WO2018025778A1 - 継目無鋼管およびその製造方法 - Google Patents
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- WO2018025778A1 WO2018025778A1 PCT/JP2017/027529 JP2017027529W WO2018025778A1 WO 2018025778 A1 WO2018025778 A1 WO 2018025778A1 JP 2017027529 W JP2017027529 W JP 2017027529W WO 2018025778 A1 WO2018025778 A1 WO 2018025778A1
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- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
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- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
- C21D1/25—Hardening, combined with annealing between 300 degrees Celsius and 600 degrees Celsius, i.e. heat refining ("Vergüten")
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/10—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies
- C21D8/105—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of tubular bodies of ferrous alloys
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/08—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for tubular bodies or pipes
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- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
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- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
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- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
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- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/50—Ferrous alloys, e.g. steel alloys containing chromium with nickel with titanium or zirconium
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- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
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- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Definitions
- the present invention relates to a seamless steel pipe and a manufacturing method thereof.
- Patent Document 1 discloses a method capable of producing a high-strength seamless steel pipe having excellent toughness by online processing heat treatment without adding expensive alloy steel.
- Patent Document 2 discloses a seamless steel pipe having a tensile strength of 950 MPa or more, a yield strength of 850 MPa or more, and a Charpy absorbed energy at ⁇ 40 ° C. of 60 J or more, and a manufacturing method thereof.
- Patent Document 3 discloses a seamless steel pipe having a tensile strength of 950 MPa or more, a yield strength of 850 MPa or more, a Charpy absorbed energy at ⁇ 40 ° C. of 60 J or more, and a thickness of more than 30 mm, and a manufacturing method thereof. ing.
- the high-strength seamless steel pipe disclosed in Patent Document 1 has a maximum tensile strength of 899 MPa, which is not sufficient for a crane boom.
- the seamless steel pipe disclosed in Patent Document 2 has a high strength such as a tensile strength of 950 MPa or more and a yield strength of 850 MPa or more, is excellent in toughness at low temperature, and is satisfactory in terms of properties after welding. It is a level that can be done.
- the seamless steel pipe disclosed in Patent Document 3 has a high strength of a tensile strength of 950 MPa or more and a yield strength of 850 MPa or more, even in the case of a thickness exceeding 30 mm, and also toughness at a low temperature. Excellent.
- Pcm welding cracking susceptibility composition (%)
- Pcm C + (Si / 30) + (Mn / 20) + (Cu / 20) + (Ni / 60) + (Cr / 20) + (Mo / 15) + (V / 10) + 5B ...
- the element symbol in the formula [A] means the content (mass%) of each element in steel, and is zero when not contained.
- Pcm is often used as an index for managing the preheating temperature in actual welding.
- Pcm is not a mere measure of weldability, but the value is not more than a predetermined value (specifically, for example, Pcm ⁇ 0.30) as a specification. It has also occurred. In this case, a product with Pcm> 0.30 has a Pcm value before proceeding to such actual evaluation even if there is no practical problem if the weldability of the product is actually evaluated. Will be rejected.
- the seamless steel pipe disclosed in Patent Document 2 contains Cr and Mo at high values. For this reason, it is assumed that Pcm cannot satisfy the strict requirement of 0.30 or less.
- the present invention has a tensile strength of 980 MPa or more and an impact value at ⁇ 40 ° C. using a 2 mmV notch Charpy test piece (hereinafter simply referred to as “ ⁇ 40 ° C. Charpy impact value”) of 75 J / cm 2 or more. Further, an object is to provide a seamless steel pipe having a Pcm of 0.30 or less and a method for manufacturing the seamless steel pipe.
- the present invention has been made to solve the above-described problems, and the gist of the present invention is a seamless steel pipe and a manufacturing method thereof shown below.
- the chemical composition is mass%, C: 0.10 to 0.20%, Si: 0.05 to 1.0%, Mn: 0.05 to 1.2%, P: 0.025% or less, S: 0.005% or less, Cu: 0.20% or less, N: 0.007% or less, Ni: 0.20 to 0.50%, Cr: 0.30% or more and less than 0.50%, Mo: 0.30 to 0.50%, Nb: 0.01 to 0.05%, Al: 0.001 to 0.10%, B: 0.0005 to 0.0020%, Ti: 0.003 to 0.050%, V: 0.01-0.20%, Total of one or more of Ca, Mg and REM: 0 to 0.025%, Balance: Fe and impurities,
- Pcm represented by the following formula [A] is 0.30 or less
- Metal structure is area%
- Tempered martensite 90% or more
- Tensile strength is 980 MPa or more
- a method for producing the seamless steel pipe according to (1) above Using the steel slab having the chemical composition described in (1) above, the following steps [i] to [iv] are sequentially performed.
- a method for producing seamless steel pipes [i]: Hot pipe making process in which the steel slab is heated to 1200 to 1300 ° C. and then processed with a cross-sectional reduction rate of 40 to 99% to produce a raw pipe. [ii]: The raw pipe is Ac 1 Cooling step to cool to a temperature below the point [iii]: The cooled raw tube is heated to Ac 3 point to 950 ° C. and then rapidly cooled, quenching step [iv]: The quenched raw tube is heated to 500 to 600 ° C. Tempering process after cooling to room temperature
- tissue photograph of the test number 1 whose area ratio of tempered martensite was 90% or more and less than 95%. It is a structure
- the inventors of the present invention are based on low-alloy steel having a low chemical composition, and after a pipe is formed hot, a predetermined strength and Charpy impact value can be obtained by performing quenching and tempering only once.
- earnest research was conducted on a method for obtaining a seamless steel pipe having a Pcm of 0.30 or less. As a result, the following important findings were obtained.
- B If the B content is 0.0020% or less in terms of mass%, the upper limit of Cr and Mo content is both limited to 0.50% due to Pcm reduction, and these are combined and included. Even in the case of steel, coarse borocarbides are not formed during tempering, and good low temperature toughness can be ensured. That is, by containing an appropriate amount of B, there is a low alloy steel component system that can improve the hardenability at a relatively low cost and achieve both strength and toughness.
- C 0.10 to 0.20% C is an essential element for increasing the strength. If the C content is less than 0.10%, it may be difficult to obtain a high strength of 980 MPa or more in relation to other elements. On the other hand, when the C content exceeds 0.20%, the weldability is significantly lowered. Therefore, the C content is 0.10 to 0.20%.
- the C content is preferably 0.12% or more, and preferably 0.18% or less.
- Si 0.05 to 1.0%
- Si has a deoxidizing action and also has an effect of improving strength and hardenability.
- the Si content needs to be 0.05% or more.
- the Si content is set to 0.05 to 1.0%.
- the Si content is preferably 0.1% or more, and preferably 0.6% or less.
- Mn 0.05 to 1.2% Mn has a deoxidizing effect and also has an effect of improving strength and hardenability. In order to obtain these effects, it is necessary to contain 0.05% or more of Mn. However, if the Mn content exceeds 1.2%, the toughness decreases. Therefore, the Mn content is set to 0.05 to 1.2%.
- the Mn content is preferably 0.30% or more, and preferably 1.10% or less.
- P 0.025% or less
- the toughness is significantly lowered, and it becomes difficult to secure a predetermined Charpy impact value.
- P content as an impurity shall be 0.025% or less.
- the P content is preferably 0.020% or less.
- S 0.005% or less
- S content as an impurity shall be 0.005% or less.
- the S content is preferably 0.003% or less.
- Cu 0.20% or less
- the hot workability may be deteriorated.
- Cu content as an impurity shall be 0.20% or less.
- the Cu content is preferably 0.05% or less.
- N 0.007% or less
- the N content is preferably 0.006% or less.
- Ni 0.20 to 0.50%
- Ni has the effect of improving hardenability, strength and toughness. In order to obtain these effects, it is necessary to contain 0.20% or more of Ni. On the other hand, when Ni is contained exceeding 0.50%, the alloy cost increases. Therefore, the Ni content is 0.20 to 0.50%.
- the Ni content is preferably 0.30% or more, and preferably 0.40% or less.
- Cr 0.30% or more and less than 0.50% Cr has an effect of improving hardenability and strength. In order to obtain these effects, it is necessary to contain 0.30% or more of Cr. On the other hand, in order to ensure good hardenability, in the case of a low alloy steel containing a combination of Cr and Mo together with 0.0005 to 0.0020% B described later, the Cr content is 0.50% or more. If so, coarse borocarbides may be formed during tempering, leading to a reduction in toughness. Moreover, Pcm (weld cracking susceptibility composition) becomes high and weld cracking is likely to occur. Therefore, the Cr content is 0.30% or more and less than 0.50%. The Cr content is preferably 0.40% or more. Moreover, it is preferable that Cr content is 0.47% or less, and it is preferable that it is 0.45% or less.
- Mo 0.30 to 0.50% Mo has the effect
- Nb 0.01 to 0.05% Nb combines with C or / and N to form fine precipitates, suppresses the coarsening of austenite grains, and has the effect of improving toughness.
- Nb 0.01 to 0.05%
- Nb combines with C or / and N to form fine precipitates, suppresses the coarsening of austenite grains, and has the effect of improving toughness.
- it is necessary to contain Nb by 0.01% or more.
- the Nb content is 0.01 to 0.05%.
- the Nb content is preferably 0.02% or more, and preferably 0.04% or less.
- Al 0.001 to 0.10%
- Al is an element having a deoxidizing action. In order to ensure this effect, it is necessary to contain 0.001% or more of Al. On the other hand, even if Al is contained in an amount exceeding 0.10%, the above effect is saturated and generation of ground is also increased. Therefore, the Al content is 0.001 to 0.10%.
- the Al content is preferably 0.025% or more, and preferably 0.055% or less.
- Al content of this invention points out content in acid-soluble Al (what is called "sol.Al").
- B 0.0005 to 0.0020%
- B is an extremely important element for providing a sufficiently hardened structure to a thick-walled seamless steel pipe whose Pcm is suppressed to a low value of 0.30 or less from the viewpoint of weldability, and is 0.0005% or more. It is necessary to contain. However, if the B content exceeds 0.0020%, even if the upper limit of Cr and Mo content is both 0.50%, when they are combined and contained, coarse borocarbides are not obtained during tempering. In some cases, the toughness is reduced. Therefore, the B content is set to 0.0005 to 0.0020%. The B content is preferably 0.0008% or more, and preferably 0.0015% or less.
- Ti precipitates as Ti carbide during tempering and has the effect of improving strength. Ti also has an effect of securing solid solution B effective for fixing N and exhibiting the effect of improving the hardenability of B. These effects are obtained when the Ti content is 0.003% or more. However, if the Ti content exceeds 0.050%, coarse Ti carbonitrides are formed in a high temperature range such as during solidification, and the amount of Ti carbides precipitated during tempering becomes excessive, resulting in a decrease in toughness. . Therefore, the Ti content is set to 0.003 to 0.050%. The Ti content is preferably 0.005% or more, and preferably 0.015% or less.
- V 0.01-0.20%
- the V content exceeds 0.20%, the amount of precipitation of V carbide during tempering becomes excessive, so that toughness decreases.
- Pcm becomes high and it becomes easy to generate
- Total of at least one of Ca, Mg and REM 0 to 0.025%
- Ca, Mg, and REM all have the action of improving the toughness by improving the form of inclusions by reacting with S to form sulfides. For this reason, you may contain any 1 or more types of Ca, Mg, and REM as needed.
- the total content of these components is preferably 0.0005% or more.
- the upper limit of the total content of these elements is 0.025%.
- the total content is preferably 0.01% or less, and more preferably 0.005% or less.
- REM refers to a total of 17 elements of Sc, Y, and lanthanoid
- REM content refers to the content when REM is 1 type, and the content thereof when 2 or more types are included. Refers to the total content.
- REM is also supplied as misch metal, which is generally an alloy of a plurality of types of REM. For this reason, one or more individual elements may be added and contained, or may be added, for example, in the form of misch metal.
- the seamless steel pipe and slab according to the present invention are composed of the above-described elements, and the balance is Fe and impurities.
- impurities are components mixed in due to various factors of raw materials such as ores and scraps and manufacturing processes when industrially producing steel materials, and are permitted within a range that does not adversely affect the present invention. Means what will be done.
- Pcm 0.30 or less
- Pcm represented by the following formula [A] is 0.30 or less.
- Pcm C + (Si / 30) + (Mn / 20) + (Cu / 20) + (Ni / 60) + (Cr / 20) + (Mo / 15) + (V / 10) + 5B ...
- the element symbol in the formula [A] means the content (mass%) of each element in steel, and is zero when not contained.
- the seamless steel pipe according to the present invention has a metal structure mainly composed of tempered martensite in order to achieve both high strength and high toughness. Specifically, the area ratio of tempered martensite is 90% or more.
- the remaining structure is not particularly limited, but one or more selected from bainite, ferrite, and pearlite may be included.
- the metal structure is measured by the following method. First, an observation specimen is collected from a seamless steel pipe so that a cross section perpendicular to the rolling direction becomes an observation surface. Then, after the observation surface is polished, nital etching is performed. Thereafter, the area ratio of tempered martensite is obtained from a structure photograph taken with an optical microscope having a magnification of 500 times.
- the tensile strength (hereinafter referred to as “TS”) of the seamless steel pipe according to the present invention is 980 MPa or more. If TS is 980 MPa or more, the weight can be stably reduced, so that it can be used sufficiently stably as an application to a crane boom that can cope with an increase in the size of a crane.
- the preferable lower limit of TS of the seamless steel pipe is 1000 MPa.
- the preferable upper limit of TS of this seamless steel pipe is 1100 MPa.
- the yield stress (hereinafter referred to as “YS”) of the seamless steel pipe according to the present invention is preferably 890 MPa or more, and more preferably 900 MPa or more.
- the Charpy impact value at ⁇ 40 ° C. of the seamless steel pipe according to the present invention is 75 J / cm 2 or more. If the Charpy impact value at ⁇ 40 ° C. is 75 J / cm 2 or more, it can be used sufficiently stably for use in crane booms where work is performed in cold regions.
- the preferable lower limit of the Charpy impact value at ⁇ 40 ° C. of the seamless steel pipe is 125 J / cm 2 , and the higher the better.
- the wall thickness is preferably 10 to 45 mm.
- the wall thickness is preferably 20 mm or more, and preferably 40 mm or less.
- the steel having the chemical composition described in the above section (A) is melted by the same method as general low alloy steel, and then ingot or slab is formed by casting. Note that a slab having a circular billet shape for pipe making may be formed by a so-called “round CC” method.
- the cast ingot or slab is subjected to partial rolling or hot forging.
- This step is a step of obtaining a material used for final hot pipe making (for example, pipe making by hot piercing, rolling and stretching processes, or pipe making by a hot extrusion press).
- a material used for final hot pipe making for example, pipe making by hot piercing, rolling and stretching processes, or pipe making by a hot extrusion press.
- the slab made into the circular billet shape can be finished directly into a seamless steel pipe by using the “round CC” method, it is not always necessary to carry out ingot rolling or hot forging.
- the raw material used for the final hot pipe production and the slab made into a round billet shape (hereinafter referred to as “steel slab”) manufactured by the above-mentioned partial rolling or hot forging
- the seamless steel pipe of the present invention is manufactured by sequentially performing the steps up to [vi].
- Hot slab manufacturing process in which the steel slab is heated to 1200 to 1300 ° C., and then the raw steel pipe is manufactured by processing 40 to 99% of the cross-sectional reduction rate.
- the above steel slab is heated to 1200 to 1300 ° C.
- processing is performed at a rate of reduction of the cross section of 40 to 99% to manufacture a raw tube having a predetermined shape. If the heating temperature of the steel slab is below 1200 ° C, the deformation resistance during processing will increase at the next cross-section reduction rate of 40 to 99%, increasing the load on the pipe making equipment, and processing such as cracks or cracks It may cause defects.
- the heating temperature of the steel slab is set to 1200 to 1300 ° C.
- the cross-sectional reduction rate in the hot pipe making after heating is less than 40%, the quenching process of [iii] is performed even after the cooling process of [ii] described later.
- the steel structure does not have a fine hardened structure, and the seamless steel pipe cannot be provided with desired mechanical characteristics.
- the cross-section reduction rate is 40 to 99%.
- the heating temperature in step [i] refers to the temperature at the surface of the steel slab.
- the holding time in the above temperature range is preferably 60 to 300 minutes although it depends on the size and shape of the steel slab.
- the raw tube finishing temperature in the hot pipe manufacturing is 850 to 950 ° C.
- the above-mentioned tube finishing temperature refers to the temperature at the outer surface of the tube.
- the preferable lower limit of the heating temperature is 1230 ° C.
- the preferable upper limit is 1280 ° C.
- the preferable lower limit of the cross-sectional reduction rate is 50%
- the preferable upper limit is 90%.
- the raw tube finished in a predetermined shape is less than Ac 1 point in order to obtain a fine quenched structure in the quenching step of [iii] It is cooled to the temperature of There is no particular limitation on the cooling rate at this time.
- the raw pipe after hot pipe making may be once cooled to room temperature and then re-heated to be subjected to the next step [iii]. After hot pipe making, less than one Ac point After cooling to an appropriate temperature, the following step [iii] may be performed by heating directly from the temperature.
- the cooling temperature in the step [ii] refers to the temperature on the outer surface of the raw tube.
- [iii] A quenching step in which the cooled raw tube is heated to Ac 3 points to 950 ° C. and then rapidly cooled. Next, the raw tube cooled in the step [ii] is subjected to a temperature of Ac 3 points to 950 ° C. A quenching treatment is performed in which the sample is rapidly cooled after being heated. When the heating temperature is less than Ac 3 points, austenitization is not completed, so that there are cases where the seamless steel pipe cannot be provided with predetermined mechanical characteristics. On the other hand, if the heating temperature exceeds 950 ° C., fine austenite grains may not be obtained by one quenching process, and the seamless steel pipe may not be provided with predetermined mechanical characteristics. Therefore, the heating temperature in the quenching process is set to Ac 3 points to 950 ° C.
- the holding time at the above heating temperature is preferably 5 to 30 minutes depending on the size of the raw tube. As long as substantially uniform heating is possible, it may be rapid heat treatment using induction heating.
- the heating temperature in the step [iii] refers to the temperature on the outer surface of the raw tube.
- an appropriate method such as water cooling or oil cooling may be used as long as a sufficiently quenched structure can be obtained.
- the preferable lower limit of the heating temperature is 880 ° C.
- the preferable upper limit is 920 ° C.
- a tempering process in which the quenched raw pipe is heated to 500 to 600 ° C. and then cooled to room temperature.
- the raw pipe quenched in the step [iii] has predetermined mechanical characteristics as a seamless steel pipe.
- a tempering treatment is performed in which the sample is heated to 500 to 600 ° C. and then cooled to room temperature.
- the heating temperature for tempering is less than 500 ° C.
- the low temperature toughness decreases even if the predetermined strength (TS) can be secured, and Charpy at ⁇ 40 ° C.
- the impact value may be less than 75 J / cm 2 .
- the heating temperature for tempering exceeds 600 ° C.
- the strength decreases even if a predetermined low-temperature toughness (Charpy impact value at ⁇ 40 ° C.) is obtained, and TS cannot secure a high strength of 980 MPa or more. is there. Therefore, the heating temperature during the tempering process is set to 500 to 600 ° C.
- the holding time at the above heating temperature is preferably 30 to 60 minutes depending on the size of the raw tube.
- the heating temperature in the step [iv] refers to the temperature on the outer surface of the raw tube. There is no restriction
- the preferable lower limit of the heating temperature is 525 ° C.
- the preferable upper limit is 575 ° C.
- Example 1 Steels A to K having the chemical composition shown in Table 1 were melted using a 100 kg vacuum melting furnace, cast into a mold to obtain ingots, and then each ingot was hot forged to have a thickness of 50 mm and a width. It was processed into a block shape having a length of 120 mm and a length of 190 mm, and cooled to room temperature. Each block obtained in this way was heated at 1250 ° C. for 30 minutes, and then simulated to produce a seamless steel pipe. As shown in Table 2, the width was reduced so that the cross-section reduction rate was 40% or 60%. The plate was hot-rolled to a finishing temperature in the range of 850 to 950 ° C. and then cooled to room temperature to obtain a plate material having a thickness of 20 mm or 30 mm.
- Steels A to D in Table 1 are steels whose chemical compositions are within the range defined by the present invention, while Steels E to K are steels whose chemical compositions deviate from the conditions defined by the present invention.
- Table 1 also shows Ac 1 point and Ac 3 point obtained from the following formulas (1) and (2).
- Ac 1 point (° C.) 723 + 29.1 ⁇ Si ⁇ 10.7 ⁇ Mn ⁇ 16.9 ⁇ Ni + 16.9 ⁇ Cr
- Ac 3 points (° C.) 910 ⁇ 203 ⁇ C 0.5 + 44.7 ⁇ Si ⁇ 15.2 ⁇ Ni + 31.5 ⁇ Mo + 104 ⁇ V ⁇ (30 ⁇ Mn + 11 ⁇ Cr + 20 ⁇ Cu ⁇ 700 ⁇ P ⁇ 400 ⁇ Al ⁇ 400 ⁇ Ti) (2)
- FIG. 1 is a structural photograph of test number 1 in which the area ratio of tempered martensite was 90% or more and less than 95%
- FIG. 2 is a photograph of test number 3 in which the area ratio of tempered martensite was less than 90%. It is an organization photograph.
- a No. 10 tensile test piece described in Annex D of JIS Z 2241-2011 was cut out from the center of the plate thickness of each plate in parallel with the rolling longitudinal direction, and a tensile test was performed in room temperature atmosphere. , YS and TS were determined. Further, a 2 mm V notch full-size test piece with a width of 10 mm was cut out from the center of the thickness of the quenched and tempered sheet material in parallel with the rolling width direction, and a Charpy impact test was conducted at ⁇ 40 ° C. The value was determined.
- Table 2 shows the results of each of the above surveys.
- test numbers 1, 4, 5, 7 to 9 of Examples of the present invention produced by the method defined by the present invention using the steels A to D having the chemical composition defined by the present invention.
- Nos. 11 and 14 to 16 have a high strength of TS of 980 MPa or more and YS of 890 MPa or more and are excellent in low-temperature toughness.
- Pcm is as low as 0.30 or less, excellent weldability It can also be easily assumed to be provided.
- Example 2 Steel L having the chemical composition shown in Table 3 was melted and rectangular billets were cast by a converter-continuous casting process.
- the rectangular billet was further formed into a circular billet having an outer diameter of 191 mm, a circular billet having an outer diameter of 225 mm, and a circular billet having an outer diameter of 310 mm by hot forging and cooled to room temperature.
- Each circular billet was heated at 1240 ° C. and various wall thickness seamless steel pipes shown in Table 4 were prepared by Mannesmann-Mandrel method so that the finishing temperature was in the range of 850 to 950 ° C. Until cooled.
- Each seamless steel pipe thus obtained was quenched and tempered under the conditions shown in Table 4 to produce a product steel pipe. All quenching was performed by water quenching. Cooling during tempering was all carried out in the air.
- FIG. 3 is a structural photograph of test number 31 in which the area ratio of tempered martensite was 95% or more.
- Table 4 shows the results of the above surveys.
- the steel pipes of the test numbers 27 to 38 of the present invention examples manufactured by the method defined by the present invention using the steel L having the chemical composition defined by the present invention have a TS of 980 MPa in any dimension. From the above, it is clear that YS has a high strength of 890 MPa or more and is excellent in low-temperature toughness, and since Pcm is 0.30 or less, it can be easily assumed that excellent weldability is provided.
- the seamless steel pipe of the present invention has a high tensile strength of 980 MPa or more and excellent low-temperature toughness, and Pcm is as small as 0.30 or less, so it is suitable for machine structural members, particularly crane booms. .
- the seamless steel pipe can be obtained at a low cost by the production method of the present invention.
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Abstract
Description
Pcm=C+(Si/30)+(Mn/20)+(Cu/20)+(Ni/60)+(Cr/20)+(Mo/15)+(V/10)+5B ・・・[A]
但し、[A]式中の元素記号は、各元素の鋼中含有量(質量%)を意味し、含有されない場合はゼロとする。
C:0.10~0.20%、
Si:0.05~1.0%、
Mn:0.05~1.2%、
P:0.025%以下、
S:0.005%以下、
Cu:0.20%以下、
N:0.007%以下、
Ni:0.20~0.50%、
Cr:0.30%以上0.50%未満、
Mo:0.30~0.50%、
Nb:0.01~0.05%、
Al:0.001~0.10%、
B:0.0005~0.0020%、
Ti:0.003~0.050%、
V:0.01~0.20%、
Ca、MgおよびREMのいずれか1種以上の合計:0~0.025%、
残部:Feおよび不純物であり、
下記[A]式で表わされるPcmの値が0.30以下であり、
金属組織が、面積%で、
焼戻しマルテンサイト:90%以上であり、
引張強さが980MPa以上、
2mmVノッチ試験片を用いた-40℃でのシャルピー衝撃値が75J/cm2以上である、
継目無鋼管。
Pcm=C+(Si/30)+(Mn/20)+(Cu/20)+(Ni/60)+(Cr/20)+(Mo/15)+(V/10)+5B ・・・[A]
但し、[A]式中の元素記号は、各元素の鋼中含有量(質量%)を意味し、含有されない場合はゼロとする。
上記(1)に記載の化学組成を有する鋼片を用いて、下記の[i]から[iv]までの工程を順に施す、
継目無鋼管の製造方法。
[i]:鋼片を1200~1300℃に加熱した後、断面減少率で40~99%の加工を行って素管を製造する、熱間製管工程
[ii]:前記素管をAc1点未満の温度まで冷却する、冷却工程
[iii]:冷却した素管をAc3点~950℃に加熱した後、急冷する、焼入れ工程
[iv]:焼入れした素管を500~600℃に加熱した後、室温まで冷却する、焼戻し工程
本発明に係る継目無鋼管および鋼片の化学組成の限定理由は次のとおりである。以下の説明において各元素の含有量についての「%」は、「質量%」を意味する。
Cは、強度を高めるために不可欠な元素である。C含有量が0.10%未満の場合、他の元素との関連で引張強度が980MPa以上という高強度を得難い場合がある。一方、C含有量が0.20%を超えると、溶接性が著しく低下する。したがって、C含有量は0.10~0.20%とする。C含有量は0.12%以上であるのが好ましく、0.18%以下であるのが好ましい。
Siは、脱酸作用を有し、強度および焼入れ性の向上作用もある。これらの効果を得るには、Si含有量は0.05%以上とする必要がある。しかし、Si含有量が1.0%を超えると、靱性および溶接性が低下する。したがって、Si含有量は0.05~1.0%とする。Si含有量は0.1%以上であるのが好ましく、0.6%以下であるのが好ましい。
Mnは、脱酸作用を有し、強度および焼入れ性の向上作用もある。これらの効果を得るためには、Mnを0.05%以上含有させる必要がある。しかし、Mn含有量が1.2%を超えると、靱性が低下する。したがって、Mn含有量は0.05~1.2%とする。Mn含有量は0.30%以上であるのが好ましく、1.10%以下であるのが好ましい。
P含有量が0.025%を超えると、靱性の低下が著しくなって所定のシャルピー衝撃値を確保することが難しくなる。このため、不純物としてのP含有量を0.025%以下とする。P含有量は0.020%以下であることが好ましい。
S含有量が0.005%を超えると、靱性の低下が著しくなって所定のシャルピー衝撃値を確保することが難しくなる。このため、不純物としてのS含有量を0.005%以下とする。S含有量は0.003%以下であることが好ましい。
Cu含有量が0.20%を超えると、熱間加工性の低下を招くことがある。このため、不純物としてのCu含有量を0.20%以下とする。Cu含有量は0.05%以下であることが好ましい。
N含有量が0.007%を超えると、粗大な窒化物が形成されたり、固溶Bの確保が困難になり、特に、厚肉の継目無鋼管において、Bの焼入れ性向上効果が不十分となって十分な焼入れ組織が得られなかったりして、靱性の低下が著しくなるので、所定のシャルピー衝撃値を確保することが難しくなる。このため、不純物としてのN含有量を0.007%以下とする。N含有量は0.006%以下であることが好ましい。
Niは、焼入れ性、強度および靱性を向上させる作用がある。これらの効果を得るためには、Niを0.20%以上含有させる必要がある。一方、Niを0.50%を超えて含有させると、合金コストが嵩む。したがって、Ni含有量は0.20~0.50%とする。Ni含有量は0.30%以上であるのが好ましく、0.40%以下であるのが好ましい。
Crは、焼入れ性および強度を向上させる作用がある。これらの効果を得るためには、Crを0.30%以上含有させる必要がある。一方、良好な焼入れ性を確保するために、後述する0.0005~0.0020%のBとともに、CrおよびMoを複合して含有する低合金鋼の場合、Cr含有量が0.50%以上となると、焼戻し時に粗大な硼炭化物が形成されて靱性の低下を招くことがある。また、Pcm(溶接割れ感受性組成)が高くなり溶接割れが発生しやすくなる。したがって、Cr含有量は0.30%以上0.50%未満とする。Cr含有量は0.40%以上であるのが好ましい。また、Cr含有量は0.47%以下であるのが好ましく、0.45%以下であるのが好ましい。
Moは、焼入れ性および強度を向上させる作用がある。これらの効果を得るためには、Moを0.30%以上含有させる必要がある。一方、良好な焼入れ性を確保するために、後述する0.0005~0.0020%のBとともに、MoおよびCrを複合して含有する低合金鋼の場合、Mo含有量が0.50%を超えると、焼戻し時に粗大な硼炭化物が形成されて靱性の低下を招くことがある。また、Pcm(溶接割れ感受性組成)が高くなり溶接割れが発生しやすくなる。したがって、Mo含有量は0.30~0.50%とする。Mo含有量は0.40%以上であるのが好ましく、0.45%以下であるのが好ましい。
Nbは、Cまたは/およびNと結合して微細な析出物を形成し、オーステナイト粒の粗大化を抑制して、靱性を向上させる作用を有する。上記の効果を安定して確保するためには、Nbを0.01%以上含有させる必要がある。しかしながら、0.05%を超える量のNbを含有させると、析出物の量が増大し、却って靱性を劣化させる場合がある。したがって、Nb含有量は0.01~0.05%とする。Nb含有量は0.02%以上であるのが好ましく、0.04%以下であるのが好ましい。
Alは、脱酸作用を有する元素である。この効果を確保するためには、Alを0.001%以上含有させる必要がある。一方、Alを0.10%を超えて含有させても上記の効果が飽和するうえに、地疵の発生も多くなる。したがって、Al含有量は0.001~0.10%とする。Al含有量は0.025%以上であるのが好ましく、0.055%以下であるのが好ましい。なお、本発明のAl含有量とは酸可溶Al(いわゆる「sol.Al」)での含有量を指す。
Bは、溶接性の点からPcmを0.30以下の低い値に抑制した厚肉の継目無鋼管に、十分な焼入れ組織を具備させるのに極めて重要な元素であって、0.0005%以上含有させる必要がある。しかしながら、B含有量が0.0020%を超えると、CrおよびMoの含有量上限がいずれも0.50%であっても、それらを複合して含む場合には、焼戻し時に粗大な硼炭化物が形成されて、靱性の低下を招く場合がある。したがって、B含有量は0.0005~0.0020%とする。B含有量は0.0008%以上であるのが好ましく、0.0015%以下であるのが好ましい。
Tiは、焼戻しの際にTi炭化物として析出し、強度を向上させる作用を有する。Tiには、Nを固定して、Bの焼入れ性向上効果を発揮させるのに有効な固溶Bを確保する作用もある。これらの効果は、Ti含有量が0.003%以上で得られる。しかし、Tiの含有量が0.050%を超えると、凝固中など高温域で粗大なTi炭窒化物が形成し、また焼戻し時のTi炭化物の析出量が過剰となるため、靱性が低下する。したがって、Ti含有量は0.003~0.050%とする。Ti含有量は0.005%以上であるのが好ましく、0.015%以下であるのが好ましい。
Vは、焼戻しの際にV炭化物として析出し、強度を向上させる作用を有する。この効果は、V含有量が0.01%以上で得られる。しかし、V含有量が0.20%を超えると、焼戻し時のV炭化物の析出量が過剰となるため、靱性が低下する。また、Pcmが高くなり、溶接割れが発生しやすくなる。したがって、V含有量は0.01~0.20%とする。なお、V含有量は0.04%以上であるのが好ましく、0.15%以下であるのが好ましい。
Ca、MgおよびREMは、いずれもSと反応して硫化物を形成することにより介在物の形態を改善し、靱性を向上させる作用を有する。このため、必要に応じてCa、MgおよびREMのいずれか1種以上を含有させてもよい。この効果を安定して得るためには、これら成分の含有量は、合計で0.0005%以上であることが好ましい。一方、これら成分の合計の含有量が0.025%を超えると、介在物量が増大して鋼の清浄性が低下するので、却って靱性が低下する。したがって、これらの元素の合計含有量の上限を0.025%とする。合計含有量は0.01%以下であることが好ましく、0.005%以下であることがより好ましい。
本発明に係る継目無鋼管および鋼片は、下記[A]式で表されるPcmが0.30以下である。
Pcm=C+(Si/30)+(Mn/20)+(Cu/20)+(Ni/60)+(Cr/20)+(Mo/15)+(V/10)+5B ・・・[A]
但し、[A]式中の元素記号は、各元素の鋼中含有量(質量%)を意味し、含有されない場合はゼロとする。
本発明に係る継目無鋼管は、高強度と高い靱性とを両立するため、焼戻しマルテンサイトを主体とする金属組織を有する。具体的には、焼戻しマルテンサイトの面積率が90%以上とする。残部の組織については特に制限はないが、ベイナイト、フェライトおよびパーライトから選択される1種以上が含まれていてもよい。
本発明に係る継目無鋼管の引張強さ(以下、「TS」という。)は980MPa以上である。TSが980MPa以上であれば、安定的に軽量化が行えるので、クレーンの大型化に対応可能なクレーンブームへの用途として、十分安定して用いることができる。該継目無鋼管のTSの好ましい下限は1000MPaである。また、該継目無鋼管のTSの好ましい上限は1100MPaである。なお、本発明に係る継目無鋼管の降伏応力(以下、「YS」という。)は890MPa以上であることが好ましく、900MPa以上であることがより好ましい。
本発明に係る継目無鋼管の肉厚について、特に制限は設けない。しかし、肉厚が10mm未満では、機械構造部材として用いる場合に必要な強度を確保できないおそれがある。一方、肉厚が45mmを超えると、ベイナイトが生じやすくなり、焼戻しマルテンサイト主体の組織とすることが難しくなる。したがって、肉厚は10~45mmであることが好ましい。肉厚は20mm以上であるのが好ましく、40mm以下であるのが好ましい。
本発明に係る継目無鋼管は、以下の方法によって製造することができる。
上述した鋼片を1200~1300℃に加熱した後、断面減少率で40~99%の加工を行って所定の形状を有する素管を製造する。鋼片の加熱温度が1200℃を下回ると、次の断面減少率が40~99%で加工する際の変形抵抗が大きくなって製管設備が受ける負荷が大きくなるし、疵または割れ等の加工不良を生じることがある。一方、鋼片の加熱温度が1300℃を上回ると、高温粒界割れまたは延性低下をきたすことがある。したがって、熱間製管工程は、先ず、鋼片の加熱温度を1200~1300℃とする。
所定の形状に仕上げられた素管は、[iii]の焼入れ工程で微細な焼入れ組織を得るためにAc1点未満の温度まで冷却される。この際の冷却速度については、特に制限がない。なお、熱間製管後の素管には、一旦室温まで冷却した後で、再加熱して次の[iii]の工程を施してもよいし、熱間製管後に、Ac1点未満の適宜の温度まで冷却した後、該温度から直接に加熱して次の[iii]の工程を施してもよい。この[ii]の工程での冷却温度は、素管の外表面における温度を指す。
前記[ii]の工程で冷却した素管には、次に、Ac3点~950℃の温度に加熱した後で急冷する焼入れ処理が施される。加熱温度がAc3点未満であると、オーステナイト化が完了しないので、継目無鋼管に所定の機械的特性を具備させることができない場合がある。一方、加熱温度が950℃を超えると、1回の焼入れ処理では、微細なオーステナイト粒が得られず、継目無鋼管に所定の機械的特性を具備させることができない場合がある。したがって、焼入れ処理の際の加熱温度はAc3点~950℃とする。
前記[iii]の工程で焼入れした素管には、継目無鋼管としての所定の機械的特性を具備させるために、500~600℃に加熱した後、室温まで冷却する、焼戻し処理が施される。前記(A)項で述べた化学組成の場合には、焼戻しの加熱温度が500℃を下回ると、所定の強度(TS)は確保できても低温靱性が低下して、-40℃でのシャルピー衝撃値が75J/cm2を下回ることがある。一方、焼戻しの加熱温度が600℃を上回ると、所定の低温靱性(-40℃でのシャルピー衝撃値)は得られても強度が低下して、TSが980MPa以上という高強度を確保できないことがある。したがって、焼戻し処理の際の加熱温度は500~600℃とする。
表1に示す化学組成を有する鋼A~Kを100kg真空溶解炉を用いて溶製し、鋳型に鋳込んでインゴットを得、次に、各インゴットを熱間鍛造して、厚さ50mm、幅120mm、長さ190mmのブロック形状に加工し、室温まで冷却した。このようにして得た各ブロックを、1250℃で30分加熱した後、継目無鋼管の製造を模擬して、表2に示すように、断面減少率が40%または60%となるように幅を拘束して仕上げ温度が850~950℃の範囲になるように熱間圧延した後室温まで冷却して、厚さ20mmまたは30mmの板材を得た。
Ac1点(℃)=723+29.1×Si-10.7×Mn-16.9×Ni+16.9×Cr・・・(1)
Ac3点(℃)=910-203×C0.5+44.7×Si-15.2×Ni+31.5×Mo+104×V-(30×Mn+11×Cr+20×Cu-700×P-400×Al-400×Ti)・・・(2)
表3に示す化学組成を有する鋼Lを溶製し、転炉-連続鋳造プロセスにより、矩形ビレットを鋳造した。矩形ビレットは、さらに熱間鍛造により外径191mmの円形ビレット、外径225mmの円形ビレットおよび外径310mmの円形ビレットに成形し、室温まで冷却した。
Claims (2)
- 化学組成が、質量%で、
C:0.10~0.20%、
Si:0.05~1.0%、
Mn:0.05~1.2%、
P:0.025%以下、
S:0.005%以下、
Cu:0.20%以下、
N:0.007%以下、
Ni:0.20~0.50%、
Cr:0.30%以上0.50%未満、
Mo:0.30~0.50%、
Nb:0.01~0.05%、
Al:0.001~0.10%、
B:0.0005~0.0020%、
Ti:0.003~0.050%、
V:0.01~0.20%、
Ca、MgおよびREMのいずれか1種以上の合計:0~0.025%、
残部:Feおよび不純物であり、
下記[A]式で表わされるPcmの値が0.30以下であり、
金属組織が、面積%で、
焼戻しマルテンサイト:90%以上であり、
引張強さが980MPa以上、
2mmVノッチ試験片を用いた-40℃でのシャルピー衝撃値が75J/cm2以上である、
継目無鋼管。
Pcm=C+(Si/30)+(Mn/20)+(Cu/20)+(Ni/60)+(Cr/20)+(Mo/15)+(V/10)+5B ・・・[A]
但し、[A]式中の元素記号は、各元素の鋼中含有量(質量%)を意味し、含有されない場合はゼロとする。 - 請求項1に記載の継目無鋼管を製造する方法であって、
請求項1に記載の化学組成を有する鋼片を用いて、下記の[i]から[iv]までの工程を順に施す、
継目無鋼管の製造方法。
[i]:鋼片を1200~1300℃に加熱した後、断面減少率で40~99%の加工を行って素管を製造する、熱間製管工程
[ii]:前記素管をAc1点未満の温度まで冷却する、冷却工程
[iii]:冷却した素管をAc3点~950℃に加熱した後、急冷する、焼入れ工程
[iv]:焼入れした素管を500~600℃に加熱した後、室温まで冷却する、焼戻し工程
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