WO2017197769A1 - Linear welding apparatus capable of swingingly feeding fuses - Google Patents

Linear welding apparatus capable of swingingly feeding fuses Download PDF

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Publication number
WO2017197769A1
WO2017197769A1 PCT/CN2016/092799 CN2016092799W WO2017197769A1 WO 2017197769 A1 WO2017197769 A1 WO 2017197769A1 CN 2016092799 W CN2016092799 W CN 2016092799W WO 2017197769 A1 WO2017197769 A1 WO 2017197769A1
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WO
WIPO (PCT)
Prior art keywords
fixedly mounted
feeding
clamping
terminal
welding
Prior art date
Application number
PCT/CN2016/092799
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French (fr)
Chinese (zh)
Inventor
李传慧
原凤敏
Original Assignee
李传慧
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Publication date
Application filed by 李传慧 filed Critical 李传慧
Publication of WO2017197769A1 publication Critical patent/WO2017197769A1/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
    • H01H69/02—Manufacture of fuses
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/05—Crimping apparatus or processes with wire-insulation stripping
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048—Crimping apparatus or processes
    • H01R43/052—Crimping apparatus or processes with wire-feeding mechanism

Definitions

  • the invention relates to a mechanical device device, in particular to a linear welding device for feeding a fuse tube swing feeding.
  • the terminal machine adopts manual feeding to carry out the end, the production efficiency is low, the production quality is unstable, and often a lot of waste is generated, and a large amount of labor cost is required, which increases the production cost of the enterprise.
  • the object of the present invention is to solve the above problems and to design a linear welding device for feeding a fuse tube.
  • the technical solution of the present invention is to provide a feeding tube swing feeding linear welding device, comprising a rectangular parallelepiped moving base, wherein a moving mechanism is arranged at four corners of the outer lower surface of the moving base, and the moving base is The surface is provided with a swing clamping and feeding mechanism, a twisting mechanism, a terminal mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibration disk feeding safety pipe mechanism, wherein the twisting mechanism is located in the swing clamping and feeding mechanism and Between the terminal mechanisms, the X-axis double-layer displacement clamping mechanism is disposed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism, and the welding mechanism is located behind the terminal mechanism, and the vibration disk is sent The safety tube mechanism is located behind the welding mechanism, and the X-axis double-layer displacement clamping mechanism is arranged by the front workpiece clamping layer fixedly mounted on the moving base, in the front workpiece clamping layer and evenly arranged along the front workpiece clamping layer Two clamping
  • the outer end of the movable base is provided with a controller, and the controller is respectively connected with the swinging and feeding mechanism, the twisting mechanism, and the hitting.
  • the terminal mechanism, the X-axis double-layer shifting clamping mechanism, the welding mechanism and the vibration disk feeding safety pipe mechanism are electrically connected.
  • the moving mechanism is composed of four universal wheels fixedly mounted at four corners of the bottom surface of the moving base, four screws fixedly connected at four corners on the bottom surface of the box body, and a truncated cone type support table at the center and the screw meshing with each other.
  • the twisting mechanism is a pad fixedly mounted on the moving base, a front and rear moving platform fixedly mounted on the pad, a front and rear moving motor fixedly mounted on the pad and located at the rear end of the front and rear moving platform, and located above the front and rear moving platform And a rotating motor fixedly connected to the telescopic end of the front and rear moving motor, a rotating robot located on the side of the rotating motor and connected to the rotating end of the rotating motor through the belt.
  • the terminal mechanism is connected by a rotary terminal transposition drive box fixedly mounted on the base, connected to the drive end of the rotary transposition drive drive body, and located on the upper surface of the rotary transposition drive drive body.
  • the conveying mechanism is fixedly mounted on a transfer base fixedly mounted on the moving base and corresponding to the outlet end of the terminal mechanism, and fixedly mounted on one end of the transfer base and arranged in a plurality of transverse directions along the length direction of the transfer base
  • the pulley is integrally formed with a plurality of vertical pulleys fixedly mounted on the other end of the transfer base and arranged along the length of the transfer base.
  • a mains interface and a touch display are provided on the surface of the controller.
  • a switchboard control system is provided in the controller.
  • the utility model provides a linear welding device for feeding the insurance pipe by the technical solution of the invention, which has controllable distance, high production efficiency, stable product quality, labor cost and low production cost.
  • FIG. 1 is a schematic structural view of a swinging feeding linear welding device for feeding a fuse tube according to the present invention
  • FIG. 2 is a schematic structural view of a controller for feeding a fuse tube swing feeding linear welding device according to the present invention
  • FIG. 3 is a schematic structural view of a base moving device for feeding a fuse tube swing feeding linear welding device according to the present invention
  • FIG. 4 is a schematic structural view of a feeding mechanism of a swinging feeding linear welding device for feeding a fuse tube according to the present invention
  • Figure 5 is a schematic view showing the structure of a twisting mechanism of a swinging feeding linear welding device for a fuse tube according to the present invention
  • a feeding tube swing feeding linear welding device comprising a rectangular parallelepiped moving base (1), and an outer lower surface of the moving base (1) There is a moving mechanism at the four corners, and the upper surface of the moving base (1) is provided with a swing clamping and feeding mechanism, a twisting mechanism, a terminal mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibration plate.
  • the twisting mechanism is located between the swing clamping and feeding mechanism and the punching mechanism, and the X-axis double-layer shifting clamping mechanism is placed opposite to the swinging and clamping feeding mechanism, the twisting mechanism, and the terminal mechanism
  • the welding mechanism is located behind the terminal mechanism
  • the vibration disk feeding safety pipe mechanism is located behind the welding mechanism
  • the X-axis double-layer displacement clamping mechanism is fixedly mounted on the moving base (1)
  • the transfer line cylinder (4) is connected to the transfer line cylinder (4) and is located behind the front workpiece clamping layer (2)
  • a protective cover (7) covering the entire X-axis double-layer displacement clamping
  • Two conveying wheels (45) connected to the driving end of the body (44) and located on the upper surface of the terminal transposition transduction driving body (44), and fixedly mounted on the base behind the terminal transposition driving box body (44) a terminal (46) on the seat (1), an inlet and outlet port (47) at the front end of the two conveying wheels (45) and fixedly mounted on the upper surface of the terminal transposition drive box body (44), fixedly mounted on
  • the rotary rotating shaft (48) of the lower surface of the terminal transposition drive drive housing (44) is commonly configured; the transmission mechanism is fixedly mounted on the fixed base on the mobile base (1) and is connected to the outlet end of the terminal mechanism.
  • the surface is provided with a mains interface (54) and a touch display (52); the controller (35) is provided with a switchboard control system (53).
  • the present embodiment is characterized in that it comprises a rectangular base moving base, and a moving mechanism is arranged at four corners of the outer lower surface of the moving base.
  • the upper surface of the moving base is provided with a swing clamping and feeding mechanism, a twisting mechanism, a terminal mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibration disk feeding safety pipe mechanism, and the twisting mechanism is located in the swing clamping Between the feeding mechanism and the terminal mechanism, the X-axis double-layer displacement clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism, the welding mechanism is located behind the terminal mechanism, and the vibration disk is sent to the fuse mechanism.
  • the X-axis double-layer displacement clamping mechanism consists of a front workpiece clamping layer fixedly mounted on the moving base, two clamping positions in the front workpiece clamping layer and evenly arranged along the front workpiece clamping layer. a clip, a shifting cylinder fixedly mounted on the moving base, a rear workpiece clamping layer connected to the shifting cylinder and located behind the front workpiece clamping layer, located in the rear workpiece clamping layer and along the rear workpiece clamping layer.
  • the three moving clamping clips are evenly arranged and fixedly mounted on the moving base and covering the integral shield of the X-axis double-layer displacement clamping mechanism, and the swing clamping and feeding mechanism is fixedly mounted on the moving base.
  • the oscillating clamping mechanism is composed of a rectangular mounting block fixedly mounted on the side surface of the feeding box body, a slit opened on one end of the rectangular mounting block, and a set of synchronous miniatures fixedly mounted on the upper and lower sides of the gap.
  • the welding mechanism is fixedly mounted on the moving base a conveying mechanism corresponding to the outlet end of the terminal mechanism, a welding push bracket fixedly mounted on the moving base, a fuse changing frame on the welding push bracket, a lower end of the welding push bracket and a fuse
  • the upper and lower cylinders of the fuse changer frame connected to the shifting frame, the fuse tube propulsion cylinder located at the other end of the welding push bracket, and the fixed position on the fuse changer frame and the fixed end of the fuse tube support cylinder a fuse station shelf, a ten-station indexing plate fixedly mounted on the welding push bracket of the propulsion cylinder of the fuse tube, a cutter
  • the switch of the switchboard control unit is pressed, the machine is powered on, the operation starts, the electric wire is placed on the electric wire tray, the electric wire is taken out from the outlet wire, and the electric wire is fixedly connected to the wire feed base.
  • the horizontal pulleys arranged along the length of the seat, and then the vertical pulleys arranged along one end of the wire base along the length of the wire base to straighten the wires of the original disk The function of the cylinder is to move the gripping clip to move the twisted wire from the front end to the outlet of the upper surface of the rotary transposition drive box body, and enter the upper surface of the rotary transposition drive box body.
  • Two conveying wheels the two conveying wheels of the terminal transposition mechanism are rotated backwards, the wires are pulled out, and the wires are sent to the tangential mechanism.
  • the middle rotating shaft rotates to drive the transmission gears.
  • the upper moving plate and the lower moving plate start to move according to the original program.
  • the cutting knife on the moving platform has a low and high cutting knife in the middle.
  • the cutters at both ends peel the wires, and the front end of the wire is pressed by the back.
  • the skin at the front end will peel off some, and the skin behind it will be the same.
  • the stripped wire will be reversely rotated by the conveying wheel, and the unclean wire will be sent to the terminal rotating transposition drive box to be modified.
  • the wire is again transported back to the tangential mechanism, the middle cutter is ready, the incoming wire is cut to a predetermined length, and the wire is sent to the twisting mechanism by moving the clamping clip.
  • the wire cut in the tangential mechanism may be loosened.
  • the wires are twisted together in the twisting mechanism, and the upper and lower cylinders move to clamp the wire, which is rotated by the rotating motor.
  • the manipulator twists the wire.
  • the upper and lower cylinders move the twisted wire, and move the motor to move the platform back and forth to move the twisted wire to the cutting mechanism.
  • the front and rear moving motor passes through the screw inside.
  • the original desired length of the wire is driven by the movement of the cylinder, and the intermediate shaping cutter cuts the wire according to the regulation, and sends the wire to the clamping mechanism by moving the clamping clamp.
  • the fuse tube is arranged in the direction of the vibrating tray feeding mechanism, and the fuse tubes are arranged in the direction, the trough is connected with the ten-station indexing plate, and the fuse tube is from ten.
  • the gap on the station indexing plate falls into the indexing plate, ensuring that the fuse will not fall more in the prescribed order, will maintain the formation, and then the ten-station index will be Under the rotation of the motor, the fuse is placed on the shifting shelf of the fuse from the lower gap, and there is a groove on the shelf of the fuse tube.
  • the fuse is arranged at the front, and the cylinder is driven by the propeller of the fuse tube.
  • the insurance tube shelf is extended, and then the fuse manipulator will pick up the fuse tube, and then the fuse tube shelf will be returned to the position.
  • the fuse tube change position shelf will be raised under the driving of the upper and lower cylinders of the fuse tube, and the insurance tube shelf will be sent.
  • the upper fuse is placed on the top, and there is a cutter on the top.
  • the fuse When the rise is raised, the fuse is driven, the fuse is cut off according to the predetermined length, and the indexing plate is rotated to drop the fuse to the next delivery tube.
  • the fuse tube In the groove of the shelf, and then driven by the upper and lower cylinders of the fuse tube, the fuse tube will be lowered, the safety tube will be put back to the shelf of the insurance tube, and the fuse tube will be placed on the soldering station.
  • the wire mechanism puts the processed wires together, puts them in the specified position, welds them, and welds them. The whole operation is completed.
  • the universal wheels and the movable pillars under the moving bases will move the pillars. When screwed up, the universal wheel can be moved to the desired position and the movable pillar can be screwed down, and the universal wheel cannot move.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)
  • Wire Processing (AREA)

Abstract

A linear welding apparatus capable of swingingly feeding fuses, comprising a cuboid movement base (1). The four corners of the lower surface of the movement base (1) are provided with movement mechanisms; the upper surface of the movement base (1) is provided with a swinging clamping and feeding mechanism, a wire twisting mechanism, a terminal crimping mechanism, an X-axis dual-layer shifting and wire clamping mechanism (6), a welding mechanism, and a vibrating tray fuse-feeding mechanism; the outer surface of the movement base (1) is provided with a controller (35); the controller (35) is separately electrically connected to the swinging clamping and feeding mechanism, the wire twisting mechanism, the terminal crimping mechanism, the X-axis dual-layer shifting and wire clamping mechanism (6), the welding mechanism, and the vibrating tray fuse-feeding mechanism. The linear welding apparatus capable of swingingly feeding fuses has a controllable terminal crimping distance, high production efficiency, and stable product quality, and can reduce production costs.

Description

一种送保险管摆动送料线性焊接装置Transmission tube swing feeding linear welding device 技术领域Technical field
本发明涉及机械装置设备，特别是一种送保险管摆动送料线性焊接装置。The invention relates to a mechanical device device, in particular to a linear welding device for feeding a fuse tube swing feeding.
背景技术Background technique
目前的打端子机采用手动送材进行打端，生产效率低，生产质量不稳定，往往会产生许多的废料，同时需要大量的人工成本，加大了企业的身生产成本。At present, the terminal machine adopts manual feeding to carry out the end, the production efficiency is low, the production quality is unstable, and often a lot of waste is generated, and a large amount of labor cost is required, which increases the production cost of the enterprise.
发明内容Summary of the invention
本发明的目的是为了解决上述问题，设计了一种送保险管摆动送料线性焊接装置。SUMMARY OF THE INVENTION The object of the present invention is to solve the above problems and to design a linear welding device for feeding a fuse tube.
实现上述目的本发明的技术方案为，一种送保险管摆动送料线性焊接装置，包括长方体的移动基座，所述移动基座外下表面四角处设有移动机构，所述移动基座的上表面上设有摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,所述扭线机构位于摆动夹取送料机构和打端子机构之间，所述X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，所述焊接机构位于打端子机构的后方，所述振动盘送保险管机构位于焊接机构后方，所述X轴双层移位夹线机构由固定安装在移动基座上的前工件夹紧层、位于前工件夹紧层内且沿前工件夹紧层均匀排列的两个夹紧夹子、固定安装在移动基座上上的移线气缸、与移线气缸相连接且位于前工件夹紧层后方的后工件夹紧层，位于后工件夹紧层内且沿后工件夹紧层均匀排列的三个移动夹紧夹子和固定安装在移动基座上且覆盖住X轴双层移位夹线机构整体的防护罩共同构成的，所述摆动夹取送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的，所述摆动夹取机构由固定安装在送料箱体侧表面上的矩形安装块、开在矩形安装块一端上的豁口、固定安装在位于豁口内上下侧表面上的一组同步微型旋转电机、与同步微型旋转电机的旋转端固定连接的旋转轴、一端固定套装在旋转轴上的摆动臂、位于摆动臂另一端上一组同步气缸、一端与同步气缸伸缩端固定连接的夹取片、位于两个夹取片相对面上的弹性垫共同构成的，所述焊接机构由固定安装在移动基座上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座上的焊接推送支架、位于焊接推送支架上的保险管换位架、位于焊接推送支架一端下方且与保险管换位架相连接的保险管换位架上下气缸、位于焊接推送支架上另一端的送保险管架子推进气缸、位于保险管换位架上且与一端送保险管架子推进气缸伸缩端固定连接的送保险管架子、固定安装在靠近送保险管架子推 进气缸的焊接推送支架上的十工位分度盘、位于十工位分度盘前端的切刀、位于焊接推送支架前方的n形焊接支架、固定安装在n形焊接支架上的放保险管机械手和位于n形焊接支架前方的焊台共同构成的，所述振动盘送保险管机构由固定安装在移动基座上表面上的支架、固定安装在支架上的振动盘和一端与振动盘相连接且另一端与焊接机构的上缺口相连接的料槽共同构成的，所述移动基座的外表面上设有控制器，所述控制器分别与摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接。The technical solution of the present invention is to provide a feeding tube swing feeding linear welding device, comprising a rectangular parallelepiped moving base, wherein a moving mechanism is arranged at four corners of the outer lower surface of the moving base, and the moving base is The surface is provided with a swing clamping and feeding mechanism, a twisting mechanism, a terminal mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibration disk feeding safety pipe mechanism, wherein the twisting mechanism is located in the swing clamping and feeding mechanism and Between the terminal mechanisms, the X-axis double-layer displacement clamping mechanism is disposed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism, and the welding mechanism is located behind the terminal mechanism, and the vibration disk is sent The safety tube mechanism is located behind the welding mechanism, and the X-axis double-layer displacement clamping mechanism is arranged by the front workpiece clamping layer fixedly mounted on the moving base, in the front workpiece clamping layer and evenly arranged along the front workpiece clamping layer Two clamping clips, a shifting cylinder fixedly mounted on the moving base, a rear workpiece clamping layer connected to the shifting cylinder and located behind the front workpiece clamping layer, located in the rear workpiece clamping layer and The three movable clamping clips uniformly arranged along the rear workpiece clamping layer are combined with the protective cover fixedly mounted on the moving base and covering the entire X-axis double-layer displacement clamping mechanism, the swing clamping and feeding mechanism a feeding box fixedly mounted on the upper surface of the moving base, a motor fixedly mounted on the inner side surface of the feeding box and having a rotating end, and a circular electric wire storage wheel fixedly connected to the motor at the center, opened in the feeding box a rectangular opening on the body side surface, a swing clamping mechanism fixedly mounted on the side surface of the feeding box body, a set of micro synchronous linear motor fixedly mounted on the outer surface of the feeding box body and located above and below the rectangular opening, and a micro-synchronous straight line The cutting cutter fixedly connected to the telescopic end of the motor 2 is composed of a rectangular mounting block fixedly mounted on the side surface of the feeding box body, a slit opened on one end of the rectangular mounting block, and fixedly installed at the gap a set of synchronous micro-rotary motors on the upper and lower sides of the inner surface, a rotating shaft fixedly connected to the rotating end of the synchronous micro-rotary motor, and a fixed end sleeve a swinging arm on the rotating shaft, a set of synchronous cylinders on the other end of the swinging arm, a clamping piece fixedly connected at one end to the telescopic end of the synchronous cylinder, and an elastic pad on the opposite faces of the two clamping pieces, the welding mechanism a conveying mechanism fixedly mounted on the upper surface of the moving base and corresponding to the outlet end of the terminal mechanism, a welding push bracket fixedly mounted on the moving base, a fuse changing frame on the welding push bracket, and being welded The upper and lower cylinders of the fuse tube transposition frame connected to one end of the support bracket and connected to the fuse transposition frame, the fuse tube propulsion cylinder located at the other end of the welding push bracket, the fuse tube transposition frame and the fuse tube at one end The shelf pushes the telescopic end of the cylinder telescopic end fixedly connected, and is fixedly mounted on the shelf near the delivery fuse tube a 10-station indexing plate on the welding push-out bracket of the cylinder, a cutter located at the front end of the 10-station indexing plate, an n-shaped welding bracket located in front of the welding push bracket, and a safety tube fixedly mounted on the n-shaped welded bracket The vibrating disc feeding fuse mechanism is composed of a bracket fixedly mounted on the upper surface of the moving base, a vibrating disc fixedly mounted on the bracket, and one end vibrating with the vibrating disc. The outer end of the movable base is provided with a controller, and the controller is respectively connected with the swinging and feeding mechanism, the twisting mechanism, and the hitting. The terminal mechanism, the X-axis double-layer shifting clamping mechanism, the welding mechanism and the vibration disk feeding safety pipe mechanism are electrically connected.
所述移动机构由固定安装在移动基座底面四角处的四个万向轮、固定连接在箱体底面上四角处的四个螺杆、中心处与螺杆相互咬合的圆台型支撑台共同构成的。The moving mechanism is composed of four universal wheels fixedly mounted at four corners of the bottom surface of the moving base, four screws fixedly connected at four corners on the bottom surface of the box body, and a truncated cone type support table at the center and the screw meshing with each other.
所述扭线机构由固定安装在移动基座上的垫块、固定安装在垫块上的前后移动平台、固定安装在垫块上且位于前后移动平台后端的前后移动电机、位于前后移动平台上方且与前后移动电机伸缩端固定相连接的转动电机、位于转动电机侧边且与转动电机旋转端通过皮带相连接的旋转机械手共同构成的。The twisting mechanism is a pad fixedly mounted on the moving base, a front and rear moving platform fixedly mounted on the pad, a front and rear moving motor fixedly mounted on the pad and located at the rear end of the front and rear moving platform, and located above the front and rear moving platform And a rotating motor fixedly connected to the telescopic end of the front and rear moving motor, a rotating robot located on the side of the rotating motor and connected to the rotating end of the rotating motor through the belt.
所述打端子机构由固定安装在基座上的打端子旋转换位驱动盒体、与打端子旋转换位驱动盒体驱动端的相连接且位于打端子旋转换位驱动盒体上表面上的两个输送轮、固定安装在打端子旋转换位驱动盒体后方的基座上的打端子机、位于两个输送轮前端且固定安装在打端子旋转换位驱动盒体上表面的进出线口、固定安装在打端子旋转换位驱动盒体下表面的旋转转动轴共同构成的。The terminal mechanism is connected by a rotary terminal transposition drive box fixedly mounted on the base, connected to the drive end of the rotary transposition drive drive body, and located on the upper surface of the rotary transposition drive drive body. a transporting wheel, a terminal device fixedly mounted on the base behind the terminal rotary transposition driving box body, and an inlet and outlet port at the front end of the two conveying wheels and fixedly mounted on the upper surface of the rotating terminal transposition driving box body, It is fixedly mounted on the rotating rotating shaft of the lower surface of the terminal transposition drive drive body.
所述传送机构由固定安装在固定安装在移动基座上且与打端子机构出线端相对应的传送基座、固定安装在传送基座一端上且沿传送基座长度方向排列的多个横置滑轮和固定安装在传送基座另一端上且沿传送基座长度方向排列的多个竖置滑轮共同构成。The conveying mechanism is fixedly mounted on a transfer base fixedly mounted on the moving base and corresponding to the outlet end of the terminal mechanism, and fixedly mounted on one end of the transfer base and arranged in a plurality of transverse directions along the length direction of the transfer base The pulley is integrally formed with a plurality of vertical pulleys fixedly mounted on the other end of the transfer base and arranged along the length of the transfer base.
所述控制器表面上设有市电接口和触摸显示器。A mains interface and a touch display are provided on the surface of the controller.
所述控制器内设有总机控制***。A switchboard control system is provided in the controller.
利用本发明的技术方案制作的一种送保险管摆动送料线性焊接装置，打端的距离可控，生产效率高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。The utility model provides a linear welding device for feeding the insurance pipe by the technical solution of the invention, which has controllable distance, high production efficiency, stable product quality, labor cost and low production cost.
附图说明DRAWINGS
图1是本发明所述一种送保险管摆动送料线性焊接装置的结构示意图；1 is a schematic structural view of a swinging feeding linear welding device for feeding a fuse tube according to the present invention;
图2是本发明所述一种送保险管摆动送料线性焊接装置的控制器结构简图；2 is a schematic structural view of a controller for feeding a fuse tube swing feeding linear welding device according to the present invention;
图3是本发明所述一种送保险管摆动送料线性焊接装置的底座移动装置结构简图；3 is a schematic structural view of a base moving device for feeding a fuse tube swing feeding linear welding device according to the present invention;
图4是本发明所述一种送保险管摆动送料线性焊接装置的送料机构结构简图；4 is a schematic structural view of a feeding mechanism of a swinging feeding linear welding device for feeding a fuse tube according to the present invention;
图5是本发明所述一种送保险管摆动送料线性焊接装置的扭线机构结构简图；Figure 5 is a schematic view showing the structure of a twisting mechanism of a swinging feeding linear welding device for a fuse tube according to the present invention;
图中，1、移动基座；2、前工件夹紧层；3、夹紧夹子；4、移线气缸；5、后工件夹紧 层；6、X轴双层移位夹线机构；7、防护罩；8、送料箱体；9、水平电机；10、圆环形电线储存轮；11、矩形开口；12、微型同步直线电机；13、切割刀；14、矩形安装块；15、豁口；16、同步微型旋转电机；17、旋转轴；18、摆动臂；19、同步气缸；20、夹取夹；21、弹性垫；22、焊接推送支架；23、保险管换位架；24、保险管换位架上下气缸；25、送保险管架子推进气缸；26、送保险管架子；27、分度盘；28、切刀；29、N形焊接支架；30、放保险管机械手；31、焊台；32、支架；33、振动盘；34、料槽；35、控制器；36、万向轮；37、螺杆；38、圆台型支撑台；39、垫块；40、移动平台；41、前后移动电机；42、转动电机；43、旋转机械手；44、驱动盒体；45、输送轮；46、打端子机；47、进出线口；48、旋转转动轴；49、传送基座；50、横置滑轮；51、竖置滑轮；52、触摸显示器；53总机控制***；54、市电接口。In the figure, 1, moving base; 2, front workpiece clamping layer; 3, clamping clamp; 4, moving line cylinder; 5, rear workpiece clamping Layer; 6, X-axis double-layer displacement clamping mechanism; 7, protective cover; 8, feeding box; 9, horizontal motor; 10, circular wire storage wheel; 11, rectangular opening; 12, micro synchronous linear motor ; 13, cutting knife; 14, rectangular mounting block; 15, gap; 16, synchronous micro-rotary motor; 17, rotating shaft; 18, swing arm; 19, synchronous cylinder; 20, clamping clip; 21, elastic pad; , welding push bracket; 23, fuse changer; 24, fuse changer upper and lower cylinder; 25, send fuse tube shelf propulsion cylinder; 26, send fuse tube shelf; 27, indexing plate; 28, cutter; 29, N-shaped welded bracket; 30, put the fuse manipulator; 31, soldering station; 32, bracket; 33, vibrating plate; 34, trough; 35, controller; 36, universal wheel; 37, screw; Round table type support table; 39, spacer block; 40, mobile platform; 41, front and rear moving motor; 42, rotating motor; 43, rotating manipulator; 44, driving box body; 45, conveying wheel; 46, hitting terminal machine; Inlet and outlet; 48, rotating rotating shaft; 49, transfer base; 50, transverse pulley; 51, vertical pulley; 52, touch Shows; a switchboard control system 53; 54, mains interface.
具体实施方式detailed description
下面结合附图对本发明进行具体描述，如图1-5所示，一种送保险管摆动送料线性焊接装置，包括长方体的移动基座(1)，所述移动基座(1)外下表面四角处设有移动机构，所述移动基座(1)的上表面上设有摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,所述扭线机构位于摆动夹取送料机构和打端子机构之间，所述X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，所述焊接机构位于打端子机构的后方，所述振动盘送保险管机构位于焊接机构后方，所述X轴双层移位夹线机构由固定安装在移动基座上(1)的前工件夹紧层(2)、位于前工件夹紧层(2)内且沿前工件夹紧层(2)均匀排列的两个夹紧夹子(3)、固定安装在移动基座上(1)上的移线气缸(4)、与移线气缸(4)相连接且位于前工件夹紧层(2)后方的后工件夹紧层(5)，位于后工件夹紧层(5)内且沿后工件夹紧层(5)均匀排列的三个移动夹紧夹子(3)和固定安装在移动基座(1)上且覆盖住X轴双层移位夹线机构(6)整体的防护罩(7)共同构成的，所述摆动夹取送料机构由固定安装在移动基座(1)上表面上的送料箱体(8)、固定安装在送料箱体(8)内侧表面上且旋转端为水平的电机(9)、中心处与电机(9)固定连接的圆环形电线储存轮(10)、开在送料箱体(8)侧表面上的矩形开口(11)、固定安装在送料箱体(8)侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口(11)上下的一组微型同步直线电机二(12)、与微型同步直线电机二(12)的伸缩端固定连接的切割刀(13)共同构成的，所述摆动夹取机构由固定安装在送料箱体(8)侧表面上的矩形安装块(14)、开在矩形安装块(14)一端上的豁口(15)、固定安装在位于豁口(15)内上下侧表面上的一组同步微型旋转电机(16)、与同步微型旋转电机(16)的旋转端固定连接的旋转轴(17)、一端固定套装在旋转轴(17)上的摆动臂(18)、位于摆动臂(18)另一端上一组 同步气缸(19)、一端与同步气缸(19)伸缩端固定连接的夹取片(20)、位于两个夹取片(20)相对面上的弹性垫(21)共同构成的，所述焊接机构由固定安装在移动基座(1)上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座(1)上的焊接推送支架(22)、位于焊接推送支架(22)上的保险管换位架(23)、位于焊接推送支架(22)一端下方且与保险管换位架(23)相连接的保险管换位架上下气缸(24)、位于焊接推送支架(22)上另一端的送保险管架子推进气缸(25)、位于保险管换位架(23)上且与一端送保险管架子推进气缸(25)伸缩端固定连接的送保险管架子(26)、固定安装在靠近送保险管架子推进气缸(25)的焊接推送支架(22)上的十工位分度盘(27)、位于十工位分度盘(27)前端的切刀(28)、位于焊接推送支架(22)前方的n形焊接支架(29)、固定安装在n形焊接支架(29)上的放保险管机械手(30)和位于n形焊接支架(29)前方的焊台(31)共同构成的，所述振动盘送保险管机构由固定安装在移动基座(1)上表面上的支架(32)、固定安装在支架(32)上的振动盘(33)和一端与振动盘(33)相连接且另一端与焊接机构的上缺口相连接的料槽(34)共同构成的，所述移动基座(1)的外表面上设有控制器(35)，所述控制器(35)分别与摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接；所述移动机构由固定安装在移动基座(1)底面四角处的四个万向轮(36)、固定连接在箱体(1)底面上四角处的四个螺杆(37)、中心处与螺杆(37)相互咬合的圆台型支撑台(38)共同构成的；所述扭线机构由固定安装在移动基座(1)上的垫块(39)、固定安装在垫块(39)上的前后移动平台(40)、固定安装在垫块(39)上且位于前后移动平台(40)后端的前后移动电机(41)、位于前后移动平台(40)上方且与前后移动电机(41)伸缩端固定相连接的转动电机(42)、位于转动电机(42)侧边且与转动电机(42)旋转端通过皮带相连接的旋转机械手(43)共同构成的；所述打端子机构由固定安装在基座(1)上的打端子旋转换位驱动盒体(44)、与打端子旋转换位驱动盒体(44)驱动端的相连接且位于打端子旋转换位驱动盒体(44)上表面上的两个输送轮(45)、固定安装在打端子旋转换位驱动盒体(44)后方的基座(1)上的打端子机(46)、位于两个输送轮(45)前端且固定安装在打端子旋转换位驱动盒体(44)上表面的进出线口(47)、固定安装在打端子旋转换位驱动盒体(44)下表面的旋转转动轴(48)共同构成的；所述传送机构由固定安装在固定安装在移动基座(1)上且与打端子机构出线端相对应的传送基座(49)、固定安装在传送基座(49)一端上且沿传送基座(49)长度方向排列的多个横置滑轮(50)和固定安装在传送基座(49)另一端上且沿传送基座(49)长度方向排列的多个竖置滑轮(51)共同构成；所述控制器(35)表面上设有市电接口(54)和触摸显示器(52)；所述控制器(35)内设有总机控制***(53)。The present invention will be specifically described below with reference to the accompanying drawings, as shown in FIG. 1-5, a feeding tube swing feeding linear welding device, comprising a rectangular parallelepiped moving base (1), and an outer lower surface of the moving base (1) There is a moving mechanism at the four corners, and the upper surface of the moving base (1) is provided with a swing clamping and feeding mechanism, a twisting mechanism, a terminal mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibration plate. Sending a fuse mechanism, the twisting mechanism is located between the swing clamping and feeding mechanism and the punching mechanism, and the X-axis double-layer shifting clamping mechanism is placed opposite to the swinging and clamping feeding mechanism, the twisting mechanism, and the terminal mechanism The welding mechanism is located behind the terminal mechanism, the vibration disk feeding safety pipe mechanism is located behind the welding mechanism, and the X-axis double-layer displacement clamping mechanism is fixedly mounted on the moving base (1) Clamping layer (2), two clamping clips (3) located in the front workpiece clamping layer (2) and evenly arranged along the front workpiece clamping layer (2), fixedly mounted on the moving base (1) The transfer line cylinder (4) is connected to the transfer line cylinder (4) and is located behind the front workpiece clamping layer (2) The rear rear workpiece clamping layer (5), three moving clamping clips (3) located in the rear workpiece clamping layer (5) and evenly arranged along the rear workpiece clamping layer (5) and fixedly mounted on the moving base (1) A protective cover (7) covering the entire X-axis double-layer displacement clamping mechanism (6), which is fixedly mounted on the upper surface of the moving base (1) The feeding box body (8), the motor (9) fixedly mounted on the inner side surface of the feeding box body (8) and having a rotating end horizontally, and the circular electric wire storage wheel (10) fixedly connected to the motor (9) at the center a rectangular opening (11) opened on a side surface of the feeding box body (8), a swinging clamping mechanism fixedly mounted on a side surface of the feeding box body (8), fixedly mounted on the outer surface of the feeding box body and located at a rectangular opening (11) A set of micro-synchronous linear motors 2 (12) above and below, and a cutting blade (13) fixedly connected to the telescopic end of the micro-synchronous linear motor 2 (12), the swing clamping mechanism is fixedly mounted on a rectangular mounting block (14) on the side surface of the feeding box body (8), a slit (15) opened on one end of the rectangular mounting block (14), and fixedly installed in the gap (15) a set of synchronous micro-rotary motors (16) on the lower surface, a rotating shaft (17) fixedly coupled to the rotating end of the synchronous micro-rotary motor (16), and a swing arm (18) fixed at one end to the rotating shaft (17) ), located on the other end of the swing arm (18) a synchronous cylinder (19), a clamping piece (20) fixedly connected to one end of the synchronous cylinder (19), and an elastic pad (21) on the opposite surface of the two clamping pieces (20), the welding The mechanism is a transport mechanism fixedly mounted on the upper surface of the mobile base (1) and corresponding to the outlet end of the terminal mechanism, a solder push bracket (22) fixedly mounted on the mobile base (1), and a solder push bracket (22) The upper fuse holder (23), the upper and lower cylinders (24) of the fuse changer located below one end of the welding push bracket (22) and connected to the fuse transposition frame (23), are located at the welding push The fuse tube propulsion cylinder (25) at the other end of the bracket (22), the fuse tube shelf (fixed and connected to the telescopic end of the fuse tube propulsion cylinder (25)) 26), a ten-station indexing plate (27) fixedly mounted on the welding push bracket (22) of the propulsion cylinder (25), and a cutter at the front end of the ten-station indexing plate (27) 28), an n-shaped welded bracket (29) located in front of the welding push bracket (22), and a safety fuser fixedly mounted on the n-shaped welded bracket (29) The hand (30) is formed integrally with a soldering station (31) located in front of the n-shaped soldering bracket (29), and the vibrating disk feeding fuse mechanism is fixedly mounted on the upper surface of the moving base (1) (32) a vibrating plate (33) fixedly mounted on the bracket (32) and a chute (34) connected at one end to the vibrating plate (33) and connected at the other end to the upper notch of the welding mechanism, the moving base A controller (35) is disposed on the outer surface of the seat (1), and the controller (35) respectively engages with the swinging and feeding mechanism, the twisting mechanism, the terminal mechanism, the X-axis double-layer displacement clamping mechanism, and the welding The mechanism and the vibrating plate are electrically connected to the fuse tube mechanism; the moving mechanism is fixedly connected to the four corners (36) at the four corners of the bottom surface of the moving base (1), and is fixedly connected at the four corners of the bottom surface of the box body (1) The four screws (37) and the truncated-type support table (38) at the center and the screw (37) are engaged with each other; the twisting mechanism is fixedly mounted on the moving base (1) (39) ), a front and rear moving platform (40) fixedly mounted on the spacer (39), and a front and rear mobile unit fixedly mounted on the spacer (39) and located at the rear end of the front and rear moving platform (40) The machine (41), the rotating motor (42) located above the front and rear moving platform (40) and fixedly connected with the telescopic end of the front and rear moving motor (41), located at the side of the rotating motor (42) and rotating end of the rotating motor (42) The rotating robot (43) connected by a belt is commonly configured; the terminal mechanism is rotated and transposed by a terminal fixedly mounted on the base (1), and the translating drive box (44) is rotated with the terminal. Two conveying wheels (45) connected to the driving end of the body (44) and located on the upper surface of the terminal transposition transduction driving body (44), and fixedly mounted on the base behind the terminal transposition driving box body (44) a terminal (46) on the seat (1), an inlet and outlet port (47) at the front end of the two conveying wheels (45) and fixedly mounted on the upper surface of the terminal transposition drive box body (44), fixedly mounted on The rotary rotating shaft (48) of the lower surface of the terminal transposition drive drive housing (44) is commonly configured; the transmission mechanism is fixedly mounted on the fixed base on the mobile base (1) and is connected to the outlet end of the terminal mechanism. Corresponding transfer base (49), fixedly mounted on one end of the transfer base (49) and arranged along the length of the transfer base (49) a plurality of transverse pulleys (50) and a plurality of vertical pulleys (51) fixedly mounted on the other end of the transfer base (49) and arranged along the length direction of the transfer base (49); the controller (35) The surface is provided with a mains interface (54) and a touch display (52); the controller (35) is provided with a switchboard control system (53).
本实施方案的特点为，包括长方体的移动基座，移动基座外下表面四角处设有移动机构， 移动基座的上表面上设有摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,扭线机构位于摆动夹取送料机构和打端子机构之间，X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，焊接机构位于打端子机构的后方，振动盘送保险管机构位于焊接机构后方，X轴双层移位夹线机构由固定安装在移动基座上的前工件夹紧层、位于前工件夹紧层内且沿前工件夹紧层均匀排列的两个夹紧夹子、固定安装在移动基座上上的移线气缸、与移线气缸相连接且位于前工件夹紧层后方的后工件夹紧层，位于后工件夹紧层内且沿后工件夹紧层均匀排列的三个移动夹紧夹子和固定安装在移动基座上且覆盖住X轴双层移位夹线机构整体的防护罩共同构成的，摆动夹取送料机构由固定安装在移动基座上表面上的送料箱体、固定安装在送料箱体内侧表面上且旋转端为水平的电机、中心处与电机固定连接的圆环形电线储存轮、开在送料箱体侧表面上的矩形开口、固定安装在送料箱体侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口上下的一组微型同步直线电机二、与微型同步直线电机二的伸缩端固定连接的切割刀共同构成的，摆动夹取机构由固定安装在送料箱体侧表面上的矩形安装块、开在矩形安装块一端上的豁口、固定安装在位于豁口内上下侧表面上的一组同步微型旋转电机、与同步微型旋转电机的旋转端固定连接的旋转轴、一端固定套装在旋转轴上的摆动臂、位于摆动臂另一端上一组同步气缸、一端与同步气缸伸缩端固定连接的夹取片、位于两个夹取片相对面上的弹性垫共同构成的，焊接机构由固定安装在移动基座上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座上的焊接推送支架、位于焊接推送支架上的保险管换位架、位于焊接推送支架一端下方且与保险管换位架相连接的保险管换位架上下气缸、位于焊接推送支架上另一端的送保险管架子推进气缸、位于保险管换位架上且与一端送保险管架子推进气缸伸缩端固定连接的送保险管架子、固定安装在靠近送保险管架子推进气缸的焊接推送支架上的十工位分度盘、位于十工位分度盘前端的切刀、位于焊接推送支架前方的n形焊接支架、固定安装在n形焊接支架上的放保险管机械手和位于n形焊接支架前方的焊台共同构成的，振动盘送保险管机构由固定安装在移动基座上表面上的支架、固定安装在支架上的振动盘和一端与振动盘相连接且另一端与焊接机构的上缺口相连接的料槽共同构成的，移动基座的外表面上设有控制器，控制器分别与摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接。打端的距离可控，生产效率高，得到的产品质量稳定，节约了人工成本，能够降低企业的生产成本。The present embodiment is characterized in that it comprises a rectangular base moving base, and a moving mechanism is arranged at four corners of the outer lower surface of the moving base. The upper surface of the moving base is provided with a swing clamping and feeding mechanism, a twisting mechanism, a terminal mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibration disk feeding safety pipe mechanism, and the twisting mechanism is located in the swing clamping Between the feeding mechanism and the terminal mechanism, the X-axis double-layer displacement clamping mechanism is placed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism, the welding mechanism is located behind the terminal mechanism, and the vibration disk is sent to the fuse mechanism. Located behind the welding mechanism, the X-axis double-layer displacement clamping mechanism consists of a front workpiece clamping layer fixedly mounted on the moving base, two clamping positions in the front workpiece clamping layer and evenly arranged along the front workpiece clamping layer. a clip, a shifting cylinder fixedly mounted on the moving base, a rear workpiece clamping layer connected to the shifting cylinder and located behind the front workpiece clamping layer, located in the rear workpiece clamping layer and along the rear workpiece clamping layer The three moving clamping clips are evenly arranged and fixedly mounted on the moving base and covering the integral shield of the X-axis double-layer displacement clamping mechanism, and the swing clamping and feeding mechanism is fixedly mounted on the moving base. a feeding box on the surface, a motor fixedly mounted on the inner side surface of the feeding box and having a rotating end, a circular electric wire storage wheel fixedly connected to the motor at the center, a rectangular opening opened on the side surface of the feeding box, a swinging clamping mechanism fixedly mounted on the side surface of the feeding box body, a set of micro synchronous linear motors fixedly mounted on the outer surface of the feeding box body and located above and below the rectangular opening, and fixedly connected with the telescopic end of the micro synchronous linear motor 2 The oscillating clamping mechanism is composed of a rectangular mounting block fixedly mounted on the side surface of the feeding box body, a slit opened on one end of the rectangular mounting block, and a set of synchronous miniatures fixedly mounted on the upper and lower sides of the gap. a rotating electric machine, a rotating shaft fixedly connected with a rotating end of the synchronous micro rotating electric machine, a swing arm fixed at one end on the rotating shaft, a set of synchronous cylinders at the other end of the swing arm, and a fixed connection of one end and the telescopic end of the synchronous cylinder a sheet, a resilient pad on the opposite side of the two gripping sheets, the welding mechanism is fixedly mounted on the moving base a conveying mechanism corresponding to the outlet end of the terminal mechanism, a welding push bracket fixedly mounted on the moving base, a fuse changing frame on the welding push bracket, a lower end of the welding push bracket and a fuse The upper and lower cylinders of the fuse changer frame connected to the shifting frame, the fuse tube propulsion cylinder located at the other end of the welding push bracket, and the fixed position on the fuse changer frame and the fixed end of the fuse tube support cylinder a fuse station shelf, a ten-station indexing plate fixedly mounted on the welding push bracket of the propulsion cylinder of the fuse tube, a cutter located at the front end of the ten-station indexing plate, and an n-shaped welding bracket located in front of the welding push bracket , the fixed fuse manipulator fixedly mounted on the n-shaped welded bracket and the soldering station in front of the n-shaped welded bracket, the vibrating plate feeding fuse mechanism is fixedly mounted on the upper surface of the moving base a vibrating plate on the bracket and a chute having one end connected to the vibrating plate and the other end connected to the upper notch of the welding mechanism, moving The outer surface of the holder is provided with a controller were taken feeding mechanism and the swinging clamp, twisting mechanism, playing video mechanism, X-axis displacement double clamp means, welding means, and the vibration plate feed mechanism of the electrical fuse is connected. The distance between the ends is controllable, the production efficiency is high, the quality of the obtained products is stable, the labor cost is saved, and the production cost of the enterprise can be reduced.
在本实施方案中，首先将总机控制处的开关按下，将此机器通上电，开始运作，将电线放在电线盘上，电线从出电线口出来，将电线通过固定连接在送线基座上沿长度方向排列的横置滑轮，再将电线一端沿送线基座长度方向排列的竖置滑轮，对原有成盘的电线起到扭直 的作用，通过气缸的带动，移动夹取夹子将扭完的电线从前端固定安装在打端子旋转换位驱动盒体上表面的出线口出来，进入到打端子旋转换位驱动盒体上表面的两个输送轮，打端子换位机构的两个输送轮倒后转动，电线就会被拉出来，将电线送到切线机构中，在电机的带动下，中间的旋转轴转动，带动传动齿轮运动，上移动板和下移动板开始按原定的程序运动，位于移动平台上的切刀，中间的切刀低且高，首先两端的切刀将电线剥皮，电线的前端由于后面的到压着，前端的皮就会剥落一些，后面的皮也是如此，剥完皮的电线通过输送轮反向转动，将剥不干净的电线送到打端子旋转换位驱动盒体中进行修饰，修饰完的电线再次运回到切线机构中，中间的切刀已经准备好，将送过来的电线切断成预定的长度，通过移动夹紧夹子将电线送到扭线机构中，在切线机构中被切断的电线可能会有松开的现象，为防止这一现象，到扭线机构中将电线重新扭到一起，上下气缸运动将电线夹紧，在转动电机的带动下，旋转机械手对电线进行扭线操作，此时上下气缸运动将扭好的电线松开，在前后移动电机带动平台前后移动将扭好的电线送到切内线机构中，其中前后移动电机是通过里面的螺杆将转动变成移动的，在切线机构中，将原来想要的电线长度，在气缸的运动带动下，中间的整形切刀将电线按规定切断，通过移动夹紧夹子将电线送到夹线机构中中，从夹线机构到保险管焊接器中，首先保险管通过振动盘送料机构内的方向，分别将保险管按方向排列，料槽连接着十工位分度盘，保险管会从十工位分度盘上的缺口掉进分度盘里面，按规定的顺序保证保险管不会多掉下来，会保持队形，然后十工位分度盘会在电机的转动下，旋转将保险管从下缺口放在保险管换位架子上，送保险管架子上有凹槽，排在最前面的保险管，在保险管架子推进气缸的带动下，会把送保险管架子伸出，然后保险管机械手会来夹取保险管，之后送保险管架子归位，保险管换位架子在保险管换位上下气缸的带动下，会上升，把送保险管架子上的保险管放在上面，上面有一个切刀，上升的时候带动保险管，将保险管按预定的长度切掉，同时分度盘上会转动一下，把保险管落到下一个送保险管架子的凹槽里，之后再保险管换位架上下气缸的带动下，保险管换位架子会下降，把保险管放回到送保险管架子上，将保险管放在焊台上，同时两边夹线机构把加工好的电线放在一起，放在规定的位置内，进行焊接，焊接完，整个操作就完毕了，位于移动基座下面的万向轮和活动支柱，将活动支柱拧起来，万向轮可以移动，到想要的位置，将活动支柱拧下去，此时万向轮不能运动。In this embodiment, first, the switch of the switchboard control unit is pressed, the machine is powered on, the operation starts, the electric wire is placed on the electric wire tray, the electric wire is taken out from the outlet wire, and the electric wire is fixedly connected to the wire feed base. The horizontal pulleys arranged along the length of the seat, and then the vertical pulleys arranged along one end of the wire base along the length of the wire base to straighten the wires of the original disk The function of the cylinder is to move the gripping clip to move the twisted wire from the front end to the outlet of the upper surface of the rotary transposition drive box body, and enter the upper surface of the rotary transposition drive box body. Two conveying wheels, the two conveying wheels of the terminal transposition mechanism are rotated backwards, the wires are pulled out, and the wires are sent to the tangential mechanism. Under the driving of the motor, the middle rotating shaft rotates to drive the transmission gears. The upper moving plate and the lower moving plate start to move according to the original program. The cutting knife on the moving platform has a low and high cutting knife in the middle. First, the cutters at both ends peel the wires, and the front end of the wire is pressed by the back. The skin at the front end will peel off some, and the skin behind it will be the same. The stripped wire will be reversely rotated by the conveying wheel, and the unclean wire will be sent to the terminal rotating transposition drive box to be modified. The wire is again transported back to the tangential mechanism, the middle cutter is ready, the incoming wire is cut to a predetermined length, and the wire is sent to the twisting mechanism by moving the clamping clip. The wire cut in the tangential mechanism may be loosened. To prevent this, the wires are twisted together in the twisting mechanism, and the upper and lower cylinders move to clamp the wire, which is rotated by the rotating motor. The manipulator twists the wire. At this time, the upper and lower cylinders move the twisted wire, and move the motor to move the platform back and forth to move the twisted wire to the cutting mechanism. The front and rear moving motor passes through the screw inside. Turning the rotation into a movement, in the tangential mechanism, the original desired length of the wire is driven by the movement of the cylinder, and the intermediate shaping cutter cuts the wire according to the regulation, and sends the wire to the clamping mechanism by moving the clamping clamp. In the middle and middle, from the clamping mechanism to the fuse tube welder, firstly, the fuse tube is arranged in the direction of the vibrating tray feeding mechanism, and the fuse tubes are arranged in the direction, the trough is connected with the ten-station indexing plate, and the fuse tube is from ten. The gap on the station indexing plate falls into the indexing plate, ensuring that the fuse will not fall more in the prescribed order, will maintain the formation, and then the ten-station index will be Under the rotation of the motor, the fuse is placed on the shifting shelf of the fuse from the lower gap, and there is a groove on the shelf of the fuse tube. The fuse is arranged at the front, and the cylinder is driven by the propeller of the fuse tube. The insurance tube shelf is extended, and then the fuse manipulator will pick up the fuse tube, and then the fuse tube shelf will be returned to the position. The fuse tube change position shelf will be raised under the driving of the upper and lower cylinders of the fuse tube, and the insurance tube shelf will be sent. The upper fuse is placed on the top, and there is a cutter on the top. When the rise is raised, the fuse is driven, the fuse is cut off according to the predetermined length, and the indexing plate is rotated to drop the fuse to the next delivery tube. In the groove of the shelf, and then driven by the upper and lower cylinders of the fuse tube, the fuse tube will be lowered, the safety tube will be put back to the shelf of the insurance tube, and the fuse tube will be placed on the soldering station. The wire mechanism puts the processed wires together, puts them in the specified position, welds them, and welds them. The whole operation is completed. The universal wheels and the movable pillars under the moving bases will move the pillars. When screwed up, the universal wheel can be moved to the desired position and the movable pillar can be screwed down, and the universal wheel cannot move.
上述技术方案仅体现了本发明技术方案的优选技术方案，本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理，属于本发明的保护范围之内。 The above technical solutions only exemplify the preferred technical solutions of the technical solutions of the present invention, and some variations that may be made by those skilled in the art to some of them may embodies the principles of the present invention and fall within the protection scope of the present invention.

Claims (7)

  1. 一种送保险管摆动送料线性焊接装置，包括长方体的移动基座(1)，其特征在于，所述移动基座(1)外下表面四角处设有移动机构，所述移动基座(1)的上表面上设有摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构,所述扭线机构位于摆动夹取送料机构和打端子机构之间，所述X轴双层移位夹线机构与摆动夹取送料机构、扭线机构、打端子机构相对放置，所述焊接机构位于打端子机构的后方，所述振动盘送保险管机构位于焊接机构后方，所述X轴双层移位夹线机构由固定安装在移动基座上(1)的前工件夹紧层(2)、位于前工件夹紧层(2)内且沿前工件夹紧层(2)均匀排列的两个夹紧夹子(3)、固定安装在移动基座上(1)上的移线气缸(4)、与移线气缸(4)相连接且位于前工件夹紧层(2)后方的后工件夹紧层(5)，位于后工件夹紧层(5)内且沿后工件夹紧层(5)均匀排列的三个移动夹紧夹子(3)和固定安装在移动基座(1)上且覆盖住X轴双层移位夹线机构(6)整体的防护罩(7)共同构成的，所述摆动夹取送料机构由固定安装在移动基座(1)上表面上的送料箱体(8)、固定安装在送料箱体(8)内侧表面上且旋转端为水平的电机(9)、中心处与电机(9)固定连接的圆环形电线储存轮(10)、开在送料箱体(8)侧表面上的矩形开口(11)、固定安装在送料箱体(8)侧表面上的摆动夹取机构、固定安装在送料箱体外侧表面上且位于矩形开口(11)上下的一组微型同步直线电机二(12)、与微型同步直线电机二(12)的伸缩端固定连接的切割刀(13)共同构成的，所述摆动夹取机构由固定安装在送料箱体(8)侧表面上的矩形安装块(14)、开在矩形安装块(14)一端上的豁口(15)、固定安装在位于豁口(15)内上下侧表面上的一组同步微型旋转电机(16)、与同步微型旋转电机(16)的旋转端固定连接的旋转轴(17)、一端固定套装在旋转轴(17)上的摆动臂(18)、位于摆动臂(18)另一端上一组同步气缸(19)、一端与同步气缸(19)伸缩端固定连接的夹取片(20)、位于两个夹取片(20)相对面上的弹性垫(21)共同构成的，所述焊接机构由固定安装在移动基座(1)上表面上且与打端子机构的出口端相对应的传送机构、固定安装在移动基座(1)上的焊接推送支架(22)、位于焊接推送支架(22)上的保险管换位架(23)、位于焊接推送支架(22)一端下方且与保险管换位架(23)相连接的保险管换位架上下气缸(24)、位于焊接推送支架(22)上另一端的送保险管架子推进气缸(25)、位于保险管换位架(23)上且与一端送保险管架子推进气缸(25)伸缩端固定连接的送保险管架子(26)、固定安装在靠近送保险管架子推进气缸(25)的焊接推送支架(22)上的十工位分度盘(27)、位于十工位分度盘(27)前端的切刀(28)、位于焊接推送支架(22)前方的n形焊接支架(29)、固定安装在n形焊接支架(29)上的放保险管机械手(30)和位于n形焊接支架(29)前方的焊台(31)共同构成的，所述振动盘送保险管机构由固定安装在移动基座(1)上表面上的支架(32)、固定安装在支架(32)上的振动盘(33)和一端与振动 盘(33)相连接且另一端与焊接机构的上缺口相连接的料槽(34)共同构成的，所述移动基座(1)的外表面上设有控制器(35)，所述控制器(35)分别与摆动夹取送料机构、扭线机构、打端子机构、X轴双层移位夹线机构、焊接机构和振动盘送保险管机构电气连接。The utility model relates to a feeding tube swing feeding linear welding device, which comprises a rectangular parallelepiped moving base (1), characterized in that a moving mechanism is arranged at four corners of the outer lower surface of the moving base (1), and the moving base (1) The upper surface is provided with a swing clamping and feeding mechanism, a twisting mechanism, a terminal mechanism, an X-axis double-layer displacement clamping mechanism, a welding mechanism and a vibration disk feeding safety pipe mechanism, and the twisting mechanism is located in the swing clamping Between the feeding mechanism and the terminal mechanism, the X-axis double-layer displacement clamping mechanism is disposed opposite to the swing clamping and feeding mechanism, the twisting mechanism, and the terminal mechanism, wherein the welding mechanism is located behind the terminal mechanism, The vibration disk feeding safety pipe mechanism is located behind the welding mechanism, and the X-axis double-layer displacement clamping mechanism is fixedly mounted on the moving base (1), the front workpiece clamping layer (2), and located in the front workpiece clamping layer ( 2) Two clamping clamps (3) arranged uniformly along the front workpiece clamping layer (2), a shifting cylinder (4) fixedly mounted on the moving base (1), and a transfer cylinder (4) a rear workpiece clamping layer (5) that is connected behind the front workpiece clamping layer (2) and is located in the rear workpiece clamping Three moving clamping clips (3) in the layer (5) and evenly arranged along the rear workpiece clamping layer (5) and fixedly mounted on the moving base (1) and covering the X-axis double-layer displacement clamping mechanism (6) The integral protective cover (7) is formed by the feeding box (8) fixedly mounted on the upper surface of the moving base (1) and fixedly mounted on the feeding box (8) a motor (9) having an inner side surface and having a rotating end, a circular electric wire storage wheel (10) fixedly connected to the motor (9) at the center, and a rectangular opening opened on a side surface of the feeding box (8) ( 11) a swing clamping mechanism fixedly mounted on the side surface of the feeding box body (8), a set of micro synchronous linear motors 2 (12) fixedly mounted on the outer surface of the feeding box body and located above the rectangular opening (11), The cutting blade (13) fixedly connected to the telescopic end of the micro-synchronous linear motor 2 (12) is a rectangular mounting block (14) fixedly mounted on the side surface of the feeding box body (8). a slit (15) opened on one end of the rectangular mounting block (14), and a set of synchronous micro-rotary motors fixedly mounted on the upper and lower sides of the slit (15) (1) 6) a rotating shaft (17) fixedly coupled to the rotating end of the synchronous micro-rotary motor (16), a swinging arm (18) fixed at one end to the rotating shaft (17), and the other end of the swinging arm (18) a synchronous cylinder (19), a clamping piece (20) fixedly connected to one end of the synchronous cylinder (19), and an elastic pad (21) on the opposite surface of the two clamping pieces (20), wherein The welding mechanism is fixedly mounted on the upper surface of the moving base (1) and corresponding to the outlet end of the terminal mechanism, the welding push bracket (22) fixedly mounted on the moving base (1), and located at the welding push a safety tube transposition frame (23) on the bracket (22), a safety tube transposition frame upper and lower cylinder (24) located below one end of the welding push bracket (22) and connected to the fuse transposition frame (23), located in the welding The fuse holder on the other end of the push bracket (22) is propelled to the cylinder (25), and is placed on the fuse changer (23) and is fixedly connected to the telescopic end of the fuse tube propulsion cylinder (25). (26), a ten-station indexing plate fixedly mounted on the welding push bracket (22) of the propulsion cylinder (25) of the fuse tube (27) ), a cutter (28) located at the front end of the ten-position indexing plate (27), an n-shaped welded bracket (29) located in front of the welding push bracket (22), and fixedly mounted on the n-shaped welded bracket (29) The fuse manipulator (30) is constructed in conjunction with a soldering station (31) located in front of the n-shaped soldering bracket (29), the vibrating plate feeding fuse mechanism being fixedly mounted on the upper surface of the moving base (1) ( 32), the vibration plate (33) fixedly mounted on the bracket (32) and one end and vibration The tray (33) is connected with the other end of the groove (34) connected to the upper notch of the welding mechanism, and the outer surface of the moving base (1) is provided with a controller (35), the control The device (35) is electrically connected to the swing clamping and feeding mechanism, the twisting mechanism, the terminal mechanism, the X-axis double-layer displacement clamping mechanism, the welding mechanism and the vibration disk feeding safety pipe mechanism.
  2. 根据权利要求1所述的一种送保险管摆动送料线性焊接装置，其特征在于，所述移动机构由固定安装在移动基座(1)底面四角处的四个万向轮(36)、固定连接在箱体(1)底面上四角处的四个螺杆(37)、中心处与螺杆(37)相互咬合的圆台型支撑台(38)共同构成的。A swinging feeding linear welding device for a fuse tube according to claim 1, wherein the moving mechanism is fixed by four universal wheels (36) fixedly mounted at four corners of the bottom surface of the moving base (1). The four screws (37) at the four corners of the bottom surface of the casing (1) are connected together with the truncated-type support table (38) at the center and the screw (37).
  3. 根据权利要求1所述的一种送保险管摆动送料线性焊接装置，其特征在于，所述扭线机构由固定安装在移动基座(1)上的垫块(39)、固定安装在垫块(39)上的前后移动平台(40)、固定安装在垫块(39)上且位于前后移动平台(40)后端的前后移动电机(41)、位于前后移动平台(40)上方且与前后移动电机(41)伸缩端固定相连接的转动电机(42)、位于转动电机(42)侧边且与转动电机(42)旋转端通过皮带相连接的旋转机械手(43)共同构成的。A sway feeding linear welding device for a fuse tube according to claim 1, wherein the twisting mechanism is fixedly mounted on the spacer by a spacer (39) fixedly mounted on the moving base (1) (39) The front and rear moving platform (40), the front and rear moving motor (41) fixedly mounted on the pad (39) and located at the rear end of the front and rear moving platform (40), located above and behind the moving platform (40) and moving forward and backward The rotating motor (42) to which the motor (41) telescopic end is fixedly connected is formed by a rotating robot (43) located on the side of the rotating motor (42) and connected to the rotating end of the rotating motor (42) via a belt.
  4. 根据权利要求1所述的一种送保险管摆动送料线性焊接装置，其特征在于，所述打端子机构由固定安装在基座(1)上的打端子旋转换位驱动盒体(44)、与打端子旋转换位驱动盒体(44)驱动端的相连接且位于打端子旋转换位驱动盒体(44)上表面上的两个输送轮(45)、固定安装在打端子旋转换位驱动盒体(44)后方的基座(1)上的打端子机(46)、位于两个输送轮(45)前端且固定安装在打端子旋转换位驱动盒体(44)上表面的进出线口(47)、固定安装在打端子旋转换位驱动盒体(44)下表面的旋转转动轴(48)共同构成的。A slanting feed linear welding device for a fuse tube according to claim 1, wherein the punching terminal mechanism is rotated and transposed to drive the casing (44) by a terminal fixedly mounted on the base (1), Two transfer wheels (45) connected to the driving end of the terminal transposition drive drive body (44) and located on the upper surface of the terminal transposition transduction drive case (44), fixedly mounted on the terminal transposition transposition drive a terminal (46) on the base (1) behind the casing (44), an inlet and outlet line at the front end of the two conveying wheels (45) and fixedly mounted on the upper surface of the terminal transposition drive housing (44) The port (47) is fixedly mounted on a rotating rotating shaft (48) fixed to the lower surface of the terminal transposition drive box body (44).
  5. 根据权利要求1所述的一种送保险管摆动送料线性焊接装置，其特征在于，所述传送机构由固定安装在固定安装在移动基座(1)上且与打端子机构出线端相对应的传送基座(49)、固定安装在传送基座(49)一端上且沿传送基座(49)长度方向排列的多个横置滑轮(50)和固定安装在传送基座(49)另一端上且沿传送基座(49)长度方向排列的多个竖置滑轮(51)共同构成。A sloshing feeding linear welding device for a fuse tube according to claim 1, wherein said conveying mechanism is fixedly mounted on a fixed mounting on the moving base (1) and corresponding to the outlet end of the terminal mechanism. a transfer base (49), a plurality of transverse pulleys (50) fixedly mounted on one end of the transfer base (49) and arranged along the length of the transfer base (49) and fixedly mounted on the other end of the transfer base (49) A plurality of vertical pulleys (51) arranged in the longitudinal direction of the transfer base (49) are formed in common.
  6. 根据权利要求1所述的一种送保险管摆动送料线性焊接装置，其特征在于，所述控制器(35)表面上设有市电接口(54)和触摸显示器(52)。A slanting feed linear welding device for a fuse tube according to claim 1, wherein the controller (35) is provided with a mains interface (54) and a touch display (52) on the surface.
  7. 根据权利要求1所述的一种送保险管摆动送料线性焊接装置，其特征在于，所述控制器(35)内设有总机控制***(53)。 A slanting feed linear welding device for a fuse tube according to claim 1, wherein a controller control system (53) is disposed in the controller (35).
PCT/CN2016/092799 2016-05-19 2016-08-02 Linear welding apparatus capable of swingingly feeding fuses WO2017197769A1 (en)

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CN112453748A (en) * 2020-12-08 2021-03-09 余祖广 Full-automatic efficient welding processing equipment for bathroom faucet
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CN108161165A (en) * 2018-01-27 2018-06-15 中山慧能科技有限公司 A kind of novel large lead acid accumulator pole group bus-bar automatically freezes former
CN108598837A (en) * 2018-07-05 2018-09-28 东莞中厚智能机械有限公司 Wear glue shell in full-automatic end of beating
CN108598837B (en) * 2018-07-05 2023-12-22 东莞中厚智能机械有限公司 Full-automatic end-beating and rubber-shell-penetrating machine
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CN109454323A (en) * 2018-11-22 2019-03-12 江东电子材料有限公司 Automatic assembly line multistation ultrasonic welding device
CN109454323B (en) * 2018-11-22 2024-02-27 江东电子材料有限公司 Multi-station ultrasonic welding device of automatic assembly line
CN109434336A (en) * 2018-12-19 2019-03-08 浙江大学自贡创新中心 A kind of robot automation's welding carrying roller crossbeam work station
CN109434336B (en) * 2018-12-19 2024-03-29 浙江大学自贡创新中心 Robot automatic welding carrier roller beam workstation
CN110449803A (en) * 2019-07-25 2019-11-15 安徽卓科智能装备有限公司 A kind of crawler-type harvester chassis automatic welding clamp
CN112453748A (en) * 2020-12-08 2021-03-09 余祖广 Full-automatic efficient welding processing equipment for bathroom faucet
CN112864775A (en) * 2020-12-31 2021-05-28 江苏霍利森电子科技有限公司 Full-automatic production system of split type terminal box
CN117381255A (en) * 2023-12-04 2024-01-12 瑞鸣电气设备有限公司 Spot welding device with positioning mechanism for power cabinet production
CN117381255B (en) * 2023-12-04 2024-02-20 瑞鸣电气设备有限公司 Spot welding device with positioning mechanism for power cabinet production

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