WO2015131383A1 - 万用led子母灯 - Google Patents
万用led子母灯 Download PDFInfo
- Publication number
- WO2015131383A1 WO2015131383A1 PCT/CN2014/073017 CN2014073017W WO2015131383A1 WO 2015131383 A1 WO2015131383 A1 WO 2015131383A1 CN 2014073017 W CN2014073017 W CN 2014073017W WO 2015131383 A1 WO2015131383 A1 WO 2015131383A1
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- WIPO (PCT)
- Prior art keywords
- led
- lamp
- sub
- circuit
- control switch
- Prior art date
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
- H05B45/30—Driver circuits
- H05B45/37—Converter circuits
- H05B45/3725—Switched mode power supply [SMPS]
Definitions
- the invention relates to the field of lighting fixtures, in particular to a universal LED sub-lamp.
- LED dimming has different ways and different circuit combinations, such as different voltages, different currents, dimming signal instability three disadvantages, resulting in high cost, mutual mismatch and serious flicker, increase costs.
- the present invention is directed to the absence of the prior art, and its main object is to provide a universal LED sub-lamp whose circuit can provide a non-stroboscopic, stable driving current.
- a universal LED sub-lamp includes a sub-LED lamp, a mother LED lamp and a controller for adjusting the luminous flux of the LED lamp, the controller has a built-in PWM dimming module, and the circuit of the PWM dimming module includes a driving mother a first LED driving circuit of the LED lamp, a second LED driving circuit for driving the sub LED lamp, a programmable microcontroller connected to the first and second LED driving circuits, and a dual control switch connected to the programmable microcontroller a circuit, the first and second LED driving circuits are each composed of a high frequency circuit and a DC/DC
- the PWM current amplifier is composed.
- the controller is provided with a sub-LED lamp control switch and a female LED control switch, and the corresponding dual control switch circuit is respectively connected to the sub-mother lamp control switch, and the sub-male lamp control switch is internally provided with an indication LED lamp.
- the sub-lamp control switch is a push-button miniature control switch or a touch-type thin capacitive touch point.
- the programmable microcontroller is also connected to a low dropout voltage regulator.
- the programmable microcontroller is a memory IC.
- the LED lamp and the controller are detachably mounted on the lamp holder, and the bottom of the lamp holder is further provided with a separate detachable power adapter.
- the lamp holder is composed of detachable upper and lower two-section brackets, and the upper bracket further comprises a headlight bracket and a small lamp bracket, the lower bracket and the power adapter, the lower bracket and the controller, the controller and the large A quick connector is arranged between the lamp bracket and the small lamp bracket, between the headlight bracket and the mother LED lamp, and between the small lamp bracket and the sub-LED lamp.
- the power adapter has a built-in power module, and the circuit of the power module includes an electromagnetic interference filter, a bridge rectifier, an isolation transformer, a rectifier, a filter, a comparator and a voltage reference circuit, an optical coupler, and a power factor.
- Pulse width modulation switching controller; the electromagnetic interference filter, the bridge rectifier, the isolation transformer, the rectifier, and the filter are sequentially connected, the comparator and the voltage reference circuit, the optical coupler, the power factor, and the pulse width modulation switching controller Connected between the filter and the isolation transformer in sequence to form a reverse circuit.
- the sub-card LED lights have the same structure, and each comprises a heat sink, an ultra-thin high-conductivity silicon film, an LED light-emitting module, and an anti-glare PC lamp cover.
- the heat sink, the silicon plate, the LED light-emitting module and the PC lamp cover are in turn Installed and secured by screws.
- the heat sink comprises a planar dome plate and a plurality of heat dissipation fins integrally disposed on the bottom of the dome plate, and the adjacent heat dissipation fins are separated from each other;
- the LED light emitting module comprises an LED aluminum substrate and a common pressure The matrix is arranged on the LED chip on the LED aluminum substrate. The front and back sides of the silicon wafer contact the LED aluminum substrate and the dome of the heat sink respectively, and the PC lamp cover and the dome plate have a gap.
- the LED driving circuit is provided with a high frequency circuit and a DC/DC.
- PWM current amplifier when programmable microcontroller generates dual output PWM signal to dual DC/DC
- the PWM current amplifier drives the LED lighting module, and after the high-frequency low-voltage driving current is shaped, under the high-frequency operation, it can provide a stable driving current without outputting the strobe to the LED lighting module, because DC/DC
- the PWM current amplifier solves the shortcomings of stroboscopic light, allowing for comfortable soft light and 0 to 100% dimming.
- the circuit of the PWM dimming module has a programmable microcontroller
- the programmable microcontroller is a memory IC that can record the luminous flux of the LED lamp during the last use, and the programmable microcontroller automatically Extract the last set of luminous flux, realize intelligent memory, no need to reset, easy to use.
- the utility model can be quickly disassembled and assembled without any professional knowledge, and can be arbitrarily combined and replaced, so that different luminous powers can be replaced according to needs.
- the occupied packaging space is reduced, which is convenient for packaging, transportation and handling.
- the sub-LED lamp control switch and the female LED control switch can be a button type micro control switch, or a touch type thin capacitive touch point, and the control switch can also be compatible with the push button type and the touch type structure.
- the implementation is diverse, selective, and highly combinable.
- the PC lampshade is an anti-glare lampshade, in addition to the function of dustproof and moisture-proof, it also has an anti-glare function, which can diffuse light to achieve a single-point light-emitting efficiency.
- the power adapter has a no-load low-maintenance power supply, high power factor, high-efficiency isolated drive power supply, universal AC full-voltage input range, comprehensive protection, and protection against fire, overload, over temperature, and short circuit.
- the daughter LED lamp has wide voltage, high efficiency, power saving mode, miniaturization, easy replacement, fast heat dissipation, high brightness output, no stroboscopic, no glare, and the overall product is light and thin.
- FIG. 1 is a perspective view showing the assembly of a mother lamp according to an embodiment of the present invention
- Figure 2 is an exploded view of a sub-master lamp according to an embodiment of the present invention.
- FIG 3 is an assembled structural view of an LED lamp according to an embodiment of the present invention.
- Figure 4 is a cross-sectional view of Figure 3;
- Figure 5 is an enlarged view of A in Figure 4.
- Figure 6 is an exploded view of Figure 3;
- Figure 7 is a perspective view showing the assembly of the controller of the embodiment of the present invention.
- Figure 8 is an exploded view of Figure 7;
- FIG. 9 is a perspective view showing the assembly of a power adapter according to an embodiment of the present invention.
- Figure 10 is an exploded view of Figure 9;
- Figure 11 is another structural view of a power adapter of an embodiment of the present invention.
- Figure 12 is a circuit diagram of an embodiment of the present invention.
- optical coupler 338 optical coupler 338, power factor and pulse width modulation switching controller
- FIG. 1 to FIG. 12 shows a specific structure of a preferred embodiment of the present invention, including a lamp holder 10, an LED lamp 20, a power adapter 30 and a controller 40.
- the power adapter 30 is an LED lamp. 20 provides a low voltage DC power source for controlling the luminous flux of the LED lamp 20.
- the LED lamp 20 is in the form of a daughter lamp, that is, consisting of a large female LED lamp 201 and a small sub-LED lamp 202.
- the lamp holder 10 is composed of detachable upper and lower two-stage brackets, and the upper bracket 11 further includes a headlight bracket 111 and a small lamp bracket 112.
- the power adapter 30 is detachably connected to the bottom end of the lower bracket 12, the female LED lamp 201 is detachably connected to the top end of the headlight bracket 111, and the sub-LED lamp 202 is detachably connected to the top end of the small lamp bracket 112.
- the controller 40 is detachably connected between the upper and lower brackets 11, 12, thereby enabling various components of the luminaire to be quickly disassembled and assembled, and after the components are removed, the occupied packaging space is reduced, which is convenient for packaging transportation and handling, and It is also convenient to replace the LED lamps 20 of different luminous powers according to needs, and correspondingly to the power adapter 30 that meets the power supply requirements.
- the lower bracket 12 and the power adapter 30 have a quick connector 13 to make the two easy to plug and unplug. And between the lower bracket 12 and the controller 40, between the controller 40 and the headlight bracket 111 and the small lamp bracket 112, between the headlight bracket 111 and the mother LED lamp 201, the small lamp bracket 112 and the sub-LED lamp 202 There is a quick connector 13 between them so that the various components can be connected and electrically conductive.
- the LED lamp 20 of the present embodiment includes a heat sink 21, an ultra-thin high thermal conductivity silicone sheet 22, an LED lighting module 23, and an anti-glare PC lamp cover 24.
- the heat sink 21, the silicone sheet 22, the LED lighting module 23, and the PC lamp cover 24 are sequentially mounted and fixed by screws 25.
- the heat sink 21 includes a planar dome plate 211 and a plurality of heat dissipation fins 212 integrally disposed on the bottom of the dome plate 211.
- the adjacent heat dissipation fins 212 are separated from each other, which can effectively increase the heat dissipation area and enhance heat dissipation. effectiveness.
- the LED light-emitting module 23 includes an LED aluminum substrate 231 and an LED chip 232 densely attached to the LED aluminum substrate 231.
- the LED aluminum substrate 231 has the function of energizing and fixing the LED chip 232, and the front and back sides of the silicon wafer 22 are respectively contacted.
- the LED aluminum substrate 231 and the dome plate 211 can quickly transfer heat of the LED chip 232.
- the anti-glare optical PC lamp cover 24 and the LED aluminum substrate 231 have a difference of 0.3 mm in the order of H, ensuring good contact between the LED aluminum substrate 231 and the silica gel sheet 22.
- the 0.3MM step difference H is the value of the specific structure of the embodiment. According to the LED lamps of different sizes, the value of the step difference can be changed according to the actual situation.
- the PC lamp cover 24 is disposed outside the LED lighting module 23.
- the PC lamp cover 24 has the functions of dustproof and moisture proof, and has an anti-glare function, which can diffuse light to achieve a single-point light-emitting efficiency.
- the controller 40 includes a housing 41 , a control switch 42 , and a PWM dimming module 43 disposed in the housing 41 .
- the outer casing 41 is surrounded by a first assembled housing 411 and a second housing 412.
- the PWM dimming module 43 is mounted in the inner cavity of the outer casing 41.
- the control switch 42 is disposed on the outer casing 41. In this embodiment, there are two corresponding control switches 42 corresponding to the two LED lamps 201 and 202, that is, the sub LED control switch 421 and the female LED control switch 422. Each control switch 42 correspondingly controls one LED light.
- the control switch 42 can be a push-button miniature control switch or a touch-type thin capacitive touch point, and the control switch 42 can also be compatible with both push-button and touch-type configurations.
- the control switch 421 or 422 is pressed or touched, the sub LED lamp 202 or the mother LED lamp 201 is turned on.
- the power adapter 30 is an external independent power supply, and includes a housing 31, a mains plug 32 disposed on the housing 31, and a power module 33 mounted in the housing 31.
- the outer casing 31 is composed of third and fourth casings 311, 312 that are engaged with each other, and the power module 33 is built in the inner cavity formed by the third and fourth casings 311, 312.
- the quick connector 13 is disposed at the top of the outer casing 31.
- the mains plug 32 may be designed to protrude from the side of the outer casing 31, as shown in FIG. 11, or may be designed to extend from the bottom of the outer casing 31. Out to suit a variety of outlets.
- the outer casing 31 of the power adapter 30 can be formed into a rectangular parallelepiped structure or a rectangular parallelepiped structure as needed, and the specific shape is not limited.
- the circuit of the PWM dimming module 43 in the controller 40 and the circuit of the power module 33 in the power adapter 30 are shown.
- the power module 33 circuit is an independent isolated AC-to-DC power supply circuit, and provides an ultra-low voltage (less than 48V) DC output power supply circuit of the daughter and the double LED lamp.
- the circuit of the power module 33 includes an electromagnetic interference filter 331, a bridge rectifier 332, an isolation transformer 333, a rectifier 334, a filter 335, a comparator and voltage reference circuit 336, an optical coupler 337, power factor and pulse width modulation. Switch controller 338.
- the electromagnetic interference filter 331, the bridge rectifier 332, the isolation transformer 333, the rectifier 334, and the filter 335 are sequentially connected.
- the comparator and voltage reference circuit 336, the optical coupler 337, the power factor and the pulse width modulation switching controller 338 are sequentially connected.
- the mains power supply is connected to the 220V voltage by the mains plug 32, and the interference signal is filtered by the electromagnetic interference filter 331 in turn, rectified by the bridge rectifier 332, and input to the primary side of the isolation transformer 333; the secondary side of the isolation transformer 333 outputs the low voltage.
- the electricity is rectified by a rectifier 334 and filtered by a filter 335 to output a direct current.
- the comparator and voltage reference circuit 336 and the optical coupler 337 feed back the current after the isolation transformer and the AC to DC, and are adjusted by the power factor and the pulse width modulation switching controller 338 to obtain a constant direct current.
- the circuit of the power module 33 composed of the above modules has the following characteristics: 1. No-load low-maintenance power supply, 2. High-power factor, high-efficiency isolated driving power supply; 3. Compliance with universal AC full-voltage input range (85-264V) 50/60HZ); 4, comprehensive protection, with fire, overload, over temperature, short circuit protection.
- the circuit of the PWM dimming module 43 includes a first LED driving circuit 431 for driving the female LED lamp 201, a second LED driving circuit 432 for driving the sub LED lamp 202, a low dropout voltage regulator 433, and a control switch circuit. 434. Programmable Microcontroller 435.
- the first and second LED driving circuits 431, 432 are identical and each include a high frequency circuit 436 and a DC/DC. PWM current amplifier 437.
- the first LED driving circuit 431 is connected to the female LED lamp 201
- the second LED driving circuit 432 is connected to the LED lamp 202
- the DC/DC is
- the PWM current amplifier 437 is connected to the programmable microcontroller 435
- the DC power output from the filter 335 is connected to the programmable microcontroller 435 via the low dropout voltage regulator 433, and the control switch circuit 434 is also connected to the programmable microcontroller 435.
- the programmable microcontroller 435 is a memory IC that can record the luminous flux of the LED lamp 20 during the last use. At the next use, the programmable microcontroller 435 automatically extracts the last set luminous flux to realize intelligent memory without re-writing. Settings, easy to use.
- the programmable microcontroller 435 generates dual output PWM signals for dual DC/DC
- the PWM current amplifier 437 pushes the LED lighting module 23, and after the high-frequency low-voltage driving current of the high-frequency circuit 436 is shaped, the high-frequency operation can provide smooth power output to the LED lighting module 23 without stroboscopic output.
- the PWM current amplifier 437 solves the shortcomings of stroboscopic light, allowing for comfortable soft light and 0 to 100% dimming.
- two indicator LED lamps 438 are disposed between the low dropout voltage regulator 433 and the programmable microcontroller 435.
- the two indicator LED lamps 438 correspond to the sub LED lamp control switch 421 and the female LED control, respectively.
- the switch 422 there is a night indication function.
- the two indicator LEDs 438 can again generate a flash (three flashes) when dimming to the highest or lowest brightness to facilitate control to the brightest or darkest brightness.
- the sub-LED LEDs 202, 201 can be replaced with 6W/12W/24W/36W, which can replace the original high-energy tungsten filament bulb 50W/150W/300W/500W. , effective energy saving.
- the LED chips 232 of the mother-child LED lamps 202 and 201 are arranged in a matrix of common pressure, and the common-pressure design has the advantages of high versatility and various combinations.
- the illumination of the female LED lamp 201 may face upward, and the illumination of the sub-LED lamp 202 faces downward, so the embodiment bends the small lamp bracket 112 into an arc or The right angle structure causes the sub-LED lamp 202 to illuminate downward.
- the utility model can be quickly disassembled and assembled without any professional knowledge, and can be arbitrarily combined and replaced, which is convenient for the needs.
- the LED lamps 20 of different luminous powers are replaced, and the power adapters 30 corresponding to the power supply requirements are matched.
- the occupied packaging space is reduced, which is convenient for packaging, transportation and handling.
- DC/DC is designed due to the driving circuit of the mother lamp
- the PWM current amplifier 437 can provide smooth power output without strobe to the LED lighting module 23 under high frequency operation, due to DC/DC
- the PWM current amplifier 437 solves the shortcomings of stroboscopic light, allowing for comfortable soft light and 0 to 100% dimming.
- the programmable microcontroller 435 is a memory IC that can record the luminous flux of the LED lamp 20 during the last use, and is programmable at the next use.
- the microcontroller 435 automatically extracts the last set of luminous flux to realize intelligent memory, without re-setting, and is convenient to use.
- the sub-LED lamp control switch 421 and the mother LED control switch 422 may be a button-type micro-control switch 42 or a touch-type thin capacitive touch point, and the control switch 42 may also be compatible with the push-button type and the touch type.
- the two structures are implemented in a variety of ways, with many options and high combinations.
- PC lamp cover 24 is an anti-glare lamp cover, in addition to the function of dustproof and moisture proof, it also has an anti-glare function and can diffuse light to achieve a single-point light-emitting efficiency.
- the power adapter 30 has a no-load low-maintenance power supply, high power factor, high-efficiency isolated drive power supply, conforms to the universal AC full-voltage input range, comprehensive protection, and is equipped with fireproof, overload, over-temperature, and short-circuit protection.
- the mother and child LED lamps 202, 201 have wide voltage, high efficiency, power saving mode, miniaturization, easy replacement, fast heat dissipation, high brightness output, no stroboscopic, no glare, and light overall product. Small and thin.
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- Circuit Arrangement For Electric Light Sources In General (AREA)
Abstract
提供了一种万用LED子母灯,包括子LED灯(202)、母LED灯(201)和调节LED灯光通量的控制器,控制器内置PWM调光模组(43),PWM调光模组的电路包括用于驱动母LED灯的第一LED驱动电路(431)、用于驱动子LED灯的第二LED驱动电路(432)、连接于第一和第二LED驱动电路的可编程式微控制器(435)、连接于可编程式微控制器的双控制开关电路(434),第一和第二LED驱动电路均由高频电路(436)和DC/DC PWM电流放大器(437)组成。在高频操作下,能提供输出不频闪的平稳电力给LED,因DC/DC PWM电流放大器解决了频闪的缺点,可供输舒适柔和的光和0~100%的调光功能。
Description
本发明涉及照明灯具领域技术,尤其是指一种万用LED子母灯。
因环保节能之需求,目前的家用照明已由传统的卤素灯被LED灯取代,因而可省下90%的电力。但由于LED需使用定电流的电源适配器及调光器,还有不同功率的LED或不同的排列组合散热模块,给LED发展带来了以下困扰:1、只要有一个环节没考虑好,均会使LED产生故障,寿命减短,频闪等各种缺陷。原本LED在正常使用下的可达到5年或10年以上,而因上述原因,而使用寿命严重减短。2、LED的调光有不同的方式及不同的回路组合,如电压不同、电流不同、调光讯号不稳定三种弊病,造成成本过高,相互的配件不匹配和严重的闪烁,增加成本。
有鉴于此,本发明针对现有技术存在之缺失,其主要目的是提供一种万用LED子母灯,其控制器的电路能提供不频闪、稳定之驱动电流。
为实现上述目的,本发明采用如下之技术方案:
一种万用LED子母灯,包括子LED灯、母LED灯和调节LED灯之光通量的控制器,该控制器内置PWM调光模组,该PWM调光模组的电路包括用于驱动母LED灯的第一LED驱动电路、用于驱动子LED灯的第二LED驱动电路、连接于第一和第二LED驱动电路的可编程式微控制器、连接于可编程式微控制器的双控制开关电路,该第一和第二LED驱动电路均由高频电路和DC/DC
PWM电流放大器组成。
优选的,所述控制器上设置子LED灯控制开关和母LED控制开关,对应之双控制开关电路分别连接该子母灯控制开关,以及该子母灯控制开关的内部安装有指示LED灯。
优选的,所述子母灯控制开关是按键式的微型控制开关,或者是触摸式薄型电容式触摸点。
优选的,所述可编程式微控制器还连接有一低压差电压调整器。
优选的,所述可编程式微控制器是记忆体IC。
优选的,所述LED灯和控制器可拆式安装于灯座上,并且该灯座的底部还配设有一独立的可拆式电源适配器。
优选的,所述灯座由可分离的上下两段支架组成,上支架又包括大灯支架和小灯支架,该下支架与电源适配器之间、下支架与控制器之间、控制器与大灯支架和小灯支架之间、该大灯支架与母LED灯之间、小灯支架与子LED灯之间均设有快速接头。
优选的,所述电源适配器内置电源模组,该电源模组的电路包括电磁干扰滤波器、桥式整流器、隔离变压器、整流器、滤波器、比较器及电压基准电路、光偶合器、功率因素及脉宽调变切换控制器;该电磁干扰滤波器、桥式整流器、隔离变压器、整流器、滤波器依次相连,该比较器及电压基准电路、光偶合器、功率因素及脉宽调变切换控制器依次相接于滤波器和隔离变压器之间,形成反溃电路。
优选的,所述子母LED灯的结构相同,均包括散热座、超薄高导热硅胶片、LED发光模组以及防眩PC灯罩,该散热座、硅胶片、LED发光模组和PC灯罩依次安装并由螺丝固定。
优选的,所述散热座包括一平面式的圆顶板以及多片一体设于圆顶板底部的散热鳍片,相邻散热鳍片之间彼此分离;该LED发光模组包括LED铝基板以及共压的矩阵排列于LED铝基板上的LED晶片,该硅胶片的正反两面分别接触LED铝基板和散热座的圆顶板,PC灯罩与圆顶板之间具有断差。
本发明与现有技术相比具有明显的优点和有益效果,具体而言,由上述技术方案可知,由于LED驱动电路设置高频电路和DC/DC
PWM电流放大器,当可编程式微控制器产生双输出的PWM讯号给双组DC/DC
PWM电流放大器,推动LED发光模组,再予高频低压之驱动电流整形后,在高频操作下,能提供输出不频闪的稳定的驱动电流给LED发光模组,因DC/DC
PWM电流放大器解决了频闪之缺点,可供输舒适柔和的光和0~100%的调光功能。
此外,由于PWM调光模组的电路具有可编程式微控制器,该可编程式微控制器是记忆体IC,可以记录上一次使用时LED灯的光通量,在下一次使用时,可编程式微控制器自动提取上一次调定的光通量,实现智能记忆,无需重新设定,使用方便。
再者,由于灯座、LED灯、电源适配器和控制器各个零件之间均设有快速接头,不需要太专业的知识即可以快速拆装,可任意组合和更换,便于依据需要更换不同发光功率的LED灯,以及对应配对满足供电需求的电源适配器。此外,各部件拆除后,占用的包装空间减小,便于包装运输和搬运。
以及,由于子LED灯控制开关和母LED控制开关,可以是按键式的微型控制开关,也可以是触摸式薄型电容式触摸点,并且该控制开关也可以兼容按键式和触摸式两种结构,实现的方式多样,选择性多,组合性高。
还有,由于PC灯罩是防眩灯罩,除了具备防尘、防潮之功能,还具有防眩功能,能够扩散光线,以达到类似单点出光的效率。
最后,电源适配器具有空载低维持电源、高功率因数、高效率隔离驱动电源、符合通用交流全电压输入范围、保护全面,具备防火、过载、过温、短路保护。
总之,经上述电路设计后,使得子母LED灯具有宽电压、高效、省电模式,小型化,易拆换、散热快、高亮度输出、不频闪、无眩光、整体产品轻小薄。
图1是本发明之实施例的子母灯的组装立体示意图;
图2是本发明之实施例的子母灯的分解图;
图3是本发明之实施例LED灯的组装结构图;
图4是图3的截面图;
图5是图4中A的放大图;
图6是图3的分解图;
图7是本发明之实施例的控制器的组装立体示意图;
图8是图7的分解图;
图9是本发明之实施例的电源适配器的组装立体示意图;
图10是图9的分解图;
图11是本发明之实施例的电源适配器的另一种结构图;
图12是本发明之实施例的电路图。
附图标识说明:
10、灯座 11、上支架
111、大灯支架 112、小灯支架
12、下支架 13、快速接头
20、LED灯 201、母LED灯
202、子LED灯 21、散热座
211、圆顶板 212、散热鳍片
22、硅胶片 23、LED发光模组
231、LED铝基板 232、LED晶片
24、PC灯罩 25、螺丝
30、电源适配器 31、外壳
311、第三壳体 312、第四壳体
32、市电插头 33、电源模组
331、电磁干扰滤波器 332、桥式整流器
333、隔离变压器 334、整流器
335、滤波器 336、比较器及电压基准电路
337、光偶合器 338、功率因素及脉宽调变切换控制器
40、控制器 41、外壳
411、第一壳体 412、第二壳体
42、控制开关 421、子LED灯控制开关
422、母LED控制开关 43、PWM调光模组
431、第一LED驱动电路 432、第二LED驱动电路
433、低压差电压调整器 434、控制开关电路
435、可编程式微控制器 436、高频电路
437、DC/DC PWM电流放大器 438、指示LED灯
请参照图1至图12所示,其显示出了本发明之较佳实施例的具体结构,包括有灯座10、LED灯20、电源适配器30和控制器40,该电源适配器30为LED灯20提供低电压直流电源,该控制器40用于控制LED灯20的光通量。
具体而言,如图1-2所示,该LED灯20是子母灯的形式,即由一盏大的母LED灯201和一盏小的子LED灯202组成。该灯座10由可分离的上下两段支架组成,上支架11又包括大灯支架111和小灯支架112。该电源适配器30可拆式连接于下支架12的底端,该母LED灯201可拆式连接于大灯支架111的顶端,子LED灯202可拆式连接于小灯支架112的顶端,该控制器40可拆式连接于上和下支架11、12之间,藉此,使灯具的各个部件可以快速拆装,各部件拆除后,占用的包装空间减小,便于包装运输和搬运,并且,也便于依据需要更换不同发光功率的LED灯20,以及对应配对满足供电需求的电源适配器30。
如图2所示,该下支架12与电源适配器30之间具有快速接头13,使二者易于插拔。以及该下支架12与控制器40之间、控制器40与大灯支架111和小灯支架112之间、该大灯支架111与母LED灯201之间、小灯支架112与子LED灯202之间均设有快速接头13,使各个部件可以相接并且实现电导通。
如图3-6所示,所述LED灯20中,该母LED灯201和子LED灯202仅尺寸不同,二者的结构相同,当然也可以依据需要制作成不同的结构,客户可以自由挑选。本实施例的LED灯20包括散热座21、超薄高导热硅胶片22、LED发光模组23以及防眩PC灯罩24。该散热座21、硅胶片22、LED发光模组23和PC灯罩24依次安装并由螺丝25固定。其中,该散热座21包括一平面式的圆顶板211以及多片一体设于圆顶板211底部的散热鳍片212,相邻散热鳍片212之间彼此分离,能有效增大散热面积,增强散热效率。该LED发光模组23包括LED铝基板231以及密布于LED铝基板231上的LED晶片232,该LED铝基板231兼有通电以及固定LED晶片232的功能,而硅胶片22的正反两面分别接触LED铝基板231和圆顶板211,能快速将LED晶片232的热量传递。此外,该防眩光学PC灯罩24与LED铝基板231有0.3MM段差H,确保LED铝基板231与硅胶片22良好的接触。当然,0.3MM段差H是本实施例的具体结构的数值,依据不同尺寸的LED灯,断差的值可以依实际而变。还有,所述PC灯罩24盖于LED发光模组23外,该PC灯罩24盖除了具备防尘、防潮之功能,还具有防眩功能,能够扩散光线,以达到类似单点出光的效率。
如图7和图8所示,所述控制器40包括外壳41、控制开关42和设于外壳41内的PWM调光模组43。该外壳41由卡扣式组装的第一壳体411和第二壳体412包围而成,该PWM调光模组43安装于外壳41内腔中,该控制开关42设于外壳41上。本实施例中,对应子母两盏LED灯201、202,控制开关42也对应有两个,即子LED灯控制开关421和母LED控制开关422。每个控制开关42对应控制一盏LED灯。该控制开关42可以是按键式的微型控制开关,也可以是触摸式薄型电容式触摸点,并且该控制开关42也可以兼容按键式和触摸式两种结构。当按下或触摸控制开关421或422后,接通子LED灯202或母LED灯201。
如图9和图10所示,所述电源适配器30是外置式的独立电源,其包括外壳31、设于外壳31的市电插头32和安装于外壳31内的电源模组33。该外壳31由相互扣合的第三和第四壳体311、312构成,该电源模组33内置于第三和第四壳体311、312围构成的内腔中。如图9所示,所述快速接头13设于外壳31的顶部,该市电插头32可以设计成由外壳31的侧面伸出,如图11所示,也可以设计成从外壳31的底部伸出,以适用多种插座。以及,该电源适配器30的外壳31可以依据需要而制作成长方体结构或正方体结构,具体形状不作限制。
如图12所示,其显示了控制器40中PWM调光模组43的电路以及电源适配器30中电源模组33的电路。
该电源模组33电路是独立隔离AC转DC电源电路,提供子母双LED灯之超低压(小于48V)的DC输出供电回路。该电源模组33的电路包括电磁干扰滤波器331、桥式整流器332、隔离变压器333、整流器334、滤波器335、比较器及电压基准电路336、光偶合器337、功率因素及脉宽调变切换控制器338。该电磁干扰滤波器331、桥式整流器332、隔离变压器333、整流器334、滤波器335依次相连,该比较器及电压基准电路336、光偶合器337、功率因素及脉宽调变切换控制器338依次相接于滤波器335和隔离变压器333之间,形成反溃电路。市电电源由市电插头32接入220V电压,依次经过电磁干扰滤波器331将干扰信号滤除,经桥式整流器332整流,输入隔离变压器333的初级侧;隔离变压器333的次级侧输出低压电,再经整流器334整流,以及经滤波器335滤波处理输出直流电。而比较器及电压基准电路336、光偶合器337将隔离变压和AC转DC后的电流反馈回来,经功率因素及脉宽调变切换控制器338调节,得到恒定的直流电。由上述模块构成的电源模组33的电路具有以下特点:1、空载低维持电源,2、高功率因数、高效率隔离驱动电源;3、符合通用交流全电压输入范围(85-264V
50/60HZ);4、保护全面,具备防火、过载、过温、短路保护。
该PWM调光模组43的电路包括用于驱动母LED灯201的第一LED驱动电路431、用于驱动子LED灯202的第二LED驱动电路432、低压差电压调整器433、控制开关电路434、可编程式微控制器435。该第一和第二LED驱动电路431、432相同,均包括有高频电路436和DC/DC
PWM电流放大器437。第一LED驱动电路431接母LED灯201,第二LED驱动电路432接子LED灯202,并且该DC/DC
PWM电流放大器437连接于可编程式微控制器435,且滤波器335输出的直流电经低压差电压调整器433连接可编程式微控制器435,控制开关电路434也接于可编程式微控制器435。
该可编程式微控制器435是记忆体IC,可以记录上一次使用时LED灯20的光通量,在下一次使用时,可编程式微控制器435自动提取上一次调定的光通量,实现智能记忆,无需重新设定,使用方便。该可编程式微控制器435产生双输出的PWM讯号给双组DC/DC
PWM电流放大器437,推动LED发光模组23,再予高频电路436的高频低压之驱动电流整形后,在高频操作下,能提供输出不频闪的平稳电力给LED发光模组23,因DC/DC
PWM电流放大器437解决了频闪之缺点,可供输舒适柔和的光和0~100%的调光功能。除此之外,该低压差电压调整器433和可编程式微控制器435之间设有两指示LED灯438,设计时,两指示LED灯438分别对应于子LED灯控制开关421和母LED控制开关422内部,具有夜间指示功能。并且,该两指示LED灯438又可在调光至最高或最低亮度时,产生闪灯(闪烁三下),以利于控制到最亮或最暗的亮度。
在第一和第二LED驱动电路431、432中,该子母LED灯202、201可选用6W/12W/24W/36W,即可取代原来高耗能的钨丝灯泡50W/150W/300W/500W,有效节能。并且子母LED灯202、201的LED晶片232采用共压的矩阵排列,共压设计具有通用性高,组合式方多样的优点。此外,为了满足照明需求,作为一种优选的方案,该母LED灯201的光照可以朝向上方,而子LED灯202的光照朝向下方,因此本实施例将小灯支架112折弯为弧形或直角结构,使子LED灯202向下照射。
综上所述,本发明的设计重点在于:
1,由于灯座10、LED灯20、电源适配器30和控制器40各个零件之间均设有快速接头13,不需要太专业的知识即可以快速拆装,可任意组合和更换,便于依据需要更换不同发光功率的LED灯20,以及对应配对满足供电需求的电源适配器30。此外,各部件拆除后,占用的包装空间减小,便于包装运输和搬运。
2、由于子母灯的驱动电路设计了DC/DC
PWM电流放大器437,在高频操作下,能提供输出不频闪的平稳电力给LED发光模组23,因DC/DC
PWM电流放大器437解决了频闪之缺点,可供输舒适柔和的光和0~100%的调光功能。
3、由于PWM调光模组43的电路具有可编程式微控制器435,该可编程式微控制器435是记忆体IC,可以记录上一次使用时LED灯20的光通量,在下一次使用时,可编程式微控制器435自动提取上一次调定的光通量,实现智能记忆,无需重新设定,使用方便。
4、由于子LED灯控制开关421和母LED控制开关422,可以是按键式的微型控制开关42,也可以是触摸式薄型电容式触摸点,并且该控制开关42也可以兼容按键式和触摸式两种结构,实现的方式多样,选择性多,组合性高。
5、由于PC灯罩24是防眩灯罩,除了具备防尘、防潮之功能,还具有防眩功能,能够扩散光线,以达到类似单点出光的效率。
6、电源适配器30具有空载低维持电源、高功率因数、高效率隔离驱动电源、符合通用交流全电压输入范围、保护全面,具备防火、过载、过温、短路保护。
总之,经上述电路设计后,使得子母LED灯202、201具有宽电压、高效、省电模式,小型化,易拆换、散热快、高亮度输出、不频闪、无眩光、整体产品轻小薄。
以上所述,仅是本发明的较佳实施例而已,并非对本发明的技术范围作任何限制,故凡是依据本发明的技术实质对以上实施例所作的任何细微修改、等同变化与修饰,均仍属于本发明技术方案的范围内。
Claims (10)
- 一种万用LED子母灯,其特征在于:包括子LED灯、母LED灯和调节LED灯之光通量的控制器,该控制器内置PWM调光模组,该PWM调光模组的电路包括用于驱动母LED灯的第一LED驱动电路、用于驱动子LED灯的第二LED驱动电路、连接于第一和第二LED驱动电路的可编程式微控制器、连接于可编程式微控制器的双控制开关电路,该第一和第二LED驱动电路均由高频电路和DC/DC PWM电流放大器组成。
- 根据权利要求1所述的万用LED子母灯,其特征在于:所述控制器上设置子LED灯控制开关和母LED控制开关,对应之双控制开关电路分别连接该子母灯控制开关,以及该子母灯控制开关的内部安装有指示LED灯。
- 根据权利要求2所述的万用LED子母灯,其特征在于:所述子母灯控制开关是按键式的微型控制开关,或者是触摸式薄型电容式触摸点。
- 根据权利要求1所述的万用LED子母灯,其特征在于:所述可编程式微控制器还连接有一低压差电压调整器。
- 根据权利要求1所述的万用LED子母灯,其特征在于:所述可编程式微控制器是记忆体IC。
- 根据权利要求1所述的万用LED子母灯,其特征在于:所述LED灯和控制器可拆式安装于灯座上,并且该灯座的底部还配设有一独立的可拆式电源适配器。
- 根据权利要求6所述的万用LED子母灯,其特征在于:所述灯座由可分离的上下两段支架组成,上支架又包括大灯支架和小灯支架,该下支架与电源适配器之间、下支架与控制器之间、控制器与大灯支架和小灯支架之间、该大灯支架与母LED灯之间、小灯支架与子LED灯之间均设有快速接头。
- 根据权利要求6所述的万用LED子母灯,其特征在于:所述电源适配器内置电源模组,该电源模组的电路包括电磁干扰滤波器、桥式整流器、隔离变压器、整流器、滤波器、比较器及电压基准电路、光偶合器、功率因素及脉宽调变切换控制器;该电磁干扰滤波器、桥式整流器、隔离变压器、整流器、滤波器依次相连,该比较器及电压基准电路、光偶合器、功率因素及脉宽调变切换控制器依次相接于滤波器和隔离变压器之间,形成反溃电路。
- 根据权利要求1所述的万用LED子母灯,其特征在于:所述子母LED灯的结构相同,均包括散热座、超薄高导热硅胶片、LED发光模组以及防眩PC灯罩,该散热座、硅胶片、LED发光模组和PC灯罩依次安装并由螺丝固定。
- 根据权利要求1所述的万用LED子母灯,其特征在于:所述散热座包括一平面式的圆顶板以及多片一体设于圆顶板底部的散热鳍片,相邻散热鳍片之间彼此分离;该LED发光模组包括LED铝基板以及共压的矩阵排列于LED铝基板上的LED晶片,该硅胶片的正反两面分别接触LED铝基板和散热座的圆顶板,PC灯罩与圆顶板之间具有断差。
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