WO2017114144A1 - 智能开关装置 - Google Patents

智能开关装置 Download PDF

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Publication number
WO2017114144A1
WO2017114144A1 PCT/CN2016/109486 CN2016109486W WO2017114144A1 WO 2017114144 A1 WO2017114144 A1 WO 2017114144A1 CN 2016109486 W CN2016109486 W CN 2016109486W WO 2017114144 A1 WO2017114144 A1 WO 2017114144A1
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WO
WIPO (PCT)
Prior art keywords
assembly
component
module
housing
adapter
Prior art date
Application number
PCT/CN2016/109486
Other languages
English (en)
French (fr)
Inventor
吕刚
罗德胜
欧阳森
Original Assignee
深圳昂泰智能有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳昂泰智能有限公司 filed Critical 深圳昂泰智能有限公司
Publication of WO2017114144A1 publication Critical patent/WO2017114144A1/zh

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H1/00—Contacts
    • H01H1/58—Electric connections to or between contacts; Terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/02—Bases, casings, or covers
    • H01H9/0264—Protective covers for terminals
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
    • H01H9/00—Details of switching devices, not covered by groups H01H1/00 - H01H7/00
    • H01H9/02—Bases, casings, or covers

Definitions

  • the present invention belongs to the field of control technology, and in particular, to an intelligent gateway device.
  • the Shaoguan module is a modular power supply that separates discrete components on a power supply to form a smaller, higher power density modular power supply. Due to the wide variety of customs, the selected ones may be two-pole, three-pole or four-pole. However, the existing different modules of different poles have different structures, which inevitably have poor versatility, high material usage and high cost. defect. Common gate modules include the incoming and outgoing ends. Due to the large differences in the structure of the existing incoming and outgoing ends, there are defects such as poor versatility, high material usage, and high cost.
  • an intelligent shut-off device includes at least one switching module having an on-off assembly, an incoming component, and an outgoing component; the on-off component is disposed in the incoming component and the Between the line components, and including an on/off switch that controls its on and off, an input port that is plugged into the incoming component for external power, and an out port that is plugged into the outgoing component for an external load
  • the inlet assembly and the outlet assembly each include at least one monopole assembly including a first housing and a second housing that are fixedly coupled and disposed to form an accommodation space, extending to the ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇ / RTI> ⁇
  • the monopole assembly includes a portion that is received in the accommodating space and sequentially inserted into the transfer And a copper wire and the adapter copper sleeve partially extending out of the accommodating space and sleeved on the outer surface of the adapter copper sleeve and fixed to the first casing and the second casing a spacer on the body; the adapter copper sleeve is located between the insulating screw and the spacer, and the length of the adapter copper sleeve protruding outside the receiving space is smaller than the protruding length of the insulating screw And greater than the extension length of the spacer.
  • the adapter copper sleeve is disposed coaxially with the insulating screw.
  • the insulating screw includes a connecting portion for arranging the transfer copper strip and a hole that is received in the accommodating space and extends along one end of the connecting portion and has a diameter larger than the connecting portion.
  • the fixing segment is fixed between the adapter copper sleeve and the fixing segment.
  • the spacer is provided at a portion thereof with a boss portion protruding toward a side of the adapter copper sleeve, and the adapter copper sleeve is disposed at a recess portion of the boss portion .
  • the switching module further includes a monitoring module that is fixedly connected to the outlet component and electrically connected to the collection module, and the outlet component is located between the on-off component and the monitoring module.
  • the monitoring module includes a signal acquisition connector that interfaces with the acquisition module.
  • the acquisition module includes a plurality of metal conductive sheets that are affixed to the printed circuit board side by side.
  • the signal acquisition connector is provided with a plurality of conductive elastic sheets arranged side by side and in contact with the metal conductive sheets.
  • the monitoring module includes a housing member provided with an elastic buckle, and the first housing and the second housing of the outlet assembly are respectively provided with the elastic buckle Fitted snap holes.
  • the housing member is provided with a retreating hole for avoiding the elastic buckle
  • the elastic buckle includes a protrusion along the edge of the retreating hole toward the side of the outlet component and a front projection is located at the concession a resilient arm in the hole and a hook portion extending along the end of the resilient arm toward the outlet assembly and snapping into the snap hole.
  • the housing member further includes at least one second guiding portion disposed alongside the first guiding portion in the height direction of the monitoring module, the first housing and the second The housing is provided with at least one second guiding groove that cooperates with the second guiding portion.
  • the monopole assembly of the outlet component further includes an acquisition module that is received in the accommodating space and electrically connected between the transfer copper strip and the transfer copper sleeve;
  • An acquisition module is sleeved on the adapter copper sleeve, and includes a printed circuit board for collecting information and located on the printed circuit board A current transformer between the copper bars and electrically connected to the printed circuit board.
  • the current transformer and the printed circuit board are soldered to each other.
  • the printed circuit board includes a soldering surface opposite to the current transformer, and a plurality of soldering surfaces are disposed around the current transformer to be soldered to the current Solder pins fixed to the transformer.
  • each of the solder fillets is distributed on four diagonals of the current transformer or equally spaced along a circumference of the current transformer.
  • the printed circuit board and the current transformer are provided with a through hole, the adapter copper sleeve passes through the through hole and one end is flush with the current transformer to resist the The copper bust surface is transferred and the other end extends to the outside of the accommodating space.
  • the smart device further includes a bracket assembly for fixedly mounting the switch module, and a safety protection assembly fixedly connected to the bracket assembly and configured to control the on/off component to be turned on and off.
  • the safety protection assembly includes a protective panel fixedly coupled to the bracket assembly and disposed in front of the bypass module, and mounted on the protective panel to control the on/off switch a control handle;
  • the bracket assembly includes a bottom plate for supporting and fixing the switch module, and a side plate fixedly connected to the bottom plate and provided with a fastening hole, and is mounted on the protection panel and is engaged with the fastening hole A fastening component that cooperates to securely connect the protective panel to the side panel.
  • the fastening component includes an adjustment knob on a side of the protection panel facing away from the switch module, and is connected to the adjustment knob and located between the protection panel and the switch module.
  • the buckle is fastened in the fastening hole.
  • the safety protection assembly further includes a mounting plate fixedly mounted on the on-off assembly and located between the on-off assembly and the protective panel for safety protection, located in the installation a moving plate between the plate and the on-off assembly and movable relative to the mounting plate to smash or break the through-off assembly, a push-on member mounted on the mounting plate and mated with the moving plate And an adjusting rod disposed between the control handle and the pushing member to drive the pushing member to rotate relative to the mounting plate.
  • the smart switching device passes two of the on-off components
  • the inlet component and the outlet component are respectively disposed on the side to respectively connect the external power source and the external load, and the on/off component is used to realize the on/off of the power transfer; by setting the incoming component and the outlet component respectively Forming a structure comprising at least one monopole assembly to ensure that the incoming wire assembly and the outgoing component have the same structure and features, such that the incoming component is identical in structure to the outgoing component, such that the incoming component
  • the utility model has the advantages of high versatility and compatibility, greatly reduces the use of the manufacturing material, and reduces the cost.
  • the incoming component and the outgoing component can be composed of the plurality of monopolar components.
  • the number of poles is suitable for different pole numbers, improving the versatility of the gate and reducing costs.
  • FIG. 1 is a structural diagram of an intelligent gateway device according to an embodiment of the present invention.
  • FIG. 2 is an exploded view of the smart switching device of FIG. 1;
  • Figure 3 is a cross-sectional view of the smart switching device of Figure 1;
  • FIG. 4 is a structural diagram of the bypass module of FIG. 1;
  • FIG. 5 is an exploded view of the outlet component and the monitoring module of FIG. 4; [0029] FIG.
  • Figure 6 is a cross-sectional view of the monopole assembly of Figure 4.
  • Figure 7 is a cross-sectional view of the outlet assembly and monitoring module of Figure 4.
  • FIG. 8 is an exploded view of the bracket assembly and the safety guard assembly of FIG. 1.
  • the smart switching device includes at least one switching module 100 having an on-off assembly 10 , an incoming component 20 , and an outgoing component 30 .
  • the incoming component 20 and the outgoing component 30 Provided between the incoming component 20 and the outgoing component 30, and includes an on-off switch 12 for controlling its on-off, an inlet port 14 for interfacing with the incoming component 20 for external power supply, and
  • the outlet assembly 30 is plugged for an outlet port 16 for an external load;
  • the incoming assembly 20 and the outlet assembly 30 each include at least one monopole assembly 40 that includes a fixed connection and a relative arrangement
  • the first housing 4 1 and the second housing 42 forming the accommodating space 43 , the transfer copper strip 44 and the transfer copper sleeve 45 extending outside the accommodating space 43 and electrically connected to each other,
  • the transfer copper bar 44 of the incoming component 20 is interposed with the inlet port 14 and the adapter copper sleeve 45 of the incoming component 20 is connected to an external power source, the outlet component 30 being The
  • the intelligent switching device provided by the embodiment of the present invention separately sets the incoming component 20 and the outgoing component 30 on both sides of the switching component 10 to respectively connect external power and external load, and utilize the through
  • the breaking assembly 10 realizes the switching of the power transfer; by arranging the incoming component 20 and the outgoing component 30 respectively to include a structure of at least one monopole assembly 40 to ensure the incoming component 20 and the
  • the outlet assembly 30 has the same structure and features such that the incoming assembly 20 is identical in construction to the outlet assembly 30, such that the incoming assembly 20 and the outgoing assembly 30 are highly versatile and compatible, greatly reducing The use of the production material and the cost are reduced, and the incoming component 20 and the outgoing component 3 can be made
  • the single-pole assembly 40 constitutes a plurality of poles of the shut-off module 100, so that it is suitable for different pole numbers, improving the versatility of the gate and reducing the cost.
  • the monopole assembly 40 is applied to the incoming component 20 or the outgoing component 30, and the structures are identical, except that the connected objects are different, and the incoming component 20 is connected. It is a power source, and a load is connected to the outlet component 30.
  • the adapter copper sleeve 45 of the incoming component 20 is connected to an external power source, the adapter copper bus 44 of the outlet component 30 and the outlet port 16 are mutually plugged and the The adapter copper sleeve 45 of the outlet assembly 30 is connected to an external load to ensure electrical conduction between the power source and the load connected through the continuity component 10.
  • the transfer copper strips 44 are disposed perpendicular to the transfer copper sleeves 45 to ensure a simple structure and a reasonable and simple structural arrangement in the accommodation space 43.
  • the monopole assembly 40 is partially received in the accommodating space 43 and sequentially inserted into the transfer copper strip 44 and the transfer copper sleeve 45.
  • An insulating screw 46 partially extending outside the accommodating space 43 and a spacer sleeved on the outer surface of the adapter copper sleeve 45 and fixed to the first housing 41 and the second housing 42
  • the adapter copper sleeve 45 is located between the insulating screw 46 and the spacer 48, and the length of the adapter copper sleeve 45 extending out of the accommodating space 43 is smaller than that of the insulating screw 46.
  • the extension length is greater than the extension length of the spacer 48.
  • the length of the insulating screw 46 is greater than the protruding length of the adapter copper sleeve 45, and the length of the insulating screw 46 is greater than the length of the outer surface of the receiving space 43.
  • the spacer 48 is fixedly connected to the transfer copper sleeve 45 by the spacer 48 to prevent the transfer copper sleeve 45 from moving.
  • the protruding length of the spacer 48 outside the accommodating space 43 is smaller than the length of the adapter copper sleeve 45, that is, the end of the adapter copper sleeve 45 is located at the end of the insulating screw 46. Between the ends of the spacers 48 to facilitate electrical connection with a load or a power source.
  • the insulating screw 46 includes a connecting portion 460 for arranging the transfer copper strip 44 and is received in the accommodating space 43. a connecting section 460 extending along the connecting section 460 and having a diameter larger than the connecting section 460, the connecting copper strip 44 being fixed to the connecting copper sleeve 45 and Between the fixed segments 462.
  • the diameter of the connecting section 460 is slightly smaller than the diameter of the engaging hole of the connecting copper strip 44, so as to smoothly pass through the engaging hole of the transfer copper strip 44, the fixing section 462 A diameter is larger than the diameter of the latching hole, so that a surface of the connecting copper strip 44 abuts on an end surface of the fixing section 4 62 adjacent to the connecting section 460, thereby resisting, and The other surface of the transfer copper strip 44 abuts on the end surface of the transfer copper sleeve 45, such that the transfer copper strip 44 is fixed to the first housing 41 and the second housing 42 extends to the outside of the accommodating space 43.
  • the spacer 48 is provided at its end portion with a boss portion 480 protruding toward the side of the adapter copper sleeve 45.
  • the sleeve 45 is provided with a recess 450 that cooperates with the boss portion 480.
  • the boss portion 480 is abutted against the recess portion 450 to restrict the axial movement of the adapter bushing 45 along the insulating screw 46, thereby ensuring the effectiveness of the electrical connection.
  • the monopole assembly 40 of the outlet assembly 30 further includes a housing received in the accommodating space 43 and electrically connected to the transfer copper bar 44 and the An acquisition module 50 between the copper sleeves 45; the collection module 50 is sleeved on the adapter copper sleeve 45, and includes a printed circuit board 52 for collecting information and located on the printed circuit board 52 A current transformer 59 between the copper bus bars 44 and electrically connected to the printed circuit board 52. Electrically connecting the collection module 50 between the transfer copper bus 44 and the transfer copper sleeve 45 to perform current signals, voltage signals, harmonic signals, position and alarm signals, temperature signals, and power signal electrical parameters.
  • the centralized processing is externally connected to the outgoing component 30 by setting a standard interface and internally connecting.
  • the current transformer 59 and the printed circuit board 52 are soldered to each other.
  • the current transformer 59 and the printed circuit board 52 are soldered to each other to improve the connection reliability between the two, and can be connected as a whole to the transfer copper bus 44 and the transfer copper sleeve 45.
  • the structure is simple.
  • the printed circuit board 52 includes a soldering surface 520 opposite to the current transformer 59, and a plurality of distributions are disposed on the soldering surface 520.
  • a solder fillet 56 is attached to the current transformer 59 around the current transformer 59 by soldering to the current transformer 59.
  • the current transformer 59 and the printed circuit board are fixed by soldering. Together form a whole.
  • each of the solder fillets 56 is distributed over the four diagonals of the current transformer 59 or along the electrical The circumference of the flow transformer 59 is equally spaced to improve weld stability.
  • the printed circuit board 52 and the current transformer 59 are provided with through holes 58 , and the adapter copper sleeve 45 passes through the through holes 58 . And one end is flush with the current transformer 59 to abut against the surface of the transfer copper bar 44 and the other end extends to the outside of the accommodating space 43.
  • the through-holes 58 are provided to pass the adapter bushing 45 such that the current transformer 59 and the printed circuit board 52 are sleeved on the adapter bushing 45.
  • the adapter copper sleeve 45 has a cylindrical shape and has an end surface abutting against the surface of the transfer copper strip 44 and the other end projecting outside the accommodating space 43 to enter the inlet port 14 of the through-off assembly 10 and The outlet port 16 is electrically connected.
  • the switch module 100 further includes a monitoring module 60 that is fixedly connected to the outlet component 30 and electrically connected to the collection module 50.
  • the outlet component 30 is configured.
  • the monitoring module 60 includes a signal acquisition connector 62 that interfaces with the acquisition module 50.
  • the collection module 50 includes a plurality of metal conductive sheets 54 that are affixed to the printed circuit board 52, and the signal acquisition connector 62 is provided with a plurality of side by side arrangements. And a conductive elastic piece 620 that is in contact with the metal conductive sheet 54.
  • the signal collecting connector 62 is provided with a conductive elastic piece 620 to abut on the metal conductive piece 54 of the collecting module 50 to ensure the reliability and firmness of the connection, thereby greatly improving the monitoring module 60 and the
  • the connection of the outlet assembly 30 is stable and has a simple structure.
  • the metal conductive sheet 54 is disposed corresponding to the conductive elastic piece 620, and the number of the metal conductive sheets 54 corresponds to the number of the conductive elastic sheets 620.
  • the metal dome is V-shaped and its bent top end abuts against the metal conductive piece 54 to ensure sufficient contact between the two, thereby ensuring the monitoring module 60 and the acquisition module. 50 connections for robustness and stability.
  • the metal conductive sheet 54 and the conductive elastic piece 620 are both made of metallic copper to ensure electrical conductivity. In other embodiments, the metal conductive sheet 54 and the conductive elastic piece 620 may also be made of other conductive materials.
  • the monitoring module 60 includes a housing member 64 provided with an elastic buckle 65.
  • the first housing 41 and the second housing 42 of the outlet assembly 30 are provided with snap holes 410 that are engaged with the elastic buckles 65.
  • the monitoring module 60 is fixed to the first housing 41 and the locking hole 410 on the second housing 42 by providing the elastic buckle 65 on the housing member 64.
  • the cable assembly 30 is simple in structure, convenient and convenient to assemble and disassemble, and the monitoring module 60 and the outlet component 30 of the snap connection can be applied to different smart gateway modules 100, and the monitoring module 60 and the The utilization rate of the line component 30 is described.
  • the snap hole 410 may also be a snap groove or a structure having a recess 450.
  • the elastic buckle 65 may also be disposed on the first housing 41 and the second housing 42 of the outlet assembly 30, and the snap hole 410 is disposed in the The housing member 64 of the monitoring module 60 is described.
  • the housing member 64 is provided with a retreating hole 640 for avoiding the elastic buckle 65
  • the elastic buckle 65 includes the retracting hole 640 .
  • An elastic arm 650 protruded from the edge toward the outlet assembly 30 and protruded in front of the escape hole 640 and protrudes toward the outlet assembly 30 along the end of the elastic arm 650 and is fastened to the buckle hole 410 The hook portion 652 inside.
  • the retracting hole 640 By providing the retracting hole 640 to provide the elastic arm 650 - the elastic state, when the monitoring module 60 needs to be detached from the outlet assembly 30, only the elastic force needs to be pulled into the retracting hole 640 The arm 650 can disengage the latching portion from the snap hole 410 to facilitate removal of the monitoring module 60 from the outlet assembly 30.
  • the housing member 64 further includes a first guiding portion located at two opposite sides of the elastic buckle 65 and located at opposite edges of the relief hole 640 . 66.
  • the first housing 41 and the second housing 42 of the outlet assembly 30 are provided with first guiding slots 412 located on opposite sides of the locking holes 410 and engaging with the first guiding portion 66.
  • the first guiding portion 66 is engaged with the first guiding groove 412 to serve as a guiding position.
  • the housing member 64 is movable relative to the outlet assembly 30 along the first guiding slot 412. When the movement is in place, the hook portion 652 and the locking hole 410 are utilized.
  • the monitoring module 60 is snapped onto the outlet assembly 30; the disassembly is performed in reverse to the fastening process.
  • the first guiding portion 66 cooperates with the first guiding slot 412, and can also function as a buckle to limit the degree of freedom of movement of the monitoring module 60.
  • the housing member 64 further includes at least one second side by side with the first guiding portion I in the height direction of the monitoring module 60.
  • a guiding portion 68, the first housing 41 And the second housing 42 is provided with at least one second guiding groove 414 that cooperates with the second guiding portion 68.
  • the second guiding portion 68 is matched with the second guiding groove 414 to further guide the positioning, and further functions as a buckle fixing.
  • the height direction refers to the direction of the placement height in which the intelligent control is normally used.
  • the outlet component 30 is formed by a plurality of monopole assemblies 40, the first guiding portion 66 corresponds to one of the monopole assemblies 40, and the second guiding portion 68 corresponds to the other monopole assembly 40 and the The number of the two guides 68 is the same as the number of the other monopole assemblies 40.
  • the smart device further includes a bracket assembly 70 for fixedly mounting the switch module 100, and is fixedly connected to the bracket assembly 70 and used for The safety protection assembly 80 that controls the on/off assembly 10 to open and close.
  • the safety protection component 80 is disposed in front of the switching module 100 to play a safety protection function, and the safety protection component 80 cannot be smashed during the operation of the switching module 100 to ensure the ⁇ The shut-off module 100 cannot be disassembled after being charged, ensuring personal and equipment safety.
  • the safety protection assembly 80 further includes a protective panel 82 fixedly coupled to the bracket assembly 70 and disposed in front of the bypass module 100, and mounted on the same.
  • a control handle 84 for controlling the on/off switch 12 to be turned on and off;
  • the bracket assembly 70 includes a bottom plate 72 for supporting and fixing the switch module 100, and is fixedly connected to the bottom plate 72.
  • a side plate 74 having a fastening hole 74 0 and a fastening member 76 mounted on the protective panel 82 and engaging with the fastening hole 740 to fixedly connect the protective panel 82 and the side plate 74.
  • a control handle 84 for facilitating operation and control of the on/off switch 12 is provided on the protective panel 82 to remotely operate the on/off switch 12 to ensure safe use.
  • the bottom plate 72 is fixedly connected to the side plate 74 to form a fixed frame of the switch module 100.
  • a plurality of the shut-off modules 100 can be integrated to improve the external connection capability of the smart switch device.
  • the fastening member 76 is utilized to securely attach the protective panel 82 to the side portion to ensure that the shielding module 100 cannot be detached during power-on to ensure personal and equipment safety.
  • the fastening component 76 includes an adjustment knob 760 on the side of the protection panel 82 facing away from the bypass module 100 and the same.
  • the adjusting knob 760 is connected between the protective panel 82 and the switch module 100 to fasten the buckle in the fastening hole 740 Assembly 762.
  • the adjusting panel 762 is configured to drive the fastening member 762 to rotate relative to the shielding panel 82.
  • the protective panel 82 is fixedly connected to the side panel 74.
  • the protection module 82 can ensure the safety of the person and the equipment.
  • the safety protection assembly 80 further includes a fixed installation on the on-off assembly 10 and located in the on-off assembly 10 and the protection panel 82.
  • a mounting plate 85 for safety protection moving between the mounting plate 85 and the switching assembly 10 and moving relative to the mounting plate 85 to smash or break the movement of the switching assembly 10
  • a plate 86 moving between the mounting plate 85 and the switching assembly 10 and moving relative to the mounting plate 85 to smash or break the movement of the switching assembly 10
  • a plate 86 a pushing member 88 mounted on the mounting plate 85 and engaging with the moving plate 86, and being disposed between the control handle 84 and the pushing member 8 8 to drive the pushing member 88
  • An adjustment lever 89 that rotates relative to the mounting plate 85.
  • the installation plate 85 is fixed to the front of the on-off assembly 10 and disposed on the through-off assembly 10 and the protection panel 82 to further protect the safety.
  • the adjustment rod 89 is disposed on the Between the control handle 84 and the pushing member 88, the adjusting rod 89 and the pushing member 88 are rotated by operating the control handle 84, so that the pushing member 88 drives the moving plate 86 to be opposite.
  • the opening and closing switch 12 is inserted into the engaging hole of the moving plate 86, so that the opening and closing of the moving plate 86 relative to the mounting plate 85 is driven. Turn off or off of 12.
  • the pushing member 88 is a gear, and a side wall of the moving plate 86 is disposed to engage with the gear and along the side.
  • the moving plate 86 moves in a direction of a rack, a button hole or a recessed groove.
  • the movement of the moving plate 86 relative to the mounting plate 85 is caused by the cooperation of the gear with the rack, the buckle hole or the recessed groove, thereby driving the on/off switch 12 to be turned on or off.
  • the rack and the moving plate 86 are integrally formed.
  • the arrangement direction of the rack, the buckle hole or the recessed groove is arranged along the moving direction of the moving plate 86, that is, the opening and closing of the opening and closing switch 12 Direction setting.

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  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Switch Cases, Indication, And Locking (AREA)
  • Distribution Board (AREA)

Abstract

一种智能开关装置包括至少一个具有通断组件（10）、进线组件（20）和出线组件（30）的开关模块（100）；通断组件（10）包括控通断开关（12）、进端口（14）及出端口（16）；进线组件（20）和出线组件（30）均包括单极组件（40），单极组件（40）包括转接铜排（44）和转接铜套（45）。智能开关装置利通过将进线组件（20）和出线组件（30）分别设置成包括至少一个单极组件（40）的结构，以保证进线组件（20）和出线组件（30）具有相同结构和特征，即使得进线组件（20）与出线组件（30）结构相同，使得进线组件（20）和出线组件（30）具有高度通用性和兼容性，大大降低了制作材料的使用，降低成本。

Description

说明书 发明名称：智能幵关装置
技术领域
[0001] 本发明属于控制幵关技术领域， 尤其涉及一种智能幵关装置。
背景技术
[0002] 幵关模块是一种将幵关电源上的分立元器件进行模块化封装， 从而形成体积更 小、 功率密度更高的模块电源。 由于幵关种类繁多， 选用的幵关有可能是二极 、 三极或者四极， 然而现有的不同极数的幵关模块具有不同的结构， 这必然存 在通用性差、 物料使用多以及成本高等缺陷。 常见的幵关模块都包括进线端和 出线端， 由于现有的进线端和出线端结构差异较大， 存在通用性差、 物料使用 多以及成本高等缺陷。
技术问题
[0003] 本发明的目的在于提供一种智能幵关装置， 旨在解决现有技术中幵关模块通用 性差的技术问题。
问题的解决方案
技术解决方案
[0004] 本发明是这样实现的， 一种智能幵关装置， 包括至少一个具有通断组件、 进线 组件和出线组件的幵关模块； 所述通断组件设置于所述进线组件与所述出线组 件之间， 并包括控制其通断的通断幵关、 与所述进线组件插接以用于外接电源 的进端口以及与所述出线组件插接以用于外接负载的出端口； 所述进线组件和 所述出线组件均包括至少一个单极组件， 所述单极组件包括固定连接且相对设 置以形成容置空间的第一壳体和第二壳体、 伸出至所述容置空间外部且相互电 性连接的转接铜排和转接铜套， 所述进线组件的所述转接铜排与所述进端口相 互插接以及所述进线组件的所述转接铜套与外接电源相连接， 所述出线组件的 所述转接铜排与所述出端口相互插接以及所述出线组件的所述转接铜套与外接 负载相连接。
[0005] 进一步地， 所述单极组件包括部分收容于所述容置空间内且依次***所述转接 铜排和所述转接铜套以部分伸出至所述容置空间外的绝缘螺钉以及套设于所述 转接铜套外表面并固定于所述第一壳体和所述第二壳体上的隔离件； 所述转接 铜套位于所述绝缘螺钉与所述隔离件之间， 所述转接铜套伸出所述容置空间外 的长度小于所述绝缘螺钉的伸出长度并且大于所述隔离件的伸出长度。
[0006] 进一步地， 所述转接铜套与所述绝缘螺钉同轴设置。
[0007] 进一步地， 所述绝缘螺钉包括用于套设所述转接铜排的连接段以及容置于所述 容置空间内并沿所述连接段一端延伸且直径大于所述连接段的固定段， 所述转 接铜排固定于所述转接铜套与所述固定段之间。
[0008] 进一步地， 所述隔离件于其端部设有朝向所述转接铜套一侧突出的凸台部， 所 述转接铜套设有于所述凸台部相配合的凹陷部。
[0009] 进一步地， 所述幵关模块还包括与所述出线组件固定连接并与所述采集模块电 性连接的监控模块， 所述出线组件位于所述通断组件与所述监控模块之间， 所 述监控模块包括与所述采集模块对接的信号采集连接器。
[0010] 进一步地， 所述采集模块包括多个并排贴合于所述印刷电路板上的金属导电片
， 所述信号采集连接器设有多个并排设置且与所述金属导电片相接触的导电弹 片。
[0011] 进一步地， 所述监控模块包括设有弹性卡扣的壳体件， 所述出线组件的所述第 一壳体和所述第二壳体上设有与所述弹性卡扣相互扣合的卡扣孔。
[0012] 进一步地， 所述壳体件设有避让所述弹性卡扣的退让孔， 所述弹性卡扣包括沿 所述退让孔边缘朝向所述出线组件一侧突出且正面投影位于所述退让孔中的弹 性臂以及沿所述弹性臂末端朝向所述出线组件突出延伸并扣合于所述卡扣孔内 的卡勾部。
[0013] 进一步地， 所述壳体件还包括至少一个与所述第一导引部于所述监控模块高度 方向并排设置的第二导引部， 所述第一壳体和所述第二壳体上设有至少一个与 所述第二导引部配合的第二导引槽。
[0014] 进一步地， 所述出线组件的单极组件还包括收容于所述容置空间内且电性连接 于所述转接铜排与所述转接铜套之间的采集模块； 所述采集模块套设于所述转 接铜套上， 并包括用于采集信息的印刷电路板以及位于所述印刷电路板与所述 转接铜排之间且与所述印刷电路板电连接的电流互感器。
[0015] 进一步地， 所述电流互感器与所述印刷电路板相互焊接。
[0016] 进一步地， 所述印刷电路板包括与所述电流互感器相对的焊接表面， 并于所述 焊接表面上设有多个分布于所述电流互感器周围以通过焊接方式与所述电流互 感器固定的焊脚。
[0017] 进一步地， 各所述焊脚分布于所述电流互感器的四个对角上或者沿所述电流互 感器的周缘等间距分布。
[0018] 进一步地， 所述印刷电路板与所述电流互感器设有贯穿孔， 所述转接铜套穿过 所述贯穿孔且一端与所述电流互感器齐平以抵持于所述转接铜排表面以及另一 端延伸至所述容置空间外部。
[0019] 进一步地， 所述智能幵关装置还包括用于固定安装所述幵关模块的支架组件以 及与所述支架组件固定连接并用于控制所述通断组件通断的安全防护组件。
[0020] 进一步地， 所述安全防护组件包括与所述支架组件固定连接并设置于所述幵关 模块前方的防护面板以及安装于所述防护面板上以控制所述通断幵关通断的控 制手柄； 所述支架组件包括用于支撑固定所述幵关模块的底板以及与所述底板 固定连接并设有扣合孔的侧板以及安装于所述防护面板上且与所述扣合孔配合 以将所述防护面板与所述侧板固定连接的扣合部件。
[0021] 进一步地， 所述扣合部件包括位于所述防护面板之背离所述幵关模块一侧的调 节旋钮以及与所述调节旋钮连接并位于所述防护面板与所述幵关模块之间以扣 合于所述扣合孔内的扣合件。
[0022] 进一步地， 所述安全防护组件还包括固定安装于所述通断组件上并位于所述通 断组件与所述防护面板之间以起到安全防护作用的安装板、 位于所述安装板与 所述通断组件之间并相对于所述安装板移动以幵通或者断幵所述通断组件的移 动板、 安装于所述安装板上并与所述移动板配合的顶推件以及设置于所述控制 手柄与所述顶推件之间以带动所述顶推件相对于所述安装板转动的调节杆。 发明的有益效果
有益效果
[0023] 本发明相对于现有技术的技术效果是： 该智能幵关装置通过在所述通断组件两 侧分别设置所述进线组件和所述出线组件以分别外接电源和外界负载， 并利用 所述通断组件实现电能转接的通断； 通过将所述进线组件和所述出线组件分别 设置成包括至少一个单极组件的结构， 以保证所述进线组件和所述出线组件具 有相同结构和特征， 即使得所述进线组件与所述出线组件结构相同， 从而使得 所述进线组件和所述出线组件具有高度通用性和兼容性， 大大降低了制作材料 的使用， 并降低了成本， 同吋， 可以使所述进线组件和所述出线组件由所述单 极组件构成多个极数的幵关模块， 从而适用于不同极数的幵关， 提高幵关的通 用性， 并降低成本。
对附图的简要说明
附图说明
[0024] 为了更清楚地说明本发明实施例的技术方案， 下面将对本发明实施例或现有技 术描述中所需要使用的附图作简单地介绍， 显而易见地， 下面所描述的附图仅 仅是本发明的一些实施例， 对于本领域普通技术人员来讲， 在不付出创造性劳 动的前提下， 还可以根据这些附图获得其他的附图。
[0025] 图 1是本发明实施例提供的智能幵关装置的结构图；
[0026] 图 2是图 1中智能幵关装置的分解图；
[0027] 图 3是图 1中智能幵关装置的剖视图；
[0028] 图 4是图 1中幵关模块的结构图；
[0029] 图 5是图 4中出线组件与监控模块的分解图；
[0030] 图 6是图 4中单极组件的剖视图；
[0031] 图 7是图 4中出线组件与监控模块的剖视图；
[0032] 图 8是图 1中支架组件与安全防护组件的分解图。
[0033] 附图标记说明：
[] [表 1]
100 幵关模块 56 焊脚
10 通断组件 58 贯穿孔
12 通断幵关 59 电流互感器
14 进端口 60 监控模块
16 出端口 62 信号采集连接器
20 进线组件 620 导电弹片
30 出线组件 64 壳体件
40 单极组件 65 弹性卡扣
41 第一壳体 650 弹性臂
42 第二壳体 652 卡勾部
43 籠 640 退让孔
410 卡扣孔 66 第一导引部
412 第一导引槽 68 第二导引部
414 第二导引槽 70 支架组件
44 转接铜排 72 底板
45 转接铜套 74 侧板
450 凹陷部 740 扣合孔
46 绝缘螺钉 76 扣合部件
460 连接段 760 调节旋钮
462 固定段 762 扣合件
48 隔离件 80 安全防护组件
480 凸台部 82 防护面板
50 采集模块 84 控制手柄 52 印刷电路板 85 安装板
520 焊接表面 86 移动板
54 金属导电片 88 顶推件
89 调节杆
Figure imgf000008_0001
本发明的实施方式
[0034] 为了使本发明的目的、 技术方案及优点更加清楚明白， 以下结合附图及实施例 ， 对本发明进行进一步详细说明。 应当理解， 此处所描述的具体实施例仅仅用 以解释本发明， 并不用于限定本发明。
[0035] 请参照图 1至图 8， 本发明实施例提供的智能幵关装置包括至少一个具有通断组 件 10、 进线组件 20和出线组件 30的幵关模块 100; 所述通断组件 10设置于所述进 线组件 20与所述出线组件 30之间， 并包括控制其通断的通断幵关 12、 与所述进 线组件 20插接以用于外接电源的进端口 14以及与所述出线组件 30插接以用于外 接负载的出端口 16; 所述进线组件 20和所述出线组件 30均包括至少一个单极组 件 40， 所述单极组件 40包括固定连接且相对设置以形成容置空间 43的第一壳体 4 1和第二壳体 42、 伸出至所述容置空间 43外部且相互电性连接的转接铜排 44和转 接铜套 45， 所述进线组件 20的所述转接铜排 44与所述进端口 14相互插接以及所 述进线组件 20的所述转接铜套 45与外接电源相连接， 所述出线组件 30的所述转 接铜排 44与所述出端口 16相互插接以及所述出线组件 30的所述转接铜套 45与外 接负载相连接。
[0036] 本发明实施例提供的智能幵关装置通过在所述通断组件 10两侧分别设置所述进 线组件 20和所述出线组件 30以分别外接电源和外界负载， 并利用所述通断组件 1 0实现电能转接的通断； 通过将所述进线组件 20和所述出线组件 30分别设置成包 括至少一个单极组件 40的结构， 以保证所述进线组件 20和所述出线组件 30具有 相同结构和特征， 即使得所述进线组件 20与所述出线组件 30结构相同， 从而使 得所述进线组件 20和所述出线组件 30具有高度通用性和兼容性， 大大降低了制 作材料的使用， 并降低了成本， 同吋， 可以使所述进线组件 20和所述出线组件 3 0由所述单极组件 40构成多个极数的幵关模块 100， 从而适用于不同极数的幵关 ， 提高幵关的通用性， 并降低成本。
[0037] 在该实施例中， 所述单极组件 40应用于所述进线组件 20或者所述出线组件 30中 ， 结构完全相同， 只是所接对象不同， 对于所述进线组件 20连接的是电源， 对 于所述出线组件 30连接的是负载。
[0038] 在该实施例中， 通过将利用所述转接铜排 44与所述转接铜套 45电连接， 并且所 述进线组件 20的所述转接铜排 44与所述进端口 14相互插接、 所述进线组件 20的 所述转接铜套 45与外接电源相连接、 所述出线组件 30的所述转接铜排 44与所述 出端口 16相互插接以及所述出线组件 30的所述转接铜套 45与外接负载相连接， 从而保证通过所述通断组件 10连接的电源与负载之间电性导通。 优选地， 所述 转接铜排 44与所述转接铜套 45垂直设置， 以保证结构简单且所述容置空间 43内 结构布置合理、 简单。
[0039] 请参照图 6和图 7， 进一步地， 所述单极组件 40包括部分收容于所述容置空间 43 内且依次***所述转接铜排 44和所述转接铜套 45以部分伸出至所述容置空间 43 外的绝缘螺钉 46以及套设于所述转接铜套 45外表面并固定于所述第一壳体 41和 所述第二壳体 42上的隔离件 48 ; 所述转接铜套 45位于所述绝缘螺钉 46与所述隔 离件 48之间， 所述转接铜套 45伸出所述容置空间 43外的长度小于所述绝缘螺钉 4 6的伸出长度并且大于所述隔离件 48的伸出长度。 所述转接铜套 45与所述绝缘螺 钉 46同轴设置， 且于所述容置空间 43外的伸出长度， 所述绝缘螺钉 46的长度大 于所述转接铜套 45的伸出长度， 以便于与负载电性连接的同吋具有良好的固定 连接关系。 利用所述隔离件 48以起到绝缘防护的作用， 所述隔离件 48与所述转 接铜套 45固定连接以避免所述转接铜套 45移动。 所述隔离件 48于所述容置空间 4 3外的伸出长度小于所述转接铜套 45的长度， 即， 所述转接铜套 45的端部位于所 述绝缘螺钉 46的端部与所述隔离件 48的端部之间， 以便于与负载或者电源电连 接。
[0040] 请参照图 6和图 7， 在该实施例中， 所述绝缘螺钉 46包括用于套设所述转接铜排 44的连接段 460以及容置于所述容置空间 43内并沿所述连接段 460—端延伸且直 径大于所述连接段 460的固定段 462， 所述转接铜排 44固定于所述转接铜套 45与 所述固定段 462之间。 所述连接段 460的直径略小于所述转接铜排 44所设卡接孔 的孔径大小， 以便于能顺利穿过所述转接铜排 44的卡接孔中， 所述固定段 462的 直径大于所述卡接孔的孔径， 以使所述转接铜排 44的一表面抵接于所述固定段 4 62之靠近所述连接段 460的端面上， 从而起到抵持作用， 且所述转接铜排 44的另 一表面抵接于所述转接铜套 45的端面上， 这样， 所述转接铜排 44固定于所述第 一壳体 41和所述第二壳体 42上并延伸至所述容置空间 43外。
[0041] 请参照图 6和图 7， 在该实施例中， 所述隔离件 48于其端部设有朝向所述转接铜 套 45—侧突出的凸台部 480， 所述转接铜套 45设有于所述凸台部 480相配合的凹 陷部 450。 通过所述凸台部 480抵持于所述凹陷部 450以限制所述转接铜套 45沿所 述绝缘螺钉 46的轴向移动， 从而保证电连接的有效性。
[0042] 请参照图 6和图 7， 进一步地， 所述出线组件 30的单极组件 40还包括收容于所述 容置空间 43内且电性连接于所述转接铜排 44与所述转接铜套 45之间的采集模块 5 0； 所述采集模块 50套设于所述转接铜套 45上， 并包括用于采集信息的印刷电路 板 52以及位于所述印刷电路板 52与所述转接铜排 44之间且与所述印刷电路板 52 电连接的电流互感器 59。 在所述转接铜排 44与所述转接铜套 45之间电连接所述 采集模块 50以对电流信号、 电压信号、 谐波信号、 位置与报警信号、 温度信号 及功率信号灯电参数做集中处理， 对外通过设置标准接口以及对内通过接插方 式与所述出线组件 30对接。
[0043] 请参照图 6和图 7， 进一步地， 所述电流互感器 59与所述印刷电路板 52相互焊接 。 通过将所述电流互感器 59和所述印刷电路板 52相互焊接， 以提高二者之间连 接可靠性， 并且可以作为整体连接于所述转接铜排 44与所述转接铜套 45之间， 结构简单。
[0044] 请参照图 6和图 7， 在该实施例中， 所述印刷电路板 52包括与所述电流互感器 59 相对的焊接表面 520， 并于所述焊接表面 520上设有多个分布于所述电流互感器 5 9周围以通过焊接方式与所述电流互感器 59固定的焊脚 56。 通过在所述焊接表面 520上设置多个分布于所述电流互感器 59周围的所述焊脚 56， 以便于实现焊接， 利用焊接方式使得所述电流互感器 59与所述印刷电路布固定在一起而形成整体 。 优选地， 各所述焊脚 56分布于所述电流互感器 59的四个对角上或者沿所述电 流互感器 59的周缘等间距分布， 以提高焊接稳定性。
[0045] 请参照图 6和图 7， 在该实施例中， 所述印刷电路板 52与所述电流互感器 59设有 贯穿孔 58， 所述转接铜套 45穿过所述贯穿孔 58且一端与所述电流互感器 59齐平 以抵持于所述转接铜排 44表面以及另一端延伸至所述容置空间 43外部。 通过设 置所述贯穿孔 58以使所述转接铜套 45穿过， 从而使得所述电流互感器 59和所述 印刷电路板 52套设于所述转接铜套 45上。 所述转接铜套 45呈圆柱状且一端面抵 持于所述转接铜排 44表面以及另一端伸出至所述容置空间 43外部以与所述通断 组件 10的进端口 14和出端口 16电连接。
[0046] 请参照图 1至图 7， 进一步地， 所述幵关模块 100还包括与所述出线组件 30固定 连接并与所述采集模块 50电性连接的监控模块 60， 所述出线组件 30位于所述通 断组件 10与所述监控模块 60之间， 所述监控模块 60包括与所述采集模块 50对接 的信号采集连接器 62。 通过将所述监控模块 60与所述采集模块 50对接以实现对 由外部电源、 智能幵关模块 100和外接负载构成的整个电源***中各部分的运行 参数进行采集、 显示及设置， 并通过将所述信号采集连接器 62与所述采集模块 5 0对接以实现采集信号的传输和处理， 结构简单。
[0047] 请参照图 7， 进一步地， 所述采集模块 50包括多个并排贴合于所述印刷电路板 5 2上的金属导电片 54， 所述信号采集连接器 62设有多个并排设置且与所述金属导 电片 54相接触的导电弹片 620。 所述信号采集连接器 62设置导电弹片 620以抵接 于所述采集模块 50的金属导电片 54上， 以保证二者连接的可靠性和牢固地， 大 大提高了所述监控模块 60与所述出线组件 30连接的稳定性， 且结构简单。
[0048] 在该实施例中， 所述金属导电片 54与所述导电弹片 620对应设置， 所述金属导 电片 54的数量与所述导电弹片 620的数量相对应。 优选地， 所述金属弹片呈 V型 弯折状且其弯折的顶端部抵持于所述金属导电片 54上， 以保证二者充分接触， 从而保证所述监控模块 60与所述采集模块 50连接的牢固性和稳定性。
[0049] 在该实施例中， 所述金属导电片 54和所述导电弹片 620均由金属铜制成， 以保 证导电性能。 在其他实施例中， 所述金属导电片 54和所述导电弹片 620也可以由 其他导电材料制成。
[0050] 请参照图 5和图 7， 进一步地， 所述监控模块 60包括设有弹性卡扣 65的壳体件 64 ， 所述出线组件 30的所述第一壳体 41和所述第二壳体 42上设有与所述弹性卡扣 6 5相互扣合的卡扣孔 410。 通过在所述壳体件 64上设置所述弹性卡扣 65以与所述 第一壳体 41和所述第二壳体 42上的卡扣孔 410配合以将所述监控模块 60固定于所 述出线组件 30上， 结构简单、 拆装便捷且方便， 而且这种卡扣连接的监控模块 6 0和出线组件 30可以适用于不同的智能幵关模块 100， 提高了所述监控模块 60和 所述出线组件 30的利用率。 在其他实施例中， 所述卡扣孔 410也可以是卡扣槽或 者具有凹陷部 450位的结构。
[0051] 在其他实施例中， 所述弹性卡扣 65还可以设置于所述出线组件 30的所述第一壳 体 41和第二壳体 42上， 而所述卡扣孔 410设置于所述监控模块 60的壳体件 64上。
[0052] 请参照图 5至图 7， 在该实施例中， 所述壳体件 64设有避让所述弹性卡扣 65的退 让孔 640， 所述弹性卡扣 65包括沿所述退让孔 640边缘朝向所述出线组件 30—侧 突出且正面投影位于所述退让孔 640中的弹性臂 650以及沿所述弹性臂 650末端朝 向所述出线组件 30突出延伸并扣合于所述卡扣孔 410内的卡勾部 652。 通过设置 所述退让孔 640以提供所述弹性臂 650—定弹性， 当需要将所述监控模块 60从所 述出线组件 30上拆卸下来吋， 只需要往所述退让孔 640中扳所述弹性臂 650即可 使所述卡扣部脱离与所述卡扣孔 410的配合， 从而便于将所述监控模块 60从所述 出线组件 30上卸下。
[0053] 请参照图 5至图 7， 在该实施例中， 所述壳体件 64还包括位于所述弹性卡扣 65两 侧并位于所述退让孔 640两相对边缘的第一导引部 66， 所述出线组件 30的第一壳 体 41和第二壳体 42上设有位于所述卡扣孔 410两侧并与所述第一导引部 66配合的 第一导引槽 412。 利用所述第一导引部 66于所述第一导引槽 412配合， 以起到导 向定位的作用。 扣合过程中， 所述壳体件 64可沿所述第一导引槽 412相对于所述 出线组件 30移动， 当移动就位吋， 利用所述卡勾部 652与所述卡扣孔 410配合而 将所述监控模块 60扣合于所述出线组件 30上； 拆卸吋， 与扣合过程相反处理。 同吋， 利用所述第一导引部 66与所述第一导引槽 412配合， 还可以起到卡扣固定 的作用， 限制所述监控模块 60的移动自由度。
[0054] 请参照图 5至图 7， 在该实施例中， 所述壳体件 64还包括至少一个与所述第一导 弓 I部 66于所述监控模块 60高度方向并排设置的第二导引部 68， 所述第一壳体 41 和所述第二壳体 42上设有至少一个与所述第二导引部 68配合的第二导引槽 414。 通过设置所述第二导引部 68与所述第二导引槽 414配合， 以进一步起到导引定位 作用， 而且还可以进一步起到卡扣固定的作用。 在该实施例中， 所述高度方向 是指智能控制幵关正常使用吋的放置高度方向。 对于所述出线组件 30由多个单 极组件 40构成吋， 所述第一导引部 66对应其中一个单极组件 40， 所述第二导引 部 68对应其他单极组件 40且所述第二导引部 68的数量与其他单极组件 40的数量 相同。
[0055] 请参照图 1至图 3以及图 8， 进一步地， 所述智能幵关装置还包括用于固定安装 所述幵关模块 100的支架组件 70以及与所述支架组件 70固定连接并用于控制所述 通断组件 10通断的安全防护组件 80。 通过在所述幵关模块 100前方设置所述安全 防护组件 80以起到安全防护的作用， 并且所述安全防护组件 80于所述幵关模块 1 00工作过程中无法打幵以保证所述幵关模块 100在带电吋无法进行拆卸， 确保人 身和设备安全。
[0056] 请参照图 1至图 3以及图 8， 进一步地， 所述安全防护组件 80包括与所述支架组 件 70固定连接并设置于所述幵关模块 100前方的防护面板 82以及安装于所述防护 面板 82上以控制所述通断幵关 12通断的控制手柄 84; 所述支架组件 70包括用于 支撑固定所述幵关模块 100的底板 72以及与所述底板 72固定连接并设有扣合孔 74 0的侧板 74以及安装于所述防护面板 82上且与所述扣合孔 740配合以将所述防护 面板 82与所述侧板 74固定连接的扣合部件 76。 在所述防护面板 82上设置便于操 控所述通断幵关 12通断的控制手柄 84， 以远距离操作所述通断幵关 12的通断， 确保使用安全。 通过所述底板 72与所述侧板 74固定连接以形成所述幵关模块 100 的固定框架， 可以将多个所述幵关模块 100整合在一起， 提高所述智能幵关装置 的外接能力。 利用扣合部件 76以将所述防护面板 82固定连接于所述侧部， 以保 证所述幵关模块 100在通电过程中无法将所述防护面板 82拆卸下来， 以确保人身 和设备安全。
[0057] 请参照图 1至图 3以及图 8， 在该实施例中， 所述扣合部件 76包括位于所述防护 面板 82之背离所述幵关模块 100—侧的调节旋钮 760以及与所述调节旋钮 760连接 并位于所述防护面板 82与所述幵关模块 100之间以扣合于所述扣合孔 740内的扣 合件 762。 通过设置所述调节旋钮 760以带动所述扣合件 762相对于所述防护面板 82转动， 当转动至所述扣合孔 740吋， 将所述防护面板 82与所述侧板 74固定连接 ， 以保证所述幵关模块 100在通电过程中无法将所述防护面板 82拆卸下来， 以确 保人身和设备安全。
[0058] 请参照图 1至图 3以及图 8， 进一步地， 所述安全防护组件 80还包括固定安装于 所述通断组件 10上并位于所述通断组件 10与所述防护面板 82之间以起到安全防 护作用的安装板 85、 位于所述安装板 85与所述通断组件 10之间并相对于所述安 装板 85移动以幵通或者断幵所述通断组件 10的移动板 86、 安装于所述安装板 85 上并与所述移动板 86配合的顶推件 88以及设置于所述控制手柄 84与所述顶推件 8 8之间以带动所述顶推件 88相对于所述安装板 85转动的调节杆 89。 利用所述安装 板 85固定于所述通断组件 10的前方并设置于所述通断组件 10与所述防护面板 82 ， 以进一步起到安全防护的作用， 所述调节杆 89设置于所述控制手柄 84与所述 顶推件 88之间， 以通过操作所述控制手柄 84而带动所述调节杆 89和顶推件 88转 动， 从而使得所述顶推件 88带动所述移动板 86相对于所述安装板 85移动， 所述 通断幵关 12插接于所述移动板 86的卡接孔内， 从而由所述移动板 86相对于是安 装板 85的移动而带动所述通断幵关 12的接通或者断幵。
[0059] 请参照图 1至图 3以及图 8， 在该实施例中， 所述顶推件 88为齿轮， 所述移动板 8 6的一侧壁上设有与所述齿轮相啮合且沿所述移动板 86移动方向布置的齿条、 扣 孔或者凹陷槽。 通过所述齿轮与所述齿条、 扣孔或者凹陷槽的配合以带动所述 移动板 86相对于所述安装板 85移动， 从而带动所述通断幵关 12的接通或者断幵 。 优选地， 所述齿条与所述移动板 86由一体成型而成。
[0060] 在该实施例中， 所述齿条、 扣孔或者凹陷槽的排布方向沿所述移动板 86的移动 方向而设置， 即沿所述通断幵关 12的接通与断幵的方向设置。
[0061] 以上所述仅为本发明的较佳实施例而已， 并不用以限制本发明， 凡在本发明的 精神和原则之内所作的任何修改、 等同替换和改进等， 均应包含在本发明的保 护范围之内。

Claims

权利要求书
一种智能幵关装置， 其特征在于， 包括至少一个具有通断组件、 进线 组件和出线组件的幵关模块； 所述通断组件设置于所述进线组件与所 述出线组件之间， 并包括控制其通断的通断幵关、 与所述进线组件插 接以用于外接电源的进端口以及与所述出线组件插接以用于外接负载 的出端口； 所述进线组件和所述出线组件均包括至少一个单极组件， 所述单极组件包括固定连接且相对设置以形成容置空间的第一壳体和 第二壳体、 伸出至所述容置空间外部且相互电性连接的转接铜排和转 接铜套， 所述进线组件的所述转接铜排与所述进端口相互插接以及所 述进线组件的所述转接铜套与外接电源相连接， 所述出线组件的所述 转接铜排与所述出端口相互插接以及所述出线组件的所述转接铜套与 外接负载相连接。
如权利要求 1所述的智能幵关装置， 其特征在于， 所述单极组件包括 部分收容于所述容置空间内且依次***所述转接铜排和所述转接铜套 以部分伸出至所述容置空间外的绝缘螺钉以及套设于所述转接铜套外 表面并固定于所述第一壳体和所述第二壳体上的隔离件； 所述转接铜 套位于所述绝缘螺钉与所述隔离件之间， 所述转接铜套伸出所述容置 空间外的长度小于所述绝缘螺钉的伸出长度并且大于所述隔离件的伸 出长度。
如权利要求 2所述的智能幵关装置， 其特征在于， 所述转接铜套与所 述绝缘螺钉同轴设置。
如权利要求 2所述的智能幵关装置， 其特征在于， 所述绝缘螺钉包括 用于套设所述转接铜排的连接段以及容置于所述容置空间内并沿所述 连接段一端延伸且直径大于所述连接段的固定段， 所述转接铜排固定 于所述转接铜套与所述固定段之间。
如权利要求 2所述的智能幵关装置， 其特征在于， 所述隔离件于其端 部设有朝向所述转接铜套一侧突出的凸台部， 所述转接铜套设有于所 述凸台部相配合的凹陷部。 如权利要求 2所述的智能幵关装置， 其特征在于， 所述幵关模块还包 括与所述出线组件固定连接并与所述采集模块电性连接的监控模块， 所述出线组件位于所述通断组件与所述监控模块之间， 所述监控模块 包括与所述采集模块对接的信号采集连接器。
如权利要求 6所述的智能幵关装置， 其特征在于， 所述采集模块包括 多个并排贴合于所述印刷电路板上的金属导电片， 所述信号采集连接 器设有多个并排设置且与所述金属导电片相接触的导电弹片。
如权利要求 6所述的智能幵关装置， 其特征在于， 所述监控模块包括 设有弹性卡扣的壳体件， 所述出线组件的所述第一壳体和所述第二壳 体上设有与所述弹性卡扣相互扣合的卡扣孔。
如权利要求 8所述的智能幵关装置， 其特征在于， 所述壳体件设有避 让所述弹性卡扣的退让孔， 所述弹性卡扣包括沿所述退让孔边缘朝向 所述出线组件一侧突出且正面投影位于所述退让孔中的弹性臂以及沿 所述弹性臂末端朝向所述出线组件突出延伸并扣合于所述卡扣孔内的 卡勾部。
如权利要求 8所述的智能幵关装置， 其特征在于， 所述壳体件还包括 至少一个与所述第一导引部于所述监控模块高度方向并排设置的第二 导引部， 所述第一壳体和所述第二壳体上设有至少一个与所述第二导 引部配合的第二导引槽。
如权利要求 1至 10任意一项所述的智能幵关装置， 其特征在于， 所述 出线组件的单极组件还包括收容于所述容置空间内且电性连接于所述 转接铜排与所述转接铜套之间的采集模块； 所述采集模块套设于所述 转接铜套上， 并包括用于采集信息的印刷电路板以及位于所述印刷电 路板与所述转接铜排之间且与所述印刷电路板电连接的电流互感器。 如权利要求 10所述的智能幵关装置， 其特征在于， 所述电流互感器与 所述印刷电路板相互焊接。
如权利要求 11所述的智能幵关装置， 其特征在于， 所述印刷电路板包 括与所述电流互感器相对的焊接表面， 并于所述焊接表面上设有多个 分布于所述电流互感器周围以通过焊接方式与所述电流互感器固定的 焊脚。
如权利要求 13所述的智能幵关装置， 其特征在于， 各所述焊脚分布于 所述电流互感器的四个对角上或者沿所述电流互感器的周缘等间距分 布。
如权利要求 13所述的智能幵关装置， 其特征在于， 所述印刷电路板与 所述电流互感器设有贯穿孔， 所述转接铜套穿过所述贯穿孔且一端与 所述电流互感器齐平以抵持于所述转接铜排表面以及另一端延伸至所 述容置空间外部。
如权利要求 1至 10任意一项所述的智能幵关装置， 其特征在于， 还包 括用于固定安装所述幵关模块的支架组件以及与所述支架组件固定连 接并用于控制所述通断组件通断的安全防护组件。
如权利要求 16所述的智能幵关装置， 其特征在于， 所述安全防护组件 包括与所述支架组件固定连接并设置于所述幵关模块前方的防护面板 以及安装于所述防护面板上以控制所述通断幵关通断的控制手柄； 所 述支架组件包括用于支撑固定所述幵关模块的底板以及与所述底板固 定连接并设有扣合孔的侧板以及安装于所述防护面板上且与所述扣合 孔配合以将所述防护面板与所述侧板固定连接的扣合部件。
如权利要求 17所述的智能幵关装置， 其特征在于， 所述扣合部件包括 位于所述防护面板之背离所述幵关模块一侧的调节旋钮以及与所述调 节旋钮连接并位于所述防护面板与所述幵关模块之间以扣合于所述扣 合孔内的扣合件。
如权利要求 17所述的智能幵关装置， 其特征在于， 所述安全防护组件 还包括固定安装于所述通断组件上并位于所述通断组件与所述防护面 板之间以起到安全防护作用的安装板、 位于所述安装板与所述通断组 件之间并相对于所述安装板移动以幵通或者断幵所述通断组件的移动 板、 安装于所述安装板上并与所述移动板配合的顶推件以及设置于所 述控制手柄与所述顶推件之间以带动所述顶推件相对于所述安装板转 动的调节杆。
PCT/CN2016/109486 2015-12-30 2016-12-12 智能开关装置 WO2017114144A1 (zh)

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