WO2016155236A1 - 一种间壁式回转窑装置 - Google Patents
一种间壁式回转窑装置 Download PDFInfo
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- WO2016155236A1 WO2016155236A1 PCT/CN2015/088848 CN2015088848W WO2016155236A1 WO 2016155236 A1 WO2016155236 A1 WO 2016155236A1 CN 2015088848 W CN2015088848 W CN 2015088848W WO 2016155236 A1 WO2016155236 A1 WO 2016155236A1
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- WIPO (PCT)
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- kiln
- refractory
- feeding
- gas
- passage
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/02—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/10—Rotary-drum furnaces, i.e. horizontal or slightly inclined internally heated, e.g. by means of passages in the wall
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/2016—Arrangements of preheating devices for the charge
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/22—Rotary drums; Supports therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/28—Arrangements of linings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/20—Details, accessories, or equipment peculiar to rotary-drum furnaces
- F27B7/38—Arrangements of cooling devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/001—Extraction of waste gases, collection of fumes and hoods used therefor
- F27D17/002—Details of the installations, e.g. fume conduits or seals
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B7/00—Rotary-drum furnaces, i.e. horizontal or slightly inclined
- F27B7/02—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type
- F27B2007/027—Rotary-drum furnaces, i.e. horizontal or slightly inclined of multiple-chamber or multiple-drum type with more than one drum
Definitions
- the invention belongs to the technical field of industrial furnaces and relates to a partition wall rotary kiln device.
- the waste heat recovery of industrial furnaces and kiln can save energy consumption, reduce the production cost of thermal products, and reduce pollutant emissions.
- Industrial furnaces and kiln are large-scale high-energy-consuming devices, and the waste heat is very rich. With the rapid development of the national economy, the potential for utilization is huge.
- the iron and steel industry, calcium carbide industry, alumina industry and refractory industry are the major energy consumers.
- the rapid growth of the above industries has driven the rapid development of industrial furnaces.
- the flue gas discharge temperature is high, about 240 ⁇ 260 °C.
- the effective use of this part of flue gas waste heat can reduce energy waste and increase the economic and environmental protection of industrial furnaces.
- the flue gas generated by the combustion of the fuel in the rotary kiln passes through the calcined material from the kiln, and the harmful substances in the fuel adhere to the calcined material, and the dust generated by the combustion falls on the material, which affects the quality of the calcined product.
- the flue gas after combustion is mixed with the carbon dioxide generated by the decomposition of limestone, which is not conducive to the recovery and utilization of carbon dioxide by-product of limestone calcination.
- the material to be processed and the combustion are carried out in the same kiln, and cannot be directly used for coking, coal gasification or blue carbon production.
- the object of the present invention is to provide a partition wall rotary kiln, which is characterized in that the combustion of the limestone is heated by the partition wall, and the fuel combustion and the limestone decomposition or coking reaction are carried out in different spaces to improve the quality of the product to be heated and to facilitate the collection of high purity. Decompose the gas and use the waste heat of the combustion flue gas to generate electricity, reduce the energy consumption of the rotary kiln, and make full use of resources.
- the technical scheme of the invention is: a partition wall rotary kiln device, which comprises a rotary kiln, a flue gas waste heat power generation device, a gas recovery processing device, a cooler, a combustion air blower, a loading system and an exhaust gas discharge system.
- the rotary kiln is provided with a kiln body, a kiln tail cover and a kiln head cover.
- the kiln body is sealed with the kiln tail cover and the kiln head cover, and the kiln body is composed of an outer casing and a refractory masonry.
- the kiln head cover is provided with a burner, the kiln body is provided with feeding equipment and discharging equipment, and the feeding equipment and the discharging equipment are connected with the kiln body.
- the discharge device is connected to the cooler.
- the refractory masonry of the kiln body is a hollow structure composed of a refractory inner cylinder and a refractory outer cylinder.
- the center of the refractory inner cylinder is a kiln, and the material inner passage and the refractory outer cylinder are material passages, and the material passage is provided. There is refractory support.
- the feeding system is connected with the feeding device through the raw material preheating chamber or the partition wall preheater, the feeding device is provided with the decomposition gas outlet, and the decomposition gas outlet is connected to the decomposition gas collector or the gas recovery processing device through the raw material preheating chamber or the partition wall preheater.
- the kiln is connected to the flue gas waste heat power generation equipment through the kiln tail cover.
- the device is provided with a conveyor and an intermediate device, and the intermediate device is a storage ring, a single-row material spraying device or a multi-row material spraying device, and a storage ring, a single-row material spraying device or a multi-row material spraying device is fixedly installed in the kiln body.
- the feeding system is sequentially connected to the feeding device through the raw material preheating bin, the conveyor and the storage ring.
- the raw material preheating chamber is provided with a preheating chamber gas inlet and a preheating chamber gas outlet, the decomposition gas outlet is connected to the preheating chamber gas inlet, and the preheating chamber gas outlet is connected to the decomposition gas collector.
- the gas recovery processing equipment includes a gas purification device, a tar extraction device and a multi-bend dust removal device
- the partition wall preheater is a sleeve type structure, and is composed of a ring preheating chamber and a flue gas passage.
- the upper part of the annular preheating chamber is provided with a decomposition gas outlet
- the lower part is provided with a decomposition gas inlet and a preheating material outlet
- the flue gas passage is provided with a flue gas outlet.
- the feeding system is connected to the feeding device through the annular preheating bin of the partition preheater and the preheating bin material outlet.
- the rotary kiln decomposition gas outlet is connected to the annular preheating chamber through the decomposition gas inlet of the annular preheating chamber, and the annular preheating chamber is sequentially connected to the tar extraction device and the gas purification device through the decomposition gas outlet.
- the kiln is connected to the multi-curve dedusting equipment and the flue gas waste heat power generation equipment through the kiln tail cover, the flue gas passage and the flue gas outlet.
- the material channel is at least one straight channel or at least one spiral channel, and each of the straight channel or the spiral channel is provided with a feeding device and a discharging device.
- the material channel is divided into a plurality of sections in the axial direction, and each section is not connected to each other, and each section is independently provided with a feeding device and a discharging device.
- the feeding device is a feeding nozzle or a feeding ring
- the discharging device is a discharging ring or a discharging passage.
- the feed ring is located on one side of the kiln tail cover and the discharge ring is located on one side of the kiln head cover.
- the refractory outer cylinder is provided with a feeding hole and a discharging hole, and the feeding device communicates with the material passage through the feeding hole, and the discharging ring is connected to the cooler through the discharging hole.
- a material copying plate is arranged in the feeding ring, and the material copying plate is installed at the inlet of the feeding hole.
- the material passage is provided with a material baffle, and the material baffle is installed at the outlet of the feed hole.
- the device is provided with a cooling fan and a heat exchanger. The cooling fan is connected to the cooler through a heat exchanger, and the combustion air blower is connected to the combustion air inlet of the burner through the heat exchanger, and the combustion air is preheated by the hot air after cooling the product.
- the material of the refractory masonry is a metal material, a refractory material, a ceramic material or a heat conductive material, or a composite material of the above materials.
- the refractory material is cast into refractory bricks or amorphous refractory materials.
- the refractory masonry of the kiln body is a single-ring or multi-ring structure, and at least one material passage in each of the refractory masonry is arranged, and the feeding device and the discharging device are independently set for each material passage.
- the refractory masonry and kiln are concentrically mounted or eccentrically mounted.
- the refractory masonry is composed of a looped loop structure or a ring that is not connected.
- the rotary kiln rotates continuously or reciprocally between 0 and 360°, and the axial inclination of the rotary kiln cylinder ranges from 0 to 45°.
- the hollow structure is between the refractory outer cylinder and the refractory inner cylinder, and is effectively insulated by the inner cylinder and the outer cylinder, and the hollow structure is not connected with the smoke in the central kiln and the structure outside the outer cylinder.
- the material space and the central kiln of the wall-type rotary kiln device can be exchanged with each other, that is, the high-temperature flue gas is introduced into the passage in the refractory masonry, the calcined material is sent to the central kiln for calcination, and the corresponding fuel burner is set in the refractory masonry.
- the end of the channel, the feeding device and the discharging device are connected to both ends of the central kiln.
- the refractory masonry is a loop or a ring that is not connected.
- the center of the ring is not necessarily at the center of the kiln, and the shape of the ring may be any curve.
- the refractory masonry is of various shapes with internal passages. The internal passages are straight, curved or spiral, and the adjacent two material passages may not be connected.
- the refractory masonry is composed of a plurality of horizontally or a certain angled segments divided by the axial direction.
- Each section is provided with a plurality of feeding ports and discharging ports along the axial direction of the kiln body, and the feeding port is connected with the feeding device, and the discharging device is connected.
- the mouth is connected with the discharging device, and the materials in each segment may be mixed or less mixed, and the decomposition gas calcined in each segment may or may not communicate with each other through the communication pipeline between the segments.
- the flue gas waste heat power generation equipment includes a waste heat boiler, a steam turbine and a generator, and the waste heat boiler is provided with a steam coil and steam The coil is connected to a steam turbine, and the steam turbine is connected to the generator shaft.
- the burner is a gas fuel burner, a liquid fuel burner and a solid fuel burner, or a combination of the above burners.
- the invention can be used for calcining lime and dolomite, performing carbonization and coal gasification of coal, producing coke and blue carbon, and can also be used for reducing iron making to produce sponge iron.
- the partition wall type rotary kiln device comprises a kiln wall and a kiln body which is coaxially mounted with a refractory inner cylinder and a refractory outer cylinder, so that the refractory inner cylinder is a kiln for fuel combustion and smoke flow, and the outer cylinder of the material is resistant.
- the refractory inner cylinder is a calcined material passage, or the whole is a refractory masonry containing a passage.
- the flue gas partition wall generated by the kiln combustion heats the material such as limestone to avoid direct contact between the flue gas and the material, and the heated or
- the quality of calcined products is conducive to recycling and decomposing gases with economic value, increasing the income of by-products and the economic benefits of enterprises.
- the rotary kiln is connected with the flue gas waste heat power generation equipment, and uses the waste heat of the kiln fuel to burn the flue gas to make full use of the waste heat resources, reduce the energy consumption of the rotary kiln, and improve the thermal efficiency of the calcination.
- a material copying plate is arranged in the feeding ring, and a material baffle is arranged in the material passage to facilitate the material to enter the material passage, and the material is prevented from flowing out from the lower feeding hole and blocking the feeding ring.
- Figure 1 is a schematic structural view of a partition wall type rotary kiln according to the present invention
- Figure 2 is a B-B diagram of the present invention
- Figure 3 is a schematic structural view of another embodiment of the present invention.
- Figure 4 is a schematic view showing the structure of the feeding ring
- Figure 5 is a schematic view showing the structure of the discharge ring
- Figure 6 is a schematic structural view of still another embodiment of the present invention.
- Figure 7 is a C-C diagram of Figure 6;
- Figure 8 is a schematic structural view of a fourth embodiment of the present invention.
- Figure 9 is a schematic structural view of a fifth embodiment of the present invention.
- Figure 10 is a schematic cross-sectional view showing a sixth embodiment of the present invention.
- 1-feeding system 2-preheating gas inlet, 3-buoy ring, 4-preheating gas outlet, 5-decomposition gas collector, 6-conveyor, 7-decomposition gas outlet, 8-feeding equipment , 9-kiln tail cover, 10-kiln body, 11-material passage, 12-resistant material support, 13-resistant inner cylinder, 14-discharge equipment, 15-sealing, 16-kiln head cover, 17-burner , 18-combustion air heat exchanger, 19-combustion fan, 20-cooling fan, 21-cooler, 22-cooling air outlet, 23-cooling air inlet, 24-resistant outer cylinder, 25-kiln, 26- Flue gas waste heat power generation equipment, 27-wall preheater, 28-ring preheating chamber, 29-flue air passage, 30-gas purification equipment, 31-tar extraction equipment, 32-multiple corner dust removal equipment, 33-material pre-preparation Hot chamber, 34-flue gas outlet, 35-decomposition gas inlet, 36-preheat
- the partition wall rotary kiln device of the present invention comprises a rotary kiln, a flue gas waste heat power generation device 26, a decomposition gas collector 5, a cooler 21, a raw material preheating chamber 33, a conveyor 6, and a storage ring. 3. Cooling fan 20, combustion air blower 19, heat exchanger 18, loading system 1 and exhaust gas discharge system.
- the rotary kiln is provided with a kiln body 10, a kiln tail cover 9, and a kiln head cover 16, which are connected to the kiln tail cover and the kiln head cover seal 15.
- the kiln head cover is provided with a burner 17 which is a gas fuel burner.
- the kiln body is provided with a feeding device 8, a discharging device 14, a feeding device and a discharging device, and a dynamic sealing connection with the kiln body.
- the discharge device is connected to a cooler, and the cooling fan is connected to the cooler through a heat exchanger, and the combustion air blower is connected to the combustion air inlet of the burner via the heat exchanger.
- the refractory masonry of the kiln body 10 is a hollow structure composed of the refractory inner cylinder 13 and the refractory outer cylinder 24.
- the center of the refractory inner cylinder is the kiln ⁇ 25, and the material inner passage between the refractory inner cylinder and the refractory outer cylinder is a material passage 11 , the material passage is a straight passage, and the material passage is provided with a refractory support 12 .
- the material of the refractory inner cylinder and the refractory outer cylinder is made of ceramic material.
- the material passage is a high temperature resistant wear resistant material
- the refractory material is a high temperature resistant wear resistant material
- the high temperature resistant wear resistant material is a ceramic material.
- the storage ring is fixedly mounted on the kiln body 10, and the loading system is sequentially connected to the feeding device through the raw material preheating bin, the conveyor and the storage ring.
- the feeding device is provided with a decomposition gas outlet 7, and the raw material preheating chamber is provided with a preheating chamber gas inlet 2 and a preheating chamber gas outlet 4, and the decomposition gas outlet is connected to the decomposition gas collector 5 through the raw material preheating chamber.
- the kiln is connected to the flue gas waste heat power generation equipment through the kiln tail cover, and the flue gas waste heat power generation equipment is connected to the exhaust gas discharge system.
- the exhaust system includes desulfurization and denitration equipment, dust collectors, induced draft fans and chimneys.
- the feeding device is a feeding ring 40, as shown in Fig. 5, and the discharging device is a discharging ring 42.
- the feed ring is located on one side of the kiln tail cover and the discharge ring is located on one side of the kiln head cover.
- the refractory outer cylinder is provided with a feed hole 37 and a discharge hole 41.
- the feeding device communicates with the material passage 11 through the feed hole, and the discharge ring is connected to the cooler through the discharge hole.
- a material copying plate 39 is provided in the feeding ring 40, and the material copying plate is installed at the inlet of the feeding hole 37.
- the material passage 11 is provided with a material baffle 38 which is installed at the outlet of the feed hole 37.
- the flue gas waste heat power generation equipment comprises a waste heat boiler, a steam turbine and a generator, the waste heat boiler is provided with a steam coil, the steam coil is connected with the steam turbine, and the steam turbine is coaxially connected with the generator set.
- the inter-wall rotary kiln device is calcined to produce lime by using limestone as a raw material.
- the operation process is: limestone is fed into the raw material preheating chamber 33 through the feeding system 1, and the raw material is preheated by using the decomposition gas generated by the calcined limestone material.
- the preheated limestone enters the material passage of the rotary kiln via the conveyor 6, the storage ring 3 and the feed ring 40.
- the burner 17 is combusted to produce limestone material in the flue gas wall heating material passage 11, and the calcined lime enters the cooler 21 through the discharge ring 42.
- the cooling air swelled by the cooling fan 20 enters the cooler to cool the lime, and the hot air after cooling the lime heat exchanges with the combustion air through the heat exchanger 18 to the exhaust gas exhaust Release system emissions.
- the combustion flue gas generates steam in the waste heat boiler of the flue gas waste heat power generation device 26 after the flue gas is heated in the material passage of the kiln, and drives the steam turbine to rotate to drive the generator to generate electricity.
- the flue gas leaving the waste heat boiler is discharged to the chimney after denitrification, desulfurization and dust removal.
- the decomposition gas generated by the decomposition of limestone in the material passage is rich in carbon dioxide, and the raw material is preheated through the decomposition gas outlet 7, the preheating chamber gas inlet 2, and the raw material preheating chamber 33.
- the decomposition gas after preheating the raw material is collected by a decomposition gas collector.
- FIG. 3 Another embodiment of the present invention, as shown in FIG. 3, includes a rotary kiln, a flue gas waste heat power generation device 26, a cooler 21, a partition wall preheater 27, a gas purification device 30, a tar extraction device 31, and a multi-curve dedusting device. 32.
- the dividing wall preheater is of a sleeve type structure and is composed of an annular preheating chamber 28 and a flue gas passage 29.
- the upper part of the annular preheating chamber is provided with a decomposition gas outlet, the lower part is provided with a decomposition gas inlet 35 and a preheating material material outlet 36, the flue gas passage is provided with a flue gas outlet 34;
- the feeding system passes through the annular preheating chamber of the partition wall preheater and
- the preheating bin material outlet is connected to the feeding device 8.
- the decomposition gas outlet is connected to the annular preheating chamber through a decomposition gas inlet, and the annular preheating chamber is sequentially connected to the tar extraction device and the gas purification device through the decomposition gas outlet.
- the kiln is sequentially connected to the multi-curve dedusting device and the flue gas waste heat power generating device 26 through the kiln tail cover 9, the flue gas passage, and the flue gas outlet.
- the multi-curve dedusting device is provided with a burner, and the gas purifying device outlet is divided into two paths, one is connected to the burner 17, and the other is connected to the burner of the multi-curve dedusting device.
- the other structure is the same as that of the first embodiment.
- pulverized coal is used as a raw material for dry distillation to produce blue carbon, tar and gas products.
- the production process is as follows: the pulverized coal enters the annular preheating chamber 28 of the partition preheater 27 through the feeding system 1 , and the decomposition gas (coke oven gas) generated by the pulverized coal retorting enters the annular preheating chamber to preheat the pulverized coal.
- the hot coal powder enters the material passage 11 through the preheating bin material outlet 36 and the feeding device 8.
- the burner 17 is combusted to generate flue gas, and the pulverized coal in the partition wall heating material passage 11 is heated by the partition wall, and the coal powder is subjected to coking reaction in the material passage.
- the generated blue carbon is cooled by the discharge device 14 to the cooler, and then cooled out of the device.
- the generated coke oven gas enters the partition preheater to preheat the pulverized coal raw material through the decomposition gas outlet 7 and the decomposition gas inlet 35, and the coke oven gas after preheating the pulverized coal is extracted from the gas outlet of the upper portion of the annular preheating chamber to the tar extraction device 31.
- the coal tar, the oil after the oil is introduced into the gas purifying device 30 for dust removal, cooling and desulfurization, and then to the rotary kiln burner 17 and the burner of the multi-bend dust removal device for fuel.
- Other structures and processes are the same as in Embodiment 1.
- Still another embodiment of the present invention is useful for both reduction ironmaking and calcined lime.
- the material passages 11 are spiral passages, and the spiral spaces are respectively used to heat the limestone.
- the material of the refractory masonry is made of metal.
- Other structures are the same as in claim 1.
- the refractory masonry of the kiln body 10 is a 4-ring structure including a kiln in the center of the refractory masonry. ⁇ 25, the material channel 11, the second kiln 43 and the second material channel, the material channels of each layer are independently provided with feeding equipment and discharging equipment for heating different materials.
- the refractory masonry is composed of a plurality of horizontally placed or angled axial directions divided into three short sections, each of which is not connected to each other, and each section is disposed along the axial direction on the kiln body.
- Single row material injection device The single row material ejection device includes seven sets of feed nozzles 45 and seven sets of discharge nozzles 46.
- the inlet nozzles 45 are connected to the raw material preheating chamber 33 through the conveyor 6, and the discharge nozzles 46 are connected to the cooler 21.
- Each section is independently provided with feeding equipment and discharging equipment.
- the working process is: when the kiln body is stationary, the feeding device feeds the material passages in each section, after the feeding is completed, all the nozzles are closed, the rotary kiln rotates the calcined materials, and after the calcination is completed, the calcination is completed. After the material is discharged from the discharge nozzle, the kiln body stops rotating and a second feeding and calcining process is performed.
- the refractory masonry is provided with eight straight material passages 11 and the center is a kiln, and the material passages are not connected to each other, and each straight material passage is provided with Feeding equipment and discharging equipment.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
Description
Claims (10)
- 一种间壁式回转窑装置,包括回转窑、烟气余热发电设备(26)、气体回收处理设备(5)、冷却器(21)、助燃风机(19)、上料***(1)和废气排放***,所述回转窑设有窑体(10)、窑尾罩(9)和窑头罩(16),窑体与窑尾罩和窑头罩密封(15)连接,所述窑体由外壳和耐材砌体构成;窑头罩设有燃烧器(17),所述窑体设有加料设备(8)和出料设备(14),所述加料设备和出料设备与窑体动密封连接;所述出料设备与冷却器连接,其特征是:所述窑体(10)的耐材砌体为由耐材内筒(13)和耐材外筒(24)构成的空心结构;所述耐材内筒的中心为窑膛(25),耐材内筒和耐材外筒之间为物料通道(11),物料通道设有耐材支撑(12);所述上料***通过原料预热仓或间壁预热器与加料设备连接;所述加料设备设有分解气体出口(7),所述分解气体出口通过原料预热仓或间壁预热器连接到分解气体收集器(5)或气体回收处理设备,所述窑膛通过窑尾罩连接到烟气余热发电设备。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述装置设有输送器(6)和中间设备,所述中间设备为蓄料环(3)、单排物料喷射装置或多排物料喷射装置;所述蓄料环、单排物料喷射装置或多排物料喷射装置固定安装在窑体(10);所述上料***依次通过原料预热仓(33)、输送器和蓄料环与加料设备连接;所述原料预热仓(33)设有预热仓气体入口(2)和预热仓气体出口(4),所述分解气体出口(7)连接到预热仓气体入口,预热仓气体出口连接到分解气体收集器(5)。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述气体回收处理设备包括气体净化设备(30)、焦油提取设备(31)和多弯道除尘设备(32);所述间壁预热器(27)为套筒式结构,由环形预热仓(28)和烟气道(29)构成;所述环形预热仓上部设有气体出口,下部设有分解气体入口(35)和预热仓物料出口(36),所述烟气道设有烟气出口(34);所述上料***通过间壁预热器的环形预热仓和预热仓物料出口连接到加料设备(8);所述分解气体出口(7)通过环形预热仓的分解气体入口连接到环形预热仓,环形预热仓通过上部的气体出口依次连接到焦油提取设备和气体净化设备;所述窑膛通过窑尾罩(9)、烟气道、烟气出口依次连接到多弯道除尘设备,多弯道除尘设备出口与烟气余热发电设备(26)连接。
- 根据权利要求1~3任一项所述的间壁式回转窑装置,其特征是:所述物料通道(11)为至少一个直行通道或至少一个螺旋形通道,每个直行通道或螺旋形通道分别设置有进料设备和出料设备;所述物料通道轴向分为多段,各段相互不连通,每段独立设置有加料设备和出料设备。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述加料设备(8)为加料喷嘴或加料环(40),所述出料设备为出料环(42)或出料通道;所述耐材外筒设有进料孔(37)和出料孔(41),加料设备通过进料孔与物料通道(11)连通,出料环通过出料孔与冷却器连接; 所述加料环(40)中设有物料抄板(39),所述物料抄板安装在进料孔(37)的入口处;所述物料通道(11)设有物料挡板(38),所述物料挡板安装在进料孔(37)的出口处。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述装置设有冷却风机(20)和换热器(18),所述冷却风机通过换热器(18)连接到冷却器(21),所述助燃风机经换热器连接到燃烧器的助燃风入口;所述燃烧器(17)为气体燃料烧嘴、液体燃料烧嘴和固体燃料烧嘴,或上述烧嘴的组合。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述耐材砌体的材质为金属材料、耐火材料、陶瓷材料或导热材料,或上述材料的复合材料;所述耐火材料为耐火砖或不定形耐材浇注成。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述窑体(10)的耐材砌体为单环或多环结构,每环耐材砌体中至少一个物料通道,各个物料通道独立设置加料设备和出料设备。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述耐材砌体和窑膛为同心安装或偏心安装;所述耐材砌体为环套环结构或不连接的环构成。
- 根据权利要求1所述的间壁式回转窑装置,其特征是:所述回转窑连续旋转或0~360°之间往复转动,所述回转窑筒体的轴向倾角范围为0~45°。
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Also Published As
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AU2015389238B2 (en) | 2021-07-08 |
AU2015389238A1 (en) | 2017-10-05 |
CN104792154A (zh) | 2015-07-22 |
US10151531B2 (en) | 2018-12-11 |
JP2018513344A (ja) | 2018-05-24 |
CN104792154B (zh) | 2017-01-25 |
DE112015006408T5 (de) | 2017-12-14 |
US20180112916A1 (en) | 2018-04-26 |
JP6549305B2 (ja) | 2019-07-24 |
DE112015006408B4 (de) | 2024-07-25 |
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