WO2016171586A1 - Procédé de formation d'une couche de surface dans des articles et constructions réalisés sur la base d'un liant - Google Patents

Procédé de formation d'une couche de surface dans des articles et constructions réalisés sur la base d'un liant Download PDF

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Publication number
WO2016171586A1
WO2016171586A1 PCT/RU2016/000206 RU2016000206W WO2016171586A1 WO 2016171586 A1 WO2016171586 A1 WO 2016171586A1 RU 2016000206 W RU2016000206 W RU 2016000206W WO 2016171586 A1 WO2016171586 A1 WO 2016171586A1
Authority
WO
WIPO (PCT)
Prior art keywords
layer
laid
mineral wool
carrier layer
poured
Prior art date
Application number
PCT/RU2016/000206
Other languages
English (en)
Russian (ru)
Inventor
Игорь Викторович ПРОХОРОВ
Андрей Сергеевич Монтянов
Андрей Александрович ЯКШИН
Original Assignee
Игорь Викторович ПРОХОРОВ
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from RU2015115312A external-priority patent/RU2612770C2/ru
Priority claimed from RU2015115313A external-priority patent/RU2613226C2/ru
Application filed by Игорь Викторович ПРОХОРОВ filed Critical Игорь Викторович ПРОХОРОВ
Publication of WO2016171586A1 publication Critical patent/WO2016171586A1/fr

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00—Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84—Walls made by casting, pouring, or tamping in situ

Definitions

  • the invention relates to a method for erecting structures in monolithic construction and manufacturing of factory products made on the basis of a binder.
  • the surface layer of concrete structures and products is hardened only due to natural factors - increasing the density of the layer in the uncured state due to the pressure of the bulk on the formwork or mold walls.
  • hardening does not have a significant effect, because only solidification of the solid component of the solution occurs without any reinforcement of the surface layer.
  • such hardening after curing the structure, leads to the opposite effect, because due to compaction and extrusion of the water component, the binder may not hydrate in full, which leads to delamination, exfoliation and cracking of the surface layer.
  • the claimed invention is aimed at solving such a problem as eliminating the formation of latent defects of the surface layer while reducing the cost of building structures or manufacturing products, while at the same time achieving such technical results as increasing the strength of the surface layer, which affects the increase in crack resistance, vandal resistance, durability and reliability of the entire structure reducing material consumption construction, by eliminating expensive components and additional operations, reducing the time of construction of structures or manufacturing products and simplifying construction technology.
  • the claimed technical results are achieved by the method of forming the surface layer during the construction of structures in monolithic construction, in which the carrier layer is formed on the basis of the binder, and for the formation of the surface layer of the carrier layer, a mineral wool layer is used, the fibers of which are directed mainly perpendicular to the carrier layer, and ensure the penetration of fibers of the mineral wool layer into the carrier layer.
  • the following sequence of operations is carried out: installation of the reinforcing cage of the carrier layer, installation of the mineral wool layer, installation of the formwork including at least one shield, pouring or laying of the solution of the carrier layer; or installation of a reinforcing cage of a carrier layer, installation of a formwork comprising at least one shield, installation of a mineral wool layer, washing or laying of a solution of the carrier layer; or installation of a formwork comprising at least one shield, installation of a mineral wool layer, pouring or laying of a solution of a carrier layer; or installation of a mineral wool layer, installation of a formwork comprising at least one board, pouring or laying a solution of a carrier layer; or installation of the reinforcing cage of the carrier layer, installation of the mineral wool layer, pouring or laying of the solution of the carrier layer; or installation of a mineral wool layer, pouring or laying of a solution of a carrier layer; or installation of a formwork comprising at least one
  • the fibers penetrate into the carrier layer mainly over its entire length.
  • the length of the mineral wool fibers is predominantly more than 1 mm.
  • the fibers of the mineral wool layer that have not penetrated into the bearing layer are trimmed and / or plastering is carried out.
  • the claimed technical results are also achieved by the method of forming a surface layer in the manufacture of products, in which the carrier layer is formed on the basis of a binder, and a mineral wool layer is used to form the surface layer of the carrier layer, the fibers of which are directed mainly perpendicular to the carrier layer, whereby the fibers of the mineral wool layer penetrate into the carrier layer.
  • the load is applied in such a way that the fibers of the mineral wool layer are pressed into the carrier layer or the penetration of the fibers of the mineral wool layer into the carrier layer occurs under the own weight of the carrier layer. All operations are performed until the curing of the carrier layer.
  • the fibers penetrate into the carrier layer mainly over its entire length.
  • the length of the mineral wool fibers is predominantly more than 1 mm.
  • the fibers of the mineral wool layer that have not penetrated into the bearing layer are trimmed and / or plastering is carried out.
  • a mineral wool layer is laid in the mold and the carrier layer is poured or laid; or a mineral wool layer is laid in the mold, then the reinforcing frame of the carrier layer is laid in the mold or shaped, and filling or laying is carried out bearing layer; or a layer based on a binder is poured or laid into the mold, then a mineral wool layer, then a reinforcing frame of the carrier layer is laid in the form or formed in the form, and the carrier layer is poured or laid; or a layer based on a binder is poured or laid into the mold, then a mineral-cotton layer, and the carrier layer is poured or laid; or the carrier layer is poured or laid into the mold, then the mineral wool layer is laid and a load is applied to the mineral wool layer, ensuring it is pressed into the carrier layer; or the reinforcing cage of the carrier layer is laid in the form or in the form, then the carrier layer is poured or laid, then the mineral wool layer
  • the fibers of the mineral wool insulation are directed perpendicular to the supporting layer (the layer of which the product or structure is formed directly), the fibers of the insulating layer are pressed (penetrated) into these uncured layers to a length of 1 mm, i.e. not only fiber fixing on a large contact area of the layers occurs, but also the reinforcement of the surface layer directly of the product or structure.
  • the particles are completely hydrated from the binding surface layer.
  • mineral wool slabs have a low cost, unlike expensive additives, eliminating the need for wetting the surface, which eliminates excessive water consumption and operations associated with this. Additionally, if there is filler (fibers) in the surface layer, the hydration of this layer is faster, which means that the fabrication or erection time of structures is reduced, and the binder moisture necessary for hydration is preserved in the inner layer, which helps to increase the final strength of the product or structure.
  • This method is suitable both for monolithic construction and for the manufacture of products intended for construction in the factory, such floor slabs, panels, beams, etc.
  • the number of operations necessary to form a hardened surface layer is reduced, which affects the time of manufacture of products or erection of structures, and also helps to reduce material consumption and labor costs of production or technology of monolithic construction.
  • the following sequence of operations is carried out: installation of the reinforcing cage of the bearing layer, installation of the mineral wool layer, installation of the formwork, which includes at least one shield, pouring or laying the solution of the bearing layer; or mounting the reinforcing cage of the carrier layer, mounting the formwork including at least one shield, mounting mineral wool layer, pouring or laying a solution of a bearing layer; or installation of a formwork comprising at least one shield, installation of a mineral wool layer, pouring or laying of a solution of a carrier layer; or installation of a mineral wool layer, installation of a formwork comprising at least one board, pouring or laying a solution of a carrier layer; or installation of the reinforcing cage of the carrier layer, installation of the mineral wool layer, pouring or laying of the solution of the carrier layer; or installation of a mineral wool layer, pouring or laying of a solution of a carrier layer; or installation of a formwork comprising at least one shield,
  • a mineral wool layer is laid in the mold and the carrier layer is poured or laid; or a mineral wool layer is laid in the form, then the reinforcing frame of the carrier layer is laid in the shape or in the form, and the carrier layer is filled or laid; or a layer based on a binder is poured or laid into the mold, then a mineral wool layer, then a reinforcing frame of the carrier layer is laid in the form or formed in the form, and the carrier layer is poured or laid; or a layer based on a binder is poured or laid into the mold, then a mineral-cotton layer, and the carrier layer is poured or laid; or the carrier layer is poured or laid into the mold, then the mineral wool layer is laid and a load is applied to the mineral wool layer, ensuring it is pressed into the carrier layer; or the reinforcing cage of the carrier layer is laid in the form or in the form, then the carrier layer is poured or
  • the implementation of the claimed methods can significantly reduce the time of erection of structures or manufacturing products, due to natural factors that allow you to form a hardened outer layer, for example, under the own weight of the carrier layer or due to liquid the consistency of the solution.
  • a hardened outer layer for example, under the own weight of the carrier layer or due to liquid the consistency of the solution.
  • the fibers penetrate the entire length of the carrier layer, then a smooth, equal surface is formed that does not require further plastering, which reduces the further material and laboriousness of construction.
  • the fibers of the mineral wool layer that did not penetrate into the carrier layer are trimmed and / or plastering is carried out to create a smooth surface.
  • the protruding fibers due to the protruding fibers, a firm adhesion of the plaster layer to the surface is ensured, which is not provided when plastering the surfaces of structures or products obtained in a known manner.
  • the protruding fibers can be performed purposefully, for example, for surfaces intended for further plastering, such as building facades.
  • the surface of the tracks which in this case will represent the carrier layer, made on the basis of cement mortars, by pressing a mineral wool layer, the fibers of which are directed mainly perpendicular to the carrier layer, for example, using a roller.
  • the reinforcing mesh In order to increase crack resistance in all directions, the reinforcing mesh must be pressed in before the indentation or by indentation of the mineral wool layer.
  • An additional effect will also be a smooth shiny surface without any additional additives, if the surface layer is sanded, i.e. using this method, it is possible to easily obtain decorative surfaces without spending additional funds on decorative materials.
  • the claimed methods are easily feasible using known equipment using known materials.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Laminated Bodies (AREA)
  • Building Environments (AREA)

Abstract

L'invention concerne un procédé de construction utilisé dans des bâtiments en béton coulé ou dans la production en usine d'articles à base d'un liant ; elle permet d'obtenir des constructions et articles présentant une couche de surface solide, résistant à l'usure et anti-vandales sans avoir à engager des frais considérable pour différents additifs et sans devoir effectuer des opérations complexes, couteuses et nécessitent un investissement considérable en termes de temps de travail.
PCT/RU2016/000206 2015-04-23 2016-04-11 Procédé de formation d'une couche de surface dans des articles et constructions réalisés sur la base d'un liant WO2016171586A1 (fr)

Applications Claiming Priority (8)

Application Number Priority Date Filing Date Title
RU2015115312 2015-04-23
RU2015115312A RU2612770C2 (ru) 2015-04-23 2015-04-23 Способ возведения конструкций с защитным минераловатным слоем при монолитном строительстве
RU2015115313A RU2613226C2 (ru) 2015-04-23 2015-04-23 Способ формирования поверхностного слоя в изделиях и конструкциях, выполненных на основе вяжущего
RU2015115297 2015-04-23
RU2015115297 2015-04-23
RU2015115296 2015-04-23
RU2015115296 2015-04-23
RU2015115313 2015-04-23

Publications (1)

Publication Number Publication Date
WO2016171586A1 true WO2016171586A1 (fr) 2016-10-27

Family

ID=57143371

Family Applications (2)

Application Number Title Priority Date Filing Date
PCT/RU2016/000205 WO2016171585A1 (fr) 2015-04-23 2016-04-11 Procédé de réalisation de constructions à couche de protection en laine minérale dans la construction monolythique
PCT/RU2016/000206 WO2016171586A1 (fr) 2015-04-23 2016-04-11 Procédé de formation d'une couche de surface dans des articles et constructions réalisés sur la base d'un liant

Family Applications Before (1)

Application Number Title Priority Date Filing Date
PCT/RU2016/000205 WO2016171585A1 (fr) 2015-04-23 2016-04-11 Procédé de réalisation de constructions à couche de protection en laine minérale dans la construction monolythique

Country Status (1)

Country Link
WO (2) WO2016171585A1 (fr)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2012489C1 (ru) * 1990-12-06 1994-05-15 Юрий Михайлович Орлов Способ изготовления многослойных строительных изделий
JP2002285676A (ja) * 2001-03-23 2002-10-03 Fudo Constr Co Ltd 断熱ｐｃコンクリート板及びその製造方法
RU54982U1 (ru) * 2006-03-14 2006-07-27 Николай Александрович Сазонов Блок строительный универсальный
RU2418920C2 (ru) * 2008-07-31 2011-05-20 Парок Ой Аб Сэндвич-панель из бетона и способ ее изготовления
RU109771U1 (ru) * 2009-04-24 2011-10-27 Владимир Алексеевич Коннов Плита облицовочная декоративная утеплительная

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5799453A (en) * 1996-07-12 1998-09-01 Westerlund; Robert E. Structure and method of fabrication
RU2237139C1 (ru) * 2003-04-30 2004-09-27 Закрытое акционерное общество "Аркада" Несъемная опалубка
RU2274711C1 (ru) * 2004-09-10 2006-04-20 Юрий Борисович Семенов Ограждающая конструкция зданий и сооружений
RU102364U1 (ru) * 2010-09-02 2011-02-27 Александр Владимирович Смольников Модуль несъемной опалубки и строительный модуль с несъемной опалубкой
RU118990U1 (ru) * 2012-03-01 2012-08-10 Виктор Васильевич Лейман Стена

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2012489C1 (ru) * 1990-12-06 1994-05-15 Юрий Михайлович Орлов Способ изготовления многослойных строительных изделий
JP2002285676A (ja) * 2001-03-23 2002-10-03 Fudo Constr Co Ltd 断熱ｐｃコンクリート板及びその製造方法
RU54982U1 (ru) * 2006-03-14 2006-07-27 Николай Александрович Сазонов Блок строительный универсальный
RU2418920C2 (ru) * 2008-07-31 2011-05-20 Парок Ой Аб Сэндвич-панель из бетона и способ ее изготовления
RU109771U1 (ru) * 2009-04-24 2011-10-27 Владимир Алексеевич Коннов Плита облицовочная декоративная утеплительная

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