WO2016082100A1 - 一种光纤连接器插头及其装配方法 - Google Patents

一种光纤连接器插头及其装配方法 Download PDF

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Publication number
WO2016082100A1
WO2016082100A1 PCT/CN2014/092151 CN2014092151W WO2016082100A1 WO 2016082100 A1 WO2016082100 A1 WO 2016082100A1 CN 2014092151 W CN2014092151 W CN 2014092151W WO 2016082100 A1 WO2016082100 A1 WO 2016082100A1
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WO
WIPO (PCT)
Prior art keywords
fiber
connector plug
positioning member
ferrule
bare
Prior art date
Application number
PCT/CN2014/092151
Other languages
English (en)
French (fr)
Inventor
秦江波
贺水兰
王七月
周震
钟志云
Original Assignee
深圳日海通讯技术股份有限公司
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Application filed by 深圳日海通讯技术股份有限公司 filed Critical 深圳日海通讯技术股份有限公司
Priority to PCT/CN2014/092151 priority Critical patent/WO2016082100A1/zh
Publication of WO2016082100A1 publication Critical patent/WO2016082100A1/zh
Priority to US15/603,538 priority patent/US20170254965A1/en

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3873Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls
    • G02B6/3885Multicore or multichannel optical connectors, i.e. one single ferrule containing more than one fibre, e.g. ribbon type
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/26Optical coupling means
    • G02B6/32Optical coupling means having lens focusing means positioned between opposed fibre ends
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3833Details of mounting fibres in ferrules; Assembly methods; Manufacture
    • G02B6/3863Details of mounting fibres in ferrules; Assembly methods; Manufacture fabricated by using polishing techniques
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3873Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls
    • G02B6/3874Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls using tubes, sleeves to align ferrules
    • G02B6/3878Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls using tubes, sleeves to align ferrules comprising a plurality of ferrules, branching and break-out means
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3873Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls
    • G02B6/3882Connectors using guide surfaces for aligning ferrule ends, e.g. tubes, sleeves, V-grooves, rods, pins, balls using rods, pins or balls to align a pair of ferrule ends
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/40Mechanical coupling means having fibre bundle mating means
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3628Mechanical coupling means for mounting fibres to supporting carriers
    • G02B6/3632Mechanical coupling means for mounting fibres to supporting carriers characterised by the cross-sectional shape of the mechanical coupling means
    • G02B6/3644Mechanical coupling means for mounting fibres to supporting carriers characterised by the cross-sectional shape of the mechanical coupling means the coupling means being through-holes or wall apertures
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/3628Mechanical coupling means for mounting fibres to supporting carriers
    • G02B6/3648Supporting carriers of a microbench type, i.e. with micromachined additional mechanical structures
    • G02B6/3652Supporting carriers of a microbench type, i.e. with micromachined additional mechanical structures the additional structures being prepositioning mounting areas, allowing only movement in one dimension, e.g. grooves, trenches or vias in the microbench surface, i.e. self aligning supporting carriers
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/3869Mounting ferrules to connector body, i.e. plugs
    • G02B6/387Connector plugs comprising two complementary members, e.g. shells, caps, covers, locked together

Definitions

  • the present invention relates to the field of optical communication technologies, and in particular, to a fiber optic connector plug and a method of assembling the same.
  • the existing multi-core optical fiber connector ferrule such as an MT ferrule, has one or more rows of through holes for the fiber to penetrate, the optical fiber is inserted into the ferrule and solidified with the ferrule by the curing glue, and then Precise grinding and polishing of the front end of the ferrule to meet the requirements of use.
  • This structure and manufacturing method require high requirements for the protruding length of the optical fiber in the through hole of the ferrule and the geometrical consistency of the grinding. Failure to meet the requirements will result in the scrapping of the entire connector, resulting in an increase in the cost of the multi-core fiber optic connector.
  • Taiwan can produce such high-precision parts (which are produced in Taiwan, the market uses less); with the MT ferrule assembly together with the PIN pin, The precision is high, and the domestic processing is also difficult.
  • the invention provides a fiber optic connector plug which is simple in structure and convenient for fiber installation and precise positioning and an assembly method thereof.
  • a fiber optic connector plug comprising a plug assembly mated with a fiber, the plug assembly including precision guides for precise positioning of the bare fiber after grinding of the fiber ends, and for the tape limit
  • a fiber-staping fixture is detachably connected to the precision guide.
  • the end surface of the precision guiding device is provided with a micro-hole array integrally formed with the precision guiding device, the micro-hole array is matched with the bare fiber gap after the fiber-end end grinding, and the fiber ribbon is The end surface of the bare fiber after the end grinding is exposed to the end surface of the precision guiding device by 0.01 to 0.3 mm.
  • the fiber fixing device includes a fiber positioning member and a cover plate, and the long groove at one end of the fiber positioning member is axially evenly disposed with an optical fiber fixing groove for fixing the fiber, and the fiber fixing groove is A cover plate matched with the fiber positioning member is press-fitted on the upper side.
  • the precision guiding device comprises a ferrule and a positioning guiding PIN needle, and the positioning guiding PIN needle cooperates with a countersunk hole axially disposed on two side walls of one end of the ferrule.
  • the end surface of one end of the ferrule is axially disposed through a guiding groove and a micro hole array for matching the bare fiber gap after the fiber end portion is ground, and the guiding groove and the micro hole array are coaxially disposed.
  • the other end of the fiber locating member is inserted into the card slot at the other end of the ferrule, and the end surface of the other end of the fiber locating member and the positioning guide pin PIN pin in the counterbore hole The end faces are in conflict.
  • the through hole is disposed through the bottom surface of the card slot, and the through hole cooperates with a positioning post disposed on a bottom surface of the fiber positioning member.
  • the fiber sleeve is provided with a rubber sleeve, and the rubber sleeve is matched with one end of the fiber positioning member.
  • a method for assembling a fiber optic connector plug includes the following steps:
  • the positioning guide PIN pin is inserted into the counterbore in the two side walls of one end of the ferrule;
  • the bare fiber after the fiber end grinding is matched with the guiding groove and the micro hole array, and the bare fiber is exposed to the micro hole array and the end surface abuts the plane of the inner side of the lens, so that the precision guiding The ribbon inside the device is bent.
  • the present invention includes a plug assembly mated with a fiber, the plug assembly including a precision guiding device for precise positioning of the bare fiber after the fiber end grinding, and for the fiber ribbon
  • the fiber-restricted fiber-fixing device at one end is detachably connected to the precision guiding device.
  • the bare fiber with the fiber end grinding is matched with the precision guiding device, and the optical fiber is restrained by the fiber fixing device, and the precision guiding device and the fiber fixing device are integrated with each other, thereby making the fiber fiber easy to install and accurate positioning.
  • the invention has the advantages of simple structure and convenient installation and precise positioning of the fiber.
  • Figure 1 is an exploded view of a fiber optic connector plug of the present invention.
  • FIG. 2 is a half cross-sectional view of a fiber optic connector plug of the present invention.
  • Figure 3 is an assembled view of a fiber optic connector plug without a lens of the present invention.
  • Figure 4 is a perspective view of the precision guide of Figure 1.
  • 5A to 5D are assembly flow charts of a fiber optic connector plug of the present invention.
  • an optical fiber connector plug includes a plug assembly mated with a fiber, the plug assembly including a precision guide for precise positioning of the bare fiber after the fiber end grinding 2, and the fiber-fixing device 3 for the fiber-restricted position, the fiber-fixing device 3 is detachably connected to the precision guiding device 2, and the end surface of the precision guiding device 2 is provided with a micro-hole array 23 integrally formed by the precision guiding device, the micro-hole array 23 is matched with the bare fiber gap after the end of the fiber 1 is polished, and the end surface of the bare fiber after the fiber 1 end is exposed is exposed.
  • the end surface of the precision guiding device is 0.01 to 0.3 mm.
  • the fiber fixing device 3 includes a fiber positioning member and a cover plate.
  • the long groove at one end of the fiber positioning member is axially evenly disposed with an optical fiber fixing groove for fixing the fiber, and the fiber fixing groove is above.
  • the precision guiding device 2 includes a ferrule and a positioning guiding PIN pin, and the positioning guiding PIN pin is axially disposed on both sides of one end of the ferrule a counterbore hole on the wall is matched, and an end surface of one end of the ferrule is axially disposed through a guide groove and a microhole array for mating with the bare fiber after grinding the fiber end portion, the guide groove and The microhole array is coaxially disposed, and the other end of the fiber positioning member is inserted into the card slot at the other end of the ferrule, and an end surface of the other end of the fiber locating member and the counterbore hole
  • the end surface of the positioning guide PIN pin is in contact with each other, and the bottom surface of
  • the above-mentioned structural design enables the ferrule and the fiber-optic positioning member to be integrally formed by being snap-fitted together, and the optical fiber fixing groove disposed on the fiber-receiving member is fixed by the cover plate at the top thereof, and the optical fiber in the fiber fixing groove can be firmly fixed.
  • Firmly pressing, the fixing of the optical fiber can also be achieved by clamping, snapping, etc., and will not be described herein.
  • the fiber fixing device 3 is assembled with the precision guiding device 2; as shown in FIG. 5A, as a preferred embodiment, the fiber fixing device 3 of the present invention comprises a fiber positioning member 31 and a cover plate 32.
  • the precision guiding device 2 includes a ferrule 21 and a positioning guiding PIN pin 22. When assembled, the other end of the fiber positioning member 31 can be snapped into the card slot 24 at the other end of the ferrule 21 to fix the fiber.
  • the device 3 is integrated with the precision guiding device 2 in a stable and reliable manner.
  • the end surface of the precision guiding device 2 of the present invention is provided with a microwell array 23 integrally formed with the precision guiding device, and the microwell array 23 and the The bare fiber gap after the fiber 1 end is polished, and the end surface of the bare fiber after the fiber 1 end is exposed to the end surface of the precision guiding device is 0.01 to 0.3 mm. Preferably, it is 0.2 mm exposed.
  • the fiber before the fiber ribbon is combined with the fiber fixing device and the precision guiding device, the fiber can be fixed lengthwise, and then the segmentation is performed, that is, the bare fiber after the fiber 1 end is ground.
  • the segmentation is performed, that is, the bare fiber after the fiber 1 end is ground.
  • a first bare fiber portion it is matched with the micro hole array 23 disposed in the precision guiding device; and a portion matching the fiber fixing groove on the fiber positioning member in the precision guiding device is used as the second bare fiber portion, so that It is fixed to the fiber fixing groove by glue, and is pressed by a cover plate disposed above the fiber fixing groove. Therefore, the optical fiber can be stably and reliably fixed, and the bare fiber after one end grinding can be accurately positioned, the secondary processing of the exposed bare fiber end is eliminated, the requirement for the device is reduced, and the production cost is greatly saved. .
  • a fiber optic connector plug includes a plug assembly mated with a fiber ribbon 1, the plug assembly including precision for precise positioning of the bare fiber after the end of the fiber 1 is ground.
  • a guiding device 2 and a fiber fixing device 3 for the fiber 1 limit, the fiber fixing device 3 and the
  • the precision guiding device 2 is detachably connected, and further comprises a lens 5 which is in close contact with the end of the precision guiding device 2, the plane inside the lens 5 presses the end surface of the bare fiber and pushes the bare fiber back so that the The ribbon 1 in the precision guiding device 2 is bent, and the precision guiding device 2 includes a ferrule 21 and a positioning guiding PIN needle 22, and the positioning guiding PIN needle 22 is axially disposed on both sides of one end of the ferrule 21.
  • the fiber fixing device 3 includes a fiber positioning member 31 and a cover plate 32.
  • the long groove at one end of the fiber positioning member 31 is axially evenly disposed for fixing.
  • the fiber-retaining fiber fixing groove 33 is provided with a cover plate 32 that is matched with the fiber-optic positioning member 31, and the other end of the fiber-optic positioning member 31 is inserted in the fiber-shaped fixing groove 33.
  • the end surface of the other end of the fiber locating member 31 and the countersunk head in the card slot 24 at the other end of the ferrule 21 are in contact with each other.
  • the bottom surface of the card slot 24 is provided with a through hole 26 extending through the positioning post 34 disposed on the bottom surface of the fiber positioning member 31.
  • the sleeve 1 is provided with a rubber sleeve 4, and the rubber sleeve 4 is matched with one end of the fiber positioning member 31.
  • the MOLEX products in the prior art are based on the evolution of the existing MPO ferrules, and the MPO ferrules have their own drawbacks: due to the inconsistency of the bare fibers exposed at one end of the ferrule, the ferrule is installed.
  • the focal plane of the lens of the end face is offset from the end face of the bare fiber, so that the emitted light beam is divergent (ideal state is parallel light), and finally the receiving end cannot fully couple the optical signal to the receiving end fiber, resulting in light.
  • the loss of the signal increases the insertion loss value of the entire fiber optic connector.
  • the end face of the receiving fiber is not at the focal plane of the lens at the receiving end, it will also suffer loss of light energy, again increasing the insertion loss of the fiber connector.
  • the present invention is directed to the above drawbacks, and the above structural design can effectively solve the problem of inconsistent fiber height between the multi-core fibers of the existing lens type optical fiber connector, and avoid the insertion coupling loss caused by the height of the optical fiber.
  • the consumption is better, the coupling efficiency between the fiber and the lens is better, and the insertion loss of the entire connector scheme is reduced.
  • the invention adopts the above technical solution to change the optical fiber fixing mode of the prior optical fiber connector (previously adopting the front end fixing), and adopts the rear end fixing scheme (the fixing manner can adopt various forms, such as glue fixing, clamping fixing, etc.), the front end optical fiber It can move freely in the axial direction.
  • the present invention can Simplifying the assembly process and cost of the lens type optical fiber connector.
  • a glue with a specific refractive index is required to fill the gap between the lens and the optical fiber to ensure the coupling loss between the optical fiber and the lens.
  • the present invention adopts a microbend structure design (that is, we assume that the back surface of the lens member is its focal plane, and when the fiber tail at one end of the fiber is fixed, the bare fiber end face at one end of the fiber is preset to be 0.2 mm higher than the ferrule end face, When the lens member is assembled, the lens pushes the optical fiber backward.
  • the end face of the optical fiber can be completely attached to the focal plane of the lens, so that the light beam is emitted through the lens in parallel, and the distance between the lens and the optical fiber is not particularly special.
  • the fixing method of the lens can adopt various forms, such as adhesive, buckle, etc., and will not be described herein.
  • a method for assembling the optical fiber connector plug as described above specifically includes the following steps:
  • the positioning guide PIN pin 22 is inserted into the counterbore 25 in the side walls of one end of the ferrule 21; as a preferred embodiment, the end face of the trailing end of the positioning guide PIN pin 22 slightly exposes the counterbore 25 The end face at one end is used to press the fiber holder to press it.
  • the structural design makes it possible to process the assembly more conveniently with respect to the processing method in which the positioning guide PIN pin 22 and the ferrule 21 are integrally formed, and the positioning precision of the positioning guide PIN pin 22 is higher.
  • the other end of the fiber locating member 31 is inserted into the card slot 24 at the other end of the ferrule 21, and the end surface of the other end of the fiber locating member 31 is inside the counterbore hole 25.
  • Positioning guide PIN pin 22 The end faces are in contact with each other; as a preferred embodiment, the bottom of the card slot is further provided with a through hole that cooperates with the positioning post 34 of the bottom surface of the fiber positioning member 31, and the structure is designed to effectively limit the degree of freedom between the two. It fits snugly and forms a unit to facilitate disassembly and fiber installation.
  • the two ends of the lens are provided with positioning holes that cooperate with the positioning guide PIN pin 22, and the inner side surface of the lens is coated.
  • the glue is closely adhered to the end surface of one end of the ferrule 21, and a glue groove is formed around the glue coating area to allow excess glue to flow into the overflow tank without affecting the appearance of other components.
  • the fiber 1 carrying the rubber sleeve 4 is passed through the fiber positioning member 31 such that one end of the rubber sleeve 4 is matched with one end of the fiber positioning member 31; as a preferred embodiment, the belt
  • the end surface of the fiber positioning member 31 is provided with a mounting groove matched with the rubber sleeve, and the rubber sleeve and the fiber positioning member 31 can be conveniently assembled together.
  • the structure of the structure can reduce the fiber and the fiber positioning member. The stress between them is easy to fix with fiber.
  • the bare fiber after the end of the fiber 1 is matched with the guiding groove and the microwell array 23, and the bare fiber is exposed to the plane of the end face of the microwell array 23 against the inner side of the lens 5.
  • the ribbon 1 in the precision guiding device 2 is bent. Further, the end surface of the bare fiber after the fiber end grinding is sufficiently adhered to the focal plane of the lens.
  • the bare fiber at one end of the fiber can be matched with the micro-hole array on the ferrule and the bare fiber end face is exposed to the ferrule.
  • the end face is 0.2 mm, and then the optical fiber above the fiber fixing groove 33 is assembled into the fiber fixing groove 33 and fastened with glue.
  • the lens of the ferrule end face is mounted and the inner side surface is abutted against the exposed end face of the bare fiber so as to be inserted.
  • the fiber inside the core is bent, so that the end face of the bare fiber and the inner side surface of the lens are closely attached.
  • the optical fiber connector plug can be integrally formed, and the fiber can be accurately fixed, and the bare fiber end face at the ferrule end face and the inner side surface of the lens can be fully fitted to prevent inconsistency due to the fiber height.
  • the receiving end cannot fully couple the optical signal to the receiving end fiber, resulting in loss of the optical signal.
  • the optical fiber connector plug installed through the above steps is inserted into the ferrule and cured by the curing glue and the ferrule, and then the front end of the ferrule is precisely ground and polished to achieve the required processing mode. Compared, the processing difficulty is greatly reduced, the scrap of the plug is reduced, and the production cost of the plug is effectively reduced.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Mechanical Coupling Of Light Guides (AREA)

Abstract

一种光纤连接器插头,包括与带纤(1)相配合的插头组件,插头组件包括用于与带纤(1)端部研磨后的裸纤精确定位的精密导向装置(2)和用于带纤(1)限位的带纤固定装置(3)。带纤固定装置(3)与精密导向装置(2)可拆卸连接。该光纤连接器插头的装配方法包括将带纤(1)端部研磨后的裸纤与精密导向装置(2)相配合并通过带纤固定装置(3)对光纤进行限位。精密导向装置(2)与带纤固定装置(3)相互配合形成一体。该装置和方法结构简单,便于安装和精准定位。

Description

一种光纤连接器插头及其装配方法 技术领域
本发明涉及光通讯技术领域,尤其涉及一种光纤连接器插头及其装配方法。
背景技术
现有的多芯光纤连接器插芯,例如MT插芯,它带有一排或多排多个供光纤穿入的通孔,光纤***插芯内并通过固化胶与插芯固化在一起,然后对插芯的前端进行精密研磨抛光以达到使用要求,这种结构以及制造方法对插芯的通孔内的光纤的突出长度以及几何形状的研磨一致性要求很高,一旦某个通孔的光纤达不到要求,将导致整个连接器报废,导致多芯光纤连接器的成本的增加。且MT插芯的生产加工难度很大,目前只有日本、美国、台湾能生产出这么高精度的零件(其中台湾生产的,市场使用的较少);与MT插芯装配一起的导向PIN针,精度要求高,国内加工难度亦比较大。
发明内容
本发明提供了一种结构简单,且便于带纤安装和精准定位的光纤连接器插头及其装配方法。
为达此目的,本发明采用以下技术方案:
一种光纤连接器插头,包括与带纤相配合的插头组件,所述插头组件包括用于所述带纤端部研磨后的裸纤精确定位的精密导向装置,以及用于所述带纤限位的带纤固定装置,所述带纤固定装置与所述精密导向装置可拆卸连接。
其中,所述精密导向装置的端面上设置有与所述精密导向装置一体成型的微孔阵列,所述微孔阵列与所述带纤端部研磨后的裸纤间隙配合,且所述带纤端部研磨后的裸纤的端面外露于所述精密导向装置的端面0.01~0.3mm。
其中,还包括紧贴于所述精密导向装置端部的透镜,所述透镜内侧的平面 压紧所述裸纤的端面并将裸纤往后推以使得所述精密导向装置内的带纤发生弯曲。
其中,所述带纤固定装置包括带纤定位件和盖板,所述带纤定位件一端的长槽内轴向均布有用于固定所述带纤的光纤固定槽,所述光纤固定槽的上方压设有与所述带纤定位件相配合的盖板。
其中,所述精密导向装置包括插芯和定位导向PIN针,所述定位导向PIN针与轴向贯穿设置在所述插芯一端两侧壁上的沉头孔相配合。
其中,所述插芯一端的端面上轴向贯穿设置有用于和所述带纤端部研磨后的裸纤间隙配合的导向槽和微孔阵列,所述导向槽和微孔阵列同轴设置。
其中,所述带纤定位件的另一端插设于所述插芯另一端的卡槽内,且所述带纤定位件的另一端的端面与所述沉头孔内的定位导向PIN针的端面相抵触。
其中,所述卡槽的底面上贯穿设置有通孔,所述通孔与设置在所述带纤定位件底面上的定位柱相配合。
其中,所述带纤套设有胶套,所述胶套与所述带纤定位件的一端相配合。
一种如上所述的光纤连接器插头的装配方法,包括如下步骤:
1).将所述带纤固定装置与所述精密导向装置装配;
2).将所述带纤穿过所述带纤固定装置,使得所述带纤端部研磨后的裸纤与所述精密导向装置相配合,然后将所述带纤与所述带纤固定装置紧固。
一种光纤连接器插头的装配方法,具体包括以下步骤:
a.将所述定位导向PIN针***所述插芯一端两侧壁内的沉头孔内;
b.将所述带纤定位件的另一端插设于所述插芯另一端的卡槽内,且所述带纤定位件的另一端的端面与所述沉头孔内的定位导向PIN针的端面相抵触;
c.将所述透镜装配到所述插芯一端的端面上;
d.将套设有胶套的带纤穿过所述带纤定位件,使得胶套的一端与所述带纤定位件的一端相配合;
然后使得所述带纤端部研磨后的裸纤与所述导向槽和微孔阵列相配合,并使得裸纤外露于微孔阵列且端面抵紧所述透镜内侧的平面,使得所述精密导向装置内的带纤发生弯曲。
e.将所述光纤固定槽上方的光纤装配到光纤固定槽内并用胶水紧固,然后在将所述盖板压设到所述光纤固定槽上方并于所述带纤定位件相配合。
本发明的有益效果:本发明包括与带纤相配合的插头组件,所述插头组件包括用于所述带纤端部研磨后的裸纤精确定位的精密导向装置,以及用于所述带纤一端的光纤限位的带纤固定装置,所述带纤固定装置与所述精密导向装置可拆卸连接。将带纤端部研磨后的裸纤与精密导向装置相配合并通过带纤固定装置对光纤进行限位,且精密导向装置与带纤固定装置相互配合形成一体,从而使得带纤便于安装且定位精准,本发明结构简单,且便于带纤的安装和精准定位。
附图说明
图1是本发明一种光纤连接器插头的分解图。
图2是本发明一种光纤连接器插头的半剖视图。
图3是本发明一种光纤连接器插头不带透镜的装配图。
图4是图1中精密导向装置的轴测图。
图5A至图5D是本发明一种光纤连接器插头的装配流程图。
图中:1.带纤、2、精密导向装置、21.插芯、22.定位导向PIN针、23.微孔阵列、24.卡槽、25.沉头孔、26.通孔、27.导向槽、3.带纤固定装置、31.带纤定位件、32.盖板、33.光纤固定槽、34.定位柱、4.胶套、5.透 镜。
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
实施例一
如附图1至4所示,一种光纤连接器插头,包括与带纤相配合的插头组件,所述插头组件包括用于所述带纤端部研磨后的裸纤精确定位的精密导向装置2,以及用于所述带纤限位的带纤固定装置3,所述带纤固定装置3与所述精密导向装置2可拆卸连接,所述精密导向装置2的端面上设置有与所述精密导向装置一体成型的微孔阵列23,所述微孔阵列23与所述带纤1端部研磨后的裸纤间隙配合,且所述带纤1端部研磨后的裸纤的端面外露于所述精密导向装置的端面0.01~0.3mm。所述带纤固定装置3包括带纤定位件和盖板,所述带纤定位件一端的长槽内轴向均布有用于固定所述带纤的光纤固定槽,所述光纤固定槽的上方压设有与所述带纤定位件相配合的盖板,所述精密导向装置2包括插芯和定位导向PIN针,所述定位导向PIN针与轴向贯穿设置在所述插芯一端两侧壁上的沉头孔相配合,所述插芯一端的端面上轴向贯穿设置有用于和所述带纤端部研磨后的裸纤间隙配合的导向槽和微孔阵列,所述导向槽和微孔阵列同轴设置,所述带纤定位件的另一端插设于所述插芯另一端的卡槽内,且所述带纤定位件的另一端的端面与所述沉头孔内的定位导向PIN针的端面相抵触,所述卡槽的底面上贯穿设置有通孔,所述通孔与设置在所述带纤定位件底面上的定位柱相配合,所述带纤套设有胶套,所述胶套与所述带纤定位件的一端相配合。
上述结构设计,使得插芯和带纤定位件两者卡接后形成一体,同时设置在带纤定位件上的光纤固定槽通过其顶部压设的盖板,能够将光纤固定槽内的光纤牢牢压紧,也可以通过夹持,卡接等方式来实现光纤的固定,在此不做赘述。
一种如上所述的光纤连接器插头的装配方法,包括如下步骤:
1).将所述带纤固定装置3与所述精密导向装置2装配;如图5A所示,作为一种优选实施方式,本发明带纤固定装置3包括带纤定位件31和盖板32,所述精密导向装置2包括插芯21和定位导向PIN针22,装配时可将带纤定位件31的另一端卡接到插芯21的另一端的卡槽24内,以使得带纤固定装置3与精密导向装置2稳定可靠的连接为一体。
2).将所述带纤1穿过所述带纤固定装置3,使得所述带纤1端部研磨后的裸纤与所述精密导向装置2相配合,然后将所述带纤与所述带纤固定装置3紧固。如附图5B、5C所示,作为优选实施方式,本发明中的精密导向装置2的端面上设置有与所述精密导向装置一体成型的微孔阵列23,所述微孔阵列23与所述带纤1端部研磨后的裸纤间隙配合,且所述带纤1端部研磨后的裸纤的端面外露于所述精密导向装置的端面0.01~0.3mm。作为优选,可外露0.2mm。此外,作为又一优选,在将带纤与带纤固定装置和精密导向装置相配合之前,可将带纤维进行定长,然后在进行分段剥削,即将带纤1端部研磨后的裸纤作为第一裸纤部,使其与设置在精密导向装置中微孔阵列23相配合;将与精密导向装置中的带纤定位件上的光纤固定槽相配合部分作为第二裸纤部,使其通过胶水固接到光纤固定槽内,并利用设置在光纤固定槽上方的盖板将其压紧。从而能够使得光纤稳定可靠的固定,且一端研磨后的裸纤能够精准的定位,省去了对装配后的裸纤外露端的二次加工,降低了对设备的要求,极大的节约了生产成本。
实施例二
如附图1至4所示,一种光纤连接器插头,包括与带纤1相配合的插头组件,所述插头组件包括用于所述带纤1端部研磨后的裸纤精确定位的精密导向装置2,以及用于所述带纤1限位的带纤固定装置3,所述带纤固定装置3与所 述精密导向装置2可拆卸连接,还包括紧贴于所述精密导向装置2端部的透镜5,所述透镜5内侧的平面压紧裸纤的端面并将裸纤往后推以使得所述精密导向装置2内的带纤1发生弯曲,所述精密导向装置2包括插芯21和定位导向PIN针22,所述定位导向PIN针22与轴向贯穿设置在所述插芯21一端两侧壁上的沉头孔25相配合,所述插芯21一端的端面上轴向贯穿设置有用于和所述带纤1端部研磨后的裸纤间隙配合的导向槽和微孔阵列23,所述导向槽和微孔阵列23同轴设置,所述带纤固定装置3包括带纤定位件31和盖板32,所述带纤定位件31一端的长槽内轴向均布有用于固定所述带纤的光纤固定槽33,所述光纤固定槽33的上方压设有与所述带纤定位件31相配合的盖板32,所述带纤定位件31的另一端插设于所述插芯21另一端的卡槽24内,且所述带纤定位件31的另一端的端面与所述沉头孔25内的定位导向PIN针22的端面相抵触,所述卡槽24的底面上贯穿设置有通孔26,所述通孔26与设置在所述带纤定位件31底面上的定位柱34相配合,所述带纤1套设有胶套4,所述胶套4与所述带纤定位件31的一端相配合。
现有技术中MOLEX的产品,基于现有的MPO插芯演变而来,MPO插芯存在其自身的缺陷:由于外露于插芯一端的裸纤存在纤高不一致的情况,从而导致安装在插芯端面的透镜的焦平面与裸纤的端面偏离,因此使得发射的光束就会成发散状(理想状态为平行光),最终导致接受端不能将光信号完全耦合至接受端光纤中,造成了光信号的损耗,即增大了整个光纤连接器的***损耗值。同理,在接收端如果接收光纤的端面不在透镜焦平面位置,也会遭成光能量的损失,再次增加光纤连接器的***损耗。
而本发明针对上述缺陷,采用上述结构设计,可有效解决解决现有透镜型光纤连接器多芯光纤间纤高不一致问题,避免了由光纤高度引起的***耦合损 耗,较好的保证了光纤与透镜间的耦合效率,降低了整个连接器方案的***损耗。本发明采用上述技术方案改变了以往光纤连接器的光纤固定方式(以前采用前端固定),采用了后端固定方案(固定方式可采用多种形式,如胶水固定,夹持固定等),前端光纤可以在轴向上自由活动。光纤固定时,采用定长方式,保证光纤凸出插芯端面,装配时利用透镜将光纤顶回,让光纤在连接器内部形成弯曲形态,保证光纤端面与透镜背面很好贴合,本发明可以简化透镜型光纤连接器的组装工艺及成本,过去透镜与光纤间通常因存在间隙,而需要特定折射率的胶水来填补透镜与光纤之间的间隙,保证光纤与透镜间的耦合损耗。而本发明因为采用微弯结构设计(即我们假设透镜件的背面是其焦平面,当带纤一端的光纤尾部被固定后,光纤一端的裸纤端面预设为高于插芯端面0.2mm,装配透镜件时,透镜将光纤往后推,利用光纤本体的弯曲应力,可将光纤端面完全贴附于透镜焦平面位置,进而使得光束透过透镜平行射出),透镜与光纤间的距离没有特别要求,因此透镜的固定方式就可以采用多种形式,如胶黏、卡扣等方式,在此不做赘述。
作为又一优选实施方式,如图5A至5D所示,一种如上所述的光纤连接器插头的装配方法,具体包括以下步骤:
a.将所述定位导向PIN针22***所述插芯21一端两侧壁内的沉头孔25内;作为一种优选实施方式,定位导向PIN针22的尾端的端面略微露出沉头孔25一端的端面,以便于带纤固定件将其压紧。此结构设计,相对于定位导向PIN针22和插芯21一体成型的加工方式,能够更加方便的对组件进行加工,且使得定位导向PIN针22的安装精度更高。
b.将所述带纤定位件31的另一端插设于所述插芯21另一端的卡槽24内,且所述带纤定位件31的另一端的端面与所述沉头孔25内的定位导向PIN针22 的端面相抵触;作为优选实施方式,卡槽的底部还设置有与带纤定位件31底面的定位柱34相配合的通孔,此结构设计,能够有效限制两者之间的自由度,使其紧密配合且形成一个整体,以此便于两者的拆卸以及带纤的安装。
c.将所述透镜5装配到所述插芯21一端的端面上;作为优选实施方式,透镜的两端设置有与定位导向PIN针22相配合的定位孔,且透镜的内侧面涂覆有用于和插芯21一端的端面紧密贴合的胶水,胶水涂覆区的四周开设有溢胶槽,以便于多余的胶水流入溢胶槽,而不会影响到其它部件的外观。
d.将套设有胶套4的带纤1穿过所述带纤定位件31,使得胶套4的一端与所述带纤定位件31的一端相配合;作为一种优选实施方式,带纤定位件31的端面上开设有与所述胶套相配合的安装槽,能够方便的将胶套与带纤定位件31装配到一起,此结构的设计,能够减少带纤与带纤定位件之间的应力,便于带纤的固定。
作为进一步的优选实施方式,所述带纤1端部研磨后的裸纤与所述导向槽和微孔阵列23相配合并使得裸纤外露于微孔阵列23端面抵紧所述透镜5内侧的平面,使得所述精密导向装置2内的带纤1发生弯曲。进而使得带纤端部研磨后的裸纤的端面与透镜焦平面充分贴紧。
e.将所述光纤固定槽33上方的光纤装配到光纤固定槽33内并用胶水紧固,然后在将所述盖板压设到所述光纤固定槽33上方,并使得盖板与带纤定位件31牢牢固定。
作为又一优选的安装方式,在插芯和带纤固定件装配完成后,也可以先将带纤一端的裸纤与插芯上的微孔阵列相配合并使其裸纤端面外露于插芯的端面0.2mm,然后在将光纤固定槽33上方的光纤装配到光纤固定槽33内并用胶水紧固,最后再安装插芯端面的透镜并使其内侧面抵紧外露裸纤的端面,以使得插 芯内的光纤弯曲,进而使得裸纤的端面和透镜的内侧面紧密贴合。
通过上述步骤,能够使得光纤连接器插头形成一个整体,且能够精准的将带纤有效的固定,并能够使得插芯端面处的裸纤端面和透镜的内侧面充分贴合,防止因纤高不一致而导致接受端不能将光信号完全耦合至接受端光纤中,造成了光信号的损耗。此外,通过上述步骤安装的光纤连接器插头,与传统的将光纤***插芯内并通过固化胶与插芯固化在一起,然后对插芯的前端进行精密研磨抛光以达到使用要求的加工方式相比,极大的降低了加工难度,减少了插头的报废,进而有效的降低了插头的生产成本。
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。

Claims (11)

  1. 一种光纤连接器插头,包括与带纤(1)相配合的插头组件,其特征在于:所述插头组件包括用于所述带纤(1)端部研磨后的裸纤精确定位的精密导向装置(2),以及用于所述带纤(1)限位的带纤固定装置,所述带纤固定装置(3)与所述精密导向装置(2)可拆卸连接。
  2. 根据权利要求1所述的光纤连接器插头,其特征在于:所述精密导向装置(2)的端面上设置有与所述精密导向装置一体成型的微孔阵列(23),所述微孔阵列(23)与所述带纤(1)端部研磨后的裸纤间隙配合,且所述带纤(1)端部研磨后的裸纤的端面外露于所述精密导向装置的端面0.01~0.3mm。
  3. 根据权利要求1所述的光纤连接器插头,其特征在于:还包括紧贴于所述精密导向装置(2)端部的透镜(5),所述透镜(5)内侧的平面压紧所述裸纤的端面并将裸纤往后推以使得所述精密导向装置(2)内的带纤(1)发生弯曲。
  4. 如权利要求1至3中任意一项所述的光纤连接器插头,其特征在于:所述带纤固定装置(3)包括带纤定位件(31)和盖板(32),所述带纤定位件(31)一端的长槽内轴向均布有用于固定所述带纤的光纤固定槽(33),所述光纤固定槽(33)的上方压设有与所述带纤定位件(31)相配合的盖板(32)。
  5. 根据权利要求4所述的光纤连接器插头,其特征在于:所述精密导向装置(2)包括插芯(21)和定位导向PIN针(22),所述定位导向PIN针(22)与轴向贯穿设置在所述插芯(21)一端两侧壁上的沉头孔(25)相配合。
  6. 根据权利要求5所述的光纤连接器插头,其特征在于:所述插芯(21)一端的端面上轴向贯穿设置有用于和所述带纤(1)端部研磨后的裸纤间隙配合的导向槽(27)和微孔阵列(23),所述导向槽(27)和微孔阵列(23)同轴设置。
  7. 根据权利要求6所述的光纤连接器插头,其特征在于:所述带纤定位件(31)的另一端插设于所述插芯(21)另一端的卡槽(24)内,且所述带纤定位件(31)的另一端的端面与所述沉头孔(25)内的定位导向PIN针(22)的端面相抵触。
  8. 根据权利要求7所述的光纤连接器插头,其特征在于:所述卡槽(24)的底面上贯穿设置有通孔(26),所述通孔(26)与设置在所述带纤定位件(31)底面上的定位柱(34)相配合。
  9. 根据权利要求8所述的光纤连接器插头,其特征在于:所述带纤(1)套设有胶套(4),所述胶套(4)与所述带纤定位件(31)的一端相配合。
  10. 一种如权利要求1所述的光纤连接器插头的装配方法,其特征在于,包括如下步骤:
    1).将所述带纤固定装置(3)与所述精密导向装置(2)装配;
    2).将所述带纤(1)穿过所述带纤固定装置(3),使得所述带纤(1)端部研磨后的裸纤与所述精密导向装置(2)相配合,然后将所述带纤(1)与所述带纤固定装置(3)紧固。
  11. 根据权利要求9所述的光纤连接器插头的装配方法,其特征在于,具体包括以下步骤:
    a.将所述定位导向PIN针(22)***所述插芯(21)一端两侧壁内的沉头孔(25)内;
    b.将所述带纤定位件(31)的另一端插设于所述插芯(21)另一端的卡槽(24)内,且所述带纤定位件(31)的另一端的端面与所述沉头孔(25)内的定位导向PIN针(22)的端面相抵触;
    c.将所述透镜(5)装配到所述插芯(21)一端的端面上;
    d.将套设有胶套(4)的带纤(1)穿过所述带纤定位件(31),使得胶套(4)的一端与所述带纤定位件(31)的一端相配合;
    然后使得所述带纤(1)端部研磨后的裸纤与所述导向槽(27)和微孔阵列(23)相配合,并使得裸纤外露于微孔阵列(23)且端面抵紧所述透镜(5)内侧的平面,使得所述精密导向装置(2)内的带纤(1)发生弯曲。
    e.将所述光纤固定槽(33)上方的光纤装配到光纤固定槽(33)内并用胶水紧固,然后在将所述盖板(32)压设到所述光纤固定槽(33)上方并于所述带纤定位件(31)相配合。
PCT/CN2014/092151 2014-11-25 2014-11-25 一种光纤连接器插头及其装配方法 WO2016082100A1 (zh)

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