WO2017126248A1 - 基板洗浄方法および基板洗浄装置、ならびにクラスター生成ガスの選定方法 - Google Patents
基板洗浄方法および基板洗浄装置、ならびにクラスター生成ガスの選定方法 Download PDFInfo
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- WO2017126248A1 WO2017126248A1 PCT/JP2016/086607 JP2016086607W WO2017126248A1 WO 2017126248 A1 WO2017126248 A1 WO 2017126248A1 JP 2016086607 W JP2016086607 W JP 2016086607W WO 2017126248 A1 WO2017126248 A1 WO 2017126248A1
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- gas
- cluster
- cluster generation
- substrate
- generation gas
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- 239000000758 substrate Substances 0.000 title claims description 103
- 238000004140 cleaning Methods 0.000 title claims description 56
- 238000000034 method Methods 0.000 title claims description 31
- 238000009835 boiling Methods 0.000 claims abstract description 12
- 239000002245 particle Substances 0.000 claims description 22
- 230000001133 acceleration Effects 0.000 claims description 20
- 230000007246 mechanism Effects 0.000 claims description 13
- 230000001678 irradiating effect Effects 0.000 claims description 6
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000005507 spraying Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 1
- 239000007789 gas Substances 0.000 description 277
- 230000008569 process Effects 0.000 description 7
- 239000007788 liquid Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000003860 storage Methods 0.000 description 4
- 238000011144 upstream manufacturing Methods 0.000 description 4
- 239000000470 constituent Substances 0.000 description 3
- 239000010419 fine particle Substances 0.000 description 3
- 239000011261 inert gas Substances 0.000 description 3
- 239000004065 semiconductor Substances 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000005411 Van der Waals force Methods 0.000 description 2
- 239000000443 aerosol Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 239000001273 butane Substances 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005684 electric field Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011859 microparticle Substances 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 1
- 230000009972 noncorrosive effect Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000010187 selection method Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/6704—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing
- H01L21/67051—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for wet cleaning or washing using mainly spraying means, e.g. nozzles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0064—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes
- B08B7/0071—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by temperature changes by heating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02043—Cleaning before device manufacture, i.e. Begin-Of-Line process
- H01L21/02046—Dry cleaning only
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02041—Cleaning
- H01L21/02096—Cleaning only mechanical cleaning
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/02104—Forming layers
- H01L21/02107—Forming insulating materials on a substrate
- H01L21/02296—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer
- H01L21/02318—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment
- H01L21/02337—Forming insulating materials on a substrate characterised by the treatment performed before or after the formation of the layer post-treatment treatment by exposure to a gas or vapour
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67011—Apparatus for manufacture or treatment
- H01L21/67017—Apparatus for fluid treatment
- H01L21/67028—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like
- H01L21/67034—Apparatus for fluid treatment for cleaning followed by drying, rinsing, stripping, blasting or the like for drying
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67248—Temperature monitoring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/67005—Apparatus not specifically provided for elsewhere
- H01L21/67242—Apparatus for monitoring, sorting or marking
- H01L21/67253—Process monitoring, e.g. flow or thickness monitoring
Definitions
- the present invention relates to a substrate cleaning method and a substrate cleaning apparatus using a gas cluster, and a cluster generation gas selection method.
- Patent Document 1 proposes a technique in which CO 2 and Ar are clustered and collided with a substrate to perform physical cleaning.
- CO 2 and Ar are clustered and collided with a substrate to perform physical cleaning.
- it has been required to remove sub-micron to nano-order fine particles, and in order to remove such fine particles with high efficiency, a high-speed gas cluster is required, and CO 2 is required.
- 2 or Ar is used alone, it is difficult to obtain a gas cluster having a necessary speed.
- Patent Document 2 discloses a technique for accelerating a cluster generation gas by mixing an acceleration gas such as He with a cluster generation gas such as CO 2 as a method of cleaning a substrate surface using a gas cluster. It is disclosed.
- an acceleration gas such as He
- a cluster generation gas such as CO 2
- Patent Document 3 describes that a gas line for supplying a gas for generating a gas cluster is cooled to an extremely low temperature of 100K or less, thereby generating a large-sized gas cluster or aerosol at a low supply pressure.
- the generated gas cluster or aerosol has a low speed, and it is difficult to remove a minute removal target with high efficiency.
- it is difficult to remove particles in a fine pattern, and the possibility of damaging the fine pattern increases.
- a cluster forming gas is supplied to a cluster nozzle at a predetermined pressure, and a processing container in which a substrate to be processed is disposed from the cluster nozzle and held in a vacuum. And spraying the cluster generation gas to adiabatic expansion to generate a gas cluster, and irradiating the substrate to be processed held in the processing container with the gas cluster to adhere particles adhered to the object to be processed. And removing the energy K per molecule or one atom of the cluster generation gas when ejected from the cluster nozzle represented by the following formula (1) as the cluster generation gas: And the value of ⁇ which is the product of the index C indicating the ease of formation of the gas cluster represented by the following equation (2) Used those constant, the substrate cleaning method is provided.
- T b is the boiling point of the cluster product gas
- T 0 is the gas supply temperature
- ⁇ is the specific heat ratio of the cluster product gas.
- a substrate cleaning apparatus for cleaning a substrate using a gas cluster, a processing container in which a substrate to be processed is disposed and held in a vacuum, and a processing target in the processing container
- a substrate holding unit that holds a substrate, an exhaust mechanism that exhausts the inside of the processing container, a cluster generation gas supply unit that supplies a cluster generation gas, and the cluster generation gas supplied from the cluster generation gas supply unit at a predetermined pressure.
- k B Boltzmann constant
- ⁇ specific heat ratio of the cluster generation gas
- m mass of the cluster generation gas
- v velocity of the cluster generation gas
- T 0 gas supply temperature.
- T b is the boiling point of the cluster product gas
- T 0 is the gas supply temperature
- ⁇ is the specific heat ratio of the cluster product gas.
- the cluster generation gas is supplied to the cluster nozzle at a predetermined pressure, and the cluster generation gas is injected from the cluster nozzle into a processing container in which a substrate to be processed is disposed and held in a vacuum. And a method of selecting the cluster generating gas when irradiating the substrate to be processed with a gas cluster generated by adiabatic expansion of the cluster generating gas to remove particles on the substrate to be processed.
- a supply temperature of the cluster generation gas is 220K or higher.
- the cluster generation gas is any one of C 3 H 6 , C 3 H 8 , and C 4 H 10 .
- An acceleration gas for accelerating the gas cluster can be mixed with the cluster generation gas and supplied as a mixed gas.
- As the acceleration gas H 2 or He can be preferably used.
- the size of the gas cluster can be controlled by the supply pressure of the cluster generation gas or mixed gas, the supply temperature of the cluster generation gas or mixed gas, or the orifice diameter of the cluster nozzle.
- the gas type of the cluster generation gas is selected based on the product ⁇ of the energy K per molecule or one atom of the cluster generation gas ejected from the cluster nozzle and the index C of the likelihood of becoming a cluster.
- the gas that generates the gas cluster with the highest total energy can be selected, and minute particles can be removed with high efficiency by the gas cluster of the selected gas.
- the supply pressure, the gas flow rate, and the like can be reduced, and the complexity and size of the apparatus can be eliminated.
- FIG. 1 It is sectional drawing which shows the board
- the supply temperature T 0 of each gas a diagram showing the relationship between the product ⁇ energy K per index value C and 1 molecule of the susceptibility of the cluster, but showing the inert gas. It is a diagram showing the relationship between the supply temperature T 0 of each gas and the product value ⁇ of the index value C of the likelihood of being clustered and the energy K per molecule, and shows the corrosive gas and what becomes liquid at room temperature It is.
- the inventor has repeatedly studied to obtain a gas cluster capable of removing minute particles with high efficiency without using a complicated and large apparatus.
- this has been found to be particularly remarkable when removing particles inside a pattern having a narrow space width.
- cluster generation gas being ejected from the cluster nozzle, the energy per molecule or atom, the boiling point of the gas, the specific heat ratio, and the gas temperature can be easily obtained. It was found that it is effective to select the gas type of the cluster generation gas based on the product with the index value indicating the length.
- the present invention has been completed based on such findings.
- FIG. 1 is a cross-sectional view showing a substrate cleaning apparatus according to an embodiment of the present invention.
- the substrate cleaning apparatus 100 performs a substrate cleaning process by removing particles adhering to the substrate with a gas cluster.
- the substrate cleaning apparatus 100 has a processing container 1 that partitions a processing chamber for performing a cleaning process.
- a substrate mounting table 2 on which a substrate S to be processed is placed is provided in the processing container 1.
- Examples of the substrate S to be processed include various types such as a semiconductor wafer and a glass substrate for a flat panel display, and are not particularly limited as long as the adhered particles need to be removed.
- the substrate mounting table 2 is driven by a driving mechanism 3.
- the exhaust port 4 is provided in the lower part of the side wall of the processing container 1, and the exhaust pipe 5 is connected to the exhaust port 4.
- the exhaust pipe 5 is provided with a vacuum pump 6, and the inside of the processing vessel 1 is evacuated by the vacuum pump 6.
- the degree of vacuum at this time can be controlled by a pressure control valve 7 provided in the exhaust pipe 5.
- a gas cluster irradiation mechanism 10 that irradiates a cleaning gas cluster to the substrate S to be processed is disposed above the substrate mounting table 2.
- the gas cluster irradiation mechanism 10 includes a cluster nozzle 11 provided at an upper portion in the processing container 1 so as to face the substrate mounting table 2, and a gas for generating a cluster in the cluster nozzle 11 provided outside the processing container 1.
- the gas supply pipe 13 is provided with a pressure regulator 15, a pressure gauge 16, a flow rate controller 17, and an opening / closing valve 18 from the upstream side.
- the cluster nozzle 11 has a cylindrical pressure chamber 11a and a conical discharge port 11b provided at the tip of the pressure chamber 11a.
- An orifice is formed between the pressure chamber 11a and the discharge port 11b.
- the shape of the discharge port 11b is not limited to a conical shape.
- the supply pressure is adjusted to a pressure of, for example, about 0.1 to 5.0 MPa by the vessel 15.
- the cluster generation gas introduced into the gas cluster nozzle 11 from the gas supply pipe 13 exists as molecules or atoms, but when the pressure reaches the discharge port 11b from the high pressure chamber 11a through the orifice, the pressure is increased.
- the vacuum pressure is the same as the inside, it is cooled below the condensing temperature by abrupt adiabatic expansion, and a part of molecules or atoms are aggregated from several to about 10 7 by van der Waals force to form a gas cluster C. Then, the generated gas cluster C is injected into the processing container 1 (processing chamber) from the discharge port 11b, and the target substrate S is irradiated with the minute particles attached to the target substrate S.
- the cluster generation gas is an index indicating the easiness of the cluster calculated from the energy per molecule or atom when ejected from the cluster nozzle 11 and the boiling point, specific heat ratio, and gas temperature of the gas. Selected based on product with value.
- the pressure in the processing container 1 should be low.
- the supply pressure of the gas supplied to the cluster nozzle 11 is 1 MPa or less, 300 Pa or less.
- the supply pressure is 1 to 5 MPa, it is preferably 600 Pa or less.
- the drive mechanism 3 described above moves the substrate mounting table 2 in one plane so that the gas cluster C ejected from the cluster nozzle 11 is irradiated on the entire surface of the substrate S to be processed, and is composed of, for example, an XY table. ing.
- the cluster nozzle 11 may be moved in a plane, and the substrate mounting table 2 and the cluster nozzle 11 Both may be moved in a plane.
- the substrate nozzle 2 may be rotated to relatively move the cluster nozzle. Further, the substrate mounting table 2 may be rotated and translated.
- a loading / unloading port (not shown) for loading / unloading the substrate S to be processed is provided on the side surface of the processing container 1 and connected to a vacuum transfer chamber (not shown) via the loading / unloading port. Yes.
- the loading / unloading port can be opened and closed by a gate valve (not shown), and the substrate to be processed S is loaded into and unloaded from the processing container 1 by the substrate transfer device in the vacuum transfer chamber.
- the substrate cleaning apparatus 100 has a control unit 30.
- the control unit 30 supplies the substrate cleaning apparatus 100 with gas (pressure regulator 15, flow rate controller 17, and opening / closing valve 18), gas exhaust (pressure control valve 7), and driving the substrate platform 2 by the drive mechanism 3.
- a controller having a microprocessor (computer).
- the controller is connected to a keyboard on which an operator inputs commands to manage the substrate cleaning apparatus 100, a display for visualizing and displaying the operating status of the substrate cleaning apparatus 100, and the like.
- the controller also includes a control program for realizing the processing in the substrate cleaning apparatus 100 under the control of the controller and a control program for causing each component of the substrate cleaning apparatus 100 to execute a predetermined process according to the processing conditions.
- a storage unit in which a certain processing recipe and various databases are stored is connected. The recipe is stored in an appropriate storage medium in the storage unit. Then, if necessary, an arbitrary recipe is called from the storage unit and is executed by the controller, whereby a desired process in the substrate cleaning apparatus 100 is performed under the control
- the gate valve is opened, the substrate S to be processed is loaded via the loading / unloading port, and is placed on the substrate mounting table 2.
- the inside of the processing vessel 1 is evacuated by the vacuum pump 6 to obtain a vacuum state of a predetermined pressure, and the cluster generation gas is supplied from the cluster generation gas supply unit 12 at a predetermined flow rate to a predetermined supply pressure. Let spray from. Since the pressure in the pressure chamber 11a of the cluster nozzle 11 is high, the cluster generation gas exists as molecules or atoms.
- the pressure when the pressure reaches the discharge port 11b through the orifice, the pressure is the same as in the processing container 1, It is cooled below the condensation temperature by rapid adiabatic expansion, and a part of molecules or atoms is aggregated by van der Waals force to form a gas cluster C.
- the gas cluster C is ejected into the processing container 1 (processing chamber) from the discharge port 11b, and the target substrate S is irradiated with the fine particles attached to the target substrate S.
- the cluster generation gas indicates the ease of forming a cluster calculated from the energy per molecule or atom when ejected from the cluster nozzle 11 and the boiling point, specific heat ratio, and gas temperature of the gas. It is selected based on the product with the index value.
- k B Boltzmann constant
- ⁇ specific heat ratio of the cluster generation gas
- m mass of the cluster generation gas
- v velocity of the cluster generation gas
- T 0 gas supply temperature.
- T b is the boiling point of the cluster product gas
- T 0 is the gas supply temperature
- ⁇ is the specific heat ratio of the cluster product gas.
- the gas species has a large energy per molecule or atom, clusters must be generated. It will not be an effective gas.
- the gas type of the cluster generation gas is selected based on the product ⁇ of the energy K per molecule or one atom of the cluster generation gas ejected from the cluster nozzle 11 and the index C of the likelihood of becoming a cluster. To do.
- FIG. 2 is a diagram showing an index value C of the likelihood of becoming a cluster, energy K per molecule (atom), and product ⁇ of each gas at a gas temperature of 27 ° C. (300 K).
- the circle size of each gas indicates the size of each value.
- SF 6 has a large energy K per molecule, but at this temperature, the index value C of the likelihood of becoming a cluster is small, and the generation of the cluster itself is difficult. Therefore, a gas having a large product ⁇ of the index value C of the likelihood of becoming a cluster and the energy K per molecule is an effective gas for the cleaning process using the gas cluster.
- FIGS. It shows the relationship between the supply temperature T 0 ⁇ .
- FIG. 3 shows an inert gas
- FIG. 4 shows a corrosive gas or a liquid that becomes liquid at room temperature
- FIG. 5 shows a combustible gas.
- N 2 , Ar, and CO 2 are used as cluster generation gases, and these are used at extremely low temperatures where the gas supply temperature (ie, the temperature of the cluster nozzle) is about 100 to 220K. 3 that N 2 , Ar, and CO 2 have a value of ⁇ in the temperature range of 1.5 to 740 (meV / molecule or atom). Among these, the value of ⁇ of CO 2 is the largest. Therefore, it is preferable to select a gas having a value of ⁇ higher than CO 2 as the cluster generation gas. On the other hand, as shown in FIG.
- C 3 H which is hydrocarbon (CxHy) shown in FIG.
- 6 (propylene), C 3 H 8 (propane), and C 4 H 10 (butane) are desirable.
- they have a larger value of ⁇ than CO 2 even when the gas supply temperature is 220K or higher, and can be clustered at a higher temperature than before.
- Xe, SiF 4 , and C 2 F 4 have a value of ⁇ that is larger than CO 2 depending on the gas supply temperature. Therefore, Xe, SiF 4 , and C 2 F 4 can also be selected as cluster generation gases, although their operating temperature ranges are limited to those of C 3 H 6 , C 3 H 8 , and C 4 H 10 .
- the gas type of the cluster generation gas is based on the product ⁇ of the energy K per molecule or one atom of the cluster generation gas ejected from the cluster nozzle 11 and the index C of the likelihood of being clustered. Is selected.
- generates a gas cluster with the highest total energy can be selected, and a microparticle can be efficiently removed by the gas cluster by the selected gas.
- the supply pressure, the gas flow rate, and the like can be reduced, and the complexity and size of the apparatus can be eliminated.
- a gas species having a larger ⁇ than conventional CO 2 such as C 3 H 6 , C 3 H 8 , C 4 H 10 , (Xe, SiF 4 , C depending on the operating temperature range).
- a gas species having a larger ⁇ than conventional CO 2 such as C 3 H 6 , C 3 H 8 , C 4 H 10 , (Xe, SiF 4 , C depending on the operating temperature range).
- ⁇ represented by the above equation (3) is a parameter of the gas cluster size, which is obtained by multiplying the index C of the likelihood of becoming a cluster by the gas supply pressure P 0 and the orifice diameter D 0 of the cluster nozzle. Therefore, by increasing C according to the present embodiment, it becomes possible to obtain a gas cluster of a required size with a lower supply pressure P 0 . Similarly, the orifice diameter D 0 of the cluster nozzle because it can be reduced, combined with the low gas supply pressure reduction, it is possible to reduce the flow rate of gas introduced into the processing vessel 1. Thereby, bad influences, such as the energy fall of the gas cluster by the collision with the residual gas in the processing container 1, and a gas cluster, can be suppressed.
- a cluster nozzle (for example, C 3 H 8 ) selected based on the product ⁇ of the energy K per molecule or one atom of the cluster generation gas and the index C of the likelihood of being clustered is added to the cluster nozzle.
- a gas cluster to be generated is generated by mixing an accelerating gas (for example, H 2 and He) that is particularly high-speed after being ejected from and adiabatically expanding, and supplying the mixture to the cluster nozzle as a mixed gas to generate a gas cluster. It can be accelerated.
- an accelerating gas for example, H 2 and He
- FIG. 6 is a cross-sectional view showing a substrate cleaning apparatus using an accelerating gas.
- the substrate cleaning apparatus 100 ′ has a gas cluster irradiation mechanism 10 ′ capable of supplying a mixture of a cluster gas generating gas and an acceleration gas, instead of the gas cluster irradiation mechanism 10 of the substrate cleaning apparatus 100 of FIG.
- the other components are the same as those of the substrate cleaning apparatus 100. Therefore, the same components are denoted by the same reference numerals and description thereof is omitted.
- the gas cluster irradiation mechanism 10 ′ is for generating a cluster in the cluster nozzle 11 provided on the upper part in the processing container 1 so as to face the substrate mounting table 2 and the cluster nozzle 11 provided outside the processing container 1.
- a cluster generation gas supply unit 12 that supplies gas
- an acceleration gas supply unit 20 that supplies an acceleration gas to the cluster nozzle 11
- a piping system that mixes the cluster generation gas and the acceleration gas and leads them to the cluster nozzle 11
- a temperature control unit 14 for controlling the temperature of the gas cluster.
- the piping system includes a first pipe 21 extending from the cluster generation gas supply unit 12, a second pipe 22 extending from the acceleration gas supply unit 20, and a mixing pipe 23 that joins these pipes to guide the mixed gas to the cluster nozzle 11. have.
- the first pipe 21 is provided with a flow rate controller 24 and an opening / closing valve 25 from the upstream side.
- the first pipe 22 is provided with a flow rate controller 26 and an opening / closing valve 27 from the upstream side.
- the mixing pipe 23 is provided with a pressure regulator 41, a pressure gauge 42, and an opening / closing valve 43 from the upstream side.
- the flow rate is adjusted by the flow rate controllers 24 and 26, and a predetermined ratio of the mixed gas is measured by the pressure gauge 41 provided in the mixing pipe 23. Based on the above, the supply pressure is adjusted to a pressure of, for example, about 0.1 to 5 MPa by the pressure regulator 41.
- the cluster generation gas is supplied into the processing container 1 (processing chamber) from the gas cluster nozzle 11 having a high pressure by rapid adiabatic expansion. It becomes a gas cluster, and the acceleration gas is not clustered, but accelerates the gas cluster.
- the flow rate ratio of the acceleration gas to the mixed gas is preferably in the range of 1 to 99%.
- clustering gas is easier to cluster than conventionally used CO 2 based on the product ⁇ of the energy K per cluster generation gas or the energy K per atom and the index C indicating the ease of clustering. Since a cluster gas having a large energy is selected, the necessity of an accelerating gas is smaller than in the past. That is, a gas cluster having a high cleaning ability can be generated even if the acceleration gas is reduced as compared with the conventional gas.
- the gas cluster size can be controlled by the cluster generation gas or gas supply pressure, the temperature of the cluster nozzle (or gas to be discharged), or the orifice diameter of the cluster nozzle.
- the gas cluster size is increased by enlarging the orifice diameter, the gas flow rate required to maintain the supply pressure increases, leading to an increase in pressure in the processing vessel 1.
- the pressure in the processing container 1 increases, there is a possibility that the process performance may be deteriorated due to a reduction in energy of the gas cluster due to collision between the residual gas in the processing container 1 and the gas cluster.
- the cluster K is larger than the conventionally used CO 2 based on the product ⁇ of the energy K per molecule or one atom of the cluster generation gas and the index C indicating the ease of cluster formation.
- a cluster gas having a high energy per molecule is selected, it is not necessary to use a cryogenic temperature as low as 100 to 220 K as in the prior art, and as described above, 220 K or higher, for example, about 220 to 373 K is sufficient.
- the present invention is not limited to the above embodiment and can be variously modified within the scope of the idea of the present invention.
- the gas cluster may be ionized by an appropriate means and accelerated by an electric field or a magnetic field.
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Abstract
Description
また、本発明の他の目的は、このような基板洗浄が可能なクラスター生成ガスの選定方法を提供することにある。
本発明は、このような知見に基づいて完成されたものである。
<基板洗浄装置>
図1は、本発明の一実施形態に係る基板洗浄装置を示す断面図である。
基板洗浄装置100は、基板に付着したパーティクルをガスクラスターにより除去して基板の洗浄処理を行うものである。
次に、クラスター生成ガスの選定について説明する。
本実施形態においては、クラスター生成ガスは、クラスターノズル11から噴出する際の一分子または一原子あたりのエネルギーと、当該ガスの沸点、比熱比およびガス温度から計算されるクラスターのなりやすさを示す指標値との積に基づいて選定される。
以上のようにしてクラスター生成ガスを選定した上で、以下のようなクラスター生成に関わる他のパラメータを制御することもできる。
上述したような、クラスター生成ガス1分子または1原子あたりのエネルギーKとクラスターになりやすさの指標Cとの積Φに基づいて選定されたクラスター生成ガス(例えばC3H8)に、クラスターノズルから噴出して断熱膨張過程を経た後に特に高速となる加速用ガス(例えばH2、He)を混合させ、クラスターノズルに混合ガスとして供給してガスクラスターを生成させることにより、生成するガスクラスターを加速することができる。
基板洗浄装置100′は、図1の基板洗浄装置100のガスクラスター照射機構10の代わりに、クラスターガス生成ガスと加速ガスとを混合して供給可能なガスクラスター照射機構10′を有している点が基板洗浄装置100と異なっているが、他の構成は基板洗浄装置100と同一であるから同一のものには同一の符号を付して説明を省略する。
ガスクラスターサイズは、クラスター生成ガスまたは
ガスの供給圧力、クラスターノズル(もしくは吐出されるガス)の温度、またはクラスターノズルのオリフィス径により制御することができる。
以上、本発明の実施の形態について説明したが、本発明は上記実施の形態に限定されることなく本発明の思想の範囲内で種々変形可能である。例えば、上記実施の形態においては、ガスクラスターの物理作用のみで基板を洗浄する場合について説明したが、ガスクラスターを適宜の手段でイオン化して、電界や磁界により加速するようにしてもよい。
Claims (16)
- クラスター生成ガスを所定圧力でクラスターノズルに供給することと、
前記クラスター生成ガスを前記クラスターノズルから、被処理基板が配置され、真空に保持された処理容器に噴射させることと、
前記クラスター生成ガスを断熱膨張させてガスクラスターを生成することと、
前記ガスクラスターを前記処理容器内に保持された被処理基板に照射して被処理体に付着したパーティクルを除去することと
を有する基板洗浄方法であって、
前記クラスター生成ガスとして、以下の(1)式で表される前記クラスターノズルから噴出する際の前記クラスター生成ガス1分子または1原子あたりのエネルギーKと、以下の(2)式で表されるガスのクラスターのなりやすさを示す指標Cとの積であるΦの値に基づいて選定されたものを用いる、基板洗浄方法。
- 前記クラスター生成ガスとして、Φの値がCO2ガスのΦの値よりも大きいものを選定する、請求項1に記載の基板洗浄方法。
- 前記クラスター生成ガスの供給温度が220K以上である、請求項2に記載の基板洗浄方法。
- 前記クラスター生成ガスは、C3H6、C3H8、C4H10のいずれかである、請求項2に記載の基板洗浄方法。
- 前記クラスター生成ガスに、前記ガスクラスターを加速するための加速ガスを混合し、混合ガスとして供給する、請求項1に記載の基板洗浄方法。
- 前記加速用ガスは、H2またはHeである、請求項5に記載の基板洗浄方法。
- 前記ガスクラスターのサイズを、前記クラスター生成ガスもしくは混合ガスの供給圧力、前記クラスター生成ガスもしくは混合ガスの供給温度、または前記クラスターノズルのオリフィス径により制御する、請求項1に記載の基板洗浄方法。
- ガスクラスターを用いて基板を洗浄する基板洗浄装置であって、
被処理基板が配置され、真空に保持される処理容器と、
前記処理容器内で被処理基板を保持する基板保持部と、
前記処理容器内を排気する排気機構と、
クラスター生成ガスを供給するクラスター生成ガス供給部と、
前記クラスター生成ガス供給部から所定圧力で前記クラスター生成ガスが供給され、前記クラスター生成ガスを前記処理容器に噴射し、断熱膨張に生成されたガスクラスターを被処理基板に照射するクラスターノズルと
を具備し、
前記クラスターガス供給部は、前記クラスター生成ガスとして、以下の(1)式で表される前記クラスターノズルから噴出する際の前記クラスター生成ガス1分子または1原子あたりのエネルギーKと、以下の(2)式で表されるガスのクラスターのなりやすさを示す指標Cとの積であるΦの値に基づいて選定されたものを用いる、基板洗浄装置。
- 前記クラスター生成ガスとして、Φの値がCO2ガスのΦの値よりも大きいものが用いられる、請求項8に記載の基板洗浄装置。
- 前記クラスター生成ガスとして、その供給温度が220K以上であるものが用いられる、請求項9に記載の基板洗浄装置。
- 前記クラスター生成ガスは、C3H6、C3H8、C4H10のいずれかである、請求項9に記載の基板洗浄装置。
- 前記ガスクラスターを加速するための加速ガスを供給する加速ガス供給部をさらに有し、前記クラスター生成ガスに、前記加速ガスが混合されて、混合ガスとして前記クラスターノズルに供給される、請求項8に記載の基板洗浄装置。
- 前記加速ガスは、H2またはHeである、請求項12に記載の基板洗浄装置。
- 前記ガスクラスターのサイズは、前記クラスター生成ガスもしくは混合ガスの供給圧力、前記クラスター生成ガスもしくは混合ガスの供給温度、または前記クラスターノズルのオリフィス径により制御される、請求項8に記載の基板洗浄装置。
- クラスター生成ガスを所定圧力でクラスターノズルに供給し、前記クラスター生成ガスを前記クラスターノズルから、被処理基板が配置され、真空に保持された処理容器に噴射させ、前記クラスター生成ガスが断熱膨張することにより生成されたガスクラスターを被処理基板に照射して被処理基板のパーティクルを除去するにあたり、前記クラスター生成ガスを選定する方法であって、
以下の(1)式で表される前記クラスターノズルから噴出する際の前記クラスター生成ガス1分子または1原子あたりのエネルギーKと、以下の(2)式で表されるガスのクラスターのなりやすさを示す指標Cとの積であるΦの値に基づいて選定する、クラスター生成ガスの選定方法。
- Φの値がCO2ガスのΦの値よりも大きいものを選定する、請求項15に記載のクラスター生成ガスの選定方法。
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