WO2015196933A1 - 一种固体充填采煤投料输送监控*** - Google Patents

一种固体充填采煤投料输送监控*** Download PDF

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Publication number
WO2015196933A1
WO2015196933A1 PCT/CN2015/081321 CN2015081321W WO2015196933A1 WO 2015196933 A1 WO2015196933 A1 WO 2015196933A1 CN 2015081321 W CN2015081321 W CN 2015081321W WO 2015196933 A1 WO2015196933 A1 WO 2015196933A1
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WO
WIPO (PCT)
Prior art keywords
camera
monitoring
feeding
solid filling
electronic belt
Prior art date
Application number
PCT/CN2015/081321
Other languages
English (en)
French (fr)
Inventor
张吉雄
周楠
殷伟
李猛
Original Assignee
张吉雄
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 张吉雄 filed Critical 张吉雄
Priority to US15/101,877 priority Critical patent/US9988905B2/en
Publication of WO2015196933A1 publication Critical patent/WO2015196933A1/zh

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00—Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18—Special adaptations of signalling or alarm devices
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F13/00—Transport specially adapted to underground conditions
    • E21F13/04—Transport of mined material in gravity inclines; in staple or inclined shafts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02—Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
    • E—FIXED CONSTRUCTIONS
    • E21—EARTH OR ROCK DRILLING; MINING
    • E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F15/00—Methods or devices for placing filling-up materials in underground workings
    • E21F15/06—Filling-up mechanically
    • H—ELECTRICITY
    • H04—ELECTRIC COMMUNICATION TECHNIQUE
    • H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00—Television systems
    • H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/181—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04—Bulk
    • B65G2201/045—Sand, soil and mineral ore
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/02—Control or detection
    • B65G2203/0208—Control or detection relating to the transported articles
    • B65G2203/0258—Weight of the article
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
    • B65G2203/04—Detection means
    • B65G2203/041—Camera

Definitions

  • the invention relates to a solid filling coal mining feeding and conveying monitoring system, in particular to a well industrial mine adopting solid filling coal mining technology, and monitoring the state and operation of the solid filling coal mining feeding and conveying system.
  • a solid-filled coal mining and feeding monitoring system was designed to monitor and control the state of the feeding and conveying system and the operation of each equipment.
  • the operation of the solid-filled coal mining and feeding system and the solid-filled coal mining face The supply of filling materials is of more importance.
  • the object of the present invention is to provide a solid-filled coal mining and feeding monitoring system, which monitors and controls the state of the solid-filled coal mining and the operation of each equipment in real time.
  • the solid filling coal mining feeding and conveying monitoring system of the invention comprises an industrial computer, a PLC control box, a console, a liquid crystal display, a color four-picture splitter, two video light receivers, a speaker, a camera, and a camera.
  • the video light receiver and the speaker are all installed in the control room; the camera a is installed at the output port of the stockyard, the camera b is installed above the well feed port, and the camera c is installed at the upper mouth of the storage bin, the camera d installed in the meteorite transport lane, all camera monitoring video is transmitted to the ground control room through the cable, real-time acquisition signal is displayed on the liquid crystal display; the uphole electronic belt scale is installed on the ground belt conveyor, the underground electronic belt scale is installed underground On the belt conveyor; the radar level gauge and the coal level sensor are installed in the storage bin, and the vibration sensor is installed in the buffer device. Liang Zhen below.
  • the present invention adopts various monitoring, analysis and control equipments to realize the functions of solid filling coal mining and feeding conveying system and centralized control, condition monitoring, record inquiry and full warehouse alarm of each equipment operation, etc. At the same time, it is possible to centrally grasp the information of the upper and lower sides of the feed conveying system, control the start and stop of each equipment, and prevent the blockage of the feeding and conveying pipeline, which provides a guarantee for the safe, efficient and continuous operation of the solid filling coal feeding and conveying system.
  • An indispensable part of the filling material transport system. The system is simple, easy to operate, and has good effects, and has wide practicality in the technical field.
  • FIG. 1 is a layout view of a monitoring system device of the present invention.
  • the solid filling coal mining feeding and conveying monitoring system of the invention mainly comprises an industrial computer 7, a PLC control box, a console 6, a liquid crystal display 5, a color four-picture splitter, two video light receivers, a speaker and a camera a(2) , camera b (3), camera c (14), camera d (21), uphole electronic belt scale 10, downhole electronic belt scale 24, radar level gauge 17, coal level sensor 19, shock sensor 18 and each
  • the utility model comprises a junction box and a cable; the middle console 6, the liquid crystal display 5, the color four-screen splitter, the video light receiver and the speaker are all installed in the control room 4; the camera a(2) is installed in the At the output port of the stockyard 1, the camera b(3) is installed above the well above feed port 8, the camera c(14) is installed at the upper port of the storage bin 20, and the camera d(21) is installed at the meteorite transport lane 22
  • the monitoring video of all the cameras is transmitted to the ground control room 4 through the cable, and the stockyard 1 stocking
  • the uphole electronic belt scale 10 is installed on the ground belt conveyor 9, and the downhole electronic belt scale 24 is installed on the downhole belt conveyor 25 to monitor and record the overfill amount of the filling materials in real time;
  • the radar level gauge 17 and the coal level sensor 19 are installed in the storage bin 20 to monitor the amount of material in the storage bin 20 in real time; by analyzing the monitoring data of the radar level gauge 17 and the coal level sensor 19, the storage can be obtained.
  • the shock sensor 18 is installed under the shock absorbing beam 16 of the buffer device 15, and monitors the running state of the buffer device 15 in real time; by analyzing the working state of the shock sensor 18, if the feeding port 8 is feeding, the shock sensor 18 does not detect the vibration signal, At this time, the buzzer will alarm;
  • the industrial computer 7, the operation console 6, the liquid crystal display 5, the color four-screen splitter, the two video optical receivers and the sound box are all installed in the control room 4, and the monitoring data transmitted by the camera and the sensor is transmitted through the cable transmission control room 4
  • the ground belt conveyor 9, the uphole electronic belt scale 10, the downhole electronic belt scale 24 and the downhole belt conveyor 25 can be started, stopped and locked; at the same time, the history of various monitoring data can also be queried in the control room.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Multimedia (AREA)
  • Signal Processing (AREA)
  • Control Of Conveyors (AREA)
  • Radar Systems Or Details Thereof (AREA)

Abstract

一种固体充填采煤投料输送监控***，适用于井工矿固体充填开采中垂直投料输送***的监控。主要由安装于料场（1）、控制室（4）、储料仓（20）上下口、矸石运输巷（22）等位置的工控机（7）、PLC控制箱、操作台（6）、液晶显示器（5）、彩色四画面分割器、2个视频光接收机及音箱、4台摄像仪（2、3、14、21）、井上电子皮带秤（10）、井下电子皮带秤（24）、雷达物位计（17）、煤位传感器（19）、震动传感器（18）以及各配套接线盒和电缆组成，***可以实现固体充填物料运输投料过程的状态监测、满仓报警、集中控制、记录查询四个主要功能。该***监控内容全面、操作简单、安全可靠。

Description

一种固体充填采煤投料输送监控*** 技术领域
本发明涉及一种固体充填采煤投料输送监控***，尤其适用于采用固体充填采煤技术的井工矿中，监控固体充填采煤投料输送***的状态及运行情况。
背景技术
目前，固体充填采煤技术在全国进行了大范围的推广与应用，其中将地面固体充填物料运输至井下主要还是采用投料输送***，该***可以实现地面固体充填物料安全、高效、连续的运输至井下，保证固体充填采煤工作面物料的供应，其输送能力超过500t/h，输送高度由几十至几百米不等。由于固体充填物料投料输送***的封闭性以及物料投料过程中的巨大冲击力，因此无法实现人工的实时监测，容易出现井上下信息不通畅、储料仓满仓或者无料、投料管堵管等情况的发生。因此，设计出一种固体充填采煤投料输送监控***，对投料输送***的状态及各设备的运行情况进行实时监测与控制，对固体充填采煤投料输送***的运行及固体充填采煤工作面充填物料的供应有较为重要的意义。
发明内容
技术问题：
本发明的目的是提供一种固体充填采煤投料输送监控***，通过对固体充填采煤投料输送的状态及各设备的运行情况进行实时监测与控制。
技术方案：本发明的固体充填采煤投料输送监控***，包括工控机、PLC控制箱、操作台、液晶显示器、彩色四画面分割器、2个视频光接收机及音箱、摄像仪a、摄像仪b、摄像仪c、摄像仪d、井上电子皮带秤、井下电子皮带秤、雷达物位计、煤位传感器、震动传感器以及各配套接线盒和电缆；其中操作台、液晶显示器、彩色四画面分割器、视频光接收机及音箱均安装于控制室内；摄像仪a安装在料场输出口处，摄像仪b安装在井上投料口上方，摄像仪c安装在储料仓的上口处，摄像仪d安装在矸石运输巷内，所有摄像仪的监测视频通过电缆线传输至地面控制室内，实时采集信号在液晶显示器上显示；井上电子皮带秤安装于地面胶带输送机上，井下电子皮带秤安装于井下胶带输送机上；雷达物位计和煤位传感器安装于储料仓内，震动传感器安装于缓冲装置的减震梁下方。
有益效果：本发明采用各种监测、分析及控制设备，实现固体充填采煤投料输送***的状态及各设备运行情况的集中控制、状态监测、记录查询及满仓报警等功能，可实 时的集中掌握投料输送***井上下的信息，控制各设备的启动和停止等，并且可以防止投料输送管道的堵塞，为固体充填采煤投料输送***的安全、高效、连续运行提供了保障，是充填物料运输***中不可缺少的部分。其***简单，易操作，效果好，在本技术领域内具有广泛的实用性。
附图说明
图1是本发明的监控***设备布置图。
图中：1-料场，2-摄像仪a，3-摄像仪b，4-控制室，5-液晶显示器，6-操作台，7-工控机，8-投料口，9-地面胶带输送机，10-井上电子皮带秤，11-集料口，12-地面给煤机，13-投料管，14-摄像仪c，15-缓冲装置，16-减震梁，17-雷达物位计，18-震动传感器，19-煤位传感器，20-储料仓，21-摄像仪d，22-矸石运输巷，23-井下给煤机，24-井下电子皮带秤，25-井下胶带输送机。
具体实施方式
下面结合附图对本发明的一个实例作进一步的描述：
本发明固体充填采煤投料输送监控***，主要由工控机7、PLC控制箱、操作台6、液晶显示器5、彩色四画面分割器、2个视频光接收机及音箱、摄像仪a(2)、摄像仪b(3)、摄像仪c(14)、摄像仪d(21)、井上电子皮带秤10、井下电子皮带秤24、雷达物位计17、煤位传感器19、震动传感器18以及各配套接线盒和电缆构成；所述的中操作台6、液晶显示器5、彩色四画面分割器、视频光接收机及音箱均安装于控制室4内；所述的摄像仪a(2)安装在料场1输出口处，摄像仪b(3)安装在井上投料口8上方，摄像仪c(14)安装在储料仓20的上口处，摄像仪d(21)安装在矸石运输巷22内，所有摄像仪的监测视频通过电缆线传输至地面控制室4内，分别将料场1堆料情况、井上投料口8情况、井下储料仓20料位情况及缓冲装置15的运行状态、井下给煤机23及井下胶带输送机25的运转情况实时在液晶显示器5上显示；所述的井上电子皮带秤10安装于地面胶带输送机9上，井下电子皮带秤24安装于井下胶带输送机25上，分别实时监测和记录充填物料的过料量；雷达物位计17和煤位传感器19安装于储料仓20内，实时的监测储料仓内的物料量；震动传感器18安装于缓冲装置15的减震梁16下方，实时监测缓冲装置15的运行状态。
工作原理及工作过程：将4台摄像仪a、b、c、d分别安装于料场1、井上投料口8上方、井下储料仓20的上口以及矸石运输巷22内，分别用于实时监控料场1的堆料情况、投料口8的投料情况、储料仓20料位情况及缓冲装置15的运行状态、储料仓20下 口井下给煤机23及井下胶带输送机25的运转情况，通过视频可以直接显示在安装于控制室4内的液晶显示器5上，使工作人员可以随时看到各设备的运转实况；
井上电子皮带秤10安装于地面胶带输送机9上，井下电子皮带秤24安装于井下胶带输送机25上，分别实时监测和记录充填物料的过料量；
雷达物位计17和煤位传感器19安装于储料仓20内，实时的监测储料仓20内的物料量；通过分析雷达物位计17、煤位传感器19的监控数据，可以得出储料仓20内的储料量，当储料量达到设定的最大值时，通过PLC控制箱内的蜂鸣器报警；
震动传感器18安装于缓冲装置15的减震梁16下，实时监测缓冲装置15的运行状态；通过分析震动传感器18的工作状态，如果投料口8在投料，而震动传感器18未监测到震动信号，此时蜂鸣器报警；
将工控机7、操作台6、液晶显示器5、彩色四画面分割器、2个视频光接收机及音箱均安装于控制室4内，摄像仪及传感器传输过来的监控数据通过电缆传输控制室4内，控制室内可以实现地面胶带输送机9、井上电子皮带秤10、井下电子皮带秤24和井下胶带输送机25的启动、停止和闭锁；同时，也可以在控制室内查询各种监控数据的历史记录以及操作记录；当井上电子皮带秤10记录的地面胶带输送机9的过料量，与井下电子皮带秤24记录的井下胶带输送机25的过料量之差，超出了设定数值，蜂鸣器报警；当地面控制室4接到报警，会立即停止地面胶带输送机9和地面给煤机12的运转。

Claims (1)

  1. 一种固体充填采煤投料输送监控***，其特征在于：它包括工控机(7)、PLC控制箱、操作台(6)、液晶显示器(5)、彩色四画面分割器、2个视频光接收机及音箱、摄像仪a(2)、摄像仪b(3)、摄像仪c(14)、摄像仪d(21)、井上电子皮带秤(10)、井下电子皮带秤(24)、雷达物位计(17)、煤位传感器(19)、震动传感器(18)以及各配套接线盒和电缆；其中操作台(6)、液晶显示器(5)、彩色四画面分割器、视频光接收机及音箱均安装于控制室(4)内；摄像仪a(2)安装在料场(1)输出口处，摄像仪b(3)安装在井上投料口(8)上方，摄像仪c(14)安装在储料仓(20)的上口处，摄像仪d(21)安装在矸石运输巷(22)内，所有摄像仪的监测视频通过电缆线传输至地面控制室(4)内，实时采集信号在液晶显示器(5)上显示；井上电子皮带秤(10)安装于地面胶带输送机(9)上，井下电子皮带秤(24)安装于井下胶带输送机(25)上；雷达物位计(17)和煤位传感器(19)安装于储料仓(20)内，震动传感器(18)安装于缓冲装置(15)的减震梁(16)下方。
PCT/CN2015/081321 2014-06-25 2015-06-12 一种固体充填采煤投料输送监控*** WO2015196933A1 (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US15/101,877 US9988905B2 (en) 2014-06-25 2015-06-12 Solid-filling coal mining feeding and conveying monitoring system

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CN201410290169.5A CN104065927B (zh) 2014-06-25 2014-06-25 一种固体充填采煤投料输送监控***
CN201410290169.5 2014-06-25

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WO2015196933A1 true WO2015196933A1 (zh) 2015-12-30

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