WO2017164217A1 - Thermoelectric conversion module - Google Patents
Thermoelectric conversion module Download PDFInfo
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- WO2017164217A1 WO2017164217A1 PCT/JP2017/011376 JP2017011376W WO2017164217A1 WO 2017164217 A1 WO2017164217 A1 WO 2017164217A1 JP 2017011376 W JP2017011376 W JP 2017011376W WO 2017164217 A1 WO2017164217 A1 WO 2017164217A1
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- thermoelectric conversion
- type thermoelectric
- conversion element
- surface side
- conversion module
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B21/00—Machines, plants or systems, using electric or magnetic effects
- F25B21/02—Machines, plants or systems, using electric or magnetic effects using Peltier effect; using Nernst-Ettinghausen effect
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02N—ELECTRIC MACHINES NOT OTHERWISE PROVIDED FOR
- H02N11/00—Generators or motors not provided for elsewhere; Alleged perpetua mobilia obtained by electric or magnetic means
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N—ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10N10/00—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects
- H10N10/10—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects
- H10N10/13—Thermoelectric devices comprising a junction of dissimilar materials, i.e. devices exhibiting Seebeck or Peltier effects operating with only the Peltier or Seebeck effects characterised by the heat-exchanging means at the junction
Definitions
- thermoelectric conversion module formed by electrically connecting a plurality of thermoelectric conversion elements.
- Thermoelectric conversion elements are electronic elements such as Seebeck effect and Peltier effect that can mutually convert heat and electricity.
- the Seebeck effect is an effect of converting thermal energy into electric energy, and is a phenomenon in which an electromotive force is generated when a temperature difference is generated between both ends of the thermoelectric conversion material. Such electromotive force is determined by the characteristics of the thermoelectric conversion material.
- thermoelectric power generation utilizing this effect has been actively developed (for example, see Patent Document 1).
- the Peltier effect is an effect that converts electrical energy into thermal energy.
- an electrode or the like is formed at both ends of a thermoelectric conversion material to generate a potential difference between the electrodes, a temperature difference occurs at both ends of the thermoelectric conversion material. is there.
- An element having such an effect is particularly referred to as a Peltier element, and is used for cooling and temperature control of precision instruments and small refrigerators (for example, see Patent Document 2).
- thermoelectric conversion module configured by electrically connecting a plurality of such thermoelectric conversion elements is generally a semiconductor type different from a unileg type thermoelectric conversion module in which thermoelectric conversion elements having the same semiconductor type are connected to each other, That is, a ⁇ (pi) type thermoelectric conversion module in which n type thermoelectric conversion elements and p type thermoelectric conversion elements are alternately connected is known.
- the ⁇ (pi) type thermoelectric conversion module can simplify the electrical connection configuration compared to the unileg type thermoelectric conversion module, and can efficiently perform thermoelectric conversion by pn connection. it can.
- a ⁇ -type thermoelectric conversion module has a configuration in which one side and the other side of a number of n-type thermoelectric conversion elements and p-type thermoelectric conversion elements connected to each other by electrode plates or the like are joined to one insulating plate. It has become.
- thermoelectric conversion module when thermoelectric conversion materials having different compositions are used, the n-type thermoelectric conversion element and the p-type thermoelectric conversion element also have different thermal expansion coefficients. For this reason, in the conventional configuration in which one side and the other side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are joined to one insulating plate, the n-type thermoelectric conversion element and the p-type thermoelectric element are connected. Depending on the difference in thermal expansion coefficient from the conversion element, there is a concern that either one of the thermoelectric conversion elements may be peeled off from the insulating plate or the element may be broken.
- the present invention has been made in view of the above-described circumstances, and is a thermoelectric conversion module formed by combining an n-type thermoelectric conversion element and a p-type thermoelectric conversion element formed using thermoelectric conversion materials having different coefficients of thermal expansion.
- the purpose of the present invention is to provide a thermoelectric conversion module that can prevent the thermoelectric conversion element from peeling off from the substrate or the thermoelectric conversion element from cracking.
- thermoelectric conversion module is a thermoelectric conversion module in which n-type thermoelectric conversion elements and p-type thermoelectric conversion elements are alternately connected in series via electrode plates.
- the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are made of materials having different coefficients of thermal expansion, and one side of the n-type thermoelectric conversion element and one side of the p-type thermoelectric conversion element Are arranged side by side on one side of a common insulating substrate and bonded to each other, and a heat conductive member is independent on the other side of the n-type thermoelectric conversion element and the other side of the p-type thermoelectric conversion element. It is characterized by being formed individually.
- the n-type thermoelectric conversion material and the p-type thermoelectric conversion material formed of materials having different thermal expansion coefficients have different sizes due to the heat on the high heat side. It expands thermally. For example, when the n-type thermoelectric conversion material has a larger coefficient of thermal expansion than the p-type thermoelectric conversion material, the n-type thermoelectric conversion material expands more than the p-type thermoelectric conversion material.
- thermoelectric conversion module having this configuration, the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are bonded to a common insulating substrate only on one surface side, and the heat conductive members formed on the other surface side are individually.
- the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are independently formed and do not interfere with each other. Therefore, there is no concern that the heat conductive member is peeled off from the n-type thermoelectric conversion element or the p-type thermoelectric conversion element or the element is cracked.
- the n-type thermoelectric conversion element is allowed to expand larger than the p-type thermoelectric conversion element, and the end portion of the heat conductive member formed in the n-type thermoelectric conversion element is heat conduction formed in the p-type thermoelectric conversion element. It can protrude rather than the front-end
- thermoelectric conversion module the other surface side of the n-type thermoelectric conversion element and the heat conductive member, and the other surface side of the p-type thermoelectric conversion element and the heat conductive member. It is preferable that a thermally conductive insulating layer is disposed between the two. In this case, since insulation between the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element and the heat conductive member is ensured, the heat conductive member is in contact with another metal member. Current leakage occurring at the time can be prevented, and a highly safe thermoelectric conversion module can be realized.
- thermoelectric conversion module which is one aspect of the present invention, it is preferable to further dispose a heat shield member between the n-type thermoelectric conversion element and the p-type thermoelectric conversion element adjacent to each other.
- heat transfer from one surface side to the other surface side is suppressed by the heat shielding member, and a temperature difference can be maintained between one surface side and the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element. This improves power generation efficiency.
- the heat shield member is a heat shield plate having a large number of openings through which the n-type thermoelectric conversion element and the p-type thermoelectric conversion element can pass. Is preferred. In this case, transmission of radiant heat on one surface side to the other surface side is suppressed by the heat shield plate, and a temperature difference is generated between the one surface side and the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element. The power generation efficiency is improved.
- thermoelectric conversion module in the thermoelectric conversion module according to one aspect of the present invention, a protective cover is provided so as to surround the other surface side of the insulating substrate and a region where the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are arranged. Is preferably formed.
- the protective cover can prevent corrosion and fouling of the thermoelectric conversion module, and can prevent a decrease in thermoelectric conversion efficiency of the thermoelectric conversion module.
- the thermal conductive member is preferably made of a material having a thermal conductivity of 10 W / (mK) or more.
- the thermal conductivity of the thermal conductive member is relatively large, such as 10 W / (mK) or more, it is possible to efficiently absorb and dissipate heat.
- thermoelectric conversion module the other end side of the n-type thermoelectric conversion element and the front end portion of the thermally conductive member formed on the other side of the p-type thermoelectric conversion element are cooled. It is preferable to be immersed in the liquid. According to the thermoelectric conversion module of this configuration, the tip of the thermally conductive member formed on the other surface side of the n-type thermoelectric conversion element and the other surface side of the p-type thermoelectric conversion element is immersed in the coolant. By doing so, a temperature difference can be maintained between the one surface side and the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element, and the power generation efficiency is improved.
- thermoelectric conversion module a metal layer is formed on a surface of the insulating substrate opposite to a surface where the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are bonded. Preferably it is.
- the metal layer is formed on the surface of the insulating substrate opposite to the surface where the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are joined, A heat source can be disposed through this metal layer, and thermal shock to the insulating substrate can be suppressed, and the life of the insulating substrate can be extended.
- thermoelectric conversion module of the present invention in a thermoelectric conversion module formed by combining an n-type thermoelectric conversion element and a p-type thermoelectric conversion element formed using thermoelectric conversion materials having different thermal expansion coefficients, a thermoelectric conversion element is formed from a substrate. Can be prevented from peeling off and the thermoelectric conversion element can be prevented from cracking.
- thermoelectric conversion module of 1st embodiment is seen from the side. It is a principal part expanded sectional view which showed the mode at the time of operation
- thermoelectric conversion module of the present invention will be described with reference to the drawings.
- Each embodiment described below is specifically described for better understanding of the gist of the invention, and does not limit the present invention unless otherwise specified.
- drawings used in the following description in order to make the features of the present invention easier to understand, there is a case where a main part is shown in an enlarged manner for convenience, and the dimensional ratio of each component is the same as the actual one. Not necessarily.
- Drawing 1 is a sectional view when the thermoelectric conversion module of a first embodiment is seen from the side.
- the thermoelectric conversion module 20 of the first embodiment is a ⁇ (pi) type thermoelectric conversion module formed by connecting different semiconductor type, for example, p-type and n-type thermoelectric conversion materials in series.
- the thermoelectric conversion module 20 includes an insulating substrate 21, and n-type thermoelectric conversion elements 10 ⁇ / b> A and p-type thermoelectric conversion elements 10 ⁇ / b> B arranged alternately on one side 21 a of the insulating substrate 21.
- the insulating substrate 21 is a common substrate to which all n-type thermoelectric conversion elements 10A and p-type thermoelectric conversion elements 10B are bonded.
- the insulating substrate 21 can be made of an insulating material having excellent thermal conductivity, for example, a plate material such as silicon carbide, nitrogen silicon, aluminum nitride, aluminum oxide, and sialon.
- the insulating substrate 21 may be a composite substrate in which a conductive metal material is used as a base material and an insulating layer such as a resin film or a ceramic thin film is formed around it.
- Such an insulating substrate 21 is a medium that applies heat to or absorbs heat on one surface 11a of thermoelectric conversion materials 11A and 11B described later.
- the thermal conductivity of the insulating substrate 21 is preferably 20 W / (mK) or more, for example.
- the thermal conductivity of the insulating substrate 21 is more preferably 30 W / (mK) or more, and further preferably 40 W / (mK) or more.
- thermoelectric conversion element 10A is bonded to the insulating substrate 21 on one surface side 10a, and metallized layers 12a and 12b are formed on one surface 11a and the other surface 11b of the n-type thermoelectric conversion material 11A, respectively.
- thermoelectric conversion material 11A As a specific example of the n-type thermoelectric conversion material 11A, a thermoelectric conversion material obtained by adding antimony (Sb) as a dopant to magnesium silicide (Mg 2 Si) and sintering is cut and processed into a desired shape. Can be manufactured. In addition, 0.5 mol% to 13.0 mol% of silicon oxide such as SiO 2 can be added at the time of sintering. By adding silicon oxide, the hardness of the thermoelectric conversion material and the power generation efficiency are increased.
- Sb antimony
- Mg 2 Si magnesium silicide
- the n-type thermoelectric conversion material 11A of the present embodiment uses a magnesium-based sintered body made of Mg 2 Si containing 0.5 at% antimony.
- antimony which is a pentavalent donor provides an n-type thermoelectric conversion material with a high carrier density.
- the thermal expansion coefficient of the n-type thermoelectric conversion material 11A of the present embodiment is 500 ° C., for example 12.5 ⁇ 10 -6 /K ⁇ 17.5 ⁇ 10 -6 / degree K.
- magnesium-based compound constituting the n-type thermoelectric conversion material 11A in addition to Mg 2 Si, Mg 2 Si X Ge 1-X, Mg 2 Si X Sn 1-x , etc., other elements Mg 2 Si A compound added with can also be used in the same manner.
- thermoelectric conversion material 11A bismuth, aluminum, phosphorus, arsenic, or the like can be used in addition to antimony.
- thermoelectric conversion element 10B is bonded to the insulating substrate 21 on one surface side 10a, and metallized layers 12a and 12b are formed on one surface 11a and the other surface 11b of the p-type thermoelectric conversion material 11B, respectively.
- thermoelectric conversion materials obtained by sintering MnSi 1.73 , Mn 34.6 W 1.8 Si 63.6 , Mn 30.4 Re 6 Si 63.6, and the like. Can be cut and processed into a desired shape.
- a manganese-based sintered body made of MnSi 1.73 is used as the p-type thermoelectric conversion material 11B, and the coefficient of thermal expansion is, for example, 10.0 ⁇ 10 ⁇ 6 / K to 11.5 ⁇ 10 ⁇ at 500 ° C. It is about 6 / K.
- the metallized layers 12a and 12b are intermediate layers for joining the electrode plates 13a and 13b to the n-type thermoelectric conversion material 11A and the p-type thermoelectric conversion material 11B.
- nickel, silver, cobalt, tungsten, molybdenum, or the like A non-woven fabric made of metal fibers is used.
- nickel is used for the metallized layers 12a and 12b.
- the metallized layers 12a and 12b can be formed by sintering, plating, electrodeposition or the like.
- the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B arranged adjacent to each other are electrically connected in series via the electrode plates 13a and 13b.
- the metallized layer 12a of the n-type thermoelectric conversion material 11A and the metallized layer 12a of the p-type thermoelectric conversion material 11B disposed adjacent to each other are connected by the electrode plate 13a.
- the metallized layer 12b of the p-type thermoelectric conversion material 11B and the metallized layer 12b of the n-type thermoelectric conversion material 11A disposed adjacent to each other are connected by the electrode plate 13b.
- the electrode plates 13a and 13b are formed of a metal material having excellent conductivity, for example, a plate material such as copper or aluminum. In this embodiment, an aluminum rolled plate is used. Further, the metallized layers 12a and 12b and the electrode plates 13a and 13b can be joined by Ag brazing, Ag paste, or the like.
- thermoelectric conversion elements 10A and p-type thermoelectric conversion elements 10B arranged in this way are connected in series so as to be electrically connected. That is, in the ⁇ (pi) type thermoelectric conversion module 20, n-type thermoelectric conversion elements 10A and p-type thermoelectric conversion elements 10B are alternately and repeatedly connected in series.
- thermoelectric conversion elements 10A and the p-type thermoelectric conversion elements 10B for one row on the front side are shown, but actually, the n-type thermoelectric conversion elements 10A and Several rows of p-type thermoelectric conversion elements 10B are alternately arranged.
- thermoelectric conversion element 10A a temperature difference is generated between the one surface side 10a and the other surface side 10b of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B, thereby causing a potential difference between the electrode plate 13a and the electrode plate 13b.
- It can be used as a Seebeck element that causes
- the temperature between the one side 10a and the other side 10b of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B is determined. It can be used as a Peltier element that causes a difference. For example, by flowing a current between the electrode plate 13a side and the electrode plate 13b, the one surface side 10a or the other surface side 10b of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B can be cooled or heated. it can.
- a heat conductive member 22 is formed on the other surface side 10b of each of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B. That is, an independent thermal conductive member 22 is formed for each n-type thermoelectric conversion element 10A and p-type thermoelectric conversion element 10B.
- Such a heat conductive member 22 is an insulating material having excellent heat conductivity, for example, a rod or plate material such as silicon carbide, nitrogen silicon, aluminum nitride, and aluminum oxide, or a large surface area. A bar or plate having a structure with unevenness on the surface can be used.
- the thermally conductive member 22 is a medium that applies heat to or absorbs the other surface 11b of the thermoelectric conversion materials 11A and 11B. That is, it is a member for heat dissipation or heat absorption.
- the heat conductivity of the heat conductive member 22 is preferably 10 W / (mK) or more, for example.
- the thermal conductivity of the heat conductive member 22 is more preferably 20 W / (mK) or more, and further preferably 30 W / (mK) or more.
- these heat conductive members 22 are made of a metal material having excellent heat conductivity, for example, a bar or plate material such as aluminum or aluminum alloy, magnesium or magnesium alloy, copper or copper alloy, or a large surface area. It is also possible to use a bar or plate having a structure with irregularities on the surface.
- the heat conductivity of the heat conductive member 22 is preferably 200 W / (mK) or more, and is 400 W / (mK) or more. It is more preferable.
- a heat shield member 24 is disposed between the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B adjacent to each other.
- the heat shield member 24 is composed of a heat shield plate having a large number of openings through which the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B can pass, and the n-type thermoelectric conversion elements 10A and p.
- the other surface side 10b of the type thermoelectric conversion element 10B is formed so as to cover the gap between the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B.
- Such a heat shield member 24 has a temperature difference between the one surface side 10a and the other surface side 10b, as radiant heat propagates from the one surface side 10a of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B to the other surface side 10b. Is reduced and the thermoelectric conversion efficiency is prevented from lowering.
- the heat shield member 24 may be a member that prevents radiant heat from propagating from the other surface side 10b of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B to the one surface side 10a.
- the heat shielding member 24 is composed of a heat insulating material having low thermal conductivity and an insulating member, for example, an insulating material made of fibers such as alumina, a sialon plate, a rock wool insulating material, alumina, and silica. Further, as the heat shielding member 24, a metal plate or foil such as stainless steel, aluminum, copper, or steel that reflects infrared rays can be used. In this case, the metal plate or foil is used as the thermoelectric conversion element 10A or the like. It is necessary to provide an opening that does not contact 10B.
- the heat shielding member 24 and the insulating substrate 21 are integrated at the peripheral portion so as to sandwich the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B by a fastening member 23 made of, for example, screws and screws. ing.
- a protective cover 25 is formed so as to surround the other surface side 21b of the insulating substrate and the area where the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B are arranged. Such a protective cover 25 prevents corrosion and fouling of the thermoelectric conversion module 20 and prevents a decrease in thermoelectric conversion efficiency of the thermoelectric conversion module 20.
- the protective cover 25 is made of, for example, a plate material made of stainless steel, steel, or aluminum.
- thermoelectric conversion module 20 of the present embodiment having the above configuration will be described.
- the thermoelectric conversion module 20 is used as, for example, a Seebeck element
- the insulating substrate 21 and the thermal conductive members 22 respectively formed on the individual n-type thermoelectric conversion elements 10A and p-type thermoelectric conversion elements 10B are respectively used.
- a potential difference is generated between the electrode plate 13a and the electrode plate 13b by generating a temperature difference between the one surface side 10a and the other surface side 10b of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B.
- FIG. 2 is an enlarged cross-sectional view showing a main part of the thermoelectric conversion module according to the present embodiment during operation.
- the n-type thermoelectric conversion material 11A and the p-type thermoelectric conversion material 11B formed of materials having different thermal expansion coefficients are on the high heat side, for example, the one surface side 10a. The heat expands so as to have different sizes.
- the n-type thermoelectric conversion material 11A has a larger coefficient of thermal expansion than the p-type thermoelectric conversion material 11B, for example, the n-type thermoelectric conversion material 11A is more than the p-type thermoelectric conversion material 11B along the thickness direction. It expands greatly.
- the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B are bonded to the insulating substrate 21 which is a common substrate only on one surface side 10a via the electrode plate 13a, and the heat formed on the other surface side 10b. Since the conductive member 22 is formed independently for each n-type thermoelectric conversion element 10A and p-type thermoelectric conversion element 10B, the metallized layer 12a is formed from the n-type thermoelectric conversion element 10A or the p-type thermoelectric conversion element 10B. 12b or the electrode plates 13a and 13b are not concerned. Moreover, there is no fear that the thermoelectric conversion elements 10A and 10B are cracked.
- the n-type thermoelectric conversion element 10A is allowed to expand larger than the p-type thermoelectric conversion element 10B, and the tip of the heat conductive member 22 formed in the n-type thermoelectric conversion element 10A is formed in the p-type thermoelectric conversion element 10B. It can protrude from the tip of the heat conductive member 22 made.
- the electrode plate 13b is bent slightly due to the difference in thermal expansion coefficient between the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B, but the electrode plate 13b is a plate material such as copper or aluminum having excellent malleability and ductility. Since it is formed from the electrode which laminated the foil and foil in the multilayer, even if it bends, it will not peel from 10A of n-type thermoelectric conversion elements, or the p-type thermoelectric conversion element 10B.
- thermoelectric conversion module 20 of the present embodiment the n-type thermoelectric conversion element 10A formed using the n-type thermoelectric conversion material 11A and the p-type thermoelectric conversion material 11B having different coefficients of thermal expansion, and Even in the thermoelectric conversion module 20 formed by combining the p-type thermoelectric conversion elements 10B, the thermoelectric conversion elements 10A and 10B can be prevented from being peeled off from the insulating substrate 21 and the heat conductive member 22.
- FIG. 3 is an enlarged cross-sectional view showing a main part of the thermoelectric conversion module according to the second embodiment.
- thermoelectric conversion module 30 of the second embodiment between the other surface side 10b of the n-type thermoelectric conversion element 10A and the heat conductive member 32 and between the other surface side 10b of the p-type thermoelectric conversion element 10B and the heat conductive member 32. Between these, a heat conductive insulating layer 33 is formed.
- Such a heat conductive insulating layer 33 can be made of, for example, silicon carbide, silicon nitride, aluminum nitride, aluminum oxide or the like.
- the insulation between the heat conductive member 32 and the electrode plate 13b is ensured.
- the heat conductive member 32 is formed using a metal having excellent heat conductivity, current leakage that occurs when the heat conductive member 32 comes into contact with another metal member can be prevented.
- a highly safe thermoelectric conversion module can be realized.
- FIG. 4 is an enlarged cross-sectional view showing a main part of the thermoelectric conversion module according to the third embodiment.
- electrode plates 41a and 41b are respectively formed on the other surface side 10b of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B, and the electrode plate 41a and the electrode plate 41b They are connected by flexible lead wires 42.
- thermoelectric conversion element 10B Even if the positional deviation on the other surface side 10b of the n-type thermoelectric conversion element 10B and the p-type thermoelectric conversion element 10B increases due to the difference in thermal expansion coefficient between the n-type thermoelectric conversion material 11A and the p-type thermoelectric conversion material 11B.
- the conductivity can be ensured between the other surface side 10b of the n-type thermoelectric conversion element 10A and the other surface side 10b of the p-type thermoelectric conversion element 10B.
- the tips of the heat conductive members 22 formed on the other surface side 10 b of the n-type thermoelectric conversion element 10 ⁇ / b> A and the p-type thermoelectric conversion element 10 ⁇ / b> B are stored in the storage tank 51. It is good also as a structure immersed in the cooling fluid 52 which was made. With such a configuration, a temperature difference can be maintained between the one surface side 10a and the other surface side 10b of the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B, and the power generation efficiency is improved.
- the metal layer 61 is formed on the surface of the insulating substrate 21 opposite to the surface where the n-type thermoelectric conversion element 10A and the p-type thermoelectric conversion element 10B are joined. May be.
- a heat conductive member it is not limited to the shape of this embodiment, A various form is employable.
- it may have a star shape in cross section like a heat conductive member 121 shown in FIG. 7A, a polygonal shape in cross section like a heat conductive member 221 shown in FIG.
- the surface area may be increased by forming a multi-stage shape like the heat conductive member 321 shown in FIG. 7 or by projecting the fins 421A like the heat conductive member 421 shown in FIG.
- a through hole 521A may be provided so that the cooling medium flows through the through hole 521A.
- you may comprise a heat conductive member with a metal porous body.
- thermoelectric conversion module of the present invention it is possible to prevent the thermoelectric conversion element from being peeled off from the substrate and the thermoelectric conversion element from being cracked.
- the thermoelectric conversion module of the present invention is suitable for a thermoelectric conversion module that combines an n-type thermoelectric conversion element and a p-type thermoelectric conversion element formed using thermoelectric conversion materials having different thermal expansion coefficients.
- thermoelectric conversion element 10A n-type thermoelectric conversion element 10B p-type thermoelectric conversion element 11A n-type thermoelectric conversion material 11B p-type thermoelectric conversion material 12a, 12b metallized layer 13a, 13b electrode plates 22, 121, 221, 321, 421, 521 heat conductive member
Abstract
Description
本願は、2016年3月24日に、日本に出願された特願2016-060866号、及び2017年2月24日に、日本に出願された特願2017-033837号に基づき優先権を主張し、その内容をここに援用する。 The present invention relates to a thermoelectric conversion module formed by electrically connecting a plurality of thermoelectric conversion elements.
This application claims priority based on Japanese Patent Application No. 2016-060866 filed in Japan on March 24, 2016 and Japanese Patent Application No. 2017-033837 filed on Japan on February 24, 2017. , The contents of which are incorporated herein.
従来、こうしたπ型熱電変換モジュールは、電極板などで互いに接続された多数のn型熱電変換素子とp型熱電変換素子の一面側および他面側を、それぞれ1枚の絶縁板に接合した構成となっている。 Among these, the π (pi) type thermoelectric conversion module can simplify the electrical connection configuration compared to the unileg type thermoelectric conversion module, and can efficiently perform thermoelectric conversion by pn connection. it can.
Conventionally, such a π-type thermoelectric conversion module has a configuration in which one side and the other side of a number of n-type thermoelectric conversion elements and p-type thermoelectric conversion elements connected to each other by electrode plates or the like are joined to one insulating plate. It has become.
この場合、前記n型熱電変換素子及び前記p型熱電変換素子の他面側と熱伝導性部材との間の絶縁性が確保されるので、熱伝導性部材が他の金属製部材と接触した際に生じる電流リークを防止することができ、安全性の高い熱電変換モジュールを実現できる。 In the thermoelectric conversion module according to one aspect of the present invention, the other surface side of the n-type thermoelectric conversion element and the heat conductive member, and the other surface side of the p-type thermoelectric conversion element and the heat conductive member. It is preferable that a thermally conductive insulating layer is disposed between the two.
In this case, since insulation between the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element and the heat conductive member is ensured, the heat conductive member is in contact with another metal member. Current leakage occurring at the time can be prevented, and a highly safe thermoelectric conversion module can be realized.
この場合、遮熱部材によって一面側から他面側への伝熱が抑制され、前記n型熱電変換素子及び前記p型熱電変換素子の一面側と他面側とで温度差を維持することができ、発電効率が向上する。 In the thermoelectric conversion module which is one aspect of the present invention, it is preferable to further dispose a heat shield member between the n-type thermoelectric conversion element and the p-type thermoelectric conversion element adjacent to each other.
In this case, heat transfer from one surface side to the other surface side is suppressed by the heat shielding member, and a temperature difference can be maintained between one surface side and the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element. This improves power generation efficiency.
この場合、遮熱板によって一面側の輻射熱が他面側へと伝達されることが抑制され、前記n型熱電変換素子及び前記p型熱電変換素子の一面側と他面側とで温度差を維持することができ、発電効率が向上する。 In the thermoelectric conversion module according to an aspect of the present invention, the heat shield member is a heat shield plate having a large number of openings through which the n-type thermoelectric conversion element and the p-type thermoelectric conversion element can pass. Is preferred.
In this case, transmission of radiant heat on one surface side to the other surface side is suppressed by the heat shield plate, and a temperature difference is generated between the one surface side and the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element. The power generation efficiency is improved.
この場合、保護カバーによって、熱電変換モジュールの腐蝕や汚損を防止し、熱電変換モジュールの熱電変換効率の低下を防止することができる。 In the thermoelectric conversion module according to one aspect of the present invention, a protective cover is provided so as to surround the other surface side of the insulating substrate and a region where the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are arranged. Is preferably formed.
In this case, the protective cover can prevent corrosion and fouling of the thermoelectric conversion module, and can prevent a decrease in thermoelectric conversion efficiency of the thermoelectric conversion module.
この場合、前記熱伝導性部材の熱伝導率が10W/(mK)以上と比較的大きくされているので、効率良く吸熱及び放熱することができる。 In the thermoelectric conversion module which is one aspect of the present invention, the thermal conductive member is preferably made of a material having a thermal conductivity of 10 W / (mK) or more.
In this case, since the thermal conductivity of the thermal conductive member is relatively large, such as 10 W / (mK) or more, it is possible to efficiently absorb and dissipate heat.
この構成の熱電変換モジュールによれば、前記n型熱電変換素子の他面側と、前記p型熱電変換素子の他面側に形成された前記熱伝導性部材の先端部を冷却液中に浸漬させることで、前記n型熱電変換素子及び前記p型熱電変換素子の一面側と他面側とで温度差を維持することができ、発電効率が向上する。 In the thermoelectric conversion module according to one aspect of the present invention, the other end side of the n-type thermoelectric conversion element and the front end portion of the thermally conductive member formed on the other side of the p-type thermoelectric conversion element are cooled. It is preferable to be immersed in the liquid.
According to the thermoelectric conversion module of this configuration, the tip of the thermally conductive member formed on the other surface side of the n-type thermoelectric conversion element and the other surface side of the p-type thermoelectric conversion element is immersed in the coolant. By doing so, a temperature difference can be maintained between the one surface side and the other surface side of the n-type thermoelectric conversion element and the p-type thermoelectric conversion element, and the power generation efficiency is improved.
この構成の熱電変換モジュールによれば、前記絶縁性基板の前記n型熱電変換素子及び前記p型熱電変換素子が接合された面とは反対側の面に、金属層が形成されているので、この金属層を介して熱源を配置することができ、前記絶縁性基板に対する熱衝撃を抑え、絶縁性基板の寿命延長を図ることができる。 In the thermoelectric conversion module according to one aspect of the present invention, a metal layer is formed on a surface of the insulating substrate opposite to a surface where the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are bonded. Preferably it is.
According to the thermoelectric conversion module of this configuration, since the metal layer is formed on the surface of the insulating substrate opposite to the surface where the n-type thermoelectric conversion element and the p-type thermoelectric conversion element are joined, A heat source can be disposed through this metal layer, and thermal shock to the insulating substrate can be suppressed, and the life of the insulating substrate can be extended.
図1は、第一実施形態の熱電変換モジュールを側面から見た時の断面図である。
第一実施形態の熱電変換モジュール20は、異なる半導体型、例えばp型およびn型の熱電変換材料を直列に接続してなるπ(パイ)型の熱電変換モジュールである。
熱電変換モジュール20は、絶縁性基板21と、この絶縁性基板21の一面側21aに交互に配列されたn型熱電変換素子10Aおよびp型熱電変換素子10Bと、を備えている。 (Thermoelectric conversion module: first embodiment)
Drawing 1 is a sectional view when the thermoelectric conversion module of a first embodiment is seen from the side.
The
The
なお、絶縁性基板21は、基材として導電性の金属材料を用い、周囲に樹脂膜やセラミックス薄膜などの絶縁層を形成した複合基板を用いることもできる。 The insulating
The insulating
本実施形態では、メタライズ層12a、12bとしてニッケルを用いている。メタライズ層12a、12bは、焼結、メッキ、電着等によって形成することができる。 The metallized layers 12a and 12b are intermediate layers for joining the
In this embodiment, nickel is used for the metallized
また、これらの熱伝導性部材22は、熱伝導性に優れた金属材料、例えば、アルミニウムやアルミニウム合金、マグネシウムやマグネシウム合金、銅や銅合金などの棒材や板材、あるいは表面積を大きくとるために表面に凹凸を設けた構造の棒材や板材などを用いることもできる。熱伝導性部材22を、熱伝導性に優れた金属材料とする場合、熱伝導性部材22の熱伝導率は、200W/(mK)以上であることが好ましく、400W/(mK)以上であることがより好ましい。 Such a heat
In addition, these heat
あるいは遮熱部材24は、n型熱電変換素子10Aおよびp型熱電変換素子10Bの他面側10bから、輻射熱が一面側10aに伝搬することを防止する部材とすることもできる。 Such a
Alternatively, the
又、遮熱部材24として、赤外線を反射するステンレス、アルミニウム、銅、鋼などの金属の板や箔などを用いることもできるが、この場合、これらの金属の板や箔が熱電変換素子10Aや10Bと接触しない程度の開口部を設ける必要がある。 The
Further, as the
保護カバー25は、例えば、ステンレス、鋼やアルミニウムからなる板材などから構成されている。 Further, a
The
熱電変換モジュール20を、例えばゼーベック素子として用いる際には、絶縁性基板21と、個々のn型熱電変換素子10Aおよびp型熱電変換素子10Bにそれぞれ形成された熱伝導性部材22とをそれぞれ介して、n型熱電変換素子10Aとp型熱電変換素子10Bの一面側10aと他面側10bとの間に温度差を生じさせることによって、電極板13aと電極板13bとの間に電位差を生じさせることができる。 The operation of the
When the
熱電変換モジュール20の動作時(熱電変換時)においては、互いに異なる熱膨張率をもつ材料で形成されたn型熱電変換材料11Aとp型熱電変換材料11Bとは、高熱側、例えば一面側10aの熱によって、互いに異なる大きさとなるように熱膨張する。 FIG. 2 is an enlarged cross-sectional view showing a main part of the thermoelectric conversion module according to the present embodiment during operation.
At the time of operation of the thermoelectric conversion module 20 (during thermoelectric conversion), the n-type
図3は、第二実施形態の熱電変換モジュールを示す要部拡大断面図である。
第二実施形態の熱電変換モジュール30では、n型熱電変換素子10Aの他面側10bと熱伝導性部材32との間、およびp型熱電変換素子10Bの他面側10bと熱伝導性部材32との間に、それぞれ熱伝導性絶縁層33を形成したものである。 (Thermoelectric conversion module: second embodiment)
FIG. 3 is an enlarged cross-sectional view showing a main part of the thermoelectric conversion module according to the second embodiment.
In the
図4は、第三実施形態の熱電変換モジュールを示す要部拡大断面図である。
第三実施形態の熱電変換モジュール40では、n型熱電変換素子10Aとp型熱電変換素子10Bの他面側10bにそれぞれ電極板41a,41bを形成し、この電極板41aと電極板41bとの間を柔軟なリード線42で接続したものである。
これによって、n型熱電変換材料11Aとp型熱電変換材料11Bとの熱膨張率差による、n型熱電変換素子10Aとp型熱電変換素子10Bの他面側10bにおける位置ズレが大きくなっても、n型熱電変換素子10Aの他面側10bとp型熱電変換素子10Bの他面側10bとの間で導電性を確保することができる。 (Thermoelectric conversion module: third embodiment)
FIG. 4 is an enlarged cross-sectional view showing a main part of the thermoelectric conversion module according to the third embodiment.
In the
As a result, even if the positional deviation on the
あるいは、図7(e)に示す熱伝導性部材521のように、貫通孔521Aを設けて、この貫通孔521Aに冷却媒体が流通するように構成してもよい。また、熱伝導性部材を金属の多孔質体で構成してもよい。 Furthermore, about the shape of a heat conductive member, it is not limited to the shape of this embodiment, A various form is employable. For example, it may have a star shape in cross section like a heat
Alternatively, as in the heat
10B p型熱電変換素子
11A n型熱電変換材料
11B p型熱電変換材料
12a、12b メタライズ層
13a、13b 電極板
22、121、221、321、421、521 熱伝導性部材 10A n-type
Claims (8)
- n型熱電変換素子と、p型熱電変換素子とが、電極板を介して交互に直列接続してなる熱電変換モジュールであって、
前記n型熱電変換素子と前記p型熱電変換素子とは、互いに熱膨張率が異なる材料からなり、
前記n型熱電変換素子の一面側と、前記p型熱電変換素子の一面側とが、互いに共通の絶縁性基板の一面側に並べて接合され、
前記n型熱電変換素子の他面側と、前記p型熱電変換素子の他面側には、それぞれ熱伝導性部材が独立して個々に形成されていることを特徴とする熱電変換モジュール。 An n-type thermoelectric conversion element and a p-type thermoelectric conversion element are thermoelectric conversion modules that are alternately connected in series via electrode plates,
The n-type thermoelectric conversion element and the p-type thermoelectric conversion element are made of materials having different coefficients of thermal expansion,
One surface side of the n-type thermoelectric conversion element and one surface side of the p-type thermoelectric conversion element are joined side by side on one surface side of a common insulating substrate,
A thermoelectric conversion module, wherein a thermally conductive member is independently formed on each of the other surface side of the n-type thermoelectric conversion element and the other surface side of the p-type thermoelectric conversion element. - 前記n型熱電変換素子の他面側と前記熱伝導性部材との間、および前記p型熱電変換素子の他面側と前記熱伝導性部材との間には、それぞれ熱伝導性絶縁層が配されていることを特徴とする請求項1記載の熱電変換モジュール。 Between the other surface side of the n-type thermoelectric conversion element and the heat conductive member, and between the other surface side of the p-type thermoelectric conversion element and the heat conductive member, respectively, a heat conductive insulating layer is provided. The thermoelectric conversion module according to claim 1, wherein the thermoelectric conversion module is arranged.
- 互いに隣接する前記n型熱電変換素子と前記p型熱電変換素子との間に、更に遮熱部材を配したことを特徴とする請求項1または2記載の熱電変換モジュール。 The thermoelectric conversion module according to claim 1, further comprising a heat shield member disposed between the n-type thermoelectric conversion element and the p-type thermoelectric conversion element adjacent to each other.
- 前記遮熱部材は、前記n型熱電変換素子および前記p型熱電変換素子が貫通可能な、多数の開口が形成された遮熱板であることを特徴とする請求項3記載の熱電変換モジュール。 The thermoelectric conversion module according to claim 3, wherein the heat shield member is a heat shield plate having a large number of openings through which the n-type thermoelectric conversion element and the p-type thermoelectric conversion element can pass.
- 前記絶縁性基板の他面側、および前記n型熱電変換素子および前記p型熱電変換素子が配列された領域の周囲を取り囲むように、保護カバーが形成されていることを特徴とする請求項1から請求項4のいずれか一項に記載の熱電変換モジュール。 The protective cover is formed so that the other surface side of the said insulating substrate and the circumference | surroundings of the area | region where the said n-type thermoelectric conversion element and the said p-type thermoelectric conversion element may be enclosed may be formed. The thermoelectric conversion module according to any one of claims 1 to 4.
- 前記熱伝導性部材は、熱伝導率が10W/(mK)以上の材料からなることを特徴とする請求項1から請求項5のいずれか一項に記載の熱電変換モジュール。 The thermoelectric conversion module according to any one of claims 1 to 5, wherein the thermal conductive member is made of a material having a thermal conductivity of 10 W / (mK) or more.
- 前記n型熱電変換素子の他面側と、前記p型熱電変換素子の他面側に形成された前記熱伝導性部材の先端部が、冷却液中に浸漬されていることを特徴とする請求項1から請求項6のいずれか一項に記載の熱電変換モジュール。 The tip of the thermally conductive member formed on the other surface side of the n-type thermoelectric conversion element and the other surface side of the p-type thermoelectric conversion element is immersed in a coolant. The thermoelectric conversion module according to any one of claims 1 to 6.
- 前記絶縁性基板の前記n型熱電変換素子及び前記p型熱電変換素子が接合された面とは反対側の面に、金属層が形成されていることを特徴とする請求項1から請求項7のいずれか一項に記載の熱電変換モジュール。 The metal layer is formed in the surface on the opposite side to the surface where the said n-type thermoelectric conversion element and the said p-type thermoelectric conversion element of the said insulating substrate were joined, The Claim 1-7 characterized by the above-mentioned. The thermoelectric conversion module according to any one of the above.
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