WO2014199728A1 - Epoxy resin composition for optical semiconductor reflectors, thermosetting resin composition for optical semiconductor devices, lead frame for optical semiconductor devices obtained using said thermosetting resin composition for optical semiconductor devices, sealed optical semiconductor element, and optical semiconductor device - Google Patents
Epoxy resin composition for optical semiconductor reflectors, thermosetting resin composition for optical semiconductor devices, lead frame for optical semiconductor devices obtained using said thermosetting resin composition for optical semiconductor devices, sealed optical semiconductor element, and optical semiconductor device Download PDFInfo
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- WO2014199728A1 WO2014199728A1 PCT/JP2014/061303 JP2014061303W WO2014199728A1 WO 2014199728 A1 WO2014199728 A1 WO 2014199728A1 JP 2014061303 W JP2014061303 W JP 2014061303W WO 2014199728 A1 WO2014199728 A1 WO 2014199728A1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/58—Optical field-shaping elements
- H01L33/60—Reflective elements
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/93—Batch processes
- H01L24/95—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
- H01L24/97—Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/4805—Shape
- H01L2224/4809—Loop shape
- H01L2224/48091—Arched
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48247—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a bond pad of the item
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/42—Wire connectors; Manufacturing methods related thereto
- H01L2224/47—Structure, shape, material or disposition of the wire connectors after the connecting process
- H01L2224/48—Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
- H01L2224/481—Disposition
- H01L2224/48151—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/48221—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/48245—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic
- H01L2224/48257—Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being metallic connecting the wire to a die pad of the item
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/48—Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/62—Arrangements for conducting electric current to or from the semiconductor body, e.g. lead-frames, wire-bonds or solder balls
Definitions
- the present invention provides, for example, an epoxy resin composition for an optical semiconductor reflector, which is a material for forming a reflector (reflecting part) that reflects light emitted from an optical semiconductor element, a thermosetting resin composition for an optical semiconductor device, and the like.
- the present invention relates to an optical semiconductor device lead frame, a sealed optical semiconductor element, and an optical semiconductor device.
- an optical semiconductor device in which an optical semiconductor element is mounted has an optical semiconductor element 3 on a metal lead frame composed of a first plate portion 1 and a second plate portion 2, for example, as shown in FIG.
- a light reflecting reflector 4 made of a resin material is formed so as to be mounted and to surround the optical semiconductor element 3 so as to fill the space between the first plate portion 1 and the second plate portion 2. It takes the composition that it is.
- the optical semiconductor element 3 mounted in the recess 5 formed as the inner peripheral surface of the metal lead frame and the reflector 4 is resin-sealed using a transparent resin such as a silicone resin containing a phosphor as necessary. By doing so, the sealing resin layer 6 is formed.
- 7 and 8 are bonding wires for electrically connecting the metal lead frame and the optical semiconductor element 3, which are provided as necessary.
- the reflector 4 is manufactured by using, for example, transfer molding or the like, using a thermosetting resin typified by an epoxy resin or the like.
- a thermosetting resin typified by an epoxy resin or the like.
- titanium oxide is blended in the thermosetting resin as a white pigment, and light emitted from the optical semiconductor element 3 is reflected (see Patent Document 1).
- the present invention has been made in view of such circumstances, and has a thermosetting resin composition for an optical semiconductor device excellent in not only high initial light reflectivity but also long-term light resistance, and an optical semiconductor device obtained using the same.
- An object of the present invention is to provide a lead frame, a sealed optical semiconductor element, and an optical semiconductor device.
- the first gist of the present invention is a thermosetting resin composition for optical semiconductor devices containing the following (A) to (C).
- the present invention provides an epoxy resin composition for an optical semiconductor reflector having a degree of decrease in light reflectance ( ⁇ 2- ⁇ 1) in the range of ⁇ 5 to 0, which is measured by the following measurement method (x). It is a summary.
- (X) Light having a wavelength of 600 nm at room temperature (25 ° C.) using a test piece having a thickness of 1 mm prepared under predetermined curing conditions (conditions: 175 ° C. ⁇ molding for 2 minutes + 175 ° C. ⁇ 3 hours curing) The reflectance ( ⁇ 1) was measured and the test piece was heated on a hot plate at 110 ° C. and irradiated with light having a wavelength of 436 nm at an intensity of 1 W / cm 2 for 15 minutes, and then at room temperature (25 ° C.). The light reflectance ( ⁇ 2) at a wavelength of 600 nm is measured.
- the present invention is a plate-shaped lead frame for an optical semiconductor device for mounting an optical semiconductor element only on one surface in the thickness direction, and includes a plurality of plate portions arranged with a gap therebetween, and A lead frame for an optical semiconductor device in which a gap is formed by filling the gap with the thermosetting resin composition for an optical semiconductor device according to the first aspect and curing it is a second aspect.
- the present invention is a three-dimensional lead frame for an optical semiconductor device comprising an optical semiconductor element mounting region, wherein a reflector is formed in a state surrounding at least a part of the optical semiconductor element mounting region,
- a third aspect of the present invention is an optical semiconductor device lead frame in which the reflector is formed using the thermosetting resin composition for an optical semiconductor device of the first aspect.
- a plate portion having an element mounting area for mounting an optical semiconductor element on one side thereof is arranged with a gap therebetween, and the optical semiconductor element is mounted at a predetermined position of the element mounting area.
- An optical semiconductor device, wherein the gap is filled with the thermosetting resin composition for optical semiconductor devices according to the first aspect and a reflector formed by curing is formed.
- the present invention also provides an optical semiconductor element at a predetermined position of a lead frame for an optical semiconductor device, which includes an optical semiconductor element mounting region, and in which a reflector is formed so as to surround at least a part of the optical semiconductor element.
- An optical semiconductor device in which the reflector is formed using the thermosetting resin composition for optical semiconductor devices according to the first aspect is a fifth aspect.
- a reflector made of the thermosetting resin composition for an optical semiconductor device according to the first aspect is formed on a side surface of an optical semiconductor element in which a plurality of connection electrodes are formed on the back surface.
- a sealed optical semiconductor element in which a light emitting surface or a light receiving surface at the top of the element is covered with a sealing layer is a sixth gist.
- the seventh aspect of the present invention is an optical semiconductor device in which the sealed optical semiconductor element of the sixth aspect is mounted via a connection electrode at a predetermined position of a printed circuit board.
- thermosetting resin composition for optical semiconductor devices that is excellent in long-term light resistance in addition to high initial light reflectance.
- a white pigment having a band gap (forbidden band) in the range of 3.3 to 5.5 eV is used, for example, light emitted from the optical semiconductor element is within the band gap.
- the absorption of light and the coloring of the white pigment itself are also suppressed, so that a high light reflectance is maintained.
- a curable resin composition can be obtained.
- the present invention provides a thermosetting resin for an optical semiconductor device containing the thermosetting resin (A), a white pigment (B) having a specific band gap (forbidden band), and an inorganic filler (C). It is an adhesive resin composition. For this reason, not only high initial light reflectivity but also excellent long-term light resistance is provided. Therefore, a highly reliable optical semiconductor device can be obtained in an optical semiconductor device in which a reflector is formed using the thermosetting resin composition for an optical semiconductor device.
- FIG. 3 is a cross-sectional view taken along the line XX ′ of FIG. 2 schematically showing another configuration of the optical semiconductor device. It is sectional drawing which shows typically the structure of a sealing type optical semiconductor element.
- thermosetting resin composition for optical semiconductor devices of the present invention (hereinafter also referred to as “thermosetting resin composition”) is, for example, as described above, the optical semiconductor device shown in FIG. And the optical semiconductor device shown in FIG. 3 and the encapsulated optical semiconductor element shown in FIG. 4 as a material for forming the reflectors 4, 11, and 15, comprising a thermosetting resin (component A) and a specific white color It is obtained using a pigment (component B) and an inorganic filler (component C), and is usually in the form of a liquid, a sheet, a powder, or a tablet obtained by compressing the powder, and the reflectors 4, 11 15 is used for forming material.
- thermosetting resin composition for optical semiconductor devices of the present invention
- thermosetting resin examples include epoxy resins and silicone resins. These may be used alone or in combination.
- epoxy resin examples include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol S type epoxy resin, novolak type epoxy resin such as phenol novolac type epoxy resin and cresol novolac type epoxy resin, monoglycidyl isocyanurate, di Nitrogen-containing ring epoxy resins such as glycidyl isocyanurate, triglycidyl isocyanurate, hydantoin epoxy resin, hydrogenated bisphenol A type epoxy resin, hydrogenated bisphenol F type epoxy resin, aliphatic epoxy resin, silicone modified epoxy resin, glycidyl ether type Polyamines and epichlorohydres such as epoxy resins, diglycidyl ethers such as alkyl-substituted bisphenols, diaminodiphenylmethane and isocyanuric acid Glycidylamine type epoxy resin obtained by reaction with ethylene, linear aliphatic and alicyclic epoxy resins obtained by oxidizing olefinic bonds with peracids such as
- epoxy resins may be used alone or in combination of two or more.
- an alicyclic epoxy resin or an isocyanuric ring structure such as triglycidyl isocyanurate alone or in combination from the viewpoint of excellent transparency and discoloration resistance.
- diglycidyl esters of dicarboxylic acids such as phthalic acid, tetrahydrophthalic acid, hexahydrophthalic acid, methyltetrahydrophthalic acid, nadic acid and methylnadic acid are also suitable.
- glycidyl esters such as nuclear hydrogenated trimellitic acid and nuclear hydrogenated pyromellitic acid having an alicyclic structure in which an aromatic ring is hydrogenated.
- the epoxy resin may be solid or liquid at normal temperature, but in general, the epoxy resin used preferably has an average epoxy equivalent of 90 to 1,000. From the viewpoint of convenience, a softening point of 50 to 160 ° C. is preferable. That is, if the epoxy equivalent is too small, the cured product of the thermosetting resin composition may become brittle. Moreover, it is because the glass transition temperature (Tg) of a thermosetting resin composition hardened
- Tg glass transition temperature
- a curing agent When using the epoxy resin as the thermosetting resin (component A), a curing agent is usually used.
- the curing agent include an acid anhydride curing agent and an isocyanuric acid derivative curing agent. These may be used alone or in combination of two or more. Among these, it is preferable to use an acid anhydride curing agent from the viewpoint of heat resistance and light resistance.
- acid anhydride curing agent examples include phthalic anhydride, maleic anhydride, succinic anhydride, trimellitic anhydride, pyromellitic anhydride, naphthalene-1,4,5,8-tetracarboxylic dianhydride.
- an oligomer having an acid anhydride as a terminal group of a saturated fatty chain skeleton, an unsaturated fatty chain skeleton, or a silicone skeleton or a side chain thereof alone or in combination of two or more thereof, and the above acid anhydride can be used together.
- these acid anhydride curing agents phthalic anhydride, hexahydrophthalic anhydride, 3-methylhexahydrophthalic anhydride, 4-methylhexahydrophthalic anhydride, tetrahydrophthalic anhydride, 3-methyltetrahydrophthalic anhydride, 4-Methyltetrahydrophthalic anhydride is preferably used.
- the acid anhydride curing agent is preferably a colorless or light yellow acid anhydride curing agent.
- Examples of the isocyanuric acid derivative-based curing agent include 1,3,5-tris (1-carboxymethyl) isocyanurate, 1,3,5-tris (2-carboxyethyl) isocyanurate, 1,3,5, Examples thereof include 5-tris (3-carboxypropyl) isocyanurate and 1,3-bis (2-carboxyethyl) isocyanurate. These may be used alone or in combination of two or more. Furthermore, as the isocyanuric acid derivative-based curing agent, a colorless or light yellow curing agent is preferable.
- the mixing ratio of the epoxy resin and the curing agent is such that the active group (an acid anhydride group or carboxyl group) capable of reacting with the epoxy group in the curing agent is 0 with respect to 1 equivalent of the epoxy group in the epoxy resin. It is preferably set to be 4 to 1.4 equivalents, more preferably 0.6 to 1.2 equivalents. That is, if there are too few active groups, the curing rate of the thermosetting resin composition will be slow and the glass transition temperature (Tg) of the cured product will tend to be low. If there are too many active groups, the moisture resistance will be low. This is because there is a tendency to decrease.
- the active group an acid anhydride group or carboxyl group
- epoxy resin curing agents than the above-mentioned acid anhydride curing agent and isocyanuric acid derivative curing agent, for example, phenol curing agent, amine curing agent, and acid Curing agents such as those obtained by partially esterifying an anhydride-based curing agent with alcohol can be used alone or in combination of two or more.
- blending ratio should just follow the mixing
- the silicone resin contains at least a catalyst, and specifically contains a catalyst and a silicone resin.
- the catalyst is, for example, a curing catalyst that accelerates the reaction of the silicone resin to cure the silicone resin, and preferably hydrosilylation that accelerates the hydrosilylation reaction of the silicone resin to be described later and cures the silicone resin by hydrosilylation. It is a catalyst.
- the catalyst contains a transition metal, and examples of the transition metal include white metal elements such as platinum, palladium and rhodium, preferably platinum.
- the catalyst when the catalyst contains platinum, for example, platinum black, platinum chloride, inorganic platinum such as chloroplatinic acid, for example, platinum-olefin complex, platinum-carbonyl complex, platinum-acetyl
- platinum complexes such as acetate, and preferably platinum complexes. More specifically, examples of the platinum complex include a platinum-vinylsiloxane complex, a platinum-tetramethyldivinyldisiloxane complex, a platinum-carbonylcyclovinylmethylsiloxane complex, a platinum-divinyltetramethyldisiloxane complex, and a platinum-cyclovinyl.
- the said catalyst has the aspect mixed with the silicone resin mentioned later, and the aspect contained in a silicone resin as a component which comprises a silicone resin.
- the content (concentration) of the transition metal in the catalyst is preferably 0.1 to 500 ppm, more preferably 0.15 to 100 ppm, and still more preferably 0.2 to 50 ppm, based on the weight of the whole silicone resin. Particularly preferred is 0.3 to 10 ppm.
- the above-mentioned silicone resin is a curable silicone resin that is cured by a reaction accelerated by a catalyst, and examples thereof include a thermosetting silicone resin such as a one-step curable silicone resin and a two-step curable silicone resin.
- the above-mentioned two-stage curable silicone resin has a two-stage reaction mechanism, and heats B-staged (semi-cured) by the first-stage reaction and C-stage (completely cured) by the second-stage reaction. It is a curable silicone resin.
- the B stage is a state between the A stage in which the thermosetting silicone resin is soluble in the solvent and the fully cured C stage, and the curing and gelation progresses slightly, Although it swells but does not completely dissolve, it softens by heating but does not melt.
- the one-step curable silicone resin has a one-step reaction mechanism and is a thermosetting silicone resin that is completely cured by the first-step reaction.
- the one-step curable silicone resin include addition reaction curable polyorganopolysiloxane disclosed in JP2012-124428A.
- the addition reaction curable polyorganopolysiloxane contains, for example, an ethylenically unsaturated hydrocarbon group-containing silicon compound and a hydrosilyl group-containing silicon compound.
- Examples of the ethylenically unsaturated hydrocarbon group-containing silicon compound include vinyl group-containing polyorganosiloxane having two or more vinyl groups in the molecule, preferably vinyl polydimethylsiloxane at both ends.
- hydrosilyl group-containing silicon compound examples include, for example, a hydrosilyl group-containing polyorganosiloxane having two or more hydrosilyl groups in the molecule, preferably both-end hydrosilyl polydimethylsiloxane, both-end trimethylsilyl-blocked methylhydrosiloxane-dimethylsiloxane copolymer, etc. Can be given.
- Examples of the two-stage curable silicone resin include a condensation reaction / addition reaction curable silicone resin having two reaction systems of a condensation reaction and an addition reaction.
- Such condensation reaction / addition reaction curable silicone resin contains a catalyst, for example, silanol-terminated polysiloxane, alkenyl group-containing trialkoxysilane, organohydrogenpolysiloxane, condensation catalyst and hydrosilylation catalyst.
- a first condensation reaction / addition reaction curable silicone resin For example, the second condensation containing a silanol-terminated polysiloxane, an ethylenically unsaturated hydrocarbon group-containing silicon compound, an ethylenically unsaturated hydrocarbon group-containing silicon compound, an organohydrogenpolysiloxane, a condensation catalyst, and a hydrosilylation catalyst Reaction / addition reaction curable silicone resin, For example, a third condensation reaction / addition reaction curable silicone resin containing a silanol type silicone oil at both ends, an alkenyl group-containing dialkoxyalkylsilane, an organohydrogenpolysiloxane, a condensation catalyst and a hydrosilylation catalyst, For example, a fourth condensation reaction containing an organopolysiloxane having at least two alkenylsilyl groups in one molecule, an organopolysiloxane having at least two hydrosilyl groups in one molecule, a hydrosilylation catalyst
- the condensation reaction / addition reaction curable silicone resin is preferably the second condensation reaction / addition reaction curable silicone resin, and specifically described in detail in JP-A No. 2010-265436.
- the second condensation reaction / addition reaction curable silicone resin for example, first, an ethylenically unsaturated hydrocarbon group-containing silicon compound and an ethylenically unsaturated hydrocarbon group which are condensation raw materials are used. It can be prepared by adding the silicon compound and the condensation catalyst all at once, then adding the organohydrogenpolysiloxane as an addition raw material, and then adding a hydrosilylation catalyst (addition catalyst).
- ⁇ B Specific white pigment>
- a white pigment having a band gap (forbidden band) of 3.3 to 5.5 eV is used.
- This band gap refers to an energy difference between the upper end of the valence band and the lower end of the conduction band in the band structure of the crystal, and is a value inherent to each simple substance, compound, and their crystal system.
- the white pigment (B component) having a band gap in the specific range include diamond (band gap 5.5 eV, refractive index 2.4) and the like as a single substance, and oxides include oxidation Zinc (band gap 3.3 eV, refractive index 2.0), zirconium oxide (ZrO 2 ) (band gap 4 to 5 eV, refractive index 2.1), cerium oxide (band gap 3.4 eV, refractive index 2.2) , Tin oxide (I) (band gap 3.8 eV, refractive index 2.0), nickel oxide (band gap 4 eV, refractive index 2.2), aluminum oxide (band gap 5 eV, refractive index 1.8), etc. It is done.
- oxides include oxidation Zinc (band gap 3.3 eV, refractive index 2.0), zirconium oxide (ZrO 2 ) (band gap 4 to 5 eV, refractive index 2.1), cerium oxide (band gap 3.4 eV, refractive index 2.2) , Tin oxide
- gallium nitride (band gap 3.4 eV, refractive index 2.4), silicon nitride (band gap 5 eV, refractive index 2.0), boron nitride (hexagonal crystal) (band gap 5 eV, refractive index).
- examples of the sulfide include zinc sulfide (Wurtz) (band gap 3.9 eV, refractive index 2.4). From the viewpoint of not only long-term light resistance but also initial light reflectance, those having a refractive index of 2.0 to 3.0 are preferable.
- zinc oxide and zirconium oxide are preferably used from the viewpoint of low coloring, chemical stability, safety, availability including price, and productivity, and zirconium oxide, particularly monoclinic crystal.
- Zirconium oxide is preferably used.
- the said average particle diameter can be measured using a laser diffraction scattering type particle size distribution analyzer, for example. From the viewpoint of light reflectance, it is preferable that the content of Fe 2 O 3 is 0.01% by mass or less among the impurities contained in the white pigment.
- the blending ratio of the specific white pigment (component B) is preferably 3 to 50% by volume, more preferably 5 to 30% by volume, based on the entire thermosetting resin composition. That is, when the content ratio of the B component is too small, there is a tendency that sufficient light reflectivity, particularly excellent initial light reflectivity, cannot be obtained. This is because when the content ratio of the component B is too large, there may be a difficulty in producing a thermosetting resin composition by kneading or the like due to remarkable thickening.
- Inorganic filler examples include silica glass powder, talc, silica powder such as fused silica powder and crystalline silica powder, alumina powder, aluminum nitride powder, and silicon nitride powder. Etc. Among them, it is preferable to use a fused silica powder from the viewpoint of reducing the linear expansion coefficient, and it is particularly preferable to use a fused spherical silica powder from the viewpoints of high filling property and high fluidity.
- the inorganic filler (C component) excludes the specific white pigment (B component).
- the average particle size of the inorganic filler (component C) is preferably 5 to 100 ⁇ m, particularly preferably 10 to 80 ⁇ m.
- the said average particle diameter can be measured using a laser diffraction scattering type particle size distribution meter similarly to the above-mentioned.
- the total content ratio of the specific white pigment (B component) and the inorganic filler (C component) is 10 to 10% of the entire thermosetting resin composition. It is preferable to set so that it may become 90 volume%. More preferred is 60 to 90% by volume, and particularly preferred is 65 to 85% by volume. That is, if the total content is too small, there is a tendency for problems such as warpage to occur during molding. In addition, if the total content is too large, when kneading the compounding components, a great load is applied to the kneader, and the kneading tends to be impossible. As a result, the thermosetting resin composition that is a molding material It tends to be difficult to fabricate.
- thermosetting resin composition of the present invention can contain a curing accelerator, a release agent, and a silane compound, if necessary, in addition to the components A to C. Furthermore, various additives such as a modifier (plasticizer), an antioxidant, a flame retardant, a defoaming agent, a leveling agent, and an ultraviolet absorber can be appropriately blended.
- the curing accelerator can be used when the thermosetting resin (component A) is an epoxy resin.
- the curing accelerator include 1,8-diazabicyclo [5.4.0] undecene-7, Tertiary amines such as triethylenediamine, tri-2,4,6-dimethylaminomethylphenol, N, N-dimethylbenzylamine, N, N-dimethylaminobenzene, N, N-dimethylaminocyclohexane, 2-ethyl- Imidazoles such as 4-methylimidazole and 2-methylimidazole, triphenylphosphine, tetraphenylphosphonium tetrafluoroborate, tetraphenylphosphonium tetraphenylborate, tetra-n-butylphosphonium bromide, tetraphenylphosphonium bromide, methyltributylphosphonium Phosphorus compounds such as methylphosphonate, tetrapheny
- curing accelerators it is preferable to use tertiary amines, imidazoles, and phosphorus compounds. Among them, it is particularly preferable to use a phosphorus compound in order to obtain a cured product with little coloring.
- the content of the curing accelerator is preferably set to 0.001 to 8% by weight, more preferably 0.01 to 5% by weight with respect to the thermosetting resin (component A). That is, if the content of the curing accelerator is too small, a sufficient curing acceleration effect may not be obtained, and if the content of the curing accelerator is too large, the resulting cured product tends to be discolored. Because.
- release agents are used as the release agent. Among them, it is preferable to use a release agent having an ether bond.
- a release agent having a structural formula represented by the following general formula (1) Agent for example, a release agent having a structural formula represented by the following general formula (1) Agent.
- Rm and Rn are a hydrogen atom or a monovalent alkyl group, and both may be the same or different. Further, k is a positive number from 1 to 100, and x is a positive number from 1 to 100. ]
- Rm and Rn are hydrogen atoms or monovalent alkyl groups, preferably k is a positive number from 10 to 50, and x is a positive number from 3 to 30. More preferably, Rm and Rn are hydrogen atoms, k is a positive number of 28 to 48, and x is a positive number of 5 to 20. That is, when the value of the number of repetitions k is too small, the releasability is lowered, and when the value of the number of repetitions x is too small, the dispersibility is lowered, so that stable strength and releasability tend not to be obtained. Be looked at.
- the content of the release agent is preferably set in the range of 0.001 to 3% by weight, more preferably in the range of 0.01 to 2% by weight of the entire thermosetting resin composition. That is, if the content of the release agent is too little or too much, the strength of the cured product tends to be insufficient or the release property tends to be lowered.
- silane compound examples include a silane coupling agent and silane.
- silane coupling agent examples include 3-glycidoxypropylmethyldimethoxysilane, 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, and 3-glycidoxypropylmethylethoxysilane.
- silane examples include methyltrimethoxysilane, dimethyldimethoxysilane, phenyltrimethoxysilane, methyltriethoxysilane, dimethyldiethylsilane, phenyltriethoxysilane, hexyltrimethoxysilane, hexyltriethoxysilane, and dezyltrimethoxy.
- silane examples include silane, trifluoropropyltrimethoxysilane, hexamethyldisilazane, and siloxane containing a hydrolyzable group. These may be used alone or in combination of two or more.
- modifier examples include silicones and alcohols.
- antioxidant examples include phenol compounds, amine compounds, organic sulfur compounds, phosphine compounds, and the like.
- the flame retardant examples include metal hydroxides such as magnesium hydroxide, bromine-based flame retardants, nitrogen-based flame retardants, phosphorus-based flame retardants and the like, and further use a flame retardant aid such as antimony trioxide. You can also.
- antifoaming agent examples include conventionally known antifoaming agents such as silicone.
- thermosetting resin composition of the present invention can be produced, for example, as follows. That is, the above-mentioned components A to C, further a curing accelerator and a release agent, and various additives used as necessary are appropriately blended and then melt-mixed using a kneader or the like, and then cooled.
- a powdery thermosetting resin composition can be produced by solidifying and pulverizing.
- the cured product obtained by subjecting the obtained thermosetting resin composition to, for example, transfer molding or injection molding preferably has a light reflectance of 80% or more at a wavelength of 450 to 800 nm. More preferably, it is 90% or more. The upper limit is usually 100%. Specifically, the light reflectance at a wavelength of 450 nm of the cured product is preferably 85 to 98%.
- the light reflectance is measured as follows, for example. That is, a cured product of a thermosetting resin composition having a thickness of 1 mm is prepared by predetermined curing conditions, for example, by molding at 175 ° C. ⁇ 2 minutes, and post-curing at 175 ° C.
- the light reflectance of the cured product at a wavelength within the above range can be measured by using a spectrophotometer (for example, a spectrophotometer V-670 manufactured by JASCO Corporation) at a wavelength within the above range.
- a spectrophotometer for example, a spectrophotometer V-670 manufactured by JASCO Corporation
- thermosetting resin composition of the present invention is manufactured as follows, for example. That is, a metal lead frame is placed in a mold of a transfer molding machine, and a reflector is formed by transfer molding using the thermosetting resin composition. In this manner, a metal lead frame for an optical semiconductor device in which an annular reflector is formed so as to surround the periphery of the optical semiconductor element mounting region is manufactured. Next, an optical semiconductor element is mounted in the optical semiconductor element mounting region on the metal lead frame inside the reflector, and the optical semiconductor element and the metal lead frame are electrically connected using a bonding wire. And the sealing resin layer is formed by resin-sealing the inner area
- the three-dimensional (cup type) optical semiconductor device shown in FIG. 1 is manufactured.
- the optical semiconductor element 3 is mounted on the second plate portion 2 of the metal lead frame composed of the first plate portion 1 and the second plate portion 2, and the optical semiconductor device
- the reflector 4 for light reflection which consists of a thermosetting resin composition of this invention is formed so that the circumference
- a transparent sealing resin layer 6 for sealing the optical semiconductor element 3 is formed in the recess 5 formed by the metal lead frame and the inner peripheral surface of the reflector 4.
- the sealing resin layer 6 contains a phosphor as necessary.
- 7 and 8 are bonding wires for electrically connecting the metal lead frame and the optical semiconductor element 3.
- various substrates may be used in place of the metal lead frame shown in FIG.
- the various substrates include organic substrates, inorganic substrates, and flexible printed substrates.
- the reflector may be formed by injection molding.
- an optical semiconductor device shown in FIGS. 2 and 3 cross-sectional view taken along the line XX ′ in FIG. 2 using a plate-like lead frame for an optical semiconductor device is provided.
- the optical semiconductor elements 3 are respectively mounted at predetermined positions on one surface in the thickness direction of the metal lead frames 10 arranged at intervals, and the gap between the metal lead frames 10 is in accordance with the present invention.
- the light reflection reflector 11 made of a thermosetting resin composition is formed.
- a plurality of reflectors 11 are formed by filling the gap between the metal lead frames 10 with the thermosetting resin composition of the present invention and curing.
- reference numeral 12 denotes a bonding wire for electrically connecting the optical semiconductor element 3 and the metal lead frame 10.
- the metal lead frame 10 is placed in a mold of a transfer molding machine, and the gap between the metal lead frames 10 arranged at intervals and the optical semiconductor of the metal lead frame 10 are formed by transfer molding.
- the reflectors 11 are respectively formed by filling the concave portions formed on the surface opposite to the element 3 mounting surface with a thermosetting resin composition and curing.
- the optical semiconductor element 3 and the metal lead frame 10 are electrically connected using the bonding wire 12. In this manner, the optical semiconductor device shown in FIGS. 2 and 3 is manufactured.
- FIG. 4 shows a sealed optical semiconductor element using the thermosetting resin composition of the present invention as a reflector forming material. That is, in the sealed optical semiconductor element, a light reflecting reflector 15 made of the thermosetting resin composition of the present invention is formed on the entire side surface of the optical semiconductor element 3, and the upper part of the optical semiconductor element 3 (light emission). The surface or the light receiving surface is covered with a sealing layer 16.
- 17 is a connection electrode (bump).
- the sealing layer 16 is formed of an epoxy resin, a silicone resin, or an inorganic material such as glass or ceramics. The sealing layer 16 may contain a phosphor or is not blended with a phosphor. It may be a thing.
- Such a sealed optical semiconductor element can be manufactured, for example, as follows. That is, a flip chip type optical semiconductor (light emitting) element 3 (for example, a blue LED chip) is provided on an adhesive surface such as a dicing tape, and connection electrodes (bumps) 17 provided on the surface opposite to the light emitting surface are provided. Arranged at a fixed interval in a state of being embedded in the tape surface. Next, the entire side surface and further the light emitting surface of the optical semiconductor element 3 are embedded with the thermosetting resin composition of the present invention using a compression molding machine, a transfer molding machine, or an injection molding machine.
- a flip chip type optical semiconductor (light emitting) element 3 for example, a blue LED chip
- connection electrodes (bumps) 17 provided on the surface opposite to the light emitting surface are provided. Arranged at a fixed interval in a state of being embedded in the tape surface.
- the entire side surface and further the light emitting surface of the optical semiconductor element 3 are embedded with the thermosetting resin composition of the present invention using a
- thermosetting reaction of the thermosetting resin composition is completed, and the entire side surface of the optical semiconductor element 3 is made of the thermosetting resin composition of the present invention.
- the reflector 15 is formed.
- the light emitting surface is exposed by grinding and removing the reflector 15 formed on the light emitting surface, and a sealing material such as a silicone resin is surrounded by a dam material on the exposed light emitting surface.
- the sealing layer 16 is formed by casting in a state or by sticking a sheet-like sealing material to the light emitting surface.
- the center line between the optical semiconductor elements 3 is diced by using a blade dicer to separate each element.
- the dicing tape is extended and stretched to reduce stickiness, and the sealed optical semiconductor elements 3 on which the reflectors 15 on the dicing tape are formed are completely separated and separated into individual pieces, as shown in FIG.
- the sealed optical semiconductor element 3 can be manufactured.
- connection electrode 17 of the optical semiconductor element 3 is provided at a predetermined position where a circuit of a printed circuit board is formed.
- thermosetting resin composition each component shown below was prepared prior to preparation of the thermosetting resin composition.
- Zinc oxide (band gap: 3.3 eV, refractive index: 2.0, average particle size: 2.9 ⁇ m) (manufactured by Hux Itec Corp., zinc oxide, 1 type)
- Zinc oxide (band gap: 3.3 eV, refractive index: 2.0, average particle size: 2.9 ⁇ m) (manufactured by Hux Itec Corp., zinc oxide, 1 type)
- Zirconium oxide (band gap 4-5 eV, refractive index 2.1, average particle size 4.3 ⁇ m, Fe 2 O 3 content 0.001 mass%, monoclinic crystal) (manufactured by Daiichi Rare Element Chemical Industries, SG oxidation) zirconium)
- Rutile-type titanium oxide (band gap: 3.0 eV, refractive index: 2.7, single particle size: 0.2 ⁇ m) (Ishihara Sangyo Co., Ltd., CR-97)
- Examples 1 to 15, Comparative Example 1 The components shown in Table 1 to Table 3 below are blended in the proportions shown in the same table, melt kneaded (temperature 100 to 130 ° C.) with a kneader, aged, cooled to room temperature (25 ° C.) and pulverized. Thereby, the target powdery thermosetting resin composition was produced.
- thermosetting resin compositions of Examples and Comparative Examples thus obtained, various evaluations [initial light reflectance, long-term light resistance] were measured according to the following methods. The results are shown in Tables 1 to 3 below.
- a spectrophotometer V-670 manufactured by JASCO Corporation was used as described above. With respect to Examples 11 to 13 and 15, in the degree of decrease in the light reflectivity, values exceeding 0 were measured and calculated. However, the above values are measurement errors and are substantially 0 or less. In the table, “0” is described.
- the product obtained by blending a specific white pigment obtained excellent results not only for high initial light reflectance but also for long-term light resistance.
- the comparative example 1 product using the titanium oxide whose band gap is out of the specific range and having a small value obtained the same high measurement result as the example product with respect to the initial light reflectivity.
- the result was inferior in light resistance.
- an optical semiconductor (light-emitting) device having the configuration shown in FIG. 1 was manufactured using a tablet-like thermosetting resin composition obtained by tableting the powders of the above-mentioned examples. That is, a metal lead frame having a plurality of pairs of a first plate portion 1 and a second plate portion 2 made of copper (silver plating) is placed in a mold of a transfer molding machine, and the thermosetting resin By performing transfer molding using the composition (condition: molding at 175 ° C. ⁇ 2 minutes + curing at 175 ° C. ⁇ 3 hours), the reflector 4 shown in FIG. 1 was formed at a predetermined position of the metal lead frame.
- an optical semiconductor (light emitting) element (size: 0.5 mm ⁇ 0.5 mm) 3 is mounted, and the optical semiconductor element 3 and the metal lead frame are electrically connected by bonding wires 7 and 8.
- a unit including the reflector 4, the metal lead frame, and the optical semiconductor element 3 was manufactured.
- a recess 5 formed by the metal lead frame and the inner peripheral surface of the reflector 4 is filled with a silicone resin (manufactured by Shin-Etsu Silicone Co., Ltd., KER-2500), and the optical semiconductor element 3 is resin-sealed (molded).
- a transparent sealing resin layer 6 was formed, and each reflector was separated into pieces by dicing to produce the optical semiconductor (light emitting) device shown in FIG.
- the obtained optical semiconductor (light emitting) device was provided with the reflector 4 excellent in long-term light resistance with a high initial light reflectance, and a good one with high reliability was obtained.
- the optical semiconductor device shown in FIGS. 2 and 3 and the sealed optical semiconductor element shown in FIG. 4 were produced according to the above-described manufacturing method.
- the obtained optical semiconductor device a good one having high reliability was obtained as described above.
- an optical semiconductor device is fabricated by mounting the obtained sealed optical semiconductor element through a connection electrode of the sealed optical semiconductor element at a predetermined position where the circuit of the printed circuit board is formed. did.
- a good one having high reliability was obtained as described above.
- thermosetting resin composition for an optical semiconductor device of the present invention is useful as a reflector forming material that reflects light emitted from an optical semiconductor element incorporated in the optical semiconductor device.
Abstract
Description
(A)熱硬化性樹脂。
(B)バンドギャップ(禁制帯)が3.3~5.5eVである白色顔料。
(C)無機質充填剤。 In order to achieve the above object, the first gist of the present invention is a thermosetting resin composition for optical semiconductor devices containing the following (A) to (C).
(A) Thermosetting resin.
(B) A white pigment having a band gap (forbidden band) of 3.3 to 5.5 eV.
(C) Inorganic filler.
(x)所定の硬化条件(条件:175℃×2分間の成形+175℃×3時間キュア)にして作製してなる厚み1mmの試験片を用い、室温(25℃)下での波長600nmの光反射率(α1)を測定するとともに、その試験片を110℃のホットプレートで加熱した状態で、波長436nmの光を1W/cm2の強さで15分間照射した後、室温(25℃)下での波長600nmの光反射率(α2)を測定する。 On the other hand, the present invention provides an epoxy resin composition for an optical semiconductor reflector having a degree of decrease in light reflectance (α2-α1) in the range of −5 to 0, which is measured by the following measurement method (x). It is a summary.
(X) Light having a wavelength of 600 nm at room temperature (25 ° C.) using a test piece having a thickness of 1 mm prepared under predetermined curing conditions (conditions: 175 ° C. × molding for 2 minutes + 175 ° C. × 3 hours curing) The reflectance (α1) was measured and the test piece was heated on a hot plate at 110 ° C. and irradiated with light having a wavelength of 436 nm at an intensity of 1 W / cm 2 for 15 minutes, and then at room temperature (25 ° C.). The light reflectance (α2) at a wavelength of 600 nm is measured.
上記熱硬化性樹脂(A成分)としては、例えば、エポキシ樹脂、シリコーン樹脂等があげられる。これらは単独でもしくは併せて用いられる。 <A: Thermosetting resin>
Examples of the thermosetting resin (component A) include epoxy resins and silicone resins. These may be used alone or in combination.
例えば、シラノール基両末端ポリシロキサン、エチレン系不飽和炭化水素基含有ケイ素化合物、エチレン系不飽和炭化水素基含有ケイ素化合物、オルガノハイドロジェンポリシロキサン、縮合触媒およびヒドロシリル化触媒を含有する第2の縮合反応・付加反応硬化型シリコーン樹脂、
例えば、両末端シラノール型シリコーンオイル、アルケニル基含有ジアルコキシアルキルシラン、オルガノハイドロジェンポリシロキサン、縮合触媒およびヒドロシリル化触媒を含有する第3の縮合反応・付加反応硬化型シリコーン樹脂、
例えば、1分子中に少なくとも2個のアルケニルシリル基を有するオルガノポリシロキサン、1分子中に少なくとも2個のヒドロシリル基を有するオルガノポリシロキサン、ヒドロシリル化触媒および硬化遅延剤を含有する第4の縮合反応・付加反応硬化型シリコーン樹脂、
例えば、少なくとも2つのエチレン系不飽和炭化水素基と少なくとも2つのヒドロシリル基とを1分子中に併有する第1オルガノポリシロキサン、エチレン系不飽和炭化水素基を含まず、少なくとも2つのヒドロシリル基を1分子中に有する第2オルガノポリシロキサン、ヒドロシリル化触媒およびヒドロシリル化抑制剤を含有する第5の縮合反応・付加反応硬化型シリコーン樹脂、
例えば、少なくとも2つのエチレン系不飽和炭化水素基と少なくとも2つのシラノール基とを1分子中に併有する第1オルガノポリシロキサン、エチレン系不飽和炭化水素基を含まず、少なくとも2つのヒドロシリル基を1分子中に有する第2オルガノポリシロキサン、ヒドロシリル化抑制剤、および、ヒドロシリル化触媒を含有する第6の縮合反応・付加反応硬化型シリコーン樹脂、
例えば、ケイ素化合物、および、ホウ素化合物またはアルミニウム化合物を含有する第7の縮合反応・付加反応硬化型シリコーン樹脂、
例えば、ポリアルミノシロキサンおよびシランカップリング剤を含有する第8の縮合反応・付加反応硬化型シリコーン樹脂等があげられる。
これら縮合反応・付加反応硬化型シリコーン樹脂は、単独でもしくは2種以上併せて用いられる。 Examples of the two-stage curable silicone resin include a condensation reaction / addition reaction curable silicone resin having two reaction systems of a condensation reaction and an addition reaction. Such condensation reaction / addition reaction curable silicone resin contains a catalyst, for example, silanol-terminated polysiloxane, alkenyl group-containing trialkoxysilane, organohydrogenpolysiloxane, condensation catalyst and hydrosilylation catalyst. A first condensation reaction / addition reaction curable silicone resin,
For example, the second condensation containing a silanol-terminated polysiloxane, an ethylenically unsaturated hydrocarbon group-containing silicon compound, an ethylenically unsaturated hydrocarbon group-containing silicon compound, an organohydrogenpolysiloxane, a condensation catalyst, and a hydrosilylation catalyst Reaction / addition reaction curable silicone resin,
For example, a third condensation reaction / addition reaction curable silicone resin containing a silanol type silicone oil at both ends, an alkenyl group-containing dialkoxyalkylsilane, an organohydrogenpolysiloxane, a condensation catalyst and a hydrosilylation catalyst,
For example, a fourth condensation reaction containing an organopolysiloxane having at least two alkenylsilyl groups in one molecule, an organopolysiloxane having at least two hydrosilyl groups in one molecule, a hydrosilylation catalyst and a cure retarder・ Addition reaction curable silicone resin,
For example, a first organopolysiloxane having at least two ethylenically unsaturated hydrocarbon groups and at least two hydrosilyl groups in one molecule, no ethylenically unsaturated hydrocarbon groups, and at least two hydrosilyl groups A fifth condensation reaction / addition reaction curable silicone resin containing a second organopolysiloxane in the molecule, a hydrosilylation catalyst and a hydrosilylation inhibitor;
For example, a first organopolysiloxane having at least two ethylenically unsaturated hydrocarbon groups and at least two silanol groups in one molecule, no ethylenically unsaturated hydrocarbon group, and at least two hydrosilyl groups A sixth condensation reaction / addition reaction curable silicone resin containing a second organopolysiloxane in the molecule, a hydrosilylation inhibitor, and a hydrosilylation catalyst;
For example, a seventh condensation reaction / addition reaction curable silicone resin containing a silicon compound and a boron compound or an aluminum compound,
For example, an eighth condensation reaction / addition reaction curable silicone resin containing polyaluminosiloxane and a silane coupling agent can be used.
These condensation reaction / addition reaction curable silicone resins may be used alone or in combination of two or more.
上記A成分とともに用いられる特定の白色顔料(B成分)としては、バンドギャップ(禁制帯)が3.3~5.5eVである白色顔料が用いられる。このバンドギャップとは、その結晶のバンド構造における価電子帯の上端から、伝導帯の下端までの間のエネルギー差をいい、各単体、化合物およびそれらの結晶系に固有の値である。上記特定範囲のバンドギャップを有する白色顔料(B成分)としては、具体的には、単体では、ダイヤモンド(バンドギャップ5.5eV、屈折率2.4)等があげられ、酸化物としては、酸化亜鉛(バンドギャップ3.3eV、屈折率2.0)、酸化ジルコニウム(ZrO2)(バンドギャップ4~5eV、屈折率2.1)、酸化セリウム(バンドギャップ3.4eV、屈折率2.2)、酸化スズ(I)(バンドギャップ3.8eV、屈折率2.0)、酸化ニッケル(バンドギャップ4eV、屈折率2.2)、酸化アルミニウム(バンドギャップ5eV、屈折率1.8)等があげられる。また、窒化物としては、窒化ガリウム(バンドギャップ3.4eV、屈折率2.4)、窒化ケイ素(バンドギャップ5eV、屈折率2.0)、窒化ホウ素(六方晶)(バンドギャップ5eV、屈折率1.8)等があげられる。さらに、硫化物としては、硫化亜鉛(ウルツ)(バンドギャップ3.9eV、屈折率2.4)等があげられる。そして、長期耐光性のみならず初期光反射率の観点から、屈折率が2.0~3.0のものが好ましい。さらに、着色が少なく、化学的安定性、安全性、価格を含む入手容易性、および生産性の観点から、酸化亜鉛、酸化ジルコニウム(ZrO2)が好ましく用いられ、酸化ジルコニウム、特に単斜晶の酸化ジルコニウムが好ましく用いられる。さらに、その中でも、流動性という観点から、平均粒径が0.01~50μmのものを用いることが好ましく、0.01~30μmのものを用いることがより好ましい。なお、上記平均粒径は、例えば、レーザー回折散乱式粒度分布計を用いて測定することができる。また、光反射率の観点から、白色顔料に含まれる不純物の中でもFe2O3の含有量が0.01質量%以下であることが好ましい。 <B: Specific white pigment>
As the specific white pigment (component B) used together with the component A, a white pigment having a band gap (forbidden band) of 3.3 to 5.5 eV is used. This band gap refers to an energy difference between the upper end of the valence band and the lower end of the conduction band in the band structure of the crystal, and is a value inherent to each simple substance, compound, and their crystal system. Specific examples of the white pigment (B component) having a band gap in the specific range include diamond (band gap 5.5 eV, refractive index 2.4) and the like as a single substance, and oxides include oxidation Zinc (band gap 3.3 eV, refractive index 2.0), zirconium oxide (ZrO 2 ) (
上記A~B成分にとともに用いられる無機質充填剤(C成分)としては、例えば、石英ガラス粉末、タルク、溶融シリカ粉末や結晶性シリカ粉末等のシリカ粉末、アルミナ粉末、窒化アルミニウム粉末、窒化ケイ素粉末等があげられる。中でも、線膨張係数の低減等の観点から、溶融シリカ粉末を用いることが好ましく、特に高充填性および高流動性という観点から、溶融球状シリカ粉末を用いることが好ましい。なお、無機質充填剤(C成分)は、上記特定の白色顔料(B成分)を除く。上記無機質充填剤(C成分)の粒径およびその分布に関しては、上記特定の白色顔料(B成分)の粒径およびその分布との組み合わせを、熱硬化性樹脂組成物をトランスファー成形等により成形する際のバリ等が最も低減するように配慮することが好ましい。具体的には、無機質充填剤(C成分)の平均粒径は、5~100μmであることが好ましく、特に好ましくは10~80μmである。なお、上記平均粒径は、前述と同様、例えば、レーザー回折散乱式粒度分布計を用いて測定することができる。 <C: Inorganic filler>
Examples of the inorganic filler (component C) used together with the components A to B include silica glass powder, talc, silica powder such as fused silica powder and crystalline silica powder, alumina powder, aluminum nitride powder, and silicon nitride powder. Etc. Among them, it is preferable to use a fused silica powder from the viewpoint of reducing the linear expansion coefficient, and it is particularly preferable to use a fused spherical silica powder from the viewpoints of high filling property and high fluidity. The inorganic filler (C component) excludes the specific white pigment (B component). Regarding the particle size of the inorganic filler (component C) and its distribution, a combination of the particle size of the specific white pigment (component B) and its distribution is formed by transfer molding or the like of the thermosetting resin composition. It is preferable to consider so that the burr at the time is reduced most. Specifically, the average particle size of the inorganic filler (component C) is preferably 5 to 100 μm, particularly preferably 10 to 80 μm. In addition, the said average particle diameter can be measured using a laser diffraction scattering type particle size distribution meter similarly to the above-mentioned.
そして、本発明の熱硬化性樹脂組成物には、上記A~C成分以外に、必要に応じて、硬化促進剤、離型剤、シラン化合物を配合することができる。さらには、変性剤(可塑剤)、酸化防止剤、難燃剤、脱泡剤、レベリング剤、紫外線吸収剤等の各種添加剤を適宜配合することができる。 <Other additives>
The thermosetting resin composition of the present invention can contain a curing accelerator, a release agent, and a silane compound, if necessary, in addition to the components A to C. Furthermore, various additives such as a modifier (plasticizer), an antioxidant, a flame retardant, a defoaming agent, a leveling agent, and an ultraviolet absorber can be appropriately blended.
[式(1)中、Rm,Rnは水素原子または一価のアルキル基であり、両者は互いに同じであっても異なっていてもよい。また、kは1~100の正数であり、xは1~100の正数である。] CH 3 · (CH 3 ) k · CH 2 O (CHRm · CHRn · O) x · H (1)
[In Formula (1), Rm and Rn are a hydrogen atom or a monovalent alkyl group, and both may be the same or different. Further, k is a positive number from 1 to 100, and x is a positive number from 1 to 100. ]
本発明の熱硬化性樹脂組成物は、例えば、つぎのようにして製造することができる。すなわち、上記A~C成分、さらには硬化促進剤および離型剤、ならびに必要に応じて用いられる各種添加剤を適宜配合した後、混練機等を用いて溶融混合し、ついで、これを冷却し固化して粉砕することにより粉末状の熱硬化性樹脂組成物を製造することができる。 <Thermosetting resin composition>
The thermosetting resin composition of the present invention can be produced, for example, as follows. That is, the above-mentioned components A to C, further a curing accelerator and a release agent, and various additives used as necessary are appropriately blended and then melt-mixed using a kneader or the like, and then cooled. A powdery thermosetting resin composition can be produced by solidifying and pulverizing.
さらに、本発明の熱硬化性樹脂組成物をリフレクタ形成材料として用いた封止型光半導体素子を、図4に示す。すなわち、この封止型光半導体素子は、光半導体素子3の側面全面に本発明の熱硬化性樹脂組成物からなる光反射用のリフレクタ15が形成され、さらに上記光半導体素子3の上部(発光面あるいは受光面)が封止層16にて被覆されているという構成をとる。図において、17は接続用電極(バンプ)である。また、上記封止層16はエポキシ樹脂やシリコーン樹脂、あるいはガラスやセラミックス等の無機材料によって形成され、上記封止層16には蛍光体が含有されていてもよいし蛍光体が配合されていないものであってもよい。 <Encapsulated optical semiconductor element>
Furthermore, FIG. 4 shows a sealed optical semiconductor element using the thermosetting resin composition of the present invention as a reflector forming material. That is, in the sealed optical semiconductor element, a light reflecting reflector 15 made of the thermosetting resin composition of the present invention is formed on the entire side surface of the
トリグリシジルイソシアヌレート(エポキシ当量100) [Epoxy resin]
Triglycidyl isocyanurate (epoxy equivalent 100)
4-メチルヘキサヒドロ無水フタル酸(酸無水物当量168) [Curable component]
4-Methylhexahydrophthalic anhydride (acid anhydride equivalent 168)
酸化亜鉛(バンドギャップ3.3eV、屈折率2.0、平均粒径2.9μm)(ハクスイテック社製、酸化亜鉛1種)
[白色顔料b2]
酸化ジルコニウム(バンドギャップ4~5eV、屈折率2.1、平均粒径4.3μm、Fe2O3含有量0.001質量%、単斜晶)(第一稀元素化学工業社製、SG酸化ジルコニウム)
[白色顔料b′]
ルチル型酸化チタン(バンドギャップ3.0eV、屈折率2.7、単一粒子径0.2μm)(石原産業社製、CR-97) [White pigment b1]
Zinc oxide (band gap: 3.3 eV, refractive index: 2.0, average particle size: 2.9 μm) (manufactured by Hux Itec Corp., zinc oxide, 1 type)
[White pigment b2]
Zirconium oxide (band gap 4-5 eV, refractive index 2.1, average particle size 4.3 μm, Fe 2 O 3 content 0.001 mass%, monoclinic crystal) (manufactured by Daiichi Rare Element Chemical Industries, SG oxidation) zirconium)
[White pigment b ']
Rutile-type titanium oxide (band gap: 3.0 eV, refractive index: 2.7, single particle size: 0.2 μm) (Ishihara Sangyo Co., Ltd., CR-97)
溶融球状シリカ粉末(平均粒径20μm) [Inorganic filler]
Fused spherical silica powder (average particle size 20μm)
テトラ-n-ブチルホスホニウムブロマイド [Curing accelerator]
Tetra-n-butylphosphonium bromide
C(炭素数)>14、エトキシ化アルコール/エチレンホモポリマー(丸菱油化工業社製、UNT750)
[カップリング剤]
3-グリシドキシプロピルトリメトキシシラン(信越化学工業社製、KBM-403) [Release agent]
C (carbon number)> 14, ethoxylated alcohol / ethylene homopolymer (manufactured by Maruhishi Oil Chemical Co., Ltd., UNT750)
[Coupling agent]
3-glycidoxypropyltrimethoxysilane (Shin-Etsu Chemical Co., Ltd., KBM-403)
後記の表1~表3に示す各成分を同表に示す割合で配合し、ニーダーで溶融混練(温度100~130℃)を行ない、熟成した後、室温(25℃)まで冷却して粉砕することにより目的とする粉末状の熱硬化性樹脂組成物を作製した。 [Examples 1 to 15, Comparative Example 1]
The components shown in Table 1 to Table 3 below are blended in the proportions shown in the same table, melt kneaded (temperature 100 to 130 ° C.) with a kneader, aged, cooled to room temperature (25 ° C.) and pulverized. Thereby, the target powdery thermosetting resin composition was produced.
上記各熱硬化性樹脂組成物を用い、厚み1mmの試験片を所定の硬化条件(条件:175℃×2分間の成形+175℃×3時間キュア)にて作製し、この試験片(硬化物)を用いて、室温(25℃)での光反射率を測定した。なお、測定装置として日本分光社製の分光光度計V-670を使用して、波長450nmの光反射率を室温(25℃)にて測定した。 [Initial light reflectance]
Using each of the thermosetting resin compositions described above, a test piece having a thickness of 1 mm was prepared under predetermined curing conditions (conditions: molding at 175 ° C. × 2 minutes + 175 ° C. × 3 hours curing), and this test piece (cured product) Was used to measure the light reflectivity at room temperature (25 ° C.). A spectrophotometer V-670 manufactured by JASCO Corporation was used as a measuring apparatus, and the light reflectance at a wavelength of 450 nm was measured at room temperature (25 ° C.).
上記と同様にして作製した各試験片を用い、波長600nmの光反射率を室温(25℃)にて測定した。その後、その試験片を110℃のホットプレートで加熱した状態で、436nmの光を1W/cm2の強さで15分間照射した後に、上記と同様にして波長600nmの光反射率を測定した(加速試験)。そして、上記加速試験前後での光反射率の低下度(加熱・光照射後の光反射率-加熱・光照射前の光反射率)を算出した。なお、測定には、上記と同様、日本分光社製の分光光度計V-670を使用した。上記光反射率の低下度において、実施例11~13,15に関しては、0を超えた値が測定・算出されたが、上記値は測定誤差であり、実質的には0以下になることから表中には「0」と記載した。 [Long light resistance]
Using each test piece produced in the same manner as described above, the light reflectance at a wavelength of 600 nm was measured at room temperature (25 ° C.). Then, after the test piece was heated on a hot plate at 110 ° C. and irradiated with 436 nm light at an intensity of 1 W / cm 2 for 15 minutes, the light reflectance at a wavelength of 600 nm was measured in the same manner as described above ( Accelerated test). Then, the degree of decrease in light reflectance before and after the acceleration test (light reflectance after heating / light irradiation−light reflectance before heating / light irradiation) was calculated. For the measurement, a spectrophotometer V-670 manufactured by JASCO Corporation was used as described above. With respect to Examples 11 to 13 and 15, in the degree of decrease in the light reflectivity, values exceeding 0 were measured and calculated. However, the above values are measurement errors and are substantially 0 or less. In the table, “0” is described.
つぎに、上記実施例品である粉末を打錠したタブレット状の熱硬化性樹脂組成物を用いて、図1に示す構成の光半導体(発光)装置を製造した。すなわち、銅(銀メッキ)製の複数の対となった第1のプレート部1と第2のプレート部2を有する金属リードフレームをトランスファー成形機の金型内に設置し、上記熱硬化性樹脂組成物を用いてトランスファー成形(条件:175℃×2分間の成形+175℃×3時間キュア)を行なうことにより、図1に示す、金属リードフレームの所定位置にリフレクタ4を形成した。ついで、光半導体(発光)素子(大きさ:0.5mm×0.5mm)3を搭載し、この光半導体素子3と上記金属リードフレームをボンディングワイヤー7,8にて電気的に接続することにより、リフレクタ4と、金属リードフレームと、光半導体素子3とを備えたユニットを製造した。 [Production of optical semiconductor (light emitting) device]
Next, an optical semiconductor (light-emitting) device having the configuration shown in FIG. 1 was manufactured using a tablet-like thermosetting resin composition obtained by tableting the powders of the above-mentioned examples. That is, a metal lead frame having a plurality of pairs of a
2 第2のプレート部
3 光半導体素子
4,11,15 リフレクタ
5 凹部
6,封止樹脂層
7,8,12 ボンディングワイヤー
10 金属リードフレーム
16 封止層 DESCRIPTION OF
Claims (15)
- 下記の測定方法(x)にて測定されてなる、光反射率の低下度(α2-α1)が-5~0の範囲であることを特徴とする光半導体リフレクタ用エポキシ樹脂組成物。
(x)所定の硬化条件(条件:175℃×2分間の成形+175℃×3時間キュア)にして作製してなる厚み1mmの試験片を用い、室温(25℃)下での波長600nmの光反射率(α1)を測定するとともに、その試験片を110℃のホットプレートで加熱した状態で、波長436nmの光を1W/cm2の強さで15分間照射した後、室温(25℃)下での波長600nmの光反射率(α2)を測定する。 An epoxy resin composition for an optical semiconductor reflector, wherein the degree of decrease in light reflectance (α2-α1) is in the range of -5 to 0, as measured by the following measurement method (x).
(X) Light having a wavelength of 600 nm at room temperature (25 ° C.) using a test piece having a thickness of 1 mm prepared under predetermined curing conditions (conditions: 175 ° C. × molding for 2 minutes + 175 ° C. × 3 hours curing) The reflectance (α1) was measured and the test piece was heated on a hot plate at 110 ° C. and irradiated with light having a wavelength of 436 nm at an intensity of 1 W / cm 2 for 15 minutes, and then at room temperature (25 ° C.). The light reflectance (α2) at a wavelength of 600 nm is measured. - 下記の(A)~(C)を含有することを特徴とする光半導体装置用熱硬化性樹脂組成物。
(A)熱硬化性樹脂。
(B)バンドギャップ(禁制帯)が3.3~5.5eVである白色顔料。
(C)無機質充填剤。 A thermosetting resin composition for optical semiconductor devices, comprising the following (A) to (C):
(A) Thermosetting resin.
(B) A white pigment having a band gap (forbidden band) of 3.3 to 5.5 eV.
(C) Inorganic filler. - 上記(B)の屈折率が2.0~3.0である請求項2記載の光半導体装置用熱硬化性樹脂組成物。 The thermosetting resin composition for an optical semiconductor device according to claim 2, wherein the refractive index of (B) is 2.0 to 3.0.
- 上記(B)が、酸化亜鉛、酸化ジルコニウムおよび硫化亜鉛からなる群から選ばれた少なくとも一つである請求項2または3記載の光半導体装置用熱硬化性樹脂組成物。 4. The thermosetting resin composition for an optical semiconductor device according to claim 2, wherein (B) is at least one selected from the group consisting of zinc oxide, zirconium oxide and zinc sulfide.
- 上記(B)が、酸化ジルコニウムである請求項2または3記載の光半導体装置用熱硬化性樹脂組成物。 The thermosetting resin composition for optical semiconductor devices according to claim 2 or 3, wherein (B) is zirconium oxide.
- 上記(B)および(C)の合計の含有割合が、熱硬化性樹脂組成物全体の10~90体積%であり、かつ(B)の含有割合が熱硬化性樹脂組成物全体の3~50体積%である請求項2~5のいずれか一項に記載の光半導体装置用熱硬化性樹脂組成物。 The total content of (B) and (C) is 10 to 90% by volume of the entire thermosetting resin composition, and the content of (B) is 3 to 50% of the entire thermosetting resin composition. The thermosetting resin composition for optical semiconductor devices according to any one of claims 2 to 5, which is in volume%.
- 厚み方向の片面のみに光半導体素子を搭載するための板状の光半導体装置用リードフレームであって、互いに隙間を隔てて配置される複数のプレート部を備えるとともに、上記隙間に、請求項2~6のいずれか一項に記載の光半導体装置用熱硬化性樹脂組成物を用いて充填し、硬化してなるリフレクタが形成されてなることを特徴とする光半導体装置用リードフレーム。 A plate-shaped lead frame for an optical semiconductor device for mounting an optical semiconductor element only on one side in the thickness direction, comprising a plurality of plate portions arranged with a gap between each other, and in the gap, A lead frame for an optical semiconductor device, comprising a reflector formed by filling and curing with the thermosetting resin composition for an optical semiconductor device according to any one of 1 to 6.
- 光半導体素子搭載領域を備え、それ自体の少なくとも一部で素子搭載領域の周囲を囲んだ状態でリフレクタが形成されてなる立体状の光半導体装置用リードフレームであって、上記リフレクタが、請求項2~6のいずれか一項に記載の光半導体装置用熱硬化性樹脂組成物を用いて形成されてなることを特徴とする光半導体装置用リードフレーム。 A three-dimensional lead frame for an optical semiconductor device comprising an optical semiconductor element mounting region, wherein a reflector is formed in a state where at least a part of the optical semiconductor element mounting region surrounds the periphery of the element mounting region. 7. A lead frame for an optical semiconductor device, characterized by being formed using the thermosetting resin composition for an optical semiconductor device according to any one of 2 to 6.
- 上記リフレクタが、リードフレームの片面にのみ形成されている請求項8記載の光半導体装置用リードフレーム。 The lead frame for an optical semiconductor device according to claim 8, wherein the reflector is formed only on one side of the lead frame.
- 上記リフレクタがトランスファー成形または射出成形により光半導体装置用リードフレームに形成されてなる請求項7~9のいずれか一項に記載の光半導体装置用リードフレーム。 10. The lead frame for an optical semiconductor device according to claim 7, wherein the reflector is formed on the lead frame for an optical semiconductor device by transfer molding or injection molding.
- その片面に光半導体素子を搭載するための素子搭載領域を有するプレート部が、互いに隙間を隔てて配置され、上記素子搭載領域の所定位置に光半導体素子が搭載されてなる光半導体装置であって、上記隙間に、請求項2~6のいずれか一項に記載の光半導体装置用熱硬化性樹脂組成物を用いて充填し、硬化してなるリフレクタが形成されてなることを特徴とする光半導体装置。 An optical semiconductor device in which plate portions each having an element mounting region for mounting an optical semiconductor element on one side thereof are arranged with a gap therebetween, and an optical semiconductor element is mounted at a predetermined position of the element mounting region. A light is formed by filling the gap with the thermosetting resin composition for an optical semiconductor device according to any one of claims 2 to 6 and curing it. Semiconductor device.
- 光半導体素子搭載領域を備え、それ自体の少なくとも一部で素子搭載領域の周囲を囲んだ状態でリフレクタが形成されてなる光半導体装置用リードフレームの所定位置に光半導体素子が搭載されてなる光半導体装置であって、上記リフレクタが、請求項2~6のいずれか一項に記載の光半導体装置用熱硬化性樹脂組成物を用いて形成されてなることを特徴とする光半導体装置。 Light in which an optical semiconductor element is mounted at a predetermined position of a lead frame for an optical semiconductor device, which includes an optical semiconductor element mounting area, and in which a reflector is formed with at least a part of the optical semiconductor element surrounding the periphery of the element mounting area A semiconductor device, wherein the reflector is formed using the thermosetting resin composition for an optical semiconductor device according to any one of claims 2 to 6.
- リフレクタで囲まれた光半導体素子を含む領域をシリコーン樹脂にて樹脂封止されてなる請求項12記載の光半導体装置。 13. The optical semiconductor device according to claim 12, wherein a region including the optical semiconductor element surrounded by the reflector is sealed with a silicone resin.
- 裏面に複数の接続用電極が形成されてなる光半導体素子の側面に請求項2~6のいずれか一項に記載の光半導体装置用熱硬化性樹脂組成物からなるリフレクタが形成され、上記光半導体素子上部の発光面あるいは受光面が封止層にて被覆されてなることを特徴とする封止型光半導体素子。 A reflector made of the thermosetting resin composition for an optical semiconductor device according to any one of claims 2 to 6 is formed on a side surface of the optical semiconductor element having a plurality of connection electrodes formed on the back surface, and the light A sealed optical semiconductor element, wherein a light emitting surface or a light receiving surface above a semiconductor element is covered with a sealing layer.
- 配線回路基板の所定位置に、請求項14記載の封止型光半導体素子が、その接続用電極を介して搭載されてなる光半導体装置。 An optical semiconductor device in which the sealed optical semiconductor element according to claim 14 is mounted via a connection electrode at a predetermined position on a printed circuit board.
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JP2014520092A JP5825650B2 (en) | 2013-06-13 | 2014-04-22 | Epoxy resin composition for optical semiconductor reflector, thermosetting resin composition for optical semiconductor device, lead frame for optical semiconductor device obtained by using the same, encapsulated optical semiconductor element, and optical semiconductor device |
KR1020157029989A KR20160019407A (en) | 2013-06-13 | 2014-04-22 | Epoxy resin composition for optical semiconductor reflectors, thermosetting resin composition for optical semiconductor devices, lead frame for optical semiconductor devices obtained using said thermosetting resin composition for optical semiconductor devices, sealed optical semiconductor element, and optical semiconductor device |
CN201480021767.0A CN105122484A (en) | 2013-06-13 | 2014-04-22 | Epoxy resin composition for optical semiconductor reflectors, thermosetting resin composition for optical semiconductor devices, lead frame for optical semiconductor devices obtained using said thermosetting resin composition for optical semiconductor devices, sealed optical semiconductor element, and optical semiconductor device |
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JP2017063194A (en) * | 2015-09-24 | 2017-03-30 | 日東電工株式会社 | Thermosetting resin composition for optical semiconductor device, lead frame for optical semiconductor device arranged by use thereof, optical semiconductor device, and optical semiconductor element |
WO2017051838A1 (en) * | 2015-09-24 | 2017-03-30 | 日東電工株式会社 | Thermosetting resin composition for optical semiconductor devices, lead frame for optical semiconductor devices obtained using same, optical semiconductor device and optical semiconductor element |
WO2021233728A1 (en) | 2020-05-19 | 2021-11-25 | Byk-Chemie Gmbh | Thermoset polymer powder |
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JP2012222315A (en) * | 2011-04-14 | 2012-11-12 | Nitto Denko Corp | Reflection resin sheet, light emitting diode device, and manufacturing method of the same |
JP2013040343A (en) * | 2012-10-23 | 2013-02-28 | Hitachi Chemical Co Ltd | Method for manufacturing reflector, and led device |
JP2013091809A (en) * | 2007-07-05 | 2013-05-16 | Hitachi Chemical Co Ltd | Thermosetting resin composition for light reflection, and substrate for loading optical semiconductor element and optical semiconductor device using the resin composition |
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JP4623322B2 (en) * | 2007-12-26 | 2011-02-02 | 信越化学工業株式会社 | White thermosetting silicone resin composition for forming optical semiconductor case, optical semiconductor case and molding method thereof |
JP5721969B2 (en) | 2010-06-11 | 2015-05-20 | 日東電工株式会社 | Epoxy resin composition for reflector of optical semiconductor device, lead frame for optical semiconductor device obtained using the same, and optical semiconductor device |
JP2012175030A (en) * | 2011-02-24 | 2012-09-10 | Nitto Denko Corp | Resin composition for optical semiconductor element housing package and optical semiconductor light-emitting device obtained by using the same |
-
2014
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JP2013091809A (en) * | 2007-07-05 | 2013-05-16 | Hitachi Chemical Co Ltd | Thermosetting resin composition for light reflection, and substrate for loading optical semiconductor element and optical semiconductor device using the resin composition |
JP2010047740A (en) * | 2008-07-22 | 2010-03-04 | Hitachi Chem Co Ltd | Thermosetting resin composition, substrate for loading photosemiconductor element using the same, method for producing the substrate, and photosemiconductor device |
JP2012222315A (en) * | 2011-04-14 | 2012-11-12 | Nitto Denko Corp | Reflection resin sheet, light emitting diode device, and manufacturing method of the same |
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WO2017051838A1 (en) * | 2015-09-24 | 2017-03-30 | 日東電工株式会社 | Thermosetting resin composition for optical semiconductor devices, lead frame for optical semiconductor devices obtained using same, optical semiconductor device and optical semiconductor element |
WO2021233728A1 (en) | 2020-05-19 | 2021-11-25 | Byk-Chemie Gmbh | Thermoset polymer powder |
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JPWO2014199728A1 (en) | 2017-02-23 |
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