WO2016031399A1 - 歯科補綴物の製造方法、歯科補綴物用二ケイ酸リチウムブランクの製造方法、及び歯科補綴物用二ケイ酸リチウムブランク - Google Patents
歯科補綴物の製造方法、歯科補綴物用二ケイ酸リチウムブランクの製造方法、及び歯科補綴物用二ケイ酸リチウムブランク Download PDFInfo
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- WO2016031399A1 WO2016031399A1 PCT/JP2015/069695 JP2015069695W WO2016031399A1 WO 2016031399 A1 WO2016031399 A1 WO 2016031399A1 JP 2015069695 W JP2015069695 W JP 2015069695W WO 2016031399 A1 WO2016031399 A1 WO 2016031399A1
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- Prior art keywords
- lithium disilicate
- blank
- dental prosthesis
- mass
- producing
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- WVMPCBWWBLZKPD-UHFFFAOYSA-N dilithium oxido-[oxido(oxo)silyl]oxy-oxosilane Chemical compound [Li+].[Li+].[O-][Si](=O)O[Si]([O-])=O WVMPCBWWBLZKPD-UHFFFAOYSA-N 0.000 title claims abstract description 77
- 238000004519 manufacturing process Methods 0.000 title claims description 29
- 239000013078 crystal Substances 0.000 claims abstract description 52
- 239000000463 material Substances 0.000 claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 28
- 238000000034 method Methods 0.000 claims abstract description 15
- 238000002844 melting Methods 0.000 claims abstract description 14
- 230000008018 melting Effects 0.000 claims abstract description 14
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims abstract description 11
- 238000003754 machining Methods 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 11
- 229910018072 Al 2 O 3 Inorganic materials 0.000 claims description 10
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 10
- 229910018068 Li 2 O Inorganic materials 0.000 claims description 9
- 238000002360 preparation method Methods 0.000 claims description 6
- 239000012768 molten material Substances 0.000 claims description 5
- 238000012545 processing Methods 0.000 abstract description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 abstract 2
- FUJCRWPEOMXPAD-UHFFFAOYSA-N Li2O Inorganic materials [Li+].[Li+].[O-2] FUJCRWPEOMXPAD-UHFFFAOYSA-N 0.000 abstract 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 abstract 1
- 229910052681 coesite Inorganic materials 0.000 abstract 1
- 229910052593 corundum Inorganic materials 0.000 abstract 1
- 229910052906 cristobalite Inorganic materials 0.000 abstract 1
- XUCJHNOBJLKZNU-UHFFFAOYSA-M dilithium;hydroxide Chemical compound [Li+].[Li+].[OH-] XUCJHNOBJLKZNU-UHFFFAOYSA-M 0.000 abstract 1
- 239000000377 silicon dioxide Substances 0.000 abstract 1
- 229910052682 stishovite Inorganic materials 0.000 abstract 1
- 229910052905 tridymite Inorganic materials 0.000 abstract 1
- 229910001845 yogo sapphire Inorganic materials 0.000 abstract 1
- 230000006911 nucleation Effects 0.000 description 6
- 238000010899 nucleation Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 4
- PAZHGORSDKKUPI-UHFFFAOYSA-N lithium metasilicate Chemical compound [Li+].[Li+].[O-][Si]([O-])=O PAZHGORSDKKUPI-UHFFFAOYSA-N 0.000 description 4
- 229910052912 lithium silicate Inorganic materials 0.000 description 4
- 229910000502 Li-aluminosilicate Inorganic materials 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000003991 Rietveld refinement Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 210000000214 mouth Anatomy 0.000 description 2
- 238000004445 quantitative analysis Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910021193 La 2 O 3 Inorganic materials 0.000 description 1
- 229910010413 TiO 2 Inorganic materials 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000006060 molten glass Substances 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0003—Making bridge-work, inlays, implants or the like
- A61C13/0022—Blanks or green, unfinished dental restoration parts
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/0003—Making bridge-work, inlays, implants or the like
- A61C13/0006—Production methods
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61C—DENTISTRY; APPARATUS OR METHODS FOR ORAL OR DENTAL HYGIENE
- A61C13/00—Dental prostheses; Making same
- A61C13/08—Artificial teeth; Making same
- A61C13/083—Porcelain or ceramic teeth
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/831—Preparations for artificial teeth, for filling teeth or for capping teeth comprising non-metallic elements or compounds thereof, e.g. carbon
- A61K6/833—Glass-ceramic composites
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K6/00—Preparations for dentistry
- A61K6/80—Preparations for artificial teeth, for filling teeth or for capping teeth
- A61K6/849—Preparations for artificial teeth, for filling teeth or for capping teeth comprising inorganic cements
- A61K6/853—Silicates
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61Q—SPECIFIC USE OF COSMETICS OR SIMILAR TOILETRY PREPARATIONS
- A61Q11/00—Preparations for care of the teeth, of the oral cavity or of dentures; Dentifrices, e.g. toothpastes; Mouth rinses
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C10/00—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
- C03C10/0018—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents
- C03C10/0027—Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and monovalent metal oxide as main constituents containing SiO2, Al2O3, Li2O as main constituents
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C4/00—Compositions for glass with special properties
- C03C4/0007—Compositions for glass with special properties for biologically-compatible glass
- C03C4/0021—Compositions for glass with special properties for biologically-compatible glass for dental use
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C2204/00—Glasses, glazes or enamels with special properties
Definitions
- the present invention relates to a method for producing a dental prosthesis, a method for producing a lithium disilicate blank for a dental prosthesis, and a lithium disilicate blank for a dental prosthesis.
- the shape of the dental prosthesis is handled as data when producing the dental prosthesis, and the data is converted into a predetermined format and transmitted to the processing apparatus. Then, it automatically performs machining such as cutting and grinding to produce a dental prosthesis. Thereby, a dental prosthesis can be provided quickly.
- Such a dental prosthesis has the basic functions as a dental prosthesis: strength, hardness, chemical durability against the oral environment, and aesthetics (color, texture) similar to natural teeth. is required.
- dental prostheses have complex irregularities on the occlusal surface, for example, and it is also important to machine such complex shapes in a short time without causing defects such as chipping. It is. By using a material that can be processed in such a short time, it becomes possible to produce a dental prosthesis more quickly.
- Patent Document 1 discloses a dental prosthesis material containing a predetermined component, thereby improving the basic function and machinability.
- Patent Document 1 the invention described in Patent Document 1 is machined in a state in which lithium metasilicate having excellent machinability is in a main crystal phase, and then heat-treated to obtain hard lithium disilicate. In this case, since heat treatment is necessary after machining, there was some deformation. On the other hand, when the main crystal phase is lithium disilicate, since the machinability is poor, it was not substantially machined. If processing was attempted, rapid machining was difficult in the state where lithium disilicate was the main crystalline phase, and the conditions were not suitable for actual production.
- an object of the present invention is to provide a method for quickly producing an accurate dental prosthesis. Moreover, the manufacturing method of the lithium disilicate blank for dental prostheses used for this and the lithium disilicate blank for dental prostheses are provided.
- the first invention is a method for manufacturing a dental prosthesis, the SiO 2 60.0 wt% or more 80.0% by mass or less, Li 2 O 10.0 wt% 20.0 wt% or less, And a melting step of melting a material containing Al 2 O 3 in an amount of 5.1% by mass or more and 10.0% by mass or less, a glass blank manufacturing step of cooling and solidifying the molten material to obtain a glass blank, and a glass blank
- a dental prosthesis comprising: a lithium disilicate blank manufacturing process for obtaining a lithium disilicate blank whose main crystal phase is lithium disilicate by heating the metal and a machining process for machining the lithium disilicate blank It is a manufacturing method of a thing.
- the “main crystal phase” means a crystal phase that is measured using a multipurpose X-ray diffractometer Empirean (PANallytical) and has the highest crystal precipitation ratio as a result of high-precision quantitative analysis by the Rietveld method. .
- the “glass blank” means a blank (material) in which a molten material is cooled and solidified, and a crystal phase mainly composed of lithium disilicate is not yet formed.
- the “lithium disilicate blank” means a blank (material) in a state where a crystal phase mainly composed of lithium disilicate is formed.
- the machining may be a cutting process.
- the second invention is a manufacturing method of a dental prosthesis for a secondary lithium silicate blank which is subjected to machining to the shape of the dental prosthesis, the SiO 2 60.0 wt% or more 80.0% by weight
- a melting step of melting a material containing Li 2 O in an amount of 10.0% by mass to 20.0% by mass and Al 2 O 3 in an amount of 5.1% by mass to 10.0% by mass, and a molten material A gas blank preparation step for cooling and solidifying to obtain a glass blank, and a lithium disilicate blank preparation step for heating the glass blank to obtain a lithium disilicate blank whose main crystal phase is lithium disilicate, A method for producing a lithium disilicate blank for dental prosthesis.
- a third aspect of the present invention is a lithium disilicate blank for dental prosthesis used for machining into a shape of a dental prosthesis, wherein the SiO 2 is 60.0% by mass or more and 80.0% by mass or less, Li It is a lithium disilicate blank for dental prosthesis, containing 2 O in an amount of 10.0% by mass to 20.0% by mass and Al 2 O 3 in an amount of 5.1% by mass to 10.0% by mass.
- the main crystal phase is preferably lithium disilicate.
- a dental prosthesis can be obtained by machining a lithium disilicate blank as it is, it is possible to quickly provide an accurate dental prosthesis having high strength.
- 1 is an external perspective view of a dental prosthesis 10. 1 is a cross-sectional view of a dental prosthesis 10.
- a lithium disilicate blank for dental prosthesis is a block-shaped material having a columnar shape such as a prism, a cylinder, etc., from which a dental prosthesis is deformed or cut out by machining such as cutting.
- FIG. 1 and 2 show a dental prosthesis 10 as an example.
- FIG. 1 is an external perspective view of a dental prosthesis 10.
- FIG. 2 shows a cross-sectional view of the dental prosthesis 10 when cut in the direction of the arrow along the line II-II in FIG.
- the dental prosthesis 10 in this example is a crown, and the oral cavity side surface 10 a and the side surface 10 b are shaped to simulate natural teeth.
- the side of the dental prosthesis 10 opposite to the intraoral side surface 10a is the abutment side surface 10c and is concave.
- An abutment is inserted into the concave inside to hold the dental prosthesis 10 in the oral cavity.
- a dental prosthesis has a complicated shape, and a part of the dental prosthesis is thinly formed. In order to machine such a shape accurately and without chipping, a dental prosthesis is used. The influence of the material constituting the object is also great.
- the lithium disilicate blank for dental prosthesis and the dental prosthesis produced therefrom are formed of the following dental prosthetic material.
- the dental prosthesis material includes the following components.
- the main crystal phase is lithium disilicate. SiO 2: 60.0 wt% or more 80.0 wt% or less Li 2 O: 10.0 wt% 20.0 wt% Al 2 O 3: 5.1 wt% to 10.0 wt% or less
- the dental prosthetic material may contain the following components in addition to the above.
- the component represented here contains 0% by mass, it does not necessarily have to be contained, which means that any of them may be contained.
- MgO 0% by mass or more and 3.0% by mass or less
- CaO 0% by mass or more and 3.0% by mass or less
- BeO 0% by mass or more 3.0% by mass or less
- RaO 0% by mass to 10.0% by mass
- crystal nucleation material may include the following compound used as a crystal nucleus formation material.
- the type of material for the crystal nucleation material is not particularly limited, and known crystal nucleation materials can be widely applied. Thereby, the crystal nucleus which forms a lithium disilicate crystal
- the crystal nucleation material include P 2 O 5 , ZrO 2 , TiO 2 , Ta 2 O 5 , ZnO, Nb 2 O 5 , Y 2 O 3 , La 2 O 3 , and the like. Can be contained in the range of 0% by mass to 10.0% by mass.
- the dental prosthesis material may contain a known colorant in order to eliminate a sense of incongruity from the viewpoint of aesthetics with respect to natural teeth. Examples thereof include V 2 O 5 , CeO 2 , and Er 2 O 3 .
- machinability is also improved, and it can be machined by cutting the lithium disilicate blank for dental prosthesis as it is, for example, pulverized into powder and then reshaped, or heat treated after processing No post-processing is required. Therefore, although it has sufficient strength, it can be machined without causing a problem under the same processing conditions as those of conventional ceramic materials for cutting.
- the manufacturing method of this embodiment includes a melting process, a glass blank manufacturing process, a lithium disilicate blank manufacturing process (heating process), a cooling process, and a processing process.
- the materials described as the above components are mixed and melted at 1300 ° C. or higher and 1600 ° C. or lower. Thereby, a melt of the starting glass of the dental prosthesis material can be obtained. This melting is preferably carried out over several hours in order to obtain sufficiently uniform properties.
- a glass blank is produced by pouring the molten glass of the starting glass obtained in the melting step into a mold and cooling.
- the cooling temperature is preferably equal to or lower than the glass transition point, and more preferably a temperature between room temperature and the glass transition point.
- the lithium disilicate blank preparation step is a step of heating the glass blank obtained in the glass blank preparation step to obtain a lithium disilicate blank whose main crystal phase is lithium disilicate.
- the lithium disilicate blank manufacturing process includes a crystal nucleus forming process and a crystal growing process.
- the glass blank obtained in the glass blank preparation step is heated and maintained at a temperature of 400 ° C. or higher and 600 ° C. or lower for a predetermined time. Thereby, crystal nuclei for crystal formation are formed.
- the maintenance time may be 10 minutes or longer because it is sufficient to form crystal nuclei sufficiently.
- the upper limit of the time is not particularly limited, but can be 6 hours or less.
- the glass blank is heated without cooling from the crystal nucleation step and maintained at a temperature of 800 ° C. or higher and 1000 ° C. or lower for a predetermined time. Thereby, a crystal of lithium disilicate grows, and a lithium disilicate blank whose main crystal phase is lithium disilicate can be obtained.
- the maintenance time is preferably 1 minute or longer, more preferably 3 minutes or longer.
- the upper limit of the time is not particularly limited, but can be 3 hours or less.
- an intermediate process with different temperatures may be provided. That is, before maintaining at 800 ° C. or higher and 1000 ° C. or lower as described above, the glass blank is heated without cooling after the crystal nucleation step and maintained at 600 ° C. or higher and 800 ° C. or lower for a predetermined time. Thereby, a crystal
- the maintenance time is preferably 10 minutes or more. The upper limit of the time is not particularly limited, but can be 6 hours or less. You may perform the heating maintained at 800 degreeC or more and 1000 degrees C or less as mentioned above, without cooling after this intermediate
- the crystal nucleus forming step and the crystal growth step as described above, it is necessary to maintain within a predetermined temperature range, but it is not always necessary to maintain a constant temperature within the predetermined temperature range. That is, the temperature may continue to rise.
- the lithium disilicate blank is a blank (material) in a state in which a crystal phase mainly composed of lithium disilicate is formed, but its shape is used for machining into the shape of a dental prosthesis. More preferably, it is suitable. Specifically, this includes a block body for producing a dental prosthesis, a disk body for producing a dental prosthesis, and the like.
- the cooling step is a step of cooling the lithium disilicate blank obtained in the lithium disilicate blank production step to room temperature. This makes it possible to provide a lithium disilicate blank for the processing step.
- the processing step is a step of machining the obtained lithium disilicate blank into a dental prosthesis.
- the method of machining is not particularly limited, and examples thereof include cutting and grinding. Thereby, a dental prosthesis is obtained. In particular, the effect is remarkable, such as chipping can be prevented for cutting.
- This processing can be performed under conditions with higher productivity than in the past. That is, conventionally, materials for dental prostheses having a crystal phase mainly composed of lithium disilicate have poor machinability, so that efficient cutting cannot be performed. For this reason, conventionally, it has been necessary to perform a process in a state where it is easy to process without using a crystal phase mainly composed of lithium disilicate, and to further heat-treat this to later increase the strength.
- cutting and grinding can be performed under the same conditions as those of conventional materials that can be easily processed even when the material has a crystalline phase mainly composed of lithium disilicate. And since it does not need heat processing after processing, it can be made a dental prosthesis while maintaining the accuracy of machining without changing the shape. Further, there is no need to pulverize and re-mold the material, and the final form can be formed directly by machining the block body.
- lithium disilicate blanks in which the main crystal phase is lithium disilicate were prepared by the above-described production method by changing the components included, and dental treatment was performed by cutting. The prosthesis was produced and the machinability and strength at that time were evaluated.
- Table 1 shows the content of each component in mass%. Moreover, the material used as a comparative example was also prepared and evaluated similarly (No. 10 to No. 15). Table 1 shows the components of the main crystal phase (main crystal phase), machinability and strength as a result. In addition, the blank in the item of the component of Table 1 represents 0 mass%.
- the “main crystal phase” was measured using a multi-purpose X-ray diffractometer Empirean (PANallytical), and as a result of high-precision quantitative analysis by the Rietveld method, the crystal phase having the highest ratio was determined.
- Table 1 “LS2” represents lithium disilicate and “LAS” represents lithium aluminosilicate.
- Reference 1 For the machinability, two types of conventional processing materials were prepared as Reference 1 and Reference 2.
- the materials are as follows.
- (Reference 1) A material having lithium metasilicate as a main crystal phase, SiO 2 is contained in a ratio of 72.3 mass%, Li 2 O is 15.0 mass%, and Al 2 O 3 is contained in a ratio of 1.6 mass%. It is.
- (Reference 2) A material in which the crystal phase of lithium metasilicate and the crystal phase of lithium disilicate are contained in approximately the same proportion, SiO 2 is 56.3 mass%, Li 2 O is 14.7 mass%, Al 2 O 3 is contained at a ratio of 2.1% by mass.
- the processing time with respect to the material of the reference 1 and the reference 2 were evaluated, respectively.
- the processing time, the degree of wear of the tool, and the degree of chipping (chipping) are all “good” as compared to Reference 1 and Reference 2, and the processing time, the degree of wear of the tool, and the chipping (chipping). ) In which the problem occurred with respect to Reference 1 and Reference 2 was expressed as “Bad”.
- “Strength” was represented by the biaxial bending strength (MPa) calculated by performing a biaxial bending test on the lithium disilicate blank according to ISO 6872.
- the strength of the material of Reference 1 was 370 MPa, and the strength of the material of Reference 2 was 230 MPa.
- the machinability is good and the necessary strength can be obtained. ing.
- all of the comparative examples have poor machinability and low strength.
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Abstract
Description
これに加えて歯科補綴物は例えば咬合面等に複雑な凹凸を有しており、このような複雑な形状を例えば欠け(チッピング)等の不具合を生じることなく短時間で機械加工することも重要である。このような短時間で加工できる材料とすることにより、さらに迅速な歯科補綴物の作製が可能となる。
一方で、主とする結晶相が二ケイ酸リチウムであるときは機械加工性が乏しいため、実質上これを機械加工することはなかった。仮に加工しようとすれば二ケイ酸リチウムが主とする結晶相である状態では迅速な機械加工が困難であり条件が実際の製造に見合うものではなかった。
また、「ガラスブランク」は溶融した材料を冷却して固化し、未だ二ケイ酸リチウムを主とする結晶相が形成されていない状態のブランク(素材)を意味する。これに対して「二ケイ酸リチウムブランク」は二ケイ酸リチウムを主とする結晶相が形成された状態のブランク(素材)を意味する。
図1、図2には1つの例である歯科補綴物10を示した。図1は歯科補綴物10の外観斜視図である。図2には図1にII-IIで示した線に沿って矢印方向に切断したときの歯科補綴物10の断面図を表した。図1、図2からわかるようにこの例の歯科補綴物10は歯冠であり、口腔内側面10a、及び側面10bは天然歯が模擬された形状とされている。一方、歯科補綴物10のうち口腔内側面10aとは反対側は支台側面10cとされ凹状である。当該凹状とされた内側に支台を挿入して口腔内に歯科補綴物10を保持する。
SiO2 :60.0質量%以上80.0質量%以下
Li2O :10.0質量%以上20.0質量%以下
Al2O3 :5.1質量%以上10.0質量%以下
また、その他、SiO2は、この範囲を外れると均質なガラスブランクを得ることが困難となる。好ましくは65質量%以上75質量%以下である。Li2Oもこの範囲を外れると均質なガラスブランクを得ることが困難となる。好ましくは11質量%以上17質量%以下である。そしてAl2O3は、5.1質量%より少ないと二ケイ酸リチウムが主とする結晶相として析出するが機械加工性に問題が生じ、10.0質量%より多くなると主とする結晶相が二ケイ酸リチウムでなくなってしまう(例えばリチウムアルミノシリケートが析出する。)。
Na2O:0質量%以上2.8質量%以下
Rb2O:0質量%以上2.8質量%以下
Cs2O:0質量%以上2.8質量%以下
Fr2O:0質量%以上2.8質量%以下
K2O:0質量%以上10.0質量%以下
MgO:0質量%以上3.0質量%以下
CaO:0質量%以上3.0質量%以下
BeO:0質量%以上3.0質量%以下
SrO:0質量%以上10.0質量%以下
BaO:0質量%以上10.0質量%以下
RaO:0質量%以上10.0質量%以下
これに対して本発明によれば、二ケイ酸リチウムを主とする結晶相を有する材料としても従来の加工し易い材質における加工と同等の条件で切削や研削が可能である。そして加工した後に熱処理が必要ないので形状が変わることなく機械加工の精度を維持したまま歯科補綴物とすることができる。また、材料を粉砕して再度成型する等の必要もなく、ブロック体のまま機械加工して直接最終の形態を形成することが可能である。
(参考1)メタケイ酸リチウムを主結晶相とした材料であり、SiO2が72.3質量%、Li2Oが15.0質量%、Al2O3が1.6質量%の割合で含まれている。
(参考2)メタケイ酸リチウムの結晶相と二ケイ酸リチウムの結晶相とが概ね同じ割合で含有された材料であり、SiO2が56.3質量%、Li2Oが14.7質量%、Al2O3が2.1質量%の割合で含まれている。
実施例及び比較例について、参考1、参考2の材料に対する加工時間、工具の消耗具合、及び欠け(チッピング)の程度をそれぞれ評価した。加工時間、工具の消耗具合、及び欠け(チッピング)の程度のいずれについても参考1、参考2に対して同等又は良好であるものを「良好」、加工時間、工具の消耗具合、及び欠け(チッピング)の程度のいずれかにおいて参考1、参考2に対して不具合を生じたものを「不良」で表した。
Claims (5)
- 歯科補綴物の製造方法であって、
SiO2を60.0質量%以上80.0質量%以下、Li2Oを10.0質量%以上20.0質量%以下、及びAl2O3を5.1質量%以上10.0質量%以下で含む材料を溶融する溶融工程と、
前記溶融した材料を冷却して固化し、ガラスブランクを得るガラスブランク作製工程と、
前記ガラスブランクを加熱して主とする結晶相が二ケイ酸リチウムである二ケイ酸リチウムブランクを得る二ケイ酸リチウムブランク作製工程と、
前記二ケイ酸リチウムブランクを機械加工する加工工程と、を含む、
歯科補綴物の製造方法。 - 前記機械加工が切削加工である請求項1に記載の歯科補綴物の製造方法。
- 歯科補綴物の形状への機械加工に供される歯科補綴物用二ケイ酸リチウムブランクの製造方法であって、
SiO2を60.0質量%以上80.0質量%以下、Li2Oを10.0質量%以上20.0質量%以下、及びAl2O3を5.1質量%以上10.0質量%以下で含む材料を溶融する溶融工程と、
前記溶融した材料を冷却して固化し、ガラスブランクを得るガラスブランク作製工程と、
前記ガラスブランクを加熱して主とする結晶相が二ケイ酸リチウムである二ケイ酸リチウムブランクを得る二ケイ酸リチウムブランク作製工程と、を含む、
歯科補綴物用二ケイ酸リチウムブランクの製造方法。 - 歯科補綴物の形状への機械加工に供される歯科補綴物用二ケイ酸リチウムブランクであって、
SiO2を60.0質量%以上80.0質量%以下、Li2Oを10.0質量%以上20.0質量%以下、及びAl2O3を5.1質量%以上10.0質量%以下で含む、歯科補綴物用二ケイ酸リチウムブランク。 - 主とする結晶相が二ケイ酸リチウムである、請求項4に記載の歯科補綴物用二ケイ酸リチウムブランク。
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