WO2015186782A1 - ポリイミド膜の製造方法 - Google Patents
ポリイミド膜の製造方法 Download PDFInfo
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- WO2015186782A1 WO2015186782A1 PCT/JP2015/066173 JP2015066173W WO2015186782A1 WO 2015186782 A1 WO2015186782 A1 WO 2015186782A1 JP 2015066173 W JP2015066173 W JP 2015066173W WO 2015186782 A1 WO2015186782 A1 WO 2015186782A1
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- polyimide film
- polyamic acid
- acid compound
- monomer component
- diamine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/007—After-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1003—Preparatory processes
- C08G73/1007—Preparatory processes from tetracarboxylic acids or derivatives and diamines
- C08G73/1028—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous
- C08G73/1032—Preparatory processes from tetracarboxylic acids or derivatives and diamines characterised by the process itself, e.g. steps, continuous characterised by the solvent(s) used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1039—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G73/00—Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
- C08G73/06—Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
- C08G73/10—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
- C08G73/1075—Partially aromatic polyimides
- C08G73/1078—Partially aromatic polyimides wholly aromatic in the diamino moiety
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
Definitions
- the present invention relates to a method for producing a polyimide film with reduced coloring and a method for improving the light transmittance of the polyimide film.
- Polyimides obtained by reacting tetracarboxylic acid compounds with diamines have excellent heat resistance, mechanical strength, electrical properties, solvent resistance, and other properties, and are widely used in various fields including electrical and electronic fields. It is used.
- aromatic polyimide is inferior in solubility in a solvent
- a solution composition in which a polyimide precursor such as polyamic acid is usually dissolved in an organic solvent is applied on, for example, a substrate and heated at a high temperature.
- polyimide is obtained by imidization.
- the organic solvent for dissolving the polyamic acid a nitrogen-containing organic solvent such as N-methyl-2-pyrrolidone is generally used.
- aromatic polyimides are essentially yellowish brown due to intramolecular conjugation and the formation of charge transfer complexes. Furthermore, when a nitrogen-containing solvent is used for the production of polyimide, it is considered that coloring derived from the solvent also occurs at a high temperature. In order to improve such a coloring problem, addition of a phosphate ester (Patent Document 1), use of a high-purity solvent (Patent Document 2), and the like have been proposed.
- An object of the present invention is to provide a method for producing a polyimide film with reduced coloring and to provide a method for improving the light transmittance of the polyimide film.
- a base material is a polyamic acid solution composition containing at least one solvent selected from the group consisting of N-methylformamide, N, N-dimethylpropionamide, N, N-dimethylisobutyramide, and tetramethylurea and a polyamic acid.
- the polyamic acid is obtained from a monomer component containing a total of 25 mol% or more of at least one monomer component selected from a tetracarboxylic acid compound having an alicyclic structure and a diamine having an alicyclic structure. Item 2.
- the method for producing a polyimide film according to Item 1 wherein 3.
- the polyamic acid is obtained from a monomer component containing a total of 25 mol% or more of at least one monomer component selected from a tetracarboxylic acid compound containing fluorine and a diamine containing fluorine, Item 2.
- the polyamic acid is obtained from a monomer component containing a total of 25 mol% or more of at least one monomer component selected from a tetracarboxylic acid compound having a fluorene structure and a diamine having a fluorene structure, Item 2.
- the polyamic acid is composed of 3,3 ′, 4,4′-biphenyltetracarboxylic acid compound, 2,3,3 ′, 4′-biphenyltetracarboxylic acid compound, 4,4′-oxydiphthalic acid compound and pyromellitic acid compound.
- Item 2 An item obtained from a tetracarboxylic acid component consisting of at least one selected from a diamine component consisting of at least one of 4,4′-diaminodiphenyl ether and p-phenylenediamine. Manufacturing method of polyimide film.
- the polyamic acid is obtained from a monomer component containing a total of 25 mol% or more of at least one monomer component selected from a tetracarboxylic acid compound having an alicyclic structure and a diamine having an alicyclic structure. Item 7.
- the polyamic acid is obtained from a monomer component containing a total of 25 mol% or more of at least one monomer component selected from a tetracarboxylic acid compound containing fluorine and a diamine containing fluorine, Item 7.
- the polyamic acid is obtained from a monomer component containing a total of 25 mol% or more of at least one monomer component selected from a tetracarboxylic acid compound having a fluorene structure and a diamine having a fluorene structure, Item 7.
- the polyamic acid is composed of 3,3 ′, 4,4′-biphenyltetracarboxylic acid compound, 2,3,3 ′, 4′-biphenyltetracarboxylic acid compound, 4,4′-oxydiphthalic acid compound and pyromellitic acid compound.
- the present invention it is possible to provide a method for producing a polyimide film with reduced coloring and a method for improving the light transmittance of the polyimide film.
- the polyimide film obtained by the present invention has reduced coloring and improved light transmittance, it can be suitably used for applications requiring transparency and heat resistance at the same time.
- the present invention is characterized in that a polyimide film is obtained by applying a polyamic acid solution composition containing a specific solvent and a polyamic acid to a substrate and imidizing it by heat treatment.
- the solvent of the polyamic acid solution composition used in the present invention is at least one solvent selected from the group consisting of N-methylformamide, N, N-dimethylpropionamide, N, N-dimethylisobutyramide, and tetramethylurea. is there.
- these solvents are used in place of commonly used N, N-dimethylformamide, N-methyl-2-pyrrolidone, etc.
- coloring of the resulting polyimide film can be reduced.
- the solvent is used in the production of a polyimide film that is imidized by applying a polyamic acid solution composition containing a polyamic acid and a solvent to a substrate and heat-treating it under a condition that the maximum heating temperature is 200 ° C. or higher.
- the maximum heating temperature is 200 ° C. or higher.
- Polyamic acid can be obtained by reacting a tetracarboxylic acid component, which is a monomer component, and a diamine component.
- tetracarboxylic acid component constituting the polyamic acid examples include, for example, norbornane-2-spiro- ⁇ -cyclopentanone- ⁇ ′-spiro-2 ′′ -norbornane-5,5 ′′, 6,6 ′′ -tetra Carboxylic dianhydride, N, N ′-(1,4-phenylene) bis (1,3-dioxooctahydroisobenzofuran-5-carboxamide), (4arH, 8acH) -decahydro-1t, 4t: 5c , 8c-dimethanonaphthalene-2t, 3t, 6c, 7c-tetracarboxylic acid compounds having an alicyclic structure such as tetracarboxylic dianhydride, 2,2-bis (3,4-dicarboxyphenyl) hexafluoro Tetracarboxylic acid compounds containing fluorine such as propane dianhydride, 9,9-bis (3,4-
- tetracarboxylic acid compounds having a fluorene skeleton. Any of these compounds can be used in combination.
- the “tetracarboxylic acid compound” represents tetracarboxylic acid and tetracarboxylic acid derivatives such as tetracarboxylic dianhydride.
- diamine component constituting the polyamic acid examples include diamines having an alicyclic structure such as trans-1,4-cyclohexanediamine, 2,2′-bis (trifluoromethyl) -4,4′-diaminobiphenyl, Fluorine-containing diamines such as 2,2-bis (3-amino-4-hydroxyphenyl) hexafluoropropane and diamines having a fluorene skeleton such as 9,9-bis (4-aminophenyl) fluorene . Any of these compounds can be used in combination.
- the polyamic acid used in the present invention is not particularly limited, but when the transparency of the obtained polyimide film is relatively important, a tetracarboxylic acid compound having an alicyclic structure and a diamine having an alicyclic structure.
- a total of 25 mol%, particularly 50 mol% or more of monomer components selected from a fluorine-containing tetracarboxylic acid compound and a fluorine-containing diamine are used.
- a polyamic acid obtained by using a total of 25 mol%, particularly 50 mol% or more of monomer components selected from the resulting polyamic acid, a tetracarboxylic acid compound having a fluorene structure, and a diamine having a fluorene structure is also suitable.
- the monomer component includes only one of at least one of tetracarboxylic acid compounds containing fluorine or at least one of diamines containing fluorine. There may be.
- the monomer component includes only one of at least one of tetracarboxylic acid compounds having a fluorene structure or at least one of diamines having a fluorene structure. Also good.
- examples of the tetracarboxylic acid component that can be used in the present invention include 3,3 ′, 4,4′-biphenyltetracarboxylic acid such as 3,3 ′, 4,4′-biphenyltetracarboxylic dianhydride. Acid compounds, 2,3,3 ′, 4′-biphenyltetracarboxylic dianhydride and other 2,3,3 ′, 4′-biphenyltetracarboxylic acid compounds, pyromellitic acid dianhydride and other pyromellitic acid compounds 4,4′-oxydiphthalic acid dianhydride and the like. Any of these compounds can be used in combination.
- diamine component examples include 4,4′-diaminodiphenyl ether, p-phenylenediamine, 4,4′-diaminobenzanilide, and 4,4′-bis (4-aminophenoxy).
- Biphenyl can be mentioned. Any of these compounds can be used in combination.
- a polyimide film obtained by using a polyamic acid composed of a combination of these tetracarboxylic acid component and diamine component is particularly excellent in heat resistance.
- the polyamic acid may be 3,3 ′, 4,4′-biphenyltetracarboxylic acid compound, 2,3,3 ′, 4′-biphenyltetracarboxylic acid compound, 4,4′-oxydiphthalic acid compound and pyromellitic acid
- monomer components tetracarboxylic acid compounds having an alicyclic structure, diamines having an alicyclic structure, tetracarboxylic acid compounds containing fluorine, and fluorine, which are used when the above-described relatively high transparency is important.
- Acid compound 2,3,3 ′, 4′-biphenyltetracarboxylic acid compound, pyromellitic acid compound, 4,4′-oxydiphthalic acid compound, 4,4′-diaminodiphenyl ether, p-phenylenediamine, 4,4 ′ -Diaminobenzanilide, 4,4'-bis (4-aminophenoxy) biphenyl) It may be used by.
- the polyamic acid used in the present invention is made to react at a relatively low temperature of 100 ° C. or lower, preferably 80 ° C. or lower, in order to suppress the imidization reaction in a solvent, using approximately equimolar amounts of a tetracarboxylic acid component and a diamine component. It can be obtained as a polyamic acid solution composition by manufacturing. Although it does not limit, it is preferable to add the tetracarboxylic acid component to the solution which melt
- the usual reaction temperature is 25 ° C. to 100 ° C., preferably 40 ° C. to 80 ° C., more preferably 50 ° C.
- the reaction may be carried out in an air atmosphere, but is usually suitably carried out in an inert gas, preferably a nitrogen gas atmosphere.
- the substantially equimolar amount of the tetracarboxylic acid component such as tetracarboxylic dianhydride and the diamine component is specifically 0.90 to 1.10 in terms of their molar ratio [tetracarboxylic acid component / diamine component]. Is 0.95 to 1.05.
- polyamic acid in addition to the solvent used in the present invention, it is also possible to use a solvent used in preparing a conventional polyamic acid, but in that case, the polyamic acid is isolated from the obtained polyamic acid solution, It is necessary to use it dissolved in the solvent used in the present invention.
- the preparation of the polyamic acid is a solvent used in the present invention, that is, , N-methylformamide, N, N-dimethylpropionamide, N, N-dimethylisobutyramide, and at least one solvent selected from the group consisting of tetramethylurea is preferably used.
- the polyamic acid used in the present invention has a logarithmic viscosity measured at a temperature of 30 ° C. and a concentration of 0.5 g / 100 mL of 0.2 or more, preferably 0.4 or more, more preferably 0.6 or more, and still more preferably 0.8.
- a high molecular weight of 1.0 or more is particularly preferable.
- the logarithmic viscosity is lower than the above range, it may be difficult to obtain a polyimide having high characteristics because the molecular weight is low.
- the solid content concentration resulting from the polyamic acid is preferably 5% by mass to 45% by mass, and more preferably 5% by mass to the total amount of the polyamic acid and the solvent. It is suitable that it is 40% by mass, more preferably more than 5% by mass to 30% by mass.
- the solid content concentration is lower than 5% by mass, handling during use may be deteriorated, and when it is higher than 45% by mass, the fluidity of the solution may be lost.
- the solution viscosity at 30 ° C. of the polyamic acid solution composition of the present invention is not limited, but is preferably 1000 Pa ⁇ sec or less, more preferably 0.5 to 500 Pa ⁇ sec, still more preferably 1 to 300 Pa ⁇ sec, particularly preferably.
- the handling is preferably 2 to 200 Pa ⁇ sec.
- the polyamic acid solution composition used in the present invention may contain various additives as necessary.
- fine inorganic or organic fillers such as finely divided silica, boron nitride, alumina and carbon black may be blended, and other blending components may be blended as necessary.
- Other compounding ingredients are determined according to the application and required performance, but are colorants such as plasticizers, weathering agents, antioxidants, thermal stabilizers, lubricants, antistatic agents, brighteners, dyes and pigments.
- a conductive agent such as metal powder, a release agent, a surface treatment agent, a viscosity modifier, a coupling agent, a surfactant, and the like can be suitably blended.
- These blending components may be blended in advance with the solution composition, or may be added and blended when used.
- a polyimide is produced by heat-treating the polyamic acid solution composition. Specifically, the polyamic acid solution composition is applied to the base material and subjected to heat treatment, whereby the solvent is removed and the imidization reaction proceeds to form a polyimide film.
- the base material used in the present invention is one that can form a coating film by applying a polyamic acid solution composition on the surface, and has a dense structure that does not substantially allow liquids and gases to permeate.
- the shape and material are not particularly limited.
- a substrate for film formation such as a belt, roll or mold known per se, which is used when manufacturing a normal film, a circuit board, an electronic component, a sliding component, etc., on which a polyimide film is formed as a protective film
- a part or product having a film formed on the surface thereof, one film when a polyimide film is formed to form a multilayer film, and the like can be preferably used as the base material.
- the seamless belt can be manufactured by centrifugal molding in which the inner peripheral surface or outer peripheral surface of a cylindrical mold is used as a base material and film formation (molding) is performed while rotating the mold.
- the coating method for forming a coating film on the substrate is not particularly limited, and for example, spray method, roll coating method, spin coating method, bar coating method, ink jet method, screen printing method, slit coating method, etc. A method known per se can be appropriately employed.
- the coating film made of the polyamic acid solution composition formed on the substrate may be defoamed by a method of heating at a relatively low temperature under reduced pressure, for example, before the heat treatment for imidization. I do not care.
- the coating film made of the polyamic acid solution composition formed on the base material is heat-treated to remove the solvent and imidize to form a polyimide film.
- the heat treatment is preferably a stepwise heat treatment in which the solvent is first removed at a relatively low temperature of 140 ° C. or lower, and then imidized by raising the temperature to the maximum heat treatment temperature.
- the maximum heat treatment temperature is 200 ° C. or higher, preferably 250 to 600 ° C., more preferably 300 to 550 ° C., more preferably 350 to 450 ° C., and this temperature range (200 ° C. or higher, preferably 250 to (600 ° C.) for 0.01 to 20 hours, preferably 0.01 to 6 hours, more preferably 0.01 to 5 hours.
- the polyamic acid solution composition applied to the base material in this way is imidized by heat treatment to obtain a polyimide film.
- a solvent for the polyamic acid solution composition By using at least one solvent selected from the group consisting of N-methylformamide, N, N-dimethylpropionamide, N, N-dimethylisobutyramide, and tetramethylurea as a solvent for the polyamic acid solution composition, A polyimide film with reduced coloring and improved light transmittance is obtained.
- the polyimide film may be separated from the substrate.
- other materials can be laminated on the polyimide film formed on the base material.
- the base material is separated from the obtained laminate, and the laminate is composed of polyimide and other materials. You can also get a body.
- the solid content concentration of the polyamic acid solution is a value obtained by drying the polyamic acid solution at 350 ° C. for 30 minutes and obtaining the weight W 1 before drying and the weight W 2 after drying by the following formula.
- Solid content concentration (% by weight) (W 2 / W 1 ) ⁇ 100 (Light transmittance)
- the transmittance of the polyimide film at 400 nm or 500 nm was measured (Examples 1 to 6, Comparative Example 1 measured the transmittance at 400 nm, Examples 7 to 8). Comparative Examples 2 to 3 measure the transmittance at 500 nm). Then, the transmittance at a film thickness of 10 ⁇ m or 50 ⁇ m was calculated using the Lambert-Beer Law (Examples 1 to 6, Comparative Example 1 calculated the transmittance at a film thickness of 10 ⁇ m, Examples 7 to 8. Comparative Examples 2 to 3 calculate transmittance at a film thickness of 50 ⁇ m).
- Example 1 To a glass reaction vessel having an internal volume of 500 ml equipped with a stirrer and a nitrogen gas introduction / discharge tube, 415.2 g of DMIB was added as a solvent, 8.12 g (0.075 mol) of PPD, and 13.65 g (0.060 mol) of DABAN. Mol), 5.53 g (0.015 mol) of BAPB and 57.73 g (0.150 mol) of CpODA were added, and the mixture was stirred at 50 ° C. to obtain a polyamic acid solution having a solid content concentration of 15.9%.
- This polyamic acid solution was applied onto a glass plate of a substrate by a bar coater, and the coating film was heated from 50 ° C. to 350 ° C. at a temperature rising rate of 2 ° C./min. The temperature was raised at 0 ° C./min, and heat treatment was carried out at 410 ° C. for 5 minutes to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled off from the glass plate, and the transmittance was measured. The results are shown in Table 1.
- Example 2 A polyamic acid solution having a solid concentration of 15.9% was obtained in the same manner as in Example 1 except that 415.2 g of TMU was used as the solvent.
- This polyamic acid solution was applied onto a glass plate as a base material by a bar coater and heat-treated in the same manner as in Example 1 to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled from the glass plate and the transmittance was measured. The results are shown in Table 1.
- Example 3 A polyamic acid solution having a solid concentration of 15.9% was obtained in the same manner as in Example 1 except that 415.2 g of DMP was used as a solvent.
- This polyamic acid solution was applied onto a glass plate as a base material by a bar coater and heat-treated in the same manner as in Example 1 to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled from the glass plate and the transmittance was measured. The results are shown in Table 1.
- Example 4 A polyamic acid solution having a solid content concentration of 15.9% was obtained in the same manner as in Example 1 except that 415.2 g of NMF was used as a solvent.
- This polyamic acid solution was applied onto a glass plate as a base material by a bar coater and heat-treated in the same manner as in Example 1 to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled from the glass plate and the transmittance was measured. The results are shown in Table 1.
- Example 5 To a glass reaction vessel having an internal volume of 500 ml equipped with a stirrer and a nitrogen gas inlet / outlet pipe, 400.3 g of DMIB was added as a solvent, 41.92 g (0.131 mol) of TFMB, and 58.15 g of 6FDA (0.131) Mol) and stirred at 50 ° C. to obtain a polyamic acid solution having a solid concentration of 19.1%.
- This polyamic acid solution was applied onto a glass plate of a substrate by a bar coater, and the coating film was heat-treated at 120 ° C. ⁇ 30 minutes, 150 ° C. ⁇ 10 minutes, 200 ° C. ⁇ 10 minutes, 400 ° C. for 5 minutes, A polyimide film was formed on the glass plate.
- the obtained polyimide film was peeled off from the glass plate, and the transmittance was measured. The results are shown in Table 1.
- Example 6 In a glass reaction vessel having an internal volume of 500 ml equipped with a stirrer and a nitrogen gas inlet / outlet tube, 440.0 g of DMIB was added as a solvent, 25.58 g (0.073 mol) of BAFL and H-TAC (PPD) 34. 39 g (0.073 mol) was added and stirred at 50 ° C. to obtain a polyamic acid solution having a solid concentration of 11.5%.
- This polyamic acid solution was applied onto a base glass plate with a bar coater, and the coating film was heated from 50 ° C. to 350 ° C. at a heating rate of 5 ° C./min, and heat-treated at 350 ° C. for 5 minutes. Then, a polyimide film was formed on the glass plate.
- the obtained polyimide film was peeled off from the glass plate, and the transmittance was measured. The results are shown in Table 1.
- Example 1 A polyamic acid solution having a solid content concentration of 15.9% was obtained in the same manner as in Example 1 except that 415.2 g of NMP was used as a solvent.
- This polyamic acid solution was applied onto a glass plate as a base material by a bar coater and heat-treated in the same manner as in Example 1 to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled from the glass plate and the transmittance was measured. The results are shown in Table 1.
- Example 7 In a glass reaction vessel having an internal volume of 500 ml equipped with a stirrer and a nitrogen gas introduction / discharge tube, 400.0 g of DMIB was added as a solvent, and 26.88 g (0.249 mol) of PPD and 73.13 g of s-BPDA (0. 249 mol) was added and stirred at 50 ° C. to obtain a polyamic acid solution having a solid concentration of 18.2%.
- This polyamic acid solution was applied onto a glass plate as a base material by a bar coater, and the coating film was heated from 50 ° C. to 120 ° C. at a temperature rising rate of 5 ° C./min. The temperature was raised to 200 ° C. for 30 minutes, raised to 250 ° C. for 10 minutes, heated to 450 ° C. for 10 minutes, and heat-treated for 5 minutes to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled off from the glass plate, and the transmittance was measured. The results are shown in Table 2.
- Example 8 To a 500 ml glass reaction vessel equipped with a stirrer and a nitrogen gas inlet / outlet tube, 400.0 g of DMIB was added as a solvent, 40.50 g (0.202 mol) of ODA and 59.50 g of s-BPDA (0. 202 mol) was added and stirred at 50 ° C. to obtain a polyamic acid solution having a solid concentration of 18.5%.
- This polyamic acid solution was applied onto a base glass plate with a bar coater, and the coating film was heated from 50 ° C. to 120 ° C. at a temperature rising rate of 5 ° C./min. The temperature was raised to 200 ° C. for 10 minutes, raised to 250 ° C. for 10 minutes, heated to 350 ° C. for 10 minutes, and heat-treated for 5 minutes to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled off from the glass plate, and the transmittance was measured. The results are shown in Table 2.
- Example 2 A polyamic acid solution having a solid concentration of 18.2% was obtained in the same manner as in Example 7 except that 400.0 g of NMP was used as a solvent.
- This polyamic acid solution was applied on a glass plate as a base material by a bar coater and heat-treated in the same manner as in Example 7 to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled from the glass plate and the transmittance was measured. The results are shown in Table 2.
- Example 3 A polyamic acid solution having a solid concentration of 18.5% was obtained in the same manner as in Example 8 except that 400.0 g of NMP was used as a solvent.
- This polyamic acid solution was applied onto a glass plate as a base material by a bar coater and heat-treated in the same manner as in Example 8 to form a polyimide film on the glass plate.
- the obtained polyimide film was peeled from the glass plate and the transmittance was measured. The results are shown in Table 2.
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Abstract
Description
1. N-メチルホルムアミド、N,N-ジメチルプロピオンアミド、N,N-ジメチルイソブチルアミド、及びテトラメチル尿素からなる群から選ばれる少なくとも1種の溶媒とポリアミック酸とを含むポリアミック酸溶液組成物を基材に塗布し、加熱処理することによりイミド化してポリイミド膜を得ることを特徴とする、ポリイミド膜の製造方法。
2. ポリアミック酸が、脂環式構造を有するテトラカルボン酸化合物及び脂環式構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、項1に記載のポリイミド膜の製造方法。
3. ポリアミック酸が、フッ素を含有するテトラカルボン酸化合物及びフッ素を含有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、項1に記載のポリイミド膜の製造方法。
4. ポリアミック酸が、フルオレン構造を有するテトラカルボン酸化合物及びフルオレン構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、項1に記載のポリイミド膜の製造方法。
5. ポリアミック酸が、3,3’,4,4’-ビフェニルテトラカルボン酸化合物、2,3,3’,4’-ビフェニルテトラカルボン酸化合物、4,4’-オキシジフタル酸化合物及びピロメリット酸化合物から選ばれる少なくとも1つからなるテトラカルボン酸成分と4,4’-ジアミノジフェニルエーテル及びp-フェニレンジアミンの少なくとも1つからなるジアミン成分とから得られたものであることを特徴とする、項1に記載のポリイミド膜の製造方法。
溶媒としてのN-メチル-2-ピロリドンに代えて、N-メチルホルムアミド、N,N-ジメチルプロピオンアミド、N,N-ジメチルイソブチルアミド、及びテトラメチル尿素からなる群から選ばれる少なくとも1種の溶媒を用いることにより、ポリイミド膜の光透過率を向上させる方法。
7. ポリアミック酸が、脂環式構造を有するテトラカルボン酸化合物及び脂環式構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、項6に記載のポリイミド膜の光透過率を向上させる方法。
8. ポリアミック酸が、フッ素を含有するテトラカルボン酸化合物及びフッ素を含有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、項6に記載のポリイミド膜の光透過率を向上させる方法。
9. ポリアミック酸が、フルオレン構造を有するテトラカルボン酸化合物及びフルオレン構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、項6に記載のポリイミド膜の光透過率を向上させる方法。
10. ポリアミック酸が、3,3’,4,4’-ビフェニルテトラカルボン酸化合物、2,3,3’,4’-ビフェニルテトラカルボン酸化合物、4,4’-オキシジフタル酸化合物及びピロメリット酸化合物から選ばれる少なくとも1つからなるテトラカルボン酸成分と4,4’-ジアミノジフェニルエーテル及びp-フェニレンジアミンの少なくとも1つからなるジアミン成分とから得られたものであることを特徴とする、項6に記載のポリイミド膜の光透過率を向上させる方法。
CpODA:ノルボルナン-2-スピロ-α-シクロペンタノン-α’-スピロ-2’’-ノルボルナン-5,5’’,6,6’’-テトラカルボン酸二無水物
6FDA:2,2-ビス(3,4-ジカルボキシフェニル)ヘキサフルオロプロパン二無水物
H-TAC(PPD):N,N’-(1,4-フェニレン)ビス(1,3-ジオキソオクタヒドロイソベンゾフラン-5-カルボキシアミド)
s-BPDA:3,3’,4,4’-ビフェニルテトラカルボン酸二無水物
PPD:p-フェニレンジアミン
ODA:4,4’―ジアミノジフェニルエーテル
DABAN:4,4’-ジアミノベンズアニリド
TFMB:2,2’-ビス(トリフルオロメチル)-4,4’-ジアミノビフェニル
BAPB:4,4’-ビス(4-アミノフェノキシ)ビフェニル
BAFL:9,9-ビス(4-アミノフェニル)フルオレン
DMIB:N,N-ジメチルイソブチルアミド
TMU:テトラメチル尿素
DMP:N,N-ジメチルプロピオンアミド
NMF:N-メチルホルムアミド
NMP:N-メチル-2-ピロリドン
(固形分濃度)
ポリアミック酸溶液の固形分濃度は、ポリアミック酸溶液を350℃で30分間乾燥し、乾燥前の重量W1と乾燥後の重量W2とから次式によって求めた値である。
(光透過率)
分光光度計U-2910(日立ハイテク製)を用いて、ポリイミド膜の400nmもしくは500nmにおける透過率を測定した(実施例1~6、比較例1は400nmにおける透過率を測定、実施例7~8、比較例2~3は500nmにおける透過率を測定)。そして、ランバード・ベール法(Lambert-Beer Law)を用いて膜厚10μmもしくは50μmにおける透過率を算出した(実施例1~6、比較例1は膜厚10μmにおける透過率を算出、実施例7~8、比較例2~3は膜厚50μmにおける透過率を算出)。
攪拌機、窒素ガス導入・排出管を備えた内容積500mlのガラス製の反応容器に、溶媒としてDMIB415.2gを加え、PPDを8.12g(0.075モル)と、DABAN13.65g(0.060モル)、BAPB5.53g(0.015モル)とCpODA57.73g(0.150モル)を加え、50℃で撹拌して、固形分濃度15.9%のポリアミック酸溶液を得た。
溶媒としてTMU415.2gを用いた以外は実施例1と同様の操作にて固形分濃度15.9%のポリアミック酸溶液を得た。
溶媒としてDMP415.2gを用いた以外は実施例1と同様の操作にて固形分濃度15.9%のポリアミック酸溶液を得た。
溶媒としてNMF415.2gを用いた以外は実施例1と同様の操作にて固形分濃度15.9%のポリアミック酸溶液を得た。
攪拌機、窒素ガス導入・排出管を備えた内容積500mlのガラス製の反応容器に、溶媒としてDMIB400.3gを加え、TFMBを41.92g(0.131モル)と、6FDA58.15g(0.131モル)を加え、50℃で撹拌して、固形分濃度19.1%のポリアミック酸溶液を得た。
攪拌機、窒素ガス導入・排出管を備えた内容積500mlのガラス製の反応容器に、溶媒としてDMIB440.0gを加え、BAFLを25.58g(0.073モル)とH-TAC(PPD)34.39g(0.073モル)を加え、50℃で撹拌して、固形分濃度11.5%のポリアミック酸溶液を得た。
溶媒としてNMP415.2gを用いた以外は実施例1と同様の操作にて固形分濃度15.9%のポリアミック酸溶液を得た。
攪拌機、窒素ガス導入・排出管を備えた内容積500mlのガラス製の反応容器に、溶媒としてDMIB400.0gを加え、PPDを26.88g(0.249モル)とs-BPDA73.13g(0.249モル)を加え、50℃で撹拌して、固形分濃度18.2%のポリアミック酸溶液を得た。
攪拌機、窒素ガス導入・排出管を備えた内容積500mlのガラス製の反応容器に、溶媒としてDMIB400.0gを加え、ODAを40.50g(0.202モル)とs-BPDA59.50g(0.202モル)を加え、50℃で撹拌して、固形分濃度18.5%のポリアミック酸溶液を得た。
溶媒としてNMP400.0gを用いた以外は実施例7と同様の操作にて固形分濃度18.2%のポリアミック酸溶液を得た。
溶媒としてNMP400.0gを用いた以外は実施例8と同様の操作にて固形分濃度18.5%のポリアミック酸溶液を得た。
Claims (10)
- N-メチルホルムアミド、N,N-ジメチルプロピオンアミド、N,N-ジメチルイソブチルアミド、及びテトラメチル尿素からなる群から選ばれる少なくとも1種の溶媒とポリアミック酸とを含むポリアミック酸溶液組成物を基材に塗布し、加熱処理することによりイミド化してポリイミド膜を得ることを特徴とする、ポリイミド膜の製造方法。
- ポリアミック酸が、脂環式構造を有するテトラカルボン酸化合物及び脂環式構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、請求項1に記載のポリイミド膜の製造方法。
- ポリアミック酸が、フッ素を含有するテトラカルボン酸化合物及びフッ素を含有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、請求項1に記載のポリイミド膜の製造方法。
- ポリアミック酸が、フルオレン構造を有するテトラカルボン酸化合物及びフルオレン構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、請求項1に記載のポリイミド膜の製造方法。
- ポリアミック酸が、3,3’,4,4’-ビフェニルテトラカルボン酸化合物、2,3,3’,4’-ビフェニルテトラカルボン酸化合物、4,4’-オキシジフタル酸化合物及びピロメリット酸化合物から選ばれる少なくとも1つからなるテトラカルボン酸成分と4,4’-ジアミノジフェニルエーテル及びp-フェニレンジアミンの少なくとも1つからなるジアミン成分とから得られたものであることを特徴とする、請求項1に記載のポリイミド膜の製造方法。
- ポリアミック酸と溶媒とを含むポリアミック酸溶液組成物を基材に塗布し、最高加熱温度が200℃以上となる条件で加熱処理することによりイミド化するポリイミド膜の製造において、
溶媒としてのN-メチル-2-ピロリドンに代えて、N-メチルホルムアミド、N,N-ジメチルプロピオンアミド、N,N-ジメチルイソブチルアミド、及びテトラメチル尿素からなる群から選ばれる少なくとも1種の溶媒を用いることにより、ポリイミド膜の光透過率を向上させる方法。 - ポリアミック酸が、脂環式構造を有するテトラカルボン酸化合物及び脂環式構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、請求項6に記載のポリイミド膜の光透過率を向上させる方法。
- ポリアミック酸が、フッ素を含有するテトラカルボン酸化合物及びフッ素を含有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、請求項6に記載のポリイミド膜の光透過率を向上させる方法。
- ポリアミック酸が、フルオレン構造を有するテトラカルボン酸化合物及びフルオレン構造を有するジアミンから選ばれる少なくとも1種のモノマー成分を合計25モル%以上含有するモノマー成分から得られたものであることを特徴とする、請求項6に記載のポリイミド膜の光透過率を向上させる方法。
- ポリアミック酸が、3,3’,4,4’-ビフェニルテトラカルボン酸化合物、2,3,3’,4’-ビフェニルテトラカルボン酸化合物、4,4’-オキシジフタル酸化合物及びピロメリット酸化合物から選ばれる少なくとも1つからなるテトラカルボン酸成分と4,4’-ジアミノジフェニルエーテル及びp-フェニレンジアミンの少なくとも1つからなるジアミン成分とから得られたものであることを特徴とする、請求項6に記載のポリイミド膜の光透過率を向上させる方法。
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JP7384546B2 (ja) | 2015-12-31 | 2023-11-21 | ドンジン セミケム カンパニー リミテッド | ポリイミド高分子組成物とその製造方法、及びそれを用いたポリイミドフィルムの製造方法 |
WO2018058343A1 (en) * | 2016-09-28 | 2018-04-05 | Dow Global Technologies Llc | Dmpa-based solvent systems for the synthesis of poly(amic acid) and polyimide polymers |
CN108243612A (zh) * | 2016-09-28 | 2018-07-03 | 陶氏环球技术有限责任公司 | 用于合成聚(酰胺酸)和聚酰亚胺聚合物的基于dmpa的溶剂体系 |
Also Published As
Publication number | Publication date |
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TWI726845B (zh) | 2021-05-11 |
JP2016011418A (ja) | 2016-01-21 |
KR102388536B1 (ko) | 2022-04-20 |
TW201609969A (zh) | 2016-03-16 |
KR20170016384A (ko) | 2017-02-13 |
US20170137571A1 (en) | 2017-05-18 |
EP3153539A4 (en) | 2018-02-28 |
EP3153539A1 (en) | 2017-04-12 |
JP6544055B2 (ja) | 2019-07-17 |
CN106574050A (zh) | 2017-04-19 |
CN106574050B (zh) | 2019-09-03 |
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