WO2017220009A1 - 电池腔装置、动力头及电源线固定装置 - Google Patents

电池腔装置、动力头及电源线固定装置 Download PDF

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Publication number
WO2017220009A1
WO2017220009A1 PCT/CN2017/089699 CN2017089699W WO2017220009A1 WO 2017220009 A1 WO2017220009 A1 WO 2017220009A1 CN 2017089699 W CN2017089699 W CN 2017089699W WO 2017220009 A1 WO2017220009 A1 WO 2017220009A1
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WO
WIPO (PCT)
Prior art keywords
housing
battery
power
battery chamber
casing
Prior art date
Application number
PCT/CN2017/089699
Other languages
English (en)
French (fr)
Inventor
李书华
Original Assignee
常州格力博有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CN201610456914.8A external-priority patent/CN105935016A/zh
Priority claimed from CN201610456913.3A external-priority patent/CN105957988B/zh
Priority claimed from CN201610460367.0A external-priority patent/CN105977721B/zh
Application filed by 常州格力博有限公司 filed Critical 常州格力博有限公司
Publication of WO2017220009A1 publication Critical patent/WO2017220009A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25FCOMBINATION OR MULTI-PURPOSE TOOLS NOT OTHERWISE PROVIDED FOR; DETAILS OR COMPONENTS OF PORTABLE POWER-DRIVEN TOOLS NOT PARTICULARLY RELATED TO THE OPERATIONS PERFORMED AND NOT OTHERWISE PROVIDED FOR
    • B25F3/00Associations of tools for different working operations with one portable power-drive means; Adapters therefor
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/204Racks, modules or packs for multiple batteries or multiple cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the invention relates to the technical field of garden tools, in particular to a battery cavity, a power head and a power line fixing device.
  • the lawn mower has a power head and a cutting assembly, and a motor is provided in the power head for powering the cutting assembly, and the cutting assembly is automatically cut according to the power provided by the motor to achieve weeding.
  • a battery chamber device is usually disposed on the power head, and a battery pack is disposed in the battery chamber device to supply power to the motor to drive the motor to rotate.
  • the power head usually also has components such as a PCB control board, a speed control switch and a fuse key.
  • the PCB control board is used to control the overcurrent protection of the motor, electronic alarm, etc.
  • the speed control switch is used to control the start and rotation speed of the motor, and the fuse key. Used to turn the electrical connection between the battery pack and the motor on or off.
  • components such as a PCB control board, a speed control switch, and a fuse key are usually disposed in the casing of the power head, resulting in a complicated internal structure of the power head casing, which is disadvantageous for processing and manufacturing.
  • the above devices are more dispersed in the mounting position of the casing, which is not only unfavorable for installation, but also makes the power head after installation seem very messy.
  • the lawn mower generally has a control handle, and the control handle is located outside the power head. Therefore, it is necessary to use the power cord to control the handle and the battery pack, the execution unit of the lawn mower (for example) Such as motor, etc.) electrical connection.
  • the connector of the power cord is fixedly disposed in the power head and electrically connected to other connecting wires inside the power head. In this way, the connection portion of the power cord is wrapped by the casing of the power head to ensure the waterproof property.
  • the problem solved by the present invention is that the components for controlling the power head of the lawn mower in the prior art are generally disposed directly on the casing of the power head, resulting in a complicated internal structure of the casing of the power head, which is disadvantageous for processing and manufacturing.
  • the present invention provides a battery chamber device that is fixedly disposed on a power head and supplies electrical power to the power head.
  • the battery chamber device includes a housing that encloses a battery for housing a battery chamber of the package; the battery chamber device further includes: a PCB control board for electrically connecting the battery pack, the PCB control board being fixedly disposed on the housing.
  • the battery chamber device further includes: an L-shaped fixing plate, the L-shaped fixing plate includes a first panel and a second panel that are fixedly connected; the first panel is fixedly disposed at a bottom of the housing, The second panel is fixedly disposed on an outer sidewall of the housing; the PCB control panel is fixedly disposed on the second panel.
  • an L-shaped fixing plate the L-shaped fixing plate includes a first panel and a second panel that are fixedly connected; the first panel is fixedly disposed at a bottom of the housing, The second panel is fixedly disposed on an outer sidewall of the housing; the PCB control panel is fixedly disposed on the second panel.
  • the second panel has two sliding rails disposed in a direction facing away from the housing, and the PCB control panel is fixedly disposed between the two sliding rails.
  • the first panel is screwed to the bottom of the housing; the outer sidewall of the housing has a slot, and the second panel is inserted into the slot.
  • the battery chamber device further includes: a speed control switch for controlling a motor speed in the power head, wherein the speed control switch is fixedly disposed on the housing.
  • a switch slot is fixed on the outer sidewall of the housing, and the speed switch is fixedly disposed in the switch buckle slot.
  • the battery chamber device further includes: an electrical device for controlling electrical connection with the battery pack A fuse key that is disconnected, and the fuse key is detachably disposed in the housing.
  • a key base is fixed on the outer sidewall of the housing, and the key base is provided with a key hole, and the fuse key is inserted into the key hole.
  • the fuse key has an insertion portion and a limiting portion, and the insertion portion is inserted into the key hole;
  • the battery chamber device further includes: a plug terminal, the plug terminal is fixedly connected to the insertion portion, And the plug terminal and the limiting portion are respectively located at two sides of the key base.
  • the battery chamber device further includes: a battery socket for inserting and mating with the battery pack, the battery socket being fixedly disposed on the first panel and facing the battery cavity.
  • a sliding rail structure is further disposed on the inner sidewall of the housing, and the sliding rail structure extends to the battery socket along an axial direction of the battery cavity.
  • the battery chamber device further includes: a spring wire for ejecting the battery pack to the battery cavity, the spring wire is fixedly disposed at one end of the housing, and the other end is disposed in the battery cavity; the spring The wire is adapted to abut the bottom of the battery pack and elastically deform when the battery pack is inserted into the battery cavity.
  • two opposite outer sidewalls of the housing are respectively provided with fixing posts, and the fixing pillars extend in opposite directions, and the fixing pillars are used for fixing the battery cavity device.
  • the technical solution further provides a power head, including a casing, and further comprising the battery cavity device described above, wherein the battery cavity device is fixedly disposed in the casing.
  • the power head further includes a base and a motor, the base is fixedly connected to the casing, the motor is fixedly disposed in a cavity surrounded by the base, and the motor is electrically connected to the battery cavity Device.
  • an acute angle ⁇ is formed between a central axis of the battery chamber device and a bottom surface of the casing, and the acute angle ⁇ ranges from 30° to 60°.
  • the power head further includes a transparent cover, and the transparent cover is disposed on the casing the top of.
  • the present technical solution further provides a power cord fixing device, comprising: the power head described above, the power head has a casing, and the casing is provided with a through hole for guiding the internal connecting line of the casing; And a power cord gland fixedly covering the through hole and enclosing the housing with a housing for receiving a connector of the power cord.
  • a terminal sleeve is disposed inside the receiving cavity, and the terminal sleeve is configured to connect the internal connecting line and the power line.
  • the power cable gland is disposed on the wall surface of the outer casing to provide a buckle cavity, and the terminal sleeve is fixedly disposed on the buckle cavity.
  • the power cable gland is provided with an arcuate groove surface facing the wall surface of the outer casing, and the outer casing is provided with a second rib plate disposed opposite to the arcuate groove surface, the arc groove The face and the second rib form a passage for the power cord to pass through.
  • the second rib is clamped to the power line gland in a vertical direction.
  • the power cable gland has a circumferential outer contour edge
  • the outer casing has a flange structure disposed opposite to the outer contour edge, and the outer contour edge is disposed in the same manner as the flange structure .
  • the cover is provided with a gland contour hole facing the wall surface of the power cable gland, and the power cable gland has a protrusion corresponding to the gland contour hole, and the protrusion is stuck in the The gland contour hole is described.
  • the bottom of the outer casing has a water leakage hole.
  • the battery chamber device is disposed on the power head and supplies power to the power head.
  • the PCB control board By fixing the PCB control board to the housing of the battery chamber device, the PCB can be fixed before the battery chamber device is fixed to the power head.
  • the control board and the battery chamber device are separately assembled to improve assembly efficiency and reduce production cost; in addition, since the PCB board does not need to be installed On the casing of the power head, the internal structure of the casing is not complicated, which makes the casing easier to manufacture and does not make the power head after installation seem messy.
  • an acute angle is formed between the battery chamber device fixedly mounted on the power head and the bottom surface of the casing, that is, an acute angle is formed between the battery chamber device and the horizontal surface, thereby reducing the overall height of the power head and reducing the center of gravity of the power head to ensure The power head is stable. At the same time, it is easier to install and remove the battery pack from the battery chamber device than when the battery chamber device is vertically disposed in the casing.
  • the power cord fixing device is configured to fix the power cable gland to the surface of the casing by providing a power cable gland, and form a receiving cavity with the casing. Therefore, the connector of the power cable and the internal connection line of the power head can be disposed in the accommodating cavity.
  • the power cord needs to be disassembled or repaired, it is only necessary to open the power cable gland without disassembling the power head housing. Convenient to disassemble and repair the power cord.
  • FIG. 1 is a perspective structural view of a battery chamber device according to a first embodiment of the present invention
  • FIG 2 is a perspective structural view of the battery chamber device shown in Figure 1 when the battery pack is installed;
  • FIG 3 is an exploded perspective view of the battery chamber device and the battery pack shown in Figure 2;
  • Figure 4 is a perspective structural view of the housing of the battery chamber device shown in Figure 3;
  • FIG. 5 is a perspective structural view of the housing shown in Figure 4 when the battery socket is fixedly mounted;
  • Figure 6 is a view of the A direction (bottom view) of the housing shown in Figure 5;
  • Figure 7 is an enlarged view of the area of the battery chamber device 1 shown in Figure 6;
  • Figure 8 is an exploded perspective view showing the housing of Figure 4 when the L-shaped fixing plate is fixedly mounted;
  • Figure 9 is a B-direction (front) view of the battery chamber device shown in Figure 2;
  • Figure 10 is a cross-sectional view taken along line C-C of Figure 9;
  • Figure 11 is a cross-sectional view taken along line D-D of Figure 10.
  • FIG. 12 is a schematic structural view of a battery cavity device according to a first embodiment of the present invention when it is fixedly mounted to a power head;
  • Figure 13 is a perspective structural view of the casing of the power head shown in Figure 12;
  • Figure 14 is a perspective structural view of the base of the power head shown in Figure 12;
  • Figure 13 is a plan view of the power head shown in Figure 12;
  • Figure 16 is a schematic view showing the installation process of the power head shown in Figure 12;
  • Figure 17 is a perspective structural view of a power cord fixing device according to a second embodiment of the present invention.
  • Figure 18 is an exploded perspective view of the power cord fixing device of Figure 17;
  • Figure 19 is a perspective structural view of the power cord gland shown in Figure 17;
  • FIG. 20 is a perspective structural view showing a state in which a terminal cover of a power cord fixing device according to a second embodiment of the present invention is fastened to a power cable gland;
  • Figure 21 is a schematic structural view of the E direction shown in Figure 19;
  • Figure 22 is a cross-sectional view taken along line F-F of Figure 21;
  • Figure 23 is a schematic structural view of the G direction shown in Figure 17;
  • Figure 24 is a schematic structural view of the H direction shown in Figure 17;
  • Figure 25 is a cross-sectional view taken along line J-J of Figure 24;
  • Figure 26 is a cross-sectional view taken along line K-K of Figure 24;
  • Figure 27 is a cross-sectional view taken along line L-L of Figure 25;
  • Figure 28 is an enlarged view of the M area shown in Figure 26;
  • Figure 29 is a schematic view showing the installation process of the power cord gland shown in Figure 18;
  • Figure 30 is a schematic view showing the installation process of the internal connecting line shown in Figure 18;
  • Figure 31 is a schematic view showing the process of installing the internal connecting line and the power line shown in Figure 18;
  • Figure 32 is a schematic view showing the disassembly and assembly process of the power cord fixing device shown in Figure 17;
  • Fig. 33 is an enlarged view of the N area shown in Fig. 32;
  • a battery chamber device 100 for mounting a battery pack 101 as a power source is fixedly disposed to a power head to provide electrical power to the power head together with the battery pack 101.
  • the battery chamber device 100 includes a housing 100a that encloses a battery chamber 105 for accommodating the battery pack 101.
  • the battery chamber device 100 further includes: a PCB control board 110.
  • the PCB control board 110 is fixedly disposed on the housing 100a, and electrically connects the battery pack 101 for controlling overcurrent protection of the battery pack 101. Electronic alarms, etc.
  • the PCB control board 110 is fixedly disposed on the housing 100a through the L-shaped fixing plate 109.
  • the L-shaped fixing plate 109 includes a first panel 109a and a second panel 109b that are fixedly coupled.
  • the first panel 109a is fixedly disposed at the bottom of the housing 100a
  • the second panel 109b is fixedly disposed on the outer sidewall of the housing 100a
  • the PCB control board 110 is fixedly disposed on the second panel 109b.
  • the second panel 109b has two sliding rails 11 disposed in parallel on the surface facing the housing 100a, and the PCB control board 110 is disposed between the two sliding rails 11.
  • the second panel 109b is further provided with a first protruding portion 12 facing away from the surface of the housing 100a, and is disposed opposite to the second protruding portion 13 disposed on the outer sidewall of the housing 100a, and the PCB control board 110 is clamped. Between the first protrusion 12 and the second protrusion 13 to fix the PCB control board 110.
  • the first panel 109a is screwed to the bottom of the casing 100a.
  • the bottom of the housing 100a is provided with a screw post 120
  • the screw post 120 is provided with an internal thread
  • the first panel 109a has a screw hole 119 corresponding to the screw post 120
  • the self-tapping screw 111 passes through the screw hole. 119 and fixedly coupled with the screw post 120 to fix the first panel 109a to the bottom of the housing 100a.
  • a plurality of screw posts 120, screw holes 119, and self-tapping screws 111 may be disposed, and the screw posts 120, the screw holes 119, and the tapping screws 111 are all disposed one by one.
  • the second panel 109b is inserted and fixed to the outer side wall of the casing 100a.
  • the second protruding portion 13 has a slot 14 facing the second panel 109b, and a portion of the second panel 109b is inserted into the slot 14. That is, a part of the L-shaped fixing plate 109 is screwed and fixed to the bottom of the housing 100a, and the other part is inserted and fixed to the outer side wall of the housing 100a, so that the L-shaped fixing plate 109 can be firmly fixed to the housing 100a.
  • the battery chamber device 100 further includes a speed control switch 104 fixedly disposed on the housing 100a and electrically connected to the battery pack 101 for controlling a motor fixedly disposed in the power head. Speed.
  • the outer side wall of the casing 100a is fixedly provided with a switch buckle groove 113, and the speed control switch 104 is fixedly disposed in the switch buckle groove 113.
  • the battery chamber device 100 further includes a fuse key 102 detachably fixed to the housing 100a for controlling circuit continuity of electrical connection with the battery pack 101.
  • a key base 112 is fixed on the outer side wall of the housing 100a.
  • the key base 112 is provided with a key hole (not shown), and the fuse key 102 is detachably disposed in the key hole.
  • the fuse key 102 is inserted into the keyhole, the battery pack 101 and the circuit in the power head are turned on, so that the battery pack 101 can supply power to the power head, and control the power head to operate; when the fuse key 102 is from the keyhole
  • the battery pack 101 and the power head are cut off, the battery pack 101 cannot supply power to the power head, and the power head cannot operate at this time.
  • the fuse key 102 can be pulled out from the keyhole to prevent the power head from being accidentally opened, causing an accident; when the power head is required to work, the fuse key 102 is inserted in the Inside the keyhole to turn on the power.
  • the way in which the fuse key 102 can be inserted and removed in the keyhole is as follows: the fuse key 102 has an insertion portion 102a and a limiting portion 102b, and the insertion portion 102a is inserted in the key hole; the battery chamber device The 100 further includes a plug terminal 106 that can be fixedly coupled to the insertion portion 102a.
  • the insertion terminal 106 When the insertion portion 102a is inserted into the keyhole, the insertion terminal 106 is fixedly coupled to the insertion portion 102a. At this time, the plug terminal 106 and the limiting portion 102b are respectively located on both sides of the key base 112, so that the fuse key 102 can be prevented from coming out of the keyhole, and the power head can be operated normally.
  • the plug-in terminal 106 When the fuse key 102 needs to be pulled out of the keyhole, the plug-in terminal 106 is removed from the stopper portion 102b, and without the plug-in terminal 106 being restrained, the fuse key 102 can be smoothly removed from the key base 112.
  • the battery chamber device 100 further includes a battery socket 107 located at the bottom of the housing 100a, fixed to the first panel 109a of the L-shaped fixing plate, and facing the battery. Cavity 105.
  • the battery socket 107 cooperates with the battery pack 101 for transmitting electrical energy.
  • a sliding rail structure 114 is further disposed on the inner side wall of the casing 100a, and the sliding rail structure 114 extends to the battery socket 107 along the axial direction of the battery chamber 105.
  • the slide rail structure 114 can guide the battery pack 101, smoothly put the battery pack 101 into the battery chamber 105, and guide the battery pack 101 to be mated with the battery receptacle 107.
  • the battery chamber device 100 further includes: a spring wire 108, one end of the spring wire 108 is fixedly disposed on the housing 100a, and the other end is disposed on the Inside the battery chamber 105 (shown in Figure 10).
  • the spring wire 108 includes a fixing portion 108a and a deformation portion 108b.
  • the outer side wall of the housing 100a is provided with a card slot 118.
  • the bottom of the housing 100a is provided with a through hole 115 (shown in FIG. 4); the fixing portion 108a fixes the card.
  • the deformation portion 108b extends into the battery chamber 105 through the through hole 115 for elastic deformation.
  • the battery pack button assembly 103 can catch the battery pack 101, thereby preventing the battery pack 101 from being ejected.
  • the spring wire 108 is compressed to the maximum extent, and the battery pack 101 is applied with an elastic force in the axial direction of the battery chamber 105. If the battery pack button assembly 103 is pressed so that the battery pack 101 is no longer restricted by the battery pack button assembly 103, the elastic force of the spring wire 108 can eject the battery pack 101 out of the battery chamber 105, thereby achieving automatic disassembly of the battery pack.
  • two outer sidewalls of the housing 100a are respectively disposed with fixing posts 121 extending in opposite directions for fixing the battery cavity device 100 to the power head. On the case.
  • the PCB control board 110, the speed control switch 104, the fuse key 102, the battery socket 107, and the spring wire 108 are all integrated in the battery chamber device 100. That is, before the battery chamber device 100 is fixedly disposed on the power head, the PCB control board 110, the speed control switch 104, the fuse key 102, the battery socket 107, and the spring wire 108 can be respectively connected to the housing 100a of the battery chamber device. Fixed.
  • the arrangement is such that the battery chamber device 100 can be separately assembled as a single component before being fixed to the casing 201, thereby enabling the above related components to be fully integrated and concentrated, simplifying the assembly process, and reducing the assembly cost. Moreover, in the process of assembling the power head, the above related components need not be mounted and fixed with the casing of the power head, thereby further improving assembly efficiency and reducing production cost.
  • the battery chamber device 100 can be used as a standard component for different power heads, further reducing manufacturing costs.
  • the assembly process of the battery chamber device 100 is as follows:
  • the housing 100a of the battery chamber device and the spring wire 108 are provided, so that the deformation portion 108b of the spring wire is inserted into the battery chamber 105 through the through hole 115; the fixing portion 108a of the spring wire is located outside the housing 100a and is disposed outside the housing Inside the card slot 118 of the wall.
  • a PCB control board 110 and an L-type fixing board 109 are provided to mount the PCB control board 110 between the two slide rails 11 of the L-shaped fixing board 109, while the battery socket 107 is fixedly disposed at the bottom of the housing 100a.
  • the L-shaped fixing plate 109 is fixedly mounted to the casing 100a.
  • the second panel 109b is inserted into the slot 14 fixed to the outer side wall of the housing;
  • the first panel 109a is fixed to the bottom of the housing 100a by the tapping screw 111, in the process, the battery socket 107 is replaced by the first panel 109a is fixed to the bottom of the housing 100a.
  • the second panel 109b can completely cover the fixing portion 108a of the spring wire to prevent the fixing portion 108a from coming off the card slot 118.
  • the PCB control board 110 is clamped between the first protrusion 12 of the second panel and the second protrusion 13 of the outer side wall of the housing to realize the fixing of the PCB control board 110.
  • the fuse key 102 is inserted into the key base 112, and the plug terminal 106 is fixed to the insertion portion 102a of the fuse key to prevent the fuse key 102 from coming off the key base 112.
  • the speed control switch 104 is pressed into the switch buckle groove 113.
  • the battery pack button assembly 103 is fixedly disposed on the housing 100a.
  • the battery pack 101 can be inserted into the battery chamber 105 to supply power to the battery chamber device 100.
  • FIGS. 9 to 11 a front view and a cross section of the battery chamber device of the present embodiment are shown.
  • the purpose of the view is to enable the technician to better understand the technical solution.
  • the embodiment further provides a power head 400 including an upper casing assembly 200.
  • the upper casing assembly 200 includes two opposite casings 202 and an upper cover fixedly disposed on the casing 202. 204.
  • the battery chamber device 100 is fixedly disposed in a cavity surrounded by the two casings 202.
  • the power head 400 further includes a lower casing assembly 300.
  • the lower casing assembly 300 includes a base 301 and a motor 302.
  • the base 301 is detachably coupled to the casing 202.
  • the motor 302 is fixedly disposed on the base 301.
  • the enclosed cavity is electrically connected to the battery chamber device 100. Additionally, motor 302 can be selected as a brushless motor.
  • the casing 202 and the base 301 are connected by self-tapping screws. By screwing the self-tapping screws, the casing 202 and the base 301 can be quickly disassembled to facilitate the maintenance of the power head 400.
  • the power head 400 is further provided with an external power cord 2 for electrically connecting an external control handle (not shown) with the battery pack 101, the motor 302, etc., so that the control handle can control the power head 400. run.
  • an acute angle [alpha] is formed between the central axis of the battery chamber device 100 and the bottom surface of the housing 201. That is to say, the battery chamber device 100 is disposed obliquely and forms an acute angle with the horizontal plane. Compared with the case where the battery chamber device 100 is vertically disposed, the overall height of the power head 400 can be lowered, thereby reducing the center of gravity of the power head 400 and ensuring power. The head 400 is stable and is not prone to tipping.
  • the battery chamber device 100 and the motor 302 are arranged in a staggered manner, and the internal space of the power head 400 can be saved, the height of the power head can be further reduced, and the packing cost can be saved.
  • the angle of the acute angle ⁇ ranges from 30° to 60°, and may be selected to be 55°, so that the battery pack 101 can be more easily installed and removed from the battery chamber device 100.
  • the powerhead 400 further includes a transparent cover 201 disposed on the top of the casing 202.
  • a transparent cover 201 By providing the transparent cover 201, the operator can easily see the brand LOGO on the battery pack, which is beneficial to the brand promotion of the battery pack manufacturer.
  • a strong magnet 203 is fixed on the casing 202, and a magnetic conductive element is fixedly disposed on the transparent cover 201.
  • the transparent cover 201 is fixedly attached to the casing 202 by the attraction force of the strong magnet 203.
  • the two outer side walls of the housing 100a are respectively provided with fixing posts 121.
  • the housing 202 is provided with fixing holes 211 (shown in FIG. 13), fixing holes 211 and fixing posts.
  • the battery chamber device 100 is fixed to the casing 202 by inserting the fixing post 121 into the corresponding fixing hole 211.
  • a plurality of types of fixing holes can be disposed on the casing 202 to meet the installation requirements of different battery chamber devices.
  • the casing 202 can also be provided with a plurality of fixing holes to make the fixing columns on the battery chamber device different from each other.
  • the fixing holes are matched so that the battery chamber device has different inclination angles.
  • the powerhead 400 includes two battery chamber devices 100 in which battery packs can be separately disposed. Specifically, the two battery packs can simultaneously supply power to the power head as a power source; or, only one of the battery packs can supply power to the power head as a power source. Therefore, the working time of the power head 400 can be extended.
  • the PCB control board 110 may be separately disposed on the two battery chamber devices 100, or the PCB control board 110 may be disposed only on one of the battery chamber devices 100 (the control of the two battery devices 100 at this time) Integrated on a PCB control board) to control the motor's overcurrent protection, electronic alarm and other functions.
  • the power head 400 of the present embodiment can be purchased as a power source alone or as a whole machine.
  • the power head 400 is mounted as follows:
  • the two housings 202 are fixedly mounted to the upper cover 204 to form the upper housing assembly 200.
  • the battery cavity device 100 is fixedly disposed in a cavity enclosed by the casing 202 during the process of fixing the casing 202.
  • the motor 302 is fixedly mounted within the base 301 to form a lower casing assembly 300. Fixing the upper casing assembly 200 and the lower casing assembly 300 with self-tapping screws The connection forms a powerhead 400.
  • the embodiment further provides a lawn mower, comprising the power head described above, wherein the output end of the motor in the power head can be connected with the cutting component to realize automatic cutting and weeding; the output end of the motor in the power head can also be connected and self-propelled.
  • a pulley mechanism to control the rotation of the lawn mower roller to control the lawn mower to advance or retreat.
  • a power cord fixing device includes a power head (not shown) and a power cord gland 1.
  • the power head has a casing 4, and the casing 4 is provided with a through hole 10, and the internal connecting line 5 disposed inside the power head can be led out from the through hole 10; the power cable gland 1 is fixedly closed to the through hole 10, And enclosing the housing aa with the housing 4 for accommodating the connector of the power cord 2. That is to say, the joints of the power supply line 2 and the internal connection line 5 can be disposed in the accommodating chamber aa and electrically connected.
  • the internal connecting wire 5 is usually electrically connected to an operating unit such as a battery chamber device and a motor inside the power head to control the operation of an executing member such as a motor.
  • the power supply line 2 provided outside is usually electrically connected to a control handle (not shown) to electrically connect the power supply line 2 with the internal connection line 5, so that the operation of the motor or the like can be controlled by the control handle.
  • the power cable 2 of the present embodiment and the connector of the internal connecting wire 5 are both disposed in the receiving cavity aa and electrically connected.
  • the power cord 2 needs to be disassembled or repaired, it is only necessary to open the power cord gland 1 without disassembling the outer casing 4 of the power head, thereby facilitating the disassembly and maintenance of the power cord 2.
  • outer casing 4 of the power head in this embodiment may be the casing 202 described in the first embodiment, or may be the base 301.
  • the joint of the power supply line 2 is crimped with two male terminals 3, and the joint of the internal connecting wires 5 is crimped with two female terminals 6.
  • the terminal cavity aa is further provided with two terminal sleeves 7 for socketing on the periphery of the male terminal 3 and the female terminal 6 to connect the internal connecting wire 5 and the power cable 2 to realize the internal connecting wire 5 and the power cable. 2 electrical connection between.
  • the manner in which the terminal sleeve 7 is sleeved on the periphery of the male terminal 3 and the female terminal 6 is very convenient, and the male terminal 3 and the female terminal 6 are directly inserted into the terminal sleeve 7.
  • the male terminal 3 and the female terminal 6 are both metal copper terminals, and the terminal sleeve 7 is a plastic terminal.
  • the connection between the internal connection line 5 and the power supply line 2 becomes very reliable, especially when the power supply line 2 needs to be attached and detached. It can realize quick disassembly and assembly, which is convenient and quick. Further, the terminal sleeve 7 can isolate the male terminal 3, the female terminal 6 and the external space, thereby achieving a better insulation effect.
  • the power cable gland 1 is provided with a latching cavity 8 facing the wall surface of the outer casing 4, and the terminal sleeve 7 is fixedly disposed on the latching cavity 8. Therefore, the terminal sleeve 7 can be fixed by the snap cavity 8 to better connect the male terminal 3 and the female terminal 6 to prevent the male terminal 3 or the female terminal 6 from coming off the terminal sleeve 7 during the movement, resulting in the internal connecting line 5 The electrical connection to power line 2 has failed.
  • a hook 9 is further disposed on the wall surface of the power cable gland 1 facing the outer casing 4.
  • the hook 9 applies the terminal sleeve 7 toward the power cord.
  • the force of the gland 1 is such that the terminal sleeve 7 is tightly attached to the power cable gland 1 to prevent the terminal sleeve 7 from coming off the latching cavity 8.
  • a blocking member is also provided at the upper and lower ends of the latching cavity 8 for blocking the terminal sleeve 7 to prevent the terminal sleeve from slipping out of the latching cavity 8.
  • the terminal sleeve 7 can be fixedly disposed in the latching cavity 8, so that the fixing of the terminal sleeve 7 can be facilitated, and the terminal sleeve 7 and the power cable gland can be pressed.
  • the fixed connection between 1 is more reliable.
  • the male terminal 3 and the female terminal 6 are fixed in the terminal sleeve 7, so that the connection of the internal connecting wire 5 and the power cable 2 is facilitated, and the gland 1 can be more conveniently fixed. Mounted to the outer casing 4.
  • the power cord gland 1 has a first rib 12a, and the wall surface of the power cord gland 1 facing the outer casing 4 is further provided with an arcuate groove surface 11a, and the outer casing 4 is provided with an arc groove.
  • a second rib 13a (shown in FIG. 27) opposite to the groove surface 11a, and a passage for the power supply line 2 to pass through between the curved groove surface 11a and the second rib 13a, the passage being S-type labyrinth channel.
  • the size of the passage formed between the curved groove surface 11a and the second rib 13a is adapted to the outer diameter of the power supply line 2. That is, when the power cord 2 passes through the above-mentioned passage, the first rib 12a and the second rib 13a press the outer insulation of the power cord 2, thereby functioning as a seal to prevent external water droplets from passing through.
  • the passage enters the accommodating chamber aa, causing poor contact between the male terminal 3 and the female terminal 6.
  • the power cord 2 can be fixed, and the power cord 2 is not loosened, which satisfies the requirements of the power cord pulling force in the safety regulation.
  • the cotton yarn can be added inside the outer layer of the power cord, so that the outer layer of the power cord 2 can be effectively protected when the power cord 2 is bent in the passage, and the wear is reduced; Rounded corners to reduce wear.
  • the power cord gland 1 further has a first projecting portion 16a facing downward, and the side surface of the first projecting portion 16a is fitted to the second rib 13a such that the second rib 13a is hooked in the vertical direction.
  • the power cord is crimped to the cover 1.
  • the outer casing 4 is provided with a gland contour hole (not shown) facing the wall surface of the power cord gland 1, and the power cord gland 1 has a contour hole corresponding to the gland.
  • the second protruding portion 17a is fitted, and the second protruding portion 17a is engaged with the gland contour hole.
  • the power cord gland 1 is firmly fixed to the outer casing 4 by the first projecting portion 16a and the second projecting portion 17a.
  • the power cable gland 1 is fixedly mounted to the outer casing 4, and the power cable gland 1 is pressed and the power cable gland 1 is slightly deformed, and finally can be locked on the outer casing 4 without using other tools. fixed.
  • the power cord gland 1 further has a circumferentially contoured outer contour edge 18a (shown in FIG. 19) having a flanged structure 19a disposed opposite the outer contour edge (FIG. 18). As shown, the outer contour edge 18a is placed in engagement with the flange structure 19a.
  • the outer contour edge 18a is disposed in close contact with the flange structure 19a, so that external rainwater can be prevented from entering the housing cavity aa, and waterproofing is required to avoid contact failure between the male terminal 3 and the female terminal 6.
  • the waterproof cord 20a is further provided on both sides of the power cord gland 1.
  • the waterproof panel 20a is fitted to the inner peripheral surface of the outer casing 4, further providing a waterproof technical effect.
  • a water leakage hole 14a is further provided at the bottom of the outer casing 4, and when rainwater enters the accommodating chamber aa, the accumulated water in the accommodating chamber aa can flow out from the water leakage hole 14a to the outside. It is avoided that the male terminal 3 and the female terminal 6 are wetted due to excessive internal water in the housing chamber aa, resulting in poor contact between the male terminal 3 and the female terminal 6.
  • the channel formed between the curved groove surface 11a and the second rib 13a is pressed against the power line 2, thereby functioning as a seal to prevent external water droplets and the like from entering the accommodating cavity aa;
  • the edge 18a is disposed in close contact with the flange structure 19a to prevent external rainwater or the like from entering the accommodating cavity aa.
  • the waterproof panel 20a is adhered to the inner circumferential surface of the outer casing 4, thereby further waterproofing the technical effect; By providing the water leakage hole 14a to prevent the male terminal 3 and the female terminal 6 from being wetted, contact failure between the male terminal 3 and the female terminal 6 is caused.
  • a power cord gland 1 and a terminal sleeve 7 are provided, and the terminal sleeve 7 is fixed to the latching cavity 8 of the power cord gland 1.
  • the inner connecting wire 5 is passed through the through hole 10 of the outer casing, the joint of the inner connecting wire 5 is crimped with the female terminal 6, the female terminal 6 is located outside the outer casing 4, and the female terminal 6 is inserted into the terminal cover 7.
  • the male terminal 3 is crimped to the joint of the power supply line 2, and the male terminal 3 is inserted into the terminal sleeve 7, so that the connection between the internal connecting wire 5 and the power supply line 2 is realized.
  • the female terminal 6 and the male terminal 3 may be respectively inserted into the terminal sleeve 7 for electrical connection, and then the terminal sleeve 7 is fixed to the locking cavity 8 of the power cord gland 1.
  • the power cable gland 1 After the connection between the internal connecting wire 5 and the power cable 2, the power cable gland 1 is fixedly pressed and fastened to the outer casing 4 to fix the power cable gland 1 and the outer casing 4.
  • the power cable gland 1 has a notch 15a facing away from the outer casing, and the notch 15a is disposed opposite to the second projection 17a.
  • the notch 15a is pressed down by the front end of the flat end of the slotted head, and the notch is elastically deformed by being pressed, so that the second projection 17a
  • the quick release of the power cord gland 1 can be achieved by being able to disengage from the gland contour hole.

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Abstract

一种电池腔装置,固定设置于动力头,并为所述动力头提供电能,所述电池腔装置包括:壳体(100a),所述壳体(100a)围成用于容置电池包(101)的电池腔(105);还包括:用于电连接电池包的PCB控制板(110),所述PCB控制板(110)固定设置于所述壳体(100a)。通过将PCB控制板固定设置于电池腔装置的壳体,从而能够在将电池腔装置固定设置于动力头之前,将PCB控制板与电池腔装置进行单独装配,提高装配效率、降低生产成本;另外,由于PCB板无需安装在动力头的机壳上,不会使机壳内部结构变得十分复杂,从而使机壳更容易加工制造,而且不会使安装后的动力头显得凌乱;以及一种动力头,包括机壳(202),在所述机壳(202)内固定设置上述电池腔装置;以及一种电源线固定装置,包括:上述动力头,所述动力头具有外壳(4),所述外壳(4)上设有用于引导外壳(4)内部连接线的通孔(10);电源线压盖(1),所述电源线压盖(1)固定盖合于所述通孔(10),并与外壳(4)围成容纳腔,所述容纳腔用于容纳电源线(2)的接头。

Description

电池腔装置、动力头及电源线固定装置
本申请要求2016年06月23日提交中国专利局,申请号为CN201610456914.8、发明名称为“动力头及具有该动力头的割草机”的中国专利申请的优先权,申请号为CN201610456913.3、发明名称为“电池腔及带有该电池腔的动力头”的中国专利申请的优先权,申请号为CN201610460367.0、发明名称为“工作器具外部电源线固定装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及园林工具技术领域,具体涉及一种电池腔、动力头及电源线固定装置。
背景技术
割草机具有动力头和切割组件,动力头中设有电机,用于向切割组件提供动力,切割组件根据电机提供的动力自动切割以实现除草。在动力头上通常还设有电池腔装置,电池腔装置中设置电池包,为所述电机进行供电,以驱动电机旋转。
动力头上通常还设置PCB控制板、调速开关和保险丝钥匙等元器件,PCB控制板用于控制电机的过流保护、电子报警等,调速开关用于控制电机的启动和转速,保险丝钥匙用于接通或断开电池包与电机之间的电连接。
现有技术中,通常将PCB控制板、调速开关和保险丝钥匙等元器件设置在动力头的机壳内,导致动力头的机壳内部结构十分复杂,不利于加工制造。另外,以上器件在机壳上的安装位置较为分散,不仅不利于安装,而且使安装后的动力头显得十分凌乱。
此外,割草机一般还设有控制手柄,控制手柄位于动力头外部,因此,需要利用电源线将控制手柄与电池包、割草机的执行部件(例 如电机等)电连接。
现有技术中,将电源线的接头固定设置在动力头内,并与动力头内部的其他连接线电连接。此种方式使得电源线的连接部位被动力头的机壳所包裹,保证防水性的要求。但是,当需要对电源线进行拆装或维修时,通常需要打开动力头的机壳,十分不便。
发明内容
本发明解决的问题是现有技术中用于控制割草机动力头的元器件一般直接设置在动力头的机壳上,导致动力头的机壳内部结构十分复杂,不利于加工制造。
为解决上述问题,本发明提供一种电池腔装置,固定设置于动力头,并为所述动力头提供电能,所述电池腔装置包括:壳体,所述壳体围成用于容置电池包的电池腔;所述电池腔装置还包括:用于电连接电池包的PCB控制板,所述PCB控制板固定设置于所述壳体。
可选的,所述电池腔装置还包括:L形固定板,所述L形固定板包括固定连接的第一面板、第二面板;所述第一面板固定设置于所述壳体的底部,所述第二面板固定设置于所述壳体的外侧壁;所述PCB控制板固定设置于所述第二面板。
可选的,所述第二面板背向所述壳体的面上具有平行设置的两条滑轨,所述PCB控制板固定设置于两条滑轨之间。
可选的,所述第一面板螺接固定于所述壳体的底部;所述壳体的外侧壁具有插槽,所述第二面板插设于所述插槽。
可选的,所述电池腔装置还包括:用于控制动力头中电机转速的调速开关,所述调速开关固定设置于所述壳体。
可选的,所述壳体的外侧壁上固定设有开关扣槽,所述调速开关固定设置于所述开关扣槽内。
可选的,所述电池腔装置还包括:用于控制与电池包电连接的电 路通断的保险丝钥匙,所述保险丝钥匙可分离的设置于所述壳体。
可选的,所述壳体的外侧壁上固定设有钥匙座,所述钥匙座上设有钥匙孔,所述保险丝钥匙***所述钥匙孔。
可选的,所述保险丝钥匙具有***部和限位部,所述***部***所述钥匙孔;所述电池腔装置还包括:插接端子,所述插接端子固定连接所述***部,且所述插接端子、限位部分别位于所述钥匙座的两侧。
可选的,所述电池腔装置还包括:用于与电池包相插接配合的电池插座,所述电池插座固定设置于所述第一面板,并面向所述电池腔。
可选的,所述壳体的内侧壁上还设有滑轨结构,所述滑轨结构沿所述电池腔的轴向延伸至所述电池插座。
可选的,所述电池腔装置还包括:用于将电池包弹出至电池腔的弹簧钢丝,所述弹簧钢丝的一端固定设置于壳体,另一端设置于所述电池腔内;所述弹簧钢丝适于在电池包***电池腔中时抵接电池包的底部并发生弹性形变。
可选的,所述壳体相对设置的两个外侧壁上分别设有固定柱,所述固定柱沿相反的方向延伸,所述固定柱用于固定所述电池腔装置。
为解决上述技术问题,本技术方案还提供一种动力头,包括机壳,还包括以上所述的电池腔装置,所述电池腔装置固定设置在所述机壳内。
可选的,所述动力头还包括底座和电机,所述底座固定连接所述机壳,所述电机固定设置于所述底座所围成的空腔内,所述电机电连接所述电池腔装置。
可选的,所述电池腔装置的中心轴线与所述机壳的底面之间形成锐角α,所述锐角α的角度范围在30°-60°之间。
可选的,所述动力头还包括透明盖,所述透明盖设置于所述机壳 的顶部。
为解决上述技术问题,本技术方案还提供一种电源线固定装置,包括:以上所述的动力头,所述动力头具有外壳,所述外壳上设有用于引导外壳内部连接线的通孔;电源线压盖,所述电源线压盖固定盖合于所述通孔,并与外壳围成容纳腔,所述容纳腔用于容纳电源线的接头。
可选的,所述容纳腔内部设有端子套,所述端子套用于连接所述内部连接线和电源线。
可选的,所述电源线压盖面向外壳的壁面上设有卡扣腔,所述端子套固定设置于所述卡扣腔。
可选的,所述电源线压盖面向外壳的壁面上设有弧形沟槽面,所述外壳设有与所述弧形沟槽面相对设置的第二筋板,所述弧形沟槽面与第二筋板形成供所述电源线穿过的通道。
可选的,所述第二筋板沿竖直方向被卡设于所述电源线压盖。
可选的,所述电源线压盖具有沿周向的外部轮廓边缘,所述外壳具有与所述外部轮廓边缘相对设置的翻边结构,所述外部轮廓边缘与所述翻边结构贴合设置。
可选的,所述外壳面向电源线压盖的壁面上设有压盖轮廓孔,所述电源线压盖具有与所述压盖轮廓孔相配合的突出部,所述突出部卡设于所述压盖轮廓孔。
可选的,所述外壳的底部具有漏水孔。
与现有技术相比,本发明的技术方案具有以下优点:
所述的电池腔装置,设置于动力头,并为动力头提供电能,通过将PCB控制板固定设置于电池腔装置的壳体,从而能够在将电池腔装置固定设置于动力头之前,将PCB控制板与电池腔装置进行单独装配,提高装配效率、降低生产成本;另外,由于PCB板无需安装 在动力头的机壳上,不会使机壳内部结构变得十分复杂,从而使机壳更容易加工制造,而且不会使安装后的动力头显得凌乱。
进一步的,使固定安装于动力头的电池腔装置与机壳的底面之间形成锐角,即电池腔装置与水平面之间形成锐角,从而能够降低动力头的整体高度,降低动力头的重心,保证动力头的稳定。同时,相较于电池腔装置垂直设置于机壳的情形,更容易从电池腔装置中安装和拆卸电池包。
进一步的,所述的电源线固定装置,通过设置电源线压盖,使电源线压盖固定盖合在机壳的表面,并与机壳形成容纳腔。因此,可以将电源线和动力头内部连接线的接头设置在该容纳腔内,当需要对电源线进行拆装或维修时,只需打开电源线压盖,而不必拆卸动力头的壳体,方便电源线的拆装和维修。
附图说明
图1是本发明第一实施例电池腔装置的立体结构图;
图2是图1所示的电池腔装置安装电池包时的立体结构图;
图3是图2所示的电池腔装置与电池包立体分解图;
图4是图3所示的电池腔装置中壳体的立体结构图;
图5是图4所示的壳体固定安装电池插座时的立体结构图;
图6是图5所示的壳体的A方向(底面)视图;
图7是图6所示的电池腔装置Ⅰ区域放大图;
图8是图4所示的壳体固定安装L形固定板时的立体分解图;
图9是图2所示的电池腔装置的B方向(正面)视图;
图10是图9所示的C-C方向剖视图;
图11是图10所示的D-D方向剖视图;
图12是本发明第一实施例电池腔装置固定安装至动力头时的结构示意图;
图13是图12所示动力头的机壳的立体结构图;
图14是图12所示动力头的底座的立体结构图;
图13是图12所示的动力头的俯视图;
图16是图12所示动力头的安装过程示意图;
图17是本发明第二实施例电源线固定装置的立体结构图;
图18是图17所示电源线固定装置的立体分解图;
图19是图17所示的电源线压盖立体结构图;
图20是本发明第二实施例电源线固定装置的端子套卡扣于电源线压盖时的立体结构图;
图21是图19所示E方向的结构示意图;
图22是图21所示的F-F方向剖视图;
图23是图17所示G方向的结构示意图;
图24是图17所示H方向的结构示意图;
图25是图24所示的J-J方向剖视图;
图26是图24所示的K-K方向剖视图;
图27是图25所示的L-L方向剖视图;
图28是图26所示的M区域放大图;
图29是图18所示的电源线压盖安装过程示意图;
图30是图18所示的内部连接线安装过程示意图;
图31是图18所示的内部连接线与电源线安装过程示意图;
图32是图17所示的电源线固定装置拆装过程示意图;
图33是图32所示的N区域放大图。
具体实施方式
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。
第一实施例
参照图1、图2,一种电池腔装置100,用于安装作为电源的电池包101,所述电池腔装置100固定设置于动力头,与电池包101一起为动力头提供电能。其中,电池腔装置100包括壳体100a,壳体100a围成电池腔105,电池腔105用于容置所述电池包101。
本实施例中,电池腔装置100还包括:PCB控制板110,所述PCB控制板110固定设置于所述壳体100a,且电连接电池包101,用以控制电池包101的过流保护、电子报警等。
具体的,PCB控制板110通过L形固定板109固定设置于所述壳体100a。如图3所示,L形固定板109包括固定连接的第一面板109a和第二面板109b。其中,第一面板109a用于固定设置在壳体100a的底部,第二面板109b用于固定设置在壳体100a的外侧壁,PCB控制板110固定设置于所述第二面板109b。
进一步的,第二面板109b背向所述壳体100a的面上具有平行设置的两条滑轨11,PCB控制板110设置于两条滑轨11之间。
另外,第二面板109b背向所述壳体100a的面上还设有第一突出部12,与设置在壳体100a外侧壁上的第二突出部13相对设置,PCB控制板110被卡设在第一突出部12、第二突出部13之间,以实现PCB控制板110的固定。
参照图2、图3,第一面板109a螺接固定于所述壳体100a的底部。具体的,壳体100a的底部设有螺丝柱120,螺丝柱120设有内螺纹,第一面板109a上具有与所述螺丝柱120对应的螺丝孔119,自攻螺丝111穿过所述螺丝孔119,并与螺丝柱120相配合固定,从而将第一面板109a固定至壳体100a的底部。
其中,螺丝柱120、螺丝孔119和自攻螺丝111均可以设置多个,且螺丝柱120、螺丝孔119和自攻螺丝111均一一对应设置。
第二面板109b插接固定于所述壳体100a的外侧壁。具体的,第二突出部13具有面向第二面板109b的插槽14,第二面板109b的一部分插设于所述插槽14中。也就是说,L形固定板109的一部分螺接固定于壳体100a的底部,另一部分插接固定于壳体100a的外侧壁,从而使L形固定板109能够牢牢固定在壳体100a上。
继续参照图3,电池腔装置100还包括:调速开关104,所述调速开关104固定设置于所述壳体100a,与电池包101电连接,用以控制固定设置在动力头内的电机的转速。
具体的,壳体100a的外侧壁上固定设有开关扣槽113,调速开关104固定设置于所述开关扣槽113内。
此外,电池腔装置100还包括:保险丝钥匙102,所述保险丝钥匙102可分离的固定设置于所述壳体100a,用于控制与电池包101电连接的电路通断。
具体的,壳体100a的外侧壁上固定设有钥匙座112,钥匙座112上设有钥匙孔(图中未标出),保险丝钥匙102可拔插的设置在所述钥匙孔内。当保险丝钥匙102插设在钥匙孔内时,电池包101与动力头内的电路被接通,使得电池包101能够为动力头提供电力,控制动力头运行工作;当保险丝钥匙102从钥匙孔内拔出时,电池包101与动力头内的电路被切断,电池包101无法为动力头提供电力,此时的动力头无法工作。
因此,当动力头被收纳、无需工作时,可以将保险丝钥匙102从钥匙孔内拔出,防止将动力头意外开启,引发事故;当需要动力头进行工作时,再将保险丝钥匙102插设在钥匙孔内,以接通电源。
本实施例中,使保险丝钥匙102可拔插的设置在钥匙孔内的方式如下:保险丝钥匙102具有***部102a和限位部102b,所述***部102a插设在钥匙孔中;电池腔装置100还包括插接端子106,插接端子106能够与***部102a固定连接。
当***部102a插设至钥匙孔内时,使插接端子106固定连接***部102a。此时,插接端子106、限位部102b分别位于钥匙座112的两侧,能够避免保险丝钥匙102脱离出钥匙孔,保证动力头能够正常工作。当需要将保险丝钥匙102拔出钥匙孔时,从限位部102b上取下插接端子106,没有插接端子106限制,保险丝钥匙102能够很顺利的从钥匙座112上取下。
参照图3,结合图4、图5,电池腔装置100还包括:电池插座107,所述电池插座107位于壳体100a的底部,固定设置于L形固定板的第一面板109a,且面向电池腔105。电池插座107与电池包101相配合,用于传输电能。
参照图6、图7,壳体100a的内侧壁上还设有滑轨结构114,所述滑轨结构114沿所述电池腔105的轴向延伸至所述电池插座107。
当需要将电池包101设置在电池腔105中时,滑轨结构114能够引导电池包101,使电池包101顺利的放入至电池腔105,并引导电池包101与电池插座107相配合连接。
因此,能够防止电池包101在放入电池腔105的过程中,因为晃动,使电池包101与电池插座107无法较好的对接,而损坏电池包101、电池插座107上的插接元件。
继续参照图3,结合图5,电池腔装置100还包括:弹簧钢丝108,所述弹簧钢丝108的一端固定设置于壳体100a,另一端设置于所述 电池腔105内(图10所示)。
具体的,弹簧钢丝108包括:固定部108a和形变部108b,壳体100a外侧壁上设有卡槽118,壳体100a的底部设有通孔115(图4所示);固定部108a固定卡设在卡槽118内,形变部108b通过通孔115伸入至电池腔105内,用于发生弹性形变。
当电池包101***至电池腔105内时,电池包101的底部与弹簧钢丝108接触,并压缩弹簧钢丝108;直至电池包101完全放入至电池腔105中,固定设置于壳体100a内侧壁的电池包按钮组件103能够卡住电池包101,从而防止电池包101弹出。
此时,弹簧钢丝108被压缩至最大程度,并对电池包101施加沿电池腔105轴向的弹性力。若按压电池包按钮组件103,使电池包101不再被电池包按钮组件103所限制,则弹簧钢丝108的弹性力能够将电池包101弹出电池腔105,实现电池包的自动拆卸。
参照图1、图2,壳体100a相对设置的两个外侧壁上分别设有固定柱121,所述固定柱121沿相反的方向延伸,用于将所述电池腔装置100固定至动力头的机壳上。
本实施例中,PCB控制板110、调速开关104、保险丝钥匙102、电池插座107和弹簧钢丝108均集成于电池腔装置100。也就是说,在将电池腔装置100固定设置于动力头之前,可以将PCB控制板110、调速开关104、保险丝钥匙102、电池插座107和弹簧钢丝108均分别与电池腔装置的壳体100a相固定。
如此设置,使得将电池腔装置100在固定至机壳201之前,电池腔装置100能够作为一个单独的组件进行单独装配,从而能够使以上相关元件充分整合和集中,简化装配程序,降低装配成本。而且,在组装动力头的过程中,以上相关元件无需与动力头的机壳进行安装固定,进一步提高装配效率、降低生产成本。
另外,由于以上相关元件无需与动力头的机壳相固定。因此,不 会使动力头的机壳内部结构变得十分复杂,使机壳更容易加工制造,并且不会使安装后的动力头显得凌乱。同时,电池腔装置100可以作为一个标准件,适用于不同的动力头,进一步减少生产制造成本。
参照图3,结合图8,电池腔装置100的装配过程如下:
提供电池腔装置的壳体100a和弹簧钢丝108,使弹簧钢丝的形变部108b通过通孔115***至电池腔105内;弹簧钢丝的固定部108a位于壳体100a外,并卡设在壳体外侧壁的卡槽118内。
提供PCB控制板110和L型固定板109,将PCB控制板110安装至L型固定板109的两条滑轨11之间,同时,将电池插座107固定设置在壳体100a的底部。
将L型固定板109固定安装至壳体100a。此时,第二面板109b插接固定于壳体外侧壁的插槽14内;第一面板109a通过自攻螺丝111固定至壳体100a的底部,在此过程中,电池插座107被第一面板109a固定至壳体100a的底部。
另外,第二面板109b能够完全覆盖住弹簧钢丝的固定部108a,以避免固定部108a脱离卡槽118。同时,PCB控制板110被卡设在第二面板的第一突出部12和壳体外侧壁的第二突出部13之间,实现PCB控制板110的固定。
将保险丝钥匙102***至钥匙座112上,且将插接端子106固定至保险丝钥匙的***部102a上,以防止保险丝钥匙102脱离钥匙座112。
将调速开关104压入至开关扣槽113内。
将电池包按钮组件103固定设置在壳体100a上。
当电池腔装置100安装完成后,可以将电池包101***至电池腔105,对电池腔装置100进行供电。
如图9至图11所示,示出了本实施例电池腔装置的正视图和剖 视图,其目的在于以使技术人员能够更好的理解本技术方案。
参照图12、图13,本实施例还提供一种动力头400,包括上罩壳组件200,上罩壳组件200包括相对设置的两个机壳202以及固定设置在机壳202上的上盖204,电池腔装置100固定设置在两个机壳202所围成的空腔内。
参照图14,动力头400还包括下罩壳组件300,下罩壳组件300包括底座301和电机302,所述底座301可拆卸的连接所述机壳202,所述电机302固定设置于底座301所围成的空腔内,且电机302电连接电池腔装置100。另外,电机302可选为无刷电机。
机壳202与底座301通过自攻螺丝连接,通过旋拧自攻螺丝,能够快速的拆卸机壳202和底座301,方便动力头400的维修。
此外,动力头400还设有外置电源线2,电源线2用于电连接外置控制手柄(图中未示出)与电池包101、电机302等,以使得控制手柄能够控制动力头400运行。
继续参照图12,所述电池腔装置100的中心轴线与所述机壳201的底面之间形成锐角α。也即是说,电池腔装置100倾斜设置,与水平面之间形成锐角,相较于电池腔装置100垂直设置的情形,能够降低动力头400的整体高度,从而降低动力头400的重心,保证动力头400的稳定,不易发生倾倒。
进一步的,使电池腔装置100与电机302错开排布,还能够节省动力头400的内部空间,进一步降低动力头的高度,节省装箱成本。
具体的,锐角α的角度范围在30°-60°之间,可选为55°,以使电池包101能够从电池腔装置100中更容易的安装和拆卸。
参照图12,结合图15,动力头400还包括透明盖201,透明盖设置于所述机壳202的顶部。通过设置透明盖201,能够使操作工人轻易的看到电池包上的品牌LOGO,有利于电池包厂商的品牌宣传。
具体的,机壳202上固定设有强力磁铁203,透明盖201上固定设有导磁元件,通过强力磁铁203的吸引力,使得透明盖201固定盖合在所述机壳202上。
如前所述,壳体100a相对设置的两个外侧壁上分别设有固定柱121;本实施例中,机壳202上设有固定孔211(图13所示),固定孔211与固定柱121对应设置,通过将固定柱121***至对应的固定孔211内,以实现将电池腔装置100固定至机壳202。
需要说明的是,机壳202上可以设置多种类型的固定孔,以满足不同电池腔装置的安装要求;机壳202上还可以设置多个固定孔,使电池腔装置上的固定柱与不同的固定孔相配合,从而使电池腔装置具有不同的倾斜角度。
继续参照图12,动力头400包括两个电池腔装置100,两个电池腔装置100中能够分别设置电池包。具体的,两个电池包能够同时作为电源为动力头提供电能;或者,仅其中一个电池包作为电源为动力头提供电能。因而能够延长动力头400的工作时间。
需要说明的是,此时,可以在两个电池腔装置100上分别设置PCB控制板110,也可以仅在其中一个电池腔装置100上设置PCB控制板110(此时两个电池装置100的控制集成在一个PCB控制板上),用以实现控制电机的过流保护、电子报警等功能。
在其他变形例中,动力头400中还可以设置三个以上的电池腔装置,并不影响本技术方案的实施。另外,本实施例的动力头400可以单独作为动力源购买,也可以作为进行整机出售。
参照图16,动力头400的安装方式如下:
将两个机壳202与上盖204固定安装形成上罩壳组件200。其中,在固定安装机壳202的过程中,将电池腔装置100固定设置在机壳202所围成的空腔内。将电机302固定安装至底座301内,形成下罩壳组件300。采用自攻螺丝将上罩壳组件200与下罩壳组件300固定 连接形成动力头400。
本实施例还提供一种割草机,包括以上所述的动力头,动力头中电机的输出端可以连接切割组件,以实现自动切割而除草;动力头中电机的输出端也可以连接自走带轮机构,以控制割草机滚轮的旋转,从而控制割草机前进或者后退。
第二实施例
参照图17、图18,一种电源线固定装置,包括动力头(图中未示出)和电源线压盖1。其中,动力头具有外壳4,外壳4上设有通孔10,设置于动力头内部的内部连接线5可以从通孔10中导出;所述电源线压盖1固定盖合于通孔10,并与外壳4围成容纳腔aa,所述容纳腔aa用于容纳电源线2的接头。也就是说,电源线2与内部连接线5的接头均能够设置在容纳腔aa中并电连接。
内部连接线5通常电连接动力头内部的电池腔装置与电机等执行部件,以控制电机等执行部件的运行。设置在外部的电源线2通常电连接控制手柄(图中未示出),使电源线2与内部连接线5电连接,从而可以通过控制手柄控制电机等执行部件的运行。
相较于现有技术,本实施例的电源线2与内部连接线5的接头均设置在容纳腔aa中并电连接。当需要对电源线2进行拆装或者维修时,只需打开电源线压盖1,而不必拆卸动力头的外壳4,从而方便电源线2的拆装和维修。
需要说明的是,本实施例中动力头的外壳4可以是第一实施例中所述的机壳202,也可以是所述的底座301。
继续参照图18,电源线2的接头压接有两个公端子3,内部连接线5的接头压接有两个母端子6。容纳腔aa中还设有两个端子套7,端子套7用于套设在公端子3和母端子6的***,以连接内部连接线5和电源线2,实现内部连接线5、电源线2之间的电连接。
将端子套7套设在公端子3和母端子6***的方式十分方便,直接将公端子3和母端子6均***至端子套7即可。具体的,公端子3和母端子6均为金属铜端子,端子套7为塑料端子。
通过利用公端子3、母端子6和端子套7连接内部连接线5和电源线2,使得内部连接线5和电源线2之间的连接变得十分可靠,尤其在需要拆装电源线2时,能够实现快速拆装,方便快捷。进一步的,端子套7能够隔绝公端子3、母端子6与外部空间,从而起到较好的绝缘效果。
参照图19、图20和图21,电源线压盖1面向外壳4的壁面上设有卡扣腔8,所述端子套7固定设置于所述卡扣腔8。因此,端子套7能够被卡扣腔8所固定,从而更好地连接公端子3和母端子6,防止在运动过程中,公端子3或母端子6脱离端子套7,致使内部连接线5和电源线2之间电连接失效。
具体的,如图22所示,在电源线压盖1面向外壳4的壁面上还设有钩子9,当端子套7设置于卡扣腔8内时,钩子9对端子套7施加朝向电源线压盖1的作用力,使端子套7紧紧贴合于电源线压盖1,防止端子套7脱离卡扣腔8。另外,在卡扣腔8的上下两端也具有阻挡件,用于阻挡端子套7,防止端子套从卡扣腔8中滑出。
本实施例中,在装配或拆卸公端子3、母端子6的过程中,以及将端子套7固定至卡扣腔8的过程中,均不需要借助其他工具,而可以手工操作,方便快捷。
另外,在将电源线压盖1固定安装至外壳4之前,可以率先将端子套7固定设置在卡扣腔8中,从而能够方便端子套7的固定,且使端子套7与电源线压盖1之间的固定连接更为可靠。在端子套7固定设置在卡扣腔8中后,将公端子3、母端子6固定至端子套7中,方便内部连接线5与电源线2的连接,也使压盖1能够较为方便固定安装至外壳4。
参照图23至图28,电源线压盖1具有第一筋板12a,电源线压盖1面向外壳4的壁面上还设有弧形沟槽面11a,所述外壳4设有与弧形沟槽面11a相对设置的第二筋板13a(图27所示),所述弧形沟槽面11a与第二筋板13a之间形成供所述电源线2穿过的通道,所述通道为S型迷宫通道。
可选的,弧形沟槽面11a与第二筋板13a之间形成的通道的大小适配于电源线2的外径。也就是说,当电源线2穿过上述通道时,第一筋板12a与第二筋板13a会挤压电源线2的外层绝缘皮,从而能够起到密封的作用,防止外界水滴等通过所述通道进入容纳腔aa中,造成公端子3和母端子6之间的接触不良。
另外,由于第一筋板12a、第二筋板13a对电源线2的挤压,使得电源线2能够被固定,电源线2不会松动,满足安规中,电源线拉拔力的要求。
进一步的,在电源线外层绝缘皮的内部可以增加棉纱,使得电源线2在所述通道中弯曲时能够有效保护电源线2的外层绝缘皮,减小磨损;还可以增加所述通道的圆角,以减小磨损。
参照图26,电源线压盖1还具有朝向下方的第一突出部16a,第一突出部16a的侧面与第二筋板13a贴合,使得第二筋板13a沿竖直方向被卡设于所述电源线压盖1。
参照图18和图19,所述外壳4面向电源线压盖1的壁面上设有压盖轮廓孔(图中未示出),所述电源线压盖1具有与所述压盖轮廓孔相配合的第二突出部17a,所述第二突出部17a卡设于所述压盖轮廓孔。通过第一突出部16a、第二突出部17a从而将电源线压盖1牢牢的固定至外壳4。
也就是说,将电源线压盖1固定安装至外壳4,无需借助其他工具,通过按压电源线压盖1,使电源线压盖1在略微变形后,最终能够卡设在外壳4上,实现固定。
本实施例中,所述电源线压盖1还具有沿周向的外部轮廓边缘18a(图19所示),所述外壳4具有与所述外部轮廓边缘相对设置的翻边结构19a(图18所示),所述外部轮廓边缘18a与所述翻边结构19a贴合设置。
使外部轮廓边缘18a与翻边结构19a贴合设置,能够防止外部雨水进入容纳腔aa中,实现防水的要求,避免造成公端子3和母端子6之间的接触不良。
继续参照图19,电源线压盖1的两侧还设有防水板20a。当电源线压盖1固定安装至外壳4上时,防水板20a与外壳4的内周面贴合,进一步起到防水的技术效果。
参照图27,本实施例中,在外壳4的底部还设有漏水孔14a,当雨水进入容纳腔aa中时,位于容纳腔aa中的积水能够从漏水孔14a中流出至外界。避免由于容纳腔aa中内部积水过多,弄湿公端子3和母端子6,导致公端子3、母端子6之间接触不良。
综上,本技术方案一共采用的四重防水措施:
其一,使弧形沟槽面11a与第二筋板13a之间形成的通道挤压电源线2,从而起到密封的作用,防止外界水滴等进入容纳腔aa中;其二,使外部轮廓边缘18a与翻边结构19a贴合设置,从而防止外部雨水等进入容纳腔aa中;其三,使防水板20a与外壳4的内周面贴合,进一步起到防水的技术效果;其四,通过设置漏水孔14a以避免弄湿公端子3和母端子6,导致公端子3、母端子6之间接触不良。
参照图29至图31,将电源线压盖1固定至外壳4的方式如下:
提供电源线压盖1和端子套7,将端子套7固定至电源线压盖1的卡扣腔8中。使内部连接线5穿过外壳的通孔10,内部连接线5的接头压接有母端子6,母端子6位于外壳4的外部,并将母端子6***至端子套7中。电源线2的接头压接有公端子3,并将公端子3***至端子套7中,实现内部连接线5与电源线2之间的连接。
此外,也可以先将母端子6、公端子3分别***至端子套7实现电连接,之后再将端子套7固定至电源线压盖1的卡扣腔8中。
在内部连接线5与电源线2之间的连接之后,将电源线压盖1固定按压扣合至外壳4上,实现电源线压盖1与外壳4之间的固定。
参照图32、图33,本实施例中,电源线压盖1背向外壳的面上还具有缺口15a,缺口15a与第二突出部17a背对设置。
当需要将电源线压盖1从外壳4上拆卸时,只要用一个一字螺丝批头的前端扁身末端往下压所述缺口15a,缺口受到挤压发生弹性形变,使得第二突出部17a能够脱离压盖轮廓孔,从而实现电源线压盖1的快速拆卸。
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。

Claims (25)

  1. 一种电池腔装置,固定设置于动力头,并为所述动力头提供电能,所述电池腔装置包括:
    壳体,所述壳体围成用于容置电池包的电池腔;
    其特征在于,还包括:用于电连接电池包的PCB控制板,所述PCB控制板固定设置于所述壳体。
  2. 如权利要求1所述的电池腔装置,其特征在于,还包括:L形固定板,所述L形固定板包括固定连接的第一面板、第二面板;
    所述第一面板固定设置于所述壳体的底部,所述第二面板固定设置于所述壳体的外侧壁;
    所述PCB控制板固定设置于所述第二面板。
  3. 如权利要求2所述的电池腔装置,其特征在于,所述第二面板背向所述壳体的面上具有平行设置的两条滑轨,所述PCB控制板固定设置于两条滑轨之间。
  4. 如权利要求2所述的电池腔装置,其特征在于,所述第一面板螺接固定于所述壳体的底部;所述壳体的外侧壁具有插槽,所述第二面板插设于所述插槽。
  5. 如权利要求1所述的电池腔装置,其特征在于,还包括:用于控制动力头中电机转速的调速开关,所述调速开关固定设置于所述壳体。
  6. 如权利要求5所述的电池腔装置,其特征在于,所述壳体的外侧壁上固定设有开关扣槽,所述调速开关固定设置于所述开关扣槽内。
  7. 如权利要求1所述的电池腔装置,其特征在于,还包括:用于控制与电池包电连接的电路通断的保险丝钥匙,所述保险丝钥匙可分离的设置于所述壳体。
  8. 如权利要求7所述的电池腔装置,其特征在于,所述壳体的外侧壁上固定设有钥匙座,所述钥匙座上设有钥匙孔,所述保险丝钥匙***所述钥匙孔。
  9. 如权利要求8所述的电池腔装置,其特征在于,所述保险丝钥匙具有***部和限位部,所述***部***所述钥匙孔;
    所述电池腔装置还包括:插接端子,所述插接端子固定连接所述***部,且所述插接端子、限位部分别位于所述钥匙座的两侧。
  10. 如权利要求2所述的电池腔装置,其特征在于,还包括:用于与电池包相插接配合的电池插座,所述电池插座固定设置于所述第一面板,并面向所述电池腔。
  11. 如权利要求10所述的电池腔装置,其特征在于,所述壳体的内侧壁上还设有滑轨结构,所述滑轨结构沿所述电池腔的轴向延伸至所述电池插座。
  12. 如权利要求1所述的电池腔装置,其特征在于,还包括:用于将电池包弹出至电池腔的弹簧钢丝,所述弹簧钢丝的一端固定设置于壳体,另一端设置于所述电池腔内;所述弹簧钢丝适于在电池包***电池腔中时抵接电池包的底部并发生弹性形变。
  13. 如权利要求1所述的电池腔装置,其特征在于,所述壳体相对设置的两个外侧壁上分别设有固定柱,所述固定柱沿相反的方向延伸,所述固定柱用于固定所述电池腔装置。
  14. 一种动力头,包括机壳,其特征在于,还包括权利要求1-13任一项所述的电池腔装置,所述电池腔装置固定设置在所述机壳内。
  15. 如权利要求14所述的动力头,其特征在于,还包括底座和电机,所述底座固定连接所述机壳,所述电机固定设置于所述底座所围成的空腔内,所述电机电连接所述电池腔装置。
  16. 如权利要求14所述的动力头,其特征在于,所述电池腔装置的中 心轴线与所述机壳的底面之间形成锐角α,所述锐角α的角度范围在30°-60°之间。
  17. 如权利要求14所述的动力头,其特征在于,还包括透明盖,所述透明盖设置于所述机壳的顶部。
  18. 一种电源线固定装置,其特征在于,包括:权利要求14-17任一项所述的动力头,所述动力头具有外壳,所述外壳上设有用于引导外壳内部连接线的通孔;
    电源线压盖,所述电源线压盖固定盖合于所述通孔,并与外壳围成容纳腔,所述容纳腔用于容纳电源线的接头。
  19. 如权利要求18所述的电源线固定装置,其特征在于,所述容纳腔内部设有端子套,所述端子套用于连接所述内部连接线和电源线。
  20. 如权利要求19所述的电源线固定装置,其特征在于,所述电源线压盖面向外壳的壁面上设有卡扣腔,所述端子套固定设置于所述卡扣腔。
  21. 如权利要求18所述的电源线固定装置,其特征在于,所述电源线压盖面向外壳的壁面上设有弧形沟槽面,所述外壳设有与所述弧形沟槽面相对设置的第二筋板,所述弧形沟槽面与第二筋板形成供所述电源线穿过的通道。
  22. 如权利要求21所述的电源线固定装置,其特征在于,所述第二筋板沿竖直方向被卡设于所述电源线压盖。
  23. 如权利要求18所述的电源线固定装置,其特征在于,所述电源线压盖具有沿周向的外部轮廓边缘,所述外壳具有与所述外部轮廓边缘相对设置的翻边结构,所述外部轮廓边缘与所述翻边结构贴合设置。
  24. 如权利要求18所述的电源线固定装置,其特征在于,所述外壳面向电源线压盖的壁面上设有压盖轮廓孔,所述电源线压盖具有与所述压盖轮廓孔相配合的突出部,所述突出部卡设于所述压盖轮廓孔。
  25. 如权利要求18所述的电池腔装置,其特征在于,所述外壳的底部具有漏水孔。
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