WO2017209373A1 - Method for producing curved surface parts of outdoor clothes by using 3d mold - Google Patents

Method for producing curved surface parts of outdoor clothes by using 3d mold Download PDF

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Publication number
WO2017209373A1
WO2017209373A1 PCT/KR2017/001530 KR2017001530W WO2017209373A1 WO 2017209373 A1 WO2017209373 A1 WO 2017209373A1 KR 2017001530 W KR2017001530 W KR 2017001530W WO 2017209373 A1 WO2017209373 A1 WO 2017209373A1
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WO
WIPO (PCT)
Prior art keywords
lining
mold
fusing
bonding
curved portion
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PCT/KR2017/001530
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French (fr)
Korean (ko)
Inventor
한기수
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한기수
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Publication of WO2017209373A1 publication Critical patent/WO2017209373A1/en

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    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41HAPPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
    • A41H43/00Other methods, machines or appliances
    • A41H43/04Joining garment parts or blanks by gluing or welding ; Gluing presses
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/24Hems; Seams
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D27/00Details of garments or of their making
    • A41D27/24Hems; Seams
    • A41D27/245Hems; Seams made by welding or gluing
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D3/00Overgarments
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • AHUMAN NECESSITIES
    • A41WEARING APPAREL
    • A41DOUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00Materials specially adapted for outerwear
    • A41D31/0005Materials specially adapted for outerwear made from a plurality of interconnected elements

Definitions

  • the present invention relates to a method for manufacturing a curved portion of outdoor clothing using a three-die mold, and more particularly, a hood, a shoulder, a collar, a sleeve, an elbow, a knee.
  • the present invention relates to a method for producing a curved portion of outdoor clothing using a three-die mold having a curved portion such as (knee).
  • WO2011 / 019351 discloses a water resistant seam of a seam tape, which has a hydrophobic polymer membrane in the seam and has a long seam.
  • the structure of the seam is quite complicated.
  • the waterproof shim starts with laminated fabric and then stitching is required.
  • the shim requires the use of a shim tape to seal the needle hole that occurred during sewing.
  • the use of shim tapes requires additional costs and labor. Therefore, alternative waterproof seams are required.
  • FIG. 1 shows a conventional fabric structure without using shim tape.
  • FIG. 1 after cutting the first outer fabric 1a and the second outer fabric 1b according to the pattern of the item to be produced, one side of each other is padded to join the joint portions by stitching or the like. This is called a seam.
  • first lining 2a and the second lining 2b are cut according to the pattern of the item to be produced, and the first lining 2a after forming the adhesive layer 3 on each of the linings 2a, 2b. And one side of the second lining 2b.
  • first outer shell 1a and the second outer shell 1b are bonded to the padded first lining 2a and the second lining 2b.
  • the conventional fabric structure of FIG. 1 described above has the effect of not using a shim tape.
  • the thickness of the finished fabric becomes thick because the first lining 2a and the second lining 2b overlap.
  • Patent Document 1 Prior Art 1: WO 2015/057176 (multi-layer waterproof seam)
  • Patent Document 2 Prior Art 2: WO 2011/091351 (waterproof garment with invisible barrier seam)
  • the present invention has been proposed to solve the above-described problems, and an object of the present invention is to provide a method for manufacturing a curved portion of outdoor clothing using a three-die mold, which enables to manufacture a curved portion of outdoor clothing quickly and accurately. have.
  • a method of manufacturing a curved portion of outdoor clothing using a three-die mold comprises the steps of: cutting the outer surface constituting the curved portion of the outdoor clothing in a predetermined number; Bonding the cut outer skins to each other and hot pressing the bonded seam portions; Bonding the abutted portions by cutting the linings formed on the upper surface of the membrane and the adhesive layer in advance in order to be in contact with each other; Soft setting after overlapping the outer and linings; Fusing and placing the soft-set outer and lining in a 3D mold; and preparing the outer shell of the hood through the fusing, and as the fusing is completed, bonding the outer shell of the hood and the outer shell of the body, and Overlapping the lining of the body and the lining of the body and then abutting the abutting portions; And fusing a portion of the outer surface of the outer body and the body bonded to each other and the inner portion of the inner body
  • the 3D mold is installed so that the upper pressing portion and the lower pressing portion is opposed to each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion has a curvature that is in close contact with each other,
  • Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
  • FIG. 1 is a view showing an example of a structure of a conventional waterproof fabric.
  • FIG. 2 is a view for explaining the outer and the lining employed in the embodiment of the present invention.
  • FIG. 3 is a diagram illustrating a 3D mold employed in an embodiment of the present invention.
  • FIG. 4 is a flowchart illustrating a process of manufacturing a hood in the method of manufacturing a curved portion of outdoor clothing according to an embodiment of the present invention.
  • FIG. 5 is a flowchart illustrating a process of manufacturing a collar in a method of manufacturing a curved portion of outdoor clothing according to an embodiment of the present invention.
  • FIG. 6 is a flowchart illustrating a process of manufacturing a sleeve in a method of manufacturing a curved portion of outdoor clothing according to an embodiment of the present invention.
  • a method of manufacturing a curved portion of outdoor clothing using a three-die mold may include: cutting outer surfaces of the curved portion of the outdoor garment to a predetermined number; Bonding the cut outer skins to each other and hot pressing the bonded seam portions; Bonding the abutted portions by cutting the linings formed on the upper surface of the membrane and the adhesive layer in advance in order to be in contact with each other; Soft setting after overlapping the outer and linings; Fusing and placing the soft-set outer and lining in a 3D mold; and preparing the outer shell of the hood through the fusing, and as the fusing is completed, bonding the outer shell of the hood and the outer shell of the body, and Overlapping the lining of the body and the lining of the body and then abutting the abutting portions; And fusing a portion of the outer surface of the outer body and the body bonded to each other and the inner portion of the inner body and the inner body of the body overlapped on the
  • the 3D mold is installed so that the upper pressing portion and the lower pressing portion is opposed to each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion has a curvature that is in close contact with each other,
  • Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
  • the cut outer surface may be bonded by ultrasonic welding or sewing.
  • the hot pressing may be performed by hot pressing to enhance the adhesive strength of the ultrasonic welding portion.
  • the step of joining after cutting the lining to sequentially form the membrane and the adhesive layer on the upper surface, by bonding by performing ultrasonic welding or overlap bonding (overlap bonding), hot pressing the ultrasonic welding or overlap bonded seam (seam) site (hot pressing) can be.
  • fusing through the 3D mold is combined to determine the outer and lining position This is called a hard setting.
  • the material of the lining and the outer material polyester (polyester), polyamide (polyamide), polyvinyl chloride, polyketone (polyketone), polysulfone (polysulfone), polycarbonate, fluoropolymer (fluoropolymer) ), Polyacrylate, polyurethane, and at least one of polypropylene.
  • polyester polyamide
  • polyamide polyvinyl chloride
  • polyketone polyketone
  • polysulfone polysulfone
  • polycarbonate fluoropolymer (fluoropolymer)
  • Polyacrylate polyurethane
  • polypropylene polypropylene
  • the material of the lining and the outer material is not limited above, and natural materials, that is, natural materials such as cotton (cotton) or wool (wool) can be used in combination with the chemical fiber material, for example, T / C (Polyester / cotton blended fabric) or N / C (nylon / cotton blended fabric).
  • the membrane is microporous polytetrafluoroethylene, nanoporous polytetrafluoroethylene, expanded PTFE, polyurethane, cross-linked ) May include one or more of polyurethane, polypropylene, and polyester.
  • the membrane may contain at least one of pathogenic microorganisms, blood borne pathogens, viruses, bacteria, liquid chemical agents, and gaseous chemical agents. It can be resistant.
  • the membrane may include one of activated carbon, graphene, and carbon nanotubes (CNT).
  • the adhesive layer may be a layer coated with any one of a powder adhesive, a web adhesive, a micro dot adhesive, and a nano dot adhesive.
  • the curved portion of the outdoor garment may be a hood.
  • the step of performing cooling further It may include.
  • the outer surface and the lining that form the curved portion of the outdoor clothing are overlapped, and then the upper surface of the outer and lining are bonded together.
  • Performing a soft setting to temporarily position and lightly engage with the iron Placing the soft-set outer and lining in a 3D mold and fusing; preparing a curved portion of the garment, bonding the outer surface of the torso and the outer surface of the curved portion to each other, and performing hot pressing; Bonding the lining of the body and the lining of the curved portion and soft setting by ultrasonic welding or overlap bonding; And fusing the outer surface of the body and the portion where the outer surface is bonded and the body lining and the portion where the lining is bonded to the 3D mold again.
  • the lining is formed in advance in the membrane and the adhesive layer in advance on the upper surface, the 3D mold is installed so that the upper pressing portion and the lower pressing portion face each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion is in close contact with each other curvature Has,
  • Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
  • the upper and the overlapping upper ends of the lining may be bonded to the outer part of the outdoor garment by sewing or ultrasonic welding.
  • Bonding the outer surface of the body and the outer surface of the curved portion and performing hot pressing may be performed by ultrasonic welding or sewing on the outer surface of the body and the outer surface of the curved portion.
  • Bonding and bonding the lining of the body and the lining of the curved portion may be bonded by soft setting the lining of the body and the lining of the curved portion by ultrasonic welding or overlap bonding.
  • the curved portion of the outdoor garment may be a collar.
  • the method for manufacturing the curved portion of outdoor clothing using the three-die mold may be temporarily positioned through an iron after overlapping the outer and lining constituting the curved portion of the outdoor garment. Performing a soft setting to allow light engagement; Fusing the outer and linings on a 3D mold; After the fusing, bonding the outer fabric inward and performing hot pressing, bonding the lining inward and performing hot pressing; And fusing the surface and the lining, in which the hot pressing is completed, on the 3D mold again.
  • the lining is formed in advance in the membrane and the adhesive layer in advance on the upper surface, the 3D mold is installed so that the upper pressing portion and the lower pressing portion face each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion is in close contact with each other curvature Has,
  • Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
  • Bonding the outer surface inward and performing hot pressing, and bonding the inner lining may be bonded by ultrasonic welding or sewing when bonding the outer surface inward.
  • Bonding the outer surface inward, performing hot pressing, and bonding the lining inward may be bonded by ultrasonic welding or overlap bonding when bonding the lining inward.
  • the curved portion of the outdoor garment may be any one of a sleeve, an elbow, a knee, and a shoulder.
  • the outer and lining of the completed fusing is placed on the 3D mold again to contact the outer and inner lining of the body Making a step; And performing cooling.
  • FIG. 2 is a view for explaining the outer and the lining employed in the embodiment of the present invention.
  • the outer shell 10 employed in the embodiment of the present invention is a structure in which the first outer shell 10a and the second outer shell 10b are joined to each other by ultrasonic welding.
  • the first outer shell 10a is cut according to the pattern of the item to be created
  • the second outer shell 10b is cut according to the pattern of the item to be created, and then one side cross-section of the first outer shell 10a and the second are cut.
  • One end surface of the outer fabric 10b is brought into contact with each other without post-overlap so that the portions 10c which are in contact with each other are joined by ultrasonic welding.
  • the ultrasonic welding process is not limited to the above, and after overlapping the first outer fabric (10a) and the second outer fabric (10b) with each other along one side of the cross section from one side to the inside (not limited to about 2 to 3mm) ultrasonic welding Ultrasonic welding, which is generally well known through an apparatus (not shown), is performed by ultrasonic welding of the first outer fabric 10a and the second outer fabric 10b to each other, and then the protruding portions are simultaneously cut with a cutter and then the surface thereof is lowered. You can also go to and finish the ultrasonic welding cloth.
  • the material of the first outer fabric 10a and the second outer fabric 10b of the outer fabric 10 is polyester, polyamide, polyvinylchloride, polyketone, polysulfone polysulfone, polycarbonate, fluoropolymer, polyacrylate, polyurethane, co-polyetherester, polypropylene and co-polyester It may be one or more of teramide (co-polyetheramide).
  • the material of the lining and the outer material is not limited above, and natural materials, that is, natural materials such as cotton (cotton) or wool (wool) can be used in combination with the chemical fiber material, for example, T / C (Polyester / cotton blended fabric) or N / C (nylon / cotton blended fabric).
  • the lining 12 employed in the embodiment of the present invention is a structure in which the first lining 12a and the second lining 12b are joined to each other by ultrasonic welding. More specifically, the membrane 14 is disposed on the upper surface of the first lining 12a cut according to the pattern of the item to be produced, the adhesive layer 16 is formed on the upper surface of the membrane 14, and the pattern of the item to be produced. After the membrane 14 is disposed on the upper surface of the second lining 12b cut according to the present invention and the adhesive layer 16 is formed on the upper surface of the membrane 14, one end surface of the first lining 12a and the second lining ( When one end surface of 12b) is brought into contact with each other without overlapping and is joined by ultrasonic welding, the lining 12 is formed.
  • the portions 12c in contact with each other are subjected to ultrasonic welding.
  • the lining 12 may be understood to collectively form an ultrasonic welding by forming a membrane and an adhesive layer on the linings 12a and 12b, respectively.
  • the ultrasonic welding process of the lining 12 is not limited to the same as the ultrasonic welding process of the first outer fabric 10a and the second outer fabric 10b of the outer fabric 10, and includes a membrane 14 and an adhesive layer 16.
  • a membrane 14 and an adhesive layer 16 Generally well known through an ultrasonic welding device (not shown) after overlapping the first lining 12a and the second lining 12b with one side cross section slightly inward (not limited to about 2 to 3 mm) along one side cross section.
  • Ultrasonic welding may be performed by bonding the first lining 12a and the second lining 12b to each other by ultrasonic welding, and then the protruding portions may be simultaneously cut with a cutter and then faced downward to complete the ultrasonic welding cloth. .
  • the first lining 12a and the second lining 12b of the lining 12 may be made of polyester, polyamide, polyvinylchloride, polyketone, or polysulfone.
  • polysulfone, polycarbonate, fluoropolymer, polyacrylate, polyurethane, co-polyetherester, polypropylene and co-polyester It may be one or more of teramide (co-polyetheramide).
  • the material of the lining and the outer material is not limited above, and natural materials, that is, natural materials such as cotton (cotton) or wool (wool) can be used in combination with the chemical fiber material, for example, T / C (Polyester / cotton blended fabric) or N / C (nylon / cotton blended fabric).
  • Membrane 14 is disposed on the top surface of lining 12. Membrane 14 is waterproof.
  • Membrane 14 is microporous polytetrafluoroethylene, nanoporous polytetrafluoroethylene, expanded PTFE, polyurethane, cross-linked. linked) may include one or more of polyurethane, polypropylene, and polyester.
  • the membrane 14 may include one or more of activated carbon particles, graphene, and carbon nanotubes (CNTs).
  • Membrane 14 contains pathogenic microorganisms, blood borne pathogens, viruses, bacteria, liquid chemical agents and gases that penetrate through the outer shell 10.
  • One or more of the chemical agents may be resistant.
  • the adhesive layer 16 is formed on the membrane 14. In other words, the adhesive layer 16 may be formed between the membrane 14 and the outer shell 10.
  • the adhesive layer 16 may mean a layer coated with any one of a powder adhesive, a web adhesive, a micro dot adhesive, and a nano dot adhesive.
  • the portion bonded to the outer shell 10 (ie, 10c) and the portion bonded to the lining 12 are preferably disposed at different positions. As the welding point is changed in this way, the strength is reinforced and the strength is improved as compared with the existing outdoor clothing.
  • FIG. 3 is a diagram illustrating a 3D mold employed in an embodiment of the present invention.
  • a 3D mold as shown in FIG. 3.
  • the 3D mold 40 includes an upper press portion 20 and a lower press portion 30.
  • the upper pressurizing part 20 and the lower pressurizing part 30 are installed to face each other up and down.
  • the bottom surface of the upper pressing portion 20 and the upper surface of the lower pressing portion 30 has a predetermined curvature, and has a degree of curvature close to each other.
  • the upper pressing portion 20 may be pressed downward by a pressurizer (not shown), and the lower pressing portion 30 may be fixedly installed. Accordingly, the outer fabric 10 and the lining 12 (meaning that the membrane and the adhesive layer is formed on the lining (12a, 12b, respectively) is superimposed and then placed on the lower pressing portion 30, the upper) The pressing unit 20 may be pressed downward to fuse the pressing unit 20.
  • the upper pressing portion 20 described above may be different.
  • the curvature of the bottom of the bottom and the upper surface of the lower pressurization portion 30 depends on the curved portion of the hood, collar, sleeve, shoulder, knee, elbow, and the like. can be different.
  • FIG. 4 is a flowchart illustrating a process of manufacturing a hood in a method of manufacturing a curved portion of outdoor clothing using a three-die mold according to an embodiment of the present invention.
  • the outer surface of the hood is cut (S10).
  • the hood is divided into three parts, so the outer part is cut in three parts.
  • the cut outer surface is bonded by ultrasonic welding or sewing, and the ultrasonic welding portion is hot pressed (S12).
  • the reason for hot pressing the shim part is to strengthen the adhesive strength.
  • the ultrasonic welding or overlap bonding is performed (S14). At this time, the ultrasonic welding or overlap bonded seam is hot pressed.
  • the reason for hot pressing the shim part is to strengthen the adhesive strength.
  • step S16 after overlapping the outer and the lining, the soft setting (iron setting) after ironing on the 3D mold 40 and fusing (Fusing) (S16).
  • the subsequent fusing is a fusing through the 3D mold for positioning and combining the outer and the linings, which is called a hard setting.
  • the periphery is opened at intervals of 2 cm in width to attach the hood and the body to each other.
  • the outer surface of the hood and the outer surface of the body is ultrasonic welding or sewing (sewing) (S18).
  • the outer surface of the hood and the outer surface of the body are bonded to each other, and the lining of the hood and the inner body of the body are overlapped to place the bonded portion on the 3D mold 40 and fusing again (S22).
  • the fusing through the 3D mold is to harden the outer and the body of the hood and the lining and the body of the hood to determine the position of the combination.
  • FIG. 5 is a flowchart illustrating a process of manufacturing a collar in a method of manufacturing a curved portion of outdoor clothing using a three-die mold according to an embodiment of the present invention.
  • the outer and the lining that is, lining / membrane / adhesive layer
  • the ultrasonic welding portion is soft setting (soft setting) by ironing (S30).
  • step S32 the neck seam is opened around the neck seam at intervals of 2 cm to later attach the feather and the body to each other.
  • the body lining and the lining of the feathers are bonded by ultrasonic welding or overlap bonding (S38), and the joint portion is soft-set (iron-set) by iron (S40).
  • the portion where the outer surface of the body and the outer surface of the feather are bonded, and the portion where the body lining and the feather lining are bonded are placed on the 3D mold 40 and fusing again (S42).
  • the fusing through the 3D mold is to harden and combine the outer and the lining is called a hard setting.
  • FIG. 6 is a flowchart illustrating a process of manufacturing a sleeve in a method of manufacturing a curved portion of outdoor clothing using a three-die mold according to an embodiment of the present invention.
  • the outer surface of the sleeve and the lining are overlapped and then soft set to ironing (S50).
  • the outer shell and the lining are put on the 3D mold 40 and fusing (S52).
  • the fusing through the 3D mold is to harden and combine the outer and the lining is called a hard setting.
  • the ends are opened at intervals of 2 cm in width to glue the sleeves together.
  • the sleeve lining is bonded by ultrasonic welding or overlap bonding inward (S58), and the joint is soft-set (iron-set) with iron (S60).
  • the lining and the outer surface are placed on the 3D mold 40 and fusing again (S62).
  • the fusing through the 3D mold is to harden and combine the outer and the lining is called a hard setting.
  • the sleeve is coupled to the body similarly to the operation of the step of coupling the hood of FIG. 4 to the body (S64).
  • the thickness of the seam region is approximately equal to the fabric thickness.
  • esthetics is excellent compared to the conventional seam tape method.

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  • Textile Engineering (AREA)
  • Professional, Industrial, Or Sporting Protective Garments (AREA)

Abstract

A method for producing curved surface parts of outdoor clothes by using a 3D mold, whereby curved surface areas of outdoor clothes can be produced rapidly and accurately, is presented. The presented method comprises: a step of cutting out outer fabrics forming, in a predetermined number of equally divided parts, a curved surface part of an article of outdoor clothing; a step of joining the cut-out outer fabrics together and hot-pressing the joined seam areas; a step of cutting out inner fabrics on each of which a membrane and an adhesion layer have been sequentially formed, and joining the inner fabrics together; a step of overlapping the outer fabrics and the inner fabrics and soft-setting same; a step of placing the soft-set outer and inner fabrics on a 3D mold and fusing same; following the completion of the fusing, a step of joining the outer fabrics with an outer fabric for a torso, and overlapping the inner fabrics with an inner fabric for the torso and joining same; and a step of placing the joined areas of the outer fabrics and the outer fabric for the torso and the overlapped and joined areas of the inner fabrics and the inner fabric for the torso on the 3D mold once again and fusing same. The 3D mold is installed such that an upper pressurization part and a lower support thereof are vertically opposite to each other, wherein the lower surface of the upper pressurization part and the upper surface of the lower support have curvatures allowing close contact therebetween.

Description

쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법Manufacturing method of curved part of outdoor clothing using 3rd mold
본 발명은 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법에 관한 것으로, 보다 상세하게는 후드(hood), 어깨(shoulder), 깃(collar), 소매(sleeve), 팔꿈치(elbow), 무릎(knee) 등과 같은 곡면부를 갖춘 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법에 관한 것이다.The present invention relates to a method for manufacturing a curved portion of outdoor clothing using a three-die mold, and more particularly, a hood, a shoulder, a collar, a sleeve, an elbow, a knee. The present invention relates to a method for producing a curved portion of outdoor clothing using a three-die mold having a curved portion such as (knee).
방수 제품의 제조에 있어서, 심(seam) 구조는 중요한 역할을 한다.In the manufacture of waterproofing products, the seam structure plays an important role.
WO2011/019351는 심 테이프(seam tape)의 적용한 방수 심(waterproof seam)을 개시하고 있는데, 그 방수 심은 그 심(seam)안에 소수성의 폴리머 멤브레인을 가지고 있으며 심(seam)의 길이가 길다. 그러나, 심(seam)의 구조는 상당히 복잡하다. 또한, 상기 방수 심은 라미네이티드된(laminated) 페브릭(fabric)과 함께 시작하는데 그 다음에는 봉제(Stitching)가 요구된다. 따라서, 상기 심은 봉제하는 동안 발생한 바늘 구멍을 밀봉(seal)하기 위하여 심 테이프의 사용이 요구된다. 심 테이프의 사용은 추가 비용 및 노동력을 필요로 하게 된다. 따라서 대체가능한(alternative) 방수 심이 요구되고 있다.WO2011 / 019351 discloses a water resistant seam of a seam tape, which has a hydrophobic polymer membrane in the seam and has a long seam. However, the structure of the seam is quite complicated. In addition, the waterproof shim starts with laminated fabric and then stitching is required. Thus, the shim requires the use of a shim tape to seal the needle hole that occurred during sewing. The use of shim tapes requires additional costs and labor. Therefore, alternative waterproof seams are required.
도 1은 심 테이프를 사용하지 않은 종래의 직물 구조를 도시한다. 도 1에서는 제 1 겉감(1a)과 제 2 겉감(1b)을 생성될 아이템의 패턴에 따라 절단한 후에 서로의 일측을 덧대어 상호간의 이음매 부분을 스티칭(stitching) 등으로 접합한다. 이를 심(seam)이라 한다.1 shows a conventional fabric structure without using shim tape. In FIG. 1, after cutting the first outer fabric 1a and the second outer fabric 1b according to the pattern of the item to be produced, one side of each other is padded to join the joint portions by stitching or the like. This is called a seam.
또한, 제 1 안감(2a)과 제 2 안감(2b)을 생성될 아이템의 패턴에 따라 절단하고, 각각의 안감(2a, 2b)상에 접착층(3)을 형성한 후에 제 1 안감(2a)과 제 2 안감(2b)의 일측을 덧댄다.Further, the first lining 2a and the second lining 2b are cut according to the pattern of the item to be produced, and the first lining 2a after forming the adhesive layer 3 on each of the linings 2a, 2b. And one side of the second lining 2b.
그리고, 덧대어진 제 1 안감(2a)과 제 2 안감(2b) 상에 제 1 겉감(1a)과 제 2 겉감(1b)을 접합시킨다.Then, the first outer shell 1a and the second outer shell 1b are bonded to the padded first lining 2a and the second lining 2b.
상술한 도 1의 종래의 직물 구조는 심 테이프를 사용하지 않는다는 효과는 있다. The conventional fabric structure of FIG. 1 described above has the effect of not using a shim tape.
그러나, 제 1 안감(2a)과 제 2 안감(2b)이 오버랩되기 때문에 완성된 직물의 두께가 두껍게 된다. However, the thickness of the finished fabric becomes thick because the first lining 2a and the second lining 2b overlap.
특히, 종래에는 아웃도어 의류의 후드(hood), 깃(collar), 소매(sleeve), 팔꿈치(elbow), 어깨(shoulder), 무릎(knee) 등과 같은 곡면부위를 제조할 때, 안감과 겉감이 접합된 구조체를 여러 개 준비한 후에 곡면을 형성할 수 있도록 이들을 서로 곡면형태로 억지로 연결시킨다. 이와 같이 연결시키는 과정에서 퍼커링(puckering)등의 결함(defect)이 발생할 수 있다. 그리고, 여러 개의 구조체를 곡면형태로 서로 연결시켜야 하므로 작업시간이 많이 소요된다.In particular, when manufacturing curved areas such as hoods, collars, sleeves, elbows, shoulders, knees, etc. of outdoor clothing, After preparing several bonded structures, they are forcibly connected to each other to form curved surfaces. In this connection process, defects such as puckering may occur. In addition, many structures are required to be connected to each other in a curved form, which takes a lot of time.
[선행기술문헌][Preceding technical literature]
[특허문헌][Patent Documents]
(특허문헌 1) 선행기술 1 : WO 2015/057176(multi-layer waterproof seam)(Patent Document 1) Prior Art 1: WO 2015/057176 (multi-layer waterproof seam)
(특허문헌 2) 선행기술 2 : WO 2011/091351(waterproof garment with invisible barrier seam)(Patent Document 2) Prior Art 2: WO 2011/091351 (waterproof garment with invisible barrier seam)
본 발명은 상기한 종래의 문제점을 해결하기 위해 제안된 것으로, 아웃도어 의류의 곡면부위를 신속하면서도 정확하게 제조할 수 있도록 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법을 제공함에 그 목적이 있다.The present invention has been proposed to solve the above-described problems, and an object of the present invention is to provide a method for manufacturing a curved portion of outdoor clothing using a three-die mold, which enables to manufacture a curved portion of outdoor clothing quickly and accurately. have.
상기와 같은 목적을 달성하기 위하여 본 발명의 바람직한 실시양태에 따른 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법은, 아웃도어 의류의 곡면부를 소정 개수의 등분으로 구성하는 겉감들을 재단하는 단계; 상기 재단한 겉감들을 서로 맞닿게 하여 접합시키고 접합된 심(seam) 부위를 핫프레싱하는 단계; 상면에 멤브레인 및 접착층을 순차적으로 미리 형성시킨 안감들을 재단한 후에 서로 맞닿게 하여 맞닿은 부분을 접합하는 단계; 상기 겉감과 안감을 겹친 다음에 소프트 세팅하는 단계; 상기 소프트 세팅한 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 통해 후드의 겉감을 준비하고, 상기 퓨징이 완료됨에 따라, 상기 후드의 겉감과 몸통의 겉감을 접합하고, 상기 후드의 안감과 몸통의 안감을 겹친 다음에 서로 맞닿게 하여 맞닿은 부분을 접합하는 단계; 및 상기 겉감과 몸통의 겉감이 접합된 부위 및 상기 안감과 몸통의 안감이 겹쳐져서 접합된 부위를 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 포함하고,In order to achieve the above object, a method of manufacturing a curved portion of outdoor clothing using a three-die mold according to a preferred embodiment of the present invention comprises the steps of: cutting the outer surface constituting the curved portion of the outdoor clothing in a predetermined number; Bonding the cut outer skins to each other and hot pressing the bonded seam portions; Bonding the abutted portions by cutting the linings formed on the upper surface of the membrane and the adhesive layer in advance in order to be in contact with each other; Soft setting after overlapping the outer and linings; Fusing and placing the soft-set outer and lining in a 3D mold; and preparing the outer shell of the hood through the fusing, and as the fusing is completed, bonding the outer shell of the hood and the outer shell of the body, and Overlapping the lining of the body and the lining of the body and then abutting the abutting portions; And fusing a portion of the outer surface of the outer body and the body bonded to each other and the inner portion of the inner body and the inner body of the body overlapped on the 3D mold.
상기 3D 몰드는 상부 가압부와 하부 가압부가 서로 상하로 대향되게 설치되되, 상기 상부 가압부의 저면과 상기 하부 가압부의 상면은 서로 밀착가능한 곡률을 가지며,The 3D mold is installed so that the upper pressing portion and the lower pressing portion is opposed to each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion has a curvature that is in close contact with each other,
상기 3D 몰드를 통한 퓨징은 결합되는 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 하는 것을 특징으로 한다.Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
이러한 구성의 본 발명에 따르면, 3D 퓨징이 원샷(one shot)으로 가능하며, 곡면부에 주름이 생기는 현상(puckering)이 생기지 않게 된다. According to the present invention of such a configuration, 3D fusing is possible in one shot, and wrinkles are not generated.
특히, 3D 퓨징이 원샷(one shot)으로 가능하므로, 아웃도어 의류의 원하는 곡면부위를 신속하면서도 정확하게 제조할 수 있는 효과가 있다. In particular, since 3D fusing is possible in one shot, a desired curved portion of outdoor clothing can be manufactured quickly and accurately.
심테이프없이 방수기능이 강화되는 효과가 있다.It has the effect of strengthening waterproof function without seam tape.
심(seam) 부위와 전체의 차단성능이 거의 동일하게 되는 효과가 있다.There is an effect that the blocking ability of the seam and the entire area is almost equal.
심 부위의 두께가 패브릭(fabric) 두께와 거의 동일하게 되는 효과가 있다.There is an effect that the thickness of the seam area is approximately equal to the fabric thickness.
기존의 심테이프 방식과 대비하여 심미성이 우수하게 되는 효과가 있다.Compared with the existing seam tape method, the aesthetics are excellent.
안감(안감/멤브레인/접착층)만 준비하기 때문에 인벤토리(inventory)에 유리한 효과가 있다.Since only the lining (lining / membrane / adhesive layer) is prepared, there is a favorable effect on the inventory (inventory).
도 1은 종래의 방수 직물의 구조 일 예를 나타낸 도면이다.1 is a view showing an example of a structure of a conventional waterproof fabric.
도 2는 본 발명의 실시예에 채용되는 겉감과 안감의 설명을 위한 도면이다.2 is a view for explaining the outer and the lining employed in the embodiment of the present invention.
도 3은 본 발명의 실시예에 채용되는 3D 몰드를 예시한 도면이다.3 is a diagram illustrating a 3D mold employed in an embodiment of the present invention.
도 4는 본 발명의 실시예에 따른 아웃도어 의류의 곡면부 제조 방법에서 후드(hood)를 제조하는 공정을 설명하기 위한 플로우차트이다.4 is a flowchart illustrating a process of manufacturing a hood in the method of manufacturing a curved portion of outdoor clothing according to an embodiment of the present invention.
도 5는 본 발명의 실시예에 따른 아웃도어 의류의 곡면부 제조 방법에서 깃(collar)을 제조하는 공정을 설명하기 위한 플로우차트이다.5 is a flowchart illustrating a process of manufacturing a collar in a method of manufacturing a curved portion of outdoor clothing according to an embodiment of the present invention.
도 6은 본 발명의 실시예에 따른 아웃도어 의류의 곡면부 제조 방법에서 소매(sleeve)를 제조하는 공정을 설명하기 위한 플로우차트이다.6 is a flowchart illustrating a process of manufacturing a sleeve in a method of manufacturing a curved portion of outdoor clothing according to an embodiment of the present invention.
본 발명의 바람직한 실시양태에 따른 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법은, 아웃도어 의류의 곡면부를 소정 개수의 등분으로 구성하는 겉감들을 재단하는 단계; 상기 재단한 겉감들을 서로 맞닿게 하여 접합시키고 접합된 심(seam) 부위를 핫프레싱하는 단계; 상면에 멤브레인 및 접착층을 순차적으로 미리 형성시킨 안감들을 재단한 후에 서로 맞닿게 하여 맞닿은 부분을 접합하는 단계; 상기 겉감과 안감을 겹친 다음에 소프트 세팅하는 단계; 상기 소프트 세팅한 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 통해 후드의 겉감을 준비하고, 상기 퓨징이 완료됨에 따라, 상기 후드의 겉감과 몸통의 겉감을 접합하고, 상기 후드의 안감과 몸통의 안감을 겹친 다음에 서로 맞닿게 하여 맞닿은 부분을 접합하는 단계; 및 상기 겉감과 몸통의 겉감이 접합된 부위 및 상기 안감과 몸통의 안감이 겹쳐져서 접합된 부위를 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 포함하고,According to a preferred embodiment of the present invention, a method of manufacturing a curved portion of outdoor clothing using a three-die mold may include: cutting outer surfaces of the curved portion of the outdoor garment to a predetermined number; Bonding the cut outer skins to each other and hot pressing the bonded seam portions; Bonding the abutted portions by cutting the linings formed on the upper surface of the membrane and the adhesive layer in advance in order to be in contact with each other; Soft setting after overlapping the outer and linings; Fusing and placing the soft-set outer and lining in a 3D mold; and preparing the outer shell of the hood through the fusing, and as the fusing is completed, bonding the outer shell of the hood and the outer shell of the body, and Overlapping the lining of the body and the lining of the body and then abutting the abutting portions; And fusing a portion of the outer surface of the outer body and the body bonded to each other and the inner portion of the inner body and the inner body of the body overlapped on the 3D mold.
상기 3D 몰드는 상부 가압부와 하부 가압부가 서로 상하로 대향되게 설치되되, 상기 상부 가압부의 저면과 상기 하부 가압부의 상면은 서로 밀착가능한 곡률을 가지며,The 3D mold is installed so that the upper pressing portion and the lower pressing portion is opposed to each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion has a curvature that is in close contact with each other,
상기 3D 몰드를 통한 퓨징은 결합되는 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 하는 것을 특징으로 한다.Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
상기 접합시키는 단계는, 초음파 웰딩 또는 재봉(sewing)으로 상기 재단한 겉감을 접합시킬 수 있다.In the bonding step, the cut outer surface may be bonded by ultrasonic welding or sewing.
상기 핫프레싱하는 단계는, 상기 초음파 웰딩 부위의 접착강도를 강화시키기 위해 핫프레싱할 수 있다.The hot pressing may be performed by hot pressing to enhance the adhesive strength of the ultrasonic welding portion.
상기 상면에 멤브레인 및 접착층을 순차적으로 형성시킨 안감을 재단한 후에 접합하는 단계는, 초음파 웰딩 또는 오버랩 본딩(overlap bonding)을 실시하여 접합하되, 초음파 웰딩 또는 오버랩 본딩된 심(seam) 부위를 핫프레싱(hot pressing)할 수 있다.The step of joining after cutting the lining to sequentially form the membrane and the adhesive layer on the upper surface, by bonding by performing ultrasonic welding or overlap bonding (overlap bonding), hot pressing the ultrasonic welding or overlap bonded seam (seam) site (hot pressing) can be.
상기 소프트 세팅한 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계 및 상기 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계에서, 3D 몰드를 통한 퓨징은 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 한다.In the step of fusing and placing the soft-set outer and lining in the 3D mold and fusing again in the 3D mold, fusing through the 3D mold is combined to determine the outer and lining position This is called a hard setting.
상기 안감과 상기 겉감의 재질은, 폴리에스터(polyester), 폴리아미드(polyamide), 폴리비닐클로라이드(polyvinylchloride),폴리케톤(polyketone), 폴리술폰(polysulfone), 폴리카보네이트(polycarbonate), 플루오르폴리머(fluoropolymer), 폴리아크릴레이트(polyacrylate), 폴리우레탄(polyurethane), 및 폴리프로필렌(polypropylene) 중에서 하나 이상일 수 있다. 그러나 상기 안감과 겉감의 재질은 위에 제한되지 않으며, 천연소재, 즉, 면(cotton) 또는 양모(wool)등의 천연소재가 상기 화학섬유 물질과 혼합되서 사용될 수 있는데, 예를 들면, T/C(폴리에스테르/면 혼방직물) 또는 N/C(나일론/면 혼방직물)가 포함될 수 있다.The material of the lining and the outer material, polyester (polyester), polyamide (polyamide), polyvinyl chloride, polyketone (polyketone), polysulfone (polysulfone), polycarbonate, fluoropolymer (fluoropolymer) ), Polyacrylate, polyurethane, and at least one of polypropylene. However, the material of the lining and the outer material is not limited above, and natural materials, that is, natural materials such as cotton (cotton) or wool (wool) can be used in combination with the chemical fiber material, for example, T / C (Polyester / cotton blended fabric) or N / C (nylon / cotton blended fabric).
상기 멤브레인은, 마이크로포러스(microporous) 폴리테트라플루오로에틸렌(polytetrafluoroethylene), 나노포러스(nanoporous) 폴리테트라플루오로에틸렌(polytetrafluoroethylene), 발포(expanded) PTFE, 폴리우레탄(polyurethane), 가교된(cross-linked) 폴리우레탄(polyurethane), 폴리프로필렌(polypropylene), 폴리에스테르(polyester)중에서 하나 이상을 포함할 수 있다.The membrane is microporous polytetrafluoroethylene, nanoporous polytetrafluoroethylene, expanded PTFE, polyurethane, cross-linked ) May include one or more of polyurethane, polypropylene, and polyester.
상기 멤브레인은, 병원성 미생물(pathogenic microorganisms), 혈액운반(blood borne) 병원균, 바이러스(viruses), 박테리아(bacteria), 액체 화학 작용제(liquid chemical agents) 및 기체화학 작용제(gaseous chemical agents) 중에서 하나 이상에 저항력이 있을 수 있다.The membrane may contain at least one of pathogenic microorganisms, blood borne pathogens, viruses, bacteria, liquid chemical agents, and gaseous chemical agents. It can be resistant.
상기 멤브레인은, 활성탄소, 그래핀(graphene), 탄소나노튜브(carbon nanotube:CNT) 중 하나를 포함할 수 있다.The membrane may include one of activated carbon, graphene, and carbon nanotubes (CNT).
상기 접착층은, 파우더 접착제, 웹(web) 접착제, 마이크로 도트(micro dot) 접착제, 나노 도트(nano dot) 접착제 중에서 어느 하나가 도포된 층일 수 있다.The adhesive layer may be a layer coated with any one of a powder adhesive, a web adhesive, a micro dot adhesive, and a nano dot adhesive.
상기 아웃도어 의류의 곡면부는 후드(hood)일 수 있다.The curved portion of the outdoor garment may be a hood.
상기 겉감과 몸통의 겉감이 접합된 부위 및 상기 안감과 몸통의 안감이 겹쳐져서 접합된 부위를 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계 이후에, 쿨링(cooling)을 실시하는 단계를 추가로 포함할 수 있다.After the step of fusing and placing the bonded portion of the outer surface and the outer surface of the body and the inner lining and the body lining again in the 3D mold, the step of performing cooling (cooling) further It may include.
그리고, 본 발명의 다른 바람직한 실시양태에 따른 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법은, 아웃도어 의류의 곡면부를 구성하는 겉감과 안감을 겹친 다음에 겉감과 안감의 상단을 접합시킨 후에 아이언을 통해 임시로 위치를 정하여 가볍게 결합되도록 하는 소프트 세팅(soft setting)을 수행하는 단계; 상기 소프트 세팅된 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 통해 의류의 곡면부를 준비하고, 몸통의 겉감과 상기 곡면부의 겉감을 서로 맞닿게 하여 접합하고 핫프레싱을 하는 단계; 상기 몸통의 안감과 상기 곡면부의 안감을 접합하고 초음파 웰딩 또는 오버랩 본딩으로 소프트세팅 하는 단계; 및 몸통의 겉감과 상기 겉감이 접합된 부위 및 몸통의 안감과 상기 안감이 접합된 부위를 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 포함하고,In addition, in the method of manufacturing the curved portion of outdoor clothing using the three-die mold according to another preferred embodiment of the present invention, the outer surface and the lining that form the curved portion of the outdoor clothing are overlapped, and then the upper surface of the outer and lining are bonded together. Performing a soft setting to temporarily position and lightly engage with the iron; Placing the soft-set outer and lining in a 3D mold and fusing; preparing a curved portion of the garment, bonding the outer surface of the torso and the outer surface of the curved portion to each other, and performing hot pressing; Bonding the lining of the body and the lining of the curved portion and soft setting by ultrasonic welding or overlap bonding; And fusing the outer surface of the body and the portion where the outer surface is bonded and the body lining and the portion where the lining is bonded to the 3D mold again.
상기 안감은 상면에 미리 멤브레인 및 접착층이 순차적으로 형성되고, 상기 3D 몰드는 상부 가압부와 하부 가압부가 서로 상하로 대향되게 설치되되, 상기 상부 가압부의 저면과 상기 하부 가압부의 상면은 서로 밀착가능한 곡률을 가지며,The lining is formed in advance in the membrane and the adhesive layer in advance on the upper surface, the 3D mold is installed so that the upper pressing portion and the lower pressing portion face each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion is in close contact with each other curvature Has,
상기 3D 몰드를 통한 퓨징은 결합되는 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 하는 것을 특징으로 한다.Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
상기 소프트 세팅하는 단계는, 재봉 또는 초음파 웰딩으로 아웃도어 의류의 곡면부를 구성하는 겉감과 안감의 겹쳐진 상단을 접합할 수 있다.In the soft setting, the upper and the overlapping upper ends of the lining may be bonded to the outer part of the outdoor garment by sewing or ultrasonic welding.
상기 몸통의 겉감과 상기 곡면부의 겉감을 접합하고 핫프레싱을 하는 단계는, 상기 몸통의 겉감과 상기 곡면부의 겉감을 초음파 웰딩 또는 재봉(sewing)하여 접합할 수 있다.Bonding the outer surface of the body and the outer surface of the curved portion and performing hot pressing may be performed by ultrasonic welding or sewing on the outer surface of the body and the outer surface of the curved portion.
상기 몸통의 안감과 상기 곡면부의 안감을 접합하고 본딩 하는 단계는, 상기 몸통의 안감과 상기 곡면부의 안감을 초음파 웰딩 또는 오버랩 본딩으로 소프트세팅하여 접합할 수 있다.Bonding and bonding the lining of the body and the lining of the curved portion may be bonded by soft setting the lining of the body and the lining of the curved portion by ultrasonic welding or overlap bonding.
상기 아웃도어 의류의 곡면부는 깃(collar)일 수 있다.The curved portion of the outdoor garment may be a collar.
상기 몸통의 겉감과 상기 겉감이 접합된 부위 및 몸통의 안감과 상기 안감이 접합된 부위를 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계 이후에, 쿨링(cooling)을 실시하는 단계를 추가로 포함할 수 있다.And further cooling after the step of fusing the outer surface of the body and the portion where the outer skin is bonded and the body lining and the lining where the lining is bonded to the 3D mold again. can do.
그리고, 본 발명의 또 다른 바람직한 실시양태에 따른 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법은, 아웃도어 의류의 곡면부를 구성하는 겉감과 안감을 겹친 다음에 아이언을 통해 임시로 위치를 정하여 가볍게 결합되도록 하는 소프트 세팅(soft setting)을 수행하는 단계; 상기 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계; 상기 퓨징 이후에, 상기 겉감을 안쪽으로 접합하고 핫프레싱을 실시하고, 상기 안감을 안쪽으로 접합하고 핫프레싱을 실시하는 단계; 및 상기 핫프레싱이 완료된 겉감과 안감을 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 포함하고, In addition, according to another preferred embodiment of the present invention, the method for manufacturing the curved portion of outdoor clothing using the three-die mold may be temporarily positioned through an iron after overlapping the outer and lining constituting the curved portion of the outdoor garment. Performing a soft setting to allow light engagement; Fusing the outer and linings on a 3D mold; After the fusing, bonding the outer fabric inward and performing hot pressing, bonding the lining inward and performing hot pressing; And fusing the surface and the lining, in which the hot pressing is completed, on the 3D mold again.
상기 안감은 상면에 미리 멤브레인 및 접착층이 순차적으로 형성되고, 상기 3D 몰드는 상부 가압부와 하부 가압부가 서로 상하로 대향되게 설치되되, 상기 상부 가압부의 저면과 상기 하부 가압부의 상면은 서로 밀착가능한 곡률을 가지며,The lining is formed in advance in the membrane and the adhesive layer in advance on the upper surface, the 3D mold is installed so that the upper pressing portion and the lower pressing portion face each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion is in close contact with each other curvature Has,
상기 3D 몰드를 통한 퓨징은 결합되는 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 하는 것을 특징으로 한다.Fusing through the 3D mold is to determine the position of the outer surface and the lining to be bonded to each other, characterized in that the hard setting (hard setting).
상기 겉감을 안쪽으로 접합하고 핫프레싱을 실시하고, 상기 안감을 안쪽으로 접합하는 단계는, 상기 겉감을 안쪽으로 접합할 때 초음파 웰딩 또는 재봉(sewing)으로 접합할 수 있다.Bonding the outer surface inward and performing hot pressing, and bonding the inner lining, may be bonded by ultrasonic welding or sewing when bonding the outer surface inward.
상기 겉감을 안쪽으로 접합하고 핫프레싱을 실시하고, 상기 안감을 안쪽으로 접합하는 단계는, 상기 안감을 안쪽으로 접합할 때 초음파 웰딩 또는 오버랩 본딩으로 접합할 수 있다.Bonding the outer surface inward, performing hot pressing, and bonding the lining inward may be bonded by ultrasonic welding or overlap bonding when bonding the lining inward.
상기 아웃도어 의류의 곡면부는 소매(sleeve), 팔꿈치(elbow), 무릎(knee), 및 어깨(shoulder) 중에서 어느 하나일 수 있다.The curved portion of the outdoor garment may be any one of a sleeve, an elbow, a knee, and a shoulder.
상기 핫프레싱이 완료된 겉감과 안감을 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계 이후에, 상기 재차 3D 몰드에 올려져서 퓨징이 완료된 겉감과 안감을 몸통의 겉감과 몸통의 안감에 맞닿게 하여 결합시키는 단계; 및 쿨링(cooling)을 실시하는 단계;를 추가로 포함할 수 있다.After the step of fusing and placing the outer and lining of the hot pressing completed again in the 3D mold, the outer and lining of the completed fusing is placed on the 3D mold again to contact the outer and inner lining of the body Making a step; And performing cooling.
본 발명은 다양한 변경을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시 예들을 도면에 예시하고 상세하게 설명하고자 한다.As the inventive concept allows for various changes and numerous embodiments, particular embodiments will be illustrated in the drawings and described in detail in the written description.
그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변경, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다.However, this is not intended to limit the present invention to specific embodiments, it should be understood to include all modifications, equivalents, and substitutes included in the spirit and scope of the present invention.
본 출원에서 사용한 용어는 단지 특정한 실시예를 설명하기 위해 사용된 것으로, 본 발명을 한정하려는 의도가 아니다. 단수의 표현은 문맥상 명백하게 다르게 뜻하지 않는 한, 복수의 표현을 포함한다. 본 출원에서, "포함하다" 또는 "가지다" 등의 용어는 명세서상에 기재된 특징, 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것이 존재함을 지정하려는 것이지, 하나 또는 그 이상의 다른 특징들이나 숫자, 단계, 동작, 구성요소, 부품 또는 이들을 조합한 것들의 존재 또는 부가 가능성을 미리 배제하지 않는 것으로 이해되어야 한다.The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting of the present invention. Singular expressions include plural expressions unless the context clearly indicates otherwise. In this application, the terms "comprise" or "have" are intended to indicate that there is a feature, number, step, operation, component, part, or combination thereof described in the specification, and one or more other features. It is to be understood that the present invention does not exclude the possibility of the presence or the addition of numbers, steps, operations, components, components, or a combination thereof.
다르게 정의되지 않는 한, 기술적이거나 과학적인 용어를 포함해서 여기서 사용되는 모든 용어들은 본 발명이 속하는 기술 분야에서 통상의 지식을 가진 자에 의해 일반적으로 이해되는 것과 동일한 의미를 가지고 있다. 일반적으로 사용되는 사전에 정의되어 있는 것과 같은 용어들은 관련 기술의 문맥상 가지는 의미와 일치하는 의미를 가진 것으로 해석되어야 하며, 본 출원에서 명백하게 정의하지 않는 한, 이상적이거나 과도하게 형식적인 의미로 해석되지 않는다.Unless defined otherwise, all terms used herein, including technical or scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art. Terms such as those defined in the commonly used dictionaries should be construed as having meanings consistent with the meanings in the context of the related art, and shall not be construed in ideal or excessively formal meanings unless expressly defined in this application. Do not.
이하, 첨부한 도면들을 참조하여, 본 발명의 바람직한 실시예를 보다 상세하게 설명하고자 한다. 본 발명을 설명함에 있어 전체적인 이해를 용이하게 하기 위하여 도면상의 동일한 구성요소에 대해서는 동일한 참조부호를 사용하고 동일한 구성요소에 대해서 중복된 설명은 생략한다.Hereinafter, with reference to the accompanying drawings, it will be described in detail a preferred embodiment of the present invention. In the following description of the present invention, the same reference numerals are used for the same elements in the drawings and redundant descriptions of the same elements will be omitted.
도 2는 본 발명의 실시예에 채용되는 겉감과 안감의 설명을 위한 도면이다.2 is a view for explaining the outer and the lining employed in the embodiment of the present invention.
본 발명의 실시예에 채용되는 겉감(10)은 제 1 겉감(10a)과 제 2 겉감(10b)이 초음파 웰딩(ultrasonic welding)으로 서로 접합된 구조체이다. 이 경우, 제 1 겉감(10a)을 생성될 아이템의 패턴에 따라 절단하고, 제 2 겉감(10b)을 생성될 아이템의 패턴에 따라 절단한 후에, 제 1 겉감(10a)의 일측 단면과 제 2 겉감(10b)의 일측 단면을 후오버랩시키지 않고 서로 맞닿게 하여 서로 맞닿은 부분(10c)을 초음파 웰딩으로 접합시킨다. The outer shell 10 employed in the embodiment of the present invention is a structure in which the first outer shell 10a and the second outer shell 10b are joined to each other by ultrasonic welding. In this case, the first outer shell 10a is cut according to the pattern of the item to be created, and the second outer shell 10b is cut according to the pattern of the item to be created, and then one side cross-section of the first outer shell 10a and the second are cut. One end surface of the outer fabric 10b is brought into contact with each other without post-overlap so that the portions 10c which are in contact with each other are joined by ultrasonic welding.
한편, 초음파 웰딩과정은 위에 한정되지 않고, 제 1 겉감(10a)와 제 2 겉감(10b)을 서로 겹친 후에 일측단면을 따라 일측단면에서부터 약간 안쪽에(약2~3mm 이에 한정되지 않음) 초음파 웰딩 장치(미도시)를 통해 일반적으로 잘 알려진 초음파 웰딩을 수행하여 제 1 겉감(10a)와 제 2 겉감(10b)을 서로 초음파 웰딩하여 접착시킨 후에 튀어나온 부분을 동시에 커터로 잘라낸 후 그 면을 아래로 가게 해서 초음파 웰딩 옷감을 완성할 수도 있다.On the other hand, the ultrasonic welding process is not limited to the above, and after overlapping the first outer fabric (10a) and the second outer fabric (10b) with each other along one side of the cross section from one side to the inside (not limited to about 2 to 3mm) ultrasonic welding Ultrasonic welding, which is generally well known through an apparatus (not shown), is performed by ultrasonic welding of the first outer fabric 10a and the second outer fabric 10b to each other, and then the protruding portions are simultaneously cut with a cutter and then the surface thereof is lowered. You can also go to and finish the ultrasonic welding cloth.
그리고, 겉감(10)의 제 1 겉감(10a)과 제 2 겉감(10b)의 재질은 폴리에스터(polyester), 폴리아미드(polyamide), 폴리비닐클로라이드(polyvinylchloride),폴리케톤(polyketone), 폴리술폰(polysulfone), 폴리카보네이트(polycarbonate), 플루오르폴리머(fluoropolymer), 폴리아크릴레이트(polyacrylate), 폴리우레탄(polyurethane), 코-폴리에테르에스터(co-polyetherester), 폴리프로필렌(polypropylene) 및 코-폴리에테라마이드(co-polyetheramide) 중에서 하나 이상일 수 있다. 그러나 상기 안감과 겉감의 재질은 위에 제한되지 않으며, 천연소재, 즉, 면(cotton) 또는 양모(wool)등의 천연소재가 상기 화학섬유 물질과 혼합되서 사용될 수 있는데, 예를 들면, T/C(폴리에스테르/면 혼방직물) 또는 N/C(나일론/면 혼방직물)가 포함될 수 있다.In addition, the material of the first outer fabric 10a and the second outer fabric 10b of the outer fabric 10 is polyester, polyamide, polyvinylchloride, polyketone, polysulfone polysulfone, polycarbonate, fluoropolymer, polyacrylate, polyurethane, co-polyetherester, polypropylene and co-polyester It may be one or more of teramide (co-polyetheramide). However, the material of the lining and the outer material is not limited above, and natural materials, that is, natural materials such as cotton (cotton) or wool (wool) can be used in combination with the chemical fiber material, for example, T / C (Polyester / cotton blended fabric) or N / C (nylon / cotton blended fabric).
한편, 본 발명의 실시예에 채용되는 안감(12)은 제 1 안감(12a)과 제 2 안감(12b)이 초음파 웰딩(ultrasonic welding)으로 서로 접합된 구조체이다. 보다 구체적으로는, 생성될 아이템의 패턴에 따라 절단된 제 1 안감(12a)의 상면에 멤브레인(14)을 배치하고 멤브레인(14)의 상면에 접착층(16)을 형성하고, 생성될 아이템의 패턴에 따라 절단된 제 2 안감(12b)의 상면에 멤브레인(14)을 배치하고 멤브레인(14)의 상면에 접착층(16)을 형성한 후에, 제 1 안감(12a)의 일측 단면과 제 2 안감(12b)의 일측 단면이 오버랩되지 않고 서로 맞닿게 하여 초음파 웰딩으로 접합시키게 되면 안감(12)이 된다. 여기서, 서로 맞닿은 부분(12c)이 초음파 웰딩 처리된다. 따라서, 안감(12)는 안감(12a, 12b)상에 각각 멤브레인 및 접착층이 형성되어 초음파 웰딩된 것을 통칭하는 것으로 이해하면 된다. Meanwhile, the lining 12 employed in the embodiment of the present invention is a structure in which the first lining 12a and the second lining 12b are joined to each other by ultrasonic welding. More specifically, the membrane 14 is disposed on the upper surface of the first lining 12a cut according to the pattern of the item to be produced, the adhesive layer 16 is formed on the upper surface of the membrane 14, and the pattern of the item to be produced. After the membrane 14 is disposed on the upper surface of the second lining 12b cut according to the present invention and the adhesive layer 16 is formed on the upper surface of the membrane 14, one end surface of the first lining 12a and the second lining ( When one end surface of 12b) is brought into contact with each other without overlapping and is joined by ultrasonic welding, the lining 12 is formed. Here, the portions 12c in contact with each other are subjected to ultrasonic welding. Accordingly, the lining 12 may be understood to collectively form an ultrasonic welding by forming a membrane and an adhesive layer on the linings 12a and 12b, respectively.
안감(12)의 초음파 웰딩과정은 겉감(10)의 제 1 겉감(10a) 및 제2 겉감(10b)의 초음파 웰딩과정과 마찬가지로 위에 한정되지 않고, 멤브레인(14) 및 접착층(16)을 포함하는 제 1 안감(12a)과 제2 안감(12b)을 서로 겹친 후에 일측단면을 따라 일측단면에서부터 약간 안쪽에(약2~3mm 이에 한정되지 않음) 초음파 웰딩 장치(미도시)를 통해 일반적으로 잘 알려진 초음파 웰딩을 수행하여 제 1 안감(12a)와 제 2 안감(12b)을 서로 초음파 웰딩하여 접착시킨 후에 튀어나온 부분을 동시에 커터로 잘라낸 후 그 면을 아래로 가게 해서 초음파 웰딩 옷감을 완성할 수도 있다.The ultrasonic welding process of the lining 12 is not limited to the same as the ultrasonic welding process of the first outer fabric 10a and the second outer fabric 10b of the outer fabric 10, and includes a membrane 14 and an adhesive layer 16. Generally well known through an ultrasonic welding device (not shown) after overlapping the first lining 12a and the second lining 12b with one side cross section slightly inward (not limited to about 2 to 3 mm) along one side cross section. Ultrasonic welding may be performed by bonding the first lining 12a and the second lining 12b to each other by ultrasonic welding, and then the protruding portions may be simultaneously cut with a cutter and then faced downward to complete the ultrasonic welding cloth. .
그리고, 안감(12)의 제 1 안감(12a)과 제 2 안감(12b)의 재질은 폴리에스터(polyester), 폴리아미드(polyamide), 폴리비닐클로라이드(polyvinylchloride),폴리케톤(polyketone), 폴리술폰(polysulfone), 폴리카보네이트(polycarbonate), 플루오르폴리머(fluoropolymer), 폴리아크릴레이트(polyacrylate), 폴리우레탄(polyurethane), 코-폴리에테르에스터(co-polyetherester), 폴리프로필렌(polypropylene) 및 코-폴리에테라마이드(co-polyetheramide) 중에서 하나 이상일 수 있다. 그러나 상기 안감과 겉감의 재질은 위에 제한되지 않으며, 천연소재, 즉, 면(cotton) 또는 양모(wool)등의 천연소재가 상기 화학섬유 물질과 혼합되서 사용될 수 있는데, 예를 들면, T/C(폴리에스테르/면 혼방직물) 또는 N/C(나일론/면 혼방직물)가 포함될 수 있다.The first lining 12a and the second lining 12b of the lining 12 may be made of polyester, polyamide, polyvinylchloride, polyketone, or polysulfone. polysulfone, polycarbonate, fluoropolymer, polyacrylate, polyurethane, co-polyetherester, polypropylene and co-polyester It may be one or more of teramide (co-polyetheramide). However, the material of the lining and the outer material is not limited above, and natural materials, that is, natural materials such as cotton (cotton) or wool (wool) can be used in combination with the chemical fiber material, for example, T / C (Polyester / cotton blended fabric) or N / C (nylon / cotton blended fabric).
멤브레인(14)(membrane)은 안감(12)의 상면에 배치된다. 멤브레인(14)은 방수 기능을 담당한다. Membrane 14 is disposed on the top surface of lining 12. Membrane 14 is waterproof.
멤브레인(14)은 마이크로포러스(microporous) 폴리테트라플루오로에틸렌(polytetrafluoroethylene), 나노포러스(nanoporous) 폴리테트라플루오로에틸렌(polytetrafluoroethylene), 발포(expanded) PTFE, 폴리우레탄(polyurethane), 가교된(cross-linked) 폴리우레탄(polyurethane), 폴리프로필렌(polypropylene), 폴리에스테르(polyester) 중에서 하나 이상을 포함할 수 있다. Membrane 14 is microporous polytetrafluoroethylene, nanoporous polytetrafluoroethylene, expanded PTFE, polyurethane, cross-linked. linked) may include one or more of polyurethane, polypropylene, and polyester.
또한 멤브레인(14)은 활성탄소 입자(activated carbon particles), 그래핀(grapheme), 탄소나노튜브(carbon nanotube:CNT) 중에서 하나 이상을 포함할 수 있다.In addition, the membrane 14 may include one or more of activated carbon particles, graphene, and carbon nanotubes (CNTs).
한편, 멤브레인(14)은 겉감(10)을 통해 침투하는 병원성 미생물(pathogenic microorganisms), 혈액운반(blood borne) 병원균, 바이러스(viruses), 박테리아(bacteria), 액체 화학 작용제(liquid chemical agents) 및 기체화학 작용제(gaseous chemical agents) 중에서 하나 이상에 저항력이 있을 수 있다. Membrane 14, on the other hand, contains pathogenic microorganisms, blood borne pathogens, viruses, bacteria, liquid chemical agents and gases that penetrate through the outer shell 10. One or more of the chemical agents may be resistant.
접착층(16)은 멤브레인(14)상에 형성된다. 다시 말해서, 접착층(16)은 멤브레인(14)과 겉감(10) 사이에 형성될 수 있다. 접착층(16)은 파우더 접착제, 웹(web) 접착제, 마이크로 도트(micro dot) 접착제, 나노 도트(nano dot) 접착제 중에서 어느 하나가 도포된 층을 의미할 수 있다.The adhesive layer 16 is formed on the membrane 14. In other words, the adhesive layer 16 may be formed between the membrane 14 and the outer shell 10. The adhesive layer 16 may mean a layer coated with any one of a powder adhesive, a web adhesive, a micro dot adhesive, and a nano dot adhesive.
도 2에서, 겉감(10)에서 접합된 부위(즉, 10c)와 안감(12)에서 접합된 부위(12c)는 상이한 위치에 배치됨이 바람직하다. 이와 같이 웰딩 포인트를 다르게 함에 따라, 강도가 보강되어 기존의 아웃도어 의류에 비해 강도가 개선된다.In FIG. 2, the portion bonded to the outer shell 10 (ie, 10c) and the portion bonded to the lining 12 are preferably disposed at different positions. As the welding point is changed in this way, the strength is reinforced and the strength is improved as compared with the existing outdoor clothing.
도 3은 본 발명의 실시예에 채용되는 3D 몰드를 예시한 도면이다.3 is a diagram illustrating a 3D mold employed in an embodiment of the present invention.
본 발명의 실시예에서는 아웃도어 의류의 후드(hood), 깃(collar), 소매(sleeve), 어깨(shoulder), 무릎(knee) 등과 같은 곡면부위를 제조하기 위해, 도 3에서와 같은 3D 몰드(40)를 이용한다.In the embodiment of the present invention, to manufacture a curved portion such as a hood, a collar, a sleeve, a shoulder, a knee, and the like of outdoor clothing, a 3D mold as shown in FIG. 3. Use 40.
3D 몰드(40)는 상부 가압부(20) 및 하부 가압부(30)를 포함한다. The 3D mold 40 includes an upper press portion 20 and a lower press portion 30.
상부 가압부(20)와 하부 가압부(30)는 서로 상하로 대향되게 설치된다. 여기서, 상부 가압부(20)의 저면과 하부 가압부(30)의 상면은 소정의 곡률을 가지되, 서로 밀착가능한 정도의 곡률을 가진다. The upper pressurizing part 20 and the lower pressurizing part 30 are installed to face each other up and down. Here, the bottom surface of the upper pressing portion 20 and the upper surface of the lower pressing portion 30 has a predetermined curvature, and has a degree of curvature close to each other.
예를 들어, 상부 가압부(20)는 가압기(도시 생략)에 의해 하방향으로 눌리어질 수 있고, 하부 가압부(30)는 고정되게 설치될 수 있다. 그에 따라, 겉감(10)과 안감(12)(안감(12a, 12b)상에 각각 멤브레인 및 접착층이 형성되어 초음파 웰딩된 것을 의미함)을 겹친 다음에 하부 가압부(30)에 올려놓은 후에 상부 가압부(20)를 하방향으로 가압하여 퓨징(fusing)할 수 있다.For example, the upper pressing portion 20 may be pressed downward by a pressurizer (not shown), and the lower pressing portion 30 may be fixedly installed. Accordingly, the outer fabric 10 and the lining 12 (meaning that the membrane and the adhesive layer is formed on the lining (12a, 12b, respectively) is superimposed and then placed on the lower pressing portion 30, the upper) The pressing unit 20 may be pressed downward to fuse the pressing unit 20.
한편, 후드(hood), 깃(collar), 소매(sleeve), 어깨(shoulder), 무릎(knee) , 팔꿈치(elbow)등과 같은 곡면부위의 곡률이 서로 다를 수 있으므로, 상술한 상부 가압부(20)의 저면과 하부 가압부(30)의 상면의 곡률은 후드(hood), 깃(collar), 소매(sleeve), 어깨(shoulder), 무릎(knee),팔꿈치(elbow) 등의 곡면부위에 따라 다를 수 있다. Meanwhile, since the curvatures of curved portions such as a hood, a collar, a sleeve, a shoulder, a shoulder, a knee, an elbow, and the like may be different from each other, the upper pressing portion 20 described above may be different. The curvature of the bottom of the bottom and the upper surface of the lower pressurization portion 30 depends on the curved portion of the hood, collar, sleeve, shoulder, knee, elbow, and the like. can be different.
도 4는 본 발명의 실시예에 따른 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법에서 후드(hood)를 제조하는 공정을 설명하기 위한 플로우차트이다.4 is a flowchart illustrating a process of manufacturing a hood in a method of manufacturing a curved portion of outdoor clothing using a three-die mold according to an embodiment of the present invention.
먼저, 후드의 겉감을 재단한다(S10). 예를 들어, 후드는 대부분 3등분으로 구획되므로, 3등분의 겉감을 재단한다.First, the outer surface of the hood is cut (S10). For example, the hood is divided into three parts, so the outer part is cut in three parts.
이어, 재단한 겉감을 초음파 웰딩 또는 재봉(sewing)을 하여 접합시키고, 초음파 웰딩 부위를 핫프레싱(hot pressing)한다(S12). 여기서, 해당 심 부위를 핫프레싱을 하는 이유는 접착강도를 강화시키기 위함이다.Subsequently, the cut outer surface is bonded by ultrasonic welding or sewing, and the ultrasonic welding portion is hot pressed (S12). Here, the reason for hot pressing the shim part is to strengthen the adhesive strength.
그리고, 사전준비된 안감(즉, 안감/멤브레인/접착층)을 재단한 후에, 초음파 웰딩 또는 오버랩 본딩(overlap bonding)을 실시한다(S14). 이때, 초음파 웰딩 또는 오버랩 본딩된 심(seam) 부위를 핫프레싱(hot pressing)한다. 여기서, 해당 심 부위를 핫프레싱을 하는 이유는 접착강도를 강화시키기 위함이다.Then, after the pre-prepared lining (ie, lining / membrane / adhesive layer) is cut, ultrasonic welding or overlap bonding is performed (S14). At this time, the ultrasonic welding or overlap bonded seam is hot pressed. Here, the reason for hot pressing the shim part is to strengthen the adhesive strength.
이후, 겉감과 안감을 겹친 다음에, 다림질로 소프트 세팅(soft setting)한 후 3D 몰드(40)에 올려놓고 퓨징(fusing)한다(S16). 단계 S16에서, 소프트 세팅에 의해서는 겉감과 안감이 가볍게 결합된 상태라고 볼 수 있다. 그 후 행해지는 퓨징은 3D 몰드를 통한 퓨징으로서 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 한다. 그리고, 단계 S16에서의 퓨징시 추후에 후드와 몸통(body)을 서로 붙이기 위해 주변을 폭 2cm간격으로 오픈한다.Subsequently, after overlapping the outer and the lining, the soft setting (iron setting) after ironing on the 3D mold 40 and fusing (Fusing) (S16). In step S16, it can be seen that by soft setting, the outer and the linings are lightly coupled. The subsequent fusing is a fusing through the 3D mold for positioning and combining the outer and the linings, which is called a hard setting. Then, at the time of fusing in step S16, the periphery is opened at intervals of 2 cm in width to attach the hood and the body to each other.
퓨징이 완료되면, 후드의 겉감과 몸통의 겉감을 초음파 웰딩 또는 재봉(sewing)한다(S18).When the fusing is completed, the outer surface of the hood and the outer surface of the body is ultrasonic welding or sewing (sewing) (S18).
그리고, 후드의 안감과 몸통의 안감을 겹친 다음에 초음파 웰딩 또는 오버랩 본딩한다(S20).Then, the lining of the hood and the lining of the body overlap and then ultrasonic welding or overlap bonding (S20).
이후, 다리미(iron)로 소프트 세팅(soft-setting)한다(S21).Then, soft-setting (iron-setting) by iron (S21).
이후, 후드의 겉감과 몸통의 겉감이 접합된 부위 및 후드의 안감과 몸통의 안감이 겹쳐져서 접합된 부위를 3D 몰드(40)에 올려놓고 재차 퓨징(fusing)한다(S22). 여기서, 3D 몰드를 통한 퓨징은 후드의 겉감과 몸통의 겉감 및 후드의 안감과 몸통의 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 한다. Subsequently, the outer surface of the hood and the outer surface of the body are bonded to each other, and the lining of the hood and the inner body of the body are overlapped to place the bonded portion on the 3D mold 40 and fusing again (S22). Here, the fusing through the 3D mold is to harden the outer and the body of the hood and the lining and the body of the hood to determine the position of the combination.
마지막으로, 쿨링(cooling)을 실시한다(S24).Finally, cooling is performed (S24).
도 5는 본 발명의 실시예에 따른 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법에서 깃(collar)을 제조하는 공정을 설명하기 위한 플로우차트이다.5 is a flowchart illustrating a process of manufacturing a collar in a method of manufacturing a curved portion of outdoor clothing using a three-die mold according to an embodiment of the present invention.
먼저, 겉감과 안감(즉, 안감/멤브레인/접착층)을 겹친 다음에 상단을 재봉(sewing) 또는 초음파 웰딩하여 결합시키고, 초음파 웰딩 부위는 다림질로 소프트 세팅(soft setting)한다(S30).First, the outer and the lining (that is, lining / membrane / adhesive layer) and then overlap the top by sewing (swing) or ultrasonic welding, the ultrasonic welding portion is soft setting (soft setting) by ironing (S30).
이후, 이를 3D 몰드(40)에 올려놓고 퓨징(fusing)한다(S32). 여기서, 3D 몰드를 통한 퓨징은 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 한다. 그리고, 단계 S32에서의 퓨징시 추후에 깃과 몸통(body)을 서로 붙이기 위해 넥 심(neck seam) 주변을 폭 2cm간격으로 오픈한다.Then, it is placed on the 3D mold 40 and fusing (S32). Here, the fusing through the 3D mold is to harden and combine the outer and the lining is called a hard setting. Then, at the time of fusing in step S32, the neck seam is opened around the neck seam at intervals of 2 cm to later attach the feather and the body to each other.
그리고 나서, 몸통의 겉감과 깃의 겉감을 초음파 웰딩 또는 재봉(sewing)하여 접합시키고(S34), 초음파 웰딩 부위는 핫프레싱(퓨징)을 실시한다(S36),Then, the outer surface of the body and the outer surface of the feather are bonded by ultrasonic welding or sewing (S34), and the ultrasonic welding portion is subjected to hot pressing (fusing) (S36),
그리고, 몸통 안감과 깃의 안감을 초음파 웰딩 또는 오버랩 본딩하여 접합시키고(S38), 접합부위를 다리미(iron)로 소프트 세팅(soft-setting)한다(S40).Then, the body lining and the lining of the feathers are bonded by ultrasonic welding or overlap bonding (S38), and the joint portion is soft-set (iron-set) by iron (S40).
이어, 몸통의 겉감과 깃의 겉감이 접합된 부위 및 몸통의 안감과 깃의 안감이 접합된 부위를 3D 몰드(40)에 올려놓고 재차 퓨징(fusing)한다(S42). 여기서, 3D 몰드를 통한 퓨징은 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 한다. Subsequently, the portion where the outer surface of the body and the outer surface of the feather are bonded, and the portion where the body lining and the feather lining are bonded are placed on the 3D mold 40 and fusing again (S42). Here, the fusing through the 3D mold is to harden and combine the outer and the lining is called a hard setting.
마지막으로, 쿨링(cooling)을 실시한다(S44).Finally, cooling is performed (S44).
도 6은 본 발명의 실시예에 따른 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법에서 소매(sleeve)를 제조하는 공정을 설명하기 위한 플로우차트이다.6 is a flowchart illustrating a process of manufacturing a sleeve in a method of manufacturing a curved portion of outdoor clothing using a three-die mold according to an embodiment of the present invention.
먼저, 소매의 겉감과 안감(즉, 안감/멤브레인/접착층)을 겹친 다음에 다림질로 소프트 세팅(soft setting)한다(S50).First, the outer surface of the sleeve and the lining (ie, lining / membrane / adhesive layer) are overlapped and then soft set to ironing (S50).
그리고 나서, 겉감과 안감을 3D 몰드(40)에 올려놓고 퓨징(fusing)한다(S52). 여기서, 3D 몰드를 통한 퓨징은 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 한다. 그리고, 단계 S32에서의 퓨징시 추후에 소매간을 서로 붙이기 위해 끝부분을 폭 2cm간격으로 오픈한다.Then, the outer shell and the lining are put on the 3D mold 40 and fusing (S52). Here, the fusing through the 3D mold is to harden and combine the outer and the lining is called a hard setting. Then, at the time of fusing in step S32, the ends are opened at intervals of 2 cm in width to glue the sleeves together.
그리고, 소매의 겉감을 안쪽으로 초음파 웰딩 또는 재봉(sewing)하여 접합시키고(S54), 초음파 웰딩 부위는 핫프레싱을 실시한다(S56).Then, the outer surface of the sleeve by ultrasonic welding or sewing (sewing) and bonded (S54), the ultrasonic welding portion is subjected to hot pressing (S56).
또한, 소매 안감을 안쪽으로 초음파 웰딩 또는 오버랩 본딩하여 접합시키고(S58), 접합부위는 다리미(iron)로 소프트 세팅(soft-setting)한다(S60).In addition, the sleeve lining is bonded by ultrasonic welding or overlap bonding inward (S58), and the joint is soft-set (iron-set) with iron (S60).
이어, 3D 몰드(40)에 안감과 겉감을 올려놓고 재차 퓨징(fusing)한다(S62). 여기서, 상기 3D 몰드를 통한 퓨징은 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 한다.Subsequently, the lining and the outer surface are placed on the 3D mold 40 and fusing again (S62). Here, the fusing through the 3D mold is to harden and combine the outer and the lining is called a hard setting.
그리고, 상술한 도 4의 후드를 몸통에 결합시키는 단계의 동작과 유사하게 소매를 몸통에 결합시킨다(S64).Then, the sleeve is coupled to the body similarly to the operation of the step of coupling the hood of FIG. 4 to the body (S64).
마지막으로, 쿨링(cooling)을 실시한다(S66).Finally, cooling is performed (S66).
한편, 어깨, 무릎, 팔꿈치와 같은 곡면부를 제조하는 과정은 상술한 도 6의 소매 부분을 제조하는 과정과 거의 유사하다고 볼 수 있으므로, 그에 대한 설명은 생략한다.On the other hand, the process of manufacturing the curved portion, such as shoulders, knees, elbows can be seen to be almost similar to the process of manufacturing the sleeve portion of Figure 6 described above, a description thereof will be omitted.
이상에서와 같이 도면과 명세서에서 최적의 실시예가 개시되었다. 여기서 특정한 용어들이 사용되었으나, 이는 단지 본 발명을 설명하기 위한 목적에서 사용된 것이지 의미 한정이나 청구범위에 기재된 본 발명의 범위를 제한하기 위하여 사용된 것은 아니다. 그러므로, 본 기술 분야의 통상의 지식을 가진자라면 이로부터 다양한 변형 및 균등한 타 실시예가 가능하다는 점을 이해할 것이다. 따라서, 본 발명의 진정한 기술적 보호범위는 첨부된 청구범위의 기술적 사상에 의해 정해져야 할 것이다.As described above, the best embodiment has been disclosed in the drawings and the specification. Although specific terms have been used herein, they are used only for the purpose of describing the present invention and are not used to limit the scope of the present invention as defined in the meaning or claims. Therefore, those skilled in the art will understand that various modifications and equivalent other embodiments are possible from this. Therefore, the true technical protection scope of the present invention will be defined by the technical spirit of the appended claims.
이러한 구성의 본 발명에 따르면, 3D 퓨징이 원샷(one shot)으로 가능하며, 곡면부에 주름이 생기는 현상(puckering)이 생기지 않게 된다. According to the present invention of such a configuration, 3D fusing is possible in one shot, and wrinkles are not generated.
특히, 3D 퓨징이 원샷(one shot)으로 가능하므로, 아웃도어 의류의 원하는 곡면부위를 신속하면서도 정확하게 제조할 수 있다. In particular, since 3D fusing is possible in one shot, a desired curved portion of outdoor clothing can be manufactured quickly and accurately.
또한, 심테이프없이 방수기능이 강화된다.In addition, the waterproof function is enhanced without the seam tape.
또한, 심(seam) 부위와 전체의 차단성능이 거의 동일하게 된다.In addition, the blocking performance of the seam area and the whole becomes almost the same.
또한, 심 부위의 두께가 패브릭(fabric) 두께와 거의 동일하게 된다.In addition, the thickness of the seam region is approximately equal to the fabric thickness.
또한, 기존의 심테이프 방식과 대비하여 심미성이 우수하게 된다.In addition, the esthetics is excellent compared to the conventional seam tape method.
또한, 안감(안감/멤브레인/접착층)만 준비하기 때문에 인벤토리(inventory)에 유리하다.In addition, it is advantageous for inventory because only lining (lining / membrane / adhesive layer) is prepared.

Claims (10)

  1. 아웃도어 의류의 곡면부를 소정 개수의 등분으로 구성하는 겉감들을 재단하는 단계;Cutting the outer fabric constituting the curved portion of the outdoor garment in a predetermined number of equal parts;
    상기 재단한 겉감들을 서로 맞닿게하여 접합시키고 접합된 심(seam) 부위를 핫프레싱하는 단계;Bonding the cut outer skins to one another and hot pressing the bonded seam portions;
    상면에 멤브레인 및 접착층을 순차적으로 미리 형성시킨 안감들을 재단한 후에 서로 맞닿게 하여 맞닿은 부분을 접합하는 단계;Bonding the abutted portions by cutting the linings formed on the upper surface of the membrane and the adhesive layer in advance in order to be in contact with each other;
    상기 겉감과 안감을 겹친 다음에 소프트 세팅하는 단계;Soft setting after overlapping the outer and linings;
    상기 소프트 세팅한 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 통해 후드의 겉감을 준비하고,Fusing and placing the soft-set outer and lining in a 3D mold;
    상기 퓨징이 완료됨에 따라, 상기 후드의 겉감과 몸통의 겉감을 서로 맞닿게 하여 맞닿은 부분을 접합하고, 상기 후드의 안감과 몸통의 안감을 겹친 다음에 접합하는 단계; 및As the fusing is completed, the outer surface of the hood and the outer surface of the body to abut each other to join the abutment, overlapping the lining of the hood and the body lining and then bonding; And
    상기 후드의 겉감과 몸통의 겉감이 접합된 부위 및 상기 후드의 안감과 몸통의 안감이 겹쳐져서 접합된 부위를 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 포함하고,And fusing and placing the bonded portion on the 3D mold by overlapping the outer portion of the hood and the outer surface of the body and the lining of the hood and the inner lining of the body.
    상기 3D 몰드는 상부 가압부와 하부 가압부가 서로 상하로 대향되게 설치되되, 상기 상부 가압부의 저면과 상기 하부 가압부의 상면은 서로 밀착가능한 곡률을 가지는 것을 특징으로 하되,The 3D mold is installed so that the upper pressing portion and the lower pressing portion is opposed to each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion has a curvature that is in close contact with each other,
    상기 3D 몰드를 통한 퓨징은 결합되는 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 하는 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법.The fusing through the 3D mold is a method for manufacturing the curved portion of the outdoor clothing using a three-die mold, characterized in that the hard and the (hard setting) to determine the position of the outer and lining to be bonded.
  2. 청구항 1에 있어서,The method according to claim 1,
    상기 접합시키는 단계에서는, In the step of bonding,
    초음파 웰딩 또는 재봉(sewing)으로 상기 재단한 겉감을 접합시키고,Bonding the cut outer surface by ultrasonic welding or sewing,
    상기 핫프레싱 시키는 단계는The hot pressing step
    상기 초음파 웰딩된 부위를 핫프레싱 시키는 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법.Method of producing a curved portion of outdoor clothing using a three-die mold, characterized in that the hot welding the ultrasonic welded portion.
  3. 청구항 1에 있어서,The method according to claim 1,
    상기 상면에 멤브레인 및 접착층을 순차적으로 형성시킨 안감을 재단한 후에 접합하는 단계는,Bonding after cutting the lining to form a membrane and an adhesive layer sequentially on the upper surface,
    초음파 웰딩 또는 오버랩 본딩(overlap bonding)을 실시하여 접합하되, 초음파 웰딩 또는 오버랩 본딩된 심(seam) 부위를 핫프레싱(hot pressing)하는 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법. Bonding by performing ultrasonic welding or overlap bonding (overlap bonding), manufacturing the curved portion of the outdoor clothing using a three-die mold, characterized in that the hot welding (hot pressing) of the seam welded or overlap bonded Way.
  4. 청구항 1에 있어서,The method according to claim 1,
    상기 아웃도어 의류의 곡면부는 후드(hood)인 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법. The curved portion of the outdoor garment is a hood (hood) characterized in that the curved portion of the outdoor garment using a three-die mold.
  5. 아웃도어 의류의 곡면부를 구성하는 겉감과 안감을 겹친 다음에 겉감과 안감의 상단을 접합시킨 후에 아이언을 통해 임시로 위치를 정하여 가볍게 결합되도록 하는 소프트 세팅(soft seting)을 수행하는 단계;Performing a soft seting process of overlapping the outer and inner linings of the curved part of the outdoor garment, and then joining the upper ends of the outer and linings to temporarily position and lightly engage the irons so as to be lightly coupled;
    상기 소프트 세팅된 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 통해 의류의 곡면부를 준비하고,Preparing the curved portion of the garment through fusing the soft-set outer and lining in a 3D mold;
    몸통의 겉감과 상기 곡면부의 겉감을 서로 맞닿게 하여 맞닿은 부분을 접합하고 핫프레싱을 하는 단계;Bonding the outer surface of the body and the outer surface of the curved surface to each other to bond the abutted portions to each other and performing hot pressing;
    상기 몸통의 안감과 상기 곡면부의 안감을 서로 맞닿게 하여 맞닿은 부분을 접합하고 초음파 웰딩 또는 오버랩 본딩으로 소프트세팅 하는 단계; 및Bonding the abutted portions by making the lining of the body and the lining of the curved portion abut each other and soft setting by ultrasonic welding or overlap bonding; And
    몸통의 겉감과 상기 겉감이 접합된 부위 및 몸통의 안감과 상기 안감이 접합된 부위를 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 포함하고,And fusing the outer surface of the body and the portion where the outer surface is bonded and the body lining and the portion where the lining is bonded to the 3D mold again.
    상기 안감은 상면에 미리 멤브레인 및 접착층이 순차적으로 형성되고,The lining is formed on the upper surface in advance a membrane and an adhesive layer,
    상기 3D 몰드는 상부 가압부와 하부 가압부가 서로 상하로 대향되게 설치되되, 상기 상부 가압부의 저면과 상기 하부 가압부의 상면은 서로 밀착가능한 곡률을 가지는 것을 특징으로 하되,The 3D mold is installed so that the upper pressing portion and the lower pressing portion is opposed to each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion has a curvature that is in close contact with each other,
    상기 3D 몰드를 통한 퓨징은 결합되는 각각의 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 하는 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법. The fusing through the 3D mold is a method for manufacturing the curved portion of the outdoor clothing using a three-die mold, characterized in that the hard setting (hard setting) to determine and combine the respective outer and lining to be bonded.
  6. 청구항 5에 있어서,The method according to claim 5,
    상기 몸통의 안감과 상기 곡면부의 안감을 접합하고 본딩 하는 단계는,Bonding and bonding the lining of the body and the lining of the curved portion,
    상기 몸통의 안감과 상기 곡면부의 안감을 초음파 웰딩 또는 오버랩 본딩으로 소프트 세팅하여 접합하는 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법. Method of manufacturing the curved portion of the outdoor clothing using a three-die mold, characterized in that the soft lining of the body and the lining of the curved portion is bonded by soft setting by ultrasonic welding or overlap bonding.
  7. 청구항 5에 있어서,The method according to claim 5,
    상기 아웃도어 의류의 곡면부는 깃(collar)인 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법. The curved portion of the outdoor garment is a collar (collar) characterized in that the curved portion of the outdoor garment manufacturing method using a three-die mold.
  8. 아웃도어 의류의 곡면부를 구성하는 겉감과 안감을 겹친 다음에 가볍게 결합시키는 단계로서, 아이언을 통해 임시로 위치를 정하여 가볍게 결합되도록 하는 소프트 세팅(soft setting)을 수행하는 단계;Overlapping the outer and linings that form the curved portion of the outdoor garment, and then lightly engaging the first step of performing a soft setting to temporarily position and lightly engage with the iron;
    상기 겉감과 안감을 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;Fusing the outer and linings on a 3D mold;
    상기 퓨징 이후에, 상기 겉감을 안쪽으로 접합하고 핫프레싱을 실시하고, 상기 안감을 안쪽으로 접합하고 소프트 세팅을 실시하는 단계; 및After the fusing, bonding the outer fabric inward and hot pressing, bonding the lining inward and soft setting; And
    상기 핫프레싱이 완료된 겉감과 안감을 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계;를 포함하고, And fusing the surface and the lining, in which the hot pressing is completed, on the 3D mold again.
    상기 안감은 상면에 미리 멤브레인 및 접착층이 순차적으로 형성되고,The lining is formed on the upper surface in advance a membrane and an adhesive layer,
    상기 3D 몰드는 상부 가압부와 하부 가압부가 서로 상하로 대향되게 설치되되, 상기 상부 가압부의 저면과 상기 하부 가압부의 상면은 서로 밀착가능한 곡률을 가지는 것을 특징으로 하고,The 3D mold is installed so that the upper pressing portion and the lower pressing portion is opposed to each other up and down, the bottom surface of the upper pressing portion and the upper surface of the lower pressing portion has a curvature that is in close contact with each other,
    상기 3D 몰드를 통한 퓨징은 결합되는 겉감과 안감을 위치를 확정하여 결합시키기 위한 것으로 하드 세팅(hard setting)이라고 하는 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법. The fusing through the 3D mold is a method for manufacturing the curved portion of the outdoor clothing using a three-die mold, characterized in that the hard and the (hard setting) to determine the position of the outer and lining to be bonded.
  9. 청구항 8에 있어서,The method according to claim 8,
    상기 핫프레싱이 완료된 겉감과 안감을 재차 3D 몰드에 올려놓고 퓨징(fusing)하는 단계 이후에,After the step of fusing and putting the outer and lining of the hot pressing is completed again in the 3D mold,
    상기 재차 3D 몰드에 올려져서 퓨징이 완료된 겉감과 안감을 몸통의 겉감과몸통의 안감에 맞닿게 하여 맞닿은 부분을 결합시키는 단계; 및Combining the abutted parts by placing them on the 3D mold again so that the outer surface and the lining of the fusing are in contact with the outer surface of the body and the inner lining of the body; And
    쿨링(cooling)을 실시하는 단계;를 추가로 포함하는 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법. Cooling (cooling); The method of manufacturing a curved portion of outdoor clothing using a three-die mold further comprising.
  10. 청구항 8 또는 9에 있어서,The method according to claim 8 or 9,
    상기 아웃도어 의류의 곡면부는 소매(sleeve), 팔꿈치(elbow), 무릎(knee), 및 어깨(shoulder) 중에서 어느 하나인 것을 특징으로 하는 쓰리디 몰드를 이용한 아웃도어 의류의 곡면부 제조 방법.The curved portion of the outdoor clothing is any one of a sleeve (sleeve), elbows (elbow), knees (knee), and shoulder (shoulder) characterized in that the manufacturing method of the curved surface portion of the outdoor clothing using a three-die mold.
PCT/KR2017/001530 2016-05-31 2017-02-13 Method for producing curved surface parts of outdoor clothes by using 3d mold WO2017209373A1 (en)

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WO2011027468A1 (en) * 2009-09-06 2011-03-10 Komoriya Noriko Waterproof moisture-permeable underwear and waterproof moisture-permeable liner
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