WO2015194264A1 - キャリアの一時保管装置及び一時保管方法 - Google Patents
キャリアの一時保管装置及び一時保管方法 Download PDFInfo
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- WO2015194264A1 WO2015194264A1 PCT/JP2015/062938 JP2015062938W WO2015194264A1 WO 2015194264 A1 WO2015194264 A1 WO 2015194264A1 JP 2015062938 W JP2015062938 W JP 2015062938W WO 2015194264 A1 WO2015194264 A1 WO 2015194264A1
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- WIPO (PCT)
- Prior art keywords
- local
- carrier
- load port
- buffer
- temporary storage
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67733—Overhead conveying
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67703—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations between different workstations
- H01L21/67736—Loading to or unloading from a conveyor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/677—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
- H01L21/67763—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations the wafers being stored in a carrier, involving loading and unloading
- H01L21/67769—Storage means
Definitions
- This invention relates to temporary storage of a carrier for storing a semiconductor wafer or the like.
- Patent Document 1 JP2012-111635
- OHT Overhead Hoist Transport
- a buffer to which both the local carriage and the overhead traveling vehicle can be transferred is provided below the traveling rail of the local carriage and in a portion other than directly above the load port, for example, four buffers can be provided.
- a carrier lateral feed mechanism for the overhead traveling vehicle and the local carriage it is conceivable to provide a carrier lateral feed mechanism for the overhead traveling vehicle and the local carriage, and to add a buffer obliquely below the traveling rail of the local carriage.
- An object of the present invention is to increase the number of carriers that can be temporarily stored by a temporary storage device without providing a lateral feed mechanism in a local carriage.
- the temporary storage device of the present invention is a temporary storage device for temporarily storing a carrier between an overhead traveling vehicle traveling along a traveling rail and a load port of a processing device,
- a local cart that has a hoist that moves the carrier up and down and that can run freely,
- a traveling rail of the local carriage provided below the traveling rail of the overhead traveling vehicle and directly above the load port;
- a slide buffer that is slidable between a position directly below the traveling rail of the local carriage and a position that is laterally separated from directly below the traveling rail of the local carriage, and a carrier can be placed thereon;
- a controller for controlling the local carriage and the slide buffer,
- the traveling rail of the local carriage extends from the upper part of the load port to the standby position of the local truck that is off the upper part, The local carriage is made to wait at the standby position.
- the carrier temporary storage method of the present invention is a method of temporarily storing a carrier between an overhead traveling vehicle traveling along a traveling rail and a load port of a processing device, A local cart that has a hoist that moves the carrier up and down and that can run freely, A traveling rail of the local carriage provided below the traveling rail of the overhead traveling vehicle and directly above the load port; The carrier is slidable between a position immediately below the running rail of the local carriage and a position immediately above the load port and a position spaced laterally from directly below the running rail of the local carriage.
- Slide buffer A controller for controlling the local carriage and the slide buffer,
- the traveling rail of the local cart is extended from the upper portion of the load port and extended to the standby position of the local cart that comes off the upper portion, using a temporary storage device,
- the controller moves the slide buffer from the position immediately below and from the position directly above the load port to a position away from the side by moving the slide buffer between the load port and the overhead traveling vehicle.
- the carrier is transferred to the overhead traveling vehicle or the local cart with the slide buffer. Let And a local cart is made to stand by at the standby position.
- the number of slide buffers is arbitrary, but at least one of them is set so that the position immediately below is directly above the load port.
- a slide buffer that can be advanced to a position immediately above it is provided for each load port.
- the slide buffer can be arranged at a position where it can be advanced directly above the load port, and the number of carriers that can be temporarily stored can be increased. Moreover, it is not necessary to provide a lateral feed mechanism on the local carriage. In addition, since the local cart stands by at a position away from the position directly above the load port, even if a trouble occurs in the local cart, the carrier transport between the load port and the overhead traveling vehicle is not hindered.
- the slide buffer it is preferable to provide a plurality of slide buffers in one row along the traveling direction on one side of the traveling rail of the local carriage, and it is preferable to provide a plurality of slide buffers in two rows along the traveling direction on both sides of the traveling rail.
- the description of the carrier temporary storage device also applies to the carrier temporary storage method as it is.
- the standby position may be provided only at one end of the traveling rail of the local carriage, or may be provided at both ends.
- a fixed buffer on which a carrier can be placed is provided immediately below the traveling rail of the local carriage and at a position off the top of the load port so as to include immediately below the standby position. In this way, the number of carriers that can be temporarily stored can be further increased. If the fixed buffer is arranged at a position lower than the slide buffer by one stage of the carrier, a slide buffer that can be moved forward can be provided above the fixed buffer.
- the overhead traveling vehicle including the lateral feed mechanism that laterally feeds the hoist is configured such that the carrier can be transferred to the slide buffer by the lateral feed mechanism and the hoist. In this case, when the transverse feed mechanism is provided, the overhead traveling vehicle can transfer the carrier to the slide buffer at a position that is laterally separated from directly below the traveling rail of the local carriage.
- a slide buffer that is slidable on one side of the traveling rail of the local carriage and a slide buffer that is slidable on the other side are provided to increase the number of slide buffers.
- the slide buffer includes a base and a movable pedestal that advances from the base directly below the traveling rail of the local carriage, and the base is laterally separated from immediately below the traveling rail of the local carriage.
- a sensor that detects that the pedestal is located on the base, and a sensor that detects that the pedestal is on the base. According to the detected position, the overhead traveling vehicle and the local cart are allowed to transfer the carrier to and from the slide buffer. In this way, the carrier can be accurately transferred between the overhead traveling vehicle and the local carriage and the slide buffer.
- the pedestal is provided with a sensor for detecting the presence or absence of a carrier, and the controller transfers the carrier to and from the slide buffer according to the presence or absence of the carrier.
- the top view of the temporary storage apparatus of a carrier of an Example Side view with a partial cutout of the carrier temporary storage device of the embodiment The front view with a part notch part of the temporary storage apparatus of a carrier of an Example
- the block diagram which shows the interlock mechanism in the execution example The figure which shows the transfer algorithm by an overhead traveling vehicle in an Example
- FIG. 1 to 12 show a carrier temporary storage device (temporary storage device) 2 of the embodiment and its modification.
- the temporary storage device 2 is provided in a clean room or the like, and a traveling rail 4 of an overhead traveling vehicle 30 (OHT) shown in FIG. 3 is supported from the ceiling side of the clean room.
- Reference numeral 6 denotes a processing apparatus such as a semiconductor.
- the processing apparatus includes an inspection apparatus and includes one or more load ports 16. Further, articles such as semiconductor wafers and reticles are stored in a carrier 18 such as FOUP (Front-Opening Unified Pod) and temporarily stored in the slide buffer 12 and the fixed buffer 14 and are also locally connected to the overhead traveling vehicle (OHT) 30. It is conveyed by the cart 10.
- FOUP Front-Opening Unified Pod
- the temporary storage device 2 is disposed on the passage 7 in the clean room at a height that does not interfere with people.
- the local carriage 10 travels on the uppermost portion of the temporary storage device 2 along the pair of traveling rails 8 and 8 and directly above the row of the load port 16 in parallel with the processing device 6. There is a gap through which the carrier 18 can pass between the traveling rails 8 and 8, and the overhead traveling vehicle 30 and the local carriage 10 transfer the carrier 18 so as to pass through the clearance between the traveling rails 8 and 8.
- the slide buffer 12 is supported by the frame 13 of the temporary storage device 2 at a position corresponding to the load port 16 or the like, for example, on the side just above the load port 16.
- a plurality of slide buffers 12 are preferably supported in a row, but only one slide buffer 12 may be provided.
- the slide buffer 12 is movable forward and backward between a forward position just below the traveling rails 8 and 8, for example, directly above the load port 16, and a backward position away from the lower side of the traveling rails 8 and 8. is there.
- fixed buffers 14 are provided at both ends or one end of the traveling rails 8, 8.
- the upper part of the load port 16 and the upper part of the fixed buffer 14 are the stop positions of the local carriage 10 and the overhead traveling vehicle 30, and the upper part of the fixed buffer 14 is also a standby position of the local carriage 10.
- the slide buffer 12 may be provided instead of the fixed buffer 14 and the fixed buffer 14 may not be provided.
- a position excluding the portion directly above the load port 16 is a standby position of the local carriage 10. For this reason, even if a trouble occurs in the local carriage 10, transfer of the load port 16 and the overhead traveling vehicle 30 is not hindered.
- the stop positions of the local carriage 10 and the overhead traveling vehicle 30 correspond to the load port 16 and the fixed buffer 14 at 1: 1.
- the stop position corresponding to the load port 16 also serves as the stop position corresponding to the slide buffer 12.
- Terminals 100 to 102 shown in FIG. 10 are provided for each stop position to establish an interlock between the transfer operation of the overhead traveling vehicle 30 and the entry of the local carriage 10.
- 20 is an optical sensor
- 21 is a reflector, and these are provided for each stop position. Since the space between the reflector 21 and the reflector 21 is blocked, the optical sensor 20 detects the elevator from the overhead traveling vehicle 30, the belt for suspending the elevator, or the carrier held by the elevator.
- a buffer controller 22 controls the local carriage 10 and the slide buffer 12, interlocks between the overhead traveling vehicle 30 and the local carriage 10, and communication with the processing device 6.
- the temporary storage device 2 is supported by a gate-shaped gantry 24.
- the front surface 25 of the gantry 24 on the side of the passage 7 has advanced to the same position as the front surface 26 of the load port 16 with respect to the passage 7, or is closer to the processing device 6 than the front surface 26.
- the width W of the passage 7 is determined by the position of the load port 16, and even if the temporary storage device 2 is provided, the width W of the passage 7 is not reduced.
- substantially the same means that the difference between the front faces is, for example, ⁇ 100 mm or less, particularly ⁇ 50 mm or less, and preferably the front faces 25 and 26 are in substantially the same position.
- the temporary storage device 2 may be hung from the ceiling of the clean room or the traveling rail 4 of the overhead traveling vehicle 30. However, if the temporary storage device 2 is supported on the gantry 24 and is carried into the clean room and positioned, the temporary storage device 2 can be easily installed. If the front surface 25 of the gantry 24 is not advanced toward the passage 7 side than the load port 16, the passage 7 is not narrowed.
- the structure of the overhead traveling vehicle 30 is shown in FIG.
- the traveling unit 32 travels in the traveling rail 4 and supports the lateral feed mechanism 33, and the lateral feed mechanism 33 laterally feeds the lifting drive unit 34 in a direction perpendicular to the traveling rail 4 in the horizontal plane.
- the raising / lowering drive unit 34 feeds and winds a suspension material such as a belt 36 and lifts and lowers the carrier 18 so that the carrier 18 can be chucked and released freely.
- the raising / lowering drive part 34, the raising / lowering stand 35, and the belt 36 comprise a hoist.
- the optical sensor 20 detects the hoist and the carrier supported by the hoist.
- Reference numeral 38 denotes a fall prevention cover for preventing the carrier 18 from falling.
- a mechanism for rotating the elevating drive unit 34 around the vertical axis may be added.
- the slide buffer 12 is moved forward to the lower portion of the traveling rails 8 and 8 for transfer.
- FIGS. 4 and 5 show a temporary storage device 40 that maximizes the capacity of the carrier 18 for the four load ports 16.
- the fixed buffer 14 is provided at a position one step lower than the slide buffer 12 by the height of the carrier (FIG. 5).
- the height occupied by the temporary storage device 40 is increased.
- the slide buffer 12 is provided on both sides of the traveling rails 8, 8, and the slide buffer 12 ′ removed from the load port 16 is also provided on the fixed buffer 14 so as to move forward.
- eight slide buffers 12, four slide buffers 12 ′ removed from the load port 16, and two fixed buffers 14 can be provided, and the upper portion of the fixed buffer 14 is the standby position of the local carriage 10. *
- FIG. 6 shows a temporary storage device 60 corresponding to the small processing device 6 ′ and having a small capacity.
- the processing device 6 ′ includes two load ports 16, the temporary storage device 60 includes four slide buffers, and the upper portion of the slide buffer 12 ′ removed from the load port 16 is set as a standby position of the local carriage 10. 5, two fixed buffers 14 can be added, but the height occupied by the temporary storage device 60 increases.
- FIG. 7 shows the structure of the slide buffer 12.
- Reference numeral 70 denotes a base fixed to the frame of the temporary storage device, and the pedestal 72 moves forward and backward along the rails 71, 71 between the forward movement position and the backward movement position by the wheels 73.
- the forward position is directly below the traveling rail of the local carriage, for example, directly above the load port 16, and the reverse position is a position away from the side.
- three positioning pins 74 provided on the pedestal 72 position the bottom of the carrier 18.
- the carrier sensor 75 detects the presence or absence of the carrier 18, the seating sensor 76 detects that the carrier 18 is seated at the correct position on the positioning pin 74, and the ID reader 77 reads the ID of the carrier.
- the ID reader 77 may not be provided, and the sensors 75 and 76 and the ID reader 77 are also provided in the fixed buffer.
- the linear guide 80 is moved back and forth along the rail 81 by a cylinder 78 and a piston 79 such as a pneumatic cylinder or a hydraulic cylinder, or by a motor and a toothed belt (not shown).
- the pedestal 72 is moved forward and backward by a double speed mechanism including the toothed belt 82 and the like with a stroke twice that of the linear guide 80.
- This double speed mechanism is widely used in slide forks, and the mechanism for moving the pedestal 72 back and forth is arbitrary.
- the sensor 83 detects that the linear guide 80 is in the retracted position
- the sensor 84 detects that the linear guide 80 is in the advanced position
- the cable guide 85 guides the power supply line and the signal line in a flexible manner
- sensors 75, 76, The ID reader 77 is connected to the base 70 side.
- the sensors 83 and 84 may detect the position of the pedestal 72 so that an optical sensor that detects the front end position of the pedestal and an optical sensor that detects the rear end position may be attached to the rail 71.
- FIG. 8 shows the structure of the local cart 10.
- the local carriage 10 travels along a pair of traveling rails 8 and 8 by wheels 86 and a motor (not shown), and an elevator platform 88 capable of chucking / releasing the carrier 18 by an elevator drive unit 87 and a belt (not shown). Move up and down.
- the local cart 10 includes a communication device with the buffer controller 22, a communication device with an interlocking terminal with the overhead traveling vehicle 30, a power source such as a battery, and an on-board controller.
- FIG. 9 shows the temporary storage device 2 and its surrounding control system.
- the material management system (MCS) 90 communicates with a host controller or the like (not shown), receives a request related to carrier transport, and instructs the OHT controller 92 and the buffer controller 22 to transport.
- the OHT controller 92 instructs the plurality of overhead traveling vehicles 30 to convey, and the buffer controller 22 instructs the local cart 10 to convey, and controls the slide buffer 12 to move forward and backward.
- the buffer controller 22 The optical sensor 20, the sensors 75 and 76, the ID reader 77, the sensors 83 and 84, and a terminal to be described later detect the state of the temporary storage device 2 (the presence or absence of a carrier for each buffer and the position of the slide buffer 12) , -Interlock the overhead traveling vehicle 30 and the local carriage 10.
- FIG. 10 shows an interlock mechanism between the overhead traveling vehicle 30 and the local carriage 10.
- the optical sensor 20 detects a hoist such as a belt and a lifting platform from the overhead traveling vehicle 30 or detects a carrier that the overhead traveling vehicle 30 moves up and down. Accordingly, it can be detected together with the stop position of the overhead traveling vehicle 30 that the overhead traveling vehicle 30 is transferring the carrier.
- the overhead traveling vehicle 30 transfers a carrier between the load port directly below the traveling rail, the fixed buffer, and the slide buffer moving forward directly below the traveling rail, the overhead traveling vehicle 30 is connected to the buffer controller 22 via the terminal 100. Request permission for transfer.
- the local carriage 10 transfers a carrier to and from these positions, it requests the buffer controller 22 for permission to transfer via the terminal 101.
- the buffer controller 22 detects the position of the slide buffer based on the signals of the sensors 83 and 84, confirms the presence / absence of carriers in the slide buffer and the fixed buffer, and permits the request if transfer is possible.
- the buffer controller 22 communicates with the processing device 6, transfers a carrier transfer request between the overhead traveling vehicle 30 and the local carriage 10 and the load port to the processing device 6, and receives a permission signal from the processing device 6. receive.
- the buffer controller 22 sends a transfer permission from the terminals 100 and 101 to the overhead traveling vehicle 30 and the local carriage 10 based on the above processing.
- the transfer permission signal from the buffer controller 22 is set in the terminals 100 and 101, and the overhead traveling vehicle 30 and the local cart 10 confirm the transfer permission and then execute the transfer.
- the transfer from the overhead traveling vehicle 30 competes with the entry of the local cart 10. Therefore, the local carriage 10 requests permission from the buffer controller 22 via the terminal 101 for each stop position to be entered. If the buffer controller 22 does not interfere with the transfer of the overhead traveling vehicle 30, the buffer controller 22 permits the entry request from the local carriage 10 for each stop position, and the local carriage 10 confirms the entry permission signal via the terminal 101, Enter the permitted stop position.
- the overhead traveling vehicle 30 can transfer a carrier by a lateral feeding device between the slide traveling buffer 30 and a slide buffer located at a position away from the lower side of the traveling rail of the local carriage 10. This transfer does not interfere with the traveling of the local carriage 10 and does not interfere with the transfer by the local carriage 10.
- the overhead traveling vehicle 10 requests permission of transfer from the terminal 102 to the buffer controller 22, and the buffer controller 22 permits the request if the requested slide buffer is in a transferable state.
- the transfer by the overhead traveling vehicle 30 with respect to the load port and the fixed buffer interferes with the approach (running) of the local carriage 10, but the interference can be avoided by interlocking with the terminals 100 and 101. Even if the interlock via the terminal 100 may be insufficient, the interference between the local carriage 10 and the overhead traveling vehicle 30 can be detected by detecting the belt, the lift, the carrier, etc. from the overhead traveling vehicle 30. Can be avoided. In the transfer of the slide buffer and the overhead traveling vehicle 30 in the retracted position, an interlock can be established via the terminal 102. Further, the buffer controller 22 can detect the position of the slide buffer by the sensors 83 and 84.
- interlocks may be processed not by the buffer controller 22 but by another controller. Further, when the buffer controller 22 has received a position report from the local cart 10, instead of communicating between the terminal 101 and the local cart 10, a request for permission to enter the local cart 10 is made to the interlock processing unit built in the buffer controller 22. And you may allow yourself.
- the local carriage 10 moves to a standby position above the fixed buffer 14 according to a command from the buffer controller 22 and stands by.
- FIG. 11 shows a transfer algorithm with a temporary storage device using an overhead traveling vehicle.
- the slide buffer In the transfer to the slide buffer (processing p1), if the overhead traveling vehicle is equipped with the lateral feed device, the slide buffer is moved backward from the position below the traveling rail and transferred at a position that does not interfere with the local carriage. When there is no lateral feed device, the slide buffer is moved forward to the lower side of the traveling rail and transferred, and the interlock in this case is the same as the transfer with the load port.
- the slide buffer In the transfer with the load port (process p2), the slide buffer is moved backward from the traveling rails 8 and 8 in FIG. In addition, when there is a slide buffer on the fixed buffer as shown in FIG. 5 in the transfer to the fixed buffer (process p3), the slide buffer is moved backward from the upper portion of the fixed buffer and transferred. *
- FIG. 12 shows an algorithm for avoiding interference between the overhead traveling vehicle and the local cart.
- OHT overhead traveling vehicle
- a transfer permission is requested in advance through a terminal.
- the local cart requests permission of entry at each stop position to be entered, and when transferring, requests permission of transfer in addition to permission of entry. Only one of the transfer request from the overhead traveling vehicle and the local vehicle entry request is permitted at the same stop position, thereby avoiding interference between the overhead traveling vehicle and the local vehicle (processing p5).
- the buffer controller may not be able to recognize that the overhead traveling vehicle is being transferred.
- This problem may be solved by storing in a non-volatile manner the buffer controller that the overhead traveling vehicle is being transferred.
- the hoist of the overhead traveling vehicle, the carrier that is moving up and down, and the like are shown in FIG. It is more reliable to detect at 20. Therefore, when a hoist or the like is detected, entry of the local cart to the stop position is prohibited (processing p6).
- the buffer controller does not permit transfer with a load port or the like by an overhead traveling vehicle within a range where entry to the local cart is permitted (processing p7).
- transfer with the slide buffer in the position away from the downward direction of the traveling rails 8 and 8 of FIG. 1 does not interfere with the local carriage. Accordingly, interference avoidance processing is not required (processing p8).
- the temporary storage device 2 may be supported from the ceiling 40 of the clean room by the support column 41 and the mounting portion 42, and the mount 24 may be omitted.
- Reference numeral 43 denotes a support column of the traveling rail 4 of the overhead traveling vehicle 30.
- Carrier temporary storage device temporary storage device 4 Traveling rail of overhead traveling vehicle 6 Processing device 7 Passage 8 Traveling rail of local cart 10 Local cart 12 Slide buffer 13 Frame 14 Fixed buffer 16 Load port 18 Carrier 20 Optical sensor 21 Reflector 22 Buffer controller (controller) 24 frame 25,26 front 30 overhead traveling vehicle (OHT) Reference Signs List 32 Traveling unit 33 Horizontal feed mechanism 34 Elevating drive unit 35 Elevating platform 36 Belt 38 Fall prevention cover 40 Ceiling 41, 43 Post 42 Installation unit 70 Base 71 Rail 72 Base 73 Wheel 74 Positioning pin 75 Carrier sensor 76 Seating sensor 77 ID reader 78 Cylinder 79 Piston 80 Linear guide 81 Rail 82 Toothed belt 83, 84 Sensor 85 Cable guide 86 Wheel 87 Lift drive unit 88 Lift platform 90 Material Management System (MCS) 92 OHT controller 100-102 terminal
- MCS Material Management System
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Abstract
Description
キャリアを昇降させるホイストを備えかつ走行自在なローカル台車と、
天井走行車の走行レールの下方で、かつロードポートの直上部に設けられている、ローカル台車の走行レールと、
前記ローカル台車の走行レールの直下の位置と、前記ローカル台車の走行レールの直下から側方に離れている位置との間でスライド自在で、かつキャリアを載置自在なスライドバッファと、
前記ローカル台車及び前記スライドバッファを制御するコントローラ、とを備え、
前記ローカル台車の走行レールは、ロードポートの直上部から延長されて直上部から外れるローカル台車の待機位置まで延び、
前記ローカル台車は前記待機位置で待機するようにされている。
キャリアを昇降させるホイストを備えかつ走行自在なローカル台車と、
天井走行車の走行レールの下方で、かつロードポートの直上部に設けられている、ローカル台車の走行レールと、
前記ローカル台車の走行レールの直下の位置でロードポートの直上部の位置と、前記ローカル台車の走行レールの直下から側方に離れている位置との間でスライド自在で、かつキャリアを載置自在なスライドバッファと、
前記ローカル台車及び前記スライドバッファを制御するコントローラ、とを備え、
前記ローカル台車の走行レールは、ロードポートの直上部から延長されて直上部から外れるローカル台車の待機位置まで延びている、一時保管装置を用い、
コントローラにより、スライドバッファを前記直下の位置でかつロードポートの直上部の位置から、前記側方に離れている位置へ後退させることにより、天井走行車あるいはローカル台車に、ロードポートとの間でキャリアを受け渡しさせ、
コントローラによりスライドバッファを、前記側方に離れている位置から、前記直下の位置でかつロードポートの直上部へ前進させることにより、天井走行車あるいはローカル台車に、スライドバッファとの間でキャリアを受け渡しさせ、
かつ、ローカル台車を前記待機位置で待機させる。
・ 光センサ20,センサ75,76,IDリーダ77,センサ83,84、及び後述の端末等により、一時保管装置2の状態(バッファ毎のキャリアの有無とスライドバッファ12の位置)を検出すると共に、
・ 天井走行車30とローカル台車10のインターロックを行う。
4 天井走行車の走行レール 6 処理装置 7 通路
8 ローカル台車の走行レール 10 ローカル台車
12 スライドバッファ 13 フレーム 14 固定バッファ
16 ロードポート 18 キャリア 20 光センサ
21 反射板 22 バッファコントローラ(コントローラ)
24 架台 25,26 前面 30 天井走行車(OHT)
32 走行部 33 横送り機構 34 昇降駆動部
35 昇降台 36 ベルト 38 落下防止カバー
40 天井 41,43 支柱 42 取付部
70 ベース 71 レール 72 台座 73 車輪
74 位置決めピン 75 キャリアセンサ 76 着座センサ
77 IDリーダ 78 シリンダ 79 ピストン
80 リニアガイド 81 レール 82 歯付きベルト
83,84 センサ 85 ケーブルガイド 86 車輪
87 昇降駆動部 88 昇降台
90 材料管理システム(MCS)
92 OHTコントローラ 100~102 端末
Claims (8)
- 走行レールに沿って走行する天井走行車と、処理装置のロードポートとの間で、キャリアを一時保管する一時保管装置であって、
キャリアを昇降させるホイストを備えかつ走行自在なローカル台車と、
天井走行車の走行レールの下方で、かつロードポートの直上部に設けられている、ローカル台車の走行レールと、
前記ローカル台車の走行レールの直下の位置と、前記ローカル台車の走行レールの直下から側方に離れている位置との間でスライド自在で、かつキャリアを載置自在なスライドバッファと、
前記ローカル台車及び前記スライドバッファを制御するコントローラ、とを備え、
前記ローカル台車の走行レールは、ロードポートの直上部から延長されて直上部から外れるローカル台車の待機位置まで延び、
前記ローカル台車は前記待機位置で待機するようにされている、一時保管装置。 - 前記直下の位置がロードポートの直上部であるスライドバッファが設けられていることを特徴とする、請求項1の一時保管装置。
- 前記ローカル台車の走行レールの直下で、かつロードポートの直上部から外れる位置に、前記待機位置の直下を含むように、キャリアを載置自在な固定バッファが設けられていることを特徴とする、請求項2の一時保管装置。
- 前記ローカル台車の走行レールの直下から側方に離れている位置で、前記スライドバッファの上方が開放され、
このことにより、前記上方が開放されている位置で、キャリアを昇降させるホイストと、ホイストを横送りする横送り機構とを備える天井走行車は、横送り機構とホイストにより、キャリアをスライドバッファに移載自在にされていることを特徴とする、請求項1~3のいずれかの一時保管装置。 - 前記スライドバッファとして、前記ローカル台車の走行レールの一側方にスライド自在なスライドバッファと、他側方にスライド自在なスライドバッファとを備えていることを特徴とする、請求項1~4のいずれかの一時保管装置。
- 前記スライドバッファは、ベースと、前記ローカル台車の走行レールの直下へベースから前進する可動の台座とから成り、
前記ベースは、前記ローカル台車の走行レールの直下から側方に離れている位置に固定され、
さらに前記台座が前記ローカル台車の走行レールの直下に有ることを検出するセンサと、前記台座が前記ベース上に有ることを検出するセンサとが設けられ、
前記コントローラは、前記台座の検出された位置に応じて、前記スライドバッファとの間でのキャリアの移載を、天井走行車及び前記ローカル台車に許可するように構成されていることを特徴とする、請求項1~5のいずれかの一時保管装置。 - 前記台座には、キャリアの有無を検出するセンサが設けられ、
前記コントローラは、キャリアの有無に応じて、前記スライドバッファとの間でのキャリアの移載を、天井走行車及び前記ローカル台車に許可するように構成されていることを特徴とする、請求項6の一時保管装置。 - 走行レールに沿って走行する天井走行車と、処理装置のロードポートとの間で、キャリアを一時保管する方法であって、
キャリアを昇降させるホイストを備えかつ走行自在なローカル台車と、
天井走行車の走行レールの下方で、かつロードポートの直上部に設けられている、ローカル台車の走行レールと、
前記ローカル台車の走行レールの直下の位置でロードポートの直上部の位置と、前記ローカル台車の走行レールの直下から側方に離れている位置との間でスライド自在で、かつキャリアを載置自在なスライドバッファと、
前記ローカル台車及び前記スライドバッファを制御するコントローラ、とを備え、
前記ローカル台車の走行レールは、ロードポートの直上部から延長されて直上部から外れるローカル台車の待機位置まで延びている、一時保管装置を用い、
コントローラにより、スライドバッファを前記直下の位置でかつロードポートの直上部の位置から、前記側方に離れている位置へ後退させることにより、天井走行車あるいはローカル台車に、ロードポートとの間でキャリアを受け渡しさせ、
コントローラによりスライドバッファを、前記側方に離れている位置から、前記直下の位置でかつロードポートの直上部へ前進させることにより、天井走行車あるいはローカル台車に、スライドバッファとの間でキャリアを受け渡しさせ、
かつ、ローカル台車を前記待機位置で待機させる、キャリアの一時保管方法。
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