WO2016093644A1 - Polyolefin pellet for preparing fiber, and fiber comprising same - Google Patents
Polyolefin pellet for preparing fiber, and fiber comprising same Download PDFInfo
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- WO2016093644A1 WO2016093644A1 PCT/KR2015/013529 KR2015013529W WO2016093644A1 WO 2016093644 A1 WO2016093644 A1 WO 2016093644A1 KR 2015013529 W KR2015013529 W KR 2015013529W WO 2016093644 A1 WO2016093644 A1 WO 2016093644A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/65—Pretreating the metal or compound covered by group C08F4/64 before the final contacting with the metal or compound covered by group C08F4/44
- C08F4/652—Pretreating with metals or metal-containing compounds
- C08F4/655—Pretreating with metals or metal-containing compounds with aluminium or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F10/00—Homopolymers and copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
- C08F4/42—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors
- C08F4/44—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides
- C08F4/60—Metals; Metal hydrides; Metallo-organic compounds; Use thereof as catalyst precursors selected from light metals, zinc, cadmium, mercury, copper, silver, gold, boron, gallium, indium, thallium, rare earths or actinides together with refractory metals, iron group metals, platinum group metals, manganese, rhenium technetium or compounds thereof
- C08F4/62—Refractory metals or compounds thereof
- C08F4/64—Titanium, zirconium, hafnium or compounds thereof
- C08F4/659—Component covered by group C08F4/64 containing a transition metal-carbon bond
- C08F4/6592—Component covered by group C08F4/64 containing a transition metal-carbon bond containing at least one cyclopentadienyl ring, condensed or not, e.g. an indenyl or a fluorenyl ring
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/04—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polyolefins
Definitions
- Polyolefin pellets for fiber production and fibers comprising the same
- the present invention relates to polyolefin pellets for making fibers and to fibers comprising the same. More specifically, polyolefin pellets exhibiting high molecular weight and narrow molecular weight distribution, having reduced gel formation, high strength, excellent drawing characteristics, and high orientation are possible, and have high draw ratio and crystallinity when working with multifilament using various industrial products. Applicable to
- the method for producing a high strength fiber polymer can be generally divided into two types. That is, a method of synthesizing a new polymer material having a rigid molecular structure and liquid crystal spinning, and spreading and reorganizing the polymer chain in the stretching direction as possible to maximize the strength of the existing general-purpose polymer material composed of a flexible molecular chain.
- the latter method is used for high-density polyethylene for producing high-strength fibers such as ropes and fishing nets.
- high density polyethylene is a polyethylene that can be produced at low temperature and pressure, unlike conventional low density polyethylene, refers to a polyethylene having a density of 94 g / cm 3 or more.
- the molecular weight of the high density polyethylene can range from thousands to millions.
- the high-density polyethylene has different physical properties such as layer strength, tear strength, environmental stress crack resistance, elongation, and other properties such as workability such as melt viscosity. Therefore, it is necessary to appropriately adjust these properties according to the application and application range of the high density polyethylene.
- the narrower the molecular weight distribution of the high-density polyethylene in the fiber product is known to have excellent mechanical properties.
- the draw ratio has a large characteristic, and the high draw enables high strength.
- the molecular weight distribution of high density polyethylene is too narrow, there exists a problem that workability becomes very inferior.
- high-density polyethylene produced using a general Ziegler-Natta catalyst, a chromium catalyst, etc. has a molecular weight distribution of 7 or more, which is excellent in processability but limited in high orientation stretching, and has a low strength.
- the high density polypropylene produced is capable of highly oriented stretching, having a molecular weight distribution of 3 or less, which is excellent in strength but poor in workability.
- Density is 0.94 to 0.96 g / cm 3 ;
- PDI Molecular weight distribution
- Melt index (Ml: 190 ° C., 2.16 kg) is 0.1-1.5 g / 10min;
- polyolefin resin pellets having a particle size of 250; dPa and less than 650 dPa have a number of gels less than 50 per unit area (m 2 ).
- another aspect of the present invention provides a fiber comprising the polyolefin pinet described above.
- Yet another aspect of the invention provides a multifilament material comprising the fibers described above. - ⁇ Effects of the Invention ⁇
- a polyolefin pinlet having a high molecular weight range and a narrow molecular weight distribution while reducing the formation of a gel that inhibits the quality and processability of the fiber.
- the polyolefin pellets of the present invention exhibited an equivalent molecular weight and density and a narrower molecular weight distribution compared to the conventional polyolefin, and significantly reduced the number of gels.
- the strength, stretching properties, processability, and high orientation are possible.
- Elongation ratio and crystallinity in filament manufacturing can provide an extrusion molded article that can be applied to various industrial products.
- the density is 0.94 to 0.96 g / cm 3
- the molecular weight distribution (PDI) is 2.0 to 3.0
- the melt index (MI: 190 ° C, 2.16 kg) group 0.1 to L5 g / 10 min ,.
- the particle size is 250;
- a polyolefin pellet for fiber production wherein the number of gels less than 650 is less than 50 per unit area (m 2 ).
- polyolefm pellet or “polyolefm resin pellet” refers to a polyolefin resin in the form of fine particles obtained by polymerization by itself or after being mixed with other additives.
- Granulated means granules having a larger particle size than polyolefin resins immediately after polymerization.
- the resin pellets do not melt properly in the extrusion process is Unite _ i I 3 ⁇ 4_ ⁇ o is - (gel) is that a single yarn or thread trimming (cut fiber) occur in the drawing process of the resin pellets It becomes a cause and becomes a big obstacle in expressing the high strength performance of resin.
- the number of the gel does not significantly affect the number of injection products, but in order to express the high-strength properties of the fiber in the case of the production of fiber (high strength yarn) of the extruded product! Since high orientation is required, the presence of a large number of gels in the polyolefin resin pellets causes single yarns due to the gels, making it impossible to manufacture high quality fiber products. Therefore, even if the other physical properties are excellent in the presence of a large number of gel in the polyolefin resin pellets can not produce a high-quality fiber products, it is required to suppress the gel formation (gel formation) for high orientation stretching.
- There are various causes of gel formation such as physical property imbalance of polyolefin resin, imbalance in the polymerization process, contamination caused by polymerization, and contamination by catalyst.
- the present invention provides a polyolefin pellet having a similar density and melt index as in the prior art, which enjoys the formation of a gel remarkably.
- the polyolefin resin of the present invention is prepared by pellets by granulation by extrusion after polymerization. At this time, if necessary, it can be prepared into pellets by mixing with additives such as antioxidants, processing aids and the like.
- the polyolefin resin may be made of fibers (Yarn / Film) and a multifilament material by a process such as extrusion, injection, etc. after the pellet is manufactured by pellets by extrusion.
- the measurement of the number of gels in the polyolefin pellets more specifically using a single screw extruder to cast a gel analysis cast film (gel) film (gel film, 54mm * 33m) over 10 minutes at 190 ° C.
- the number of gels generated in the median lm 2 area (about 30 mm * about 33 m) except for the edge of the film is measured with a laser analyzer attached to the extruder. This process is repeated three times and the average value is the number of gels.
- the laser analyzer defines a region in which the refractive index difference is different from the rest of the film as a gel, and is determined by classifying the gel into a gel having a particle size of less than 250, a gel having a particle size of 250 ⁇ m or more and less than 650, and a gel having a particle size of 650 or more, Can be.
- the number of gels having a particle size of 250 or more and less than 650 per unit area (lm 2 ) is less than 50, preferably 0 or more and less than 30, More preferably, it may be 0 or more and less than 20, and still more preferably 0 or more and less than 10.
- the weight average molecular weight of the polyolefin of the present invention may be about 100,000 to about 300,000 g / mol, or about 100,000 to about 180,000 g / m.
- the melt flow index (190 ° C., 2.16 kg loading condition) of the polyolefin according to the present invention may be about 0.1 to about 1.5 g / 10 minutes, and about 0.2 to about 1.0 g / 10 minutes harmonize molding processability and mechanical properties. It is preferable as the optimum point which can be made
- polyolefins of the present invention may have a molecular weight distribution (PDI) of about 2.0 to about 3.0, or about 2.2 to about 2.8.
- PDI molecular weight distribution
- the number of gels can be remarkably enjoyed to produce fibers of excellent quality, and a polyolefin pinlet having a high molecular weight range and a very narrow molecular weight distribution can be provided.
- the polyolefin pellet of the present invention exhibits high strength and high orientation by reducing the number of gels having a particle diameter of 250 m or more but less than 650, which exhibits high molecular weight and narrow molecular weight distribution but adversely affects the quality and processability of the fiber product. It can be used effectively for manufacture.
- the characteristics of the density, melt index and molecular weight distribution is used in the manufacture of high strength fiber products Related to the elongation ratio, strength and processability expressed.
- the draw ratio is better the narrower the molecular weight distribution of the polyolefin homopolymer.
- the strength is excellent as the draw ratio is large, the density is high at the same draw ratio, and the greater the molecular weight is excellent.
- the molecular weight distribution should be narrow. However, if the molecular weight distribution is too narrow, the workability may be inferior, and thus, as described above, when the molecular weight distribution is about 2.0 to about 3.0, high stretching and appropriate processability can be realized as more optimized characteristics.
- the higher the molecular weight that is, the smaller the melt index, the higher the strength, but when the molecular weight is too large, there is a problem that the extrusion processability and productivity are very inferior due to a large load on the processing equipment.
- the melt index is from about 0.1 to about 1.5 g / 10 min, more preferably from about 0.2 to about 1.0 g / 10 min, it may exhibit excellent workability properties.
- the polyolefins according to the invention may be ethylene homopolymers or copolymers comprising ethylene and alpha olefinic comonomers.
- alpha olefins include 1-butene, 1-pentene, 1-nuxene, 4-methyl-1-pentene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, i-nuxadecene, i ⁇ Octadecene or 1-eicosene, but is not limited thereto.
- alpha olefins having 4 to 10 carbon atoms are preferable.
- alpha olefins may be used together as a comonomer.
- the content of alpha olefinic comonomer in the copolymer is preferably about 0.1 to about 45% by weight, more preferably about 0.1 to about 20% by weight, most preferably about 0.1 to about 4% by weight.
- the polyolefin according to the present invention is excellent in processability, has a small number of gels per unit area, and is excellent in high elongation and high strength properties.
- the polyolefin which exhibits the physical properties, is obtained by polymerizing an ollepin monomer in the presence of a metallocene catalyst, a hydrocarbyl aluminum scavenger, and hydrogen gas.
- a metallocene catalyst e.g., platinum, palladium, platinum, palladium, and zinc.
- the flushing of the reactor, the hydrocarbyl By controlling the ratio of aluminum scavenger to water (3 ⁇ 40), the concentration of the hydrocarbyl aluminum scavenger, and the input of hydrogen gas (H 2 ), high molecular weight and narrow Polyolefins having a molecular weight distribution can be polymerized.
- the molar ratio of the hydrocarbyl aluminum scavenger and the water in the reactor may be about 0.8: 1 to about 1.2: 1, or about 0.9: 1 to about 1.1: 1.
- the molar ratio of the hydrocarbyl aluminum scavenger and water is within the above range, there is an effect of suppressing the number of gels.
- the dose of hydrogen gas may be an important factor in determining the melt flow index (MFI) of the product.
- the dose of hydrogen gas may be about 30 to about 90 L / min, or about 45 to about 75 L / min.
- the input amount of the hydrogen gas is within the above range, it is possible to polymerize polyolefin having a high molecular weight and a narrow molecular weight distribution.
- the hydrocarbyl aluminum scavenger may improve the polymerization uniformity by stabilizing the water removal and the catalyst active point in the reaction.
- the concentration of the hydrocarbyl aluminum scavenger may be in the range of about 0.1 to about 0.3 mM, when the concentration of the hydrocarbyl aluminum scavenger is in the range, high molecular weight and Polyolefins having a narrow molecular weight distribution can be polymerized.
- the hydrocarbyl aluminum scavenger may include a compound represented by the following Formula 3, but is not limited thereto.
- the three Rs may be the same or different from each other, and each independently have carbon atoms
- Examples of the compound represented by Formula 3 include trimethyl aluminum, triethyl aluminum, triisobutyl aluminum, tripropyl aluminum, tributyl aluminum, dimethylchloro aluminum, triisopropyl aluminum, tri-S-butyl aluminum, tricyclopentyl aluminum , Tripentyl aluminum, Triisopentyl aluminum, trinuclear silaluminum, trioctyl aluminum, ethyl dimethyl aluminum, methyl diethyl aluminum, triphenyl aluminum, tri-P-allyl aluminum, dimethyl aluminum methoxide, dimethyl aluminum ethoxide, and the like. Is trimethylaluminum, triethylaluminum, or
- the metallocene catalyst may be a common supported metallocene catalyst including at least two 'different first metallocene compounds and a second metallocene compound.
- ihak i furnace can be eu pyoseu I -, and 10 to the second metallocene compound is a second metal to be represented by the formula (2) Can be.
- M 1 is a Group 4 transition metal
- Cp 1 and Cp 2 are inde cycloalkyl, pentadiene carbonyl, with the same or different and are each independently of the other carbonyl, 4,5,6,7-tetrahydro-1-inde from carbonyl, and fluorenyl group consisting of a carbonyl radical Any one selected, and they may be substituted with hydrocarbons having 1 to 20 carbon atoms;
- R 1 and R 2 are the same as or different from each other, and are each independently hydrogen, C1 20 to C20 alkyl, C1 to C10 alkoxy, C2 to C20 alkoxyalkyl, C6 to C20 aryl, C6 to C10 aryloxy , C2 to C20 alkenyl, C7 to C40 alkylaryl, C7 to C40 arylalkyl, C8 to C40 arylalkenyl, or C2 to C10 alkynyl;
- Z 1 is a halogen atom, C1 to C20 alkyl, C2 to C10 alkenyl, C7 25 to C40 alkylaryl, C7 to C40 arylalkyl, C6 to C20 aryl, substituted or unsubstituted C1 to C20 alkyl Lidene, a substituted or unsubstituted amino group, C2 to C20 alkylalkoxy, or C7 to C40 arylalkoxy;
- n 1 or 0;
- M 2 is a Group 4 transition metal
- Cp 3 is any one selected from the group consisting of cyclopentadienyl, indenyl, 4,5,6,7-tetrahydro-1-indenyl and fluorenyl radicals, which may be substituted with hydrocarbons having 1 to 20 carbon atoms Can be;
- R 3 is hydrogen, C1 to C20 alkyl, C1 to C10 alkoxy, C2 to C20 alkoxyalkyl, C6 to C20 aryl, C6 to C10 aryloxy, C2 to C20 alkenyl, C7 to C40 alkylaryl Arylalkyl of C7 to C40, arylalkenyl of C8 to C40, or alkynyl of C2 to C10;
- Z 2 is a halogen atom, ' C1 to C20 alkyl, C2 to C10 alkenyl, C7 to C40 alkylaryl, C7 to C40 arylalkyl, C6 to C20 aryl, substituted or unsubstituted C1 to C20 alkyl Lidene, a substituted or unsubstituted amino group, C2 to C20 alkylalkoxy, or C7 to C40 alkoxy;
- B is one or more or a combination of carbon, germanium, silicon, phosphorus or nitrogen atom containing radicals which crosslink the Cp 3 R 3 ring and J;
- J is any one selected from the group consisting of NR 4 , O, PR 4 and S, wherein R 4 is C1 to C20 alkyl, aryl, substituted alkyl or substituted aryl.
- the first metallocene compound mainly acts to make low molecular weight polyolefins
- the second metallocene compound mainly acts to make high molecular weight polyolefins, thereby affecting the stable or polycrystalline molecular weight. It is possible to produce polyolefins with distribution.
- the inherent polyolefins obtained by the first metallocene compound have a low molecular weight in the range of about 1,000 to about 100,000 g / mol, and the polyolefin obtainable by the second metallocene compound is about 10,000 to about It is preferred that the polyolefin having a high molecular weight in the range of 1,000,000 g / mol, wherein the polyolefin obtainable by the Crab 2 metallocene compound has a higher molecular weight than the polyolefin obtained by the first metallocene compound.
- the common supported metallocene catalyst is a) at least one metallocene Preparing an activated supported metallocene catalyst by contacting a supported metallocene catalyst having a compound supported thereon with a promoter; And b) additionally supporting the metallocene compound and at least one metallocene compound on the activated supported metallocene catalyst.
- one metallocene compound inducing low molecular weight polyolefin and one metallocene compound inducing high molecular weight polyolefin are impregnated with one carrier together with a cocatalyst and reacted in a single reactor.
- a common supported metallocene catalyst having an easy molecular weight distribution control can be prepared.
- cocatalysts that can be used to activate the metallocene compound include alkyl aluminum-based trimethylaluminum, triethylaluminum, triisobutylaluminum, trioctylaluminum, methylaluminoxane, ethylaluminoxane and isobutyl Aluminoxanes, butyl aluminoxanes, and the like, and the like, as the boron-based thickening or ionic compounds, tripentafluorophenylborone and tributylammonium tetrapentafluorophenylboron, but are not limited thereto.
- the content of the Group 4 transition metal of the periodic table in the supported metallocene catalyst finally prepared in the present invention is preferably about 0.1 to about 20% by weight, more preferably about 0.1 to about 10% by weight, Most preferred is 1 to about 3 weight percent.
- the catalyst may deviate from the carrier during polymerization of the olefin and cause problems such as fouling, and the production cost is increased.
- the cocatalyst includes a Group 13 metal of the Periodic Table, and a molar ratio of the Group 13 metal / Group 4 metal of the Periodic Table Metallocene Catalyst in the common supported metallocene catalyst is preferably about 1 to about 10,000, more preferably about 1 to about 1,000. And about 10 to about 100 are most preferred.
- the supporting amount of the second metallocene compound is preferably supported at various molar ratios of about 5 to about 2 based on 1 mole of the first metallocene compound to variously control the molecular weight distribution of the final polyolefin.
- the loading amount of the promoter is based on the metal contained in the promoter, and the first and It is preferably in the range of about 1 to about 10,000 moles per mole of metal contained in the second metallocene compound.
- the common supported metallocene catalyst may be used by itself for olefin polymerization, or may be used for prepolymerization by contacting with an olefin monomer such as ethylene, propylene, 1-butene, 1-nuxene, 1-octene, and the like.
- an olefin monomer such as ethylene, propylene, 1-butene, 1-nuxene, 1-octene, and the like.
- Common supported metallocene catalysts of the present invention include aliphatic hydrocarbon solvents having 5 to 12 carbon atoms such as isobutane, pentane, nucleic acid, heptane, nonane, decane and isomers thereof; Aromatic hydrocarbon solvents such as toluene and benzene; Dilution in slurry form in hydrocarbon solvents substituted with chlorine atoms such as dichloromethane and chlorobenzene can be injected.
- the solvent is preferably used by removing a small amount of water, air, etc., which act as a catalyst poison by treating a small amount of aluminum.
- the hybrid supported metallocene catalyst can be used to prepare polyolefin copolymers having a molecular weight distribution curve of at least two.
- the copolymerization with alpha olefins using a common supported metallocene catalyst is particularly advantageous in forming a high molecular weight moiety. Induced by metallocene compounds, it is possible to produce high performance polyolefin copolymers in which alpha olefin comonomers are concentrated at the high molecular chain side.
- the polyolefin production can be carried out according to the conventional method by continuously supplying an alpha olefin having at least 4 carbon atoms as a ethylene and a comonomer at a constant rate using one continuous slurry polymerization reactor, a loop slurry reactor, a gas phase reactor, or a solution reactor. have.
- the polymerization silver when copolymerizing ethylene and an alpha olefin having 4 or more carbon atoms as a comonomer is preferably about 25 to about 500 ° C., and about 25 to about 200 ° C. More preferred, about 50 to about 150 ° C.
- the polymerization pressure is about 1 to about
- the polyolefin copolymer according to the present invention is obtained by copolymerization of an olefinic monomer with alpha olefins having 4 or more carbon atoms using the common supported metallocene compound as a catalyst, and has a bimodal or polycrystalline molecular weight distribution. Metallocene . It is well known that the polyolefin polymerized by the catalyst is superior in terms of physical properties because the side reactivity of the catalyst residue is significantly lower than the polyolefin polymerized by the Ziegler-Natta catalyst.
- the molecular weight is usually uniform, the molecular weight distribution is narrow, and the distribution of alpha olefin comonomers is also uniform, resulting in poor workability.
- the productivity is significantly reduced due to the extruded load and the like, and the appearance of the product is not good.
- it is required to have high environmental stress cracking resistance (ESCR) and high impact strength resin such as blow molded parts, and it is necessary to increase the molecular weight in order to improve these properties. There was a difficulty in this regard.
- a fiber comprising the polyolefin pellets.
- the fiber comprising the polyolefin pinlet has a tenacity of about 9 gf / denier or more, for example, about 9 to about 20 gf / denier, as measured by ASTM D 638. Or about 10 to about 18 gf / denier, or about 13 to about 18 gf / denier.
- Conventionally used general-purpose fiber has a strength (tenacity) of only about 4 to about 6 gf / denier, the fiber according to the present invention exhibits a high strength as described above, it can be seen that it has a high strength characteristics.
- the fiber comprising the polyolefin pellet, the draw ratio (RPM2 / RPM1) is about 10 to about 24 times, or about 12 to about 24 times, or about 15 to about 22 By the way, it can have the property of higher drawing than the conventional polyolefin fiber.
- the fiber manufacturing method may be applied to a conventional fiber production method, for example using a resin composition containing the polyolefin, may be to include a processing step by an extruder.
- the multifilament material may be a variety of industrial products that require strength and resistance to trimming, specific examples include geo-fiber, such as geogrid, Fibrous gabions, protective gloves, marine ropes, fishing nets, or living fabrics.
- geo-fiber such as geogrid, Fibrous gabions, protective gloves, marine ropes, fishing nets, or living fabrics.
- t-Butyl-0- (CH 2 ) 6 -Cl was prepared by the method shown in Tetrahedron Lett. 2951 (1988), and reacted with NaCp.
- t-Butyl-0- (CH 2 ) 6 -C 5 H 5 was obtained (yield 60%, bp 80 ° CI 0.1 mmHg).
- ⁇ -8 -0- () 6 -3 ⁇ 43 ⁇ 4 at -78 ° C was dissolved in THF, and normal butyllithium (n-BuLi) was slowly added, and after heating to room temperature, the reaction was carried out for 8 hours.
- TiCl 3 (THF) 3 (10 mmol) was rapidly added to the dilithium salt of -78 ° C ligand synthesized in THF solution from n-BuLi and ligand Dimethyl (tetramethylCpH) t-Butylaminosilane.
- the reaction solution was stirred for 12 hours while slowly raising the temperature to -78 ° C.
- an equivalent amount of PbCl 2 (10 mmol) was added to the reaction solution at room temperature, followed by stirring for 12 hours. After stirring for 12 hours, a blueish vaginal black solution was obtained.
- nucleic acid was added to filter the product. After removing the nucleic acid from the obtained filter solution, it was confirmed from the 1H-NMR that the desired [methyl (6-t-buthoxyhexyl) silyl ⁇ 5-tetramethylCp) (t-butylamido)] TiCl 2 compound.
- Silica (XPO 2412, manufactured by Grace Davison) was dehydrated under vacuum at 800 ° C. for 15 hours. 10 g of silica was added to three glass reactors, 10 mL of the nucleic acid solution in which the first metallocene compound O.lg obtained in Synthesis Example 1 was dissolved, and then stirred at 90 ° C. for 4 hours. Replied. After the reaction was completed, the stirring was stopped, the nucleic acid was separated by layer, and then washed three times with 20 mL of the nucleic acid solution. A powder was obtained. To this was added a solution of methylaluminoxane (MAO) containing 12 mmol aluminum in toluene solution, which was slowly reacted with stirring at 40 ° C. After washing with a sufficient amount of toluene to remove the unreacted aluminum compound and then decompression at 50 ° C to remove the remaining toluene.
- MAO methylaluminoxane
- the common supported metallocene catalyst obtained in Preparation Example 1 was introduced into a single loop slurry polymerization process to prepare a polyolefin.
- the flushing of the reactor was carried out until the concentration of foreign substances in the nucleic acid was less than 50ppm ⁇ , the ratio of triethylaluminium (hydrocarbyl aluminum scavenger) and water in the reactor was 1: 1 molar ratio, The concentration of the hydrocarbyl aluminum scavenger was kept in the range 0.2 to 0.3 mM, hydrogen gas was added at a rate of 60mL / min. 1-nucleene was used as the comonomer.
- Example 1 can be a multi-filament manufacturing Draw-Ratio draw ratio of the manufactured polyolefin from the 20-fold pelppeot * 3 ⁇ 4 3 ⁇ 4 oof-euje _ oeha 11 was repeated the same process as i _ room ⁇ 1 Example 1.
- Example 3
- Example 4 The same process as in Example 1 was repeated with respect to the polyolefin pelvis prepared in Example 1, except that 18 times the Draw-Ratio elongation ratio was performed when manufacturing the multifilament.
- Example 4 The same process as in Example 1 was repeated with respect to the polyolefin pelvis prepared in Example 1, except that 18 times the Draw-Ratio elongation ratio was performed when manufacturing the multifilament.
- Example 1 The same process as in Example 1 was repeated except that polyolefin was prepared in Example 1 with respect to the pellets, and the draw-ratio elongation ratio was 16 times when the multifilament was manufactured. Comparative Example 1
- Example 1 the molar ratio of triethylaluminium, which is a hydrocarbyl aluminum scavenger, and water in the reactor is 0.5: 1, and the concentration of the hydrocarbyl aluminum scavenger is maintained at 0.01 mM, Polyolefin was prepared in the same manner as in Example 1 except that hydrogen gas was added at a rate of 20 mL / min.
- Example 2 Except for preparing a multifilament composition by obtaining a polyolefin polymerized in Example 1 using a Ziegler-Natta catalyst (supported on a magnesium carrier, Ziegler-Natta having a TiC 4 active site) instead of a metallocene catalyst. The same process as in Example 1 was performed.
- a Ziegler-Natta catalyst supported on a magnesium carrier, Ziegler-Natta having a TiC 4 active site
- Molecular weight, molecular weight distribution The number average molecular weight, the weight average molecular weight, and the Z average molecular weight were measured using a measurement temperature of 160 ° C. and gel permeation chromatography (GPC). The molecular weight distribution was expressed as the ratio of the weight average molecular weight to the number average molecular weight.
- denier is an international unit used to indicate the thickness of a yarn.
- the denier is a unit weight lg with a standard length of 9,000m.
- Fiber cut Whether or not fiber cut occurred during filament molding of the extruded product was measured.
- a gel having a particle diameter of 250 or more and less than 650 occurred in less than 50 gels per unit area (lm 2 ), and the draw ratio was 16 to 22 times. It can be molded into a high strength, high-strength multifilament having a 12 to 18 g / denier.
- Comparative Examples 1 and 2 a large number of gels having a particle size of 250 or more and less than 650 mi were formed at about 200 gels per unit area (kn 2 ), and thus the trimming, which is a phenomenon of breaking fibers when filaments were formed, resulted in an elongation ratio and strength. Measurement was not possible.
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EP15867730.2A EP3199556B1 (en) | 2014-12-10 | 2015-12-10 | Fiber comprising a polyolefin pellet |
JP2017515788A JP6458137B2 (en) | 2014-12-10 | 2015-12-10 | Polyolefin pellets for fiber production and fibers containing the same |
US15/509,994 US10570532B2 (en) | 2014-12-10 | 2015-12-10 | Polyolefin pellet for preparing fiber and fiber comprising the same |
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WO2014186381A1 (en) * | 2013-05-15 | 2014-11-20 | Fina Technology, Inc. | Single pellet polymeric compositions |
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WO2005058979A1 (en) * | 2003-12-11 | 2005-06-30 | Basell Poliolefine Italia S.R.L. | Liquid phase process for polymerizing olefins |
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