting the hand wheel 5.
  • the finishing device comprises two sets of manipulator devices, a first manipulator device 8 and a second manipulator device 9, and two sets of manipulator devices are respectively disposed at left and right ends of the wall cloth driving direction.
  • Each set of robot devices includes at least six front and rear manipulators.
  • the first robot device 8 includes seven robots
  • the second robot device includes six robots, as shown in FIG. 2, the first robot device 7
  • the six robots of the robot and the second robot are staggered so as to ensure that the robot can cover the width of the entire wide fabric during the wide-width transmission.
  • the manipulator includes a push cylinder 10, a connecting slider 11 and a semicircular plate 12, and the push cylinder 10 drives the semicircular plate 12 to move up and down by connecting the slider 11.
  • finishing In the process of wide-width cloth transmission, after being roughed, it is sent to the finishing device for finishing. During the finishing process, it is found that which local point is not aligned with the weft, and then passes through the corresponding semi-circular plate 12 through the corresponding manipulator action. Just press it. Finishing can be achieved with multiple robots.
  • the wide-width wall cloth automatic weft-compositing composite production line can combine the roughing device and the finishing device to perform relatively close weft on the wide wall covering, improve the quality of the wide-width cloth, and will finish the finishing.
  • the device adopts a plurality of robots arranged in front and rear to perform partial weft latitude, and can cover various local points of the wide cloth, thereby further improving the precision of the whole weft.
  • the technical means disclosed in the solution of the present invention is not limited to the technical means disclosed in the above embodiments, and includes a technical solution composed of any combination of the above technical features.
  • the above is a substrate embodiment of the present invention, and it should be noted that those skilled in the art can also make several improvements and retouchings without departing from the principles of the present invention. These improvements and retouchings are also considered as The scope of protection of the invention.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

公开了一种宽幅墙布自动整纬复合生产线，其包括初整装置以及精整装置。所述的初整装置包括机架，在机架上设置有导布辊（1）、绷布器（2）、整纬辊装置、弯辊（6）；所述的精整装置包括两组机械手装置，两组机械手装置分别设置在墙布传动方向的左右端，每组机械手装置包括至少6个前后设置的机械手，所述的机械手包括推动气缸（10）、连接滑块（11）以及半圆板（12），所述的推动气缸（10）通过连接滑块（11）带动半圆板（12）上下运动。该宽幅墙布自动整纬复合生产线通过粗整装置和精整装置相结合，能够对宽幅墙布进行比较紧密的整纬，提高了宽幅布的质量，将精整装置采用前后设置的多个机械手进行局部的整纬，能够对宽幅布的各个局部点都能够覆盖，进一步提高了整纬的精度。

Description

宽幅墙布自动整纬复合生产线 技术领域
本发明涉及面料整纬机械，特别涉及一种宽幅墙布自动整纬复合生产线。
背景技术
随着室内装潢装饰行业快速向墙纸、墙布发展的趋势，人们对市场上的墙布复合机提出了更高的要求，现有的墙布复合机生产的墙布最大幅度只有两米左右，在对室内进行装潢装饰的过程中，如遇大宽幅墙面，只能通过拼接实现，现有的墙布经纬不齐、需要通过整纬装置进行整纬，现有的整纬装置只能够对宽幅布进行粗整，不能够进行精整。
发明内容
本发明的目的是为解决上述问题，提供了一种宽幅墙布自动整纬复合生产线。
为了达到上述目的，本发明提供如下技术方案：一种宽幅墙布自动整纬复合生产线，包括初整装置以及精整装置，所述的初整装置包括机架，在所述的机架上设置有导布辊、绷布器、整纬辊装置、弯辊，墙布经导布辊、绷布器、导布辊、整纬辊、导布辊、弯辊、导布辊连接到精整装置，所述的整纬辊装置包括整纬支架，在所述的整纬支架上设置有整纬辊，在所述的整纬辊的两端通过滑块以及整纬辊推动气缸与整纬支架相连接，所述的弯辊为一个包括一个弓形结构的芯轴，在芯轴上设有一个弓形的轴套，所述的芯轴固定，弓形轴套可绕所述 的芯轴旋转；所述的精整装置包括两组机械手装置，两组机械手装置分别设置在墙布传动方向的左右端，每组机械手装置包括至少6个前后设置的机械手，所述的机械手包括推动气缸、连接滑块以及半圆板，所述的推动气缸通过连接滑块带动半圆板上下运动。
作为本发明的一种改进，在所述的弯管上还设置有一个调节手轮。
作为本发明的一种改进，所述的弓形的轴套的长度与弓形轴套的下凹高度比为360:7。
有益效果：
本发明提供的宽幅墙布自动整纬复合生产线，通过设置粗整装置和精整装置相结合，能够对宽幅墙布进行比较紧密的整纬，提高了宽幅布的质量，将精整装置采用前后设置的多个机械手进行局部的整纬，能够对宽幅布的各个局部点都能够覆盖，进一步提高了整纬的精度。
附图说明
图1为本发明的结构示意图；
图2为本发明的机械手装置的结构示意图；
图3为本发明的弯辊的结构示意图；
图中各部件为：
1导布辊、2绷布器、3整纬辊、4整纬辊推动气缸、5调节手轮、6弯辊、7滑块、8第一机械手装置、9第二机械手装置、10推动气缸、11滑块、12半圆板、61芯轴、62轴套。
具体实施方式
以下将结合具体实施例对本发明提供的技术方案进行详细说明，应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。
实施例1：
如图1所示的一种宽幅墙布自动整纬复合生产线，包括初整装置以及精整装置，所述的初整装置包括机架，在所述的机架上设置有导布辊1、绷布器2、整纬辊装置、弯辊6，墙布经导布辊1、绷布器2、导布辊1、整纬辊3、导布辊1、弯辊6、导布辊1连接到精整装置。
所述的整纬辊装置包括整纬支架，在所述的整纬支架上设置有整纬辊3，在所述的整纬辊3的两端通过滑块7以及整纬辊推动气缸4与整纬支架相连接，通过气缸推动滑块带动整纬辊3两侧上下高度的调节，通过整纬辊3两侧高度的偏差来实现粗整。经过整纬辊3粗整后的宽幅墙布再通过导布辊1传送到弯辊6上进行处理。
所述的弯辊6为一个包括一个弓形结构的芯轴61，在芯轴上设有一个弓形的轴套62，所述的芯轴61固定，弓形轴套62可绕所述的芯轴61旋转；弓形的轴套62的长度与弓形轴套62的下凹高度比为360:7，在本实施例中轴套的62的长度为3.6m，轴套下凹的高度为70mm。通过弯辊6来将经粗整后的宽幅墙布进行抹平。在所述的弯管6上还设置有一个调节手轮5。通过调节手轮5来调节弯管6的高度。
所述的精整装置包括两组机械手装置，第一机械手装置8和第二机械手装置9，两组机械手装置分别设置在墙布传动方向的左右端， 每组机械手装置包括至少6个前后设置的机械手，在本实施例中，第一机械手装置8包括7个机械手，第二机械手装置包括6个机械手，如图2所示，第一机械手装置的7个机械手和第二机械手装置的6个机械手错开设置，这样能够保证在宽幅布传动过程中，机械手能够将整个宽幅布的宽度方向覆盖住。所述的机械手包括推动气缸10、连接滑块11以及半圆板12，所述的推动气缸10通过连接滑块11带动半圆板12上下运动。在宽幅布传动过程中，经粗整后，传送到精整装置进行精整，在精整过程中，发现哪个局部点的纬线不齐，则通过对应的机械手动作，通过半圆板12向下压一下即可。通过多个机械手即可实现精整。
本发明提供的宽幅墙布自动整纬复合生产线，通过设置粗整装置和精整装置相结合，能够对宽幅墙布进行比较紧密的整纬，提高了宽幅布的质量，将精整装置采用前后设置的多个机械手进行局部的整纬，能够对宽幅布的各个局部点都能够覆盖，进一步提高了整纬的精度。
本发明方案所公开的技术手段不仅限于上述实施方式所公开的技术手段，还包括由以上技术特征任意组合所组成的技术方案。以上所述的是本发明的基体实施方式，应当指出，对本领域技术人员来说，在不脱离本发明原理的前提下，还可以做出若干的改进和润饰，这些改进和润饰也视为本发明的保护范围。

Claims (3)

  1. 一种宽幅墙布自动整纬复合生产线，其特征在于：包括初整装置以及精整装置，所述的初整装置包括机架，在所述的机架上设置有导布辊(1)、绷布器(2)、整纬辊装置、弯辊(6)，墙布经导布辊(1)、绷布器(2)、导布辊(1)、整纬辊(3)、导布辊(1)、弯辊(6)、导布辊(1)连接到精整装置，所述的整纬辊装置包括整纬支架，在所述的整纬支架上设置有整纬辊(3)，在所述的整纬辊(3)的两端通过滑块(7)以及整纬辊推动气缸(4)与整纬支架相连接，所述的弯辊(6)为一个包括一个弓形结构的芯轴(61)，在芯轴上设有一个弓形的轴套(62)，所述的芯轴(61)固定，弓形轴套(62)可绕所述的芯轴(61)旋转；所述的精整装置包括两组机械手装置，两组机械手装置分别设置在墙布传动方向的左右端，每组机械手装置包括至少6个前后设置的机械手，所述的机械手包括推动气缸(10)、连接滑块(11)以及半圆板(12)，所述的推动气缸(10)通过连接滑块(11)带动半圆板(12)上下运动。
  2. 根据权利要求1所述的一种宽幅墙布自动整纬复合生产线，其特征在于：在所述的弯管(6)上还设置有一个调节手轮(5)。
  3. 根据权利要求1所述的一种宽幅墙布自动整纬复合生产线，其特征在于：所述的弓形的轴套(62)的长度与弓形轴套(62)的下凹高度比为360:7。
PCT/CN2016/102016 2016-08-31 2016-10-13 宽幅墙布自动整纬复合生产线 WO2018040241A1 (zh)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
CN201621000888.XU CN206467479U (zh) 2016-08-31 2016-08-31 宽幅墙布自动整纬复合生产线
CN201610769812.1A CN106192344B (zh) 2016-08-31 2016-08-31 宽幅墙布自动整纬复合生产线
CN2016107698121 2016-08-31
CN201621000888X 2016-08-31

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
CN109680472A (zh) * 2019-01-16 2019-04-26 河南光远新材料股份有限公司 一种电子布纬斜校正装置

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Publication number Priority date Publication date Assignee Title
JPH04194072A (ja) * 1990-11-26 1992-07-14 Yoshihiro Kimura 細幅テープの歪み矯正方法
CN202576910U (zh) * 2012-05-02 2012-12-05 浙江蓝星控股集团有限公司 一种涂层机的整纬加幅装置
CN203831912U (zh) * 2014-02-24 2014-09-17 江苏坤泰机械有限公司 宽幅墙布整纬定型复合机
CN104943324A (zh) * 2014-05-21 2015-09-30 昆山天洋热熔胶有限公司 一种用于制备热熔粘性墙布的复合机
CN205238773U (zh) * 2015-12-20 2016-05-18 江苏远华轻化装备有限公司 一种复合机压合装置

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04194072A (ja) * 1990-11-26 1992-07-14 Yoshihiro Kimura 細幅テープの歪み矯正方法
CN202576910U (zh) * 2012-05-02 2012-12-05 浙江蓝星控股集团有限公司 一种涂层机的整纬加幅装置
CN203831912U (zh) * 2014-02-24 2014-09-17 江苏坤泰机械有限公司 宽幅墙布整纬定型复合机
CN104943324A (zh) * 2014-05-21 2015-09-30 昆山天洋热熔胶有限公司 一种用于制备热熔粘性墙布的复合机
CN205238773U (zh) * 2015-12-20 2016-05-18 江苏远华轻化装备有限公司 一种复合机压合装置

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109680472A (zh) * 2019-01-16 2019-04-26 河南光远新材料股份有限公司 一种电子布纬斜校正装置

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