WO2015093703A1 - Method for producing blanket, and blanket produced by method - Google Patents

Method for producing blanket, and blanket produced by method Download PDF

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Publication number
WO2015093703A1
WO2015093703A1 PCT/KR2014/005993 KR2014005993W WO2015093703A1 WO 2015093703 A1 WO2015093703 A1 WO 2015093703A1 KR 2014005993 W KR2014005993 W KR 2014005993W WO 2015093703 A1 WO2015093703 A1 WO 2015093703A1
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WO
WIPO (PCT)
Prior art keywords
blanket
filler
shell
sewing
outer shell
Prior art date
Application number
PCT/KR2014/005993
Other languages
French (fr)
Korean (ko)
Inventor
이계식
Original Assignee
이계식
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 이계식 filed Critical 이계식
Priority to US15/106,259 priority Critical patent/US20160305053A1/en
Priority to CN201480068673.9A priority patent/CN105828671A/en
Publication of WO2015093703A1 publication Critical patent/WO2015093703A1/en

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    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0207—Blankets; Duvets
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/02—Bed linen; Blankets; Counterpanes
    • A47G9/0207—Blankets; Duvets
    • A47G9/0223—Blankets
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47G—HOUSEHOLD OR TABLE EQUIPMENT
    • A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
    • A47G9/06—Travelling rugs; Sleeping rugs
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B11/00—Machines for sewing quilts or mattresses
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing

Definitions

  • the present invention relates to a method for manufacturing a blanket and a blanket manufactured by the method, and more particularly, in the manufacture of a blanket including a filler such as a cotton blanket in the jacket, at the outermost edge of the blanket and the filler.
  • a filler such as a cotton blanket in the jacket
  • the quilt's sheath and filler at the outermost edge of the quilt Is sewn to allow the filler to be firmly fixed to the sheath at the edge of the duvet, freely forming the outermost edge design of the duvet, and the pattern sewn in the middle of the duvet in various patterns irrespective of the distance from the outermost edge
  • the futon manufacturing method that can be made and the futon manufactured thereby One will.
  • Futon means Futon and Yo
  • Futon and Pillow are combined to be called Golden Needle.
  • the quilt is a necessity in bedding, and there are the words immersion and needle in Article 29 of Goryeo Dokyeong, and in the records of quilts and pillows in the Golden Age Era Historical history is available.
  • duvets There are various types of such duvets, but most of them form a structure in which a filler (sometimes called a duvet cotton, cotton or chemical cotton is mainly used) is put in an outer shell (fabric surrounding the outside of the duvet).
  • a filler sometimes called a duvet cotton, cotton or chemical cotton is mainly used
  • the above relates to a quilt using a Meriya's fabric and a method for manufacturing the same, and puts an inner filling material such as cotton into the Meriya's fabric produced in a circular knitting machine, and sews the seams so that the layers of the Meriya's fabric are not pushed at regular intervals.
  • the conventional quilt manufacturing method including the above (patent document)
  • using the fabric forming the quilt envelope first to form the outer shell, and then insert the quilt cotton, that is, filling material into the outer shell to form a quilt
  • the quilt is manufactured through the process of sewing a certain pattern in the middle of the duvet or finishing the outermost edge of the duvet.
  • the duvet manufactured by the conventional manufacturing method is the outer cover of the duvet at the edge of the duvet.
  • the internal filler is not firmly fixed and the filler is separated from the edge of the blanket during use, thereby causing a problem that the outer shell and the filler play separately.
  • the present invention has been made to solve the above problems,
  • Another object of the present invention is to ensure that the outer cover and the filler of the comforter at the outermost edge of the bed so that the filler can be securely fixed to the outer cover at the edge of the bed, freely forming the outermost edge design of the bed And it provides a quilt produced by it.
  • Still another object of the present invention is that the outer cover and the filling material of the quilt is sewn at the outermost edge of the quilt so that the filling material can be firmly fixed to the outer cover at the edge of the quilt, so that the pattern sewn in the middle of the quilt is separated from the gap with the outermost edge. Irrespective of the present invention to provide a duvet manufacturing method that can be made in a variety of patterns and the duvet produced thereby.
  • the futon manufacturing method and the futon produced by the method for achieving the above object of the present invention comprises the following configuration.
  • a method of manufacturing a futon may include: spreading a first envelope and a second envelope that form an upper and a lower surface of a blanket on one surface of the filler after spreading the filler included in the blanket; A first sewing step of sewing an outermost seam line forming an outermost edge of the blanket on the filler, the first outer shell and the second outer shell which are sequentially stacked and spread through the laying step; After the first sewing step, the inside and the outer cover of the blanket to reverse the step of placing the filler in the first shell and the second shell; including, the outer shell and the filler of the blanket is sewn at the outermost edge of the blanket Filler at the edge of the blanket is characterized in that it is possible to easily produce a blanket firmly fixed to the shell.
  • the first sewing step in the first sewing step according to the present invention in the first sewing step to form an opening in which the outermost seam line is not sewn on a part of the outermost edge of the bed, after the first sewing step Through the opening to the inside and the outside of the duvet flipping step can be made, and after the flipping step, characterized in that it further comprises a second sewing step of sewing the opening.
  • the method for manufacturing a blanket according to the present invention through the flipping step sewing the sewing in various patterns in the middle of the blanket in the state in which the filler is located in the first shell and the second shell It further comprises a step.
  • the first outer skin is in contact with the filler toward the filler in contact with the filler and the outer when the blanket is completed
  • the outer surface exposed to the facing is installed in the opposite direction
  • the second outer cover when the outer surface is exposed to the first outer surface facing the first outer cover installed below when the blanket is completed and after the flipping step
  • the inner surface portion which comes into contact with the filler is installed so as to face in the opposite direction.
  • Quilt according to an embodiment of the present invention is characterized in that it is manufactured by the manufacturing method.
  • the present invention can obtain the following effects by the configuration, combination, and use relationship described above with the present embodiment.
  • the present invention enables the manufacture of the quilt in which the outer cover and the filler of the quilt is sewn at the outermost edge of the quilt, so that the filler is firmly fixed to the outer cover at the edge of the quilt, and in particular, a separate finishing process is not required, so that a quick and easy manufacturing process is possible. Has the effect.
  • the present invention has the effect of being able to freely form the outermost edge design of the comforter by making the outer cover and filler of the comforter is sewn on the outermost edge of the comforter so that the filler can be firmly fixed to the outer cover at the edge of the comforter.
  • the outer shell and the filling material of the quilt are sewn at the outermost edge of the quilt, so that the filling material is firmly fixed to the outer cover at the quilt edge, so that the pattern sewn in the middle of the quilt is various patterns irrespective of the distance from the outermost edge. Has the effect that can be made.
  • 1 is a reference diagram showing a filler laying step
  • FIG. 2 is a reference diagram showing a first envelope laying step
  • FIG. 3 is a reference diagram showing a second envelope laying step
  • FIG. 5 is a reference diagram showing a blanket in the flipped state through the flipping step
  • Figure 6 is a reference diagram showing the state of the bed after the second sewing step
  • FIG. 7 is a reference diagram showing a state of the blanket after the third sewing step
  • FIG. 8 is a block diagram of a duvet manufacturing method according to an embodiment of the present invention.
  • first shell 30 second shell
  • the method for manufacturing a blanket according to an embodiment of the present invention is to spread the filler 10 included in the blanket, and then to form an upper and lower surfaces of the blanket on one surface of the filler 10.
  • the problem of the quilt manufactured by the conventional manufacturing method using the fabric forming the quilt as in the prior art, first sewing the outer shell (sewing the outer shell like the envelope by sewing the other side except one side)
  • the quilts produced by forming a quilt by forming a quilt, ie, a filler, into the outer shell of the quilt are formed in the outer rim of the quilt, so the filler and the inner filler are not firmly fixed at the outermost edge of the quilt. Deviation from the outer shell and the filler is to be played separately, or the filler is agglomerated in the center of the blanket problem occurs.
  • the present invention is characterized in that by improving the manufacturing method it is possible to quickly and easily manufacture a blanket through a simple process the bedding and the filler is firmly fixed at the outermost edge of the bedding.
  • the first jacket 20 and the second jacket 30 forming upper and lower surfaces of the blanket on one surface of the filler 10 are laminated. It is a process of unfolding.
  • the filler 10 contained in the blanket on the work table (a) It refers to a configuration such as quilting cotton inserted for the warming effect, it is used as a general meaning of cotton wool, chemical cotton, and other forms of quilting cotton, in particular in the present invention the filler 10 is connected in its entirety plate-like It is preferable that it is a plate-shaped filler that can be unfolded (that is, a filler that can be unfolded into a plate-like shape as a whole such as cotton or chemical cotton is preferred rather than a filler that is separately played with feathers such as a duck feather).
  • the filler 10 included in the blanket on the work table a is first installed.
  • the one of the first outer shell 20 forming the upper surface of the duvet and the second outer shell 30 forming the lower surface is first installed on the installed filler 10.
  • the first shell 20 to be installed in this case, for convenience of explanation, assuming that the first shell 20 is installed first
  • the inner surface portion which comes into contact with the filler 10 is filled with filler 10
  • the filler material 10 ie, facing downward on FIG. 2
  • the outer surface portion exposed to the outside upon completion of the duvet facing the opposite direction ie, facing up on FIG. 2.
  • the filler 10 in the step of installing and fixing the filler 10, the first shell 20 and the second shell 30 on the work table (a) in the installation step (S1), shown in Figures 1 to 3 As described above, the filler 10, the first outer shell 20 and the second outer shell 30 are firmly fixed to the fixing needle b that protrudes from the edge of the work table a.
  • the filler 10 the first outer shell 20 and the second outer shell 30, in particular, the first outer shell 20 and the second outer shell 30 are firmly fixed to all corners
  • the filler 10 the first outer shell 20 and the second outer shell 30, in particular, the first The outer shell 20 and the second outer shell 30 are swept or overlapped to one side to prevent a bad sewing from being made, so that the filler 10, the first outer shell 20 and the second outer shell are sewn at once after installation.
  • sewing the outermost seam 40 to the first shell 20 and the second shell 30 can be easily made.
  • the first sewing step (S2) is formed on the filler 10, the first shell 20 and the second shell 30, which are sequentially stacked and spread through the laying step (S1), to form the outermost edge of the blanket
  • the outermost sewing line 40 is a process of sewing.
  • a mechanical method or a manual drawing on the filler 10, the first shell 20 and the second shell 30, which are sequentially laid and stacked on the work table a sequentially through the laying step S1.
  • the quilt is manufactured, since the quilt outer shell (the first outer shell 20 and the second outer shell 30) and the filler 10 is firmly fixed at the outermost edge, the filler 10 is not fixed to the outer edge of the blanket and is separated It will be possible to prevent them from sticking toward the center of the blanket.
  • the firmly fixing the quilt envelope (the first shell 20 and the second shell 30) and the filler material 10 as described above through a single process of sewing the outermost seam 40.
  • the outermost sewing line 40 is By forming an opening 50 that is not sewn, the flipping step (S3) to be described later to reverse the inside and outside of the blanket through the opening 50 after the first sewing step (S2). That is, since the outermost sewing line 40 sews the entire outermost edge of the bedding to be closed in order for the flipping step S3 to be described later, a part of the outermost edge of the bedding in the first sewing step S2 is performed. In the outermost sewing line 40 to form an open portion 50 is not sewn.
  • the flipping step (S3) is a process of placing the filler 10 in the first shell 20 and the second shell 30 by inverting the inner and outer surfaces of the blanket after the first sewing step S2. . That is, through the first sewing step (S2), the outermost edge portion of the quilt other than the opening 50 is sewn by the outermost seam line 40 to cover the quilt (first outer shell 20 and the first shell). 2 the outer shell 30 and the filler 10 in a state of firmly engaged (fixed), through the opening 50 through the manual or mechanical operation of the bed after the first sewing step (S2) Inside and outside are reversed.
  • the filler 10, the first shell 20 and the second shell 30 are sequentially stacked based on the first shell 20 and the second shell (30) (if, filler 10) ,
  • the inside and the outside of the blanket should be reversed by the second jacket 30 and the first jacket 20.
  • the filler 10 is located in the first envelope 20 and the second envelope 30 and is shown in FIG. 5. It will take the form of a blanket as shown.
  • the first outer shell 20 to be installed on the filler 10 in the installation step (S1) has an inner surface portion which is in contact with the filler 10 is downward, so that the outer surface portion exposed to the outside at the completion of the duvet facing upwards
  • the second envelope 30, which is installed on the first envelope 20 is installed so that the outer surface portion exposed to the outside when the blanket is completed is downward, and the inner surface portion which is in contact with the filler 10 faces downward.
  • the flipping step as a reference between the first outer shell 20 and the second outer shell 30, that is, the outer portion of the first outer shell 20 and the outer portion of the second outer shell 30 face each other.
  • the outer surface portions of the first outer shell 20 and the second outer shell 30 are exposed to the outside after the inversion, and the filler 10 is the first outer shell 20 and the second outer shell. It will be in the form of a completed duvet, such as Figure 5 to be located in 30.
  • the flipping step (S3) it may include a second sewing step (S4) for sewing the opening 50.
  • the outer surface portions of the first shell 20 and the second shell 30 are exposed to the outside through the flipping step S3, and the filler 10 is filled with the first shell 20.
  • the portion of the outermost sewing line 40 was not sewn in part for the flipping step (S3).
  • the method for manufacturing a futon of the present invention comprises sequentially installing the filler 10, the first jacket 20 and the second jacket 30 of the blanket, and then the first sewing step S2 and the flipping step S3.
  • the futon outer shell the first outer shell 20 and the second outer shell 30
  • the filler 10 is firmly fixed to each other, so that the filler 10 is not fixed to the outer edge of the futon or the center of the futon It can be prevented from sticking toward, and in particular, such a blanket can be manufactured quickly and easily through a simple process.
  • the sewing may further include a third sewing step (S5).
  • the third sewing step (S5) is the filler 10 is placed in the first shell 20 and the second shell 30 through the above process and the outer shell and filler is firmly fixed at the outermost edge of the blanket
  • In the middle of the state of the bed is a process of completing the final form and design of the bed through the sewing of various patterns as shown in FIG.
  • the outer cover and the filling material of the quilt are sewn at the outermost edge of the quilt, so that the filling material is firmly fixed to the outer cover at the quilt edge, so that the outermost edge design of the quilt can be freely formed (that is, the conventional quilt outermost).
  • the pattern sewn in the middle of the blanket through (S5) can also be formed in various patterns irrespective of the gap with the outermost edge.
  • the filler 10 which is not fixed to the outermost edge is bundled or oriented toward the center of the quilt, so that the seam sewn in the middle of the quilt is prevented.
  • various intervals and various types of patterns can be freely sewn in the middle of the duvet without the restriction.
  • the overall shape and design of the can be formed freely.

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Abstract

The present invention relates to a method for producing a blanket, and a blanket produced by the method and, more particularly, to a method for producing a blanket having a filler such as cotton batting included within the outer cover, and a blanket produced thereby, the method being capable of: sewing the outer cover of the blanket with the filler even at the outermost edge of the blanket to thus produce a blanket where the filler is stably fixed in the outer cover at the edge of the blanket while, in particular, enabling a rapid and easy production due to there being no need for an extra finishing process; and sewing the outer cover of the blanket with the filler even at the outermost edge of the blanket for the filler to be stably fixed in the outer cover at the edge of the blanket, thereby freely forming the design of the outermost edge of the blanket and enabling a pattern sewn in the middle of the blanket to be formed in a variety of patterns regardless of a gap with the outermost edge of the blanket.

Description

이불 제조방법 및 그 방법에 의해 제조된 이불Futon manufacturing method and duvet manufactured by the method
본 발명은 이불을 제조하는 방법 및 그 방법에 의해 제조되는 이불에 관한 것으로, 보다 구체적으로는 외피 내에 이불솜과 같은 충전재가 포함되는 이불을 제조함에 있어 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정되는 이불을 제조할 수 있게 하면서 특히, 별도의 마감공정이 필요하지 않아 신속하고 간편하게 제조할 수 있으며, 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정될 수 있게 함으로써, 이불의 최외곽 가장자리 디자인을 자유롭게 형성할 수 있고, 이불 중간에 봉제되는 패턴이 최외곽 가장자리와의 간격과 무관하게 다양한 패턴으로 이루어질 수 있는 이불 제조방법 및 그에 의해 제조된 이불에 관한 것이다. The present invention relates to a method for manufacturing a blanket and a blanket manufactured by the method, and more particularly, in the manufacture of a blanket including a filler such as a cotton blanket in the jacket, at the outermost edge of the blanket and the filler. Is sewn to enable the fabrication of the quilt where the filler is firmly fixed to the sheath at the edge of the quilt, and in particular, it can be manufactured quickly and easily without the need for a separate finishing process, and the quilt's sheath and filler at the outermost edge of the quilt Is sewn to allow the filler to be firmly fixed to the sheath at the edge of the duvet, freely forming the outermost edge design of the duvet, and the pattern sewn in the middle of the duvet in various patterns irrespective of the distance from the outermost edge The futon manufacturing method that can be made and the futon manufactured thereby One will.
이부자리란 이불[衾]과 요[褥]를 말하고, 이부자리와 베개[枕]를 합쳐서 금침(衾枕)이라 한다. 이불은 침구 중의 필수품으로, 《고려도경(高麗圖經)》 제29에 수침(繡枕)·침의(寢衣)라는 말이 있고, 조선시대의 〈금침발기〉의 이불과 베개에 관한 기록에서 역사적 내력을 알 수 있다. 또한 백제 고분에서 출토된 베개와 고려시대의 베개, 임진왜란 때 옥사한 김덕령(金德齡) 장군 묘에서 나온 이불을 보면 오늘날의 것과 비슷하여, 예로부터 금침은 큰 변화 없이 전승되어오는 것을 알 수 있다. Futon means Futon and Yo, and Futon and Pillow are combined to be called Golden Needle. The quilt is a necessity in bedding, and there are the words immersion and needle in Article 29 of Goryeo Dokyeong, and in the records of quilts and pillows in the Golden Age Era Historical history is available. In addition, the pillows excavated from the Baekje burial mound, the pillows of the Goryeo Dynasty, and the quilts from General Kim Deok-ryong, who died in the Imjin War, were similar to those of today.
이와 같은 이불은 다양한 종류가 있으나, 대부분 외피(이불의 외부를 둘러싸는 원단) 내에 충전재(이불솜이라고도 하며, 목화솜, 화학솜 등이 주로 사용됨)를 넣어 사용하는 구조를 이룬다. There are various types of such duvets, but most of them form a structure in which a filler (sometimes called a duvet cotton, cotton or chemical cotton is mainly used) is put in an outer shell (fabric surrounding the outside of the duvet).
(특허 문헌)(Patent literature)
공개특허 제10-2011-033371호(2011. 03. 31. 공개) "메리야스원단을 사용한 이불 및 그의 제조방법"Publication No. 10-2011-033371 (published Mar. 31, 2011) "Duvet using a fabric of Meriya and its manufacturing method"
위 (특허 문헌)은 메리야스원단을 사용한 이불 및 그의 제조방법에 관한 것으로, 환편기에서 생산되는 메리야스원단을 내부에 솜 등의 내부충전재를 넣고 일정간격마다 상기 메리야스원단의 겹이 밀리지 않도록 봉제하여 봉제선을 형성하고 잘라내어 단위원단을 형성하고, 상기 단위원단의 모서리를 각각 절단하여 개구부를 형성하고, 상기 단위원단의 쳐짐 또는 늘어짐을 방지하기 위하여 상기 단위원단의 측면에 상기 개구부로 각각 파이프를 삽입한 후 수틀에 고정집게로 고정하고, 고정된 단위원단을 상기 내부충전재와 함께 봉제하고, 상기 고정집게와 상기 파이프를 제거하고 각각의 단부를 잘라내어 마감하여, 단위원단으로 재단하고, 개구부를 형성하여 각각의 단부에 파이프를 삽입하고 고정집게로 고정시켜, 짧은 길이의 이불뿐만 아니라 긴 길이의 이불도 쳐짐 또는 늘어짐이나 말리는 현상이 없이 이불을 제조할 수 있게 하는 것이다. The above (patent literature) relates to a quilt using a Meriya's fabric and a method for manufacturing the same, and puts an inner filling material such as cotton into the Meriya's fabric produced in a circular knitting machine, and sews the seams so that the layers of the Meriya's fabric are not pushed at regular intervals. After forming and cutting to form a unit fabric, cut the corners of the unit fabric to form openings, and insert the pipes into the openings on the side of the unit fabric to prevent sagging or sagging of the unit fabric, and then frame Fixed with a pair of tongs, sewing the fixed unit fabric together with the inner filler, removing the fixed tongs and the pipe and cut each end to finish, cut into a unit fabric, forming an opening to each end Insert the pipe in and fasten it with clamps, making it possible to The quilt of length also allows the quilt to be made without sagging, sagging or curling.
그러나, 위 (특허 문헌)을 포함한 종래의 이불제조방법에서는, 이불 외피를 형성하는 원단을 사용하여 먼저 외피를 봉제하여 형성한 다음, 외피 내에 이불솜 즉, 충전재를 삽입하여 이불을 형성한 다음, 이불 중간에 일정한 무늬의 봉제를 하거나 이불 최외곽 가장자리에 대한 마감공정을 진행하는 과정을 통해 이불을 제조하게 되는바, 이러한 종래의 제조방법에 의해 제조된 이불은 이불 최외곽 가장자리 부분에서 이불의 외피와 내부 충전재가 견고하게 고정되지 않아 사용 중 충전재가 이불 가장자리로부터 이탈하여 외피와 충전재가 따로 놀게 되는 문제가 발생하게 된다. However, in the conventional quilt manufacturing method including the above (patent document), using the fabric forming the quilt envelope first to form the outer shell, and then insert the quilt cotton, that is, filling material into the outer shell to form a quilt, The quilt is manufactured through the process of sewing a certain pattern in the middle of the duvet or finishing the outermost edge of the duvet. The duvet manufactured by the conventional manufacturing method is the outer cover of the duvet at the edge of the duvet. The internal filler is not firmly fixed and the filler is separated from the edge of the blanket during use, thereby causing a problem that the outer shell and the filler play separately.
또한, 이불 가장자리에서 외피와 충전재가 견고히 고정되도록 별도의 마감공정을 하는 경우에는, 별도의 추가적인 작업공정에 따른 제조비용의 상승은 물론 제조시간이 길어지게 되는 문제를 안게 된다. In addition, when a separate finishing process so that the outer cover and the filler is firmly fixed at the edge of the blanket, there is a problem that the manufacturing time increases as well as the manufacturing time increases due to a separate additional work process.
또한, 이불 가장자리에서 외피와 충전재가 견고하게 고정되지 못하는 경우에는 이불 중간에 봉제되는 패턴을 디자인함에 있어서도, 이불 최외곽 가장자리에서 일정 간격 이상으로 간격을 넓히기가 어려워(이 간격을 너무 넓히게 되면 가장자리에서 외피에 고정되지 못한 충전재가 이불 중간을 향해 뭉치게 될 가능성이 커지기 때문), 이불 중간에 형성하는 봉제 패턴의 디자인에도 많은 제약을 받게 됨은 물론, 이불 최외곽 가장자리 자체의 디자인 역시 추후 충전재의 삽입 또는 별도의 마감공정을 고려해야만 함에 따른 디자인 자체의 제약을 받게 된다. In addition, when the outer shell and filler material are not firmly fixed at the edge of the blanket, it is difficult to extend the gap more than a certain distance from the outermost edge of the blanket even when designing a pattern to be sewn in the middle of the blanket. Fillings that are not secured to the skin are more likely to clump toward the middle of the bedding, and the design of the sewing pattern that forms in the middle of the bedding is subject to many limitations, as well as the design of the outermost edge of the bedding. The design itself is constrained by having to consider a separate finishing process.
본 발명은 상기와 같은 문제점을 해결하기 위해 안출된 것으로, The present invention has been made to solve the above problems,
본 발명의 목적은 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정되는 이불을 제조할 수 있게 하면서 특히, 별도의 마감공정이 필요하지 않아 신속하고 간편하게 제조할 수 있도록 하는 이불 제조방법 및 그에 의해 제조된 이불을 제공하는 것이다. It is an object of the present invention to manufacture a quilt in which the outer cover and the filler of the quilt are sewn at the outermost edge of the quilt, so that the filler is firmly fixed to the outer cover at the edge of the quilt, and in particular, a separate finishing process is not required and can be quickly and easily. It is to provide a method for producing a quilt and a quilt produced thereby.
본 발명의 다른 목적은 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정될 수 있게 함으로써, 이불의 최외곽 가장자리 디자인을 자유롭게 형성할 수 있는 이불 제조방법 및 그에 의해 제조된 이불을 제공하는 것이다. Another object of the present invention is to ensure that the outer cover and the filler of the comforter at the outermost edge of the bed so that the filler can be securely fixed to the outer cover at the edge of the bed, freely forming the outermost edge design of the bed And it provides a quilt produced by it.
본 발명의 또 다른 목적은 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정될 수 있게 함으로써, 이불 중간에 봉제되는 패턴이 최외곽 가장자리와의 간격과 무관하게 다양한 패턴으로 이루어질 수 있는 이불 제조방법 및 그에 의해 제조된 이불을 제공하는 것이다. Still another object of the present invention is that the outer cover and the filling material of the quilt is sewn at the outermost edge of the quilt so that the filling material can be firmly fixed to the outer cover at the edge of the quilt, so that the pattern sewn in the middle of the quilt is separated from the gap with the outermost edge. Irrespective of the present invention to provide a duvet manufacturing method that can be made in a variety of patterns and the duvet produced thereby.
상술한 본 발명의 목적을 달성하기 위한 이불 제조방법 및 그 방법에 의해 제조된 이불은 다음과 같은 구성을 포함한다. The futon manufacturing method and the futon produced by the method for achieving the above object of the present invention comprises the following configuration.
본 발명의 일 실시예에 따른 이불 제조방법은 이불 내에 포함되는 충전재를 펼친 후, 상기 충전재 일면 상에 이불의 상면과 하면을 형성하는 제1외피와 제2외피를 적층하여 펼쳐 놓는 포설단계; 상기 포설단계를 통해 순차적으로 적층되어 펼쳐진 충전재, 제1외피 및 제2외피 상에, 이불의 최외곽 가장자리를 형성하는 최외곽바느질선을 봉제하는 제1봉제단계; 상기 제1봉제단계 이후, 이불의 안과 겉을 뒤바꾸어 상기 제1외피와 제2외피 내에 상기 충전재가 위치되도록 하는 뒤집기단계;를 포함하여, 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정된 이불을 간편하게 제조할 수 있게 하는 것을 특징으로 한다. According to an embodiment of the present invention, a method of manufacturing a futon may include: spreading a first envelope and a second envelope that form an upper and a lower surface of a blanket on one surface of the filler after spreading the filler included in the blanket; A first sewing step of sewing an outermost seam line forming an outermost edge of the blanket on the filler, the first outer shell and the second outer shell which are sequentially stacked and spread through the laying step; After the first sewing step, the inside and the outer cover of the blanket to reverse the step of placing the filler in the first shell and the second shell; including, the outer shell and the filler of the blanket is sewn at the outermost edge of the blanket Filler at the edge of the blanket is characterized in that it is possible to easily produce a blanket firmly fixed to the shell.
본 발명의 다른 실시예에 따르면, 본 발명에 따른 이불 제조방법에 있어서 상기 제1봉제단계에서는 이불의 최외곽 가장자리 중 일부분에는 최외곽바느질선이 봉제되지 않은 개방부를 형성하여, 제1봉제단계 이후 상기 개방부를 통해 이불의 안과 겉을 뒤바꾸는 뒤집기단계가 이루어질 수 있도록 하며, 상기 뒤집기단계 이후, 상기 개방부를 봉제하는 제2봉제단계를 추가로 포함하는 것을 특징으로 한다. According to another embodiment of the present invention, in the first sewing step according to the present invention in the first sewing step to form an opening in which the outermost seam line is not sewn on a part of the outermost edge of the bed, after the first sewing step Through the opening to the inside and the outside of the duvet flipping step can be made, and after the flipping step, characterized in that it further comprises a second sewing step of sewing the opening.
본 발명의 또 다른 실시예에 따르면, 본 발명에 따른 이불 제조방법은 상기 뒤집기단계를 거쳐 상기 제1외피와 제2외피 내에 상기 충전재가 위치된 상태에서 이불 중간에 다양한 패턴으로 봉제하는 제3봉제단계를 추가로 포함하는 것을 특징으로 한다. According to another embodiment of the present invention, the method for manufacturing a blanket according to the present invention through the flipping step sewing the sewing in various patterns in the middle of the blanket in the state in which the filler is located in the first shell and the second shell It further comprises a step.
본 발명의 또 다른 실시예에 따르면, 본 발명에 따른 이불 제조방법에 있어서 상기 포설단계에서는, 상기 제1외피는 상기 충전재와 접촉하게 되는 내면 부위가 충전재를 향하여 충전재와 접하도록 하고 이불 완성시 외부에 노출되는 외면 부위가 반대방향을 향하도록 포설되고, 상기 제2외피는 이불 완성시 외부에 노출되는 외면 부위가 아래에 포설된 상기 제1외피를 향하여 제1외피와 접하도록 하고 상기 뒤집기단계 이후 충전재와 접촉하게 되는 내면 부위가 반대방향을 향하도록 포설되는 것을 특징으로 한다. According to another embodiment of the present invention, in the laying step in the method for manufacturing a futon according to the present invention, the first outer skin is in contact with the filler toward the filler in contact with the filler and the outer when the blanket is completed The outer surface exposed to the facing is installed in the opposite direction, and the second outer cover when the outer surface is exposed to the first outer surface facing the first outer cover installed below when the blanket is completed and after the flipping step The inner surface portion which comes into contact with the filler is installed so as to face in the opposite direction.
본 발명의 일 실시예에 따른 이불은 상기 제조방법에 의해 제조되는 것을 특징으로 한다. Quilt according to an embodiment of the present invention is characterized in that it is manufactured by the manufacturing method.
본 발명은 앞서 본 실시예와 하기에 설명할 구성과 결합, 사용관계에 의해 다음과 같은 효과를 얻을 수 있다. The present invention can obtain the following effects by the configuration, combination, and use relationship described above with the present embodiment.
본 발명은 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정되는 이불을 제조할 수 있게 하면서 특히, 별도의 마감공정이 필요하지 않아 신속하고 간편하게 제조할 수 있는 효과를 갖는다. The present invention enables the manufacture of the quilt in which the outer cover and the filler of the quilt is sewn at the outermost edge of the quilt, so that the filler is firmly fixed to the outer cover at the edge of the quilt, and in particular, a separate finishing process is not required, so that a quick and easy manufacturing process is possible. Has the effect.
본 발명은 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정될 수 있게 함으로써, 이불의 최외곽 가장자리 디자인을 자유롭게 형성할 수 있는 효과를 갖는다. The present invention has the effect of being able to freely form the outermost edge design of the comforter by making the outer cover and filler of the comforter is sewn on the outermost edge of the comforter so that the filler can be firmly fixed to the outer cover at the edge of the comforter.
본 발명은 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정될 수 있게 함으로써, 이불 중간에 봉제되는 패턴이 최외곽 가장자리와의 간격과 무관하게 다양한 패턴으로 이루어질 수 있는 효과를 갖는다. According to the present invention, the outer shell and the filling material of the quilt are sewn at the outermost edge of the quilt, so that the filling material is firmly fixed to the outer cover at the quilt edge, so that the pattern sewn in the middle of the quilt is various patterns irrespective of the distance from the outermost edge. Has the effect that can be made.
도 1은 충전재 포설단계를 도시한 참고도1 is a reference diagram showing a filler laying step
도 2는 제1외피 포설단계를 도시한 참고도2 is a reference diagram showing a first envelope laying step
도 3은 제2외피 포설단계를 도시한 참고도3 is a reference diagram showing a second envelope laying step
도 4는 제1봉제단계를 도시한 참고도4 is a reference diagram showing a first sewing step
도 5는 뒤집기단계를 통해 뒤집힌 상태의 이불을 도시한 참고도5 is a reference diagram showing a blanket in the flipped state through the flipping step
도 6은 제2봉제단계를 거친 이불의 상태를 도시한 참고도Figure 6 is a reference diagram showing the state of the bed after the second sewing step
도 7은 제3봉제단계를 거친 이불의 상태를 도시한 참고도7 is a reference diagram showing a state of the blanket after the third sewing step
도 8은 본 발명의 일 실시예에 따른 이불 제조방법의 블럭도8 is a block diagram of a duvet manufacturing method according to an embodiment of the present invention;
*도면에 사용된 주요 부호에 대한 설명* Description of the major signs used in the drawings
S1: 포설단계 S2: 제1봉제단계S1: laying step S2: first sewing step
S3: 뒤집기단계 S4: 제2봉제단계S3: Flip step S4: Second sewing step
S5: 제3봉제단계 10: 충전재S5: third sewing step 10: filling material
20: 제1외피 30: 제2외피20: first shell 30: second shell
40: 최외곽바느질선 50: 개방부40: outermost sewing line 50: opening
a: 작업대a: worktable
이하에서는 본 발명에 따른 이불 제조방법 및 그 방법에 의해 제조된 이불의 바람직한 실시예들을 첨부된 도면을 참조하여 상세히 설명한다. 하기에서 본 발명을 설명함에 있어서 공지 기능 또는 구성에 대한 구체적인 설명이 본 발명의 요지를 불필요하게 흐릴 수 있다고 판단되는 경우에는 그 상세한 설명을 생략하도록 한다. 명세서 전체에서, 어떤 부분이 어떤 구성요소를 "포함"한다고 할 때 이는 특별히 반대되는 기재가 없는 한 다른 구성요소를 제외하는 것이 아니라 다른 구성요소를 더 포함할 수 있는 것을 의미한다. Hereinafter will be described in detail with reference to the accompanying drawings, preferred embodiments of the method for manufacturing a blanket and a blanket prepared by the method according to the present invention. In the following description of the present invention, if it is determined that a detailed description of a known function or configuration may unnecessarily obscure the subject matter of the present invention, the detailed description thereof will be omitted. Throughout the specification, when a part is said to "include" a certain component, it means that it may further include other components, without excluding other components unless specifically stated otherwise.
도 1 내지 도 8을 참조하면, 본 발명의 일 실시예에 따른 이불 제조방법은 이불 내에 포함되는 충전재(10)를 펼친 후, 상기 충전재(10) 일면 상에 이불의 상면과 하면을 형성하는 제1외피(20)와 제2외피(30)를 적층하여 펼쳐 놓는 포설단계(S1); 상기 포설단계(S1)를 통해 순차적으로 적층되어 펼쳐진 충전재(10), 제1외피(20) 및 제2외피(30) 상에, 이불의 최외곽 가장자리를 형성하는 최외곽바느질선(40)을 봉제하는 제1봉제단계(S2); 상기 제1봉제단계(S2) 이후, 이불의 안과 겉을 뒤바꾸어 상기 제1외피(20)와 제2외피(30) 내에 상기 충전재(10)가 위치되도록 하는 뒤집기단계(S3);를 포함하여, 이불의 최외곽 가장자리에서도 이불의 외피(상기 제1외피(20) 및 제2외피(30))와 충전재(10)가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정될 수 있는 이불을 간단한 공정으로 신속하고 간편하게 제조할 수 있게 한다. 1 to 8, the method for manufacturing a blanket according to an embodiment of the present invention is to spread the filler 10 included in the blanket, and then to form an upper and lower surfaces of the blanket on one surface of the filler 10. A laying step (S1) of stacking and spreading the first shell 20 and the second shell 30; On the filler 10, the first shell 20 and the second shell 30, which are sequentially stacked and spread through the laying step S1, the outermost sewing line 40 forming the outermost edge of the blanket is formed. Sewing the first sewing step (S2); After the first sewing step (S2), the inside and the outer cover of the duvet flipping step (S3) so that the filler 10 is positioned in the first shell 20 and the second shell 30; In the outermost edge of the bedding, the outer cover of the bedding (the first jacket 20 and the second jacket 30) and the filling material 10 are sewn so that the filling material can be firmly fixed to the covering at the edge of the bedding. The process allows for quick and easy manufacturing.
앞서 종래 제조방법으로 제조된 이불의 문제점의 지적한 바와 같이, 종래와 같이 이불 외피를 형성하는 원단을 사용하여 먼저 외피를 봉제(한 면만을 제외하고 나머지 면을 봉제하여 봉투와 같이 외피를 봉제)하여 형성한 다음, 외피 내에 이불솜 즉, 충전재를 삽입하여 이불을 형성하는 방식으로 제조된 이불은, 이불 최외곽 가장자리 부분에서 이불의 외피와 내부 충전재가 견고하게 고정되지 않기 때문에 사용 중 충전재가 이불 가장자리로부터 이탈하여 외피와 충전재가 따로 놀게 되거나 또는 충전재가 이불 중앙부에 뭉치게 되는 문제가 발생하게 된다. 또한, 이를 방지하기 위해 추가로 이불 가장자리에서 외피와 충전재가 견고히 고정되도록 별도의 마감공정을 하는 경우에는, 별도의 추가적인 작업공정에 따른 작업공수 증대로 인한 제조비용의 상승은 물론 제조시간이 길어지게 되는 문제를 안게 된다. As pointed out the problem of the quilt manufactured by the conventional manufacturing method, using the fabric forming the quilt as in the prior art, first sewing the outer shell (sewing the outer shell like the envelope by sewing the other side except one side) The quilts produced by forming a quilt by forming a quilt, ie, a filler, into the outer shell of the quilt are formed in the outer rim of the quilt, so the filler and the inner filler are not firmly fixed at the outermost edge of the quilt. Deviation from the outer shell and the filler is to be played separately, or the filler is agglomerated in the center of the blanket problem occurs. In addition, in order to prevent this, if the additional finishing process so that the outer shell and the filling material is firmly fixed at the edge of the blanket, additional manufacturing process increases, as well as increase in manufacturing costs due to the increase of labor time, and the manufacturing time is longer. You have a problem.
따라서, 본 발명에서는 제조방법의 개선을 통해 이불 최외곽 가장자리에서 이불 외피와 충전재가 견고하게 고정되는 이불을 간단한 공정을 통해 신속하고 간편하게 제조할 수 있게 하는 것을 특징으로 한다. Therefore, the present invention is characterized in that by improving the manufacturing method it is possible to quickly and easily manufacture a blanket through a simple process the bedding and the filler is firmly fixed at the outermost edge of the bedding.
상기 포설단계(S1)는 이불 내에 포함되는 충전재(10)를 펼친 후, 상기 충전재(10) 일면 상에 이불의 상면과 하면을 형성하는 제1외피(20)와 제2외피(30)를 적층하여 펼쳐 놓는 과정이다. In the laying step S1, after spreading the filler 10 included in the blanket, the first jacket 20 and the second jacket 30 forming upper and lower surfaces of the blanket on one surface of the filler 10 are laminated. It is a process of unfolding.
즉, 본 발명에서는 종래와 같이 먼저 외피를 봉제하여 형성한 다음, 외피 내에 충전재를 삽입하는 종래의 방식과 달리, 작업대(a) 상에 이불 내에 포함되는 충전재(10)(여기서, 충전재란 이불 내에 보온효과를 위해 삽입되는 이불솜과 같은 구성을 지칭하는 것으로, 목화솜, 화학솜, 기타 다른 형태의 이불솜을 총괄하는 의미로 사용되며, 특히 본 발명에서 상기 충전재(10)는 전체적으로 연결되어 판상형으로 펼쳐질 수 있는 판상형 충전재인 것이 바람직하다(즉, 오리털과 같이 깃털 각각이 따로 노는 충전재 보다는, 목화솜이나 화학솜과 같이 전체적으로 연결되어 판상형으로 펼쳐질 수 있는 충전재가 바람직함)) 및 이불의 상면과 하면을 형성하는 제1외피(20)와 제2외피(30)를 순차적으로 적층하여 펼친 후, 후술할 제1봉제단계(S2)를 통해 이불 최외곽 가장자리를 한 번에 봉제하여 최외곽바느질선(40)을 형성함으로써, 상기 최외곽바느질선(40)을 통해 이불 최외곽 가장자리에서 이불 외피(제1외피(20) 및 제2외피(30))와 충전재(10)가 견고하게 고정되도록 한다. That is, in the present invention, unlike the conventional method of forming the outer sheath first and then inserting the filler into the outer shell as in the prior art, the filler 10 contained in the blanket on the work table (a) It refers to a configuration such as quilting cotton inserted for the warming effect, it is used as a general meaning of cotton wool, chemical cotton, and other forms of quilting cotton, in particular in the present invention the filler 10 is connected in its entirety plate-like It is preferable that it is a plate-shaped filler that can be unfolded (that is, a filler that can be unfolded into a plate-like shape as a whole such as cotton or chemical cotton is preferred rather than a filler that is separately played with feathers such as a duck feather). After stacking and unfolding the first outer shell 20 and the second outer shell 30 forming the lower and lower surfaces sequentially, through the first sewing step (S2) to be described later the outermost quilt By sewing Lee at once to form the outermost seam line 40, through the outermost seam line (40), the quilt outer shell (first outer shell 20 and the second outer shell 30) And the filler material 10 to be firmly fixed.
보다 구체적으로 설명하면, 먼저 도 1에 도시된 바와 같이, 작업대(a) 상에 이불 내에 포함되는 충전재(10)를 먼저 포설하게 된다. 이후, 포설된 상기 충전재(10) 위에 도 2에 도시된 바와 같이, 이불의 상면을 형성하는 제1외피(20)와 하면을 형성하는 제2외피(30) 중 어느 하나를 먼저 포설하게 된다. 이때 포설되는 제1외피(20)(여기서는 설명의 편의를 위해 제1외피(20)가 먼저 포설되는 것을 상정하여 설명하도록 한다)는, 상기 충전재(10)와 접촉하게 되는 내면 부위가 충전재(10)를 향하여 충전재(10)와 접하도록 하고(즉, 도 2 상에서 아래를 향하도록 하고), 이불 완성시 외부에 노출되는 외면 부위가 반대방향을 향하도록(즉, 도 2 상에서 위를 향하도록) 하여야 한다. 이는 향후 후술되는 뒤집기단계(S3)에서 그 이유에 대해 상술하도록 한다. 그 다음 과정으로, 순차적으로 포설된 상기 충전재(10)와 제1외피(20) 위에 도 3에 도시된 바와 같이, 이불의 하면을 형성하는 제2외피(30)를 포설하게 된다. 이때 포설되는 상기 제2외피(30)의 경우에는, 향후 뒤집기단계(S3)를 통해 종국적으로 충전재(10)와 접촉하게 되는 내면 부위가 (도 3 상에서)위를 향하도록 하고, 이불 완성시 외부에 노출되는 외면 부위가 (도 3 상에서)아래를 향하도록 즉, 아래에 포설된 제1외피(20)를 향하여 제1외피(20)와 접하도록 하여야 한다. 그 이유 역시 후술되는 뒤집기단계(S3)에서 상술하도록 한다. 한편, 상기 포설단계(S1)에서 상기 충전재(10), 제1외피(20) 및 제2외피(30)를 작업대(a) 상에 포설, 고정하는 단계에서는, 도 1 내지 도 3에 도시된 바와 같이, 작업대(a)의 모서리에 돌출되어 있는 고정침(b)에 상기 충전재(10), 제1외피(20) 및 제2외피(30)를 포설 후 견고하게 고정시키게 된다. 이와 같이 상기 충전재(10), 제1외피(20) 및 제2외피(30) 특히, 상기 제1외피(20) 및 제2외피(30)를 포설 후 견고하게 모든 모서리를 고정시키는 것은, 이후 후술할 제1봉제단계(S2)에서의 최외곽바느질선(40)을 봉제하는 과정에서 한꺼번에 봉제되는 상기 충전재(10), 제1외피(20) 및 제2외피(30) 특히, 상기 제1외피(20) 및 제2외피(30)가 한쪽으로 쓸리거나 겹쳐지게 되어 불량한 봉제가 이루어지게 되는 것을 방지하여, 포설 후 한꺼번에 봉제되는 상기 충전재(10), 제1외피(20) 및 제2외피(30) 특히, 상기 제1외피(20) 및 제2외피(30)에 대한 최외곽바느질선(40)의 봉제가 용이하게 이루어질 수 있게 할 수 있다. More specifically, first, as shown in FIG. 1, the filler 10 included in the blanket on the work table a is first installed. Subsequently, as shown in FIG. 2, the one of the first outer shell 20 forming the upper surface of the duvet and the second outer shell 30 forming the lower surface is first installed on the installed filler 10. At this time, the first shell 20 to be installed (in this case, for convenience of explanation, assuming that the first shell 20 is installed first), the inner surface portion which comes into contact with the filler 10 is filled with filler 10 ) To be in contact with the filler material 10 (ie, facing downward on FIG. 2) and the outer surface portion exposed to the outside upon completion of the duvet facing the opposite direction (ie, facing up on FIG. 2). shall. This will be described in detail for the reason in the flipping step (S3) described later in the future. Next, as shown in FIG. 3 on the filler 10 and the first envelope 20 sequentially installed, the second envelope 30 forming a lower surface of the blanket is installed. At this time, in the case of the second outer shell 30 to be installed, the inner surface portion which eventually comes into contact with the filler 10 through the upside down step S3 in the future (on Fig. 3) to face upward, and when the duvet is completed The outer surface exposed to the face should be faced downward (on FIG. 3), ie toward the first sheath 20 laid below. The reason is also described later in the flipping step (S3) to be described later. On the other hand, in the step of installing and fixing the filler 10, the first shell 20 and the second shell 30 on the work table (a) in the installation step (S1), shown in Figures 1 to 3 As described above, the filler 10, the first outer shell 20 and the second outer shell 30 are firmly fixed to the fixing needle b that protrudes from the edge of the work table a. As such, after the filler 10, the first outer shell 20 and the second outer shell 30, in particular, the first outer shell 20 and the second outer shell 30 are firmly fixed to all corners, In the process of sewing the outermost seam line 40 in the first sewing step (S2) to be described later, the filler 10, the first outer shell 20 and the second outer shell 30, in particular, the first The outer shell 20 and the second outer shell 30 are swept or overlapped to one side to prevent a bad sewing from being made, so that the filler 10, the first outer shell 20 and the second outer shell are sewn at once after installation. In particular, sewing the outermost seam 40 to the first shell 20 and the second shell 30 can be easily made.
상기 제1봉제단계(S2)는 상기 포설단계(S1)를 통해 순차적으로 적층되어 펼쳐진 충전재(10), 제1외피(20) 및 제2외피(30) 상에, 이불의 최외곽 가장자리를 형성하는 최외곽바느질선(40)을 봉제하는 과정이다. The first sewing step (S2) is formed on the filler 10, the first shell 20 and the second shell 30, which are sequentially stacked and spread through the laying step (S1), to form the outermost edge of the blanket The outermost sewing line 40 is a process of sewing.
즉, 앞서 상기 포설단계(S1)를 통해 작업대(a) 상에 순차적으로 포설, 적층되어 있는 충전재(10), 제1외피(20) 및 제2외피(30) 상에 기계적 방식(또는 수작업도 가능함)으로 도 4에 도시된 바와 같이, 이불의 최외곽 가장자리를 형성하게 되는 최외곽바느질선(40)을 봉제하여 형성하는 것으로, 봉제된 상기 최외곽바느질선(40)을 통해 본 발명에 의해 제조되는 이불은 최외곽 가장자리에서 이불 외피(제1외피(20) 및 제2외피(30))와 충전재(10)가 견고하게 고정되게 되므로, 상기 충전재(10)가 외불 가장자리에 고정되지 못하고 이탈하거나 이불 중앙을 향해 뭉치게 되는 것을 방지할 수 있게 된다. 또한, 이와 같이 이불 외피(제1외피(20) 및 제2외피(30))와 충전재(10) 상호 간을 견고하게 고정시키는 것이 상기 최외곽바느질선(40)을 봉제하는 한번의 과정을 통해 간편하고 신속하게 이루어짐으로써, 간단한 공정을 통해 신속하고 간편하게 제조할 수 있게 된다. That is, a mechanical method (or a manual drawing on the filler 10, the first shell 20 and the second shell 30, which are sequentially laid and stacked on the work table a sequentially through the laying step S1. As shown in Figure 4, by sewing the outermost seam 40 to form the outermost edge of the quilt, formed by the present invention through the outermost seam (40) sewn The quilt is manufactured, since the quilt outer shell (the first outer shell 20 and the second outer shell 30) and the filler 10 is firmly fixed at the outermost edge, the filler 10 is not fixed to the outer edge of the blanket and is separated It will be possible to prevent them from sticking toward the center of the blanket. In addition, the firmly fixing the quilt envelope (the first shell 20 and the second shell 30) and the filler material 10 as described above through a single process of sewing the outermost seam 40. By being simple and fast, it is possible to manufacture quickly and simply through a simple process.
한편, 상기 제1봉제단계(S2)에서는, 이불의 최외곽 가장자리 중 일부분(일 예로, 도 4에 도시된 바와 같은 사각형 이불인 경우 한쪽 면의 일정 부분)에는 상기 최외곽바느질선(40)이 봉제되지 않는 개방부(50)를 형성하여, 제1봉제단계(S2) 이후 상기 개방부(50)를 통해 이불의 안과 겉을 뒤바꾸는 후술할 뒤집기단계(S3)가 이루어질 수 있도록 한다. 즉, 후술할 뒤집기단계(S3)가 이루어지기 위해서는 상기 최외곽바느질선(40)이 이불 최외곽 가장자리 전체를 봉제하여 폐쇄해서는 안되므로, 상기 제1봉제단계(S2)에서 이불의 최외곽 가장자리 중 일부분에는 상기 최외곽바느질선(40)이 봉제되지 않은 개방부(50)를 형성하도록 한다. On the other hand, in the first sewing step (S2), a part of the outermost edge of the duvet (for example, a certain portion of one side in the case of a rectangular duvet as shown in Figure 4) the outermost sewing line 40 is By forming an opening 50 that is not sewn, the flipping step (S3) to be described later to reverse the inside and outside of the blanket through the opening 50 after the first sewing step (S2). That is, since the outermost sewing line 40 sews the entire outermost edge of the bedding to be closed in order for the flipping step S3 to be described later, a part of the outermost edge of the bedding in the first sewing step S2 is performed. In the outermost sewing line 40 to form an open portion 50 is not sewn.
상기 뒤집기단계(S3)는 상기 제1봉제단계(S2) 이후, 이불의 안과 겉을 뒤바꾸어 상기 제1외피(20)와 제2외피(30) 내에 상기 충전재(10)가 위치되도록 하는 과정이다. 즉, 상기 제1봉제단계(S2)를 통해 상기 개방부(50)를 제외한 나머지 이불 최외곽 가장자리 부분이 상기 최외곽바느질선(40)에 의해 봉제되어 이불 외피(제1외피(20) 및 제2외피(30))와 충전재(10)가 견고하게 맞물린(고정된) 상태에서, 수작업 또는 기계적 작업을 통해 상기 개방부(50)를 통해 상기 제1봉제단계(S2) 이후 상태에서의 이불의 안과 겉을 뒤바꾸게 된다. 이때, 순차적으로 적층된 상기 충전재(10), 제1외피(20) 및 제2외피(30) 에서 상기 제1외피(20)와 제2외피(30) 사이를 기준(만약, 충전재(10), 제2외피(30) 및 제1외피(20) 순으로 적층된 경우에는 제2외피(30)와 제1외피(20) 사이가 기준이 됨)으로 이불의 안과 겉을 뒤바꾸어야 하는데, 그래야만 뒤집힌 상태에서 상기 제1외피(20)와 제2외피(30)가 외부로 노출되게 되고 상기 충전재(10)는 제1외피(20)와 제2외피(30) 내에 위치하게 되어 도 5에 도시된 바와 같은 이불의 형태를 갖추게 된다. 따라서, 앞서 상기 포설단계(S1)에서 충전재(10) 위에 포설되는 제1외피(20)는 충전재(10)와 접하게 되는 내면 부위가 아래로, 이불 완성시 외부에 노출되는 외면 부위가 위로 향하도록 포설되고, 반대로 제1외피(20) 위에 포설되는 제2외피(30)는 이불 완성시 외부에 노출되는 외면 부위가 아래로, 충전재(10)와 접하게 되는 내면 부위가 아래로 향하도록 포설되는바, 상기 제1외피(20)와 제2외피(30) 사이 즉, 제1외피(20)의 외면 부위와 제2외피(30)의 외면 부위가 서로 마주보게 되는 사이는 기준으로 상기 뒤집기단계(S3)에서 이불의 안과 겉을 뒤바꾸게 되면, 뒤집힌 이후 제1외피(20)와 제2외피(30)의 외면 부위가 외부로 노출되고 충전재(10)는 제1외피(20)와 제2외피(30) 내에 위치하게 되는 도 5와 같은 완성된 이불의 형태를 갖추게 된다. The flipping step (S3) is a process of placing the filler 10 in the first shell 20 and the second shell 30 by inverting the inner and outer surfaces of the blanket after the first sewing step S2. . That is, through the first sewing step (S2), the outermost edge portion of the quilt other than the opening 50 is sewn by the outermost seam line 40 to cover the quilt (first outer shell 20 and the first shell). 2 the outer shell 30 and the filler 10 in a state of firmly engaged (fixed), through the opening 50 through the manual or mechanical operation of the bed after the first sewing step (S2) Inside and outside are reversed. In this case, the filler 10, the first shell 20 and the second shell 30 are sequentially stacked based on the first shell 20 and the second shell (30) (if, filler 10) , When the second jacket 30 and the first jacket 20 are stacked in this order, the inside and the outside of the blanket should be reversed by the second jacket 30 and the first jacket 20. In the inverted state, the first envelope 20 and the second envelope 30 are exposed to the outside, and the filler 10 is located in the first envelope 20 and the second envelope 30 and is shown in FIG. 5. It will take the form of a blanket as shown. Therefore, the first outer shell 20 to be installed on the filler 10 in the installation step (S1) has an inner surface portion which is in contact with the filler 10 is downward, so that the outer surface portion exposed to the outside at the completion of the duvet facing upwards On the contrary, the second envelope 30, which is installed on the first envelope 20, is installed so that the outer surface portion exposed to the outside when the blanket is completed is downward, and the inner surface portion which is in contact with the filler 10 faces downward. The flipping step as a reference between the first outer shell 20 and the second outer shell 30, that is, the outer portion of the first outer shell 20 and the outer portion of the second outer shell 30 face each other. When the inside and the outside of the blanket is reversed in S3), the outer surface portions of the first outer shell 20 and the second outer shell 30 are exposed to the outside after the inversion, and the filler 10 is the first outer shell 20 and the second outer shell. It will be in the form of a completed duvet, such as Figure 5 to be located in 30.
한편 상기 뒤집기단계(S3) 이후, 상기 개방부(50)를 봉제하는 제2봉제단계(S4)를 포함할 수 있다. On the other hand, after the flipping step (S3), it may include a second sewing step (S4) for sewing the opening 50.
상기 제2봉제단계(S4)는 상기 뒤집기단계(S3)를 거쳐 제1외피(20)와 제2외피(30)의 외면 부위가 외부로 노출되고 충전재(10)는 제1외피(20)와 제2외피(30) 내에 위치하게 되는 완성된 이불의 형태를 갖춘 이후에, 상기 뒤집기단계(S3)를 위해 일정 부분 상기 최외곽바느질선(40)이 봉제되지 않아 있던 상기 개방부(50)를 봉제하여 마감함으로써, 도 6에서와 같이 이불 전체의 최외곽 가장자리가 모두 폐쇄되고 최외곽 가장자리 전체에서 외피와 충전재가 견고하게 고정될 수 있게 된다. In the second sewing step S4, the outer surface portions of the first shell 20 and the second shell 30 are exposed to the outside through the flipping step S3, and the filler 10 is filled with the first shell 20. After having the shape of the finished duvet to be located in the second outer shell 30, the opening 50, the portion of the outermost sewing line 40 was not sewn in part for the flipping step (S3). By sewing and finishing, as shown in Figure 6, the outermost edge of the entire blanket is closed and the outer shell and the filler can be firmly fixed throughout the outermost edge.
이와 같이 본 발명의 이불 제조방법은, 이불의 충전재(10)와 제1외피(20) 및 제2외피(30)를 순차적으로 포설한 다음, 상기 제1봉제단계(S2)와 뒤집기단계(S3)의 간단한 공정을 통해 이불 외피(제1외피(20) 및 제2외피(30))와 충전재(10) 상호 간을 견고하게 고정시켜 충전재(10)가 외불 가장자리에 고정되지 못하고 이탈하거나 이불 중앙을 향해 뭉치게 되는 것을 방지할 수 있으며 특히, 이러한 이불을 간단한 공정을 통해 신속하고 간편하게 제조할 수 있게 된다. As described above, the method for manufacturing a futon of the present invention comprises sequentially installing the filler 10, the first jacket 20 and the second jacket 30 of the blanket, and then the first sewing step S2 and the flipping step S3. Through a simple process of) the futon outer shell (the first outer shell 20 and the second outer shell 30) and the filler 10 is firmly fixed to each other, so that the filler 10 is not fixed to the outer edge of the futon or the center of the futon It can be prevented from sticking toward, and in particular, such a blanket can be manufactured quickly and easily through a simple process.
또한, 본 발명에 따른 이불 제조방법에서는, 상기 뒤집기단계(S3)를 거쳐 상기 제1외피(20)와 제2외피(30) 내에 상기 충전재(10)가 위치된 상태에서 이불 중간에 다양한 패턴으로 봉제하는 제3봉제단계(S5)를 추가로 포함할 수 있다. In addition, in the futon manufacturing method according to the present invention, in the state in which the filler 10 is located in the first jacket 20 and the second jacket 30 through the flipping step (S3) in various patterns in the middle of the blanket. The sewing may further include a third sewing step (S5).
상기 제3봉제단계(S5)는 상기와 같은 과정들을 거쳐 상기 제1외피(20)와 제2외피(30) 내에 상기 충전재(10)가 위치되고 이불 최외곽 가장자리에서 외피와 충전재가 견고히 고정된 상태의 이불 중간에 도 7에서와 같은 다양한 패턴의 봉제를 통해 이불의 최종 형태와 디자인을 완성하는 과정이다. 특히, 본 발명에서는 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정됨으로써, 이불의 최외곽 가장자리 디자인을 자유롭게 형성할 수 있음(즉, 기존에는 이불 최외곽 가장자리에서 충전재(10)가 견고하게 고정되지 못함으로 인해 충전재(10)가 뭉치거나 쏠리는 것을 방지하기 위해 모서리를 큰 라운드 형태로 디자인하는 것 등에 있어서 제약이 있었음)은 물론, 상기 제3봉제단계(S5)를 통해 이불 중간에 봉제되는 패턴 역시 최외곽 가장자리와의 간격과 무관하게 다양한 패턴으로 형성할 수 있게 된다. 즉, 기존에는 이불 최외곽 가장자리와 중간의 봉제선까지의 간격이 너무 이격되면 최외곽 가장자리에 고정되지 못한 충전재(10)가 이불 중앙을 향해 뭉치거나 쏠리게 되어 이를 방지하기 위해 이불 중간에 봉제되는 봉제선을 최외곽 가장자리에서 일정 거리 이상 이격시키지 못하는 제약을 받았던 반면에, 본 발명에서는 상기 제3봉제단계(S5)에서 이러한 제약 없이 다양한 간격과 다양한 형태의 패턴을 자유롭게 이불 중간에 봉제할 수 있게 되어, 이불의 전체적인 형태와 디자인을 자유롭게 형성할 수 있게 된다. The third sewing step (S5) is the filler 10 is placed in the first shell 20 and the second shell 30 through the above process and the outer shell and filler is firmly fixed at the outermost edge of the blanket In the middle of the state of the bed is a process of completing the final form and design of the bed through the sewing of various patterns as shown in FIG. Particularly, in the present invention, the outer cover and the filling material of the quilt are sewn at the outermost edge of the quilt, so that the filling material is firmly fixed to the outer cover at the quilt edge, so that the outermost edge design of the quilt can be freely formed (that is, the conventional quilt outermost The third sewing step, as well as the design of the corners in a large round shape in order to prevent the filler 10 from agglomerated or pulled due to not being firmly fixed at the outer edge), as well as the third sewing step The pattern sewn in the middle of the blanket through (S5) can also be formed in various patterns irrespective of the gap with the outermost edge. That is, if the gap between the outermost edge of the quilt and the seam of the middle is too far apart, the filler 10 which is not fixed to the outermost edge is bundled or oriented toward the center of the quilt, so that the seam sewn in the middle of the quilt is prevented. On the other hand, while being restricted from being separated from the outer edge by a predetermined distance or more, in the present invention, in the third sewing step S5, various intervals and various types of patterns can be freely sewn in the middle of the duvet without the restriction. The overall shape and design of the can be formed freely.
이상에서, 출원인은 본 발명의 바람직한 실시예들을 설명하였지만, 이와 같은 실시예들은 본 발명의 기술적 사상을 구현하는 일 실시예일 뿐이며 본 발명의 기술적 사상을 구현하는 한 어떠한 변경예 또는 수정예도 본 발명의 범위에 속하는 것으로 해석되어야 한다. In the above, the Applicant has described preferred embodiments of the present invention, but these embodiments are merely one embodiment for implementing the technical idea of the present invention, and any changes or modifications may be made as long as the technical idea of the present invention is implemented. Should be interpreted as being within the scope.

Claims (5)

  1. 이불 내에 포함되는 충전재를 펼친 후, 상기 충전재 일면 상에 이불의 상면과 하면을 형성하는 제1외피와 제2외피를 적층하여 펼쳐 놓는 포설단계; After spreading the filler included in the blanket, the laying step of stacking and spreading the first shell and the second shell forming the upper and lower surfaces of the blanket on one surface of the filler;
    상기 포설단계를 통해 순차적으로 적층되어 펼쳐진 충전재, 제1외피 및 제2외피 상에, 이불의 최외곽 가장자리를 형성하는 최외곽바느질선을 봉제하는 제1봉제단계; A first sewing step of sewing an outermost seam line forming an outermost edge of the blanket on the filler, the first outer shell and the second outer shell which are sequentially stacked and spread through the laying step;
    상기 제1봉제단계 이후, 이불의 안과 겉을 뒤바꾸어 상기 제1외피와 제2외피 내에 상기 충전재가 위치되도록 하는 뒤집기단계;를 포함하여, 이불의 최외곽 가장자리에서도 이불의 외피와 충전재가 봉제되어 이불 가장자리에서 충전재가 외피에 견고하게 고정된 이불을 간편하게 제조할 수 있게 하는 것을 특징으로 하는 이불 제조방법. After the first sewing step, the inside and the outer cover of the blanket to reverse the step of placing the filler in the first shell and the second shell; including, the outer shell and the filler of the blanket is sewn at the outermost edge of the blanket Duvet manufacturing method characterized in that it is possible to easily produce a duvet securely fixed to the outer shell filler material at the edge of the duvet.
  2. 제 1 항에 있어서, The method of claim 1,
    상기 제1봉제단계에서는 이불의 최외곽 가장자리 중 일부분에는 최외곽바느질선이 봉제되지 않은 개방부를 형성하여, 제1봉제단계 이후 상기 개방부를 통해 이불의 안과 겉을 뒤바꾸는 뒤집기단계가 이루어질 수 있도록 하며, In the first sewing step, the outermost seam line is formed in an open part of the outermost edge of the bed so that the inner and outer sides of the bed can be flipped through the opening after the first sewing step. ,
    상기 뒤집기단계 이후, 상기 개방부를 봉제하는 제2봉제단계를 추가로 포함하는 것을 특징으로 하는 이불 제조방법. After the flipping step, the futon manufacturing method characterized in that it further comprises a second sewing step of sewing the opening.
  3. 제 2 항에 있어서, 상기 이불제조방법은 The method of claim 2, wherein the futon manufacturing method
    상기 뒤집기단계를 거쳐 상기 제1외피와 제2외피 내에 상기 충전재가 위치된 상태에서 이불 중간에 다양한 패턴으로 봉제하는 제3봉제단계를 추가로 포함하는 것을 특징으로 하는 이불 제조방법. The duvet manufacturing method further comprises a third sewing step of sewing in a variety of patterns in the middle of the blanket in the state in which the filler is located in the first shell and the second shell through the flipping step.
  4. 제 3 항에 있어서, 상기 포설단계에서, According to claim 3, In the installation step,
    상기 제1외피는 상기 충전재와 접촉하게 되는 내면 부위가 충전재를 향하여 충전재와 접하도록 하고 이불 완성시 외부에 노출되는 외면 부위가 반대방향을 향하도록 포설되고, The first shell is installed so that the inner surface portion which is in contact with the filler to be in contact with the filler toward the filler and the outer surface portion exposed to the outside when the blanket is completed facing the opposite direction,
    상기 제2외피는 이불 완성시 외부에 노출되는 외면 부위가 아래에 포설된 상기 제1외피를 향하여 제1외피와 접하도록 하고 상기 뒤집기단계 이후 충전재와 접촉하게 되는 내면 부위가 반대방향을 향하도록 포설되는 것을 특징으로 하는 이불 제조방법. The second envelope is placed so that the outer surface portion exposed to the outside when the blanket is completed toward the first outer shell placed below the contact with the first outer shell and the inner surface portion which is in contact with the filler after the flipping step facing in the opposite direction. Quilt manufacturing method characterized in that it is.
  5. 제 1 항 내지 제 4 항 중 어느 하나의 방법으로 제조된 이불. A duvet prepared by the method of any one of claims 1 to 4.
PCT/KR2014/005993 2013-12-17 2014-07-04 Method for producing blanket, and blanket produced by method WO2015093703A1 (en)

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