WO2015100668A1 - 驱动轮组、储线架、导轮架、牵引机构及输送机构 - Google Patents

驱动轮组、储线架、导轮架、牵引机构及输送机构 Download PDF

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Publication number
WO2015100668A1
WO2015100668A1 PCT/CN2013/091222 CN2013091222W WO2015100668A1 WO 2015100668 A1 WO2015100668 A1 WO 2015100668A1 CN 2013091222 W CN2013091222 W CN 2013091222W WO 2015100668 A1 WO2015100668 A1 WO 2015100668A1
Authority
WO
WIPO (PCT)
Prior art keywords
outer rotor
wheel set
fixed
traction
frame
Prior art date
Application number
PCT/CN2013/091222
Other languages
English (en)
French (fr)
Inventor
康树峰
周和平
汪家伟
李卫国
张增果
Original Assignee
深圳市沃尔核材股份有限公司
深圳市沃尔特种线缆有限公司
金坛市沃尔新材料有限公司
乐庭电线工业(惠州)有限公司
惠州乐庭电子线缆有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 深圳市沃尔核材股份有限公司, 深圳市沃尔特种线缆有限公司, 金坛市沃尔新材料有限公司, 乐庭电线工业(惠州)有限公司, 惠州乐庭电子线缆有限公司 filed Critical 深圳市沃尔核材股份有限公司
Priority to PCT/CN2013/091222 priority Critical patent/WO2015100668A1/zh
Priority to EP13900747.0A priority patent/EP3091643B1/en
Publication of WO2015100668A1 publication Critical patent/WO2015100668A1/zh
Priority to US15/198,573 priority patent/US9840393B2/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/32Supporting or driving arrangements for forwarding devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/50Endless load-carriers consisting of a series of parallel ropes or belt strips
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • B65G23/08Drums, rollers, or wheels with self-contained driving mechanisms, e.g. motors and associated gearing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • B65H51/06Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate singly
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • B65H51/08Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/02Rotary devices, e.g. with helical forwarding surfaces
    • B65H51/04Rollers, pulleys, capstans, or intermeshing rotary elements
    • B65H51/08Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements
    • B65H51/12Rollers, pulleys, capstans, or intermeshing rotary elements arranged to operate in groups or in co-operation with other elements in spaced relation to provide a series of independent forwarding surfaces around which material is passed or wound
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/14Aprons, endless belts, lattices, or like driven elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/20Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H57/00Guides for filamentary materials; Supports therefor
    • B65H57/14Pulleys, rollers, or rotary bars
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K16/00Machines with more than one rotor or stator
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K21/00Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
    • H02K21/12Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
    • H02K21/22Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets rotating around the armatures, e.g. flywheel magnetos
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/10Structural association with clutches, brakes, gears, pulleys or mechanical starters
    • H02K7/1004Structural association with clutches, brakes, gears, pulleys or mechanical starters with pulleys
    • H02K7/1012Machine arranged inside the pulley
    • H02K7/1016Machine of the outer rotor type
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K7/00Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
    • H02K7/14Structural association with mechanical loads, e.g. with hand-held machine tools or fans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/36Wires

Definitions

  • the invention relates to
  • a vertical storage rack is needed.
  • the vertical storage rack is stored when the pay-disel is put on the line, in order to prepare for the reel change, and the need to vent the reel
  • the vertical storage line is spit, so that the production stoppage caused by the disc reeling can be avoided, thereby ensuring large-scale continuous production of the cable.
  • the vertical storage rack can also be used for the storage tray to perform the disc change, that is, the vertical storage rack performs the thread when the storage tray is stored, and when the storage tray is full, the tray is replaced. The vertical storage rack is stored.
  • a conventional vertical storage line rack comprises a fixing portion, a buffer portion, a main reel set, a main pivot shaft, a slave reel set, a pivot shaft, and a fixing portion, wherein one end of the main pivot shaft is fixed on the fixing portion,
  • the buffer portion is fixed on the fixing portion and located below the main pivot shaft, and is fixed from the pivot end to the buffer portion.
  • the main pivot shaft is disposed in parallel with the pivot shaft.
  • the main reel is assembled on the main pivot shaft, and the main wheel is assembled from the reel. From the pivot.
  • the above-mentioned vertical storage rack has a small storage capacity, and in order to increase the storage capacity of the device, the number of main reels in the main reel group and the number of reels from the reel group are increased.
  • the method since all the main reels and the reels are all idlers, they need to be rotated under the tension of the cable.
  • a larger cable pull is required.
  • the cable is flexible.
  • the cable pull increases the cable length and the cable diameter becomes thinner, so that the cable after the cable is not in compliance with the quality requirements.
  • the cable pull increases the cable pressure online.
  • the pressure N on the wheel becomes larger, and the friction coefficient il between the cable and the reel does not change.
  • Chinese Patent Publication No. 102336348A discloses a vertical storage rack.
  • the vertical storage rack is used to solve the problem of wear and tear of the outer insulation of the cable.
  • the main reel set or the reel set of the vertical storage rack is in the form of a drive speed control device in the form of a motor, The problem of occupying a large volume.
  • a swinging storage line frame is required, which is stored when the pay-distribution disk is placed, in order to prepare for the disk reeling, in the reeling disk
  • the oscillating storage line is sprinkled, thereby avoiding the production stoppage caused by the disk reeling, thereby ensuring large-scale continuous production of the cable.
  • the oscillating storage rack can also be used for the disk reeling, that is, the oscillating storage rack performs the threading when the storage platter is stored, and the sway is performed when the storage platter is full.
  • the storage line rack is stored.
  • a conventional oscillating storage rack includes a mounting bracket and a swinging bracket.
  • the main reel set is horizontally set on the holder.
  • the swing frame is pivotally mounted on the fixed frame and the pivotal position is below the main line wheel set.
  • One end of the oscillating frame is horizontally arranged from the slewing storage line frame of the reel group, and the swaying of the oscillating frame drives the wheel set and the reel in the reel group, and the wire or the pipe is driven at a certain speed, the cable and the main line.
  • the wheel and the reel generate frictional force, and the frictional force drives the main reel to rotate from the reel.
  • the storage capacity of the above-mentioned oscillating storage rack is small, and in order to increase the storage capacity of the device, the number of main reels in the main reel group and the number of reels in the reel group are increased.
  • the method since all the main reels and the reels are all idlers, they need to be rotated under the tension of the cable.
  • a larger cable pull is required.
  • the cable is flexible.
  • the cable pull increases the cable length and the cable diameter becomes thinner, so that the cable after the cable is not in compliance with the quality requirements.
  • the cable pull increases the cable pressure online.
  • a storage device is disclosed in Chinese Patent Publication No. 102336348A.
  • the storage device is used for solving the problem of wear and tear of the outer insulation of the cable.
  • the main reel set or the reel set of the storage device is driven by the motor in the form of a motor, there is a larger volume occupied. Big problem. Rate
  • a guide frame is required during cable or pipe production.
  • the wheel guide includes a mounting bracket and a plurality of arms fixed to the mounting bracket.
  • a wire wheel set is fixed on each arm.
  • the guiding function of the cable or the pipe is realized by the wire wheel set of the guide wheel frame. Since the wire wheel set has a plurality of wire wheels, it is possible to guide a plurality of cables or pipes in the same direction. The wire or tube is driven at a certain speed around several reels of the wire wheel set.
  • the current traction mechanism includes two traction wheels that are oppositely disposed. Each of the traction wheels is driven by an inner rotor motor, and the structure is not compact and takes up a large space. In the production process of the product, the conveying mechanism is required to transmit the product.
  • the current conveying mechanism includes two traction wheels that are oppositely arranged. Each of the traction wheels is driven by an inner rotor motor, and the structure is not compact and takes up a large space. Summary of the invention
  • Another object of the present invention is to provide a vertical storage rack which is small in size, large in storage capacity, and capable of ensuring the quality of the rear line of the storage line.
  • Another object of the present invention is to provide a swing type storage cable rack which is small in size and large in storage capacity and capable of ensuring the quality of the rear line of the storage line.
  • Another object of the present invention is to provide a lead frame which is small in size and which can prevent the outer insulation of the cable or the pipe material wound thereon from being worn and scratched.
  • a drive wheel set comprising a coaxial shaft and at least two outer rotor motors mounted on the common shaft, the outer rotor of the outer rotor motor forming a drive wheel of the drive wheel set.
  • Each of the outer rotor motors includes a winding stator and an outer rotor, the winding stator is fixed on the coaxial shaft, and the outer rotor is disposed outside the winding stator and pivotally mounted on the coaxial shaft.
  • the outer rotor is a permanent magnet outer rotor.
  • the winding stator and the coaxial shaft of the outer rotor motor are respectively provided with a key groove and fixed in the key groove by a snap key to fix the winding stator on the coaxial shaft.
  • the outer rotor of the outer rotor motor is pivotally mounted on the coaxial shaft by a bearing.
  • the coaxial shaft is provided with an axially extending wire hole, wherein the coaxial shaft is provided with a wire groove corresponding to the outer rotor motor mounted thereon, and the wire harness of the driving wheel passes through the wire A slot enters the coaxial axis and exits through the wireway.
  • the outer rotor motor is further provided with a cover body detachably fixed to the outer rotor, and the cover body is pivotally mounted on the coaxial shaft by a bearing.
  • the outer rotor motor is a squirrel cage type xenon motor.
  • a vertical storage rack including a fixed rack and a main reel set and a slave reel set, wherein the main reel set and the secondary reel set are arranged in parallel. At least one of the main reel set and the secondary reel set is any one of the foregoing drive wheel sets.
  • the main reel set and the secondary reel set of the present invention is a drive wheel set
  • the thousands of outer rotor motors of the drive wheel set are disposed on the same coaxial axis, between adjacent two outer rotor motors The distance can be minimized, and the volume of the drive wheel set can be made small, which makes the vertical storage rack small and takes up less space.
  • the outer rotor motor of the drive wheel set of the vertical storage rack of the present invention can be self-driven, and the linear speed of the outer rotor motor can be equal to the speed of the pipe wound around the outer rotor motor, which no longer generates friction, thereby avoiding the pipe
  • the friction between the outer rotor motor and the outer rotor motor causes the outer insulation of the pipe to be worn and scratched, which ensures the quality of the pipe after storage.
  • the vertical storage rack of the present invention can provide more outer rotor motors on the drive wheel sets, thereby allowing more storage of the pipes and ensuring the quality of the storage pipes.
  • a swing storage cable rack including a fixed frame and a swing frame, and the fixed frame is horizontally disposed on the fixed frame, and the swing frame is pivotally mounted on the fixed frame and pivoted Located below the main reel set, one end of the swing frame is horizontally disposed from the reel set, and at least one of the main reel set and the slave reel set is any one of the foregoing drive wheel sets.
  • the swing frame is further provided with a weight member, the weight member is located on the swing frame and the other end opposite to the wire wheel set, the weight member includes two fixing rods, and is disposed on the two fixed rods The weight adjustment lever between the balance and the weight portion that can slide on the weight adjustment jaw.
  • At least one of the main reel set and the slave reel set of the swinging storage rack of the present invention is a driving wheel set
  • a plurality of outer rotor motors of the driving wheel set are disposed on the same coaxial axis, between adjacent two outer rotor motors The distance can be minimized and the volume of the drive wheel set can be made small, which makes the oscillating storage rack small and takes up less space.
  • the outer rotor motor of the driving wheel set of the oscillating wire storage frame of the invention can be self-driven, and the linear speed of the outer rotor motor can be equal to the speed of the pipe wound around the outer rotor motor, and the two no longer generate friction, thereby avoiding the pipe
  • the friction between the outer rotor motor and the outer rotor motor causes the outer insulation of the pipe to be worn and scratched, which ensures the quality of the pipe after storage.
  • the oscillating storage rack of the present invention can provide more outer rotor motors on the drive wheel sets, thereby allowing more storage of the pipes and ensuring the quality of the storage pipes.
  • At least one of the reel sets of the lead frame of the present invention is a drive wheel set, if the drive wheel set
  • the dry outer rotor motor is disposed on the same coaxial axis, and the distance between adjacent two outer rotor motors can be minimized, and the volume of the drive wheel set can be made small, which makes the guide wheel frame small in size and small in occupation. space.
  • the outer rotor motor of the driving wheel set of the lead frame of the invention can be self-driven, and the linear speed of the outer rotor motor can be equal to the speed of the pipe wound around the outer rotor motor, and the two no longer generate friction, thereby avoiding the pipe and the outer rotor
  • the friction between the motors causes the outer insulation of the pipe to be worn and scratched, which ensures the quality of the pipe after storage.
  • a traction mechanism including a fixing frame and a pair of oppositely disposed traction wheel sets fixed to the fixing frame, wherein two coaxial axes of the pair of traction wheel sets are disposed in parallel,
  • the traction wheels of the pair of traction wheel sets are disposed adjacent to each other in parallel, each traction wheel set is any one of the foregoing drive wheel sets, and the outer rotor of the outer rotor motor of the drive wheel set forms traction of the traction wheel set wheel.
  • the oppositely arranged traction wheel sets are two pairs, the two pairs of traction wheel sets are arranged in parallel, the fixed frame is two pairs of parallel fixed and arranged fixed plates, and the coaxial axes of the two pairs of traction wheel sets are respectively Fixed to the two ends of the fixing plate, the traction wheel of each pair of traction wheel sets and the traction wheel of the other pair of traction wheel sets are provided with a traction belt.
  • the fixing plate is provided with a receiving hole and a threaded end hole disposed along the front and rear direction of the pair of traction wheel sets, and the receiving hole receives a shaft fixing block movable forward and backward in the receiving hole, Coaxially fixed to the shaft fixing block, the threaded end hole is internally threaded with a thread adjusting length member, one end of the thread adjusting length member is fixed to the shaft fixing block, and the other end of the thread adjusting length member is extended Threaded end hole.
  • the fixing members are respectively fixed on the upper and lower fixing plates on the same side, wherein a fixing member is provided with a threaded hole, and the threaded hole is provided with a thread adjusting thickness member, and the thread adjusting thickness member protrudes from the threaded hole at one end. , the other end of the thread adjusting thickness member is connected to another fixing member.
  • the upper and lower fixing plates on the same side are respectively provided with guiding fixing members, wherein a guiding hole is provided with a guiding hole, a guiding rod is arranged in the guiding hole, and the other end of the guiding rod is opposite to the other Guide fixings are connected.
  • a multiplex conveying mechanism including a fixing frame, a pair of oppositely disposed traction wheel sets fixed to the fixing frame, and a plurality of conveying belts, two of the pair of traction wheel sets Coaxially disposed in parallel, wherein a plurality of traction wheels of one traction wheel set and a plurality of traction wheels of another relative traction wheel set respectively are respectively disposed with a transmission belt, and each traction wheel set is any one of the foregoing drive wheels.
  • the outer rotor of the outer rotor motor of the drive wheel set forms a traction sheave of the traction sheave.
  • the fixing frame is two pairs of fixing plates arranged in parallel, and the pair of traction wheels
  • the coaxial shafts are respectively fixed to both ends of the fixing plate.
  • the fixing plate is provided with a receiving hole and a threaded end hole disposed along the front and rear direction of the pair of traction wheel sets, and the receiving hole receives a shaft fixing block movable forward and backward in the receiving hole, Coaxially fixed to the shaft fixing block, the threaded end hole is internally threaded with a thread adjusting length member, one end of the thread adjusting length member is fixed to the shaft fixing block, and the other end of the thread adjusting length member is extended Threaded end hole.
  • FIG. 1 is a schematic perspective structural view of an embodiment of a driving wheel set of the present invention
  • FIG. 2 is a schematic cross-sectional structural view of the driving wheel set shown in FIG.
  • FIG. 3 is a perspective view of a vertical storage rack of the present invention.
  • FIG. 4 is an axial cross-sectional view of the vertical storage rack of FIG. 3 along the driving wheel set, which has been enlarged for convenience of viewing;
  • FIG. 5 is a perspective view of the swing type storage cable rack of the present invention.
  • Figure 6 is an axial sectional view of the oscillating storage line frame of Figure 5 along the driving wheel set, which has been enlarged for convenience of viewing;
  • Figure 7 is a perspective view of the guide wheel frame of the present invention.
  • Figure 8 is an axial sectional view of the guide wheel frame of Figure 7 along the drive wheel set, which has been enlarged for convenience of viewing;
  • Figure 9 is a perspective view of the traction mechanism of the present invention.
  • Figure 10 is a cross-sectional view of a pair of traction sheaves of the traction mechanism of Figure 9, which has been enlarged for ease of viewing;
  • Figure 11 is a perspective view of the multi-path conveying mechanism of the present invention.
  • Fig. 12 is a cross-sectional view showing a pair of traction sheaves of the multi-path conveying mechanism shown in Fig. 11, which has been enlarged for convenience of inspection. detailed description
  • the drive wheel set of the embodiment of the present invention includes a coaxial shaft 10 and at least two outer rotor motors 20 mounted on the coaxial shaft 10.
  • the coaxial shaft 10 is provided with a coaxial keyway 1 1 and the winding stator 21 is provided with a stator keyway 211.
  • a snap key 30 is fixed in the coaxial keyway 1 1 and the stator key groove 21 1 to fix the winding stator 21 to the coaxial shaft 10.
  • the winding stator 21 can also be fastened to the coaxial shaft 0 by means of direct splicing, and virtually any other way of fixing the winding stator 21 to the coaxial shaft 10 is possible.
  • the outer rotor 22 has a magnet that is pivotally mounted on the coaxial shaft 10 and disposed outside the winding stator 21.
  • the outer rotor 22 is preferably a permanent magnet outer rotor.
  • the outer rotor 22 has a bracket 221 to which the bracket 221 of the outer rotor 22 is pivotally mounted.
  • the bracket 221 of the outer rotor 22 can also be pivotally mounted directly to the coaxial shaft 10, in fact any other means that can directly or indirectly pivot the outer rotor 22 to the coaxial shaft 10.
  • the outer rotor motor 20 is further provided with a cover 23 for further dust prevention.
  • the cover body 23 is detachably fixed to the outer rotor 22, and the cover body 23 is pivotally mounted on the coaxial shaft 10 via a bearing 40.
  • the cover 23 can also be formed integrally with the outer rotor 22.
  • the coaxial shaft 10 is provided with an axially extending wire hole 12, wherein the coaxial shaft 0 is provided with a wire groove 13 corresponding to each outer rotor motor 20 mounted thereon, and each outer rotor motor 20
  • the wire harness 50 enters the coaxial shaft 10 through the wire slot 13 and is led out through the wire hole 12, which facilitates the wiring and saves space.
  • the wire harness of the outer rotor motor 20 can also be taken out through the gap between the outer rotor motors 20.
  • Each outer rotor motor 20 of the drive wheel set can be operated independently, each outer rotor motor
  • the outer rotor speed of 20 can be set to different speeds as required, and the control panel for controlling each outer rotor motor can be disposed on one side of the drive wheel set.
  • the embodiment of the present invention drives the outer rotor motor 20 of the wheel set, preferably the servo outer rotor motor, which precisely controls the speed of the outer rotor 22 of each outer rotor motor 20.
  • At least two outer rotor motors 20 of the driving wheel set of the embodiment of the present invention are disposed on the same coaxial shaft 10, and the distance between adjacent two outer rotor motors 20 can be minimized, which makes the driving wheel set
  • the volume can be made small and take up less space, which can be adapted to environments that require multiple motor drives and insufficient space.
  • a reducer can be provided on each outer rotor motor.
  • the speed reducer is used to adjust the speed of the drive wheel, which enables the drive wheel to run stably at a lower speed and has a lower speed operation. Large torque output.
  • the fixing frame 10 is substantially in the shape of a long plate and is vertically disposed.
  • the fixing frame 10 is provided with a slot 1 1
  • the slot 11 is provided with a sliding rail 1 11 .
  • the main reel set 20 When the main reel set 20 is a drive wheel set, the main reel set 20 has a common shaft 21 and a plurality of outer rotor motors 22 mounted on the common shaft 21, which is the main reel set shaft.
  • the winding stator 221 is fixed to the common shaft 21, and a coil is disposed thereon.
  • the outer rotor 222 has a magnet that is pivotally mounted on the coaxial shaft 21 and disposed on the winding stator 22.
  • a line groove 2222 is provided in the outer rotor 222.
  • the outer rotor 222 has a bracket 2221 and the bracket 2221 of the outer rotor 222 is pivotally mounted to the coaxial shaft 21 by bearings 223.
  • the bracket 221 of the outer rotor 222 can also be pivotally mounted directly to the coaxial shaft 21, and virtually any other means that can directly or indirectly pivot the outer rotor 222 to the coaxial shaft 21 can be used.
  • the outer rotor motor 22 is further provided with a cover 224 for further dust prevention.
  • the cover 224 and the outer rotor 222 are detachably fixed together, and the cover 224 is pivotally mounted on the coaxial shaft 21 via a bearing 223.
  • the cover 224 can also be formed integrally with the outer rotor 222.
  • the coil of the winding stator 21 when the driving wheel set is in operation, the coil of the winding stator 21 generates an induced electric field which repels the magnetic field generated by the outer rotor 222 outside the winding stator 221, which causes the outer rotor 222 to rotate.
  • Each of the outer rotor motors 22 of the drive wheel set can be operated independently.
  • the outer rotor speed of each outer rotor motor 22 can be set to different speeds as needed, and the control panel for controlling each outer rotor motor can be disposed on one side of the drive wheel set.
  • the embodiment of the present invention drives the outer rotor motor of the outer rotor motor 22 of the wheel set, preferably a servo outer rotor motor, which precisely controls the speed of each outer rotor motor 22.
  • Each outer rotor motor 22 is preferably provided with a speed reducer.
  • the reducer enables the outer rotor motor to operate stably at a lower speed, while i has a larger torque output at low speeds.
  • the outer rotor motor 22 of the drive wheel set of the vertical storage rack can be self-driven, and the linear speed of the outer rotor motor 22 can be equal to the speed of the pipe wound around the outer rotor motor 22, and the two no longer generate friction.
  • the force, thereby avoiding the friction between the pipe and the outer rotor motor 22, causes the outer insulation of the pipe to be worn and scratched, and the quality of the pipe after the storage is ensured.
  • the vertical storage rack of the embodiment of the present invention can provide more outer rotor motors on the drive wheel set, so that the pipe can be stored more and the quality of the storage pipe can be ensured.
  • the oscillating storage rack includes a mounting bracket 1 and a swinging bracket 2 pivotally mounted to the mounting bracket 1.
  • the holder 1 is generally in the form of a long plate and is vertically disposed.
  • the main reel set 10 is horizontally disposed on the holder 1.
  • the main reel set 10 is directly secured to the mounting frame 1 by its reel shaft.
  • the main reel set 10 can be otherwise secured to the main bobbin 1.
  • the oscillating frame 2 is pivotally mounted on the fixed frame 1 and is pivotally positioned below the main reel set 10.
  • the oscillating frame 2 is horizontally provided with a slave reel group 20.
  • a weight member 3 is provided on the swing frame 2.
  • the weight member 3 is located on the swing frame 2 at the other end opposite to the wire wheel set 20.
  • the weight member 3 includes two fixing levers 31, a weight adjusting lever 32 disposed between the two fixing levers 31, and a weight portion 33 slidable on the weight adjusting lever 32.
  • the main reel set 10 and the reel set 20 may each be a drive wheel set, or only the main reel set 10 or the reel set 20 may be a drive wheel set.
  • the description will be made from the reel set 20 as a drive wheel set.
  • the reel set 20 When the reel set 20 is a drive wheel set, the reel set 20 has a common shaft 21 and a plurality of outer rotor motors 22 mounted on the common shaft 21, and the common shaft 21 is the slave reel set shaft.
  • the outer rotor motor 22 includes a winding stator 221 and an outer rotor 222.
  • the winding stator 221 is fixed to the common shaft 21, and a coil is disposed thereon.
  • the outer rotor 222 has a magnet that is pivotally mounted on the common shaft 21 and disposed outside the winding stator 22].
  • a line groove 2222 is provided on the outer rotor 222.
  • the outer rotor 222 has a bracket 2221 and the bracket 2221 of the outer rotor 222 is pivotally mounted to the coaxial shaft 21 by bearings 223.
  • the bracket 221 of the outer rotor 222 can also be pivotally mounted directly to the coaxial shaft 21, and virtually any other means that can directly or indirectly pivot the outer rotor 222 to the coaxial shaft 21 can be used.
  • the outer rotor motor 22 is also provided with a cover. 224.
  • the cover 224 and the outer rotor 222 are detachably fixed together, and the cover 224 is pivotally mounted on the coaxial shaft 21 via a bearing 223.
  • the cover 224 can also be formed integrally with the outer rotor 222.
  • the coaxial shaft 21 is provided with an axially extending wire hole 211, wherein the coaxial shaft 21 is provided with a wire groove 225 corresponding to each outer rotor motor 22 mounted thereon, and the wire harness of the outer rotor motor 22 passes through the wire groove 225. It enters the coaxial shaft 21 and is led out through the wire hole 211, which can facilitate the wiring and save space.
  • the wire harness of the outer rotor motor 22 can also be drawn out through the gap between the outer rotor motors 22.
  • the coil of the winding stator 221 generates an induced electric field when the driving wheel set is in operation, and the induced electric field repels the magnetic field generated by the outer rotor 222 outside the winding stator 221, which causes the outer rotor 222 to rotate.
  • Each of the outer rotor motors 22 of the drive wheel set can be independently operated, and the outer rotor speed of each outer rotor motor 22 can be set to different speeds as needed, and the control panel for controlling each outer rotor motor can be disposed on one side of the drive wheel set. .
  • the embodiment of the present invention drives the outer rotor motor of the outer rotor motor 22 of the wheel set, preferably a servo outer rotor motor, which precisely controls the speed of each outer rotor motor 22.
  • Each outer rotor motor 22 is preferably provided with a speed reducer.
  • the speed reducer is used to adjust the speed t of the outer rotor motor, so that the outer rotor motor can stably operate at a lower speed, and the plurality of outer rotor motors 22 of the driving wheel set at a low speed are disposed on the same coaxial shaft 21, adjacent to the outside
  • the distance between the rotor motors 22 can be minimized, which makes the volume of the drive wheel set small and occupies less space, which can be adapted to environments requiring multiple motor drives and insufficient space.
  • At least one of the main reel set 20 and the reel set 30 is a drive wheel set, and a plurality of outer rotor motors 22 of the drive wheel set are disposed on the same coaxial axis 21, adjacent to the outside.
  • the distance between the rotor motors 22 can be minimized, and the volume of the drive wheel sets can be made small, which makes the oscillating storage racks small in size and takes up less space.
  • the outer rotor motor 22 of the drive wheel set of the swing storage rack can be self-driven, and the linear speed of the outer rotor motor 22 can be equal to the speed of the pipe wound around the outer rotor motor 22, and the two no longer generate friction.
  • the force, thereby avoiding the friction between the pipe and the outer rotor motor 22, causes the outer insulation of the pipe to be worn and scratched, and the quality of the pipe after the storage is ensured.
  • the swing storage rack can be provided with more outer rotor motors on the drive wheel set.
  • the wheel guide frame of the embodiment of the invention comprises a fixing frame 1 and a plurality of arms 2 fixed to the fixing frame 1.
  • a wire wheel set 20 is fixed to each arm 2.
  • the holder 1 is placed vertically.
  • At least one of the plurality of reel sets 20 is a drive wheel set.
  • the reel set 20 When the reel set 20 is a drive wheel set, the reel set 20 has a common shaft 21 and a plurality of outer rotor motors 22 mounted on the common shaft 21, which is the slave reel set shaft.
  • the outer rotor motor 22 includes a winding stator 221 and an outer rotor 222.
  • the winding stator 221 is fixed to the common shaft 21, and a coil is disposed thereon.
  • the outer rotor 222 has a magnet that is pivotally mounted on the coaxial shaft 21 and disposed outside the winding stator 221 .
  • a line groove 2222 is provided in the outer rotor 222.
  • the outer rotor 222 has a bracket 2221 and the bracket 2221 of the outer rotor 222 is pivotally mounted to the coaxial shaft 21 by bearings 223.
  • the bracket 221 of the outer rotor 222 can also be pivotally mounted directly to the coaxial shaft 21, and virtually any other means that can directly or indirectly pivot the outer rotor 222 to the coaxial shaft 21 can be used.
  • the outer rotor motor 22 is further provided with a cover 224 for further dust prevention.
  • the cover 224 and the outer rotor 222 are detachably fixed together, and the cover 224 is pivotally mounted on the coaxial shaft 21 via a bearing 223.
  • the cover 224 can also be formed integrally with the outer rotor 222.
  • the coaxial shaft 21 is provided with an axially extending wire hole 21 1 , wherein the coaxial shaft 21 is provided with a wire groove 225 corresponding to each outer rotor motor 22 mounted thereon, and the wire harness of the outer rotor motor 22 passes through the wire groove The 225 enters the coaxial shaft 21 and is led out through the wire hole 21 1 , which facilitates the wiring and saves space.
  • the wire harness of the outer rotor motor 22 can also be drawn out through the gap between the outer rotor motors 22.
  • Each of the outer rotor motors 20 of the drive wheel set can be independently operated, and the outer rotor speed of each outer rotor motor 20 can be set to different speeds as needed, and the control panel for controlling each outer rotor motor can be disposed on one side of the drive wheel set. .
  • the embodiment of the present invention drives the outer rotor motor of the outer rotor motor 20 of the wheel set, preferably a servo outer rotor motor, which precisely controls the speed of each outer rotor motor 20.
  • Each outer rotor motor 20 is preferably provided with a speed reducer.
  • the speed reducer is used to adjust the speed of the outer rotor motor, enabling the outer rotor motor to operate stably at a lower speed and having a larger torque output at low speeds.
  • a plurality of outer rotor motors 22 of the drive wheel set are disposed on the same coaxial shaft 21, and the distance between adjacent two outer rotor motors 22 can be minimized, which makes the volume of the drive wheel set small, thereby occupying With less space, this can be adapted to environments that require multiple motor drives and insufficient space.
  • At least one of the reel sets 20 of the guide wheel frame is a driving wheel set, and a plurality of outer rotor motors 22 of the driving wheel set are disposed on the same coaxial shaft 21, and the distance between adjacent two outer rotor motors 22 can be Minimized, the volume of the drive wheel can be made small, which makes the wheel carrier Small, less space.
  • the outer rotor motor 22 of the drive wheel set of the guide wheel frame can be self-driven, and the linear speed of the outer rotor motor 22 can be equal to the speed of the pipe wound around the outer rotor motor 22, and the two no longer generate friction. Therefore, the friction between the pipe and the outer rotor motor 22 is avoided to cause the outer insulation of the pipe to be worn and scratched, and the quality of the pipe after the storage is ensured.
  • the outer rotor motor 22 can be self-driven and is no longer provided by the tensile force of the pipe, the tension of the pipe is reduced.
  • the outer rotor motor 22 can be adjusted as needed to wind the outer rotor motor 22 and the outer rotor motor 22
  • the speed ratio of the cable reduces the friction generated by the two. Traction mechanism
  • the traction mechanism of the embodiment of the present invention includes a fixed frame 10 and two pairs of oppositely disposed traction wheel sets 20 fixed to the fixed frame 10.
  • the holder 10 functions to fix the traction wheel set 20.
  • the holder 10 is two pairs of fixed plates 1 1 disposed in parallel above and below.
  • the opposing sets of traction wheels 20 are two pairs.
  • Each of the traction sheaves 20 includes a common shaft 21 and a plurality of outer rotor motors 22 mounted on the coaxial shaft 21.
  • the outer rotor motor 22 includes a winding stator 221 and an outer rotor 222.
  • the winding stator 221 is fixed to the common shaft 21.
  • the coaxial shaft 21 is provided with a coaxial keyway 212
  • the winding stator 221 is provided with a stator keyway 2211.
  • a snap key 23 is fixed in the coaxial key groove 212 and the stator key groove 2211 to fix the winding stator 221 to the coaxial shaft 21.
  • the winding stator 221 can also be fixed to the common shaft 2] by direct soldering, and in fact any other way of fixing the winding stator 221 to the coaxial shaft 21 can be used.
  • the outer rotor 222 is disposed outside the winding stator 221 and pivotally mounted on the coaxial shaft 21.
  • the outer rotor 222 is preferably pivotally mounted to the coaxial shaft 21 by bearings 40.
  • the two common shafts 21 of each pair of traction sheaves 20 are arranged in parallel.
  • the outer rotor 222 of the outer rotor motor 22 forms the traction sheave of the traction sheave set 20.
  • the traction wheels of each pair of traction sheaves 20 are disposed adjacent to each other in parallel.
  • Two pairs of traction wheel sets 20 are arranged in parallel, and the coaxial shafts 21 of the two pairs of traction wheel sets 20 are respectively fixed to the two ends of the fixed plate 11, the traction wheels of each pair of traction wheel sets 20 and the traction wheels of the other pair of traction wheel sets 20.
  • the upper sleeve has a traction belt 30.
  • the coaxial shaft 21 is provided with an axially extending wire hole 211, wherein the coaxial shaft 21 is provided with a wire groove 223 and a wire harness of the outer rotor motor 22 corresponding to the outer rotor motor 22 mounted thereon (in the figure) Not shown) enters the wire hole 21 1 of the coaxial shaft 21 through the wire groove 223 and is taken out through the wire hole 21 1 .
  • the wire harness of the outer rotor motor 22 can also be taken out through the gap between the outer rotor motors 22.
  • the outer rotor motor 22 is further provided with a cover 224.
  • the cover 224 is detachably fixed to the outer rotor 222.
  • the cover 224 is pivotally mounted on the coaxial shaft 2 through the bearing 40.
  • the traction mechanism is used to pull the pipeline material, and the plurality of pipeline materials 50 are respectively pressed between the two pairs of traction belts 30, and the outer rotor motor 22 of the two pairs of traction pulleys 20 rotates to drive the traction belt 30.
  • the cycle is rotated, and the line 50 pinched between the two traction belts 30 is pulled as the traction belt 30 rotates.
  • Each of the outer rotor motors 22 of the traction wheel set can be independently operated.
  • the outer rotor speed of each outer rotor motor 22 can be set to different speeds as needed, and the control panel for controlling each outer rotor motor can be set in the drive wheel set. .
  • a plurality of outer rotor motors 22 of the traction wheel set 20 of the traction mechanism are mounted on the same coaxial shaft 21, and a small distance can be set between adjacent outer rotor motors 22, which makes the traction mechanism compact and takes up small space. .
  • the fixing plate 11 is provided with a receiving hole 11 1 and a threaded end hole 112 disposed along the front and rear direction of the two pairs of the traction wheel sets.
  • the receiving hole 1 11 houses a shaft fixing block 212 that can move back and forth in the receiving hole.
  • the coaxial shaft 21 is fixed to the shaft fixing block 212.
  • the threaded end hole 112 is internally threaded with a threaded length member 60.
  • the thread length adjusting member 60 is fixed to the shaft fixing block 212, and the other end of the thread adjusting length member 60 protrudes from the thread end hole 112. Adjusting the thread length adjustment member 60 adjusts the distance between the two pairs of traction wheel sets 20 to adjust the tension of the traction belt 30.
  • the upper and lower fixing plates 11 on the same side are respectively fixed with a fixing member 12, wherein a fixing member 12 is provided with a threaded hole 121, and the threaded hole 121 is provided with a thread adjusting thickness member 13.
  • the thread adjusting thickness member 13 is extended from the threaded hole 121, and the other end of the thread adjusting thickness member is connected to the other fixing member 12. Adjusting the thread adjustment thickness member 13 can adjust the distance between the upper and lower traction wheels of each pair of traction wheel sets 20 to accommodate different thickness gauges.
  • the upper and lower fixing plates 1 1 of the same cymbal are respectively provided with guiding members 14 , wherein a guiding hole 14 is defined in a guiding fixing member 14 , and a guiding rod 15 is disposed in the guiding hole 141 .
  • the other end of the 15 is connected to another guide fixing member 14, which improves the stability of the two pairs of traction sheaves 20.
  • the traction mechanism may also be only a pair of traction wheel sets 20. During operation, the pipeline material is clamped between the upper and lower two traction wheels of the two traction wheel sets 20. Traction between.
  • the multiplex conveying mechanism of the embodiment of the present invention includes a fixing frame 10 and a pair of oppositely disposed traction wheel sets 20 and a plurality of conveying belts 30 fixed to the fixing frame 10.
  • the holder 10 functions to fix the two traction wheel sets 20.
  • the mount 10 is two pairs of fixed plates 11 disposed in parallel.
  • each of the traction sheaves 20 includes a common shaft 21 and a plurality of outer rotor motors 22 mounted on the coaxial shaft 21.
  • the outer rotor motor 22 includes a winding stator 221 and an outer rotor 222.
  • the winding stator 22] is fixed to the coaxial shaft 21.
  • the coaxial shaft 21 is provided with a coaxial keyway 212
  • the winding stator 221 is provided with a stator key groove 221 1 .
  • a snap key 23 is fixed in the coaxial key groove 21 2 and the stator key groove 2211 to fix the winding stator 221 to the coaxial shaft 21.
  • the winding stator 221 can also be fixed to the coaxial shaft 21 by direct welding, and virtually any other manner in which the winding stator 221 can be fixed to the coaxial shaft 21 can be used.
  • the outer rotor 222 is disposed outside the winding stator 221 and pivoted on the coaxial shaft 21.
  • the outer rotor 222 is preferably pivotally mounted to the coaxial shaft 21 by bearings 40.
  • the two coaxial shafts 21 of the two traction wheel sets 20 are arranged in parallel.
  • the outer rotor 222 of the outer rotor motor 22 forms a traction sheave of the traction sheave set 20.
  • the two traction wheel sets 20 are arranged in parallel, and the coaxial shafts 21 of the two traction wheel sets 20 are respectively fixed to the two ends of the fixed plate 11, and the plurality of traction wheels of each traction wheel set 20 and the plurality of traction wheels of the other traction wheel set 20
  • a transport belt 30 is respectively disposed on the upper side.
  • the coaxial shaft 21 is provided with an axially extending wire hole 21 1 , wherein the coaxial shaft 21 is provided with a wire groove 223 corresponding to the outer rotor motor 22 mounted thereon, and the wire harness of the outer rotor motor 22 (Fig. It is not shown in the wire slot 223 and enters the wire hole 211 of the coaxial shaft 21 and is taken out through the wire hole 21 1 .
  • the wire harness of the outer rotor motor 22 can also be taken out through the gap between the outer rotor motors 22.
  • the outer rotor motor 22 is further provided with a cover 224.
  • the cover 224 is detachably fixed to the outer rotor 222.
  • the cover 224 is pivotally mounted to the coaxial shaft 21 via a bearing 40.
  • Each of the outer rotor motors 22 of the traction wheel set 20 can be independently operated.
  • the outer rotor speed of each outer rotor motor 22 can be set to different speeds as needed, and the control panel for controlling each outer rotor motor can be disposed on one of the drive wheel sets. side.
  • a plurality of outer rotor motors 22 of the traction wheel set 20 of the multiple conveying mechanism are mounted on the same coaxial shaft 21, and a small distance can be set between adjacent outer rotor motors 22, which makes the multi-path conveying mechanism compact. , takes up little space.
  • the fixing plate 11 is provided with a receiving hole 11 1 and a threaded end hole 112 disposed along the front and rear direction of the two traction wheel sets.
  • the receiving hole 111 houses a shaft fixing block 212 that can move back and forth in the receiving hole.
  • the coaxial shaft 21 is fixed to the shaft fixing block 212.
  • the threaded end hole 1 12 is internally threaded with a threaded length member 60.
  • the thread length adjusting member 60-end is fixed to the shaft fixing block 212, and the other end of the thread adjusting length member 60 protrudes from the thread end hole 112. Adjusting the thread adjustment length member 60 can adjust the distance between the two traction wheel sets 20 to adjust the tightness of the transmission belt 30.
  • a plurality of outer rotor motors 22 of the traction wheel set 20 of the multi-path conveying mechanism of the embodiment of the present invention are mounted on the same coaxial shaft 21, and a small distance can be set between adjacent outer rotor motors 22, which makes The road transport mechanism has a compact structure and a small footprint.

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Abstract

一种驱动轮组,包括共轴(10)和安装于该共轴上的至少两外转子电机(20),所述外转子电机的外转子(22)形成驱动轮组的驱动轮。使用该驱动轮组的立式储线架、摆动式储线架、导轮架、牵引机构及多路输送机构。该驱动轮组的体积小,占用较少的空间,适应于需要多个电机驱动且空间不足的环境。

Description

架、 导轮架、 牵引 技术领域
本发明涉及
架、 i 多路输送机构 <
目前, 各种 器设备的运转大说多通过电机驱动。 在驱动多个机器设备 爾 ί要要多多个电机 多个电机在同一空间尤其是并列使用日 ΐ, 每个电机均有 电机就有多个轴, 在多个电机同时使用时存在占用空间大以
Figure imgf000003_0001
在线缆生产过程中, 需要用到立式储线架, 该立式储线架在放线盘放 线时进行存线, 目的是为放线盘换盘做准备, 在放线盘放空需要换盘时, 立式储线架吐线, 从而可避免因放线盘换盘而导致的生产停止, 从而保证 了线缆的大规模连续生产。 同样, 该立式储线架也可用于存线盘进行换盘 的情形, 即在存线盘存线时该立式储线架进行吐线, 在存线盘存满线迸行 换盘时, 该立式储线架进行存线。
一种传统的立式储线架包括固定部、 缓冲部.、 主线轮组、 主枢轴、 从 线轮组、 从枢轴, 固定部竖直设置, 主枢轴一端固定于固定部上, 缓冲部 固定于固定部上并位于主枢轴下方, 从枢轴一端固定于缓冲部上, 主枢轴 与从枢轴平行设置, 主线轮组装设于主枢轴上,从线轮组装设于从枢轴上。 立式储线架在工作时, 线缆绕在主线轮组与从线轮组内的线轮上, 线缆以 一定的速度传动, 线缆与主线轮、 从线轮均产生摩擦力, 该等摩擦力带动 主线轮与从线轮转动。
然而, 上述立式储线架的存线容量较小, 人们为了增加该种装置的存 线容量, 采取增加主线轮组内的主线轮的数量与从线轮组内的从线轮的数 量的办法, 由于所有的主线轮、 从线轮均属于惰轮, 均需在线缆拉力作用 下才能转动, 要使数量更多的主线轮、 从线轮转动就需更大的线缆拉力, 由于线缆具有伸缩性, 线缆拉力增加造成了线缆的伸长, 线缆直径变细, 从而使存线后的线缆不符合质量要求; 第二, 线缆拉力的增加使线缆压在 线轮上的压力 N变大, 线缆与线轮之间的摩擦系数 il不变, 根据摩擦力计 算公式 f=uN, 线缆与线轮的摩擦力增大, 这造成了线缆的外绝缘磨损、 划 破的现象。
中国专利公开第 102336348A公开了一种立式储线架。 该立式储线架 用以解决线缆的外绝缘磨损、 划破的问题, 然而, 该立式储线架的主线轮 组或从线轮组在采用电机形式的驱动调速设备时, 存在占用体积较大的问 题。
在线缆或管材生产过程中, 需要用到摆动式储线架, 该摆动式储线架 在放线盘放线时进行存线, 目的是为放线盘换盘做准备, 在放线盘放空需 要换盘时, 摆动式储线架吐线, 从而可避免因放线盘换盘而导致的生产停 止, 从而保证了线缆的大规模连续生产。 同样, 该摆动式储线架也可用于 存线盘进行换盘的情形, 即在存线盘存线时该摆动式储线架进行吐线, 在 存线盘存满线进行换盘时, 该摆动式储线架进行存线。
一种传统的摆动式储线架包括固定架与摆动架。 固定架上水平设置有 主线轮组。 摆动架枢装于固定架上且枢装位置位于主线轮组下方。 摆动架 一端水平设置从线轮组 摆动式储线架在工作时, 通过摆动架的摆动带动 轮组与从线轮组内的线轮上, 线材或管材以一定的速度传动, 线缆与主线 轮、 从线轮均产生摩擦力, 该等摩擦力带动主线轮与从线轮转动。
然而, 上述摆动式储线架的存线容量较小, 人们为了增加该种装置的 存线容量, 采取增加主线轮组内的主线轮的数量与从线轮组内的从线轮的 数量的办法, 由于所有的主线轮、 从线轮均属于惰轮, 均需在线缆拉力作 用下才能转动,要使数量更多的主线轮、从线轮转动就需更大的线缆拉力, 由于线缆具有伸缩性, 线缆拉力增加造成了线缆的伸长, 线缆直径变细, 从而使存线后的线缆不符合质量要求; 第二, 线缆拉力的增加使线缆压在 线轮上的压力 N变大, 线缆与线轮之间的摩擦系数 11不变, 根据摩擦力计 算公式 f=uN, 线缆与线轮的摩擦力增大, 这造成了线缆的外绝缘磨损、 划 破的现象。
中国专利公开第 102336348A 公幵了一种存线装置。 该存线装置用以 解决线缆的外绝缘磨损、 划破的问题, 然而, 该存线装置的主线轮组或从 线轮组在采 ^电机形式的驱动调速设备时, 存在占用体积较大的问题。 率匕
在线缆或管材生产过程中, 需要用到导轮架。 导轮架包括固定架和固 定于该固定架上的若干支臂。 每一支臂上固定有一线轮组。
导轮架在工作时, 通过导轮架的线轮组实现线缆或管材的导向功能, 由于线轮组具有若干线轮, 故可对同一方向的若干线缆或管材实现导向。 线材或管材分别绕在线轮组的若干线轮上以一定的速度传动。
然而, 线轮组的线轮的转动是由于线缆或管材的磨擦力带动的, 该摩 擦力造成了线缆或管材的外绝缘磨损.、 划破的现象。 牵弓 I机构
在电线电缆或热缩管等管线材的生产制造工艺中, 需要 ^到牵引机构 对管线材进行牵引。
目前的牵引机构包括相对设置的两牵引轮, 每一牵引轮均由内转子电 机进行驱动, 结构不紧凑, 占用空间大。 在产品的生产制造工艺中, 需要用到输送机构对产品进行传输。
目前的输送机构包括相对设置的两牵引轮, 每一牵引轮均由内转子电 机进行驱动, 结构不紧凑, 占用空间大。 发明内容
本发明的目的在于提供一种体积小、 占用空间小的驱动轮组。
本发明的另一目的在于提供一种体积小、 储线容量大且能保证存线后 线的质量的立式储线架。
本发明的另一目的在于提供一种体积小、 蓄线容量大 i能保证存线后 线的质量的摆动式储线架。
本发明的另一目的在于提供一种体积小且能避免绕在其上的线缆或 管材的外绝缘磨损、 划破的现象的导线架。
本发明的另一目的在于提供一种结构紧凑, 占用空间小的牵引机构。 本发明的另一目的在于提供一种结构紧凑, 占用空间小的多路输送机 构。
在本发明的一个方面, 提供一种驱动轮组, 包括共轴和安装于该共轴 上的至少两外转子电机,所述外转子电机的外转子形成驱动轮组的驱动轮。
所述每一外转子电机包括绕组定子和外转子, 所述绕组定子固定于所 述共轴上, 所述外转子设置于所述绕组定子外并枢装于所述共轴上。
优选地, 所述外转子为永磁外转子。
优选地,所述外转子电机的绕组定子和共轴上分别设置有键槽并通过 扣合键固定于键槽内而将所述绕组定子固定于所述共轴上。
优选地, 所述外转子电机的外转子通过轴承枢装于所述共轴上。 优选地, 所述共轴上设置有轴向延伸的走线孔, 其中, 所述共轴与安 装在其上的所述外转子电机对应处均设置有线槽, 所述驱动轮的线束通过 线槽进入所述共轴内并穿过所述走线孔引出。
优选地,所述外转子电机还设有一盖体,该盖体与所述外转子可拆卸 地固定在一起, 所述盖体通过轴承枢装于所述共轴上。
优选地, 所述外转子电机为鼠笼式异歩电机。
如上所述, 由于本发明驱动轮组的至少两外转子电机设置于同一共 轴上, 相邻两外转子电机之间的距离可以最大限度的减少, 这使得驱动轮 组的体积可以变得很小, 从而占用较少的空间, 这能适应于需要多个电机 驱动且空间不足的环境。 在本发明的另一个方面, 提供一种立式储线架, 包括固定架与设置于 该固定架上的主线轮组与从线轮组, 所述主线轮组与从线轮组平行设置, 所述主线轮组与从线轮组中至少有一组为前述任一种驱动轮组。
由于本发明立式储线架的主线轮组与从线轮组中至少有一组为驱动轮 组, 驱动轮组的若千外转子电机设置于同一共轴上, 相邻两外转子电机之 间的距离可以最大限度的减少, 驱动轮组的体积可以变得很小, 这使得立 式储线架体积小、 占用较少的空间。
本发明立式储线架的驱动轮组的外转子电机能够自驱动, 外转子电机 的线速度能够等于绕在该外转子电机上的管材的速度, 二者不再产生摩擦 力, 从而避免管材与外转子电机之间的摩擦作用产生管材外绝缘被磨损、 划伤的现象, 保证了存线后管材的质量。
由于外转子电机能够自驱动, 不再由管材的拉力提供, 故管材的拉力 减少, 当然, 也可根据需要调节外转子电机使外转子的线速度与绕在该外 转子上的线缆的速度比率, 使二者产生的摩擦力减少。 因此, 本发明立式 储线架可在驱动轮组上设置更多的外转子电机, 从而可更多的储存管材, 且能保证储存管材的质量。
在本发明的又一个方面, 提供一种摆动式储线架, 包括固定架与摆动 架, 所述固定架上水平设置有主线轮组, 所述摆动架枢装于固定架上且枢 装位置位于所述主线轮组下方, 所述摆动架一端水平设置从线轮组, 所述 主线轮组和从线轮组中至少有一组为前述任一种驱动轮组。
优选地,所述摆动架上进一步设置有配重件, 该配重件位于所述摆动 架上与从线轮组相对的另一端, 所述配重件包括两固定杆、 设置在两固定 杆之间的配重调节杆与可在配重调节杼上滑动的配重部。
由于本发明摆动式储线架的主线轮组与从线轮组中至少有一组为驱动 轮组, 驱动轮组的若干外转子电机设置于同一共轴上, 相邻两外转子电机 之间的距离可以最大限度的减少, 驱动轮组的体积可以变得很小, 这使得 摆动式储线架体积小、 占用较少的空间。
本发明摆动式储线架的驱动轮组的外转子电机能够自驱动, 外转子电 机的线速度能够等于绕在该外转子电机上的管材的速度, 二者不再产生摩 擦力,从而避免管材与外转子电机之间的摩擦作用产生管材外绝缘被磨损、 划伤的现象, 保证了存线后管材的质量。
由于外转子电机能够自驱动, 不再由管材的拉力提供, 故管材的拉力 减少, 当然, 也可根据需要调节外转子电机使外转子电机的外转子线速度 与绕在该外转子上的线缆的速度比率, 使二者产生的摩擦力减少。 因此, 本发明摆动式储线架可在驱动轮组上设置更多的外转子电机, 从而可更多 的储存管材, 且能保证储存管材的质量。
在本发明的又一个方面, 提供一种导轮架, 包括固定架和固定于该固 定架上的至少两支臂, 每一支臂上固定有一线轮组, 所述线轮组中至少有 一线轮组为前述任 -种驱动轮组。
由于本发明导线架的线轮组中至少有一组为驱动轮组, 驱动轮组的若 干外转子电机设置于同一共轴上, 相邻两外转子电机之间的距离可以最大 限度的减少, 驱动轮组的体积可以变得很小, 这使得导轮架体积小、 占用 较少的空间。
本发明导线架的驱动轮组的外转子电机能够自驱动, 外转子电机的线 速度能够等于绕在该外转子电机上的管材的速度, 二者不再产生摩擦力, 从而避免管材与外转子电机之间的摩擦作用产生管材外绝缘被磨损、 划伤 的现象, 保证了存线后管材的质量。
由于外转子电机能够自驱动, 不再由管材的拉力提供, 故管材的拉力 减少, 当然, 也可根据需要调节外转子电机使外转子电机的线速度与绕在 该外转子电机的线缆的速度比率, 使二者产生的摩擦力减少。
在本发明的又一个方面, 提供一种牵引机构, 包括固定架和固定于该 固定架上的一对相对设置的牵引轮组, 所述一对牵引轮组的两共轴平行设 置, 所述一对牵引轮组中的牵引轮彼此平行对应邻近设置, 每一牵引轮组 为为前述任一种驱动轮组, 所述驱动轮组的所述外转子电机的外转子形成 牵引轮组的牵引轮。
优选地,所述相对设置的牵引轮组为两对,所述两对牵引轮组平行设 置, 所述固定架为两对平行上下设置的固定板, 所述两对牵引轮组的共轴 分别固定于所述固定板的两端, 所述每一对牵引轮组的牵引轮与另一对牵 弓 ί轮组的牵引轮上套有一牵引皮带。
优选地,所述固定板上开设有收容孔和沿所述两对牵引轮组前后方向 设置的螺纹端孔, 该收容孔内收容有一可在该收容孔内前后移动的轴固定 块, 所述共轴固定于该轴固定块上, 所述螺纹端孔内螺紋固定有一螺纹调 节长度件, 该螺紋调节长度件一端与所述轴固定块固定, 所述螺紋调节长 度件另一端伸出所述螺纹端孔。
优选地,所述位于同一侧的上下两固定板上分别固定有一固定件,其 中一固定件设有螺纹孔, 该螺纹孔内设有螺紋调节厚度件, 该螺纹调节厚 度件一端伸出螺纹孔, 该螺纹调节厚度件另一端连接另一固定件。
优选地, 所述位于同一侧的上下两固定板上分别设有导向固定件, 其中一导向固定件上开设导向孔, 该导 孔内设有导向杆, 该导 杆另一 端与所述另一导向固定件连接。
由于本发明牵引机构的牵引轮组的若千外转子电机安装于同一共轴 上,相邻外转子电机之间可以设置较小的距离,这使得牵引机构结构紧凑, 占用空间小。
在本发明的又一个方面, 提供一种多路输送机构, 包括固定架、 固定 于该固定架上的一对相对设置的牵引轮组和多个传输皮带, 所述一对牵引 轮组的两共轴平行设置, 其中一牵引轮组的多个牵引轮与另一相对牵引轮 组的多个牵引轮上分别对应套置有一所述传输皮带, 每一牵引轮组为前述 任一种驱动轮组, 所述驱动轮组的所述外转子电机的外转子形成牵引轮组 的牵引轮。
优选地,所述固定架为两对平行设置的固定板,所述一对牵引轮组的 共轴分别相应固定于所述固定板的两端。
优选地, 所述固定板上开设有收容孔和沿所述一对牵引轮组前后方 向设置的螺纹端孔, 该收容孔内收容有一可在该收容孔内前后移动的轴固 定块, 所述共轴固定于该轴固定块上, 所述螺纹端孔内螺纹固定有一螺纹 调节长度件, 该螺纹调节长度件一端与所述轴固定块固定, 所述螺纹调节 长度件另一端伸出所述螺紋端孔。
由于本发明多路输送机构的牵引轮组的若干外转子电机安装于同一 共轴上, 相邻外转子电机之间可以设置较小的距离, 这使得多路输送机构 结构紧凑, 占用空间小。
前述已经相当广泛地阐述了本发明的特征和技术优勢 S 以便能够更好 地理解本发明的详细描述。 本发明的其它特征和优势将在以下描述。 本领 域技术人员应该理解, 披露的概念和具体实施例可以很容易地被使用作为 基础用来修改或设计其它结构以完成本发明的相同目的。 本领域技术人员 也应该认识到, 这种等同的构造并没有偏移本发明的精神和范園。 被认为 是本发明特点的新颖性特征, 其结构和运作方法, 以及进一步的目的和优 点, 从以下的描述并结合跗图将被更好地理解。但是, 应该深刻地认识到, 提供的每个特征都仅是为了描述和说明, 而不是意在限制本发明的定义。 附目说
图 1为本发明驱动轮组实施例的立体结构示意图;
图 2为图 ]所示驱动轮组的剖面结构示意图;
图 3为本发明立式储线架的立体示意图;
图 4为图 3所示立式储线架沿驱动轮组的轴向剖面图, 为便于查看, 己将该图放大;
图 5为本发明摆动式储线架的立体示意图;
图 6为图 5所示摆动式储线架沿驱动轮组的轴向剖面图,为便于查看, 已将该图放大;
图 7为本发明导轮架的立体示意图;
图 8为图 7所示导轮架沿驱动轮组的轴向剖面图, 为便于查看, 已将 该图放大;
图 9为本发明牵引机构的立体示意图;
图 10为图 9所示牵引机构的一对牵引轮组的剖面示意图, 为便于查 看, 已将该图放大;
图 11为本发明多路输送机构的立体示意图;
图 12为图 11所示多路输送机构的一对牵引轮组的剖面示意图, 为便 于查看, 已将该图放大。 具体实施方式
以下结合附图对本发明的实施例作详细说明。 应该强调的是, 下述说 明仅汉是示例性的, 而不是为了限制本发明的范围及其应用。 请参阅图 1和图 2,本发明实施例驱动轮组包括共轴 10和安装于共轴 10上的至少两外转子电机 20。
外转子电机 20包括绕组定子 21和外转子 22 ,外转子电机的外转子 22 绕组定子 21固定于共轴 ] 0上, 其上设置有线圈。
在一个实施例中, 共轴 10上设置有共轴键槽 1 1 , 绕组定子 21上设置 有定子键槽 211。共轴键槽 1 1和定子键槽 21 1内固定有扣合键 30,从而将 绕组定子 21固定于共轴 10上。绕组定子 21还可以直接悍接的方式固定于 共轴 ] 0上,实际上其他任何能够使绕组定子 21固定于共轴 10上的方式均 可。
外转子 22具有磁铁,枢装于共轴 10上并设置于绕组定子 21外。外转 子 22优选永磁外转子。
在一个实施例中, 外转子 22具有支架 221 , 外转子 22的支架 221通 过轴承 40枢装于共轴 10上。外转子 22的支架 221还可以直接枢装于共轴 10上,实际上其他任何无论直接或间接能够使外转子 22枢装于共轴 10上 的方式均可。
为了进一步防尘, 外转子电机 20还设有一盖体 23。盖体 23与外转子 22可拆卸地固定在一起, 盖体 23通过轴承 40枢装于共轴 10上。 当然, 盖体 23还可与外转子 22—体形成。
优选地, 共轴 10上设置有轴向延伸的走线孔 12, 其中, 共轴 ] 0与安 装在其上的每一外转子电机 20对应处均设置有线槽 13, 每个外转子电机 20的线束 50通过线槽 13进入共轴 10内并穿过走线孔 12引出,这可方便 走线, 节省空间。 当然, 外转子电机 20的线束也可以通过外转子电机 20 之间的间隙引出。
本发明实施例驱动轮组在工作时,电力通过线束 50分别供应给每一外 转子电机 20的绕组定子 21, 绕组定子 21的线圈产生感应电场, 该感应电 场与绕组定子 21外面的外转子 22产生的磁场相排斥, 这使得外转子 22 产生转动。
驱动轮组的各个外转子电机 20 可以分别独立运行, 每个外转子电机
20的外转子转速可以根据需要分别设置不同的转速,控制各个外转子电机 的控制面板可以设置于驱动轮组的一侧。
本发明实施例驱动轮组的外转子电机 20 , 优选伺服外转子电机, 这可 精确控制每一个外转子电机 20的外转子 22的速度。
综上所述,本发明实施例驱动轮组的至少两外转子电机 20设置于同一 共轴 10上, 相邻两外转子电机 20之间的的距离可以最大限度的减少, 这 使得驱动轮组的体积可以变得很小, 从而占用较少的空间, 这能适应于需 要多个电机驱动且空间不足的环境。
另外, 每一外转子电机上还可设置减速器。 减速器用于调整驱动轮的 速度, 能够使驱动轮能够以较低的速度稳定运行, 而且在低速运行时有较 大的转矩输出。
请参阅图 3与图 4,本发明实施例立式储线架包括固定架 10与设置于 固定架 10上的主线轮组 20与从线轮组 30,主线轮组 20与从线轮组 30平 行设置, 主线轮组 20位于从线轮组 30的上方。
固定架 10大致呈长板状, 呈竖直设置, 固定架 10上设置有开槽 1 1, 开槽 11上设置有滑动轨道 1 11。
在一个实施例中, 主线轮组 20通过其主线轮轴直接固定于固定架 10 上方, 当然, 主线轮组 20还可以其他方式固定于主线架 10上。
从线轮组 30设置于滑动件 40上, 滑动件 40具有滑动轮 41, 滑动件 40置于开槽 1 1内, 滑动件 40的滑动轮 41在滑动轨道 111上下移动。
当然,滑动件也可为链条, 即凡是起到使从线轮组 30可相对主线轮组
Figure imgf000010_0001
主线轮组 20为驱动轮组时, 主线轮组 20具有共轴 21和安装于共轴 21上的若干外转子电机 22 , 共轴 21即为主线轮组轴。
外转子电机 22包括绕组定子 221和外转子 222。
绕组定子 221固定于共轴 21上, 其上设置有线圈。
外转子 222具有磁铁, 枢装于共轴 21上并设置于绕组定子 22 ]夕卜。 外转子 222上设置有管线槽 2222。
在一个实施例中,外转子 222具有支架 2221,外转子 222的支架 2221 通过轴承 223枢装于共轴 21上。外转子 222的支架 221还可以直接枢装于 共轴 21上,实际上其他任何无论直接或间接能够使外转子 222枢装于共轴 21上的方式均可。
为了进一步防尘, 外转子电机 22还设有一盖体 224。盖体 224与外转 子 222可拆卸地固定在一起,盖体 224通过轴承 223枢装于共轴 21上。当 然, 盖体 224还可与外转子 222—体形成。
共轴 21上设置有轴向延伸的走线孔 211 , 其中, 共轴 21与安装在其 上的每一外转子电机 22对应处均设置有线槽 225, 外转子电机 22的线束 226通过线槽 225进入共轴 21内并穿过走线孔 21 1引出, 这可方便走线, 节省空间。 当然, 外转子电机 22的线束也可以通过外转子电机 22之间的 间隙引出。
本发明实施例驱动轮组在工作时, 绕组定子 21的线圈产生感应电场, 该感应电场与绕组定子 221外面的外转子 222产生的磁场相排斥, 这使得 外转子 222产生转动。
驱动轮组的各个外转子电机 22 可以分别独立运行。 每个外转子电机 22的外转子转速可以根据需要分别设置不同的转速,控制各个外转子电机 的控制面板可以设置于驱动轮组的一侧。 本发明实施例驱动轮组的外转子电机 22的外转子电机,优选伺服外转 子电机, 这可精确控制每一个外转子电机 22的速度。
每一外转子电机上 22优选设置有减速器。减速器能够使外转子电机能 够以较低的速度稳定运行, 而 i在低速运行时有较大的转矩输出。
驱动轮组的若千外转子电机 22设置于同一共轴 21上, 相邻两外转子 电机 22之间的的距离可以最大限度的减少,这使得驱动轮组的体积可以变 得很小, 从而占用较少的空间, 这能适应于需要多个电机驱动 i空间不足 的环境。
本发明实施例立式储线架的主线轮组 20、 从线轮组 30中至少一组为 驱动轮组, 驱动轮组的若干外转子电机 22设置于同一共轴 21上, 相邻两 外转子电机 22之间的距离可以最大限度的减少,驱动轮组的体积可以变得 很小, 这使得立式储线架体积小、 占用较少的空间。
本发明实施例立式储线架的驱动轮组的外转子电机 22能够自驱动,外 转子电机 22的线速度能够等于绕在该外转子电机 22上的管材的速度, 二 者不再产生摩擦力,从而避免管材与外转子电机 22之间的摩擦作用产生管 材外绝缘被磨损、 划伤的现象, 保证了存线后管材的质量。
由于外转子电机 22能够自驱动,不再由管材的拉力提供,故管材的拉 力减少, 当然, 也可根据需要调节外转子电机 22使外转子电机 22的线速 度与绕在该外转子电机 22的线缆的速度比率, 使二者产生的摩擦力减少。 因此, 本发明实施例立式储线架可在驱动轮组上设置更多的外转子电机, 从而可更多的储存管材, 且能保证储存管材的质量。
请参阅图 5与图 6 , 摆动式储线架包括固定架 1与枢装于固定架 1上 的摆动架 2。
固定架 1大致呈长板状, 呈竖直设置。 固定架 1上水平设置有主线轮 组 10。在一个实施例中,主线轮组 10通过其 线轮轴直接固定于固定架 1 上方, 当然, 主线轮组 10还可以其他方式固定于主线架 1上。
摆动架 2枢装于固定架 1上且枢装位置位于主线轮组 10下方。摆动架 2一端水平设置有从线轮组 20。 摆动架 2上设置有配重件 3。 配重件 3位 于摆动架 2上与从线轮组 20相对的另一端。 配重件 3包括两固定杆 31、 设置在两固定杆 31之间的配重调节杆 32与可在配重调节杆 32上滑动的配 重部 33。
主线轮组 10、 从线轮组 20可以均为驱动轮组, 也可以仅主线轮组 10 或从线轮组 20为驱动轮组, 这里以从线轮组 20为驱动轮组进行说明。
认线轮组 20为驱动轮组时, 从线轮组 20具有共轴 21和安装于共轴 21上的若干外转子电机 22 , 共轴 21即为从线轮组轴。
外转子电机 22包括绕组定子 221和外转子 222。
绕组定子 221固定于共轴 21上, 其上设置有线圈。
外转子 222具有磁铁, 枢装于共轴 21上并设置于绕组定子 22 ]外。 外转子 222上设置有管线槽 2222。
在一个实施例中,外转子 222具有支架 2221,外转子 222的支架 2221 通过轴承 223枢装于共轴 21上。外转子 222的支架 221还可以直接枢装于 共轴 21上,实际上其他任何无论直接或间接能够使外转子 222枢装于共轴 21上的方式均可。
为了进一步防尘, 外转子电机 22还设有一盖体. 224。盖体 224与外转 子 222可拆卸地固定在一起,盖体 224通过轴承 223枢装于共轴 21上。当 然, 盖体 224还可与外转子 222—体形成。
共轴 21上设置有轴向延伸的走线孔 211, 其中, 共轴 21与安装在其 上的每一外转子电机 22对应处均设置有线槽 225 , 外转子电机 22的线束 通过线槽 225进入共轴 21内并穿过走线孔 211引出,这可方便走线,节省 空间。 当然, 外转子电机 22的线束也可以通过外转子电机 22之间的间隙 引出。
本发明实施例驱动轮组在工作时,绕组定子 221的线圈产生感应电场, 该感应电场与绕组定子 221外面的外转子 222产生的磁场相排斥, 这使得 外转子 222产生转动。
驱动轮组的各个外转子电机 22 可以分别独立运行, 每个外转子电机 22的外转子转速可以根据需要分别设置不同的转速,控制各个外转子电机 的控制面板可以设置于驱动轮组的一侧。
本发明实施例驱动轮组的外转子电机 22的外转子电机,优选伺服外转 子电机, 这可精确控制每一个外转子电机 22的速度。
每一外转子电机上 22优选设置有减速器。减速器用于调整外转子电机 的速t, 能够使外转子电机能够以较低的速度稳定运行, 而且在低速运行 驱动轮组的若干外转子电机 22设置于同一共轴 21上, 相邻两外转子 电机 22之间的的距离可以最大限度的减少,这使得驱动轮组的体积可以变 得很小, 从而占用较少的空间, 这能适应于需要多个电机驱动且空间不足 的环境。
本发明实施例摆动式储线架的主线轮组 20、 从线轮组 30中至少一组 为驱动轮组, 驱动轮组的若干外转子电机 22设置于同一共轴 21上, 相邻 两外转子电机 22之间的距离可以最大限度的减少,驱动轮组的体积可以变 得很小, 这使得摆动式储线架体积小.、 占用较少的空间。
本发明实施例摆动式储线架的驱动轮组的外转子电机 22能够自驱动, 外转子电机 22的线速度能够等于绕在该外转子电机 22上的管材的速度, 二者不再产生摩擦力,从而避免管材与外转子电机 22之间的摩擦作用产生 管材外绝缘被磨损、 划伤的现象, 保证了存线后管材的质量。
由于外转子电机 22能够自驱动,不再由管材的拉力提供,故管材的拉 力减少, 当然, 也可根据需要调节外转子电机 22使外转子电机 22的线速 度与绕在该外转子电机 22的线缆的速度比率, 使二者产生的摩擦力减少。 因此,本发明实施例摆动式储线架可在驱动轮组上设置更多的外转子电机, 请参阅图 1与图 2, 本发明实施例导轮架包括固定架 1和固定于固定 架 1上的若干支臂 2。 每一支臂 2上固定有一线轮组 20。
固定架 1呈竖直设置。
若干线轮组 20中至少有一组为驱动轮组。
线轮组 20为驱动轮组时, 从线轮组 20具有共轴 21和安装于共轴 21 上的若干外转子电机 22 , 共轴 21即为从线轮组轴。
外转子电机 22包括绕组定子 221和外转子 222。
绕组定子 221固定于共轴 21上, 其上设置有线圈。
外转子 222具有磁铁, 枢装于共轴 21上并设置于绕组定子 221外。 外转子 222上设置有管线槽 2222。
在一个实施例中,外转子 222具有支架 2221,外转子 222的支架 2221 通过轴承 223枢装于共轴 21上。外转子 222的支架 221还可以直接枢装于 共轴 21上,实际上其他任何无论直接或间接能够使外转子 222枢装于共轴 21上的方式均可。
为了进一步防尘, 外转子电机 22还设有一盖体 224。 盖体 224与外转 子 222可拆卸地固定在一起,盖体 224通过轴承 223枢装于共轴 21上。当 然, 盖体 224还可与外转子 222—体形成。
共轴 21上设置有轴向延伸的走线孔 21 1, 其中, 共轴 21与安装在其 上的每一外转子电机 22对应处均设置有线槽 225, 外转子电机 22的线束 通过线槽 225进入共轴 21内并穿过走线孔 21 1引出,这可方便走线,节省 空间。 当然, 外转子电机 22的线束也可以通过外转子电机 22之间的间隙 引出。
驱动轮组的各个外转子电机 20 可以分别独立运行, 每个外转子电机 20的外转子转速可以根据需要分别设置不同的转速,控制各个外转子电机 的控制面板可以设置于驱动轮组的一侧。
本发明实施例驱动轮组的外转子电机 20的外转子电机,优选伺服外转 子电机, 这可精确控制每一个外转子电机 20的速度。
每一外转子电机上 20优选设置有减速器。减速器用于调整外转子电机 的速度, 能够使外转子电机能够以较低的速度稳定运行, 而且在低速运行 时有较大的转矩输出。
驱动轮组的若干外转子电机 22设置于同一共轴 21上, 相邻两外转子 电机 22之间的的距离可以最大限度的减少,这使得驱动轮组的体积可以变 得很小, 从而占用较少的空间, 这能适应于需要多个电机驱动且空间不足 的环境。
本发明实施例导轮架的线轮组 20中至少一组为驱动轮组,驱动轮组的 若干外转子电机 22设置于同一共轴 21上,相邻两外转子电机 22之间的距 离可以最大限度的减少, 驱动轮组的体积可以变得很小, 这使得导轮架体 积小、 占用较少的空间。
本发明实施例导轮架的驱动轮组的外转子电机 22能够自驱动,外转子 电机 22的线速度能够等于绕在该外转子电机 22上的管材的速度, 二者不 再产生摩擦力,从而避免管材与外转子电机 22之间的摩擦作用产生管材外 绝缘被磨损、 划伤的现象, 保证了存线后管材的质量。
由于外转子电机 22能够自驱动,不再由管材的拉力提供,故管材的拉 力减少, 当然, 也可根据需要调节外转子电机 22使外转子电机 22的线速 度与绕在该外转子电机 22的线缆的速度比率, 使二者产生的摩擦力减少。 牵引机构
请参阅图 1与图 2,本发明实施例牵引机构包括固定架 10和固定于固 定架 10上的两对相对设置的牵引轮组 20。
固定架 10起到将牵引轮组 20固定的作用。 在一个实施例中, 固定架 10为两对平行上下设置的固定板 1 1。
在一个实施例中, 相对设置的牵引轮组 20为两对。 每一牵引轮组 20 包括一共轴 21和安装于共轴 21上的若千外转子电机 22。 外转子电机 22 包括绕组定子 221和外转子 222。
绕组定子 221固定于共轴 21上。 在一个实施例中, 共轴 21上设置有 共轴键槽 212, 绕组定子 221上设置有定子键槽 2211。 共轴键槽 212和定 子键槽 2211内固定有扣合键 23, 从而将绕组定子 221固定于共轴 21上。 绕组定子 221还可以直接焊接的方式固定于共轴 2 ]上,实际上其他任何能 够使绕组定子 221固定于共轴 21上的方式均可。
外转子 222设置于绕组定子 221外并枢装于共轴 21上。 外转子 222 优选通过轴承 40枢装于共轴 21上。 每对牵引轮组 20的两共轴 21均平行 设置。 外转子电机 22的外转子 222形成牵引轮组 20的牵引轮。 每对牵引 轮组 20的牵引轮彼此平行对应邻近设置。
两对牵引轮组 20平行设置,两对牵引轮组 20的共轴 21分别固定于固 定板 11的两端,每一对牵引轮组 20的牵引轮与另一对牵引轮组 20的牵引 轮上套有一牵引皮带 30。
优选地, 共轴 21上设置有轴向延伸的走线孔 211, 其中, 共轴 21与 安装在其上的外转子电机 22对应处均设置有线槽 223 , 外转子电机 22的 线束(图中未示)通过线槽 223进入共轴 21的走线孔 21 1内并穿过走线孔 21 1引出。 当然, 外转子电机 22的线束也可以通过外转子电机 22之间的 间隙引出。
优选地,所述外转子电机 22还设有一盖体 224。盖体 224与外转子 222 可拆卸地固定在一起。 盖体 224通过轴承 40枢装于共轴 2 ]上。
本发明实施例牵引机构在对管线材进行牵引日 ΐ,多个管线材 50分别对 应压在两对设置的牵引皮带 30之间, 两对牵引轮组 20 的外转子电机 22 转动带动牵引皮带 30循环转动,而夹压在两牵引皮带 30之间的管线材 50 随牵引皮带 30的转动而被牵引。 牵引轮组的各个外转子电机 22 可以分别独立运行, 每个外转子电机 22的外转子转速可以根据需要分别设置不同的转速,控制各个外转子电机 的控制面板可以设置于驱动轮组的一恻。
本发明实施例牵引机构的牵引轮组 20的若干外转子电机 22安装于同 一共轴 21上, 相邻外转子电机 22之间可以设置较小的距离, 这使得牵引 机构结构紧凑, 占用空间小。
优选地,固定板 11上开设有收容孔 11 1和沿两对牵引轮组前后方向设 置的螺紋端孔 112。 收容孔 1 11 内收容有一可在收容孔内前后移动的轴固 定块 212。共轴 21固定于该轴固定块 212上。螺纹端孔 112内螺纹固定有 一螺紋调节长度件 60。 螺纹调节长度件 60—端与轴固定块 212固定, 螺 紋调节长度件 60另一端伸出螺紋端孔 112。 调节螺纹调节长度件 60可以 调节两对牵引轮组 20之间的距离, 进而调节牵引皮带 30的松紧程度。
优选地, 所述位于同一侧的上下两固定板 11 上分别固定有一固定件 12 , 其中一固定件 12设有螺紋孔 121, 该螺纹孔 121内设有螺纹调节厚度 件 13。螺纹调节厚度件 13—端伸出螺纹孔 121,该螺紋调节厚度件另一端 连接另一固定件 12。调节螺纹调节厚度件 13可以调节每对牵引轮组 20的 上下牵引轮之间的距离, 以适应不同厚度规格的管线材。
优选地, 所述位于同一恻的上下两固定板 1 1 上分别设有导 固定件 14 , 其中一导向固定件 14上开设导向孔 141, 该导向孔 141内设有导向杆 15, 该导向杆 15另一端与另一导向固定件 14连接, 这能提高两对牵引轮 组 20的稳定性。
值得指出的是, 以上为本发明实施例的较佳实施例, 牵引机构还可以 仅为一对牵引轮组 20, 在工作时, 管线材夹在两牵引轮组 20的上下两牵 弓 ί轮之间进行牵引。
综上所述, 本发明实施例牵引机构的牵引轮组 20 的若干外转子电机
22安装于同一共轴 21上, 相邻外转子电机 22之间可以设置较小的距离, 这使得牵引机构结构紧凑, 占用空间小。
请参阅图 1与图 2,本发明实施例多路输送机构包括固定架 10和固定 于固定架 10上的一对相对设置的牵引轮组 20和多个传输皮带 30。
固定架 10起到将两牵引轮组 20固定的作用。 在一个实施例中, 固定 架 10为两对平行设置的固定板 11。
在一个实施例中, 每一牵引轮组 20包括一共轴 21和安装于共轴 21 上的若干外转子电机 22。 外转子电机 22包括绕组定子 221和外转子 222。
绕组定子 22 ]固定于共轴 21上。 在一个实施例中, 共轴 21上设置有 共轴键槽 212 , 绕组定子 221上设置有定子键槽 221 1。 共轴键槽 21 2和定 子键槽 2211内固定有扣合键 23 , 从而将绕组定子 221固定于共轴 21上。 绕组定子 221还可以直接焊接的方式固定于共轴 21上,实际上其他任何能 够使绕组定子 221固定于共轴 21上的方式均可。 外转子 222设置于绕组定子 221外并枢装于共轴 21上。 外转子 222 优选通过轴承 40枢装于共轴 21上。两牵引轮组 20的两共轴 21平行设置。 外转子电机 22的外转子 222形成牵引轮组 20的牵引轮。
两牵引轮组 20平行设置,两牵引轮组 20的共轴 21分别固定于固定板 11的两端,每一牵引轮组 20的多个牵引轮与另一牵引轮组 20的多个牵引 轮上分别相应套置有一传输皮带 30。
优选地, 共轴 21上设置有轴向延伸的走线孔 21 1, 其中, 共轴 21与 安装在其上的外转子电机 22对应处均设置有线槽 223, 外转子电机 22的 线束(图中未示)通过线槽 223进入共轴 21的走线孔 211内并穿过走线孔 21 1 引出。 当然, 外转子电机 22的线束也可以通过外转子电机 22之间的 间隙引出。
优选地,所述外转子电机 22还设有一盖体 224。盖体 224与外转子 222 可拆卸地固定在一起。 盖体 224通过轴承 40枢装于共轴 21上。
本发明实施例多路输送机构在对产品进行牵引时,多个产品 50分别对 应放在传输皮带 30上,两牵引轮组 20的外转子电机 22转动带动传输皮带 30循环转动, 而置于传输皮带 30上的产品 50随传输皮带 30的转动而被 传输。
牵引轮组 20的各个外转子电机 22可以分别独立运行, 每个外转子电 机 22的外转子转速可以根据需要分别设置不同的转速,控制各个外转子电 机的控制面板可以设置于驱动轮组的一侧。
本发明实施例多路输送机构的牵引轮组 20的若干外转子电机 22安装 于同一共轴 21上, 相邻外转子电机 22之间可以设置较小的距离, 这使得 多路输送机构结构紧凑, 占用空间小。
优选地,固定板 11上开设有收容孔 11 1和沿两牵引轮组前后方向设置 的螺纹端孔 112。 收容孔 111 内收容有一可在收容孔内前后移动的轴固定 块 212。共轴 21固定于该轴固定块 212上。 螺纹端孔 1 12内螺纹固定有一 螺纹调节长度件 60。 螺纹调节长度件 60—端与轴固定块 212固定, 螺紋 调节长度件 60另一端伸出螺纹端孔 112。 调节螺纹调节长度件 60可以调 节两牵引轮组 20之间的距离, 进而调节传输皮带 30的松紧程度。
综上所述,本发明实施例多路输送机构的牵引轮组 20的若干外转子电 机 22安装于同一共轴 21上,相邻外转子电机 22之间可以设置较小的距离, 这使得多路输送机构结构紧凑, 占用空间小。
以上内容是结合具体的优选实施方式对本发明所作的进一步详细说 明, 不能认定本发明的具体实施只局限于这些说明。 尽管已经详细描述了 本发明及其优点, 应该理解, 对于本发明所属技术领域的普通技术人员来 说, 在不偏移本发明的精神和范围内, 可以做出各种变化、 替换和更改, 都应当视为属于本发明的保护范围。 此外, 本发明应用的范围并不限于在 说明书里描述的过程、 机器、 制造、 物质组成、 方式、 方法和步骤的特定 实施例。 从本发明的披露, 本领域技术人员将容易利用质上执行了与这里 说明的相应实施例相同功能或实现了相同结果的现有的或以后将开发的过 
Figure imgf000017_0001

Claims

权 利 要 求 书
1 .一种驱动轮组, 其特征在于: 包括共轴和安装于该共轴上 的至少两外转子电机, 所述外转子电机的外转子形成驱动轮组的 驱动轮。
2.如权利要求 1 所述的驱动轮组, 其特征在于: 所述每一外 转子电机包括绕组定子和外转子, 所述绕组定子固定于所述共轴 上, 所述外转子设置于所述绕组定子外并枢装于所述共轴上。
3.如权利要求 1 所述的驱动轮组, 其特征在于: 所述外转子 为永磁外转子。
4.如权利要求 2所述的驱动轮组, 其特征在于: 所述外转子 电机的绕组定子和共轴上分别设置有键槽并通过扣合键固定于键 槽内而将所述绕组定子固定于所述共轴上。
5.如权利要求 2所述的驱动轮组, 其特征在于: 所述外转子 电机的外转子通过轴承枢装于所述共轴上。
6.如权利要求 2所述的驱动轮组, 其特征在于: 所述共轴上 设置有轴向延伸的走线孔, 其中, 所述共轴与安装在其上的所述 外转子电机对应处均设置有线槽, 所述驱动轮的线束通过线槽进 入所述共轴内并穿过所述走线孔引出。
7.如权利要求 2所述的驱动轮组, 其特征在于: 所述外转子 电机还设有一盖体, 该盖体与所述外转子可拆卸地固定在一起, 所述盖体通过轴承枢装于所述共轴上。
8.如权利要求 1 所述的驱动轮组, 其特征在于: 所述外转子 电机为鼠笼式异步电机。
9.一种立式储线架, 包括固定架与设置于该固定架上的主线 轮组与从线轮组, 所述主线轮组与从线轮组平行设置, 其特征在 于: 所述主线轮组与从线轮组中至少有一组为如权利要求 1 至 8 任一项所述的驱动轮组。
10.—种摆动式储线架, 包括固定架与摆动架, 所述固定架上 水平设置有主线轮组, 所述摆动架枢装于固定架上且枢装位置位 于所述主线轮组下方, 所述摆动架一端水平设置从线轮组, 其特 征在于: 所述主线轮组和从线轮组中至少有一组为如权利要求 i 至 8任一项所述的驱动轮组。
1 1 .如权利要求 1 0 所述的摆动式储线架, 其特征在于: 所述 摆动架上进一步设置有配重件, 该配重件位于所述摆动架上与从 线轮组相对的另一端, 所述配重件包括两固定秆、 设置在两固定 杼之间的配重调节杆与可在配重调节杆上滑动的配重部。
12. 一种导轮架, 包括固定架和固定于该固定架上的至少两 支臂, 每一支臂上固定有一线轮组, 其特征在于: 所述线轮组中 至少有一线轮组为如权利要求 I 至 8任一项所述的驱动轮组。
13.一种牵引机构, 包括固定架和固定于该固定架上的一对相 对设置的牵引轮组, 所述一对牵引轮组的两共轴平行设置, 所述 一对牵引轮组中的牵引轮彼此平行对应邻近设置, 其特征在于: 每一牵引轮组为如权利要求 1至 8任一项所述的驱动轮组, 所述 驱动轮组的所述外转子电机的外转子形成牵引轮组的牵引轮。
14.如权利要求 13 所述的牵引机构, 其特征在于: 所述相对 设置的牵引轮组为两对, 所述两对牵引轮组平行设置, 所述固定 架为两对平行上下设置的固定板, 所述两对牵引轮组的共轴分别 固定于所述固定板的两端, 所述每一对牵引轮组的牵引轮与另一 对牵引轮组的牵引轮上套有一牵引皮带。
1 5.如权利要求 14所述的牵引机构, 其特征在于: 所述固定 板上开设有收容孔和沿所述两对牵引轮组前后方向设置的螺紋端 孔, 该收容孔内收容有一可在该收容孔内前后移动的轴固定块, 所述共轴固定于该轴固定块上, 所述螺纹端孔内螺紋固定有一螺 纹调节长度件, 该螺纹调节长度件一端与所述轴固定块固定, 所 述螺紋调节长度件另一端伸出所述螺纹端孔。
16.如权利要求 14所述的牵引机构, 其特征在于: 所述位于 同一侧的上下两固定板上分别固定有一固定件, 其中一固定件设 有螺纹孔, 该螺纹孔内设有螺纹调节厚度件, 该螺纹调节厚度件 一端伸出螺纹孔, 该螺紋调节厚度件另一端连接另一固定件。
Π,如权利要求 16所述的牵引机构, 其特征在于: 所述位于 同一侧的上下两固定板上分别设有导 固定件, 其中一导向固定 件上开设导向孔, 该导向孔内设有导向杆, 该导 杆另一端与所 述另一导向固定件连接。
18.—种多路输送机构, 包括固定架、 固定于该固定架上的一 对相对设置的牵引轮组和多个传输皮带, 所述一对牵引轮组的两 共轴平行设置, 其中一牵引轮组的多个牵引轮与另一相对牵引轮 组的多个牵引轮上分别对应套置有一所述传输皮带,其特征在于: 每一牵引轮组为如权利要求 1至 8任一项所述的驱动轮组, 所述 驱动轮组的所述外转子电机的外转子形成牵引轮组的牵引轮。
19.如权利要求 1所述的多路输送机构, 其特征在于: 所述固 定架为两对平行设置的固定板, 所述一对牵引轮组的共轴分别相 应固定于所述固定板的两端。
20.如权利要求 19所述的多路输送机构, 其特征在于: 所述 固定板上开设有收容孔和沿所述一对牵引轮组前后方向设置的 螺纹端孔, 该收容孔内收容有一可在该收容孔内前后移动的轴固 定块, 所述共轴固定于该轴固定块上, 所述螺紋端孔内螺纹固定 有一螺纹调节长度件, 该螺紋调节长度件一端与所述轴固定块固 定, 所述螺纹调节长度件另一端伸出所述螺紋端孔。
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