Classifications

• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J7/00—Adhesives in the form of films or foils
  • C09J7/10—Adhesives in the form of films or foils without carriers
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
  • C09J133/04—Homopolymers or copolymers of esters
  • C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B27/00—Layered products comprising a layer of synthetic resin
  • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J175/00—Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
  • C09J175/04—Polyurethanes
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J7/00—Adhesives in the form of films or foils
  • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J7/00—Adhesives in the form of films or foils
  • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
  • C09J7/29—Laminated material
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/30—Polarising elements
• • G—PHYSICS
  • G02—OPTICS
  • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
  • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
  • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
  • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
  • G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
  • G02F1/1333—Constructional arrangements; Manufacturing methods
  • G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
• • C—CHEMISTRY; METALLURGY
  • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
  • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
  • C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
  • C09J2203/318—Applications of adhesives in processes or use of adhesives in the form of films or foils for the production of liquid crystal displays

Definitions

• the present invention relates to a pressure-sensitive adhesive composition for a polarizing plate, a polarizing plate with a pressure-sensitive adhesive layer, and the like.
• the liquid crystal cell has a structure in which a liquid crystal layer is sandwiched between two substrates (eg, a glass plate).
• a polarizing plate is attached to the surface of the substrate constituting the liquid crystal cell via an adhesive layer.
• a polarizing plate generally has a structure in which a polarizer protective film such as a triacetyl cellulose film is laminated on both sides of a polarizer having a polarizing function. Has been.
• the warpage of the liquid crystal cell under a high temperature and high humidity environment has become a big problem.
• the conventional pressure-sensitive adhesive layer has low stress relaxation characteristics, and the stress due to thermal contraction (dimensional change) of the polarizer cannot be sufficiently relaxed.
• Patent Document 1 describes a pressure-sensitive adhesive for optical members having a gel fraction of 1% to 50% by crosslinking reaction of a pressure-sensitive adhesive composition comprising a specific acrylic polymer and an isocyanate compound. Yes. Patent Document 1 describes that the above configuration can relieve stress due to dimensional change of the polarizing film and suppress light leakage. However, there is no particular mention of omission of the polarizer protective film.
• Patent Document 2 discloses an adhesive polarizing plate having a polarizing plate and an adhesive layer provided on the polarizing plate, and the polarizing plate has a transparent protective film only on one side of a polarizer, and the adhesive The composition provided in the polarizer of the side which does not have the said transparent protective film is described for the agent layer. However, no particular mention is made of the problem of warpage of the liquid crystal cell due to the omission of the transparent protective film.
• An object of the present invention is an adhesive that can be applied to a configuration in which at least one of the polarizer protective films usually formed on both sides of the polarizer is omitted, and can suppress the bending (bending) of the liquid crystal cell and has excellent durability. It is providing the adhesive composition for polarizing plates which can form an agent layer.
• the present invention includes, for example, the following [1] to [8].
• GPC-MALS multi-angle laser light scattering detector
• a pressure-sensitive adhesive composition for polarizing plates which is used to form a pressure-sensitive adhesive layer.
• a pressure-sensitive adhesive layer for a polarizing plate formed from the pressure-sensitive adhesive composition according to any one of [1] to [4].
• the storage elastic modulus at 23 ° C. is 0.1 MPa or more, the storage elastic modulus at 85 ° C. is 0.05 MPa or less, and the storage elastic modulus at a certain temperature T ° C. is stored at G ′ T and T + 1 ° C.
• G ′ T / G ′ T + 1 ⁇ 1.07 is always satisfied when the elastic modulus is G ′ T + 1 and the temperature T is in the range of 23 to 50 ° C.
• Adhesive layer for the polarizing plate according to [5], wherein G ′ T / G ′ T + 1 ⁇ 1.07 is always satisfied when the elastic modulus is G ′ T + 1 and the temperature T is in the range of 23 to 50 ° C. Adhesive layer.
• a pressure-sensitive adhesive sheet for polarizing plate having the pressure-sensitive adhesive layer according to [5] or [6].
• omitted was excellent in durability.
• the adhesive composition for polarizing plates which can form an agent layer can be provided.
• the adhesive layer for polarizing plates formed from the said composition, the adhesive sheet for polarizing plates which has the said adhesive layer, and the polarizing plate with an adhesive layer which has the said adhesive layer can be provided.
• the pressure-sensitive adhesive composition for polarizing plate, the pressure-sensitive adhesive layer for polarizing plate, the pressure-sensitive adhesive sheet for polarizing plate and the polarizing plate with the pressure-sensitive adhesive layer will be described.
• the pressure-sensitive adhesive composition for polarizing plate, the pressure-sensitive adhesive layer for polarizing plate and the pressure-sensitive adhesive sheet for polarizing plate of the present invention are also referred to as “pressure-sensitive adhesive composition”, “pressure-sensitive adhesive layer” and “pressure-sensitive adhesive sheet”, respectively.
• the pressure-sensitive adhesive composition for polarizing plates of the present invention contains a (meth) acrylic copolymer (A) and a crosslinking agent (B) described below.
• the composition may contain at least one selected from a silane coupling agent (C) and an antistatic agent (D) as necessary, and may contain an organic solvent (E).
• the (meth) acrylic copolymer (A) is a copolymer of monomer components including a (meth) acrylic acid alkyl ester having an alkyl group having 4 to 18 carbon atoms and a crosslinkable functional group-containing monomer, Obtained by copolymerizing the components.
• the copolymer (A) usually has a structural unit derived from the (meth) acrylic acid alkyl ester and a structural unit derived from the crosslinkable functional group-containing monomer.
• acrylic and methacryl are collectively referred to as “(meth) acryl”.
• structural unit derived from a certain monomer a contained in the polymer is also referred to as “monomer a unit”.
• the degree of branching of the copolymer (A) measured by gel permeation chromatography / multi-angle laser light scattering detector (GPC-MALS) is 0.55 or less, preferably 0.10 to 0.00. 54, more preferably 0.20 to 0.53, and particularly preferably 0.30 to 0.53.
• the degree of branching is obtained by plotting the radius of rotation (nm) and molecular weight (g / mol) measured using GPC-MALS on a log-log graph with the radius of rotation being the vertical axis and the molecular weight being the horizontal axis. It refers to the slope of a straight line (hereinafter also referred to as “logarithmic logarithm of the radius of rotation and molecular weight”). Theoretically, the linear molecule has a straight line slope of 1, and the smaller the slope, the higher the degree of branching. Details of measurement conditions for the degree of branching are described in the examples.
• the degree of branching is an index indicating a branched polymer when it is 0.55 or less and a linear polymer when it exceeds 0.55.
• a branched polymer when the degree of branching is small, it indicates that the polymer molecule has many branches and has a high degree of branching, and when the degree of branching is large, the polymer molecule has little branching and low degree of branching. It shows having.
• the copolymer (A) having a degree of branching in the above range (1) is often entangled due to branched chains between polymer molecules at about room temperature, and as a result, the cohesiveness of the polymer is maintained, A pressure-sensitive adhesive layer excellent in storability such as processability such as punching out the pressure-sensitive adhesive layer and less deformation and protrusion of the pressure-sensitive adhesive layer is obtained; (2) The entanglement of polymer molecules with each other at high temperature (eg 60 ° C.) Since the adhesive layer is partially loosened, the adhesive layer exhibits excellent flexibility, and is excellent in suppressing the bending (bending) of the adherend due to thermal contraction of the polarizer, and partly due to the remaining entanglement, The agent layer exhibits excellent durability (eg heat resistance, heat and humidity resistance).
• the reason why the warpage of the adherend is suppressed is presumed to be due to the following reason.
• a case where a glass plate is used as the adherend will be described as an example.
• the polarizer and the glass plate have different heat shrinkage rates, and the polarizer usually has a larger heat shrinkage rate (dimensional change) than the glass plate.
• the pressure-sensitive adhesive layer lacks flexibility under a high-temperature, high-humidity heat environment, the pressure-sensitive adhesive layer cannot follow the change in the dimensions of the polarizer. Stress concentrates on the glass plate, which causes warpage of the glass plate.
• the pressure-sensitive adhesive layer formed using the pressure-sensitive adhesive composition of the present invention contains a highly branched polymer, and part of the entanglement is loosened in a high-temperature, high-humidity heat environment. Since the agent layer can follow, no stress is generated and no stress is concentrated on the glass plate. Further, the polarizer can also be thermally contracted uniformly without anisotropy, and does not induce birefringence of the polarizer.
• the pressure-sensitive adhesive layer can relieve the stress accompanying the dimensional change of the polarizer, and therefore, excessive stress (load) is not applied to the glass plate. Presumed to lead to warpage suppression.
• the pressure-sensitive adhesive composition of the present invention has the above characteristics, it is suitable for use in bonding a substrate constituting a liquid crystal cell and a polarizer. In particular, even when the thickness of the glass plate constituting the thinned liquid crystal cell is as small as about 1 mm or less, it is suitable for bonding the substrate and the polarizer.
• (Meth) acrylic acid alkyl ester As the (meth) acrylic acid alkyl ester, a (meth) acrylic acid alkyl ester having an alkyl group having 4 to 18 carbon atoms (CH 2 ⁇ CR 1 —COOR 2 ; R 1 is a hydrogen atom or a methyl group, R 2 Is an alkyl group having 4 to 18 carbon atoms), and the alkyl group preferably has 4 to 12 carbon atoms.
• Examples of the (meth) acrylic acid alkyl ester having 4 to 18 carbon atoms in the alkyl group include, for example, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) acrylate, Hexyl (meth) acrylate, heptyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl (meth) acrylate, isooctyl (meth) acrylate, nonyl (meth) acrylate, decyl (meth) acrylate, undeca (meth) acrylate, Examples include lauryl (meth) acrylate, stearyl (meth) acrylate, and isostearyl (meth) acrylate. These may be used alone or in combination of two or more.
• the amount of the alkyl group (meth) acrylic acid alkyl ester having 4 to 18 carbon atoms is used from the viewpoint of good adhesive strength and durability expression.
• the amount is preferably 99.8 to 20% by mass, more preferably 99.5 to 30% by mass, and still more preferably 99 to 50% by mass.
• a (meth) acrylic acid alkyl ester having 1 to 3 carbon atoms in the alkyl group (CH 2 ⁇ CR 3 —COOR 4 ; R 3 is a hydrogen atom or a methyl group) , R 4 is an alkyl group having 1 to 3 carbon atoms).
• Examples of the (meth) acrylic acid alkyl ester having 1 to 3 carbon atoms in the alkyl group include methyl (meth) acrylate, ethyl (meth) acrylate, n-propyl (meth) acrylate, and isopropyl (meth) acrylate. . These may be used alone or in combination of two or more.
• the amount of alkyl (meth) acrylic acid alkyl ester having 1 to 3 carbon atoms in the alkyl group is 60% by mass or less from the viewpoint of stress relaxation characteristics. More preferably, it is 50 mass% or less, More preferably, it is 40 mass% or less.
• the monomer component forming the copolymer (A) further includes a monomer having a crosslinkable functional group capable of reacting with the crosslinker (B), that is, a crosslinkable functional group-containing monomer.
• crosslinkable functional group-containing monomer examples include a hydroxyl group-containing monomer, an acid group-containing monomer, an amino group-containing monomer, an amide group-containing monomer, a nitrogen-based heterocyclic ring-containing monomer, and a cyano group-containing monomer.
• the acid group examples include a carboxyl group, an acid anhydride group, a phosphoric acid group, and a sulfuric acid group.
• hydroxyl group-containing monomer examples include a hydroxyl group-containing (meth) acrylate, and specific examples include 2-hydroxyethyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, and 4-hydroxybutyl (meth) acrylate.
• hydroxyalkyl (meth) acrylates such as 6-hydroxyhexyl (meth) acrylate and 8-hydroxyoctyl (meth) acrylate.
• the number of carbon atoms of the hydroxyalkyl group in the hydroxyalkyl (meth) acrylate is usually 2 to 8, preferably 2 to 6.
• carboxyl group-containing monomer examples include ⁇ -carboxyethyl (meth) acrylate, 5-carboxypentyl (meth) acrylate, mono (meth) acryloyloxyethyl ester succinate, and ⁇ -carboxypolycaprolactone mono (meth) acrylate.
• Carboxyl group-containing (meth) acrylates such as acrylic acid, methacrylic acid, itaconic acid, crotonic acid, fumaric acid, and maleic acid.
• acid anhydride group-containing monomer examples include maleic anhydride and itaconic anhydride.
• Examples of the phosphate group-containing monomer include (meth) acrylic monomers having a phosphate group in the side chain, and examples of the sulfate group-containing monomer include (meth) acrylic monomers having a sulfate group in the side chain.
• Examples of the amino group-containing monomer include amino group-containing (meth) acrylates such as dimethylaminoethyl (meth) acrylate and diethylaminoethyl (meth) acrylate.
• Examples of the amide group-containing monomer include (meth) acrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-propyl (meth) acrylamide, and N-hexyl (meth) acrylamide.
• Examples of the nitrogen heterocycle-containing monomer include vinyl pyrrolidone, acryloyl morpholine, and vinyl caprolactam.
• Examples of the cyano group-containing monomer include cyano (meth) acrylate and (meth) acrylonitrile.
• the crosslinkable functional group-containing monomer may be used alone or in combination of two or more.
• the amount of the crosslinkable functional group-containing monomer is preferably 0.01 to 15% by mass, more preferably 0.05 to 10% by mass, and still more preferably. Is 0.1 to 5% by mass.
• the amount of the crosslinkable functional group-containing monomer is not more than the above upper limit, the crosslink density formed by the copolymer (A) and the crosslinker (B) does not become too high, and the pressure sensitive adhesive has excellent stress relaxation properties. A layer is obtained.
• the amount of the crosslinkable functional group-containing monomer is not less than the lower limit, a crosslinked structure is effectively formed, and a pressure-sensitive adhesive layer having an appropriate strength at room temperature can be obtained.
• the monomer component forming the copolymer (A) is, for example, an alkoxyalkyl (meth) acrylate, an alkoxypolyalkylene glycol mono (meth) acrylate, an alicyclic group as long as the physical properties of the copolymer (A) are not impaired.
• other (meth) acrylic acid ester such as aromatic ring containing (meth) acrylate, can be included. That is, the copolymer (A) may further have a structural unit derived from the other (meth) acrylic acid ester.
• alkoxyalkyl (meth) acrylate examples include methoxymethyl (meth) acrylate, 2-methoxyethyl (meth) acrylate, 2-ethoxyethyl (meth) acrylate, 3-methoxypropyl (meth) acrylate, 3-ethoxypropyl ( And (meth) acrylate, 4-methoxybutyl (meth) acrylate, and 4-ethoxybutyl (meth) acrylate.
• alkoxypolyalkylene glycol mono (meth) acrylate examples include methoxydiethylene glycol mono (meth) acrylate, methoxydipropylene glycol mono (meth) acrylate, ethoxytriethylene glycol mono (meth) acrylate, ethoxydiethylene glycol mono (meth) acrylate, And methoxytriethylene glycol mono (meth) acrylate.
• Examples of the alicyclic group or aromatic ring-containing (meth) acrylate include cyclohexyl (meth) acrylate, benzyl (meth) acrylate, and phenyl (meth) acrylate.
• aromatic ring-containing (meth) acrylate By using the aromatic ring-containing (meth) acrylate, the light leakage resistance of the pressure-sensitive adhesive layer can be improved.
• the total amount of the other (meth) acrylic acid esters is preferably 60% by mass or less, more preferably 40% by mass or less.
• the monomer component forming the copolymer (A) contains a copolymerizable monomer such as a styrene monomer or vinyl acetate as long as the physical properties of the copolymer (A) are not impaired. Can do. That is, the copolymer (A) may further have a structural unit derived from the copolymerizable monomer.
• styrenic monomer examples include styrene; methyl styrene, dimethyl styrene, trimethyl styrene, propyl styrene, butyl styrene, hexyl styrene, heptyl styrene, octyl styrene, and other alkyl styrenes; fluorostyrene, chlorostyrene, bromostyrene, Halogenated styrene such as dibromostyrene and iodinated styrene; nitrostyrene, acetylstyrene, and methoxystyrene.
• the total amount of the copolymerizable monomer used is preferably 40% by mass or less, more preferably 20% by mass or less.
• the (meth) acrylic copolymer (A) is preferably a copolymer obtained by the above copolymerization in the presence of a peroxide polymerization initiator. That is, by using a peroxide polymerization initiator as the polymerization initiator, a copolymer having a degree of branching in the above range tends to be obtained.
• the (meth) acrylic copolymer (A) can be produced by, for example, a conventionally known polymerization method such as a solution polymerization method, a bulk polymerization method, an emulsion polymerization method, a suspension polymerization method, etc. Legal is preferred. Specifically, a polymerization solvent and a monomer component are charged into a reaction vessel, a polymerization initiator is added in an inert gas atmosphere such as nitrogen gas, and the reaction start temperature is usually 40 to 100 ° C., preferably 50 to 80 ° C. The reaction system is maintained at a temperature of usually 50 to 90 ° C., preferably 70 to 90 ° C. for 4 to 20 hours. Moreover, you may add suitably a polymerization initiator, a chain transfer agent, a monomer component, and a polymerization solvent during the said polymerization reaction.
• a peroxide polymerization initiator for example, Di (2-tert-butylperoxyisopropyl) benzene, dicumyl peroxide, 2,5-dimethyl-2,5-di (tert-butylperoxy) hexane, tert-butylcumyl peroxide, di-tert-hexyl Dialkyl peroxides such as peroxide and di-tert-butyl peroxide (eg, compounds represented by R—O—O—R, wherein each R is independently an alkyl group or an aryl group-substituted alkyl group) A compound represented by R—O—O—A—O—O—R, wherein each R is independently an alkyl group or an aryl group-substituted alkyl group, and A is a divalent hydrocarbon group) ; Diisobutyryl peroxide, di (3,5,5-trimethylhexanoyl) peroxide, dil
• peroxide-based polymerization initiators peroxyesters are preferred because highly branched (meth) acrylic copolymers are obtained, and peroxide-based polymerization initiation represented by the following formula (1) An agent is more preferable.
• R A to R F are each independently a hydrogen atom, an alkyl group or an aryl group, and since a highly branched copolymer is obtained, preferably an alkyl group having 1 to 10 carbon atoms, It is a phenyl group, more preferably an alkyl group having 1 to 8 carbon atoms, still more preferably an alkyl group having 1 to 4 carbon atoms, and particularly preferably an alkyl group having 1 to 2 carbon atoms.
• tert-butyl peroxypivalate, tert-hexyl peroxypivalate, tert-butyl peroxyneodecanoate, tert-butyl peroxyneo Heptanoate, tert-butylperoxy-2-ethylhexanoate, and cumylperoxyneodecanoate are preferred, and a highly branched copolymer can be obtained, so that tert-butylperoxypivalate, tert- Hexyl peroxypivalate, tert-butyl peroxyneodecanoate, tert-butyl peroxyneoheptanoate, tert-butyl peroxy-2-ethylhexanoate are particularly preferred.
• Peroxide polymerization initiators may be used alone or in combination of two or more. Moreover, adding a peroxide polymerization initiator a plurality of times during the polymerization is not limited.
• an azo initiator may be used together with a peroxide initiator as long as the degree of branching is in the above range.
• the azo initiator include 2,2′-azobisisobutyronitrile, 2,2′-azobis (4-methoxy-2,4-dimethylvaleronitrile), 2,2′-azobis (2- Cyclopropylpropionitrile), 2,2′-azobis (2,4-dimethylvaleronitrile), 2,2′-azobis (2-methylbutyronitrile), 1,1′-azobis (cyclohexane-1-carbohydrate) Nitrile), 2- (carbamoylazo) isobutyronitrile, 2-phenylazo-4-methoxy-2,4-dimethylvaleronitrile, 2,2′-azobis (2-amidinopropane) dihydrochloride, 2,2′- Azobis (N, N'-dimethyleneisobutylamidine), 2,2'-azobis [
• the peroxide polymerization initiator is usually 0.001 to 5 parts by mass, preferably 0.005 to 3 parts by mass with respect to 100 parts by mass of the monomer component forming the (meth) acrylic copolymer (A). Used in amounts within the range of Moreover, it is preferable not to use an azo initiator, and the amount used is preferably 0.5 parts by mass or less, more preferably 0.2 parts by mass or less, with respect to 100 parts by mass of the peroxide polymerization initiator. More preferably, it is 0 parts by mass. However, use for the purpose of reducing the residual monomer in the latter half of the reaction is not limited.
• polymerization solvent examples include aromatic hydrocarbons such as benzene, toluene, and xylene; aliphatic hydrocarbons such as n-pentane, n-hexane, n-heptane, and n-octane; cyclopentane, cyclohexane, and cycloheptane.
• Cycloaliphatic hydrocarbons such as cyclooctane; ethers such as diethyl ether, diisopropyl ether, 1,2-dimethoxyethane, dibutyl ether, tetrahydrofuran, dioxane, anisole, phenylethyl ether, diphenyl ether; chloroform, carbon tetrachloride, Halogenated hydrocarbons such as 1,2-dichloroethane and chlorobenzene; esters such as ethyl acetate, propyl acetate, butyl acetate and methyl propionate; acetone, methyl ethyl ketone, diethyl ketone, methyl isobutyl ketone, cyclohexane Ketones such as Sanone; amides such as N, N-dimethylformamide, N, N-dimethylacetamide and N-methylpyrrolidone; nitriles such as
• the weight average molecular weight (Mw) measured by the GPC method of the (meth) acrylic copolymer (A) is usually 200,000 to 1,500,000, preferably 400,000 to 1,300,000, more preferably in terms of polystyrene. Is between 500,000 and 1.1 million. Since the copolymer (A) is a highly branched polymer, the copolymer (A) chains can be appropriately entangled with each other, and the processability of the pressure-sensitive adhesive layer does not deteriorate. In particular, when the Mw is 400,000 or more, a highly cohesive pressure-sensitive adhesive layer can be obtained.
• the molecular weight distribution (Mw / Mn) of the (meth) acrylic copolymer (A) measured by the GPC method is usually 50 or less, preferably 10 to 40, more preferably 10 to 30.
• the glass transition temperature (Tg) of the (meth) acrylic copolymer (A) can be calculated by, for example, the Fox formula from the monomer units constituting the copolymer and the content ratio thereof.
• the (meth) acrylic copolymer (A) is synthesized so that the glass transition temperature (Tg) determined by the Fox equation is usually ⁇ 70 to 0 ° C., preferably ⁇ 60 to ⁇ 30 ° C. Can do.
• Tg glass transition temperature
• Tg is the glass transition temperature (unit: K) of the (meth) acrylic copolymer (A)
• Tg 1 , Tg 2 ,..., Tg m are the glass transition temperatures of homopolymers composed of the respective monomers ( Unit: K)
• W 1 , W 2 ,..., W m are weight fractions of the structural units derived from the respective monomers in the copolymer (A).
• the charging ratio of each monomer to the total monomers at the time of copolymer synthesis can be used.
• glass transition temperature of the homopolymer composed of each monomer in the Fox formula for example, a value described in Polymer Handbook Fourth Edition (Wiley-Interscience 2003) can be used.
• the content of the (meth) acrylic copolymer (A) is usually 50 to 99.99 in 100% by mass of the solid content excluding the organic solvent (E) in the composition. % By mass, more preferably 60 to 99.95% by mass, particularly preferably 80 to 99.90% by mass.
• the content of the (meth) acrylic copolymer (A) is in the above range, the performance as an adhesive is balanced and the adhesive properties are excellent.
• the pressure-sensitive adhesive composition of the present invention further contains a crosslinking agent (B).
• the crosslinking agent (B) is not particularly limited as long as it is a component capable of causing a crosslinking reaction with the crosslinking functional group derived from the crosslinking functional group-containing monomer of the (meth) acrylic copolymer (A), Examples thereof include an isocyanate compound (B1), a metal chelate compound (B2), and an epoxy compound (B3).
• the crosslinking agent (B) may be used alone or in combination of two or more.
• crosslinking agents (B) it is preferable to use at least one selected from the isocyanate compound (B1) and the metal chelate compound (B2), and the isocyanate compound (B1) and the metal chelate compound (B2) may be used in combination. More preferred.
• the content of the crosslinking agent (B) is usually 0.01 to 5 parts by mass, more preferably 0, relative to 100 parts by mass of the (meth) acrylic copolymer (A). .05 to 2.5 parts by mass, more preferably 0.1 to 1 part by mass.
• the content is within the above range, it is preferable in terms of easy balance between durability and stress relaxation characteristics.
• Isocyanate compound (B1) an isocyanate compound having 2 or more isocyanate groups in one molecule is usually used.
• a crosslinked body (network polymer) can be formed by crosslinking the (meth) acrylic copolymer (A) with the isocyanate compound (B1).
• the number of isocyanate groups in the isocyanate compound (B1) is usually 2 or more, preferably 2 to 8, and more preferably 3 to 6. When the number of isocyanate groups is within the above range, it is preferable from the viewpoint of the crosslinking reaction efficiency between the (meth) acrylic copolymer (A) and the isocyanate compound (B1) and the flexibility of the pressure-sensitive adhesive layer.
• diisocyanate compound having 2 isocyanate groups in one molecule examples include aliphatic diisocyanate, alicyclic diisocyanate, and aromatic diisocyanate.
• Aliphatic diisocyanates include ethylene diisocyanate, tetramethylene diisocyanate, pentamethylene diisocyanate, hexamethylene diisocyanate, 2-methyl-1,5-pentane diisocyanate, 3-methyl-1,5-pentane diisocyanate, 2,2,4-trimethyl
• aliphatic diisocyanates having 4 to 30 carbon atoms such as -1,6-hexamethylene diisocyanate.
• alicyclic diisocyanates include alicyclic rings having 7 to 30 carbon atoms such as isophorone diisocyanate, cyclopentyl diisocyanate, cyclohexyl diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, and hydrogenated tetramethylxylylene diisocyanate.
• Group diisocyanates are examples of alicyclic rings having 7 to 30 carbon atoms such as isophorone diisocyanate, cyclopentyl diisocyanate, cyclohexyl diisocyanate, hydrogenated xylylene diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated diphenylmethane diisocyanate, and hydrogenated tetramethylxylylene diisocyanate.
• aromatic diisocyanate examples include aromatic diisocyanates having 8 to 30 carbon atoms such as phenylene diisocyanate, tolylene diisocyanate, xylylene diisocyanate, naphthylene diisocyanate, diphenyl ether diisocyanate, diphenylmethane diisocyanate, and diphenylpropane diisocyanate.
• isocyanate compound having 3 or more isocyanate groups in one molecule examples include aromatic polyisocyanate, aliphatic polyisocyanate, and alicyclic polyisocyanate. Specific examples include 2,4,6-triisocyanate toluene, 1,3,5-triisocyanate benzene, and 4,4 ', 4 "-triphenylmethane triisocyanate.
• Examples of the isocyanate compound (B1) include multimers (for example, dimers or trimers, biurets, isocyanurates), derivatives (for example, many) of the above isocyanate compounds having 2 or 3 or more isocyanate groups. Addition reaction product of a dihydric alcohol and two or more molecules of a diisocyanate compound), and a polymer.
• polyhydric alcohol in the derivative examples include trivalent or higher alcohols such as trimethylolpropane, glycerin and pentaerythritol as low molecular weight polyhydric alcohols; high molecular weight polyhydric alcohols such as polyether polyols, Examples include polyester polyol, acrylic polyol, polybutadiene polyol, and polyisoprene polyol.
• isocyanate compounds include diphenylmethane diisocyanate trimer, polymethylene polyphenyl polyisocyanate, hexamethylene diisocyanate or tolylene diisocyanate biuret or isocyanurate, trimethylolpropane and tolylene diisocyanate or xylylene diisocyanate.
• Reaction product for example, a trimolecular adduct of tolylene diisocyanate or xylylene diisocyanate
• reaction product of trimethylolpropane and hexamethylene diisocyanate for example, a trimolecular adduct of hexamethylene diisocyanate
• polyether polyisocyanate for example, a polyether polyisocyanate
• Polyester polyisocyanate is mentioned.
• isocyanate compounds (B1) reaction products of trimethylolpropane and tolylene diisocyanate or xylylene diisocyanate (L-45 manufactured by Soken Chemical Co., Ltd., Soken Chemical Co., Ltd.) can improve the aging property.
• TD-75 isocyanurate of hexamethylene diisocyanate or tolylene diisocyanate (TSE-100 manufactured by Asahi Kasei Corporation, 2050 manufactured by Nippon Polyurethane Industry Co., Ltd.).
• the isocyanate compound (B1) may be used alone or in combination of two or more.
• the content of the isocyanate compound (B1) is preferably 5 parts by mass or less, more preferably 2.5 parts with respect to 100 parts by mass of the (meth) acrylic copolymer (A). It is not more than part by mass, more preferably not more than 1 part by mass, particularly preferably not more than 0.5 part by mass. When the content is within the above range, it is preferable in terms of easy balance between durability and stress relaxation characteristics.
• the lower limit when using (B1) is, for example, 0.001 part by mass, preferably 0.01 part by mass.
• Metal chelate compound (B2) examples include polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium, alkoxide, acetylacetone, and ethyl acetoacetate. Examples include a coordinated compound.
• an aluminum chelate compound (M-12AT manufactured by Soken Chemical Co., Ltd.) is particularly preferable.
• Specific examples include aluminum isopropylate, aluminum secondary butyrate, aluminum ethyl acetoacetate / diisopropylate, aluminum trisethyl acetoacetate, and aluminum trisacetylacetonate.
• the metal chelate compound (B2) may be used alone or in combination of two or more.
• the metal chelate compound (B2) crosslinks the (meth) acrylic copolymer (A) by coordination bond (pseudocrosslinking).
• the metal chelate compound (B2) is used as the cross-linking agent (B)
• the cross-linking is maintained at room temperature, and the polymer exhibits cohesiveness. Shows greater flexibility.
• the content of the metal chelate compound (B2) is preferably 5 parts by mass or less, more preferably 2.10 parts by mass with respect to 100 parts by mass of the (meth) acrylic copolymer (A). 5 parts by mass or less, more preferably 1 part by mass or less, and particularly preferably 0.5 parts by mass or less.
• the lower limit when using the (B2) is, for example, 0.001 part by mass, preferably 0.01 part by mass.
• the content of the (B2) is 100 parts by mass of the (B1). On the other hand, it is usually more than 0 parts by mass and 1000 parts by mass or less, more preferably more than 0 parts by mass and 600 parts by mass or less, still more preferably more than 0 parts by mass and 400 parts by mass or less.
• the content is within the above range, it is preferable from the viewpoint of suppressing the bending amount and improving the adhesion between the polarizer and the pressure-sensitive adhesive layer.
• Epoxy compound (B3) an epoxy compound having 2 or more epoxy groups in one molecule is usually used.
• the content of the epoxy compound (B3) is preferably 2 parts by mass or less, more preferably 1 part by mass with respect to 100 parts by mass of the (meth) acrylic copolymer (A).
• it is more preferably 0.5 parts by mass or less.
• the lower limit when using (B3) is, for example, 0.001 part by mass, preferably 0.01 part by mass.
• the pressure-sensitive adhesive composition of the present invention preferably further contains a silane coupling agent (C).
• a silane coupling agent (C) contributes to the point which adheres an adhesive layer firmly to adherends, such as a glass plate, and prevents peeling in a high-humidity heat environment.
• silane coupling agent (C) examples include polymerizable unsaturated group-containing silane coupling agents such as vinyltrimethoxysilane, vinyltriethoxysilane, and methacryloxypropyltrimethoxysilane; 3-glycidoxypropyltrimethoxysilane Epoxy groups such as 3-glycidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane Containing silane coupling agent; amino such as 3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropyltrimethoxysilane, N- (2-aminoethyl) -3-aminopropylmethyldimethoxysilane Group-containing silane coupling Grayed
• the content of the silane coupling agent (C) is usually 1 part by mass or less, preferably 0.01 with respect to 100 parts by mass of the (meth) acrylic copolymer (A). To 1 part by mass, more preferably 0.05 to 0.5 part by mass. When the content is in the above range, peeling of the polarizing plate in a high humidity environment and bleeding of the silane coupling agent (C) in a high temperature environment tend to be prevented.
• the antistatic agent (D) can be used, for example, to reduce the surface resistance value of the pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention.
• examples of the antistatic agent (D) include a surfactant, an ionic compound, and a conductive polymer.
• surfactant examples include cationic surfactants having cationic groups such as quaternary ammonium salts, amide quaternary ammonium salts, pyridium salts, primary to tertiary amino groups; sulfonate groups, sulfate esters Anionic surfactants having an anionic group such as a base or a phosphate ester base; amphoteric surfactants such as alkylbetaines, alkylimidazolinium betaines, alkylamine oxides, amino acid sulfates, glycerin fatty acid esters
• Nonionic surfactants such as sorbitan fatty acid esters, polyoxyethylene alkylamines, polyoxyethylene alkylamine fatty acid esters, N-hydroxyethyl-N-2-hydroxyalkylamines and alkyldiethanolamides It is done.
• a reactive emulsifier having a polymerizable group is also exemplified as the surfactant, and a polymer surfactant obtained by increasing the molecular weight of the monomer component containing the above surfactant or reactive emulsifier can also be used.
• the ionic compound is composed of a cation part and an anion part, and may be either solid or liquid at room temperature (23 ° C./50% RH).
• the cation portion constituting the ionic compound may be either an inorganic cation or an organic cation, or both.
• the inorganic cation alkali metal ions and alkaline earth metal ions are preferable, and Li + , Na + and K + having excellent antistatic properties are more preferable.
• organic cations include pyridinium cation, piperidinium cation, pyrrolidinium cation, pyrroline cation, pyrrole cation, imidazolium cation, tetrahydropyrimidinium cation, dihydropyrimidinium cation, pyrazolium cation, pyrazoli Examples thereof include a nium cation, a tetraalkylammonium cation, a trialkylsulfonium cation, a tetraalkylphosphonium cation, and derivatives thereof.
• the anion moiety constituting the ionic compound is not particularly limited as long as it can form an ionic compound by ionic bonding with the cation moiety.
• Examples of the ionic compound include lithium bis (trifluoromethanesulfonyl) imide, lithium bis (difluorosulfonyl) imide, lithium tris (trifluoromethanesulfonyl) methane, potassium bis (trifluoromethanesulfonyl) imide, potassium bis (difluorosulfonyl) imide, 1 -Ethylpyridinium hexafluorophosphate, 1-butylpyridinium hexafluorophosphate, 1-hexyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methylpyridinium hexafluorophosphate, 1-octyl-4-methylpyridinium bis (fluoro Sulfonyl) imide, 1-octyl-4-methylpyridinium bis (trifluoromethanesulfonyl) imide, (N, N-die) -N
• Examples of the conductive polymer include polythiophene, polyaniline, polypyrrole, and derivatives thereof.
• the content of the antistatic agent (D) is usually 3 parts by mass or less, preferably 0.01 to 100 parts by mass with respect to 100 parts by mass of the (meth) acrylic copolymer (A). 3 parts by mass, more preferably 0.05 to 2.5 parts by mass.
• the pressure-sensitive adhesive composition of the present invention preferably contains an organic solvent (E) in order to adjust its applicability.
• an organic solvent the polymerization solvent demonstrated in the column of the (meth) acrylic-type copolymer (A) is mentioned.
• the pressure-sensitive adhesive composition can be prepared by mixing the polymer solution containing the (meth) acrylic copolymer (A) and the polymerization solvent obtained by the above copolymerization and the crosslinking agent (B). it can.
• the content of the organic solvent (E) is usually 50 to 90% by mass, preferably 60 to 85% by mass.
• solid content refers to all components excluding the organic solvent (E) among the components contained in the pressure-sensitive adhesive composition
• solid content concentration refers to the pressure-sensitive adhesive composition 100. The ratio of the said solid content with respect to the mass% is said.
• the pressure-sensitive adhesive composition of the present invention includes an antioxidant, a light stabilizer, a metal corrosion inhibitor, a tackifier, a plasticizer, a crosslinking accelerator, You may contain the 1 type (s) or 2 or more types selected from the (meth) acrylic-type polymer and rework agents other than A).
• the pressure-sensitive adhesive composition of the present invention is prepared by mixing the (meth) acrylic copolymer (A), the cross-linking agent (B), and other components as required by a conventionally known method. Can do.
• the cross-linking agent (B) and, if necessary, other components may be added to the polymer solution containing the polymer obtained when the (meth) acrylic copolymer (A) is synthesized. It is done.
• the gel fraction of the pressure-sensitive adhesive formed from the pressure-sensitive adhesive composition of the present invention is preferably more than 50% by mass, more preferably more than 50% by mass and 80% by mass or less, further preferably 60 to 75% by mass.
• a gel fraction is a value measured about the adhesive extract
• the pressure-sensitive adhesive layer for polarizing plates of the present invention is formed from the above-mentioned pressure-sensitive adhesive composition.
• a pressure-sensitive adhesive layer having the following storage elastic modulus characteristics can be formed.
• the pressure-sensitive adhesive layer of the present invention has a storage elastic modulus (G′1) at 23 ° C. of preferably 0.1 MPa or more, more preferably 0.1 to 0.2 MPa, particularly preferably 0.1 to 0.15 MPa. Yes; Storage elastic modulus (G′2) at 85 ° C. is preferably 0.05 MPa or less, more preferably 0.05 to 0.02 MPa, and particularly preferably 0.05 to 0.03 MPa.
• Pressure-sensitive adhesive layer of the present invention is the temperature T of the storage modulus at ° C. G when 'T, the storage modulus at T + 1 ° C. G' and T + 1, in a range of temperature T is 23 ⁇ 50 °C, G ' It is preferable to always satisfy T / G ′ T + 1 ⁇ 1.07, and it is more preferable to always satisfy 1 ⁇ G ′ T / G ′ T + 1 ⁇ 1.05.
• the storage elastic modulus is, for example, a value calculated from a dynamic viscoelastic spectrum measured for the laminate by laminating the adhesive layers a plurality of times to produce a laminate having a thickness of about 1.0 mm. .
• the pressure-sensitive adhesive layer of the present invention is excellent in hardness at room temperature and has improved workability. For example, when the pressure-sensitive adhesive layer is cut, adhesion of the pressure-sensitive adhesive to the cutting blade, stringing of the pressure-sensitive adhesive layer, and the like are prevented.
• the pressure-sensitive adhesive layer of the present invention has sufficient flexibility in a high temperature environment, and therefore the thermal contraction (dimensions) of the polarizer.
• the stress caused by (change) can be sufficiently relaxed. For this reason, even if it exposes to a high temperature environment, the curvature of a to-be-adhered body is reduced, and also a tear of an adhesive layer and peeling of an adhesive layer from a polarizer do not occur easily.
• the gel fraction is preferably more than 50% by mass, more preferably from the viewpoint of distortion suppression of the polarizing plate, cohesive force, adhesive strength, and removability. Is more than 50% by weight and 80% by weight or less, more preferably 60 to 75% by weight.
• the pressure-sensitive adhesive layer exhibits excellent durability.
• the pressure-sensitive adhesive layer exhibits excellent stress relaxation characteristics because the branched chains of the (meth) acrylic copolymer (A) partially loosen at high temperatures.
• the pressure-sensitive adhesive layer of the present invention specifically cross-links the (meth) acrylic copolymer (A) with the cross-linking agent (B) by, for example, advancing the crosslinking reaction in the above-mentioned pressure-sensitive adhesive composition. Is obtained.
• the conditions for forming the pressure-sensitive adhesive layer are, for example, as follows.
• the pressure-sensitive adhesive composition of the present invention is applied on a support and varies depending on the type of solvent, but is usually 50 to 150 ° C., preferably 60 to 100 ° C., usually 1 to 10 minutes, preferably 2 to 7 minutes. Then, the solvent is removed and a coating film is formed.
• the film thickness of the dried coating film is usually 5 to 75 ⁇ m, preferably 10 to 50 ⁇ m.
• the pressure-sensitive adhesive layer is preferably formed under the following conditions. After applying the pressure-sensitive adhesive composition of the present invention on a support and applying a cover film on the coating film formed under the above conditions, usually 3 days or more, preferably 7 to 10 days, usually 5 to 60 ° C., It is preferably cured in an environment of 15 to 40 ° C., usually 30 to 70% RH, preferably 40 to 70% RH. When crosslinking is performed under the aging conditions as described above, a crosslinked body (network polymer) can be efficiently formed.
• a predetermined thickness is obtained by a known method such as spin coating, knife coating, roll coating, bar coating, blade coating, die coating, or gravure coating.
• a method of applying and drying can be used.
• polyester films such as polyethylene terephthalate (PET); plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
• PET polyethylene terephthalate
• plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
• the pressure-sensitive adhesive sheet for polarizing plates of the present invention has a pressure-sensitive adhesive layer formed from the above-mentioned pressure-sensitive adhesive composition.
• the pressure-sensitive adhesive sheet include a double-sided pressure-sensitive adhesive sheet having only the pressure-sensitive adhesive layer, a base material, and a double-sided pressure-sensitive adhesive sheet having the pressure-sensitive adhesive layer formed on both surfaces of the base material, the base material, and one of the base materials.
• Examples thereof include a single-sided pressure-sensitive adhesive sheet having the above-mentioned pressure-sensitive adhesive layer formed on the surface, and a pressure-sensitive adhesive sheet having a peel-treated cover film attached to the surface of the pressure-sensitive adhesive sheet that is not in contact with the base material.
• polyester films such as polyethylene terephthalate (PET); plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
• PET polyethylene terephthalate
• plastic films such as polyolefin films such as polyethylene, polypropylene, and ethylene-vinyl acetate copolymer.
• the conditions for forming the pressure-sensitive adhesive layer are the same as the conditions described in the column “Plastic adhesive layer for polarizing plate”.
• the thickness of the pressure-sensitive adhesive layer is usually 5 to 75 ⁇ m, preferably 10 to 50 ⁇ m, from the viewpoint of maintaining the adhesive performance.
• the film thickness of the substrate and the cover film is not particularly limited, but is usually 10 to 125 ⁇ m, preferably 25 to 75 ⁇ m.
• the polarizing plate with the pressure-sensitive adhesive layer of the present invention has a pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition of the present invention, which is directly laminated on at least one surface of a polarizer.
• polarizing plate is used to include “polarizing film”.
• the polarizing plate As the polarizing plate, a conventionally known polarizing film can be used.
• positioned on a polarizer is mentioned.
• the polarizer protective film since the pressure-sensitive adhesive layer is disposed in direct contact with the polarizer, the polarizer protective film is disposed only on one side of the polarizer, and the polarizer protective film is disposed on both sides of the polarizer. There is no configuration.
• Examples of the polarizer include a stretched film obtained by stretching a film made of a polyvinyl alcohol-based resin containing a polarizing component.
• Examples of the polyvinyl alcohol-based resin include polyvinyl alcohol, polyvinyl formal, polyvinyl acetal, and a saponified product of an ethylene / vinyl acetate copolymer.
• Examples of the polarizing component include iodine or a dichroic dye.
• the polarizer protective film examples include a film made of a thermoplastic resin.
• the thermoplastic resin include cellulose resin such as triacetyl cellulose, polyester resin, polyethersulfone resin, polysulfone resin, polycarbonate resin, polyamide resin, polyimide resin, polyolefin resin, (meth) acrylic resin, cyclic polyolefin resin (norbornene) Resin), polyarylate resin, polystyrene resin, polyvinyl alcohol resin, and a mixture of two or more selected from these resins.
• cellulose resin such as triacetyl cellulose, polyester resin, polyethersulfone resin, polysulfone resin, polycarbonate resin, polyamide resin, polyimide resin, polyolefin resin, (meth) acrylic resin, cyclic polyolefin resin (norbornene) Resin), polyarylate resin, polystyrene resin, polyvinyl alcohol resin, and a mixture of two or more selected from these resins.
• the thickness of the polarizing plate is usually 10 to 200 ⁇ m, preferably 50 to 100 ⁇ m.
• a polarizing plate can be reduced in thickness.
• the pressure-sensitive adhesive layer is formed in direct contact with the polarizer.
• a polarizing plate with an adhesive layer of the present invention for example, a polarizer protective film, a polarizer, and the adhesive layer are laminated in this order, the adhesive layer, the polarizer protective film, the polarizer, and the above
• the cover film mentioned above may be arrange
• the method for forming the pressure-sensitive adhesive layer on the surface of the polarizer is not particularly limited.
• the method for applying the pressure-sensitive adhesive composition directly to the surface of the polarizer using a bar coater, drying and aging, the pressure-sensitive adhesive sheet for polarizing plate of the present invention There is a method in which the pressure-sensitive adhesive layer possessed by is transferred to the polarizer surface and aged.
• the conditions for drying and aging, the range of the gel fraction, and the like are the same as the conditions described in the section of [PSA layer for polarizing plate].
• the thickness of the pressure-sensitive adhesive layer is usually 5 to 75 ⁇ m, preferably 10 to 50 ⁇ m, in terms of dry film thickness.
• the pressure-sensitive adhesive layer only needs to be formed in contact with the polarizer on at least one surface of the polarizer, and the pressure-sensitive adhesive layer is formed only on one side of the polarizer, and the pressure-sensitive adhesive is formed on both sides of the polarizer.
• the aspect in which a layer is formed is mentioned.
• the polarizing plate may be laminated with layers having other functions such as a protective layer, an antiglare layer, a retardation layer, and a viewing angle improving layer.
• a liquid crystal element is produced by providing the polarizing plate with an adhesive layer of the present invention obtained as described above on the substrate surface of the liquid crystal cell.
• the liquid crystal cell has a structure in which a liquid crystal layer is sandwiched between two substrates.
• the substrate of the liquid crystal cell examples include a glass plate.
• the thickness of the substrate is usually 0.05 to 3 mm, preferably 0.2 to 1 mm.
• substrate can be suppressed. Therefore, even when the thickness of the substrate is small (eg, 1 mm or less, preferably 0.2 to 1 mm), the above-mentioned pressure-sensitive adhesive composition can be suitably used for bonding the polarizing plate and the substrate.
• the weight average molecular weight (Mw) and the number average molecular weight (Mn) are determined by gel permeation chromatography method / multi-angle by gel permeation chromatography method (GPC method) under the following conditions.
• GPC method gel permeation chromatography method
• the slope of the logarithmic straight line of the radius of rotation and molecular weight was calculated under the following conditions to determine the degree of branching.
• HLC-8320GPC manufactured by Tosoh Corporation
• -GPC column configuration The following four columns (all manufactured by Tosoh Corporation) (1) TSKgel HxL-H (guard column) (2) TSKgel GMHxL (3) TSKgel GMHxL (4) TSKgel G2500HxL ⁇ Flow rate: 1.0 mL / min -Column temperature: 40 ° C Sample concentration: 1.5% (w / v) (diluted with tetrahydrofuran) ⁇ Mobile phase solvent: Tetrahydrofuran ⁇ Detector: DAWN HELEOS (MALS detector) + Optilab rEX (RI detector) ⁇ Standard polystyrene conversion (when measuring Mw and Mn) [Synthesis Example 1] In a reactor equipped with a stirrer, reflux condenser, thermometer and nitrogen inlet tube, 76.8 parts of n-butyl acrylate, 20 parts of benzyl acrylate
• the obtained (meth) acrylic copolymer A1 had a weight average molecular weight (Mw) of 670,000, a molecular weight distribution (Mw / Mn) of 13, and a degree of branching of 0.48.
• Example 1 (1) Preparation of pressure-sensitive adhesive composition
• the polymer solution obtained in Synthesis Example 1 solid content concentration 30% by mass
• 100 parts (solid content) of (meth) acrylic copolymer A1 contained in the solution As a cross-linking agent, 0.07 part (solid content) of “TD-75” (solid content: 75% by mass, ethyl acetate solution) manufactured by Soken Chemical Co., Ltd. and 0.2 part (solid content) of “M-12AT” And 0.2 parts of “KBM-403” (solid content: 100% by mass) manufactured by Shin-Etsu Chemical Co., Ltd. as a silane coupling agent were mixed to obtain a pressure-sensitive adhesive composition.
• Examples 2 to 3 Comparative Examples 1 to 3
• Example 1 In the same manner as in Example 1 except that the polymer solution was changed to the polymer solution obtained in Synthesis Examples 2 to 5 and / or the composition was changed as shown in Table 2, in Example 1, An adhesive composition, an adhesive sheet and a polarizing plate with an adhesive layer were obtained.
• the polarizing plate with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples (laminated body composed of PET film / pressure-sensitive adhesive layer / polarizer / polarizer protective film) was cut into a size of 70 mm ⁇ 25 mm, and the test piece was cut. Created.
• the PET film is peeled from the test piece, and the laminate composed of the pressure-sensitive adhesive layer / polarizer / polarizer protective film is laminated on one side of a 2 mm thick glass plate using a laminator roll. Affixed to touch.
• the obtained laminate was held in an autoclave adjusted to 50 ° C./5 atm for 20 minutes.
• the end of the polarizing plate was pulled at a rate of 300 mm / min in the 90 ° direction with respect to the glass plate surface, and the adhesive strength (peel strength) was measured.
• the polarizing plate with a pressure-sensitive adhesive layer obtained in the examples and comparative examples was cut into a size of 150 mm ⁇ 250 mm, and the test piece was cut. Created.
• the PET film is peeled from the test piece, and a laminate composed of an adhesive layer / polarizer / polarizer protective film is laminated on one side of a 0.5 mm thick glass plate using a laminator roll. I stuck it so that it touched.
• the obtained laminate was held in an autoclave adjusted to 50 ° C./5 atm for 20 minutes to prepare a test plate.
• test plates Two similar test plates were prepared. The test plate is allowed to stand for 500 hours under conditions of a temperature of 80 ° C. (heat resistance) or a temperature of 60 ° C./90% humidity (humidity heat resistance), and the occurrence of foaming, floating and peeling is observed according to the following criteria. And evaluated. -AA: No appearance defects such as foaming, floating, and peeling were observed.-BB: Some appearance defects such as foaming, floating, and peeling were observed.-CC: Appearance defects such as foaming, floating, and peeling were evident.
• the polarizing plate with the pressure-sensitive adhesive layer obtained in Examples and Comparative Examples (laminated body composed of PET film / pressure-sensitive adhesive layer / polarizer / polarizer protective film) was cut into a size of 35 mm ⁇ 400 mm (stretching axis direction).
• a test piece was prepared. A PET film is peeled from a test piece, and a laminate composed of an adhesive layer / polarizer / polarizer protective film is laminated on one surface of a glass plate having a thickness of 0.7 mm and 40 mm ⁇ 410 mm using a laminator roll.
• the obtained laminate was allowed to stand in a 23 ° C./50% RH environment for 24 hours, and then held in an oven at 60 ° C. for 72 hours.
• One end was fixed to a wall surface perpendicular to the floor surface, and the amount of lifting at the opposite end was measured with a ruler.
• the warping (bending) was observed according to the following criteria.
• AA Terminal lift is 3 mm or less
• BB Terminal lift is more than 3 mm and less than 5 mm
• CC Terminal lift is 5 mm or more [workability (cutting property)]
• AA No protrusion of the pressure-sensitive adhesive layer was observed.
• BB The protrusion of the pressure-sensitive adhesive layer was slightly observed.
• CC The protrusion of the pressure-sensitive adhesive layer was clearly observed.

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