WO2017038924A1 - 吐出装置 - Google Patents
吐出装置 Download PDFInfo
- Publication number
- WO2017038924A1 WO2017038924A1 PCT/JP2016/075614 JP2016075614W WO2017038924A1 WO 2017038924 A1 WO2017038924 A1 WO 2017038924A1 JP 2016075614 W JP2016075614 W JP 2016075614W WO 2017038924 A1 WO2017038924 A1 WO 2017038924A1
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- WO
- WIPO (PCT)
- Prior art keywords
- discharge
- pump
- drive
- fluid
- flow path
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0254—Coating heads with slot-shaped outlet
- B05C5/0258—Coating heads with slot-shaped outlet flow controlled, e.g. by a valve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
- B05C11/1026—Valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1042—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material provided with means for heating or cooling the liquid or other fluent material in the supplying means upstream of the applying apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/001—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0254—Coating heads with slot-shaped outlet
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B43/00—Machines, pumps, or pumping installations having flexible working members
- F04B43/02—Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
- F04B43/06—Pumps having fluid drive
- F04B43/067—Pumps having fluid drive the fluid being actuated directly by a piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B9/00—Piston machines or pumps characterised by the driving or driven means to or from their working members
- F04B9/08—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
- F04B9/10—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid
- F04B9/103—Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being liquid having only one pumping chamber
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
- B05B9/0409—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material the pumps being driven by a hydraulic or a pneumatic fluid
Definitions
- the present invention relates to a discharge device that discharges fluid from a nozzle by operation of a pump.
- An example of a discharge device that discharges fluid from a nozzle is a coating device.
- a coating liquid is discharged using a pump (for example, refer patent document 1).
- the pump is connected to the slit nozzle and the coating liquid tank, and the coating liquid in the coating liquid tank is supplied to the slit nozzle through the pump and discharged from the slit nozzle by the operation of the pump. .
- Such a coating apparatus there is one that heats the discharged coating liquid with a heating apparatus.
- the heating device heats the coating liquid before discharging by mainly heating the nozzle.
- an object of the present invention is to provide a discharge device that can heat the fluid to be discharged and can suppress heat resistance of the pump to the minimum necessary.
- the discharge device includes a nozzle that discharges a discharge fluid, a discharge side pump, a drive side pump, and a heating device.
- the discharge-side pump has a pressure transmission member and a discharge chamber and a drive chamber adjacent to each other via the pressure transmission member, the discharge chamber is filled with a discharge fluid, and the drive chamber is filled with a drive fluid.
- the drive-side pump is a pump that applies pressure to the drive fluid, and the pressure applied to the drive fluid is transmitted to the discharge fluid in the discharge chamber by the pressure transmission member.
- the heating device heats at least the discharge-side pump without heating the drive-side pump.
- the fluid to be discharged can be heated, and the heat resistance of the pump can be minimized.
- the coating apparatus includes a slit nozzle 20, a master pump 50 (corresponding to a “drive side pump” described in the claims), a storage tank 40, and a slave pump 10 ( And a storage tank 30).
- the slit nozzle 20 is provided at a storage portion 21 in which a coating liquid 31 (corresponding to “discharging fluid” described in the claims) is stored, and is provided at a lower tip, and the coating liquid 31 is supplied from the storage portion 21. And a slit 22.
- the slit nozzle 20 is arranged with the longitudinal direction of the slit 22 orthogonal to the conveyance direction of the workpiece W on a horizontal plane.
- the slit nozzle 20 forms the coating film CF by discharging the coating liquid 31 from the slit 22 on the main surface of the workpiece W transported in the transport direction.
- work W may be conveyed relatively with respect to the slit nozzle 20 by the slit nozzle 20 moving to the direction orthogonal to the longitudinal direction of the slit 22 in a horizontal surface.
- the master pump 50 is a syringe pump that operates by driving force from the motor 51.
- the master pump 50 includes a syringe 50 ⁇ / b> A and a plunger 50 ⁇ / b> B that is driven by a motor 51.
- a discharge chamber 52 that can be pressurized by the plunger 50B is formed in the syringe 50A.
- the discharge chamber 52 communicates with the storage tank 40 via the connection tube 61 and also communicates with the slave pump 10 via the connection tube 62.
- the connection tubes 61 and 62 are one of connection members and are resin tubes having flexibility.
- the storage tank 40 stores water 41 and is pressurized with a predetermined pressure.
- connection tube 61 In the flow path of the connection tube 61, an air-operated valve 42 that can be freely opened and closed is disposed. As a result, the discharge chamber 52 of the master pump 50 and the slave pump 10 (specifically, a drive chamber 11 described later) are connected via the connection tube 62, and a drive-side flow path 900 is formed.
- the connection tubes 61 and 62 are not limited to resin tubes having flexibility, and various connection members such as piping having little flexibility can be used.
- the drive-side flow path 900 is a flow path from the discharge chamber 52 of the master pump 50 to the drive chamber 11 of the slave pump 10 (see FIG. 2A). And the drive side flow path 900 is satisfy
- the master pump 50 is not limited to a syringe pump, and various pumps that can apply pressure (positive pressure) to the water 41 (driving fluid) in the discharge chamber 52, such as a diaphragm pump and a screw pump. May be.
- a pump provided in advance in the coating apparatus can be used.
- the slave pump 10 is connected to the storage tank 30 via the connection tube 63 and is connected to the storage part 21 of the slit nozzle 20 via the connection tube 64.
- the storage tank 30 stores the coating liquid 31 and is pressurized with a predetermined pressure.
- An openable / closable air operating valve 32 is disposed in the flow path of the connection tube 63.
- the slave pump 10 includes a housing 1 and a diaphragm 13 (corresponding to a “pressure transmission member” described in claims) provided inside the housing 1. . Then, the inside of the housing 1 is partitioned by the diaphragm 13, so that the driving chamber 11 and the discharge chamber 12 separated from each other by the diaphragm 13 are formed in the housing 1.
- the slave pump 10 is not limited to the diaphragm 13 and may include various pressure transmission members capable of transmitting pressure from the drive chamber 11 to the discharge chamber 12.
- the slave pump 10 may include a cylinder configured to be movable between the drive chamber 11 and the discharge chamber 12 as a pressure transmission member instead of the diaphragm 13.
- connection port 2 communicates with the drive chamber 11, and one end of a connection tube 62 is connected to the connection port 2.
- Each of the connection port 3 and the connection port 4 communicates with the discharge chamber 12.
- One end of the connection tube 63 is connected to the connection port 3, and one end of the connection tube 64 is connected to the connection port 4. Yes.
- the connection tubes 63 and 64 are one of connection members and are resin tubes having flexibility. Note that the connection tubes 63 and 64 are not limited to resin tubes having flexibility, and various connection members such as piping having little flexibility can be used.
- connection tubes 62 to 64 By the connection of the connection tubes 62 to 64, the drive chamber 11 communicates with the discharge chamber 52 of the master pump 50 via the connection port 2 and the connection tube 62, and the discharge chamber 12 passes through the connection port 3 and the connection tube 63.
- the storage tank 30 communicates with the storage section 21 of the slit nozzle 20 via the connection port 4 and the connection tube 64. Thereby, the storage tank 30 and the storage part 21 are connected via the connection tube 63, the discharge chamber 12, and the connection tube 64 in this order, and the discharge side flow path 901 is formed.
- the discharge-side flow path 901 is filled with the coating liquid 31 that is a discharge fluid.
- the volume of the discharge chamber 12 in the slave pump 10 is smaller than the volume of the discharge chamber 52 in the master pump 50.
- the discharge chamber 12 has an inner surface 12 a that faces the diaphragm 13 and has a shape along the diaphragm 13.
- the inner surface 12a is formed so that the distance from the diaphragm 13 is constant.
- the separation distance is equal to the inner diameter of the connection tube 63 or 64.
- the separation distance is equal to the displacement width of the diaphragm 13. Due to the shape of the inner surface 12 a of the discharge chamber 12, the volume of the discharge chamber 12 can be easily made smaller than the volume of the discharge chamber 52 of the master pump 50.
- connection tubes 63 and 64 are provided on the discharge side in order to suppress the necessary amount of the coating liquid 31 when the entire discharge-side flow path 901 is filled with the coating liquid 31 so that the coating liquid 31 can be discharged from the slit 22.
- the length is set so that the flow path 901 is the shortest, and the inner diameter is set small. Thereby, the volume of the discharge side flow path 901 is smaller than the volume of the drive side flow path 900.
- the coating apparatus opens the air-operated valves 32 and 42 for a predetermined time by controlling the supply of air to the air-operated valves 32 and 42 before the coating treatment of the coating liquid 31.
- the drive side flow path 900 is filled with the water 41 and the discharge side flow path 901 is filled with the coating liquid 31.
- the air-operated valve 42 is closed, so that the drive side channel 900 is sealed.
- the air operated valve 32 is also closed. Even when air is mixed into the drive-side flow path 900, the air is discharged from the air vent port 5 of the slave pump 10.
- the coating device After the series of coating operations described above is completed, the coating device performs a recharging operation.
- the recharge operation is an operation of returning the plunger 50B to the position before the application operation in the master pump 50 in order to cause the movement of the diaphragm 13 necessary at the time of application again. Then, the coating apparatus repeatedly discharges the coating liquid 31 from the slit 22 of the slit nozzle 20 by alternately repeating the above-described coating operation and recharge operation.
- the volume of the discharge chamber 12 in the slave pump 10 is smaller than the volume of the discharge chamber 52 in the master pump 50. Therefore, the amount of the coating liquid 31 for filling the discharge chamber 12 is small, and therefore the amount of the coating liquid 31 required for executing the coating operation can be suppressed. As a result, the usage efficiency of the coating liquid 31 can be improved.
- the coating liquid 31 used only for the purpose can be suppressed. Therefore, even when the coating liquid 31 in the discharge-side flow channel 901 is discarded without being reused when the coating liquid 31 is replaced, the amount of the coating liquid 31 that is wasted is suppressed.
- the amount of coating liquid necessary to fill the flow path from the master pump to the slit nozzle is 100 cc, and coating from the slit nozzle
- the liquid discharge amount is 0.1 cc.
- the volume of the discharge chamber 12 of the slave pump 10 is reduced, so that the amount of the coating liquid 31 necessary for filling the discharge side channel 901 can be suppressed to, for example, about 5 cc. it can. Therefore, the amount of the coating liquid 31 required for performing the coating operation is about 50 times (5 / 0.1) as compared with the amount actually ejected (0.1 cc).
- the coating apparatus of this embodiment can improve the use efficiency of the coating liquid 31.
- the pressure applied to the water 41 (driving fluid) by the master pump 50 is transmitted to the slave pump 10 via the drive-side channel 900, so that the diaphragm 13 is driven.
- the pressure is transmitted to the coating liquid 31 (discharge fluid).
- the pressure is transmitted through the drive side flow path 900, so that the pressure is efficiently transmitted to the slave pump 10 even if the drive side flow path 900 is long. Therefore, the distance between the slave pump 10 and the master pump 50 connected by the drive side flow path 900 is not significantly limited.
- the drive device of the present embodiment a high degree of freedom can be obtained regarding the arrangement of the slave pump 10 and the master pump 50.
- the coating liquid 31 disharging fluid
- the master pump 50 is installed in the atmosphere, and the slave pump 10 is It can be installed isolated from the atmosphere.
- the volume of the discharge chamber 12 in the slave pump 10 is made smaller than the volume of the discharge chamber 52 in the master pump 50, thereby Even if the volume change of the discharge chamber 52 is small, a large pressure can be transmitted to the slave pump 10, and the load on the master pump 50 is reduced.
- the slave pump 10 since the slave pump 10 is driven by the water 41 (driving fluid), the slave pump 10 does not require an electrical configuration such as a motor.
- the master pump 50 can be a pump driven by an electrical configuration (in this embodiment, a motor 51). That is, a pump that requires an electrical configuration (such as a motor) can be used as a drive-side pump, and a pump that does not require an electrical configuration can be configured as a discharge-side pump separately from such a pump.
- the coating apparatus of this embodiment since water 41 is used as the fluid filling the drive side flow path 900, the running cost in the coating apparatus can be reduced, which is economical. Further, since the water 41 that is the driving fluid is an incompressible liquid, the pressure applied to the water 41 by the master pump 50 is not impaired in the middle (that is, not absorbed by the water 41), It is transmitted to the slave pump 10.
- the above-described coating apparatus has a configuration in which the slave pump 10 can be attached and detached and the master pump 50 can be directly connected to the slit nozzle 20. It may be. According to this configuration, when the discharge amount is large, the coating liquid 31 can be discharged from the slit nozzle 20 using only the master pump 50. Therefore, the pump used for discharge can be appropriately changed according to the desired discharge amount. That is, the case where only the master pump 50 is used and the case where both the master pump 50 and the slave pump 10 are used can be selected.
- the housing 1 includes a main body 1B that forms the drive chamber 11, a lid 1A that forms the discharge chamber 12, and The lid 1A may be detachably attached to the main body 1B.
- the diaphragm 13 is attached to the main body 1 ⁇ / b> B and seals the drive-side flow path 900.
- the inside of the discharge chamber 12 can be easily exposed by removing the lid portion 1A from the main body portion 1B. Even if the inside of the discharge chamber 12 is exposed, the sealed state of the drive side flow path 900 is maintained by the diaphragm 13. Therefore, it is possible to clean the inside of the discharge chamber 12 while the drive side flow path 900 including the drive chamber 11 is filled with the water 41.
- Various non-compressible fluids that are not limited to water 41 are used as the driving fluid (fluid that is pressurized by the master pump 50 and transmits the pressure) filled in the driving-side flow path 900.
- a liquid may be used.
- a liquid having compressibility can be used as the driving fluid.
- a fluid that does not contaminate the coating liquid 31 even if mixed with the coating liquid 31 may be used as the driving fluid. Thereby, even if the drive fluid oozes out from the drive chamber 11 to the discharge chamber 12 in the slave pump 10, the coating liquid 31 can be maintained in a usable state.
- nozzles that are not limited to the slit nozzle 20 may be used as the nozzle that discharges the coating liquid 31.
- the nozzle is not limited to the liquid such as the coating liquid 31, and various fluids including powder may be discharged. That is, various fluids including liquid and powder can be applied to the ejection fluid.
- the coating apparatus may further include a flow rate control valve 70 that controls the flow rate of the water 41 (driving fluid) in the drive-side channel 900.
- the flow control valve 70 is provided in the connection tube 62. Then, the flow rate of the water 41 in the drive-side flow path 900 is controlled by the flow rate control valve 70, whereby the displacement speed of the diaphragm 13 is controlled. As a result, the amount of the coating liquid 31 discharged from the slit 22 per unit time can be kept constant.
- the coating apparatus may include a plurality of sets of slit nozzles 20, slave pumps 10, and storage tanks 30.
- the coating apparatus includes three slit nozzles 20A to 20C, three slave pumps 10A to 10C, and three storage tanks 30A to 30C.
- Each of the slit nozzles 20A to 20C corresponds to one slave pump 10A to 10C, and also corresponds to one storage tank 30A to 30C.
- the storage tank 30A stores a coating liquid 31A (for example, conductive ink containing gold) supplied to the slave pump 10A.
- the storage tank 30B stores a coating liquid 31B (for example, conductive ink containing platinum) supplied to the slave pump 10B.
- the storage tank 30C stores a coating liquid 31C (for example, a resist liquid) supplied to the slave pump 10C.
- the coating apparatus preferably includes a flow path branch valve 71 that connects each of the slave pumps 10A to 10C to the master pump 50.
- the flow path branch valve 71 branches the drive side flow path 900 from the master pump 50 into three and connects each to the slave pumps 10A to 10C.
- the flow path branch valve 71 is connected to the slave pumps 10A to 10C via three connection tubes 62A to 62C, respectively.
- the connection tubes 62A to 62C are each provided with three flow control valves 70A to 70C, which are the same as the flow control valve 70 described above.
- the coating apparatus transports three workpieces W in the transport direction along the transport path, and when the slit nozzles 20A to 20C face each of the workpieces W, the coating liquids 31A to 31A are applied from the slit nozzles 20A to 20C, respectively. 31C is discharged. As a result, coating films of the coating liquids 31A to 31C are formed on the respective main surfaces of the workpiece W. Therefore, the coating process for forming the coating films of the coating liquids 31A to 31C on the three workpieces W is simultaneously performed.
- Work W is sequentially transferred in a direction perpendicular to the conveyance direction (downward in FIG. 4) after each application process, and is installed at a position for performing the next application process.
- coating process is sequentially performed with respect to each workpiece
- the usage efficiency can be improved for each of the coating liquids 31A to 31C, as in the first embodiment. Further, as in the first embodiment, the distance between each of the slave pumps 10A to 10C connected by the drive side flow path 900 and the master pump 50 is not significantly limited.
- the flow rates of the coating liquids 31A to 31C are controlled by the flow rate control valves 70A to 70C corresponding to the slit nozzles 20A to 20C, respectively. Therefore, even when the coating films 31A to 31C have different thicknesses, the three coating steps can be performed simultaneously.
- the coating apparatus according to the second embodiment may have a configuration that selectively executes one of the three coating processes described above.
- the coating apparatus may include a flow path switching valve instead of the flow path branch valve 71.
- the flow path switching valve selectively connects at least one of the drive chambers 11 included in each of the slave pumps 10A to 10C to the master pump 50.
- the coating liquid to be applied can be easily selected by switching the flow path with the flow path switching valve.
- a complicated operation of cleaning the slave pump or replacing the coating liquid every time the coating liquid is changed becomes unnecessary.
- the coating apparatus described above preferably includes a heating device that heats at least the slave pump 10 without heating the master pump 50.
- the heating device 80 in the present embodiment includes a housing 81 and a heater 82 that heats the inside of the housing 81.
- the housing 81 accommodates a heater 82 and a slave pump 10, a slit nozzle 20, a storage tank 30, and a connection tube that connects these.
- the slit nozzle 20 is stored in a state in which the tip (slit 22) for discharging the coating liquid 31 is exposed from the housing 81.
- each component configuration housed in the housing 81 is heated by the heater 82, and therefore preferably has heat resistance so that the respective functions are not deteriorated or broken. Further, in order to prevent the heat of the heater 82 from escaping to the outside of the housing 1, it is preferable that the housing 81 is covered with a heat insulating material.
- the coating apparatus of the present embodiment uses a pump that requires an electrical configuration (such as a motor) as a drive-side pump (slave pump 10), and requires an electrical configuration separately from such a pump.
- the pump which does not perform is comprised as a discharge side pump (master pump 50).
- the heating apparatus 80 mentioned above is applicable as a structure for heating the coating liquid 31 (discharge fluid) efficiently. That is, the entire discharge-side flow path 901 including the slave pump 10 can be heated without heating the master pump 50.
- the heat resistance of the master pump 50 can be minimized.
- it is not necessary to cover the motor 51 that is the drive source of the master pump 50 with a heat shield or the like, or the need for a heat shield or the like can be minimized.
- the slave pump 10 has a simple structure in which the drive chamber 11 and the discharge chamber 12 are formed by partitioning the inside of the housing 1 with a diaphragm 13, and does not require an electric configuration such as a motor. Accordingly, the slave pump 10 can be easily heat-resistant. For example, by forming the housing 1 and the diaphragm 13 with a heat resistant material such as stainless steel, the slave pump 10 can be provided with heat resistance capable of withstanding temperatures of several hundred degrees Celsius.
- the coating liquid 31 can be heated by the heating device 80, and the heat resistance of the pumps (the master pump 50 and the slave pump 10) can be minimized. Can do.
- the entire drive-side flow path 900 is disposed outside the housing 81. According to this configuration, the influence of heat on the master pump 50 can be further suppressed.
- the drive-side channel 900 is preferably filled with a liquid (for example, oil) having a boiling point equal to or higher than the boiling point of the coating liquid 31 instead of the water 41. Thereby, it is possible to prevent the liquid in the drive-side channel 900 from boiling. Therefore, when the coating liquid 31 is heated, it is possible to prevent the pressure in the drive-side channel 900 from unintentionally increasing.
- a liquid for example, oil
- the coating device has the structure which made the volume of the discharge chamber 12 in the slave pump 10 larger than the volume of the discharge chamber 52 in the master pump 50, and the structure which made those volumes the same. Also good. Even with these configurations, as described above, the heat resistance of the master pump 50 and the slave pump 10C can be minimized.
- the coating apparatus of the present embodiment may include a cooling device 90 that cools the drive-side flow path 900 as shown in FIG.
- the cooling device 90 includes a heat exchanger 91 provided in the connection tube 62, and heat is removed from the connection tube 62 by the heat exchanger 91. More specifically, the cooling water flows into the heat exchanger 91, and the hot water heated by the heat taken from the connection tube 62 flows out from the heat exchanger 91.
- the connection tube 62 is preferably wound in a spiral shape so that the contact area with the heat exchanger 91 is increased.
- connection tube 62 is cooled by the cooling device 90, it is possible to prevent the heat of the heating device 80 from being transmitted through the connection tube 62 and adversely affecting the master pump 50. . Therefore, the necessity for heat resistance of the master pump 50 is further suppressed in the coating apparatus.
- the heating device 80 is replaced with a housing 81 and a heater 82, and as shown in FIG. 7, the slave pump 10, the slit nozzle 20,
- the storage tank 30, the connection tube 63, and the connection tube 64 may include heaters 82A to 82E that individually heat the storage tank 30, the connection tube 63, and the connection tube 64, respectively.
- the application apparatus of this embodiment also uses a pump that requires an electrical configuration (such as a motor) as a drive-side pump (master pump 50), and has an electrical configuration separate from such a pump.
- An unnecessary pump is configured as a discharge-side pump (slave pump 10).
- the heating apparatus 80 provided with several heater 82A-82E is applicable. That is, the entire discharge-side flow path 901 including the slave pump 10 can be heated without heating the master pump 50.
- the coating liquid 31 in the discharge-side flow channel 901 is efficiently heated to a temperature suitable for the position. can do. Therefore, the coating liquid 31 can be discharged from the slit nozzle 20 in a state suitable for application.
- the coating liquid 31 can be efficiently heated by the heating apparatus 80, and the heat resistance of the pumps (the master pump 50 and the slave pump 10) can be minimized. Can do.
- the heating device 80 in this embodiment may have a configuration including only the heater 82A for heating the slave pump 10, or only some of the heaters 82A to 82E including the heater 82A. You may have the structure provided.
- each part structure of 3rd Embodiment and 4th Embodiment may be applied to the coating device of 2nd Embodiment.
- all of the slave pumps 10A to 10C may be individually heated, or one or several slave pumps may be heated.
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Abstract
Description
[1-1]塗布装置の構成
先ず、塗布装置が加熱装置を持たない構成を、第1実施形態として説明する。尚、加熱装置を備えた塗布装置の実施形態については、第3実施形態以降で説明する。図1に示される様に、塗布装置は、スリットノズル20と、マスターポンプ50(特許請求の範囲に記載の「駆動側ポンプ」に相当)と、貯留タンク40と、スレイブポンプ10(特許請求の範囲に記載の「吐出側ポンプ」に相当)と、貯留タンク30と、を備える。
(1)第1変形例
上述した塗布装置は、スレイブポンプ10の着脱が可能であって且つマスターポンプ50をスリットノズル20に直接接続することが可能な構成を有していてもよい。この構成によれば、吐出量が多い場合に、マスターポンプ50のみを用いてスリットノズル20から塗布液31を吐出することができる。よって、所望する吐出量に応じて、吐出に使用するポンプを適宜変更することが可能となる。即ち、マスターポンプ50のみを使用する場合と、マスターポンプ50とスレイブポンプ10の両方を使用する場合と、を選択することができる。
図2(B)に示される様に、スレイブポンプ10において、筐体1が、駆動室11を形成する本体部1Bと、吐出室12を形成する蓋部1Aと、から構成され、蓋部1Aが、本体部1Bに着脱可能に取り付けられていてもよい。この構成において、ダイアフラム13は、本体部1Bに取り付けられ、駆動側流路900を密閉していることが好ましい。この様なスレイブポンプ10によれば、吐出室12内の洗浄等を行う際に、蓋部1Aを本体部1Bから取り外すことにより、吐出室12内を容易に露出させることができる。又、吐出室12内を露出させた場合であっても、ダイアフラム13により駆動側流路900の密閉状態は維持される。よって、駆動室11を含む駆動側流路900を水41で満たしたまま、吐出室12内の洗浄等を行うことが可能となる。
駆動側流路900に充填される駆動用流体(マスターポンプ50により圧力が加えられると共に当該圧力を伝達する流体)には、水41に限定されない種々の非圧縮性の液体が用いられてもよい。又、駆動用流体には、圧縮性を有する液体を用いることもできる。この場合、駆動側流路900を構成する接続チューブ62に圧力計を取り付け、計測した圧力に基づいてマスターポンプ50の動作を制御することが好ましい。これにより、駆動側流路900内の流体(駆動用流体)に所望の圧力を加えることができる。
塗布液31を吐出するノズルには、スリットノズル20に限定されない種々の吐出用ノズルが用いられてもよい。ノズルからは、塗布液31等の液体に限らず、粉体を含む種々の流体が吐出されてもよい。即ち、吐出用流体には、液体及び粉体を含む種々の流体を適用することができる。
ダイアフラム13の変位速度は、駆動側流路900内の水41(駆動用流体)の流量に応じて変化する。そこで、図3に示される様に、塗布装置は、駆動側流路900内における水41(駆動用流体)の流量を制御する流量制御弁70を更に備えていてもよい。本変形例では、流量制御弁70は、接続チューブ62に設けられている。そして、流量制御弁70によって駆動側流路900内の水41の流量が制御されることにより、ダイアフラム13の変位速度が制御される。これにより、スリット22から吐出される塗布液31の単位時間当たりの量を一定に維持することが可能となる。
第2実施形態として、塗布装置は、スリットノズル20、スレイブポンプ10、及び貯留タンク30を複数組備えていてもよい。第2実施形態の一例として、図4に示される様に、塗布装置は、3つのスリットノズル20A~20Cと、3つのスレイブポンプ10A~10Cと、3つの貯留タンク30A~30Cと、を備える。そして、スリットノズル20A~20Cのそれぞれに、スレイブポンプ10A~10Cが1つずつ対応すると共に、貯留タンク30A~30Cも1つずつ対応している。
上述した塗布装置は、マスターポンプ50を加熱せずに少なくともスレイブポンプ10を加熱する加熱装置を備えていることが好ましい。本実施形態における加熱装置80は、図5に示される様に、筐体81と、当該筐体81内を加熱するヒータ82と、を有する。そして、筐体81には、ヒータ82が収納されると共に、スレイブポンプ10、スリットノズル20、貯留タンク30、及びこれらを接続する接続チューブが収納されている。ここで、スリットノズル20は、塗布液31を吐出する先端(スリット22)を筐体81から露出させた状態で収納されている。尚、筐体81に収納される各部構成は、ヒータ82によって加熱されるため、それぞれの機能の低下や破壊が生じることがない様に耐熱性を有していることが好ましい。又、ヒータ82の熱が筐体1の外部に逃げることを防止するべく、筐体81は、その周囲が断熱材で覆われていることが好ましい。
第4実施形態として、加熱装置80は、筐体81とヒータ82とから構成されたものに代えて、図7に示される様に、スレイブポンプ10、スリットノズル20、貯留タンク30、接続チューブ63、及び接続チューブ64のそれぞれを個々に加熱するヒータ82A~82Eを備えたものであってもよい。
1A 蓋部
1B 本体部
2、3、4 接続口
5 エア抜き口
10、10A、10B、10C スレイブポンプ
11 駆動室
12 吐出室
12a 内面
13 ダイアフラム
20、20A、20B、20C スリットノズル
21 貯留部
22 スリット
30、30A、30B、30C 貯留タンク
31、31A、31B、31C 塗布液
32 空気作動弁
40 貯留タンク
41 水
42 空気作動弁
50 マスターポンプ
50A シリンジ
50B プランジャ
51 モータ
52 吐出室
61、62、63、64 接続チューブ
62A、62B、62C 接続チューブ
70、70A、70B、70C 流量制御弁
71 流路分岐弁
80 加熱装置
81 筐体
82、82A、82B、82C ヒータ
90 冷却装置
91 熱交換器
900 駆動側流路
901 吐出側流路
CF 塗膜
W ワーク
Claims (8)
- 吐出用流体を吐出するノズルと、
圧力伝達部材と、当該圧力伝達部材を介して互いに隣接する吐出室及び駆動室と、を有し、前記吐出室が前記吐出用流体で満たされ、前記駆動室が駆動用流体で満たされるポンプであって、前記駆動用流体に与えられた圧力が、前記圧力伝達部材により、前記吐出室内の前記吐出用流体に伝達される、吐出側ポンプと、
前記駆動用流体に前記圧力を与える駆動側ポンプと、
前記駆動側ポンプを加熱することなく、少なくとも前記吐出側ポンプを加熱する加熱装置と、
を備える、吐出装置。 - 前記吐出用流体が貯留された貯留部と、
前記貯留部と前記ノズルとを前記吐出室を経由して繋ぐ接続部材と、
を更に備え、
前記加熱装置は、前記貯留部及び前記接続部材の少なくとも何れか一方を更に加熱する、請求項1に記載の吐出装置。 - 前記加熱装置は、前記ノズルを更に加熱する、請求項1又は2に記載の吐出装置。
- 前記加熱装置は、
前記ノズルが、前記吐出用流体を吐出する先端を前記筐体から露出させた状態で収納された筐体と、
当該筐体内を加熱するヒータと、
を有し、
前記筐体内には、前記吐出側ポンプが更に収納されている、請求項1に記載の吐出装置。 - 前記駆動側ポンプと前記駆動室とを繋ぐ流路であって、前記駆動用流体で満たされた駆動側流路と、
前記駆動側流路を冷却する冷却装置と、
を更に備える、請求項1~4の何れかに記載の吐出装置。 - 前記駆動側ポンプと前記駆動室とを繋ぐ流路であって、前記駆動用流体で満たされた駆動側流路と、
前記駆動側流路内における前記駆動用流体の流量を制御する流量制御弁と、
を更に備える、請求項1~4の何れかに記載の吐出装置。 - 前記吐出用流体は液体であり、
前記駆動用流体は、前記吐出用流体の沸点以上の沸点を有する液体である、請求項1~6の何れかに記載の吐出装置。 - 前記駆動用流体は、非圧縮性の流体である、請求項1~7の何れかに記載の吐出装置。
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US20180250699A1 (en) | 2018-09-06 |
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