WO2015011983A1 - 垂直共振面発光レーザアレイ - Google Patents
垂直共振面発光レーザアレイ Download PDFInfo
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- WO2015011983A1 WO2015011983A1 PCT/JP2014/063952 JP2014063952W WO2015011983A1 WO 2015011983 A1 WO2015011983 A1 WO 2015011983A1 JP 2014063952 W JP2014063952 W JP 2014063952W WO 2015011983 A1 WO2015011983 A1 WO 2015011983A1
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- emitting laser
- cavity surface
- vertical cavity
- surface emitting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/42—Arrays of surface emitting lasers
- H01S5/423—Arrays of surface emitting lasers having a vertical cavity
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/0014—Measuring characteristics or properties thereof
- H01S5/0042—On wafer testing, e.g. lasers are tested before separating wafer into chips
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/02—Structural details or components not essential to laser action
- H01S5/022—Mountings; Housings
- H01S5/0233—Mounting configuration of laser chips
- H01S5/02345—Wire-bonding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/04—Processes or apparatus for excitation, e.g. pumping, e.g. by electron beams
- H01S5/042—Electrical excitation ; Circuits therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/40—Arrangement of two or more semiconductor lasers, not provided for in groups H01S5/02 - H01S5/30
- H01S5/4018—Lasers electrically in series
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/18—High density interconnect [HDI] connectors; Manufacturing methods related thereto
- H01L2224/23—Structure, shape, material or disposition of the high density interconnect connectors after the connecting process
- H01L2224/24—Structure, shape, material or disposition of the high density interconnect connectors after the connecting process of an individual high density interconnect connector
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S2301/00—Functional characteristics
- H01S2301/17—Semiconductor lasers comprising special layers
- H01S2301/176—Specific passivation layers on surfaces other than the emission facet
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01S—DEVICES USING THE PROCESS OF LIGHT AMPLIFICATION BY STIMULATED EMISSION OF RADIATION [LASER] TO AMPLIFY OR GENERATE LIGHT; DEVICES USING STIMULATED EMISSION OF ELECTROMAGNETIC RADIATION IN WAVE RANGES OTHER THAN OPTICAL
- H01S5/00—Semiconductor lasers
- H01S5/10—Construction or shape of the optical resonator, e.g. extended or external cavity, coupled cavities, bent-guide, varying width, thickness or composition of the active region
- H01S5/18—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities
- H01S5/183—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL]
- H01S5/18308—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL] having a special structure for lateral current or light confinement
- H01S5/18311—Surface-emitting [SE] lasers, e.g. having both horizontal and vertical cavities having only vertical cavities, e.g. vertical cavity surface-emitting lasers [VCSEL] having a special structure for lateral current or light confinement using selective oxidation
Definitions
- the present invention relates to a vertical cavity surface emitting laser array.
- an acceleration test that applies a load of temperature and voltage, a so-called burn-in test is performed.
- a burn-in test when a characteristic value of a certain semiconductor element does not satisfy a predetermined reference value, the semiconductor element is excluded from the good product group as an initial defective product.
- the burn-in test can be performed in the state of a wafer in which a plurality of vertical cavity surface emitting laser elements are formed in an array.
- WLBI Wafer Level Burn-In
- Patent Document 1 a plurality of surface-emitting type elements are connected in series in a direction in which the forward directions of the respective light-emitting element units coincide.
- the load current value is one of the most important parameters in the burn-in test of the vertical cavity surface emitting laser element. Therefore, it is required to make the load current value uniform among the vertical cavity surface emitting laser elements.
- An object of the present invention is to provide a vertical cavity surface emitting laser array configured so that a burn-in test can be performed accurately and at low cost.
- a vertical cavity surface emitting laser array includes a semiconductor substrate, a plurality of vertical cavity surface emitting laser element arrays, and parallel wiring.
- the plurality of vertical cavity surface emitting laser element arrays are arranged in the row direction on the surface side of the semiconductor substrate.
- the parallel wiring connects a plurality of vertical cavity surface emitting laser element arrays in parallel.
- Each of the plurality of vertical cavity surface emitting laser element arrays includes a plurality of vertical cavity surface emitting laser elements arranged in the column direction and a plurality of series wirings.
- the plurality of series wirings are arranged such that, among the plurality of vertical cavity surface emitting laser elements, the two vertical cavity surface emitting laser elements adjacent in the column direction are aligned in the forward direction of the two vertical cavity surface emitting laser elements. Connect in series.
- the semiconductor substrate includes a first insulating region that electrically isolates the plurality of vertical cavity surface emitting laser element arrays from each other and a second insulating region that electrically isolates the plurality of vertical cavity surface emitting laser elements from each other. It is formed.
- the vertical cavity surface emitting laser array further includes at least one pair of dummy pads.
- the at least one pair of dummy pads is electrically connected to the parallel wiring in order to supply the load current from the burn-in test probe to the plurality of vertical cavity surface emitting laser element arrays.
- the plurality of vertical cavity surface emitting laser elements are arranged in a rectangular area on the surface side of the semiconductor substrate.
- the pair of dummy pads is arranged in the vicinity of the first and second corners located on the diagonal line among the first to fourth corners corresponding to the four corners of the quadrangular region.
- the parallel wiring includes a plurality of wiring parts.
- Each of the plurality of wiring portions connects two vertical cavity surface emitting laser element columns adjacent in the row direction in parallel.
- the resistance value of each of the plurality of wiring portions is determined so as to be inversely proportional to the value of the load current flowing through the wiring portion in a state where the load current is supplied to the plurality of vertical cavity surface emitting laser element arrays.
- each of the plurality of wiring portions is determined to have a wiring width corresponding to the value of the load current flowing through the wiring portion in a state where the load current is supplied to the plurality of vertical cavity surface emitting laser element arrays. Is done.
- the plurality of vertical cavity surface emitting laser element arrays include a first vertical cavity surface emitting laser element array including m (m is a natural number of 2 or more) vertical cavity surface emitting laser elements, and n (n is m And a second vertical cavity surface emitting laser element array including a number of vertical cavity surface emitting laser elements.
- At least one of the pair of dummy pads corresponds to the area of (mn) vertical cavity surface emitting laser elements in the vicinity of the second vertical cavity surface emitting laser element array on the surface side of the semiconductor substrate. It is arranged in the area to be.
- the second vertical cavity surface emitting laser element array further includes a dummy element.
- the dummy element generates a voltage drop corresponding to the voltage drop caused by (mn) vertical cavity surface emitting laser elements.
- each of the plurality of vertical cavity surface emitting laser elements includes an anode electrode and a cathode electrode, an anode electrode pad electrically connected to the anode electrode, and a cathode electrode pad electrically connected to the cathode electrode.
- the parallel wiring includes a plurality of wiring parts. Each of the plurality of wiring portions connects two vertical cavity surface emitting laser element columns adjacent in the row direction in parallel. Each of the plurality of wiring portions is disposed between one cathode electrode pad and the other cathode electrode pad of two vertical cavity surface emitting laser elements adjacent in the row direction.
- the semiconductor substrate is semi-insulating.
- Each of the first and second insulating regions is an insulating groove.
- the insulating groove has a shape that is recessed from the surface side of the semiconductor substrate to the inside of the semiconductor substrate.
- the parallel wiring includes a wiring portion formed on the insulating groove in the second insulating region.
- the semiconductor substrate is semi-insulating.
- Each of the first and second insulating regions is a high resistance region having an electrical resistivity higher than that of the semiconductor substrate.
- FIG. 1 is a plan view of a vertical cavity surface emitting laser array according to a first embodiment of the present invention.
- 1 is an equivalent circuit diagram of a vertical cavity surface emitting laser array according to a first embodiment of the present invention.
- 1B is an enlarged view of a part of the vertical cavity surface emitting laser element array shown in FIG. 1A.
- FIG. FIG. 3 is a cross-sectional view of a vertical cavity surface emitting laser element array taken along line III-III in FIG. 2.
- FIG. 4 is an enlarged view of a cross section of the vertical cavity surface emitting laser element shown in FIG. 3.
- FIG. 1B is a circuit diagram schematically showing a configuration during a burn-in test of the vertical cavity surface emitting laser array shown in FIG. 1A.
- FIG. 1B is an equivalent circuit diagram showing a path of a load current in the vertical cavity surface emitting laser array shown in FIG. 1A.
- FIG. 8 is an equivalent circuit diagram showing a path of a load current in the vertical cavity surface emitting laser array shown in FIG. 7. It is a top view of the vertical cavity surface emitting laser array which concerns on the 3rd Embodiment of this invention.
- FIG. 8 is an equivalent circuit diagram showing a path of a load current in the vertical cavity surface emitting laser array shown in FIG. 7. It is a top view of the vertical cavity surface emitting laser array which concerns on the 3rd Embodiment of this invention.
- FIG. 8 is an equivalent circuit diagram of the vertical cavity surface emitting laser array shown in FIG. 7.
- FIG. 10 is an equivalent circuit diagram of the vertical cavity surface emitting laser array shown in FIG. 9.
- FIG. 8 is an enlarged view of the vertical cavity surface emitting laser array shown in FIG. 7. It is an enlarged view of the vertical cavity surface emitting laser array which concerns on the 4th Embodiment of this invention.
- FIG. 8 is a diagram showing a state in which a plurality of vertical cavity surface emitting laser arrays shown in FIG. 7 are arranged. It is a top view of the vertical cavity surface emitting laser array which concerns on the 5th Embodiment of this invention.
- FIG. 9 is an equivalent circuit diagram of a vertical cavity surface emitting laser array according to a fifth embodiment of the present invention.
- FIG. 13A It is a figure which shows the state which has arrange
- 6 is a flowchart for explaining a method of manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 11 is a schematic process diagram showing an epitaxial growth process in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 11 is a schematic process diagram showing an epitaxial growth process in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing photolithography and dry etching processes in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing an oxidation region forming process in the method for manufacturing the vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing an anode ohmic electrode forming process in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing a process for forming a digging pattern in a method for manufacturing a vertical cavity surface emitting laser array according to first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing photolithography and dry etching processes in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing an
- FIG. 10 is a schematic process diagram showing a cathode ohmic electrode forming process in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 11 is a schematic process diagram showing an insulating groove forming process in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing a process of forming an insulating protective film in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing an insulating layer forming process in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 10 is a schematic process diagram showing a process of forming electrode pads and routing wirings in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 11 is a schematic process diagram showing a process for removing inter-element wiring in the method for manufacturing a vertical cavity surface emitting laser array according to the first to sixth embodiments of the present invention.
- FIG. 4 is an enlarged view of a cross section of a vertical cavity surface emitting laser element array having a structure different from that of the vertical cavity surface emitting laser element array shown in FIG. 3.
- FIG. 4 is an enlarged view of a cross section of a vertical cavity surface emitting laser element array having a structure further different from that of the vertical cavity surface emitting laser element array shown in FIG. 3.
- FIG. 1A is a plan view of a vertical cavity surface emitting laser (VCSEL) array according to the first embodiment of the present invention.
- FIG. 1B is an equivalent circuit diagram of the VCSEL array according to the first embodiment of the present invention.
- VCSEL vertical cavity surface emitting laser
- a VCSEL array 901 includes VCSEL element arrays 101 to 105 arranged in the row direction (y direction), parallel wirings 73 and 74, a pair of dummy pads 71 and 72, Insulating grooves 91 and 92 are provided.
- Each of the VCSEL element columns 101 to 105 includes five VCSEL elements arranged in the column direction (x direction) and a series wiring 61.
- the parallel wirings 73 and 74 are formed to connect in parallel each of two VCSEL element columns adjacent in the row direction (y direction) among the VCSEL element columns 101 to 105.
- the serial wiring 61 electrically connects each of two VCSEL elements adjacent in the column direction in a direction in which the forward directions coincide with each other.
- the dummy pads 71 and 72 are electrically connected to the parallel wirings 73 and 74, respectively.
- the pair of dummy pads 71 and 72 are formed to supply the load current I (both see FIG. 5) from the probe 63 to the VCSEL element rows 101 to 105.
- the load current I flows in a direction from the dummy pad 71 toward the dummy pad 72.
- the parallel wiring 73 includes wiring portions 731 to 734.
- the parallel wiring 74 includes wiring parts 741 to 744.
- the wiring portions 731 and 741 connect the VCSEL element rows 101 and 102 in parallel.
- the wiring sections 732 and 742 connect the VCSEL element arrays 102 and 103 in parallel.
- the wiring portions 733 and 743 connect the VCSEL element rows 103 and 104 in parallel.
- the wiring sections 734 and 744 connect the VCSEL element arrays 104 and 105 in parallel.
- Resistances R31 to R34 and R41 to R44 are resistance components of the wiring portions 731 to 734 and 741 to 744, respectively.
- the resistance values of the resistors R31 to R34, R41 to R44 are equal.
- the insulating groove 91 electrically insulates the VCSEL element rows 101 to 105 from each other in a state where the parallel wirings 73 and 74 are not formed.
- the insulating groove 92 electrically insulates the VCSEL elements from each other when the series wiring 61 is not formed.
- FIG. 2 is an enlarged view of a part of the VCSEL element array 101 shown in FIG. 1A.
- FIG. 3 is a cross-sectional view of the VCSEL element array 101 taken along line III-III in FIG.
- FIG. 4 is an enlarged view of a cross section of the VCSEL element 2 shown in FIG.
- the VCSEL element 2 includes a base substrate 11, an n-type semiconductor contact layer (n-type contact layer) 12, an n-type semiconductor multilayer reflective layer (n-type DBR (Distributed Bragg Reflector) layer) 13, and an n-type semiconductor clad layer.
- n-type contact layer n-type contact layer
- n-type semiconductor multilayer reflective layer n-type DBR (Distributed Bragg Reflector) layer
- N-type cladding layer 14 active layer 15, p-type semiconductor cladding layer (p-type cladding layer) 16, p-type semiconductor multilayer reflection layer (p-type DBR layer) 17, and p-type semiconductor contact layer ( p-type contact layer) 18, current confinement layer 19, anode electrode pad 41, anode ohmic electrode 42, anode routing wire 43, cathode electrode pad 51, cathode ohmic electrode 52, and cathode routing wire 53.
- active layer active layer
- p-type semiconductor cladding layer p-type cladding layer
- p-type semiconductor multilayer reflection layer p-type DBR layer
- p-type semiconductor contact layer p-type contact layer
- current confinement layer 19 current confinement layer 19
- anode electrode pad 41 anode ohmic electrode 42, anode routing wire 43, cathode electrode pad 51, cathode ohmic electrode 52, and cathode routing wire 53.
- the insulating groove 91 is formed between the VCSEL element array 101 and the VCSEL element array 102 (see FIG. 1A).
- the insulating groove 92 is formed between each of the VCSEL elements 1 to 3.
- the direction from the back surface side to the front surface side of the base substrate 11 is represented by the z direction, and the positive z direction is the upper side.
- the material of the base substrate 11 is, for example, an n-type compound semiconductor that exhibits semi-insulating properties.
- an n-type gallium arsenide (GaAs) substrate having an electric resistivity of 1.0 ⁇ 10 7 ⁇ ⁇ cm or more can be used.
- the base substrate 11 corresponds to a “semiconductor substrate” according to the present invention.
- the n-type contact layer 12 is formed on the base substrate 11.
- the material of the n-type contact layer 12 is a compound semiconductor that exhibits n-type conductivity.
- the n-type contact layer 12 is formed in order to reliably realize ohmic contact between the n-type DBR layer 13 and the cathode ohmic electrode 52.
- the n-type DBR layer 13 is formed on the n-type contact layer 12.
- the material of the n-type DBR layer 13 is a compound semiconductor exhibiting n-type conductivity, such as aluminum gallium arsenide (AlGaAs).
- AlGaAs aluminum gallium arsenide
- As an impurity for obtaining n-type conductivity for example, silicon (Si) is introduced at about 2 ⁇ 10 18 cm ⁇ 3 .
- n-type DBR layer 13 a high refractive index layer and a low refractive index layer (both not shown) are alternately stacked.
- the thickness of each layer is ⁇ / 4 ( ⁇ : wavelength in the medium).
- the composition ratio of Al to Ga is different between the high refractive index layer and the low refractive index layer.
- the compositions of the high refractive index layer and the low refractive index layer are represented by, for example, n-Al 0.9 Ga 0.1 As and n-Al 0.12 Ga 0.88 As, respectively.
- 30 to 40 pairs of layers are formed with each one high refractive index layer and low refractive index layer as one pair.
- the n-type cladding layer 14 is formed on the n-type DBR layer 13.
- the material of the n-type cladding layer 14 is a compound semiconductor that exhibits n-type conductivity.
- the active layer 15 is formed on the n-type cladding layer 14.
- the active layer 15 is a non-doped region where impurities are not introduced.
- the active layer 15 has a multiple quantum well (MQW) structure in which quantum well layers and barrier layers (both not shown) are alternately stacked.
- MQW multiple quantum well
- the p-type cladding layer 16 is formed on the active layer 15.
- the material of the p-type cladding layer 16 is a compound semiconductor exhibiting p-type conductivity.
- the n-type cladding layer 14, the active layer 15, and the p-type cladding layer 16 constitute an active region 150 that generates light.
- the thickness and material of each layer included in the active region 150 are appropriately determined according to the oscillation wavelength (for example, 850 nm).
- the oscillation wavelength for example, 850 nm.
- GaAs and AlGaAs are used for the quantum well layer and the barrier layer of the active layer 15, respectively.
- AlGaAs is used for the n-type DBR layer 13 and the p-type cladding layer 16.
- the configuration of the active region is not limited to this, and for example, a clad layer may not be formed.
- the clad layer may be formed only on one side of the active layer. That is, the n-type cladding layer 14 and the p-type cladding layer 16 are not essential components.
- the p-type DBR layer 17 is formed on the p-type cladding layer 16.
- the material of the p-type DBR layer 17 is a compound semiconductor exhibiting p-type conductivity, for example, AlGaAs.
- As an impurity for obtaining p-type conductivity for example, carbon (C) is introduced at about 2 ⁇ 10 18 cm ⁇ 3 .
- the structure of the p-type DBR layer 17 is different from the structure of the n-type DBR layer 13 in that the number of pairs of the high refractive index layer and the low refractive index layer is smaller than the number of pairs in the n-type DBR layer 13.
- the number of pairs included in the n-type DBR layer 13 is 30 to 40, whereas the number of pairs included in the p-type DBR layer 17 is 20, for example.
- the p-type DBR layer 17 is formed so that the reflectance of the p-type DBR layer 17 is slightly lower than the reflectance of the n-type DBR layer 13. Since the other structure of p-type DBR layer 17 is the same as that of n-type DBR layer 13, detailed description will not be repeated.
- the p-type contact layer 18 is formed on the p-type DBR layer 17.
- the material of the p-type contact layer 18 is a compound semiconductor exhibiting p-type conductivity.
- the p-type contact layer 18 is formed in order to reliably realize ohmic contact between the p-type DBR layer 17 and the anode ohmic electrode 42.
- the p-type DBR layer 17 may also serve as the p-type contact layer 18.
- the n-type DBR layer 13 may also serve as the n-type contact layer 12. That is, the p-type contact layer 18 and the n-type contact layer 12 are not essential components.
- the current confinement layer 19 is formed on the interface between the p-type cladding layer 16 and the p-type DBR layer 17.
- the current confinement layer 19 includes an oxidized region 191 and a non-oxidized region 192.
- the oxidized region 191 is formed by oxidizing the current confinement layer 19 from the side surface toward the center.
- the non-oxidized region 192 is a substantially central region of the current confinement layer 19 that remains unoxidized.
- the material of the oxidized region 191 is, for example, AlGaAs.
- the composition of the oxidized region 191 is set such that the composition ratio of Al to Ga is higher than that of the other layers, and is expressed as, for example, Al 0.95 Ga 0.05 As.
- the current flowing from the p-type DBR layer 17 to the n-type DBR layer 13 can be locally concentrated and injected into the active region 150. Accordingly, oscillation occurs even at a low current, so that high luminous efficiency can be realized. Therefore, the power consumption of the VCSEL element can be reduced.
- the anode ohmic electrode 42 is formed on the p-type contact layer 18 so as to be electrically connected to the p-type contact layer 18.
- the anode ohmic electrode 42 is, for example, an annular electrode when the xy plane is viewed in plan along the z direction (see FIG. 2).
- the light generated in the active region 150 is emitted to the outside through the emission opening 421 at the center of the anode ohmic electrode 42.
- the shape of the anode ohmic electrode 42 is not necessarily circular, and may be, for example, a rectangular shape or a C-shape with a part of the ring open.
- n-type contact layer 12 On the n-type contact layer 12, a region where the n-type DBR layer 13 is not formed is formed in the vicinity of the region where the n-type cladding layer 14 is formed.
- the cathode ohmic electrode 52 is formed in this region so as to conduct to the n-type contact layer 12.
- the cathode ohmic electrode 52 is, for example, an arc-shaped electrode when the xy plane is viewed in plan along the z direction.
- the anode ohmic electrode 42 and the cathode ohmic electrode 52 correspond to an “anode electrode” and a “cathode electrode” according to the present invention, respectively.
- Each of the insulating grooves 91 and 92 has a shape that is recessed from the surface side of the base substrate 11 to the inside of the base substrate 11.
- Each of the insulating grooves 91 and 92 separates the layer on which the VCSEL element is formed on the base substrate 11.
- the layers separated by the insulating grooves 91 and 92 are conductive or semiconductive semiconductor layers formed on the base substrate 11, and are formed on the n-type contact layer 12 and the n-type DBR layer 13 in this embodiment. Equivalent to.
- the insulating grooves 91 and 92 correspond to the “insulating groove of the first insulating region” and the “insulating groove of the second insulating region”, respectively, according to the present invention. Further, in order to reduce the number of steps, it is preferable that the insulating grooves 91 and 92 are integrally formed as a whole.
- all the VCSEL elements are electrically insulated from each other.
- electrical insulation (isolation) between adjacent VCSEL elements via the insulating grooves 91 and 92 can be further enhanced.
- the parallel wiring 73 and 74 can be formed on the insulating groove 91.
- the serial wiring 61 can be formed on the insulating groove 92.
- the insulating protective film 31 is formed so as to cover the surfaces of the above-described structures other than the anode ohmic electrode 42 and the cathode ohmic electrode 52.
- the insulating protective film 31 is a film made of, for example, silicon nitride (SiN). When silicon nitride is selected as the insulating protective film 31, the film stress of the insulating protective film 31 can be adjusted. Furthermore, a film made of silicon nitride is excellent in moisture resistance.
- the insulating layer 32 is formed on the insulating protective film 31 so as to surround each layer between the p-type contact layer 18 and the n-type cladding layer 14.
- the material of the insulating layer 32 is, for example, an insulating resin such as polyimide.
- the anode electrode pad 41 is formed on the surface of the insulating layer 32 so as to be sandwiched between two cathode electrode pads 51.
- the electrode pads (anode electrode pad 41 and cathode electrode pad 51) are formed for wire bonding.
- the anode electrode pad 41 is electrically connected to the anode ohmic electrode 42 via the anode routing wiring 43.
- the cathode electrode pad 51 is electrically connected to the cathode ohmic electrode 52 through the cathode routing wiring 53.
- the electrode pad on the insulating layer 32 By forming the electrode pad on the insulating layer 32 having a certain thickness, the parasitic capacitance generated between the electrode pad and the n-type DBR layer 13 is reduced. Thereby, when a drive signal (not shown) is inputted to each electrode pad of the VCSEL elements 1 to 3, distortion of the waveform of the drive signal can be reduced. However, the insulating layer 32 can be omitted.
- FIG. 5 is a circuit diagram schematically showing the configuration of the VCSEL array 901 shown in FIG. 1A during the burn-in test.
- burn-in device 65 includes a current source 64 and a pair of probes 63.
- the current source 64 supplies a load current having a magnitude of 5I between the probes 63 in order to supply the load current I to each VCSEL column.
- the probe 63 is electrically connected to the dummy pads 71 and 72.
- the size of the dummy pads 71 and 72 is larger than the size of the electrode pad (typically less than 100 ⁇ m ⁇ 100 ⁇ m), for example, preferably 200 ⁇ m ⁇ 200 ⁇ m or more. .
- the load current I can be supplied to the VCSEL element rows 101 to 105 at once. For this reason, the number of probes can be reduced compared with the case where a load current is supplied for each VCSEL element. Therefore, the cost of the burn-in device can be reduced.
- 1A to 5 show a VCSEL array in which VCSEL elements are arranged in a 5 ⁇ 5 matrix in a rectangular area.
- the configuration of the VCSEL array is not limited to this, and may be a matrix larger than a 2 ⁇ 2 matrix.
- the number of VCSEL elements is appropriately determined according to the specifications of the burn-in device 65, for example, the number of probes 63, or the load current value or load voltage value that the current source 64 can supply.
- FIG. 6A is a diagram showing a path of load current If (represented by a solid arrow) in a VCSEL array for comparison.
- 6B is a diagram showing a path of the load current If in the VCSEL array 101 shown in FIG.
- the structure of the VCSEL array shown in FIG. 6A is that a base substrate 111 is formed in place of the base substrate 11, an n-type conductive semiconductor layer 112 is formed in place of the n-type contact layer 12, and insulation. It differs from the structure of the VCSEL element array 101 in that the grooves 91 and 92 are not formed.
- the base substrate 111 is not particularly limited to semi-insulating properties.
- the structure of the other part of the VCSEL element array shown in FIG. 6A is the same as the structure of the corresponding part of the VCSEL element array 101, and thus detailed description will not be repeated.
- the load current I is supplied to the anode electrode pad 41 of the VCSEL element 2 through the serial wiring 61.
- the load current I is applied to the anode electrode pad 41—the anode routing wiring 43—the anode ohmic electrode 42—the p-type contact layer 18—the p-type DBR layer 17—the current confinement layer 19—the p-type cladding layer 16—
- the n-type contact layer 12 is reached through the path of the active layer 15 -n-type cladding layer 14 -n-type DBR layer 13.
- the load current I is further supplied to the VCSEL element 1 through a path of the n-type contact layer 12 -cathode ohmic electrode 52 -series wiring 61.
- the VCSEL elements are connected by an n-type conductive semiconductor layer 112 formed on the base substrate 111. Therefore, not all the load current I that reaches the n-type contact layer 12 flows to the cathode ohmic electrode 52. A part of the load current I leaks into the VCSEL element 1 through the n-type conductive semiconductor layer 112 as a leakage current (represented by a broken arrow). As a result, the load current I is not uniform among the VCSEL elements.
- the semi-insulating base substrate 11 and the insulating grooves 91 and 92 make it possible to electrically insulate adjacent VCSEL elements. Has been strengthened. For this reason, the leakage current hardly flows through the conductive or semiconductive semiconductor layer on the base substrate 11. Therefore, a uniform load current I can be simultaneously supplied to a plurality of VCSEL elements in the same VCSEL element array. Therefore, the burn-in test can be accurately performed under the same load condition (load current condition).
- the load conditions between a plurality of VCSEL elements in the same VCSEL element array match.
- load conditions between different VCSEL element arrays can be matched.
- FIG. 7 is a plan view of a VCSEL array according to the second embodiment of the present invention.
- FIG. 7 is contrasted with FIG. 1A.
- the configuration of VCSEL array 902 is different from the configuration of VCSEL array 901 (see FIG. 1A) in that dummy pads 71 and 72 are arranged on diagonal line L1 of VCSEL element rows 101 to 105. .
- the dummy pads 71 and 72 are the corners C1 and C2 located on the diagonal line L1 among the corners C1 to C4 (first to fourth corners) corresponding to the four corners of the quadrangular region where the VCSEL element is disposed. It is arranged in the vicinity of Since the configuration of other parts of VCSEL array 902 is the same as the configuration of the corresponding part of VCSEL array 901, detailed description will not be repeated.
- the insulating grooves 91 and 92 are not shown in order to prevent the drawing from becoming complicated.
- FIG. 8A is an equivalent circuit diagram showing a path of a load current in the VCSEL array 901 shown in FIG. 1A.
- FIG. 8B is an equivalent circuit diagram showing a path of a load current in the VCSEL array 902 shown in FIG.
- the dummy pads 71 and 72 of the VCSEL array 901 are arranged in the column direction (x direction). Therefore, the load current passing through the VCSEL element array 101 flows through a path P1 (represented by a solid line) of the dummy pad 71-VCSEL element array 101-dummy pad 72. That is, since the resistance is not included in the path P1, no voltage drop occurs in the resistance when the load current flows through the path P1. Therefore, if the potentials of the dummy pads 71 and 72 are V1 and V2, respectively, the potential difference between the dummy pads 71 and 72 in the path P1 is expressed as (V1 ⁇ V2).
- the load current passing through the VCSEL element array 105 is referred to as dummy pad 71-resistor R31-resistor R32-resistor R33-resistor R34-VCSEL element array 105-resistor R44-resistor R43-resistor R42-resistor R41-dummy pad 72. It flows along a path P5 (represented by a dotted line). That is, since the path P5 includes eight resistors, a voltage drop corresponding to the eight resistances occurs when the load current flows through the path P5. All resistors have the same resistance value.
- the number of resistors through which the load current passes differs between the paths P1 and P5. For this reason, the load voltage differs between the VCSEL element arrays 101 and 105.
- the dummy pads 71 and 72 are arranged on the diagonal line L1. Therefore, the load current passing through the VCSEL element array 101 flows through a path P1 (represented by a solid line) of the dummy pad 71-VCSEL element array 101-resistor R41-resistor R42-resistor R43-resistor R44-dummy pad 72. That is, the path P1 includes four resistors.
- the load current passing through the VCSEL element array 105 flows through a path P5 (represented by a dotted line) of dummy pad 71-resistor R31-resistor R32-resistor R33-resistor R34-VCSEL element array 105-dummy pad 72. That is, the path P5 includes four resistors.
- the dummy pads 71 and 72 are arranged on the diagonal line L1.
- the VCSEL element rows 101 and 105 and the parallel wirings 73 and 74 are arranged line-symmetrically with respect to a symmetry axis L2 passing through the square center point O in the column direction (x direction). For this reason, the voltage drop amounts in the resistors are equal for the paths P1 and P5. Therefore, the load conditions between the VCSEL element arrays 101 and 105 can be matched.
- the VCSEL element arrays 102 to 104 are arranged line-symmetrically with respect to the symmetry axis L2. For this reason, although the description is not repeated, the load conditions between the VCSEL element arrays 102 to 104 are also the same.
- the load conditions between the VCSEL element rows that are line-symmetric with respect to the symmetry axis L2 are the same.
- the load conditions of all the VCSEL element arrays can be matched.
- FIG. 9 is a plan view of a VCSEL array according to the third embodiment of the present invention.
- the wiring width of parallel wiring 73 is determined so as to decrease in the order of wiring portions 731 to 734. As a result, the resistance value of the parallel wiring 73 increases in this order.
- the wiring width of the parallel wiring 74 is determined so as to increase in the order of the wiring portions 741 to 744. As a result, the resistance value of the parallel wiring 74 decreases in this order.
- the configuration of the other part of the VCSEL array 903 is the same as the configuration of the corresponding part of the VCSEL array 902 (see FIG. 7), and therefore detailed description will not be repeated.
- FIG. 10A is an equivalent circuit diagram of the VCSEL array 902 shown in FIG.
- FIG. 10B is an equivalent circuit diagram of the VCSEL array 903 shown in FIG.
- VCSEL array 902 is supplied with a load current of 5I via dummy pad 71.
- This load current is evenly distributed to each VCSEL element array 101 to 105 by I. Therefore, load currents 4I, 3I, 2I, and I flow through the resistors R31 to R34 (see FIG. 8B), respectively.
- the resistance value of each resistor is equal and R. Therefore, the voltage drop amounts in the resistors R31 to R34 are 4RI, 3RI, 2RI, and RI, respectively.
- load currents I, 2I, 3I, and 4I flow through the resistors R41 to R44 (see FIG. 8B), respectively. Accordingly, the voltage drop amounts in the resistors R41 to R44 are RI, 2RI, 3RI, and 4RI, respectively. As described above, in the VCSEL array 902, the amount of voltage drop in the resistor is different for each resistor. In the vicinity of the intersection between the VCSEL element arrays 101 to 105 and each resistor, the potential at the intersection is described.
- the potential difference of the VCSEL element array 101 (potential difference between the VCSEL elements at both ends in the VCSEL element array 101) and the potential difference of the VCSEL element array 105 are both calculated as (V1-V2-10RI).
- the potential difference of the VCSEL element array 102 and the potential difference of the VCSEL element array 104 are calculated as (V1-V2-13RI).
- the potential difference of the VCSEL element array 103 is calculated as (V1 ⁇ V2-14RI).
- the potential difference is different for each VCSEL element array.
- the resistance value of each resistor in VCSEL array 903 is determined to be inversely proportional to the load current value flowing through the resistor, for example, by adjusting the wiring width based on simulation. Yes. That is, the resistance values of the resistors R34 and R41 are R. The resistance values of the resistors R33 and R42 are (4/3) R. The resistance values of the resistors R32 and R43 are 2R. The resistance values of the resistors R31 and R44 are 4R. By determining the resistance value in this way, the voltage drop amount in each resistor is equal to 4RI. As a result, the potential differences of all the VCSEL element rows are equal to (V1-V2-16RI).
- the resistance value of the wiring portion of the parallel wiring is determined to be inversely proportional to the load current value flowing through the wiring portion. Therefore, the voltage drop amount in the resistance component of each wiring part becomes equal. Therefore, the load conditions of all the VCSEL element arrays can be matched.
- the method of adjusting the resistance value of each wiring portion is not limited to the adjustment of the wiring width.
- the resistance value of each wiring part can be adjusted by changing the thickness or material of the wiring part.
- a plurality of wiring portions having different wiring widths can be formed by a single electrode formation process, so that the manufacturing process can be simplified.
- FIG. 11A is an enlarged view of the VCSEL array 902 shown in FIG.
- FIG. 11B is an enlarged view of the VCSEL array according to the fourth embodiment of the present invention. Note that the configuration of the not-shown portion of the VCSEL array 904 is equivalent to the configuration of the corresponding portion of the VCSEL array 902.
- the parallel wiring 74 is connected to the cathode ohmic electrode 52 of the VCSEL element. In the case of such connection, it is necessary to secure a region for arranging the parallel wiring 74 between the VCSEL element rows 101 to 105 and the dummy pad 72 in the column direction (x direction).
- the VCSEL array 905 includes a parallel wiring 75 instead of the parallel wiring 74.
- the parallel wiring 75 includes wiring portions 751 to 754. Each of the wiring portions 751 to 754 is disposed between one cathode electrode pad 51 and the other cathode electrode pad 51 of two VCSEL elements adjacent in the row direction (y direction).
- the fourth embodiment it is not necessary to secure the area for arranging the parallel wiring outside the rectangular area where the VCSEL element is arranged. Therefore, the area of the VCSEL array can be reduced. Therefore, according to the VCSEL array 904, more VCSEL elements can be arranged in a certain area than the VCSEL array 902. Therefore, the number of VCSEL elements that can be taken per wafer increases. Therefore, the cost per VCSEL element can be reduced.
- FIG. 12 is a diagram showing a state in which six VCSEL arrays 902 shown in FIG. 7 are arranged.
- a dead space 76 is generated between each of the two VCSEL arrays 902 arranged in the column direction (x direction).
- the dead space 76 neither a VCSEL element nor various wirings are arranged. Therefore, the number of VCSEL elements that can be removed per wafer is reduced by the area of the dead space 76.
- FIG. 13A is a plan view of a VCSEL array according to the fifth embodiment of the present invention.
- FIG. 13B is an equivalent circuit diagram of a VCSEL array according to the fifth embodiment of the present invention.
- FIG. 13A is contrasted with FIG. 11B.
- the configuration of VCSEL array 905 is different from the configuration of VCSEL array 904 (see FIG. 11B) in that it includes VCSEL element arrays 114 and 115 instead of VCSEL element arrays 104 and 105.
- the dummy pad 72 is arranged in place of one VCSEL element to be included in the VCSEL element array 114 and one VCSEL element to be included in the VCSEL element array 115. In other words, the dummy pad 72 is arranged in a region corresponding to the area of the VCSEL element in the vicinity of the VCSEL element rows 114 and 115.
- the other configuration of the VCSEL array 905 is the same as the configuration of the VCSEL array 904, and thus detailed description will not be repeated.
- the VCSEL element arrays 101 to 103 correspond to the “first vertical cavity surface emitting laser element array” according to the present invention.
- the VCSEL element arrays 114 and 115 correspond to the “second vertical cavity surface emitting laser element array” according to the present invention.
- the dummy pad 72 is arrange
- FIG. 14 is a diagram showing a state in which six VCSEL arrays 905 shown in FIG. 13A are arranged.
- FIG. 14 is contrasted with FIG.
- a dead space is generated between two VCSEL arrays 905 arranged in the column direction (x direction). Disappear.
- disposing the dummy pad 71 in a space adjacent to the dummy pad 72 in the row direction (y direction) also contributes to the reduction of dead space. Therefore, according to the VCSEL array 905, more VCSEL arrays can be arranged on the base substrate 11 (wafer) than the VCSEL array 902 (see FIG. 11A). As a result, the cost per VCSEL element can be reduced.
- the number of VCSEL elements included in each of the VCSEL element arrays 114 and 115 is smaller than the number of VCSEL elements included in each of the VCSEL element arrays 101 to 103. Therefore, the load voltage applied to each VCSEL element is higher in the VCSEL element arrays 114 and 115 than in the VCSEL element arrays 101 to 103. Therefore, the load conditions are different between the VCSEL element arrays 101 to 103 and the VCSEL element arrays 114 and 115.
- FIG. 15A is a plan view of a VCSEL array according to the sixth embodiment of the present invention.
- FIG. 15B is an equivalent circuit diagram of a VCSEL array according to the sixth embodiment of the present invention. 15A and 15B are contrasted with FIGS. 13A and 13B.
- each of VCSEL element arrays 124 and 125 is different from VCSEL element arrays 114 and 115 (see FIG. 13A) in that each includes a dummy element 77.
- the 77 included in the VCSEL element array 124 is electrically connected between the dummy pad 72 and the VCSEL elements in the VCSEL element array 125.
- the dummy elements 77 included in the VCSEL element array 125 are electrically connected between the dummy pad 72 and the VCSEL elements in the VCSEL element array 125.
- the dummy element 77 is an element formed to cause a voltage drop, and is, for example, a diode.
- the voltage drop amount in the dummy element 77 corresponds to the voltage drop amount in the VCSEL element corresponding to the region where the dummy pad 72 is disposed.
- the load voltage applied to each VCSEL element matches between the VCSEL element arrays 101 to 103 and the VCSEL element arrays 114 and 115. Therefore, a plurality of VCSEL arrays can be arranged so as not to cause a dead space, and load conditions among all VCSEL element arrays can be matched.
- FIG. 16 is a flowchart for explaining a manufacturing method of the VCSEL array 901 shown in FIG. 1A.
- 17 to 27 are schematic process diagrams of a method for manufacturing the VCSEL array 901 shown in FIG. 1A. In the following description, the corresponding steps in the flowchart shown in FIG. 16 are shown in parentheses.
- an n-type contact layer 12, an n-type DBR layer 13, an n-type cladding layer 14, an active layer 15, and a p-type cladding layer are sequentially formed from the surface of the base substrate 11 by epitaxial growth.
- current confinement layer 19, p-type DBR layer 17, and p-type contact layer 18 are formed (step S101).
- MOCVD Metal Organic Chemical Vapor Deposition
- MBE molecular beam epitaxy
- the pattern of each layer between p-type contact layer 18 and n-type cladding layer 14 is formed by, for example, photolithography. In regions other than the region where this pattern is formed, the layers from the p-type contact layer 18 to the n-type cladding layer 14 are sequentially removed by, for example, dry etching so that the n-type DBR layer 13 is exposed. Thereby, the mesa structure 81 is formed (step S102).
- oxidation is selectively advanced from the outer peripheral portion of current confinement layer 19. Thereby, the oxidized region 191 and the non-oxidized region 192 are formed (step S103).
- an anode ohmic electrode 42 is formed on p-type contact layer 18 (step S104).
- n-type contact layer 12 is formed on the back side of base substrate 11 with respect to n-type DBR layer 13. For this reason, the digging pattern 82 is formed by photolithography and etching. As a result, the n-type contact layer 12 is exposed (step S105).
- cathode ohmic electrode 52 is formed on the exposed portion of n-type contact layer 12 (step S106).
- insulating grooves 92 are formed between VCSEL element 1 and VCSEL element 2 and between VCSEL element 2 and VCSEL element 3 (see FIG. 2 for both). Further, an insulating groove 91 (see FIG. 1A) is formed between the VCSEL element array 101 and the VCSEL element array 102 (step S107).
- the insulating protective film 31 is formed on the surface of each structure formed in the above process except for the anode ohmic electrode 42 and the cathode ohmic electrode 52 (step S108). More specifically, for example, SiN can be formed by chemical vapor deposition (CVD).
- a very slight leakage current may flow on the exposed surfaces of the insulating grooves 91 and 92.
- the passivation process the process of step S108
- the leakage current flowing on the surface of the insulating groove 91 can be suppressed, so that the isolation between the adjacent VCSEL elements via the insulating grooves 91 and 92 is further enhanced. can do.
- the cross-sectional shape of the insulating groove 92 is preferably a forward tapered shape.
- the cross-sectional area of the insulating groove 92 is preferably reduced along the direction from the front surface side to the back surface side of the base substrate 11 (negative z direction in FIG. 4). Thereby, the coverage of the insulating protective film 31 on the side wall 921 of the insulating groove 92 can be improved.
- the description is not repeated, the same applies to the insulating groove 91.
- an insulating layer 32 is formed in a region on insulating protective film 31 and close to mesa structure 81 (step S109).
- polyimide which is a photosensitive resin
- spin coating a photosensitive resin
- photolithography and curing are performed.
- an electrode pad for wire bonding and a lead wiring (the anode lead wiring 43 and the cathode lead wiring 53, both refer to FIG. 2) are formed (step S110).
- the series wiring 61 and the parallel wirings 73 and 74 are formed together with the electrode pads and the lead wirings in order to reduce the number of steps.
- the serial wiring 61 is preferably formed by sputtering film formation, plating, or a combination thereof.
- a material of the serial wiring 61 for example, titanium (Ti) and gold (Au) can be used.
- a load current I is supplied from an external current source 64 (see FIG. 5), and a burn-in test is performed. If necessary, a test other than the burn-in test may be performed (step S111).
- series wiring 61 and parallel wirings 73 and 74 are removed by photolithography and etching (step S112). During etching, it is preferable to remove only the serial wiring 61 and the parallel wirings 73 and 74 without damaging the insulating protective film 31.
- a potassium iodide (KI) solution and a hydrofluoric acid (HF + HNO 3 ) solution selectively select a portion composed of Au and a portion composed of Ti in the series wiring 61 and the parallel wirings 73 and 74, respectively. Remove. Therefore, by forming the insulating protective film 31 with SiN, only the series wiring 61 and the parallel wirings 73 and 74 can be removed without damaging the insulating protective film 31.
- the VCSEL array 901 is divided into pieces of VCSEL elements by dicing, for example (step S113).
- the dicing region can also serve as the region in which the insulating grooves 91 and 92 are formed.
- the insulating protective film 31 formed on the insulating grooves 91 and 92 is preferably removed.
- the insulating protective film 31 can be removed, for example, by etching after photolithography. As a result, wear of the dicing blade can be suppressed, and the impact of dicing transmitted to the VCSEL element can be reduced.
- step S112 without performing the process (process of step S112) which removes the serial wiring 61 and the parallel wirings 73 and 74, in a state where the serial wiring 61 and the parallel wirings 73 and 74 exist, the wafer is diced into individual pieces of the VCSEL elements. You may divide
- a seal or tape can be attached to the entire back surface of the wafer. While the wafer is cut by dicing, the seal or tape on the backside of the wafer is left uncut. Thereby, the VCSEL element divided
- FIG. 28 is an enlarged view of a cross section of a VCSEL element array having a structure different from that of the VCSEL element array 101 shown in FIG.
- VCSEL element array 201 is different from VCSEL element array 101 in that high resistance region 93 is provided instead of insulating grooves 91 and 92.
- the high resistance region 93 corresponds to an “insulating region” according to the present invention.
- the high resistance region 93 is formed by ion implantation. Thereby, the electrical resistivity of the high resistance region 93 is higher than the electrical resistivity of the base substrate 11 (for example, 1.0 ⁇ 10 7 ⁇ ⁇ cm or more). Since the structure of the other part of the VCSEL element array 201 is the same as the structure of the corresponding part of the VCSEL element array 101, detailed description will not be repeated.
- the high resistance region also has the same characteristics as the first to sixth embodiments by having the characteristics of the dummy pad or the wiring portion of the parallel wiring described in the first to sixth embodiments.
- a semi-insulating semiconductor substrate is used as the base substrate.
- the type of the base substrate is not limited to this.
- a conductive or semiconductive semiconductor substrate can also be used for the base substrate.
- FIG. 29 is an enlarged view of a cross section of a VCSEL element array having a structure further different from that of the VCSEL element array 101 shown in FIG.
- VCSEL element array 202 includes a conductive or semiconductive base substrate 113 instead of semi-insulating base substrate 11, and between base substrate 113 and n-type contact layer 12. This is different from the VCSEL element array 101 in that a p-type conductive semiconductor layer 116 is provided.
- the p-type conductive semiconductor layer 116 and the n-type contact layer 12 form a pn junction.
- the forward direction of the pn junction is opposite to the direction of the load current I (negative z direction, see FIG. 5). For this reason, the load current I hardly reaches the base substrate 113. Accordingly, it is difficult for leakage current to flow between the VCSEL elements. Since the structure of the other part of the VCSEL element array 202 is the same as the structure of the corresponding part of the VCSEL element array 101, detailed description will not be repeated.
- the high resistance region 93 (see FIG. 28) can be formed in a structure in which the p-type conductive semiconductor layer 116 is formed on the conductive or semiconductive base substrate 113.
- the AlGaAs semiconductor material has been described.
- the semiconductor material that can be used in the present invention is not limited to this, and other materials such as GaInP, ZnSSe, InGaN, AlGaN, InGaAs, GaInNAs, or GaAsSb are used depending on the oscillation wavelength. It is also possible to use a semiconductor material.
- VCSEL elements 101-105, 114, 115, 124, 125, 201, 202 VCSEL element arrays, 901-906 VCSEL arrays, 11, 113 base substrates, 112 conductive semiconductor layers, 116 p-type conductive semiconductor layers , 12 n-type contact layer, 13 n-type DBR layer, 14 n-type cladding layer, 15 active layer, 16 p-type cladding layer, 17 p-type DBR layer, 18 p-type contact layer, 19 current confinement layer, 191 oxidation region, 192 non-oxidized region, 31 insulating protective film, 32 insulating layer, 41 anode electrode pad, 42 anode ohmic electrode, 43 anode routing wiring, 51 cathode electrode pad, 52 cathode ohmic electrode, 53 cathode routing wiring, 61 series wiring, 71, 72 dummy pads, 7 ⁇ 75 parallel wiring, 731 to 734, 741 to 744, 751 to 754 wiring part,
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Abstract
Description
図1Aは、本発明の第1の実施形態に係る垂直共振面発光レーザ(VCSEL:Vertical Cavity Surface Emitting LASER)アレイの平面図である。図1Bは、本発明の第1の実施形態に係るVCSELアレイの等価回路図である。
第1の実施形態では、同一のVCSEL素子列内の複数のVCSEL素子間の負荷条件が一致する。第2の実施形態によれば、異なるVCSEL素子列間の負荷条件を一致させることができる。
第2の実施形態では、対称軸L2について線対称に位置するVCSEL素子列間の負荷条件が一致する。第3の実施形態によれば、すべてのVCSEL素子列の負荷条件を一致させることができる。
図11Aは、図7に示すVCSELアレイ902の拡大図である。図11Bは、本発明の第4の実施形態に係るVCSELアレイの拡大図である。なお、VCSELアレイ904の図示しない部分の構成は、VCSELアレイ902の対応する部分の構成と同等である。
図12は、図7に示すVCSELアレイ902を6つ配置した状態を示す図である。図12を参照して、列方向(x方向)に配置された2つのVCSELアレイ902間の各々に、デッドスペース76が生じている。デッドスペース76には、VCSEL素子および各種配線のいずれも配置されていない。したがって、デッドスペース76の面積の分だけ、ウエハ当たりのVCSEL素子の取れ数が少なくなってしまう。
図13Bに戻り、VCSEL素子列114,115の各々に含まれるVCSEL素子の数は、VCSEL素子列101~103の各々に含まれるVCSEL素子の数よりも少ない。このため、VCSEL素子列114,115では、VCSEL素子列101~103と比べて、各VCSEL素子に印加される負荷電圧が高くなる。したがって、負荷条件がVCSEL素子列101~103とVCSEL素子列114,115との間で相違する。
以下、第1~第6の実施形態に係るVCSELアレイ901~906の製造方法を説明する。VCSELアレイ901~906の製造方法は同等であるため、VCSELアレイ901の製造方法について代表的に説明する。
第1~第6の実施形態では、VCSELアレイが絶縁溝を備える場合について説明した。しかし、VCSEL素子間を電気的に絶縁するための構造は、これに限定されない。
第1~第6の実施形態では、ベース基板に半絶縁性の半導体基板が用いられる。しかし、ベース基板の種類はこれに限定されるものではない。ベース基板に導電性または半導電性の半導体基板を用いることもできる。
Claims (10)
- 半導体基板と、
前記半導体基板の表面側において、行方向に配置された複数の垂直共振面発光レーザ素子列と、
前記複数の垂直共振面発光レーザ素子列を並列に接続する並列配線とを備え、
前記複数の垂直共振面発光レーザ素子列の各々は、
列方向に配置された複数の垂直共振面発光レーザ素子と、
前記複数の垂直共振面発光レーザ素子のうち、前記列方向に隣接する2つの垂直共振面発光レーザ素子の各々を、前記2つの垂直共振面発光レーザ素子の順方向が一致する向きに直列に接続する複数の直列配線とを含み、
前記半導体基板には、
前記複数の垂直共振面発光レーザ素子列を互いに電気的に絶縁する第1の絶縁領域と、
前記複数の垂直共振面発光レーザ素子を互いに電気的に絶縁する第2の絶縁領域とが形成される、垂直共振面発光レーザアレイ。 - バーンイン試験用プローブからの負荷電流を、前記複数の垂直共振面発光レーザ素子列に供給するために、前記並列配線に電気的に接続された少なくとも1対のダミーパッドをさらに備える、請求項1に記載の垂直共振面発光レーザアレイ。
- 前記複数の垂直共振面発光レーザ素子は、前記半導体基板の前記表面側において、四角形の領域内に配置され、
前記1対のダミーパッドは、前記四角形の領域の四隅に対応する第1~第4のコーナーのうち、対角線上に位置する前記第1および第2のコーナーの近傍に配置される、請求項2に記載の垂直共振面発光レーザアレイ。 - 前記並列配線は、
各々が、前記行方向に隣接する2つの垂直共振面発光レーザ素子列を並列に接続する複数の配線部を含み、
前記複数の配線部の各々の抵抗値は、前記負荷電流を前記複数の垂直共振面発光レーザ素子列に供給している状態において、その配線部を流れる前記負荷電流の値に反比例するように決定される、請求項3に記載の垂直共振面発光レーザアレイ。 - 前記複数の配線部の各々は、前記負荷電流を前記複数の垂直共振面発光レーザ素子列に供給している状態において、その配線部を流れる前記負荷電流の値に応じた配線幅を有するように決定される、請求項4に記載の垂直共振面発光レーザアレイ。
- 前記複数の垂直共振面発光レーザ素子列は、
m(mは2以上の自然数)個の垂直共振面発光レーザ素子を含む第1の垂直共振面発光レーザ素子列と、
n(nはmよりも小さい自然数)個の垂直共振面発光レーザ素子を含む第2の垂直共振面発光レーザ素子列とを備え、
前記1対のダミーパッドのうちの少なくとも一方は、前記半導体基板の前記表面側において、前記第2の垂直共振面発光レーザ素子列の近傍における、(m-n)個の垂直共振面発光レーザ素子の面積に対応する領域に配置される、請求項2~5のいずれか一項に記載の垂直共振面発光レーザアレイ。 - 前記第2の垂直共振面発光レーザ素子列は、前記(m-n)個の垂直共振面発光レーザ素子による電圧降下量に相当する電圧降下を生じさせるダミー素子をさらに含む、請求項6に記載の垂直共振面発光レーザアレイ。
- 前記複数の垂直共振面発光レーザ素子の各々は、
アノード電極およびカソード電極と、
前記アノード電極に電気的に接続されたアノード電極パッドと、
前記カソード電極に電気的に接続されたカソード電極パッドとを有し、
前記並列配線は、
各々が、前記行方向に隣接する2つの垂直共振面発光レーザ素子列を並列に接続する複数の配線部を含み、
前記複数の配線部の各々は、前記行方向に隣接する2つの垂直共振面発光レーザ素子のうちの一方の前記カソード電極パッドと、他方の前記カソード電極パッドとの間に配置される、請求項1~3のいずれか一項に記載の垂直共振面発光レーザアレイ。 - 前記半導体基板は、半絶縁性であり、
前記第1および第2の絶縁領域の各々は、前記半導体基板の前記表面側から前記半導体基板の内部まで窪む形状からなる絶縁溝であり、
前記並列配線は、前記第2の絶縁領域の前記絶縁溝上に形成される配線部を含む、請求項1~3のいずれか一項に記載の垂直共振面発光レーザアレイ。 - 前記半導体基板は、半絶縁性であり、
前記第1および第2の絶縁領域の各々は、前記半導体基板の電気抵抗率よりも高い電気抵抗率を有する高抵抗領域である、請求項1~3のいずれか一項に記載の垂直共振面発光レーザアレイ。
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