WO2015072130A1 - 漏洩判定システムおよび漏洩判定方法 - Google Patents
漏洩判定システムおよび漏洩判定方法 Download PDFInfo
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- WO2015072130A1 WO2015072130A1 PCT/JP2014/005641 JP2014005641W WO2015072130A1 WO 2015072130 A1 WO2015072130 A1 WO 2015072130A1 JP 2014005641 W JP2014005641 W JP 2014005641W WO 2015072130 A1 WO2015072130 A1 WO 2015072130A1
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- leakage
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- leak
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/24—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations
- G01M3/243—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations for pipes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/002—Investigating fluid-tightness of structures by using thermal means
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/24—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using infrasonic, sonic, or ultrasonic vibrations
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/26—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
- G01M3/28—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
- G01M3/2807—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes
- G01M3/2815—Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipes using pressure measurements
Definitions
- the present invention relates to a leakage determination system and a leakage determination method, and more particularly to a leakage determination system and a leakage determination method for determining whether or not a fluid leaks in a pipe.
- Social infrastructure includes large-scale facilities such as water and sewage networks, high-pressure chemical pipelines such as gas and oil, and high-speed railway networks, large buildings such as long bridges and skyscrapers, and transportation equipment such as large passenger aircraft and automobiles.
- piping A fluid such as water is passed through the pipe. Therefore, if the piping fails, it will lead to fluid leakage. Therefore, it is necessary to quickly detect the leakage and repair the failed part. Therefore, detection of fluid leakage in the piping is important as an initial action.
- inspecting piping to detect fluid leakage in the piping is referred to as leakage inspection.
- the leak test is generally an auditory sensory test in which the leaked sound is heard manually.
- piping is often installed in the ground or high places. Therefore, the work of listening to the leaked sound manually involves great labor and danger. Therefore, a technique for causing a dedicated apparatus to perform a leakage inspection has been proposed.
- Patent Literature 1 describes a leakage detection device.
- a sound detected around a pipe is converted into an electric signal, and leakage is detected by analyzing the electric signal. More specifically, the electric signal obtained from the acquired sound is decomposed into different frequencies using a plurality of bandpass filters. And the magnitude
- the frequency of the characteristic peak waveform of the leak vibration waveform decreases as the pressure in the pipe decreases, and the specific frequency The peak waveform may deviate from the band. For this reason, when performing leakage determination by monitoring a specific frequency band, the characteristic peak waveform of the leakage vibration waveform cannot be observed even though leakage has occurred, and it is determined that there is no leakage. was there.
- the amplitude of the leak vibration decreases with a decrease in pressure in the pipe and may fall below the specific threshold value. For this reason, when performing leakage determination by setting a specific threshold, it may be determined that there is no leakage even though leakage has occurred.
- An object of the present invention is to provide a leakage determination system and a leakage determination method that solve the above-described problem that an erroneous determination occurs in a leakage determination with a change in the state of a fluid in a pipe.
- the leak determination system of the present invention includes a first detection unit that detects a predetermined physical quantity indicating a state of fluid in a pipe, a second detection unit that detects vibration propagating through the pipe, and a first detection unit.
- Leakage determining means for performing leakage determination based on the detected physical quantity and the vibration detected by the second detecting means.
- the leak determination method of the present invention detects a physical quantity indicating the state of a fluid in a pipe, detects a vibration propagating through the pipe, and performs a leak determination based on the physical quantity and the vibration.
- the leakage determination system and the leakage determination method of the present invention it is possible to reduce the erroneous determination of the leakage determination due to the change in the state of the fluid in the pipe, and to increase the accuracy of the leakage detection.
- FIG. 1 is a block diagram showing the configuration of the first embodiment.
- the leakage determination system 1-1 according to the present embodiment includes at least a first detection unit 101, a second detection unit 102, and a leakage determination unit (leakage determination unit) 103.
- the first detection unit 101 and the second detection unit 102 are connected to the leakage determination unit 103 so that they can communicate with each other.
- Each component of FIG. 1 will be described below.
- the first detection means 101 detects a physical quantity indicating the state of the fluid in the pipe.
- the physical quantity indicating the fluid state include pressure, flow rate, flow velocity, etc., fluid temperature, etc., indicating the fluid flow state.
- the first detection unit 101 include a pressure measurement device, a flow rate measurement device, and a flow velocity measurement device.
- a pressure indicating a fluid flow state is measured as a physical quantity indicating a fluid state.
- the present embodiment is not limited to this, and other physical quantities as described above can be used. .
- the second detection means 102 detects vibration propagating through the pipe.
- the vibration is, for example, vibration acceleration, vibration speed, or vibration displacement.
- Examples of the second detection unit 102 include a vibration acceleration sensor 702, a vibration speed sensor, and a vibration displacement sensor.
- the second detection means 102 is preferably one that has high sensitivity and can detect signals in a wide frequency band.
- the vibration acceleration sensor 702 is a piezoelectric vibration sensor, and preferably includes a signal amplification circuit.
- the second detection unit 102 may be, for example, a contact type detection unit installed in a pipe.
- the installation location of the second detection unit 102 in the pipe is not particularly limited, and can be installed in an appropriate place of the pipe according to the application of the leakage determination system 1-1.
- the second detection means 102 can be a non-contact type detection means that can be installed away from the piping.
- the non-contact type detection means is effective when the weight of the detection means itself has a great influence on the vibration of the pipe when the detection means is attached, such as when detecting vibration of a light pipe.
- the non-contact type detection means is also effective when it is difficult to attach the detection means to the pipe, such as when detecting vibration of the pipe through which high-temperature fluid flows.
- the leakage determination unit 103 is intended to set leakage determination conditions and determine the presence or absence of fluid leakage in the piping.
- the leakage determination condition include a frequency band monitored in leakage determination, a leakage determination threshold value of vibration amplitude, and the like.
- the determination of the presence / absence of leakage includes, for example, extracting a feature amount from a detection value detected by the vibration detection unit 102 in accordance with a leakage determination condition, and comparing the feature amount with a leakage determination threshold value. When the feature amount is larger than the leakage determination threshold, it is determined that there is leakage.
- the feature amount includes, for example, vibration amplitude in vibration, resonance sharpness Q value in vibration, and the like.
- the resonance sharpness Q value is a value calculated by the following equation (1).
- f is the frequency of vibration that resonates the pipe (the natural frequency of the pipe)
- ⁇ f is the full width at half maximum of the frequency characteristic of the amplitude of vibration that propagates through the pipe.
- the leakage determination unit 103 sets a leakage determination condition in consideration of a physical quantity indicating the fluid state of the pipe detected by the first detection unit 101.
- Setting the leakage determination condition in consideration of the physical quantity means changing and setting the leakage determination condition such as the frequency band monitored in the leakage determination, the leakage determination threshold value of the vibration amplitude, etc. according to the physical quantity.
- the leak determination unit 103 may be configured to calculate and set a leak determination condition from a physical quantity indicating the state of the fluid in the pipe detected by the first detection unit 101 using a calculation formula as described later. Further, the leakage determination unit 103 may be configured to read out and set the leakage determination condition with reference to data prepared in advance according to the physical quantity. Data is a table showing the correspondence between physical quantities and vibration feature quantities.
- FIG. 2 is a flowchart illustrating a leakage determination method according to the embodiment.
- the leakage determination method in the present embodiment includes at least a flow state detection step S301, a leakage determination condition setting step S302, a vibration detection step S303, and a leakage determination step S304.
- the first detection means 101 detects a physical quantity indicating the state of the fluid in the pipe.
- the leakage determination unit 103 sets a leakage determination condition using the physical quantity detected by the first detection means 101 in the flow state detection step S301. For example, the frequency band to be monitored and the leakage determination threshold value are calculated in order to perform the leakage determination from the physical quantity indicating the state of the fluid in the pipe detected in the flow state detection step S301.
- Equation (2) a0, a1, a2, and a3 are coefficients (parameters) for calculating the frequency f, and are constants that can be determined by the material and shape of the piping.
- the frequency band to be monitored can be determined by separately setting the bandwidth with the frequency f calculated from Equation (2) as the center frequency.
- a filtering process can be performed to extract a signal in the determined frequency band to be monitored using the signal detected by the second detection unit 102.
- parameters for filtering processing are calculated and set based on the frequency band to be monitored.
- the value A calculated by the following method can be used as the leakage determination threshold A for determining leakage. It is assumed that the vibration amplitude of fluid leakage is proportional to the fluid flow velocity in the pipe. At this time, according to Bernoulli's theorem, the flow velocity v is approximately proportional to the square root of the pressure P. For this reason, the leakage determination threshold A can be calculated from the equation (3) using the pressure P. Therefore, it is possible to calculate the leakage determination threshold A by detecting the pressure in the pipe by the first detection means 101.
- b0 and b1 are coefficients (parameters), which are constants that can be determined by the material and shape of the piping.
- the second detection means 102 detects vibration propagating through the pipe.
- the leakage determination unit 103 determines a fluid leakage using the leakage determination condition set in the leakage determination condition setting step S302 and the detection value detected in the vibration detection step S303. For example, a feature amount is extracted from the detected value, and the feature amount is compared with a leakage determination threshold value that is a leakage determination condition. Then, when the feature amount is larger than the leakage determination threshold, it is determined that there is leakage.
- this embodiment it is possible to make a leak determination in consideration of the state of the fluid in the pipe.
- the leak determination condition is set based on the pressure in the piping, the peak waveform deviates from the specific frequency band. It becomes possible to prevent. As a result, erroneous determination can be reduced and leakage detection can be performed with high accuracy.
- the order of the flow state detection step S301, the leakage determination condition setting step S302, and the vibration detection step S303 may be different from the order shown in FIG.
- the vibration detection step S303 may be performed first, the flow state detection step S301 may be performed next, and the leakage determination condition setting step S302 may be performed last.
- the vibration detection step S303 may be performed in parallel with the flow state detection step S301 and the leakage determination condition setting step S304.
- the flow state detection step S301 may be performed first, and the vibration detection step S303 and the leakage determination condition setting step S304 may be performed in parallel. Either method has the same effect as the leakage determination method according to the present embodiment.
- multiple frequency bands to be monitored may be set. Specifically, a plurality of frequency bands to be monitored are set in the leakage determination condition setting step S302.
- vibration detection step S303 vibration propagating from the pipe is detected for a plurality of frequency bands.
- leakage determination condition setting step S304 fluid leakage is determined for each frequency band, and the overall determination is performed by combining these determination results. By doing so, leakage detection accuracy is improved.
- FIG. 6 is a block diagram showing another configuration of the first embodiment.
- the leakage determination system 1-2 installs a plurality of second detection means (102-1 and 102-2) at different locations of the piping, for example.
- the respective leakage determinations are performed, and each leakage determination result is statistically processed to perform overall determination.
- the characteristics of vibrations detected by the positions of the plurality of second detection means (102-1, 102-2) installed at different positions and the plurality of second detection means (102-1, 102-2) respectively.
- This analysis can be configured, for example, by the leakage determination unit 103, or can be configured to further include a processing unit for performing the analysis.
- FIG. 7 is a block diagram illustrating a configuration of the second embodiment.
- the present embodiment includes a leakage determination condition providing unit 104.
- the purpose of the leakage determination condition providing unit 104 is to provide the leakage determination unit 103 with a leakage determination condition corresponding to the physical quantity detected by the first detection unit 101.
- Examples of the leakage determination condition providing unit 104 include a data storage unit.
- the leakage determination condition providing unit 104 stores in advance a table indicating the correspondence between physical quantities and vibration feature quantities. Then, the leakage determination unit 103 acquires the physical quantity of the pipe via the first detection unit 101. Next, the leakage determination unit 103 reads out a leakage determination condition corresponding to the physical quantity from the leakage determination condition providing unit 104. Then, the leakage determination unit 103 sets a leakage determination condition based on the detected physical quantity.
- the leakage determination condition providing unit 104 By adopting such a configuration using the leakage determination condition providing unit 104, it is possible to set the leakage determination condition without performing calculation related to the leakage determination. For this reason, it is possible to set the leakage determination condition at high speed. Further, since the leakage determination condition is not calculated, power consumption in the entire leakage determination system 1-3 can be suppressed.
- the leakage determination condition providing unit 104 may be a data storage unit located at a remote location and wirelessly communicate with the leakage determination unit 103. In such a configuration, the leakage determination condition providing unit 104 can be carried separately. For this reason, the maintenance of the leakage determination condition providing means 104 is facilitated.
- the leakage determination condition providing means 104 can be shared by a plurality of leakage determination systems 1-3. With such a configuration, it is possible to collectively change the correspondence table between the physical quantities and the leakage determination conditions of the plurality of leakage determination systems 1-3.
- FIG. 8 is a diagram showing the configuration of an experimental system for measuring leakage vibration.
- the leakage vibration measurement experimental system 7 includes at least a pressure sensor 701, a vibration acceleration sensor 702, a vibration analyzer 703, a pipe 704, a leak hole 705, a pump 706, and a plug 707.
- An example of the pipe 704 is a metal pipe.
- the pressure sensor 701 corresponds to the first detection unit 101.
- the vibration acceleration sensor 702 and the vibration analysis device 703 correspond to the second detection unit 102.
- the leak determination unit 103 that performs data communication with the pressure sensor 701, the vibration acceleration sensor 702, and the vibration analyzer 703 to determine whether or not there is a fluid leak, and a physical quantity prepared in advance
- a metal pipe having a length of 500 mm, an outer diameter of 7.2 mm, and an inner diameter of 6.0 mm was used.
- a leak hole 705 having a diameter of 1 mm was provided at a location 250 mm from the end. Both ends of the pipe 704 are supported.
- the water pressure value inside the pipe 704 was detected by a pressure sensor 701 connected to the pipe 704.
- vibration due to leakage was detected by a vibration acceleration sensor 702 installed on the opposite side of the leakage hole 705 on the pipe 704.
- a voltage output proportional to the vibration amplitude of the pipe 704 in the vicinity of the leakage hole 705 was detected.
- the vibration acceleration sensor 702 installed in the pipe 704 was further connected to the vibration analyzer 703.
- the experiment was performed by making the inside of the pipe 704 constant pressure by the pump 706 and then leaking water from the leakage hole 705.
- the vibration frequency characteristic of the pipe 704 was analyzed by the vibration analyzer 703 using the leakage vibration measurement experimental system 7, and the correlation between the water pressure in the pipe 704 when the leak occurred and the frequency characteristic of the vibration caused by the leak was investigated. .
- a characteristic peak waveform in the frequency domain was observed in the vibration waveform caused by the leakage.
- a frequency at which a characteristic peak waveform is observed is referred to as a peak frequency.
- FIG. 9 is a diagram showing the correlation between the water pressure and the peak frequency in the first embodiment.
- the water pressure is shown as a pressure difference from the atmospheric pressure. Further, the water pressure and the peak frequency indicate values normalized based on the numerical value in the state a. In state b, the water pressure was 2.2 times that in state a. At this time, the peak frequency increased by 70% to 1.7 times. That is, it was confirmed that the peak frequency changes according to the water pressure.
- the related leak judgment method not considering the peak frequency change accompanying the water pressure change, and the peak frequency accompanying the water pressure change which is the leak judgment method of this embodiment Compare the leak detection rate with the leak detection method considering changes.
- the leak detection rate is the probability of determining that there is a leak when the leak has occurred.
- a leak judgment was made in which the frequency band monitored by the leak judgment was fixed in advance regardless of the peak frequency change accompanying the water pressure change.
- the frequency band monitored by the leakage determination is referred to as a monitoring frequency band.
- FIG. 10 is a correspondence table between the water pressure and the monitoring frequency band in the first embodiment.
- FIG. 11 is a correspondence table between the related technology and the leakage detection rate of the first embodiment.
- the leak detection rate is 70% in the leak determination method that does not consider the change in the peak frequency due to the change in water pressure, whereas it is 85% in the leak determination method of the present embodiment. That is, the leakage detection rate has been improved. Therefore, it was confirmed that by using the leakage determination method of the present embodiment, it is possible to follow the change of the peak frequency accompanying the change in water pressure and to improve the accuracy of leakage detection.
- the frequency band to be monitored is changed and set according to the water pressure. Therefore, even when the peak frequency in the leakage vibration is changed with the change of the water pressure, it is possible to detect the leakage with high accuracy.
- the vibration analysis device 703 analyzed the vibration amplitude of the pipe 704, and investigated the change in the water pressure in the pipe 704 when the leak occurred and the change in the vibration amplitude caused by the leak. .
- vibration amplitude the amplitude at the peak frequency of the vibration waveform in the frequency domain.
- FIG. 12 shows the correlation between the water pressure and the vibration amplitude in the second embodiment.
- the water pressure indicates a pressure difference from the atmospheric pressure.
- the water pressure and the vibration amplitude indicate values normalized based on the numerical value in the state c.
- the vibration amplitude is increased 30 times. That is, it was confirmed that the vibration amplitude changes according to the water pressure.
- the related leak determination method not considering the change in vibration amplitude accompanying the water pressure change, and the change in vibration amplitude accompanying the water pressure change which is the leak determination method of this embodiment
- the leakage detection rate is compared with the leakage determination method that performs leakage determination in consideration of the above.
- a leakage determination was performed in which the threshold used for the leakage determination was fixed in advance regardless of the amplitude change associated with the water pressure change.
- a threshold value used for leak determination is referred to as a leak determination threshold value.
- FIG. 13 is a correspondence table between the water pressure and the leakage determination threshold in the second embodiment.
- the unit of the leakage determination threshold is dBV
- 1V is the reference.
- the unit of dBV is based on 1V.
- FIG. 14 is a correspondence table of the related technology and the leakage detection rate of the second embodiment.
- the leak detection rate is 70%, whereas in the leak determination method of the present embodiment, it is 85%. That is, the leakage detection rate has been improved. Therefore, it was confirmed that by using the leakage determination method of the present embodiment, it was possible to follow the change in the amplitude of the leakage vibration accompanying the change in water pressure and to improve the accuracy of leakage detection.
- the leakage determination threshold is changed and set according to the water pressure. As a result, even when the amplitude of the leakage vibration changes with the change in water pressure, it is possible to detect leakage with high accuracy.
- the peak frequency and vibration amplitude of the leakage vibration waveform changed according to the water pressure in the pipe.
- a related leak determination method that does not take into account changes in leak vibration due to changes in water pressure
- a leak determination method that takes into account changes in peak frequency and vibration amplitude due to changes in water pressure, which are leak determination methods of the present embodiment. Compare leak detection rates.
- a leakage determination was performed in which two leakage determination conditions of a monitoring frequency band and a leakage determination threshold were fixed in advance.
- leakage determination was performed in which two leakage determination conditions, that is, a monitoring frequency band and a leakage determination threshold, were set according to changes in water pressure.
- a correspondence table between water pressure, monitoring frequency band and leakage determination threshold was created, and leakage determination was performed to determine the monitoring frequency band and leakage determination threshold.
- FIG. 15 is a correspondence table of the water pressure, the monitoring frequency band, and the leakage determination threshold in the third embodiment.
- FIG. 16 is a correspondence table of the related technology and the leakage detection rate of the third embodiment.
- the leak detection rate in the related leak determination method that does not take into account the change in leak vibration due to the change in water pressure is 70%, whereas in the leak determination method of the present embodiment, it is 90%. That is, the leakage detection rate has been improved. Therefore, it was confirmed that by using the leakage determination method of this embodiment, it was possible to follow the change in leakage vibration accompanying the change in water pressure and to improve the accuracy of leakage detection.
- a leak determination system comprising: a leak determination unit that performs a leak determination based on the physical quantity detected by the first detection unit and the vibration detected by the second detection unit.
- the leakage determination means The determination condition set based on the physical quantity detected by the first detection means is compared with the vibration feature quantity detected by the second detection means, The leakage determination system according to appendix 1, wherein it is determined that there is leakage when the feature amount exceeds a threshold value in the determination condition.
- Appendix 7 The leakage determination system according to appendix 6, wherein the plurality of second detection means are installed at different locations in the vicinity of the pipe.
- Appendix 8 The leak according to appendix 6 or 7, wherein the leak determination unit specifies a leak position from a correlation between a position of a plurality of the second detection units and a feature amount of vibration detected by each of the second detection units. Judgment system.
- Appendix 12 The fluid leakage determination system according to any one of appendices 1 to 11, wherein the second detection unit is a contact-type vibration detection unit.
- Appendix 20 The leakage determination method according to any one of appendices 15 to 19, wherein the physical quantity is a pressure in the pipe.
- Leakage determination system 1-1, 1-2, 1-3 Leakage determination system 7 Leakage vibration measurement experimental system 101 First detection means 102, 102-1 and 102-2 Second detection means 103 Leakage determination unit 104 Leakage determination condition provision Means S301 Flow state detection step S302 Leakage determination condition setting step S303 Vibration detection step S304 Leakage determination step 701 Pressure sensor 702 Vibration acceleration sensor 703 Vibration analyzer 704 Piping 705 Leakage hole 706 Pump 707 Plug
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Abstract
Description
そこで、配管における流体の漏洩の検知が初動として重要となる。以下、配管における流体の漏洩を検知するために配管を検査することを、漏洩検査と呼ぶ。
図1は、第1の実施形態の構成を示すブロック図である。図1に示すように、本実施形態における漏洩判定システム1-1は、第一の検出手段101と、第二の検出手段102と、漏洩判定部(漏洩判定手段)103を少なくとも備える。第一の検出手段101と前記第二の検出手段102は前記漏洩判定部103に、通信可能に接続されている。以下に図1の各構成要素について説明する。
式(1)
図2は、実施形態における漏洩判定方法を示すフローチャートである。図2に示すように、本実施形態における漏洩判定方法は、通流状態検出工程S301と、漏洩判定条件設定工程S302と、振動検出工程S303と、漏洩判定工程S304とを少なくとも備える。
式(2)
式(3)
図7は、第2の実施形態の構成を示すブロック図である。図7に示すように、本実施形態は、漏洩判定条件提供手段104を備える。漏洩判定条件提供手段104は、第一の検出手段101により検出した物理量に応じた漏洩判定条件を漏洩判定部103へ提供することが目的である。漏洩判定条件提供手段104としては、例えば、データ記憶手段が挙げられる。
漏洩振動測定用実験系7を用いて、振動分析装置703によって配管704の振動周波数特性を分析し、漏洩発生時の配管704内の水圧と漏洩に起因する振動の周波数特性の相関関係を調査した。
本実施例の漏洩判定方法では、水圧に応じて監視する周波数帯域を変更し設定する。これにより、水圧変化に伴って漏洩振動におけるピーク周波数が変化した場合でも、高精度な漏洩検出が可能になる。
漏洩振動測定用実験系7を用いて、振動分析装置703によって配管704の振動の振幅を分析し、漏洩発生時の配管704内の水圧の変化と漏洩に起因する振動の振幅の変化を調査した。
本実施例の漏洩判定方法では、水圧に応じて漏洩判定閾値を変更し設定する。これにより、水圧変化に伴って漏洩振動の振幅が変化した場合でも、高精度な漏洩検出が可能になる。
上述したように、配管内の水圧に応じて、漏洩振動の波形のピーク周波数および振動振幅は変化した。以下では、水圧変化に伴う漏洩振動の変化を考慮しない関連する漏洩判定方法と、本実施例の漏洩判定方法である、水圧変化に伴うピーク周波数の変化および振動振幅変化を考慮する漏洩判定方法との、漏洩検出率を比較する。
本実施例の漏洩判定方法では、流体の圧力変化に対して監視周波数帯域および漏洩判定閾値の二つの漏洩判定条件を変更し設定する。これにより、漏洩検出を高精度化できる。
配管内の流体の状態を示す所定の物理量を検出する第一の検出手段と、
前記配管を伝播する振動を検出する第二の検出手段と、
前記第一の検出手段で検出した物理量および前記第二の検出手段で検出した振動に基づいて漏洩判定を行う漏洩判定手段と
を有する漏洩判定システム。
前記漏洩判定手段は、
前記第一の検出手段で検出した物理量に基づいて設定される判定条件と、前記第二の検出手段で検出した振動の特徴量とを比較し、
前記特徴量が前記判定条件における閾値を超えた場合に漏洩ありと判定する
付記1に記載の漏洩判定システム。
前記判定条件は、前記第二の検出手段で監視を行う周波数帯域および振動振幅の少なくとも一つを含む付記2に記載の漏洩判定システム。
前記漏洩判定手段は、前記振動の特徴量を規定する計算式を用いて前記判定条件を設定する付記2または3に記載の漏洩判定システム。
前記第一の検出手段の対象となる物理量と前記振動の特徴量を対応付けて記憶する漏洩判定条件提供手段をさらに有し、
前記漏洩判定手段は、前記漏洩判定条件提供手段が提供する前記対応を用いて前記判定条件を設定する付記2または3に記載の漏洩判定システム。
前記第二の検出手段を複数備え、漏洩判定手段は、前記第一の検出手段と複数の前記第二の検出手段で検出した振動に基づいて漏洩判定を行う付記1から5のいずれか1項に記載の漏洩判定システム。
複数の前記第二の検出手段が、前記配管近傍の異なる場所に設置されている、付記6に記載の漏洩判定システム。
前記漏洩判定手段は、複数の前記第二の検出手段の位置と前記第二の検出手段のそれぞれで検出する振動の特徴量との相関から漏洩位置を特定する、付記6または7に記載の漏洩判定システム。
前記所定の物理量は前記配管内の流体の圧力である付記1から8のいずれか1項に記載の漏洩判定システム。
前記所定の物理量は前記配管内の流体の流量である付記1から8のいずれか1項に記載の漏洩判定システム。
前記所定の物理量は前記配管内の流体の流速である付記1から8のいずれか1項に記載の漏洩判定システム。
前記第二の検出手段は、接触型振動検出手段である、付記1から11のいずれか1項に記載の流体の漏洩判定システム。
前記第二の検出手段は、圧電振動センサである、付記12に記載の流体の漏洩判定システム。
前記第二の検出手段は、非接触型振動検出手段である、付記1か9のいずれか1項に記載の漏洩判定システム。
配管内の流体の状態を示す物理量を検出し、
前記配管を伝播する振動を検出し、
前記物理量および前記振動に基づいて漏洩判定を行う、
漏洩判定方法。
前記物理量に基づいて設定される判定条件と、前記振動の特徴量とを比較し、
前記特徴量が前記判定条件における閾値を超えた場合に漏洩ありと判定する、
付記15に記載の漏洩判定方法。
前記判定条件は、監視を行う周波数帯域および振動振幅の少なくとも一つを含む付記16に記載の漏洩判定方法。
前記物理量に基づいて前記振動の特徴量を規定する計算式を用いて前記判定条件を設定する付記16または17のいずれか1項に記載の漏洩判定方法。
前記第一の検出手段の対象となる物理量と前記振動の特徴量を対応付けて記憶し、
前記対応を用いて前記判定条件を設定する
付記16または17のいずれか1項に記載の漏洩判定方法。
前記物理量は前記配管内の圧力である付記15から19のいずれか1項に記載の漏洩判定方法。
前記物理量は前記配管内の流量である付記15から19のいずれか1項に記載の漏洩判定方法。
前記物理量は前記配管内の流速である付記15から19のいずれか1項に記載の漏洩判定方法。
以上、実施形態(及び実施例)を参照して本願発明を説明したが、本願発明は上記実施形態(及び実施例)に限定されるものではない。本願発明の構成や詳細には、本願発明のスコープ内で当業者が理解し得る様々な変更をすることができる。
この出願は、2013年11月12日に出願された日本出願特願2013-233848を基礎とする優先権を主張し、その開示の全てをここに取り込む。
7 漏洩振動測定用実験系
101 第一の検出手段
102,102-1,102-2 第二の検出手段
103 漏洩判定部
104 漏洩判定条件提供手段
S301 通流状態検出工程
S302 漏洩判定条件設定工程
S303 振動検出工程
S304 漏洩判定工程
701 圧力センサ
702 振動加速度センサ
703 振動分析装置
704 配管
705 漏洩孔
706 ポンプ
707 栓
Claims (10)
- 配管内の流体の状態を示す所定の物理量を検出する第一の検出手段と、
前記配管を伝播する振動を検出する第二の検出手段と、
前記第一の検出手段で検出した物理量および前記第二の検出手段で検出した振動に基づいて漏洩判定を行う漏洩判定手段と
を有する漏洩判定システム。 - 前記漏洩判定手段は、
前記第一の検出手段で検出した物理量に基づいて設定される判定条件と、前記第二の検出手段で検出した振動の特徴量とを比較し、
前記特徴量が前記判定条件における閾値を超えた場合に漏洩ありと判定する
請求項1に記載の漏洩判定システム。 - 前記判定条件は、前記第二の検出手段で監視を行う振動の周波数帯域および振動振幅の少なくとも一つを含む
請求項2に記載の漏洩判定システム。 - 前記漏洩判定手段は、前記振動の特徴量を規定する計算式を用いて前記判定条件を設定する請求項2または3に記載の漏洩判定システム。
- 前記第一の検出手段の対象となる物理量と前記振動の特徴量を対応付けて記憶する漏洩判定条件提供手段をさらに有し、
前記漏洩判定手段は、前記漏洩判定条件提供手段が提供する前記対応を用いて前記判定条件を設定する請求項2または3に記載の漏洩判定システム。 - 前記第二の検出手段を複数備え、漏洩判定手段は、前記第一の検出手段と複数の前記第二の検出手段で検出した振動に基づいて漏洩判定を行う請求項1から5のいずれか1項に記載の漏洩判定システム。
- 前記漏洩判定手段は、複数の前記第二の検出手段の位置と前記第二の検出手段のそれぞれで検出する振動の特徴量との相関から漏洩位置を特定する、請求項6に記載の漏洩判定システム。
- 前記所定の物理量は前記配管内の流体の圧力である請求項1から7のいずれか1項に記載の漏洩判定システム。
- 配管内の流体の状態を示す物理量を検出し、
前記配管を伝播する振動を検出し、
前記物理量および前記振動に基づいて漏洩判定を行う、
漏洩判定方法。 - 前記物理量に基づいて設定される判定条件と、前記振動の特徴量とを比較し、
前記特徴量が前記判定条件における閾値を超えた場合に漏洩ありと判定する
請求項9に記載の漏洩判定方法。
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JPWO2017078004A1 (ja) * | 2015-11-04 | 2018-09-13 | 日本電気株式会社 | 配管状態検知装置、配管状態検知方法、コンピュータ読み取り可能記録媒体および配管状態検知システム |
CN108593221A (zh) * | 2018-05-08 | 2018-09-28 | 杜卫卫 | 家中装修时水管漏水检测装置 |
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SG10202009336PA (en) * | 2016-10-13 | 2020-10-29 | South East Water Corp | Vibration sensor for fluid leak detection |
DE102017205777A1 (de) * | 2017-04-05 | 2018-10-11 | Robert Bosch Gmbh | Verfahren zur Überwachung des Volumenstroms eines Dosierventils eines fluidischen Dosiersystems einer Brennkraftmaschine insbesondere eines Kraftfahrzeugs |
CN109567717B (zh) * | 2019-01-22 | 2022-01-28 | 佛山市顺德区美的洗涤电器制造有限公司 | 家用电器和家用电器的控制方法 |
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