WO2017206278A1 - 高速提花机的电磁阀 - Google Patents

高速提花机的电磁阀 Download PDF

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Publication number
WO2017206278A1
WO2017206278A1 PCT/CN2016/089844 CN2016089844W WO2017206278A1 WO 2017206278 A1 WO2017206278 A1 WO 2017206278A1 CN 2016089844 W CN2016089844 W CN 2016089844W WO 2017206278 A1 WO2017206278 A1 WO 2017206278A1
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Prior art keywords
solenoid valve
insulating
seat
body portion
main body
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PCT/CN2016/089844
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English (en)
French (fr)
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崔如奎
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崔如奎
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Publication of WO2017206278A1 publication Critical patent/WO2017206278A1/zh

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
    • D03C3/00—Jacquards
    • D03C3/20—Electrically-operated jacquards

Definitions

  • the utility model relates to the technical field of jacquard products, in particular to a solenoid valve of a high speed jacquard machine.
  • the electronic jacquard machine has no needle in the usual sense.
  • Each of the solenoid valves is provided with a hook at the lower end, and a wire handle can be mounted to control the line (ie, the weft) to be lifted.
  • a solenoid valve and corresponding hook can be called an electronic needle (also called a solenoid valve module).
  • the electronic pattern data compiled by the CAD system is transmitted to the jacquard machine, and each electronic needle is controlled by an electronic signal.
  • Textiles are usually woven from warp and weft.
  • the two warp yarns are then according to the interlacing law.
  • the upper and lower alternate positions form a new shed, and the weft thread passes through the shed again.
  • the movement of such repeated cycles is called an opening movement, which is performed by the above-mentioned electronic needle (also called a solenoid valve module).
  • the size of the jacquard pattern on textiles is also increasing.
  • the size of the solenoid valve module in the prior art is fixed, and the position of the solenoid valve module on the jacquard machine is limited, it is impossible to install enough solenoid valve modules on the jacquard machine, that is, the jacquard weaves the textile.
  • the size of the jacquard pattern is also limited, unable to meet the requirements of consumers, causing great trouble to the manufacturer.
  • the purpose of the utility model is to overcome the deficiencies of the prior art and to provide a solenoid valve for a high speed jacquard machine.
  • the electromagnetic valve of the high-speed jacquard machine comprises an insulating seat, an I-shaped iron disposed in the insulating seat, a coil wound on the I-shaped iron, and is disposed in the insulation.
  • the first and second elastic piece terminals are electrically connected to the coil and are located at the same horizontal plane.
  • the insulating seat end is provided with a pair of interfaces, and the first and second elastic piece terminals are symmetrically disposed on the inner wall of the pair of interfaces.
  • the I-shaped iron includes a main body portion and is integrally fixed to the main body portion a contact arm and a pressing arm which are both ends perpendicular to the main body portion, the coil is wound around the outer periphery of the main body portion, and the contact arm and the pressing arm are integrally fixed with the insulating seat, and the contact arm and the pressing arm are Both ends of the pressing arm 223 are disposed on both sides of the insulating seat, and arcuate contact faces are disposed at both ends of the pressing arm 223.
  • the contact arm and the pressing arm have the same thickness, and the thickness of the contact arm and the pressing arm are both greater than the thickness of the main body portion.
  • the thickness of the contact arm and the pressing arm are both 1.2 ⁇ 0.02 mm
  • the thickness of the main body portion is 1 ⁇ 0.02 mm
  • the width of the main body portion is 4.5 mm
  • the main body portion is The length is 13.5 mm
  • the number of turns of the coil around the periphery of the main body portion is 3500-4500 turns.
  • the number of turns of the coil is 4000 turns.
  • the insulating seat includes an insulating front seat and an insulating rear seat integrally fixed to the front and rear ends of the I-shaped iron, and the insulating front seat and the insulating rear seat respectively contact the arm and the pressing force in the I-shaped iron
  • the arm is integrally fixed, and both ends of the contact arm protrude from two sides of the insulating front seat, and both ends of the pressing arm protrude from two sides of the insulating rear seat, and the main body portion of the I-shaped iron is connected to the insulating front seat and the insulating rear seat between.
  • the utility model has the following beneficial effects compared with the prior art: since the first and second spring piece terminals in the electromagnetic valve are symmetrically disposed in the insulating seat and are located at the same horizontal plane, the whole can be reduced
  • the thickness of the solenoid valve can make the utility model be made thinner and smaller, and based on this, the entire solenoid valve module can be made thinner and the volume is made smaller, so that
  • the jacquard machine has enough solenoid valve modules installed in the limited installation position, so that the jacquard machine can weave a large jacquard pattern on the textile to meet different processing requirements, so that the jacquard machine has high market competitiveness.
  • the solenoid valve has an excellent magnetic effect under the limitation of the size structure of the I-shaped iron and the number of turns of the coil wound around the periphery of the I-shaped iron, and the movement of the solenoid valve module of the high-speed jacquard machine
  • the adsorption and positioning effect of iron is more ideal, and the technical effect is obtained by the inventors through numerous experiments.
  • Figure 1 is a perspective view of the utility model
  • Figure 2 is an exploded perspective view of the utility model
  • Figure 3 is a left side view of the I-shaped iron of the present invention.
  • FIG. 1-3 it is a solenoid valve of a high-speed jacquard machine, which is an important component of the solenoid valve module of the high-speed jacquard machine. Since the overall thickness of the solenoid valve 2 is made thin, it can be made The entire solenoid valve module is also made thinner and smaller in size, so that enough solenoid valve modules can be installed in the limited installation position of the jacquard machine to make the jacquard machine It is able to weave a large jacquard pattern on textiles to meet different processing needs, making the jacquard machine highly competitive in the market.
  • the solenoid valve 2 includes an insulating seat 21, an I-shaped iron 22 disposed in the insulating seat 21, a coil 23 wound on the I-shaped iron 22, and is disposed in the insulating seat 21 and electrically connected to the coil 23 and located in the same
  • the first and second shrapnel terminals 24, 25 of the horizontal surface are provided with a pair of interfaces 210, and the first and second shrapnel terminals 24, 25 are symmetrically disposed on the inner wall of the pair of interfaces 210. Since the first and second spring tab terminals 24, 25 of the solenoid valve 2 are symmetrically disposed in the insulating seat 21 and at the same horizontal plane, the thickness of the entire solenoid valve 2 can be reduced, so that the utility model can be made. Thinner and smaller.
  • the I-shaped iron 22 includes a main body portion 221 and a contact arm 222 and a pressing arm 223 integrally fixed to the front and rear ends of the main body portion 221 and perpendicular to the main body portion 221, the coil 23 is wound around the outer periphery of the main body portion, and the contact arm Both the 222 and the pressing arm 223 are integrally fixed with the insulating seat 21, and both ends of the contact arm 222 and the pressing arm 223 protrude from both sides of the insulating seat 21.
  • the two ends of the pressing arm 223 are disposed. There are curved contact faces.
  • the contact arm 222 and the pressing arm 223 have the same thickness, and the thickness of the contact arm 222 and the pressing arm 223 are both greater than the thickness of the main body portion 221 .
  • the thickness of the contact arm 222 and the pressing arm 223 are both 1.2 ⁇ 0.02 mm
  • the thickness of the main body portion 221 is 1 ⁇ 0.02 mm
  • the width of the main body portion 221 is 4.5 mm
  • the body portion 221 is The length is 13.5 mm
  • the number of turns of the coil 23 around the periphery of the main body portion is 3,500 to 4,500 turns.
  • the number of turns of the coil 23 is 4000 turns, and the electromagnetic valve 2 of the size structure has an excellent magnetic effect, and the adsorption and positioning effect of the moving iron in the electromagnetic valve module of the high-speed jacquard machine is more ideal.
  • the effect was obtained by the inventors through numerous experiments.
  • the insulating seat 21 includes an insulating front seat 211 and an insulating rear seat 212 integrally fixed to the front and rear ends of the I-shaped iron 22, and the insulating front seat 211 and the insulating rear seat 212 respectively contact the contact arm 222 and the pressing arm of the I-shaped iron 22
  • the 223 is integrally fixed, and the two ends of the contact arm 222 protrude from the two sides of the insulating front seat 211, and the two ends of the pressing arm 223 protrude from the two sides of the insulating rear seat 212.
  • the main body portion 221 of the I-shaped iron 22 is connected to the insulation. Between the front seat 211 and the insulated rear seat 212.
  • the thickness of the entire solenoid valve 2 can be reduced, thereby enabling the present invention.
  • the utility model can be made thinner and smaller, and based on this, the entire solenoid valve module can be made thinner and smaller in size, so that it can be installed in a limited installation position of the jacquard machine.
  • the multi- solenoid valve module enables the jacquard machine to weave a large jacquard pattern on the textile to meet different processing requirements, making the jacquard machine highly competitive in the market.
  • the electromagnetic valve 2 under the limitation of the size structure of the I-shaped iron and the number of turns of the coil wound around the periphery of the I-shaped iron, the electromagnetic valve 2 has an excellent magnetic effect, and is in the solenoid valve module of the high-speed jacquard machine.
  • the adsorption and positioning effect of moving iron is more ideal, and the technical effect is obtained by the inventors through numerous experiments.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Magnetically Actuated Valves (AREA)

Abstract

一种高速提花机的电磁阀（2），该电磁阀包括有绝缘座（21）、设置于绝缘座中的工字铁（22）、缠绕于工字铁上的线圈（23）、设置于绝缘座中并与线圈电性连接并位于同一水平面的第一、第二弹片端子（24，25），该绝缘座端部设置有对接口（210），所述第一、第二弹片端子对称设置于对接口内壁。由于电磁阀中的第一、第二弹片端子是对称设置于绝缘座中，且位于同一水平面，以此可降低整个电磁阀的厚度，使电磁阀体积更小，从而使得整个电磁阀模组也随之做得更薄，体积做得更小，从而能在提花机有限的安装位置上安装足够多的电磁阀模组，令提花机能够在纺织品上织出足够大的提花花纹，以满足不同的加工需求，令提花机具有极高的市场竞争力。

Description

高速提花机的电磁阀 技术领域
本实用新型涉及提花机产品技术领域，特指一种高速提花机的电磁阀。
背景技术
目前，世界上电子提花机的型号很多，他们共同的特征是转速高、运转平稳，各道监察和操作全由电脑控制，它使产品有了质量保证，其最大的优势是改换品种快捷方便，提花花纹的纹样经过纹织CAD编辑后，立等就能织出纹织物，特别适合小批量、多品种、要求快速交货的现代纺织品市场。
随着提花纺织品的再度流行，电子提花机在我国迅速普及，电子提花机的装造也日益国产化。电子提花机没有通常意义上的纹针，机器上排列着复数个电磁阀，每个电磁阀下端都设置有一个挂钩，可挂装一个通丝把，以控制纹线(即纬线)提升。根据行业的习惯，可将一付电磁阀和对应的挂钩称为一枚电子纹针(也称电磁阀模组)。CAD***编制好的电子纹板数据传送至提花机，以电子信号控制控制每一枚电子纹针。
纺织品通常由经线和纬线编织而成。在织机上，如要实现经、纬纱的交织必须按照一定的规律将经纱分成上下两层，以形成纬纱穿过的通道，也就是梭口，纬纱引入梭口后，两层经纱再根据交织规律上下交替位置，形成新的梭口，纬线再次穿过梭口，如此反复循环的运动称为开口运动，该开口运动是由上述的电子纹针(也称电磁阀模组)来完成的。
随着现代社会的不断进步，以消费者要求的不断提高，以致使纺织品上的提花花纹的大小也要求越来越大。但是由于现有技术中电磁阀模组的体积大小都是固定的，而提花机上装配电磁阀模组的位置有限，导致无法在提花机上安装足够多的电磁阀模组，即提花机织出纺织品的提花花纹大小也有限，无法满足消费者的要求，对生产厂家造成极大的困扰。
有鉴于此，本发明人提出以下技术方案。
实用新型内容
本实用新型的目的在于克服现有技术的不足，提供一种高速提花机的电磁阀。
为了解决上述技术问题，本实用新型采用了下述技术方案：该高速提花机的电磁阀包括有绝缘座、设置于绝缘座中的工字铁、缠绕于工字铁上的线圈、设置于绝缘座中并与线圈电性连接并位于同一水平面的第一、第二弹片端子，该绝缘座端部设置有对接口，所述第一、第二弹片端子对称设置于对接口内壁。
进一步而言，上述技术方案中，所述工字铁包括主体部以及一体固定于主体部前后 两端并均与主体部垂直的接触臂和抵压臂，所述线圈绕于主体部***，该接触臂和抵压臂均与所述绝缘座一体固定，且该接触臂和抵压臂的两端均伸出于绝缘座两侧外，所述抵压臂223两端均设置有弧形接触面。
进一步而言，上述技术方案中，所述接触臂和抵压臂的厚度相同，且该接触臂和抵压臂的厚度均大于主体部的厚度。
进一步而言，上述技术方案中，所述接触臂和抵压臂的厚度均为1.2±0.02mm，主体部的厚度均为1±0.02mm，且该主体部的宽度为4.5mm，主体部的长度为13.5mm，该绕于主体部***的线圈的圈数为3500-4500圈。
进一步而言，上述技术方案中，所述线圈的圈数为4000圈。
进一步而言，上述技术方案中，所述绝缘座包括一体固定于工字铁前后两端的绝缘前座和绝缘后座，该绝缘前座和绝缘后座分别与所述工字铁中接触臂和抵压臂一体固定，该接触臂两端伸出于绝缘前座两侧，抵压臂两端伸出于绝缘后座两侧，该所述工字铁中的主体部连接于绝缘前座和绝缘后座之间。
采用上述技术方案后，本实用新型与现有技术相比较具有如下有益效果：由于电磁阀中的第一、第二弹片端子是对称设置于绝缘座中，且位于同一水平面，以此可降低整个电磁阀的厚度，即可令本实用新型可以做得更加薄，体积更小，以此为基础，可使得整个电磁阀模组也随之做得更薄，体积做得更小，以致可在提花机有限的安装位置上安装足够多的电磁阀模组，令提花机能够在纺织品上织出足够大的提花花纹，以满足不同的加工需求，令提花机具有极高的市场竞争力。另外，本实用新型中在工字铁的尺寸结构及缠绕于工字铁***的线圈的圈数的限定下，电磁阀具有极好的磁力效果，与高速提花机的电磁阀模组中的动铁的吸附定位效果更加理想，此技术效果为本发明人经过无数次实验得出。
附图说明
图1是本实用新型的立体图；
图2是本实用新型的立体分解图；
图3是本实用新型中工字铁的左视图。
具体实施方式
下面结合具体实施例和附图对本实用新型进一步说明。
见图1-3所示，为一种高速提花机的电磁阀，该电磁阀2为高速提花机的电磁阀模组的重要组成部分，由于电磁阀2整体的厚度做得较薄，可使得整个电磁阀模组也随之做得更薄，体积做得更小，以致可在提花机有限的安装位置上安装足够多的电磁阀模组，令提花机 能够在纺织品上织出足够大的提花花纹，以满足不同的加工需求，令提花机具有极高的市场竞争力。
所述电磁阀2包括有绝缘座21、设置于绝缘座21中的工字铁22、缠绕于工字铁22上的线圈23、设置于绝缘座21中并与线圈23电性连接并位于同一水平面的第一、第二弹片端子24、25，该绝缘座21端部设置有对接口210，所述第一、第二弹片端子24、25对称设置于对接口210内壁。由于电磁阀2中的第一、第二弹片端子24、25是对称设置于绝缘座21中，且位于同一水平面，以此可降低整个电磁阀2的厚度，即可令本实用新型可以做得更加薄，体积更小。
所述工字铁22包括主体部221以及一体固定于主体部221前后两端并均与主体部221垂直的接触臂222和抵压臂223，所述线圈23绕于主体部***，该接触臂222和抵压臂223均与所述绝缘座21一体固定，且该接触臂222和抵压臂223的两端均伸出于绝缘座21两侧外，所述抵压臂223两端均设置有弧形接触面。
所述接触臂222和抵压臂223的厚度相同，且该接触臂222和抵压臂223的厚度均大于主体部221的厚度。具体而言，所述接触臂222和抵压臂223的厚度均为1.2±0.02mm，主体部221的厚度均为1±0.02mm，且该主体部221的宽度为4.5mm，主体部221的长度为13.5mm，该绕于主体部***的线圈23的圈数为3500-4500圈。优选地，所述线圈23的圈数为4000圈，此尺寸结构的电磁阀2具有极好的磁力效果，与高速提花机的电磁阀模组中的动铁的吸附定位效果更加理想，此技术效果为本发明人经过无数次实验得出。
所述绝缘座21包括一体固定于工字铁22前后两端的绝缘前座211和绝缘后座212，该绝缘前座211和绝缘后座212分别与所述工字铁22中接触臂222和抵压臂223一体固定，该接触臂222两端伸出于绝缘前座211两侧，抵压臂223两端伸出于绝缘后座212两侧，该所述工字铁22中的主体部221连接于绝缘前座211和绝缘后座212之间。
综上所述，由于电磁阀2中的第一、第二弹片端子24、25是对称设置于绝缘座21中，且位于同一水平面，以此可降低整个电磁阀2的厚度，即可令本实用新型可以做得更加薄，体积更小，以此为基础，可使得整个电磁阀模组也随之做得更薄，体积做得更小，以致可在提花机有限的安装位置上安装足够多的电磁阀模组，令提花机能够在纺织品上织出足够大的提花花纹，以满足不同的加工需求，令提花机具有极高的市场竞争力。另外，本实用新型中在工字铁的尺寸结构及缠绕于工字铁***的线圈的圈数的限定下，电磁阀2具有极好的磁力效果，与高速提花机的电磁阀模组中的动铁的吸附定位效果更加理想，此技术效果为本发明人经过无数次实验得出。
当然，以上所述仅为本实用新型的具体实施例而已，并非来限制本实用新型实施范围，凡依本实用新型申请专利范围所述构造、特征及原理所做的等效变化或修饰，均应包括于本实用新型申请专利范围内。

Claims (6)

  1. 高速提花机的电磁阀，其特征在于：该电磁阀(2)包括有绝缘座(21)、设置于绝缘座(21)中的工字铁(22)、缠绕于工字铁(22)上的线圈(23)、设置于绝缘座(21)中并与线圈(23)电性连接并位于同一水平面的第一、第二弹片端子(24、25)，该绝缘座(21)端部设置有对接口(210)，所述第一、第二弹片端子(24、25)对称设置于对接口(210)内壁。
  2. 根据权利要求1所述的高速提花机的电磁阀，其特征在于：所述工字铁(22)包括主体部(221)以及一体固定于主体部(221)前后两端并均与主体部(221)垂直的接触臂(222)和抵压臂(223)，所述线圈(23)绕于主体部***，该接触臂(222)和抵压臂(223)均与所述绝缘座(21)一体固定，且该接触臂(222)和抵压臂(223)的两端均伸出于绝缘座(21)两侧外，所述抵压臂223两端均设置有弧形接触面。
  3. 根据权利要求2所述的高速提花机的电磁阀，其特征在于：所述接触臂(222)和抵压臂(223)的厚度相同，且该接触臂(222)和抵压臂(223)的厚度均大于主体部(221)的厚度。
  4. 根据权利要求3所述的高速提花机的电磁阀，其特征在于：所述接触臂(222)和抵压臂(223)的厚度均为1.2±0.02mm，主体部(221)的厚度均为1±0.02mm，且该主体部(221)的宽度为4.5mm，主体部(221)的长度为13.5mm，该绕于主体部***的线圈(23)的圈数为3500-4500圈。
  5. 根据权利要求4所述的高速提花机的电磁阀，其特征在于：所述线圈(23)的圈数为4000圈。
  6. 根据权利要求2所述的高速提花机的电磁阀，其特征在于：所述绝缘座(21)包括一体固定于工字铁(22)前后两端的绝缘前座(211)和绝缘后座(212)，该绝缘前座(211)和绝缘后座(212)分别与所述工字铁(22)中接触臂(222)和抵压臂(223)一体固定，该接触臂(222)两端伸出于绝缘前座(211)两侧，抵压臂(223)两端伸出于绝缘后座(212)两侧，该所述工字铁(22)中的主体部(221)连接于绝缘前座(211)和绝缘后座(212)之间。
PCT/CN2016/089844 2016-05-31 2016-07-13 高速提花机的电磁阀 WO2017206278A1 (zh)

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