WO2015099372A1 - 주편 스카핑 장치 및 그 제어방법 - Google Patents
주편 스카핑 장치 및 그 제어방법 Download PDFInfo
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- WO2015099372A1 WO2015099372A1 PCT/KR2014/012624 KR2014012624W WO2015099372A1 WO 2015099372 A1 WO2015099372 A1 WO 2015099372A1 KR 2014012624 W KR2014012624 W KR 2014012624W WO 2015099372 A1 WO2015099372 A1 WO 2015099372A1
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- Prior art keywords
- nozzle
- scarfing
- cast steel
- cast
- unit
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/06—Machines, apparatus, or equipment specially designed for scarfing or desurfacing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/12—Accessories for subsequent treating or working cast stock in situ
- B22D11/126—Accessories for subsequent treating or working cast stock in situ for cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/002—Machines, apparatus, or equipment for cutting plane workpieces, e.g. plates
- B23K7/003—Machines, apparatus, or equipment for cutting long articles, e.g. cast stands, plates, in parts of predetermined length
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K7/00—Cutting, scarfing, or desurfacing by applying flames
- B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
- B23K7/102—Auxiliary devices, e.g. for guiding or supporting the torch for controlling the spacial relationship between the workpieces and the gas torch
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/18—Sheet panels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/06—Cast-iron alloys
Definitions
- the present invention relates to a slab scarfing device and a method of controlling the same, for cutting edge portions of a cast steel produced in a casting process.
- the slab produced in the continuous casting process is cut to a suitable length after molding, and it is heated in a reheating furnace and put into a rolling mill to produce a hot rolled coil.
- corner cracks are often generated in the corner regions.
- the occurrence of corner cracks is severe in steel grades such as heavy carbon steels having a positive reaction.
- Corner cracks in cast steel may cause operational accidents, such as breakage of the plates in the rolling process, and lead to edge scab defects in the hot rolled coils, which may require significant cuts in the edges of the hot rolled coils. Therefore, the steel slab, which is likely to generate corner cracks, has been subjected to scarping to remove and remove edges prior to the rolling process. In addition, the sharp edges of the cast slab shortens the life by intensive wear of a specific portion of the rolling roll during the rolling process, so the scarfing of the slab edge was necessary for the protection of the rolling roll.
- Korean Patent Laid-Open Publication No. 10-2012-0001823 has proposed a method of implementing a faster and more stable scarfing by cutting the corners of the cast using a torch-type cutting device while moving the cast.
- the scarfing operation needs to change the edge cutting shape according to the steel grade, temperature, the scarfing speed, etc. of the cast steel
- the conventional scarfing device has had to replace the entire scarfing nozzle to change the cutting shape .
- the nozzles had to be replaced or repositioned.
- An embodiment of the present invention is to provide a cast iron scarfing device and a control method that can implement a stable cutting of the slab edge portion while moving the cast steel.
- an embodiment of the present invention is to provide a cast iron scarfing device and a control method for making it possible to easily change the cutting shape of the edge of the cast steel according to the steel grade or scarfing conditions.
- the embodiment of the present invention can implement the scarfing of the cast steel having a different thickness without replacing the nozzle, etc., the cast steel scarfing device that can select and scarf at least one of the four corners of the cast steel and its control method To provide.
- the upper nozzle unit having a top nozzle for scarring the corner portion of the upper surface of the slab, and a first side nozzle for scarfing the upper edge portion of the side of the cast steel and moves along with the upper nozzle;
- a lower nozzle unit having a lower surface nozzle for scarring the edge of the lower surface of the cast steel and a second side nozzle for scarring the lower edge of the side surface of the cast steel and moving together with the lower surface nozzle;
- a moving device for moving the upper nozzle unit and the lower nozzle unit to move closer to or spaced from an edge portion of the cast steel.
- the moving device includes a first vertical moving part for moving the upper nozzle unit up and down; A second vertical moving part which moves the lower nozzle unit up and down; And it may include a horizontal movement unit for supporting the first vertical movement portion and the second vertical movement portion to move in the horizontal direction.
- the slab scarfing device includes a frame capable of moving in a direction intersecting with the movement direction of the slab in a state in which the transverse movement unit is mounted; A driving rail for guiding the movement of the frame; And a frame driver for moving the frame.
- the transverse direction moving portion is a first movable body supported to be movable in the transverse direction to the frame; A first transverse driving unit which transversely moves the first movable body with respect to the frame; A second movable body movably supported in the lateral direction by the first movable body; And a second transverse driving unit which transversely moves the second movable body with respect to the first movable body.
- the first up and down moving part may include a first lifting member supported by the second moving body to be lifted and lowered, and a first lifting driving part for moving the first lifting member up and down. It may include a second lifting member that is supported to be moved up and down on the second movable body, and a second lifting drive for moving the second lifting member up and down.
- the upper nozzle unit may include an upper nozzle frame having a horizontal support portion on which the upper nozzle is mounted and a vertical support portion on which the first side nozzle is mounted, and the lower nozzle unit includes a horizontal support portion on which the lower nozzle is mounted and the lower nozzle unit is mounted. It may include a lower nozzle frame having a vertical support for mounting the second side nozzle.
- the upper nozzle may be mounted to the horizontal support portion of the upper nozzle frame in the width direction of the cast steel, and the lower nozzle may be mounted to the horizontal support of the lower nozzle frame in the width direction of the cast steel.
- the first side nozzle is mounted to the vertical support of the upper nozzle frame to be adjustable in the moving direction of the cast
- the second side nozzle is mounted to the vertical support of the lower nozzle frame to be adjustable in the moving direction of the cast.
- the upper nozzle, the first side nozzle, the lower nozzle, and the second side nozzle may be detachably coupled to each other by a fastening member made of a material having a lower strength than itself.
- the cast iron scarfing device is installed in the upper nozzle unit to contact the upper surface of the cast steel and the upper guide unit for maintaining the interval between the upper surface of the cast steel and the upper nozzle; And a side guide unit installed in the upper nozzle unit to be in contact with the side surface of the cast steel and maintaining a distance between the side surface of the cast steel and the first side nozzle.
- the upper guide unit may be provided to protrude toward the entrance of the cast steel than the upper nozzle.
- the upper guide unit is located in front of the injection port of the upper nozzle toward the entrance of the cast steel and the front guide wheel in contact with the upper surface of the cast;
- a rear guide wheel positioned behind the injection hole of the upper nozzle in a direction in which the cast steel moves and in contact with the upper surface of the cast steel;
- it may include a wheel housing for rotatably supporting the front guide wheel and the rear guide wheel.
- the front guide wheel and the rear guide wheel may be curved in cross section in contact with the cast steel.
- the wheel housing may include a spray nozzle for spraying coolant to the front guide wheel and the rear guide wheel.
- the side guide unit may include at least one side guide wheel in contact with the side of the cast steel, and a wheel housing for supporting the side guide wheel.
- the slab scarfing device may further include a spacer interposed between the upper nozzle unit and the lower nozzle unit to maintain a gap between the upper nozzle unit and the lower nozzle unit.
- the upper nozzle and the lower nozzle may each include a preheating gas injection port for forming a flame for preheating the cast steel, and an oxygen injection port for spraying high-pressure oxygen into the preheating portion of the cast steel to implement the grinding.
- the upper nozzle and the lower nozzle may further include a fuel gas injection port for guiding an injection direction while heating oxygen injected from the oxygen injection port.
- the preheating gas injection spheres may be disposed to be spaced apart from each other, but may include a plurality of injection holes gradually increasing in diameter toward the edge from the center of the cast steel.
- the preheating gas injection spheres may be arranged to be spaced apart from each other but the plurality of injection holes that are gradually densely spaced apart from each other toward the edge from the center of the cast slab.
- the upper nozzle and the lower nozzle may each include an outlet cartridge which is mounted to be partially detachable and coupled to change the shape of the oxygen injection port.
- the oxygen injection port is formed long in the width direction of the cast steel, the flow path width may gradually increase toward the edge of the cast steel.
- the upper nozzle unit is disposed on the side of the upper nozzle and has an oxygen injection port for injecting oxygen into a region in which scarfing is made by the upper nozzle, and a fuel gas injection hole for guiding the injection while heating oxygen injected from the oxygen injection port. It further comprises an upper auxiliary nozzle,
- the lower nozzle unit is disposed on the side of the lower nozzle and has an oxygen injection port for injecting oxygen into a region in which scarfing is performed by the lower nozzle and a fuel gas injection port for guiding the injection while heating oxygen injected from the oxygen injection port. It may further include a lower auxiliary nozzle.
- the upper subsidiary nozzle and the lower subsidiary nozzle may each include an outlet cartridge which is mounted to be partially detachable and coupled to change the shape of the oxygen injection port.
- the first side nozzle includes an oxygen injection port for injecting oxygen for scarfing toward the upper edge portion of the side surface of the cast steel, and a fuel gas injection port for guiding the injection while heating oxygen injected from the oxygen injection port.
- the second side nozzle may include an oxygen injection port for injecting oxygen for scarfing toward the lower edge of the side surface of the cast steel, and a fuel gas injection port for guiding the injection while heating oxygen injected from the oxygen injection port.
- the first side nozzles and the second side nozzles may each include an outlet cartridge mounted to be detachably and partially coupled to change the shape of the oxygen injection port.
- the slab scarfing device further includes a cooling system for circulating the cooling water to the upper nozzle unit and the lower nozzle unit, wherein the cooling system includes a cooling water tank and cooling water of the cooling water tank.
- a cooling water pump supplied to the cooling flow path of the cooling path, a recovery header for recovering the cooling water passing through the upper nozzle unit and the lower nozzle unit and returning the cooling water to the cooling water tank, and cooling water returning from the recovery header to the cooling water tank. It may include a heat exchanger for heat exchange with the stage, a fluid flow sensor installed in a path for recovering the cooling water passing through the upper nozzle unit and the lower nozzle unit, and a temperature sensor for sensing the temperature of the cooling water collected in the recovery header.
- the slab scarfing device is provided to surround the front region of the upper nozzle unit and the lower nozzle unit into which the slab enters, a slag chamber for collecting slag scattered by the scarfing of the slab, and slag scattering inside the slag chamber.
- the apparatus may further include a high pressure water jet unit disposed in the region.
- the high pressure water jet unit is an upper high pressure nozzle for injecting high pressure water from the edge region of the upper part of the cast steel to the side of the cast steel, and a lower high pressure nozzle for injecting high pressure water from the edge region of the lower part of the cast steel to the side of the cast steel, It may include a vertical high pressure water nozzle for injecting high pressure water in the thickness direction of the bias.
- the slab scarfing device includes a correction device for correcting the posture of the slab entering the scarfing region in the transport path before the scarfing region where the upper nozzle unit and the lower nozzle unit is located; Width measuring sensor for measuring the width of the slab to detect the eccentricity of the slab entering through the calibration device; An entrance detection sensor for detecting an entrance of a slab tip from a position before the scarfing area; A pinch roll for transferring the cast piece to the scarfing region in the clamping state after entering the cast piece; And a nozzle position sensor for detecting a lifted position of the upper and lower nozzle units in order to prevent collision between the cast steel and the upper and lower nozzle units.
- the slab scarfing device includes a bending detection sensor for measuring the bending of the slab to enter the scarfing region in the transport path before the scarfing region where the upper nozzle unit and the lower nozzle unit is located; And a bending calibration device for correcting bending of the cast steel by spraying high pressure cooling water onto the upper or lower surface of the cast steel according to the bending information of the bending detection sensor.
- the bending calibration device may include an upper high pressure water spray nozzle located at the top of the cast steel, and a lower high pressure water spray nozzle located at the bottom of the cast steel.
- the upper nozzle unit, the lower nozzle unit, and the moving device are respectively disposed on both sides of the cast steel, and at least one of the upper nozzle unit and the lower nozzle unit is selectively operated to selectively select at least one of the four corner portions of the cast steel. You can scarf.
- the nozzle is mounted to the base portion, the base portion to form a gas injection port for the scarfing, the injection hole Cast iron scarfing device including an outlet cartridge that is mounted to the base portion in part detachably and coupled to change the shape.
- a first block mounted to the base part and defining at least one side of the injection hole;
- a second block coupled to the mounting groove of the first block and defining the other side of the injection hole;
- a third block mounted to the base part in contact with the second block and the first block and defining the remainder of the injection hole.
- the injection hole may have a trapezoidal cross-sectional shape.
- the injection hole may have a rectangular cross-sectional shape.
- the injection hole may have a triangular cross-sectional shape.
- the injection hole has a first internal angle at which the first block and the third block contact each other at a right angle, and a second internal angle at which the second block and the third block contact each other is at right angles.
- the third internal angle may be an acute angle
- the fourth internal angle formed by the second block may be an obtuse angle.
- the injection hole has a first internal angle at which the first block and the third block contact each other at a right angle, a second internal angle at which the second block and the third block contact each other is an acute angle, and the first block and the second block contact each other.
- the third cabinet may be an acute angle.
- the posture of the cast steel is corrected in the conveying path before the scarfing area, and after the posture correction of the slab to detect the tip position of the slab entering the scarfing area and then cast the pin with a pinch roll While initializing the number of rotation of the pinch roll while clamping the, the pinch roll is operated to transfer the slab until the leading edge of the slab reaches the scarfing area, and then move the plurality of nozzle units to the scarfing position, When the plurality of nozzle units are located in the scarfing position, a control method of a slab scarfing device for performing the scarfing of the slab may be provided.
- the width of the slab is measured by the width measuring sensor installed in the conveying path to determine whether the slab is eccentric, and if it is determined that the slab transferred to the scarfing area is eccentric, The posture correction by the calibrator can be performed again.
- the feed distance of the cast pin may be determined based on the rotation speed of the pinch roll.
- a nozzle position sensor detects positions of the plurality of nozzle units in a process of moving the plurality of nozzle units to the scarfing position, and determines whether the positions of the plurality of nozzle units are good. If it is determined that the positions of the plurality of nozzle units are not good, the plurality of nozzle units may be spaced apart from the cast pieces to restore the original position, and the posture correction of the cast pieces by the calibration device may be performed again.
- the control method of the cast steel scarfing device having a plurality of nozzle units for scarfing the edge portion of the cast steel and a cooling system for cooling the plurality of nozzle units using a coolant
- the control method of the slab scarfing device for detecting the coolant discharged through the nozzle unit by the fluid flow sensor to determine whether the flow of the coolant is good, and to stop the operation if it is determined that the coolant flow is not good. have.
- a control method of the cast steel scarfing device having a plurality of nozzle units for scarfing the corner portion of the moving cast steel, and a cooling system for cooling the plurality of nozzle units using a coolant
- a control method of a slab scarfing device which detects the temperature of the coolant discharged through a plurality of nozzle units with a temperature sensor to determine whether cooling by the coolant is good and stops the operation if it is determined that the cooling is not good. Can be.
- Cast iron scarfing device can be scarfed at the same time the four corners of the slab while moving the slab, and at least one of the four corners of the slab can be selected and scarfed.
- Cast iron scarfing device can be supplied to the scarfing area in the correct position of the cast, and stable to the cast because it performs the scarfing in a state that the nozzle unit is accurately positioned at the scarfing position Scarping can be implemented.
- Cast iron scarfing device is provided because the first side nozzle is provided in the upper nozzle unit to move with the top nozzle, the second side nozzle is provided in the lower nozzle unit to move with the lower nozzle. Even when the thickness of the cast steel changes, the scarfing can be implemented without replacing or changing the upper nozzle unit and the lower nozzle unit.
- the cast stripping device can change the shape of the injection hole by replacing only the outlet cartridge of the nozzle, the cutting shape of the slab edge part can be easily changed according to the steel grade or the scarfing condition without replacing the entire nozzle. You can change it.
- the guide unit for maintaining the gap between the slab and the nozzle while contacting the upper surface of the slab protrudes toward the entrance of the slab than the nozzle, so that the tip of the slab reaches the scarfing position.
- the guide unit can be supported in contact with the upper surface of the cast. Therefore, it is possible to implement the scarfing from the leading edge to the rear edge (front edge of the edge) of the slab edge.
- the spacer between the upper nozzle unit and the lower nozzle unit can be replaced, so that the gap between the upper nozzle unit and the lower nozzle unit in response to the thickness change of the cast steel Can be adjusted easily.
- FIG. 1 is a perspective view showing the overall configuration of the cast steel scarfing device according to an embodiment of the present invention.
- FIG. 2 is a perspective view showing a frame and a device mounted thereto of the cast steel scarfing device according to an embodiment of the present invention.
- Figure 3 is a front view showing the frame and the apparatus mounted to the cast steel scarfing device according to an embodiment of the present invention.
- FIG. 4 is a perspective view showing a moving device of the cast steel scarfing device according to an embodiment of the present invention.
- FIG 5 is a side view showing a moving device and the upper nozzle unit and the lower nozzle unit of the cast steel scarfing device according to an embodiment of the present invention.
- FIGS. 6A through 6C illustrate operations in which the upper nozzle unit and the lower nozzle unit of the slab scarfing device according to an embodiment of the present invention are spaced apart from the operation of approaching the slab.
- FIG. 7 is a perspective view of the upper nozzle unit and the lower nozzle unit of the cast steel scarfing device according to an embodiment of the present invention.
- FIG 8 is an exploded perspective view of the upper guide unit of the cast steel scarfing device according to an embodiment of the present invention.
- FIG. 9 is a perspective view illustrating a top nozzle, a top auxiliary nozzle, a first side nozzle, and a side pressure guide unit mounted on an upper nozzle unit of a slab scarfing device according to an exemplary embodiment of the present invention.
- FIG. 10 is a view illustrating a top nozzle, a top subsidiary nozzle, an injection hole configuration of a first side nozzle, and a slab edge portion of a slab scarfing device according to an embodiment of the present invention.
- Figure 11 is a perspective view of the top nozzle of the cast steel scarfing device according to an embodiment of the present invention.
- FIG. 12 is a perspective view illustrating a preheating gas injection hole and a scarfing gas injection hole provided in an upper surface nozzle of a slab scarfing device according to an exemplary embodiment of the present invention.
- Figure 13 is an exploded perspective view of the top nozzle of the cast steel scarfing device according to an embodiment of the present invention.
- FIG. 14 is an exploded perspective view illustrating a modification of the top nozzle of the slab scarfing device according to an embodiment of the present invention.
- 15A to 15C show various forms of the second block mounted to the top nozzle of FIG. 14 in an alternating manner to change the oxygen jet port.
- 16A to 16C show the types in which the injection of the oxygen injection port and the slab edges are varied according to the shape of the second block mounted in a manner of being replaced with the top nozzle of FIG. 14.
- FIG 17 illustrates an example in which the upper nozzle and the upper auxiliary nozzle are movably mounted to the upper nozzle unit of the slab scarfing device according to the embodiment of the present invention.
- FIG. 18 illustrates a slab edge portion which is melted by the upper and lower nozzles of the slab scarfing apparatus according to the embodiment of the present invention.
- 19A to 19C illustrate types of cutting of cast steel according to the shape of a preheating gas injection hole provided in a top nozzle of a cast steel scarfing device according to an exemplary embodiment of the present invention.
- FIG. 20 shows an example in which the nozzles of the slab scarfing device according to an embodiment of the present invention are mounted to the upper nozzle unit and the lower nozzle unit.
- FIG. 21 shows the configuration of a slag chamber of the slab scarfing device according to an embodiment of the present invention.
- FIG 22 shows the configuration of the high pressure water jetting device of the cast steel scarfing device according to an embodiment of the present invention.
- 23 and 24 show a cast iron bending sensor and bending correction device and an example of using the cast steel scarfing device according to an embodiment of the present invention.
- FIG. 25 illustrates a cooling system for cooling the upper nozzle unit and the lower nozzle unit of the slab scarfing apparatus according to the embodiment of the present invention.
- FIG. 26 is a view illustrating a configuration of a calibrating apparatus for a slab supplied to a scarfing area in a slab scarfing device according to an embodiment of the present invention, and various sensors provided in a transport path and a scarfing area of the slab.
- FIG. 27 is a flowchart illustrating a method of controlling a slab scarfing device according to an embodiment of the present invention.
- Figure 1 shows the overall configuration of the cast steel scarfing device according to an embodiment of the present invention.
- the slab scarfing device is capable of simultaneously scarfing the four corners of the slab (S) to be transported in a state in which the slab (S) produced in the continuous casting process is installed in the conveying line (10, roller table, etc.) is transported. Can be. Of course, it is also possible to select and scarf at least one of four corners of the cast steel.
- the cast iron scarfing device guides the movement of the frame 100 and the frame 100 that can move in a direction intersecting the transfer line 10 with the equipment for scarfing mounted. It is provided with a frame driving unit 120 for moving the running rail 110, the frame 100 installed on the floor, such as a factory.
- the frame 100 moves to the scarfing area of the conveying line 10 along the running rail 110 by the operation of the frame driver 120, or moves out of the scarfing area to the standby area of the conveying line 10 side. Can be. In the waiting area, the inspection and troubleshooting of the scarfing device can be performed.
- the cast iron scarfing device is the upper nozzle unit 200 for the upper edge portion of the scaffolding (S), the lower nozzle unit 300 for the lower edge portion of the slab (S) And, it is installed on the frame 100 and has a moving device 400 for moving the upper nozzle unit 200 and the lower nozzle unit 300 to close or space them to the corner portion of the cast (S).
- the moving device 400 may be provided at both sides of the frame 100, and the upper nozzle unit 200 and the lower nozzle unit 300 may also be installed at the moving device 400 at both sides. That is, the upper nozzle unit 200, the lower nozzle unit 300, the moving device 400 is provided in the same shape on both sides of the cast (S). Therefore, the cast steel scarfing device of the present embodiment can be scarfed at the same time the four corners of the cast (S) in the middle of conveying the cast (S), at least one of the upper nozzle unit 200 and the lower nozzle unit 300 is optional It is also possible to selectively scarf at least one of the four corner portions of the cast (S).
- the moving device 400 includes a first vertical moving part 410 for moving the upper nozzle unit 200 up and down, and a second vertical moving part for moving the lower nozzle unit 300 up and down ( 420, and a horizontal movement unit 430 moving in the horizontal direction while supporting the first vertical movement unit 410 and the second vertical movement unit 420.
- the horizontal movement unit 430 moves the first movable body 431 in the horizontal direction relative to the frame 100 and the first movable body 431 in the form of a box that is supported to be movable in the horizontal direction in the frame 100.
- It may include a second transverse driving unit 434 to.
- the first transverse driving part 432 may include driving means (roller, pinion gear, rack gear, drive motor, etc.) for moving the first moving body 431 along the rail 130 above the frame 100.
- the second transverse driving part 434 may be configured as a hydraulic cylinder that pushes or pulls the second mobile body 433 in the horizontal direction while being fixed to the first mobile body 431.
- the first up and down moving part 410 includes a first lifting member 411 supported on the second moving body 433 so as to be lifted and lowered, and a first lifting driving part 412 for moving the first lifting member 411 up and down.
- the second vertical movement unit 420 may include a second elevating member 421 supported on the second movable body 433 so as to be elevated, and a second elevating driving unit 422 for moving the second elevating member 421 up and down. It is provided.
- the first elevating member 411 and the second elevating member 421 are installed to elevate up and down while being spaced in parallel with each other, and the upper nozzle unit 200 and the lower nozzle unit at each lower part thereof. 300 is combined.
- the first elevating driver 412 may move the upper nozzle unit 200 up and down by moving the first elevating member 411 up and down while being mounted on the upper portion of the second movable member 433.
- the second elevating driver 422 may also move the lower nozzle unit 300 up and down by moving the second elevating member 421 up and down while being mounted on the upper portion of the second movable member 433.
- the first lift driving unit 412 and the second lift driving unit 422 may be configured as a hydraulic cylinder.
- the upper nozzle unit 200 includes a horizontal support part 211 and a vertical support part 212, and an upper nozzle frame 210 and an upper nozzle frame coupled to the first elevating member 411.
- the upper surface nozzle 220 mounted on the horizontal support 211 of the 210 and the upper surface of the slab S, and the vertical support portion 212 of the upper nozzle frame 210 to be scarfed to the side of the slab (S)
- a first side nozzle 240 for scarfing an upper edge portion. Since the upper nozzle 220 and the first side nozzle 240 are coupled to the upper nozzle frame 210, they are moved together by the operation of the first elevating member 411.
- the lower nozzle unit 300 includes a horizontal support 311 and a vertical support 312 and a lower nozzle frame 310 coupled to the second elevating member 421, and a horizontal support 311 of the lower nozzle frame 310.
- a second side surface mounted on the lower surface nozzle 320 for scarfing a corner portion of the lower surface of the cast steel S and a vertical support 311 of the lower nozzle frame 310 for scarfing a lower edge of the side surface of the cast steel S; Nozzle 340. Since the lower nozzle 320 and the second side nozzle 340 are coupled to the lower nozzle frame 310, the lower nozzle 320 and the second side nozzle 340 move together by the operation of the second elevating member 421.
- the upper nozzle 220 is provided in a block shape, the preheating gas injection port 221 and the scarfing gas provided on the side in which the cast (S) enters to implement the upper edge portion of the cast steel
- the injection port 222 is provided.
- the preheating gas injection port 221 forms a flame for preheating and melting the edge of the upper surface of the slab S, and includes a plurality of injection holes for injecting the preheating gas.
- the preheating gas includes fuel gas and oxygen gas for preheating combustion.
- the plurality of injection holes may be divided into injection holes for injection of fuel gas for preheating and injection holes for injection of oxygen for preheating combustion.
- the scarfing gas injection port 222 is an oxygen injection port 223 for injecting high-pressure oxygen into the preheated portion of the slab S to implement the heating, and an oxygen injection direction while heating oxygen injected from the oxygen injection port 223. It may include a fuel gas injection port 224 to guide.
- the high pressure oxygen injected from the oxygen injection port 223 promotes the heat of oxidation of the preheated portion to implement substantial scarfing.
- the fuel gas injected from the fuel gas injection port 224 functions to guide the injection direction while heating the oxygen injected to reduce the influence of the low temperature oxygen injected from the oxygen injection port 223 on the slab S.
- the fuel gas injection port 224 may be disposed closer to the slab S than the oxygen injection port 223.
- the scarfing gas injection hole 222 includes an example including the fuel gas injection hole 224 in order to implement a better scarfing. However, since the fuel gas injection hole 224 is not essential, the scarfing gas injection hole 222 is scarce. It is also possible to exclude the fuel gas injection port 224 while constituting the gas injection port 222.
- the oxygen injection port 223 may be formed to be long in the width direction of the slab S, and may have a shape in which a flow path width gradually increases toward the edge of the slab S. As illustrated in FIG. As shown in the example of FIG. 10, the cross section of the outlet of the oxygen injection port 223 may be formed in a substantially triangular shape so that the edge side cutting of the slab S may be increased.
- the first side nozzle 240 includes an oxygen injection port 241 for injecting oxygen for scarfing toward the upper edge of the side surface of the cast steel S, and the oxygen injection port 241. And a fuel gas injection port 242 for guiding the injection while heating the oxygen injected from the nozzle.
- the first side nozzle 240 prevents the molten slag from being fused to the side of the cast (S) to be fixed by dentification while implementing upper edge cutting of the side of the cast (S) together with the upper nozzle (220).
- the upper nozzle unit 200 is disposed on the side of the upper nozzle 220 is injected from the oxygen injection port 231 and the oxygen injection port 231 for injecting oxygen to the region where the scarfing is made by the upper nozzle 220
- An upper auxiliary nozzle 230 having a fuel gas injection port 232 for guiding injection while heating oxygen is provided.
- the upper auxiliary nozzle 230 prevents the molten slag from being fused to the upper surface side of the slab S to be fixed by dentification.
- the upper nozzle 220 includes an outlet cartridge 220B having a plurality of blocks that are partially detachable to easily change the shape of the oxygen injection port 223. That is, the upper nozzle 220 has an outlet cartridge composed of a base portion 220A fixed to the upper nozzle frame 210, a first block 220C and a second block 220D mounted on the base portion 220A. 220B). Therefore, the upper nozzle 220 is the oxygen injection port 223 by replacing at least one of the first block 220C and the second block 220D without replacing the entire upper nozzle 220 when it is desired to change the cutting shape. You can easily change the shape of.
- the upper nozzle 220 is mounted to the base 220E and the base 220E, and includes mounting grooves of the first block 220F and the first block 220F that define at least one side of the oxygen injection port 223.
- the second block 220H which is coupled to the 220G and defines the other side of the oxygen injection port 223, is mounted to the base part 220E in contact with the second block 220H and the first block 220F. It may include a third block 220I for defining the remainder of the injection hole 223. This is to easily change the shape of the oxygen injection port 223 in a way to partially replace the second block 220H, thereby making it possible to easily change the cutting shape of the cast (S).
- FIG. 15A-15C show examples of various second blocks 220H-1, 220H-2, 220H-3 that may be replaced to change the oxygen jet port 223.
- FIG. 16A to 16C show the types in which the injection of the oxygen injection port 223 and the edge of the slab S varies according to the second blocks 220H-1, 220H-2, and 220H-3 that are replaced as described above.
- FIG. 16A illustrates an oxygen injection port 223a of increasing the scarfing depth and the width at the edge of the slab S to produce a high quality steel sheet.
- FIG. 16B is an oxygen injection port 223b in which the surface side is thinly scarfed for defect inspection such as microcracks of the cast steel S.
- FIG. 16C is an oxygen injection port 223c in which only the edges are scarfed in a triangular shape.
- the oxygen injection ports 223a, 223b, and 223c may be changed in shape so as to adjust the cutting amount, the cutting depth, and the cutting width according to the purpose. In this manner, the oxygen injection holes 241 and 231 formed in the first side nozzle 240 and the upper auxiliary nozzle 230 may be changed in various forms.
- the first internal angle a1 which is in contact with the first block 220F and the third block 220I, is at a right angle, and the second block 220H-1 and the third block 220I are perpendicular to each other.
- the second inner angle a2 is in contact with the right angle
- the third inner angle a3, in contact with the first block 220F and the second block 220H-1, is an acute angle, and is formed by the second block 220H-1.
- the fourth internal angle a4 may be an obtuse angle. That is, the cross-sectional shape may be trapezoidal.
- the oxygen injection port 223b of FIG. 16B has a right angle at the first inner angle a1 that the first block 220F and the third block 220I contact, and the second block 220H-2 and the third block 220I.
- the second inner corner a2 is in contact with each other, and the third inner corner a3 formed by the second block 220H-2 is at an acute angle, and the first block 220F and the second block 220H-2 are in contact with each other.
- the fourth internal angle a4 may be an obtuse angle.
- the oxygen injection port 223b of FIG. 16C has a right angle at the first inner corner a1 that the first block 220F and the third block 220I contact, and the second block 220H-3 and the third block 220I.
- the contacting second internal angle a2 may be an acute angle
- the third internal angle a3 that the first block 220F and the second block 220H-3 may contact may be an acute angle. That is, the shape of the cross section may be triangular.
- the oxygen jet may be rectangular with all cabinets at right angles.
- the method of changing the oxygen jet port may be similarly applied to the upper auxiliary nozzle 230 and the first side nozzle 240. That is, the upper auxiliary nozzle 230 and the first side nozzle 240 may also change the shapes of the oxygen injection holes 231 and 241 by changing only the outlet cartridge detachably coupled in consideration of the cutting shape of the cast steel S.
- the preheat gas injection port 221 of the upper nozzle 220 has a shape including a plurality of injection holes. These injection holes are all provided in the same size, as shown in Figure 19a, can be arranged at equal intervals in the width direction of the cast (S). However, in this case, depending on the steel grade of the cast steel of the cast (S) may be melted away from the edge rather than the edge of the cast.
- the slab S which has undergone the continuous casting process has a high temperature. When preheating the slab S, the slab S may be supplied in a cooler state of the corner surface than the center portion, and thus, the slab S may be spaced apart from the corner as shown in FIG. 19A. The problem is that the part melts first.
- the preheating gas injection holes 221 are arranged to be spaced apart from each other in the width direction of the cast (S), as in the example of Figure 19b, the diameter of the injection hole gradually increases toward the edge from the center of the cast (S), or cast as shown in the example of Figure 19c It is preferable that the separation distance between the injection holes is gradually shortened toward the edges from the center of the (S) to be gradually densely arranged. In this case, since the heating degree of the edge side can be improved, it is possible to make the slab S melt the edge side first as in the examples of FIGS. 19B and 19C.
- the upper nozzle unit 220, the upper auxiliary nozzle 230, the first side nozzle 240 of the upper nozzle unit 200 will be described, but the lower side of the cast (S)
- the lower nozzle 320, the lower auxiliary nozzle 340, and the second side nozzle 340 of the lower nozzle unit 300 provided for the scarfing of the edges may be configured in the same manner.
- the upper nozzle unit 200 and the lower nozzle unit 300 disposed on the upper and lower sides of the opposite side of the cast (S) may be configured in the same manner.
- the lower surface nozzle 320 may be configured to be substantially the same as the upper surface nozzle 220, and the lower surface auxiliary nozzle 330 may be configured to be substantially the same as the upper surface auxiliary nozzle 230.
- the second side nozzle 340 may also be configured to be substantially the same as the first side nozzle 240.
- the slab S produced through the continuous casting process is not formed as a straight side by solidification conditions, and a bulging phenomenon in which the middle part of the side protrudes and the upper and lower portions adjacent to the edge of the side enters. This can happen.
- This shape may also vary depending on the steel grade of the cast steel S and the working conditions. Therefore, when performing the scarfing of the cast (S), it is necessary to appropriately move the position of the upper nozzle 220 and the lower nozzle 320 in the width direction of the cast (S) to adjust the degree of scarping of the edge.
- the top nozzle 220 may be mounted on the horizontal support 211 of the upper nozzle frame 210 so as to be adjustable in the slab width direction. That is, by forming a long hole (211a) long in the width direction of the slab (S) in the horizontal support portion 211 of the upper nozzle frame 210 by fastening the fastening bolt 260 to fix the upper nozzle 220 to it. The position of the upper nozzle 220 can be adjusted.
- the nozzle 320 may also be mounted on the horizontal support 311 of the lower nozzle frame 310 so as to be adjustable in the width direction of the cast steel S.
- the first side nozzle 240 may be mounted on the vertical support portion 212 of the upper nozzle frame 210 so as to be adjustable in the moving direction of the slab S in order to adjust the distance from the upper nozzle 220.
- the side nozzle 340 may also be mounted on the lower surface of the nozzle 320 so as to be adjustable in a vertical direction 312 of the lower nozzle frame 310 in the moving direction of the cast steel S.
- the subsidiary nozzle 330 and the second side nozzle 340 may be detachably coupled to each other by fastening bolts 260 and 360 made of a material having a lower strength than that of the subsidiary nozzle 330 and the second side nozzle 340. In other words, it may be fastened by a copper bolt having a relatively low strength. This configuration is to minimize damage to the equipment due to the impact by causing the nozzles to be separated while the fastening bolts 260 and 360, which are relatively rigid, are broken when the slab S and the nozzle collide with each other.
- the cast steel (S) scarfing device is installed in the upper nozzle unit 200 to contact the upper surface of the cast steel (S) and the interval between the upper surface and the upper nozzle 220 of the cast steel (S)
- the upper guide unit 270 to maintain the side, and the side guide for maintaining the distance between the side and the first side nozzles 240 of the cast (S) and the upper nozzle unit 200 to contact the side of the cast (S) Unit 280 is provided.
- the upper guide unit 270 is located in front of the injection hole of the upper nozzle 220 toward the entrance of the cast steel S, and the front guide wheel 271 is in contact with the upper surface of the cast steel S. ), The rear guide wheel 272, the front guide wheel 271 and the rear guide wheel 272 which is located behind the injection port of the upper nozzle 220 in the direction in which the cast steel (S) moves and abuts on the upper surface of the cast steel (S) ) And a wheel housing 273 mounted to an end side of the upper nozzle frame 210.
- the front guide wheel 271 protrudes by a predetermined distance (L) in the entry direction of the slab (S) than the upper nozzle 220 is the leading edge portion of the slab (S) entering as shown in the example of FIG.
- the front guide wheel 271 of the upper guide unit 270 is in contact with the upper surface of the cast (S) in the state that S1 is reached to the scarfing position.
- the upper guide unit 270 Since the upper guide unit 270 is supported on the upper surface of the slab in the state that the leading edge portion (S1) of the slab (S) enters the scarfing position, the upper guide unit 200 maintains a gap with the slab (S)
- the lower nozzle unit 300 may also be supported to maintain a spacing with the cast steel S in consideration of the position of the upper nozzle unit 200. Therefore, it is possible to implement stable scarfing from the leading edge portion (S1) to the rear end of the cast (S). In other words, in the prior art, it was difficult to scarp the edge portion of the slab S in relation to the initial positioning of the nozzle unit and the slab S. In this embodiment, the scarfing is performed on the entire area of the edge portion of the slab S. Can be.
- the front guide wheels 271 and the rear guide wheels 272 of the upper guide unit 270 have a curved shape having a cross section in contact with the cast steel (S). Therefore, even when the front guide wheel 271 and the rear guide wheel 272 is in contact with the cast steel (S), even if the upper guide unit 270 is pushed in a direction crossing the moving direction of the cast steel (S) of the cast steel (S) External damage can be prevented.
- the outer surface may be carbide coated to prevent deterioration.
- the upper guide unit 270 is provided with a cooling water passage 274 to which the cooling water is supplied, as in the example of FIG. 8, and sprays the cooling water to the cooling water passage 274 by the front guide wheel 271 and the rear guide wheel 272.
- the injection nozzle 275 may be installed.
- the lateral guide unit 280 is coupled to the vertical support 212 of the upper nozzle frame 210 on which the first side nozzle 240 is mounted.
- the side guide unit 280 has one or more side guide wheels 281 in contact with the side of the cast (S), and has a wheel housing 282 for supporting the side guide wheels 281.
- the side guide wheel 281 may also be provided in the same shape as the front guide wheel 271 of the upper guide unit 270, and also the wheel housing 282 of the side guide unit 280 of the side guide wheel 281 Cooling water passages and injection nozzles for cooling may be provided.
- a spacer 370 may be installed in the lower nozzle unit 300 to maintain a gap between the upper nozzle unit 200 and the lower nozzle unit 300.
- the spacer 370 is interposed between the upper nozzle unit 200 and the lower nozzle unit 300 to maintain the mutual spacing so that the spacing between the lower surface of the slab S and the lower nozzle 320 can be accurately maintained.
- the lower nozzle unit 300 is raised in the state where the position of the upper nozzle unit 200 is determined by the upper guide unit 270 and the side guide unit 280 so that the spacer 370 is in contact with the upper nozzle unit 200.
- the positions of the lower nozzle 320 and the second side nozzle 340 may be accurately maintained under the set conditions.
- the spacer 370 may be replaced by a different height to adjust the gap between the upper nozzle unit 200 and the lower nozzle unit 300 when the thickness of the slab S to be scarfed is changed. That is, the space between the upper nozzle unit 200 and the lower nozzle unit 300 can be easily adjusted by simply replacing the spacer 370.
- the cast steel scarfing device of the present embodiment as shown in Figure 5, the first side nozzle 240 is provided in the upper nozzle unit 200 to move with the top nozzle 220, the second side nozzle 340 ) Is provided in the lower nozzle unit 300 to move together with the lower nozzle 320, so even when the thickness of the scarring slab S changes, the upper nozzle unit 200 and the lower nozzle unit 300 are replaced or changed. You can implement edge scarfing without
- FIG. 6A to 6C illustrate operations in which the upper nozzle unit 200 and the lower nozzle unit 300 are spaced apart from the operation of approaching the slab S.
- FIG. 6A to 6C illustrate operations in which the upper nozzle unit 200 and the lower nozzle unit 300 are spaced apart from the operation of approaching the slab S.
- the upper nozzle unit 200 when the slab S enters a position for scarfing, the upper nozzle unit 200 first approaches the upper edge of the slab S. At this time, the upper nozzle unit 200, the upper guide unit 270 and the side guide unit 280 is in contact with the upper surface and the side of the cast steel (S), respectively, the gap between the upper surface nozzle 220 and the upper surface of the cast steel (S), the first The distance between the side nozzle 240 and the side of the cast (S) can be maintained exactly in the conditions set for the scarfing.
- the lower nozzle unit 300 is raised. At this time, the lower nozzle unit 300 is raised until the upper end of the spacer 370 is in contact with the upper nozzle unit 200 condition that the gap between the upper nozzle unit 200 and the lower nozzle unit 300 is set for the scarfing Can be maintained exactly. That is, the interval between the lower surface nozzle 320 and the lower surface of the cast steel S and the interval between the side surfaces of the second side nozzle 340 and the cast steel S may be accurately maintained under the set conditions.
- the cast steel scarfing device can move the cast steel S in such a state, and at the same time, can perform the scarfing of the edge portion of the cast steel S as shown in FIG. 10.
- the upper nozzle unit 200 and the lower nozzle unit 300 are spaced apart from the scarfing position.
- the cast steel (S) scarfing device of the present embodiment is installed so as to surround the front region of the upper nozzle unit 200 and the lower nozzle unit 300 to which the slab (S) enters the cast steel ( And a slag chamber 500 for collecting slag scattered by the scarfing of S) and a high pressure water spraying device 550 disposed in the slag scattering area inside the slag chamber 500 to collect the slag scattered therein. .
- the slag chamber 500 surrounds the front space of the region in which the scarfing is made so that the molten slag does not scatter to the outside, and has a discharge path 510 for discharging slag collected below and discharged high pressure water.
- the high-pressure water jetting device 550 includes an upper high-pressure water nozzle 551 for injecting high-pressure water from the corner region of the upper portion of the cast steel S toward the side of the cast steel S, and the cast steel S.
- Lower high pressure nozzle 552 for injecting high pressure water to the side of the slab S from the lower edge region
- vertical high pressure nozzle for injecting high pressure water in the thickness direction of the slab S from the side of the slab S. 553.
- the high pressure water injection nozzles 551, 552, 553 are set to the injection angle so that the high pressure water does not reach the slab (S), it can be adjusted to change their injection angle when the thickness or width of the cast steel.
- the upper high pressure water nozzle 551 and the lower high pressure water nozzle 552 can be sprayed in the form of spreading the high pressure water to block the slag scattered
- the vertical high pressure water nozzle 553 is the high pressure water side (S) side Since it must not touch, high pressure water can be sprayed straight.
- the slab scarfing apparatus of the present embodiment enters the scarfing region from the transfer line 10 before the scarfing region in which the upper nozzle unit 200 and the lower nozzle unit 300 are located.
- Bending sensor 710 for measuring the bending of the cast steel (S), and according to the bending information of the bending sensor 710 to spray the high pressure cooling water to the upper or lower surface of the cast (S) to correct the bending of the cast (S)
- a bending calibration device is provided.
- the bending sensor 710 may be configured as a non-contact ultrasonic sensor, an infrared sensor, or the like.
- the bending calibration device may include a plurality of upper high pressure water spray nozzles 720 positioned on the upper portion of the cast steel S, and a plurality of lower high pressure water spray nozzles 730 located on the lower portion of the steel sheet S.
- the bending calibration apparatus uses the lower high pressure water nozzle 730 when it is determined that the slab S is bent upwards (the inner curved surface is formed on the top) as shown in the example of FIG. 23 based on the sensing information of the bending detection sensor 710.
- the bending can be corrected by shrinking the convex surface (lower surface).
- the cast steel (S) is bent downward (inner curved surface formed below) as in the example of Figure 24, by spraying the cooling water using the upper high-pressure water nozzle 720 also constricts the convex surface (upper surface)
- the bending can be corrected with
- the cast steel scarfing device of the present embodiment cools the upper nozzle unit 200 and the lower nozzle unit 300 by circulating cooling water through the upper nozzle unit 200 and the lower nozzle unit 300.
- a cooling system 600 is provided.
- the cooling system 600 includes a cooling water tank 610 containing cooling water, a cooling water pump 620 for supplying cooling water from the cooling water tank 610 to the cooling water flow paths of the upper nozzle unit 200 and the lower nozzle unit 300.
- a recovery header 630 is provided to recover the cooling water passing through the upper nozzle unit 200 and the lower nozzle unit 300 to return to the cooling water tank 610.
- the cooling system 600 includes a heat exchanger 640 for exchanging the coolant returned from the recovery header 630 to the coolant tank 610 with external cooling means, and an upper nozzle unit 200 and a lower nozzle unit 300. It may include a fluid flow sensor 650 installed in the path for recovering the coarse coolant, and a temperature sensor 660 for sensing the temperature of the coolant collected in the recovery header 630.
- the cooling system 600 performs an upper nozzle while the cooling water of the cooling water tank 610 performs the scarfing of the cast steel S while circulating flow paths provided in the nozzles of the upper nozzle unit 200 and the lower nozzle unit 300.
- the unit 200 and the lower nozzle unit 300 are cooled.
- the controller of the cast iron scarfing device may determine whether the coolant flow is good by detecting the coolant discharged through the upper nozzle unit 200 and the lower nozzle unit 300 with the fluid flow sensor 650. At this time, if it is determined that the flow of the coolant is good, the scarfing continues, and if it is determined that the flow of the coolant is not good, the scarfing operation may be stopped to protect the facility.
- control unit of the cast steel scarfing device can detect the temperature of the coolant discharged through the upper nozzle unit 200 and the lower nozzle unit 300 by the temperature sensor 660, through which the upper nozzle unit 200 by the coolant ) And whether the cooling of the lower nozzle unit 300 is good. If it is determined that the cooling of the upper nozzle unit 200 and the lower nozzle unit 300 by the cooling water is not good after the determination, it is also possible to protect the equipment by stopping the scarfing operation.
- An entrance detecting sensor 803 is provided to detect an entry of the tip of the cast steel S at a position before the capping region.
- the pinch roll 804 for transferring the cast steel (S) from the clamping state to the scarfing area after the entry of the cast steel (S), the collision between the cast steel (S), the upper nozzle unit 200 and the lower nozzle unit 300 In order to prevent the nozzle position detection sensor 805 for detecting the lifted position of the upper nozzle unit 200 and the lower nozzle unit 300, the finished detection sensor for detecting whether the scarfing is completed by detecting the transported cast (S). 806 may include.
- the width measuring sensor 802, the entrance detection sensor 803, the nozzle position detection sensor 805, the completion detection sensor 806 may be configured as a non-contact sensor such as an ultrasonic sensor, an infrared sensor, a laser sensor.
- Cast iron scarfing device of the present embodiment can be supplied to the scarfing area after correcting the posture of the slab in the supply process of the cast steel (S) using these devices, the upper nozzle unit 200 and the lower nozzle unit 300 It is possible to implement a stable scarfing of the edge of the cast (S) in a state that is accurately positioned at the capping position.
- the nozzle position detecting sensor 805 has the upper nozzle unit 200 and the lower nozzle unit 300. By detecting the position of the slab (S) and the upper and lower nozzle units (200,300) may be prevented from colliding.
- the calibration device 801 may be configured as a hydraulic cylinder for correcting the position by pushing the side (S) side or the like so that the cast (S) can be correctly conveyed along the set transport path.
- the width of the cast steel (S) entering the scarfing area by using the width measuring sensor 802 installed in the transport path (813), the measured cast ( S) On the basis of the width information, it is determined whether the slab S is in an eccentric state (814). At this time, if it is determined that the cast steel (S) to be sent to the scarfing area is eccentric, the cast steel (S) is reversely transferred (815), and using the above-described calibration device 801 to correct the posture of the cast (S) again Step 812 is performed.
- step 814 If it is determined in step 814 whether the slab S is eccentric, it is determined that the slab S entering is not eccentric, the slab S is entered into the scarfing area while the slab S enters the scarfing area. It is detected whether the front end of S) has entered (816).
- the entrance detection sensor 803 detects the tip of the slab (S) entering the scarfing area, clamping the slab (S) with the pinch roll 804 for the transport for the scarfing, and at the same time clamping the pinch roll (
- the rotation speed of 804 is initialized (817).
- the pinch roll 804 is operated to gradually transport the cast steel S until the leading edge of the cast steel S reaches the scarfing position (818).
- the transport distance of the cast steel S is determined based on the rotational speed of the pinch roll 804 so that the corners of the tip of the cast steel S reach the scarfing position accurately.
- the upper nozzle unit 200 and the lower nozzle unit 300 is moved to the scarfing position (820). That is, the nozzles of the upper nozzle unit 200 and the nozzles of the lower nozzle unit 300 approach the slab S to prepare for scarfing.
- the cast (S) may not be good entry due to slip, etc.
- the upper nozzle unit 200 and the lower nozzle unit 300 may move to the scarfing position.
- an abnormal scarfing occurs due to a situation in which the upper guide unit 270 of the upper nozzle unit 200 does not come into contact with the slab S, or worse, the slab S and the upper nozzle unit 200. ) May occur. Therefore, when the upper nozzle unit 200 and the lower nozzle unit 300 is moved to the scarfing position, the position of the upper nozzle unit 200 and the lower nozzle unit 300 moving to the nozzle position sensor 805 is sensed. In operation 821, it is determined whether the positions of the upper nozzle unit 200 and the lower nozzle unit 300 are good (822).
- step 822 If it is determined in step 822 that the position of the upper nozzle unit 200 and the lower nozzle unit 300 is not good, the upper nozzle unit 200 and the lower nozzle unit 300 is separated from the slab (S) to restore the original position In operation 823, the cast S may be transferred back toward the calibration apparatus 801 to perform posture calibration of the cast S by the calibration apparatus 801 (824).
- step 822 If it is determined in step 822 that the upper nozzle unit 200 and the lower nozzle unit 300 has moved to the scarfing position satisfactorily, the upper nozzle unit 200 and the lower nozzle unit 300 while transferring the cast steel (S). Scarring of the cast (S) using the proceeds (825).
- the completion detection sensor 806 detects the passage of the cast steel S (826), and determines whether the scarfing is completed based on this (827). When it is determined that the scarfing is completed, the upper nozzle unit 200 and the lower nozzle unit 300 are moved to their original positions (828), and the scarfing operation is finished.
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Abstract
Description
Claims (46)
- 주편 상면의 모서리부를 스카핑하는 상면노즐과, 주편 측면의 상측 모서리부를 스카핑하며 상기 상면노즐과 함께 이동하는 제1측면노즐을 갖춘 상부노즐유닛;주편 하면의 모서리부를 스카핑하는 하면노즐과, 주편 측면의 하측 모서리부를 스카핑하며 상기 하면노즐과 함께 이동하는 제2측면노즐을 갖춘 하부노즐유닛; 및상기 상부노즐유닛과 상기 하부노즐유닛을 이동시켜 주편의 모서리부에 근접 또는 이격시키는 이동장치를 포함하는 주편 스카핑 장치.
- 제1항에 있어서,상기 이동장치는상기 상부노즐유닛을 상하로 이동시키는 제1상하이동부;상기 하부노즐유닛을 상하로 이동시키는 제2상하이동부; 및상기 제1상하이동부와 상기 제2상하이동부를 지지하며 횡방향으로 이동하는 횡방향이동부를 포함하는 주편 스카핑 장치.
- 제2항에 있어서,상기 횡방향이동부를 탑재한 상태로 주편의 이동방향과 교차하는 방향으로 이동할 수 있는 프레임;상기 프레임의 이동을 안내하는 주행레일; 및상기 프레임을 이동시키는 프레임구동부를 더 포함하는 주편 스카핑 장치.
- 제3항에 있어서,상기 횡방향이동부는상기 프레임에 횡방향으로 이동 가능하게 지지된 제1이동체;상기 프레임에 대하여 상기 제1이동체를 횡방향으로 이동시키는 제1횡방향구동부;상기 제1이동체에 횡방향으로 이동 가능하게 지지된 제2이동체; 및상기 제1이동체에 대하여 상기 제2이동체를 횡방향 이동시키는 제2횡방향구동부를 포함하는 주편 스카핑 장치.
- 제4항에 있어서,상기 제1상하이동부는 상기 제2이동체에 승강 가능하게 지지된 제1승강부재와, 상기 제1승강부재를 상하로 이동시키는 제1승강구동부를 포함하고,상기 제2상하이동부는 상기 제2이동체에 승강 가능하게 지지된 제2승강부재와, 상기 제2승강부재를 상하로 이동시키는 제2승강구동부를 포함하는 주편 스카핑 장치.
- 제1항에 있어서,상기 상부노즐유닛은 상기 상면노즐이 장착되는 수평지지부 및 상기 제1측면노즐이 장착되는 수직지지부를 갖춘 상부노즐프레임을 포함하고,상기 하부노즐유닛은 상기 하면노즐이 장착되는 수평지지부 및 상기 제2측면노즐이 장착되는 수직지지부를 갖춘 하부노즐프레임을 포함하는 주편 스카핑 장치.
- 제6항에 있어서,상기 상면노즐은 상기 상부노즐프레임의 수평지지부에 주편의 폭방향으로 위치조정 가능하게 장착되고,상기 하면노즐은 상기 하부노즐프레임의 수평지지부에 주편의 폭방향으로 위치조정 가능하게 장착되는 주편 스카핑 장치.
- 제6항에 있어서,상기 제1측면노즐은 상기 상부노즐프레임의 수직지지부에 주편의 이동방향으로 위치조정 가능하게 장착되고,상기 제2측면노즐은 상기 하부노즐프레임의 수직지지부에 주편의 이동방향으로 위치조정 가능하게 장착되는 주편 스카핑 장치.
- 제6항에 있어서,상기 상면노즐, 상기 제1측면노즐, 상기 하부노즐, 상기 제2측면노즐은 자체보다 강도가 낮은 소재로 된 체결부재에 의해 분리와 결합 가능하게 장착되는 주편 스카핑 장치.
- 제1항에 있어서,주편의 상면과 접하도록 상기 상부노즐유닛에 설치되며 주편의 상면과 상기 상면노즐의 간격을 유지시키는 상부안내유닛; 및주편의 측면과 접하도록 상기 상부노즐유닛에 설치되며 주편의 측면과 상기 제1측면노즐의 간격을 유지시키는 측방안내유닛을 더 포함하는 주편 스카핑 장치.
- 제10항에 있어서,상기 상부안내유닛은 상기 상면노즐보다 주편이 진입하는 쪽으로 돌출하도록 마련되는 주편 스카핑 장치.
- 제10항에 있어서,상기 상부안내유닛은주편이 진입하는 쪽으로 상기 상면노즐의 분사구보다 전방에 위치하며 주편 상면에 접하는 전방안내휠;주편이 이동하는 방향으로 상기 상면노즐의 분사구보다 후방에 위치하며 주편 상면에 접하는 후방안내휠; 및상기 전방안내휠과 상기 후방안내휠을 회전 가능하게 지지하는 휠하우징을 포함하는 주편 스카핑 장치.
- 제12항에 있어서,상기 전방안내휠과 상기 후방안내휠은 주편과 접하는 단면의 외형이 곡면인 주편 스카핑 장치.
- 제12항에 있어서,상기 휠하우징은 상기 전방안내휠과 상기 후방안내휠로 냉각수를 분사하는 분사노즐을 포함하는 주편 스카핑 장치.
- 제10항에 있어서,상기 측방안내유닛은 주편의 측면과 접하는 하나 이상의 측면안내휠과, 상기 측면안내휠을 지지하는 휠하우징을 포함하는 주편 스카핑 장치.
- 제10항에 있어서,상기 상부노즐유닛과 상기 하부노즐유닛 사이에 개재되어 상기 상부노즐유닛과 상기 하부노즐유닛의 간격을 유지시키는 스페이서를 더 포함하는 주편 스카핑 장치.
- 제1항에 있어서,상기 상면노즐과 상기 하면노즐은주편의 예열을 위한 화염을 형성하는 예열가스분사구와, 주편의 예열부분으로 고압의 산소를 분사해 용삭을 구현하는 산소분사구를 각각 포함하는 주편 스카핑 장치.
- 제17항에 있어서,상기 상면노즐과 상기 하면노즐은상기 산소분사구로부터 분사되는 산소를 가열하면서 분사방향을 안내하는 연료가스분사구를 더 포함하는 주편 스카핑 장치.
- 제17항에 있어서,상기 예열가스분사구는 상호 이격되게 배치되되 주편의 중심부로부터 모서리 쪽으로 갈수록 직경이 점차 커지는 다수의 분사구를 포함하는 주편 스카핑 장치.
- 제17항에 있어서,상기 예열가스분사구는 상호 이격되게 배치되되 주편의 중심부로부터 모서리 쪽으로 갈수록 상호 이격거리가 짧아져 점차 조밀하게 배치되는 다수의 분사구를 포함하는 주편 스카핑 장치.
- 제17항에 있어서,상기 상면노즐과 상기 하면노즐은 상기 산소분사구 형태 변경을 위해 부분적으로 분리와 결합 가능하게 장착되는 출구카트리지를 각각 포함하는 주편 스카핑 장치.
- 제17항에 있어서,상기 산소분사구는 주편의 폭방향으로 길게 형성되되 주편의 모서리 쪽으로 갈수록 점차 유로폭이 커지는 주편 스카핑 장치.
- 제1항에 있어서,상기 상부노즐유닛은 상기 상면노즐의 측방에 배치되며 상기 상면노즐에 의해 스카핑이 이루어지는 영역으로 산소를 분사하는 산소분사구 및 이 산소분사구로부터 분사되는 산소를 가열하면서 분사를 안내하는 연료가스분사구를 갖춘 상부보조노즐을 더 포함하고,상기 하부노즐유닛은 상기 하면노즐의 측방에 배치되며 상기 하면노즐에 의해 스카핑이 이루어지는 영역으로 산소를 분사하는 산소분사구 및 이 산소분사구로부터 분사되는 산소를 가열하면서 분사를 안내하는 연료가스분사구를 갖춘 하부보조노즐을 더 포함하는 주편 스카핑 장치.
- 제23항에 있어서,상기 상부보조노즐과 상기 하부보조노즐은 상기 산소분사구 형태 변경을 위해 부분적으로 분리와 결합 가능하게 장착되는 출구카트리지를 각각 포함하는 주편 스카핑 장치.
- 제1항에 있어서,상기 제1측면노즐은 주편 측면의 상측 모서리부 쪽으로 스카핑을 위한 산소를 분사하는 산소분사구와, 이 산소분사구로부터 분사되는 산소를 가열하면서 분사를 안내하는 연료가스분사구를 포함하고,상기 제2측면노즐은 주편 측면의 하측 모서리부 쪽으로 스카핑을 위한 산소를 분사하는 산소분사구와, 이 산소분사구로부터 분사되는 산소를 가열하면서 분사를 안내하는 연료가스분사구를 포함하는 주편 스카핑 장치.
- 제25항에 있어서,상기 제1측면노즐과 상기 제2측면노즐은 상기 산소분사구 형태 변경을 위해 부분적으로 분리와 결합 가능하게 장착되는 출구카트리지를 각각 포함하는 주편 스카핑 장치.
- 제1항에 있어서,상기 상부노즐유닛과 상기 하부노즐유닛로 냉각수를 순환시키는 냉각시스템을 더 포함하고,상기 냉각시스템은 냉각수탱크와, 상기 냉각수탱크의 냉각수를 상기 상부노즐유닛과 상기 하부노즐유닛의 냉각유로로 공급하는 냉각수펌프와, 상기 상부노즐유닛과 상기 하부노즐유닛을 거친 냉각수를 회수하여 상기 냉각수탱크로 복귀시키는 회수헤더와, 상기 회수헤더에서 상기 냉각수탱크로 복귀하는 냉각수를 외부의 냉각수단과 열교환시키는 열교환기와, 상기 상부노즐유닛과 상기 하부노즐유닛을 거친 냉각수를 회수하는 경로에 설치된 유체흐름센서와, 상기 회수헤더에 모인 냉각수의 온도를 감지하는 온도센서를 포함하는 주편 스카핑 장치.
- 제1항에 있어서,주편이 진입하는 상기 상부노즐유닛 및 상기 하부노즐유닛의 전방영역을 포위하도록 설치되어 주편의 스카핑에 의해 비산하는 슬래그를 포집하는 슬래그챔버와, 상기 슬래그챔버 내부의 슬래그 비산영역에 배치된 고압수분사장치를 더 포함하는 주편 스카핑 장치.
- 제28항에 있어서,상기 고압수분사장치는 주편 상부의 모서리영역으로부터 주편의 측방으로 고압수를 분사하는 상부고압수노즐, 주편 하부의 모서리영역으로부터 주편의 측방으로 고압수를 분사하는 하부고압수노즐, 주편의 측방에서 주편의 두께방향으로 고압수를 분사하는 수직고압수노즐을 포함하는 주편 스카핑 장치.
- 제1항에 있어서,상기 상부노즐유닛과 상기 하부노즐유닛이 위치하는 스카핑영역 이전의 이송경로에서 상기 스카핑영역으로 진입하는 주편의 자세를 교정하는 교정장치;상기 교정장치를 거쳐 진입하는 주편의 편심 감지를 위해 주편의 폭을 측정하는 폭측정센서;상기 스카핑영역 이전 위치에서 주편 선단의 진입을 감지하는 진입감지센서;주편의 진입 후 주편을 클램핑 상태에서 상기 스카핑영역으로 이송시키는 핀치롤; 및주편과 상기 상부 및 하부노즐유닛의 충돌방지를 위해 상기 상부 및 하부노즐유닛의 승강 위치를 감지하는 노즐위치감지센서를 더 포함하는 주편 스카핑 장치.
- 제1항에 있어서,상기 상부노즐유닛과 상기 하부노즐유닛이 위치하는 스카핑영역 이전의 이송경로에서 상기 스카핑영역으로 진입하는 주편의 굽힘을 측정하는 굽힘감지센서; 및상기 굽힘감지센서의 굽힘 정보에 따라 주편 상면 또는 하면으로 고압 냉각수를 살포하여 주편의 굽힘을 교정하는 굽힘교정장치를 더 포함하는 주편 스카핑 장치.
- 제31항에 있어서,상기 굽힘교정장치는 주편의 상부에 위치하는 상부 고압수살포노즐과, 주편의 하부에 위치하는 하부 고압수살포노즐을 포함하는 주편 스카핑 장치.
- 제1항 내지 제32 중 어느 한 항에 있어서,상기 상부노즐유닛, 상기 하부노즐유닛, 상기 이동장치는 주편의 양측에 각각 배치되고,상기 상부노즐유닛 및 상기 하부노즐유닛 중 적어도 하나가 선택적으로 동작해 주편의 네모서리부 중 적어도 하나를 선택적으로 스카핑할 수 있는 주편 스카핑 장치.
- 주편의 모서리부를 스카핑하는 적어도 하나의 노즐을 구비하고,상기 노즐은,베이스부와,상기 베이스부에 장착되어 스카핑을 위한 가스의 분사구를 형성하며, 상기 분사구 형상을 변경하기 위해 상기 베이스부에 부분적으로 분리와 결합 가능하게 장착되는 출구카트리지를 포함하는 주편 스카핑 장치.
- 제34항에 있어서,상기 출구카트리지는상기 베이스부에 장착되며 상기 분사구의 적어도 일측을 한정하는 제1블록;상기 제1블록의 장착홈에 결합되며 상기 분사구의 다른 일측을 한정하는 제2블록; 및상기 제2블록과 상기 제1블록에 접한 상태로 상기 베이스부에 장착되며 상기 분사구의 나머지를 한정하는 제3블록을 포함하는 주편 스카핑 장치.
- 제35항에 있어서,상기 분사구는 단면 형상이 사다리꼴인 주편 스카핑 장치.
- 제35항에 있어서,상기 분사구는 단면 형상이 직사형인 주편 스카핑 장치.
- 제35항에 있어서,상기 분사구는 단면 형상이 삼각형인 주편 스카핑 장치.
- 제35항에 있어서,상기 분사구는상기 제1블록과 상기 제3블록이 접하는 제1내각이 직각이고,상기 제2블록과 상기 제3블록이 접하는 제2내각이 직각이고,상기 제1블록과 상기 제2블록이 접하는 제3내각이 예각이고,상기 제2블록에 의해 형성되는 제4내각이 둔각인 주편 스카핑 장치.
- 제35항에 있어서,상기 분사구는상기 제1블록과 상기 제3블록이 접하는 제1내각이 직각이고,상기 제2블록과 상기 제3블록이 접하는 제2내각이 예각이고,상기 제1블록과 상기 제2블록이 접하는 제3내각이 예각인 주편 스카핑 장치.
- 스카핑영역 이전의 이송경로에서 교정장치로 주편의 자세를 교정하고,주편의 자세 교정 후 상기 스카핑영역 쪽으로 진입하는 주편의 선단 위치를 감지한 후 핀치롤로 주편을 크램핑하면서 핀치롤의 회전수를 초기화하고,상기 핀치롤을 동작시켜 주편의 선단 모서리가 상기 스카핑영역에 도달할 때까지 주편을 이송시킨 후 주편의 모서리를 스카핑하는 복수의 노즐유닛을 스카핑위치로 이동시키고,상기 복수의 노즐유닛을 상기 스카핑위치를 이동시킨 후 주편의 스카핑을 수행하는 주편 스카핑 장치의 제어방법.
- 제41항에 있어서,상기 교정장치로 주편의 자세를 교정한 후 이송경로에 설치된 폭측정센서로 주편의 폭을 측정해 주편의 편심여부를 판단하고,상기 스카핑영역으로 이송되는 주편이 편심인 것으로 판단되면, 상기 교정장치에 의한 주편의 자세교정을 다시 수행하는 주편 스카핑 장치의 제어방법.
- 제41항에 있어서,상기 핀치롤을 이용해 주편을 이송시킬 때는 상기 핀치롤의 회전수에 근거해 주편의 이송거리를 판단하는 주편 스카핑 장치의 제어방법.
- 제41항에 있어서,상기 복수의 노즐유닛을 상기 스카핑위치로 이동시키는 과정에서 노즐위치감지센서로 상기 복수의 노즐유닛의 위치를 감지해 상기 복수의 노즐유닛 위치가 양호한지 여부를 판단하고,상기 복수의 노즐유닛 위치가 양호하지 않은 것으로 판단되면, 상기 복수의 노즐유닛을 주편으로부터 이격시켜 원위치로 복원시키고, 상기 교정장치에 의한 주편의 자세교정을 다시 수행하는 주편 스카핑 장치의 제어방법.
- 주편의 모서리부를 스카핑하는 복수의 노즐유닛과, 냉각수를 이용해 상기 복수의 노즐유닛을 냉각시키는 냉각시스템을 갖춘 주편 스카핑 장치의 제어방법에 있어서,상기 복수의 노즐유닛을 거쳐 배출되는 냉각수를 유체흐름센서로 감지하여 냉각수의 흐름이 양호한지 여부를 판단하고,냉각수의 흐름이 양호하지 않은 것으로 판단되면 동작을 정지시키는 주편 스카핑 장치의 제어방법.
- 이동하는 주편의 모서리부를 스카핑하는 복수의 노즐유닛과, 냉각수를 이용해 상기 복수의 노즐유닛을 냉각시키는 냉각시스템을 갖춘 주편 스카핑 장치의 제어방법에 있어서,상기 복수의 노즐유닛을 거쳐 배출되는 냉각수의 온도를 온도센서로 감지하여 냉각수에 의한 냉각이 양호한지 여부를 판단하고,냉각이 양호하지 않은 것으로 판단되면 동작을 정지시키는 주편 스카핑 장치의 제어방법.
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US15/107,281 US10239143B2 (en) | 2013-12-23 | 2014-12-22 | Slab scarfing apparatus and method for controlling the same |
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KR10-2014-0157033 | 2014-11-12 | ||
KR1020140157033A KR101600948B1 (ko) | 2014-11-12 | 2014-11-12 | 주편 스카핑 장치 및 그 제어방법 |
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CN109248996B (zh) * | 2017-07-13 | 2020-05-29 | 鞍钢股份有限公司 | 一种连铸钢坯毛刺隔离剂及毛刺去除方法 |
CN107234316B (zh) * | 2017-08-15 | 2020-02-18 | 亳州易泽信息科技有限公司 | 一种耐磨板表面堆焊火焰预热装置 |
CN107695479A (zh) * | 2017-09-06 | 2018-02-16 | 邯钢集团邯宝钢铁有限公司 | 消除机清板坯倒角处漏清的清理方法 |
CN107671255A (zh) * | 2017-09-21 | 2018-02-09 | 上海耀秦冶金设备技术有限公司 | 一种连铸坯头尾切割用台车 |
KR101998966B1 (ko) | 2017-11-03 | 2019-07-10 | 주식회사 포스코 | 연주압연장치 및 연주압연방법 |
CN108097904A (zh) * | 2018-02-08 | 2018-06-01 | 上海东震冶金工程技术有限公司 | 全自动智能火焰清理机*** |
CN109773150A (zh) * | 2019-01-22 | 2019-05-21 | 上海东震冶金工程技术有限公司 | 一种火焰清理机板坯头部定位和清理中卡钢检测*** |
CN112108618B (zh) * | 2019-06-20 | 2022-04-12 | 中冶宝钢技术服务有限公司 | 连铸坯缺陷熔除设备用脉冲式除毛刺装置及除毛刺工艺 |
CN110252978B (zh) * | 2019-06-25 | 2021-08-20 | 鞍钢股份有限公司 | 一种高效去除铸坯毛刺的方法及装置 |
CN110899900A (zh) * | 2019-11-26 | 2020-03-24 | 武汉武钢实业金源物资工业发展有限公司 | 一种板坯火焰清理机一键清理***及方法 |
CN113334726B (zh) * | 2021-07-02 | 2022-10-21 | 江苏百通塑业发展有限公司 | 一种新型聚乙烯pe管材的制备装置 |
CN115570235B (zh) * | 2022-11-15 | 2023-03-17 | 盐城三强线缆有限公司 | 一种用于五金产品加工的原材料表面层的火焰清理装置 |
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US20160368073A1 (en) | 2016-12-22 |
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