WO2014102848A1 - 電動車両 - Google Patents
電動車両 Download PDFInfo
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- WO2014102848A1 WO2014102848A1 PCT/JP2012/008232 JP2012008232W WO2014102848A1 WO 2014102848 A1 WO2014102848 A1 WO 2014102848A1 JP 2012008232 W JP2012008232 W JP 2012008232W WO 2014102848 A1 WO2014102848 A1 WO 2014102848A1
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- batteries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M7/00—Motorcycles characterised by position of motor or engine
- B62M7/02—Motorcycles characterised by position of motor or engine with engine between front and rear wheels
- B62M7/04—Motorcycles characterised by position of motor or engine with engine between front and rear wheels below the frame
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/60—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells using power supplied by batteries
- B60L50/64—Constructional details of batteries specially adapted for electric vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J43/00—Arrangements of batteries
- B62J43/10—Arrangements of batteries for propulsion
- B62J43/16—Arrangements of batteries for propulsion on motorcycles or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62J—CYCLE SADDLES OR SEATS; AUXILIARY DEVICES OR ACCESSORIES SPECIALLY ADAPTED TO CYCLES AND NOT OTHERWISE PROVIDED FOR, e.g. ARTICLE CARRIERS OR CYCLE PROTECTORS
- B62J9/00—Containers specially adapted for cycles, e.g. panniers or saddle bags
- B62J9/20—Containers specially adapted for cycles, e.g. panniers or saddle bags attached to the cycle as accessories
- B62J9/21—Containers specially adapted for cycles, e.g. panniers or saddle bags attached to the cycle as accessories above or alongside the front wheel, e.g. on the handlebars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62M—RIDER PROPULSION OF WHEELED VEHICLES OR SLEDGES; POWERED PROPULSION OF SLEDGES OR SINGLE-TRACK CYCLES; TRANSMISSIONS SPECIALLY ADAPTED FOR SUCH VEHICLES
- B62M6/00—Rider propulsion of wheeled vehicles with additional source of power, e.g. combustion engine or electric motor
- B62M6/80—Accessories, e.g. power sources; Arrangements thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/625—Vehicles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6552—Closed pipes transferring heat by thermal conductivity or phase transition, e.g. heat pipes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6561—Gases
- H01M10/6563—Gases with forced flow, e.g. by blowers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K11/00—Arrangement in connection with cooling of propulsion units
- B60K11/06—Arrangement in connection with cooling of propulsion units with air cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K2001/003—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
- B60K2001/005—Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric storage means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60Y—INDEXING SCHEME RELATING TO ASPECTS CROSS-CUTTING VEHICLE TECHNOLOGY
- B60Y2200/00—Type of vehicle
- B60Y2200/10—Road Vehicles
- B60Y2200/12—Motorcycles, Trikes; Quads; Scooters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62K—CYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
- B62K2204/00—Adaptations for driving cycles by electric motor
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present invention relates to an electric vehicle that drives wheels with power by an electric motor.
- Patent Document 1 discloses an electric motorcycle as an example of an electric vehicle.
- a plurality of batteries are housed in a battery box.
- the battery box has an air inlet and an air outlet for cooling the battery.
- outside air is taken into the battery box from the air inlet according to the operation of the cooling fan, and is guided outside the battery box through the air outlet.
- an object of the present invention is to improve battery cooling performance with a simple configuration when cooling a plurality of batteries accommodated in a battery case.
- An electric vehicle includes an electric motor that generates traveling power for driving wheels, a battery case that houses a plurality of batteries that store DC power to be supplied to the electric motor in an internal battery space, The plurality of batteries are arranged side by side in the battery case, and the battery case includes an inflow port through which a cooling medium flows into the battery space, and a cooling medium that cools the plurality of batteries.
- a cooling medium that has flowed out of the battery space and that has flowed into the gap space formed between the batteries or between the battery and the battery case. Is disposed in a one-way manner between the plurality of batteries so as to define a cooling passage toward the outlet.
- the cooling medium guided to the predetermined cooling passage by the sealing member flows uniformly and smoothly in the battery case to cool the plurality of batteries, so that the battery cooling performance is improved with a simple configuration. be able to.
- the cooling passage is constituted by a part of the gap space and is constituted by an upstream gap space into which the cooling medium before taking heat from the battery flows from the inlet, and a part of the gap space, and the upstream. Cooling after the intermediate gap space that is continuous from the side gap space and is constituted by a part of the gap space and that is continuous from the intermediate gap space for removing the heat from the battery.
- a downstream clearance space for guiding the medium to the outlet, and the cooling medium passes directly from the upstream clearance space to the downstream clearance space without passing through the intermediate clearance space. You may arrange
- the cooling medium from the inflow port can be prevented from moving toward the outflow port without taking the heat of the battery, and the cooling performance is improved.
- the inflow port may be provided in an upper portion of the battery case, and the cooling passage may be disposed in a lower portion of at least one battery and include a lower space into which a cooling medium from the inflow port flows.
- the low-temperature cooling medium from the inlet can be guided to the lower space using convection.
- the inflow port is provided in the upper part of the battery case, it is possible to prevent the radiant heat from the road surface from entering the battery space through the inflow port, and to allow air to flow into the lower part of the battery case. Therefore, it is possible to arrange the battery case so as to be close to the road surface, thereby reducing the center of gravity of the vehicle.
- the outlet is provided in an upper part of the battery case, and the cooling passage is connected to the outlet in the horizontal direction, and the upper and lower spaces extending in the vertical direction adjacent to the battery are connected to the outlet.
- the horizontal space may be included.
- the cooling medium deprived of heat passes through the upper and lower spaces upward and is then guided to the outlet through the horizontal space. It is easy to suppress the cooling medium deprived of heat from entering the gap between the batteries again. Even if there is little passage of the cooling medium, it is possible to prevent heat from being accumulated.
- the outlet may be provided at the top of the battery case.
- a moisture removing unit that removes moisture contained in air outside the vehicle body and a fan that guides the air from which moisture has been removed by the moisture removing unit into the battery case as a cooling medium may be provided.
- the amount of moisture that enters the battery case can be reduced.
- the battery cooling performance can be improved with a simple configuration.
- FIG. 1 is a left side view of an electric motorcycle according to an embodiment.
- FIG. 2 is an exploded perspective view of a power unit (a motor unit is not shown) of the electric motorcycle shown in FIG. 1 as viewed from the left front.
- FIG. 2 is an exploded perspective view of a power unit (a motor unit is not shown) of the electric motorcycle shown in FIG. 1 as viewed from the right rear.
- FIG. 4 is a perspective view of the reinforcing frame shown in FIGS. 2 and 3. It is the perspective view which looked at the upper area of the battery case of the electric motorcycle shown in Drawing 1 from the right front, and is a perspective view showing the state where the inverter etc. were removed from the electric equipment group.
- FIG. 6A is a schematic left sectional view of the battery case showing the flow of battery cooling air in the electric motorcycle shown in FIG.
- FIG. 6B is a system diagram showing the flow of battery cooling air in the electric motorcycle shown in FIG.
- FIG. 1 is a left side view of the electric motorcycle according to the embodiment.
- an electric motorcycle 1 that is a saddle-ride type vehicle is a motorcycle that includes a front wheel 2 that is a driven wheel and a rear wheel 3 that is a driving wheel.
- the front wheel 2 is rotatably supported at the lower end of the front fork 4.
- the upper portion of the front fork 4 is integral with a steering shaft (not shown), and the steering shaft is rotatably supported in a state of being inserted into the head pipe 5 on the vehicle body side.
- a steering wheel 6 that protrudes to the left and right is attached to the steering shaft, and an accelerator grip (not shown) is provided on the right side of the steering wheel 6.
- the vehicle body frame 10 is separated from the head pipe 5 to the left and right and extends backward while tilting slightly downward.
- the vehicle body frame 10 is divided from the head pipe 5 to the left and right and extends downward to bend and then bend.
- a pair of down frames 14 extending rearward at the bottom.
- the rear end portion of the main frame 11 and the rear end portion of the down frame 14 are connected to a frame-like pivot frame 12.
- the pivot frame 12 supports a front end portion of a swing arm 15 that supports the rear wheel 3 so as to swing up and down.
- the rear frame 13 is disposed, and the rear frame 13 extends rearward from the rear end portion of the main frame 11 or the upper portion of the pivot frame 12.
- the vehicle body frame 10 supports a power unit 19, and the power unit 19 includes a plurality of batteries 40, a motor unit 25 including an electric motor 42, an inverter 47 (see FIG. 2), and a blower fan 48 (see FIG. 2). It is a unit in which the electrical component group 46 and the like are integrated.
- the plurality of batteries 40 are accommodated in the battery case 20.
- the battery case 20 has a cylindrical shape with the top and bottom open, a middle case 21 with the lower end of the rear region open, and a lower case 23 attached to the middle case 21 so as to close the lower end opening 32c in the front portion of the middle case 21. .
- a battery space S2 for accommodating the battery 40 is formed inside the battery case 20.
- the motor unit 25 is a casing 44, an electric motor 42 that is housed in the casing 44 and generates running power using the battery 40 as a power source, and a gear shift that changes the rotational power that is housed in the casing 44 and output from the electric motor 42.
- a machine 43 an oil pan 44a provided in the lower part of the casing 44, and an oil pump 45 for sucking up and discharging the oil accumulated in the oil pan 44a. Rotational power output from the transmission 43 is transmitted to the rear wheel 3 through the chain 16.
- an electrical component cover 26 is attached to the upper case 22, and an electrical component space S 1 for accommodating the electrical component group 46 is formed inside the electrical component cover 26.
- the electrical component space S1 is vertically adjacent to the battery space S2 with the upper case 22 as a partition wall.
- the battery 40 is connected to the inverter 47 via power lines 81 and 82 (see FIG. 2) that penetrate the upper case 22, and all of the power lines 81 and 82 are accommodated in the battery case 20 and the electrical component cover 26.
- Inverter 47 is electrically connected to electric motor 42 via a power line through which three-phase alternating current flows.
- the power line includes a first power line portion 80 (see FIG.
- the two power line portions are connected to each other by a terminal block 23b provided on the lower case 23, and the first power line portion enters from the electrical component space S1 to the battery space S1 from above and extends over substantially the entire top and bottom of the battery space S1.
- the second power line portion 27 is three power cables, and connects the battery case 20 to the motor unit 25 outside thereof.
- the electrical component cover 26 is covered with an upper cover 28 which is a dummy tank having an appearance similar to that of a fuel tank of a conventional engine type motorcycle.
- a connector opening 28 a for exposing the charging connector 75 is formed at the rear part of the upper cover 28, and the connector opening 28 a is closed by the connector lid 29.
- the rear portion where the connector lid portion 29 is located has a smaller dimension in the vehicle width direction than the central portion of the upper cover 28 that covers the electrical component cover 26.
- a driver's seat 30 supported by the rear frame 13 is provided behind the upper cover 28. The driver seated on the seat 30 can sandwich both legs with the upper cover 28. Further, the upper surface of the battery case 20 is disposed lower than the upper end of the seat 30. Thereby, even if the electrical component group 46 is arranged on the battery case 20, it is possible to suppress the protruding amount by which the electrical component group 46 projects above the imaginary line connecting the seat 30 and the head pipe 5.
- the inverter 47 is cooled using the oil in the oil pan 44a as a main cooling medium, while the battery 40 is cooled using air as the main cooling medium.
- a front stay 16 is fixed to the body frame 10 at or near the head pipe 5, and the front stay 16 projects forward from the head pipe 5.
- An intake duct 17 that takes in air as a cooling medium from the outside is attached to the front stay 16. When the vehicle is assembled, the side and upper side of the intake duct 17 are covered with a cowl and a headlamp unit (not shown) attached to the front stay 16.
- an intake port 17 a that is open to the outside air is provided, and it is easy to capture the traveling wind from the front.
- the rear end portion of the intake duct 17 is connected to the front portion of the electrical component cover 26, and the outside air flows into the intake duct 17 through the intake port 17a and is then guided to the electrical component space S1. Thereafter, the air is guided to the battery space S2 adjacent to the electrical component space S1, flows through the battery space S2 in which the battery 40 is accommodated, and flows out of the battery space S2.
- the air flow in the battery space S2 will be described later.
- the intake duct 17 includes a moisture removing unit 18 that removes moisture contained in the outside air.
- the moisture removing unit 18 performs centrifugal gas-liquid separation.
- the intake duct 17 includes a lower duct 17b that extends rearward from the intake port 17a and an upper duct 17c that overlaps the rear end portion of the lower duct 17b and extends rearward from the lower duct 17b.
- the rear end portion of the lower duct 17b communicates with the front end portion of the upper duct 17c overlapping therewith via an internal passage 17d.
- the internal passage 17d is formed in a spiral shape or a spiral shape, and centrifugal gas-liquid separation is performed in a process in which air circulates and rises along the internal passage 17d.
- the moisture removing unit 18 may be configured by the rear end portion of the lower duct 17b, the spiral or spiral internal passage 17d, and the front end portion of the upper duct 17c.
- the moisture removing unit 18 By the action of the moisture removing unit 18, the air after moisture removal is led to the electrical component space S1 and the battery space S2 as a cooling medium. For this reason, even if the outside air contains moisture, the moisture can be prevented from reaching the electrical component space S1 and the battery space S2. Since the water removal unit 18 according to the present embodiment employs a centrifugal type, it is beneficial in that it is maintenance-free, can reduce pressure loss, and can be downsized. Since the lower surface of the rear end portion of the lower duct 17b is always open or can be opened and closed, the separated moisture is drained to the outside of the vehicle through the open portion by its own weight.
- FIG. 2 is an exploded perspective view of the power unit 19 (the motor unit 25 is not shown) of the electric motorcycle 1 shown in FIG.
- FIG. 3 is an exploded perspective view of the power unit 19 (the motor unit 25 is not shown) of the electric motorcycle 1 shown in FIG. 1 as viewed from the rear right side.
- the plurality of batteries 40 are integrated as an aggregate by a housing 41 to form a battery group, and the battery group is symmetrical in the vehicle width direction.
- the battery 40 is formed in a rectangular parallelepiped shape, but two types of batteries having different long side dimensions in plan view are used for the battery 40.
- a type having a long side dimension is sometimes referred to as a “large battery”
- a type having a small long side dimension is sometimes referred to as a “small battery”.
- the battery group forms an inverted L shape when viewed from the side (side view of the vehicle body). That is, the plurality of batteries 40 are aligned and arranged such that the lower surface of the front region of the battery group is positioned below the lower surface of the rear region, and the upper surface and front surface of the battery group are substantially flush.
- the battery group includes a front region having a two-stage structure in which a plurality of batteries 40 are arranged in the vertical direction, and a rear region in which the upper dimension of the front region is aligned with the vertical dimension.
- the battery group forms a T shape when viewed from the front (front view of the vehicle body) and is symmetrical in the vehicle width direction. That is, the plurality of batteries 40 are aligned and arranged such that the upper stage in the front region of the battery group is wider than the lower stage in the lower front part. Thereby, the side protrusion part which protrudes in the vehicle width direction both sides seeing from the front area lower stage is formed in the front area upper stage of a battery group. Further, the plurality of batteries 40 are aligned and arranged such that the lower surface of the side protruding portion is substantially flush with the lower surface of the rear region.
- the battery group forms a T shape when viewed from above (plan view of the vehicle body) and is symmetrical in the vehicle width direction. That is, the plurality of batteries 40 are aligned and arranged such that the upper stage of the front area of the battery group is wider than the rear area. Thereby, the enlargement of the vertical dimension of the whole battery 40 can be prevented while increasing the capacity of the whole battery 40.
- two large batteries 40A and 40B are arranged in a posture in which the long sides are directed left and right in the upper part of the front region, and are arranged in the front-rear direction.
- the small battery 40C is arranged with the long side facing forward and backward.
- the small battery 40D is arranged with the long side facing left and right.
- the number of batteries in the front area upper stage, front area lower stage, and rear area is only one in the vertical direction, and a plurality of batteries are stacked in the vertical direction in the front area upper stage, the front area lower stage, or the rear area. Also good.
- the number of batteries in the upper part of the front region is two in the front-rear direction, and the number of batteries in the lower part of the front region and one in the rear region is one example in the front-rear direction.
- the number of batteries aligned in the front-rear direction in each region is appropriately changed. Is possible.
- the battery group is accommodated in the middle case 21 through the upper end opening described above with the upper case 22 removed from the middle case 21.
- the middle case 21 includes a rectangular cylindrical casing body 31 and a reinforcing frame 32 provided on the inner bottom portion of the casing body 31.
- the reinforcing frame 32 is formed in a rectangular frame shape, and is integrated with the casing body 31 by welding the outer edge portion to the inner surface of the casing body 31 having a rectangular cross section.
- FIG. 4 is a perspective view of the reinforcing frame 32 shown in FIGS.
- the reinforcing frame 32 connects a pair of left and right side members 101, 102, a front member 103 that connects the front end portions of the side members 101, 102 in the left-right direction, and a rear end portion of the side members 101, 102 in the left-right direction.
- a rear member 104 and a center cross member 105 disposed between the front member 103 and the rear member 104 in the front-rear direction and connecting the intermediate portions of the side members 101, 102 in the left-right direction are included.
- the rear region and the front region are opened with the center cross member 105 as a boundary, and the rear region is closed by the bottom plate 33 (see FIGS. 2 and 3).
- the front region is welded to the casing body 31 while being open.
- the lower part of the front region is accommodated in the lower case 23 through the lower end opening 32c.
- the lower surface of the upper side protrusion of the front region is placed on the inner bottom surface of the middle case 21 together with the lower surface of the rear region that is substantially flush with the lower surface. Since the front region lower stage is narrower than the upper side and the side protrusions are formed as described above, the front area lower stage is supported by the reinforcing frame 32 while the battery 40 constituting the upper area upper stage is supported by the reinforcing frame 32. It can be accommodated in the lower case 23 through the enclosed lower end opening 32c.
- the upper case 22 is attached so that the upper end opening of the middle case 21 is closed from above after the battery group is accommodated in the middle case 21 and the lower case 23 in this way. Accordingly, the middle case 21, the upper case 22, and the lower case 23 cooperate to form a closed battery space S2, and a plurality of aligned batteries 40 are accommodated in the battery space S2.
- the lower upper surface of the front region and the rear region are supported by the upper surfaces of the side members 101 and 102 but float above the upper surface of the bottom plate 33.
- the center cross member 105 is cut out from above, and the upper edge 105 a of the center cross member 105 is positioned below the upper surfaces of the side members 101 and 102 and the upper surface of the rear member 104.
- the bottom plate 33 is placed on the upper edge 105a of the center cross member 105 cut out in this way and welded to the reinforcing frame 32 in a horizontal posture.
- the edge of the bottom plate 33 is welded to the inner surface of the side members 101 and 102 and the inner surface of the rear member 104, and the upper surface of the bottom plate 33 is positioned below the upper surfaces of the side members 101 and 102. .
- the reinforcing frame 32 cooperates with the bottom plate 33 to form a concave section 33a having a rectangular cross section surrounded by the inner surfaces of the side members 101 and 102, the rear member 104 and the center cross member 105 and the upper surface of the bottom plate 33.
- the concave portion 33 a is blocked by the lower surface of the battery 40.
- the lower surface of the lower part of the front region floats up from the inner bottom surface of the lower case 23, so that the reinforcing frame 32 supports all of the batteries 40 constituting the battery group.
- FIG. 5 is a perspective view of the upper region of the battery case 20 of the electric motorcycle 1 shown in FIG. 1 as viewed from the right front, and is a perspective view showing a state in which the inverter 47 and the like are removed from the electrical component group 46.
- an electrical component placement region 22 a surrounded by a circumferential rib 22 e is formed on the upper surface of the upper case 22.
- An electrical component cover 26 is placed on the upper surface of the upper case 22 along the circumferential rib 22e to form an electrical component space S1.
- the upper case 22 has a pedestal portion 22c that protrudes upward from the rear portion of the electrical component placement area 22a behind the electrical component placement area 22a. In order to charge the battery 40 to the pedestal section 22c from the outside. Charging connector 75 is provided.
- the blower fan 48 is installed at the center of the electrical component placement area 22a.
- the blower fan 48 is disposed with a slight gap from the upper surface of the upper case 22, whereby the blower fan 48 sucks air upward from a gap between itself and the upper surface of the upper case 22.
- An inlet 22g (see FIG. 6A) that connects the electrical component space S1 and the battery space S2 is formed on the upper wall of the upper case 22, and the blower fan 48 is connected to the electrical component space via the inlet 22g.
- the air in S1 flows into battery space S2.
- the upper case 22 is formed with a duct portion 22f that connects the discharge port of the blower fan 48 to the inflow port 22g, and the entire amount of air discharged from the blower fan 48 is guided to the inflow port 22g.
- a plurality of support columns 22d are provided so as to surround the blower fan 48, and the inverter 47 is installed on these support columns 22d.
- the inverter 47 is arranged slightly spaced upward from the blower fan 48. Since the blower fan 48 is a sirocco fan, the blower fan 48 can be configured to have a low profile, and the inverter 47 is also configured in a flat shape that is short in the vertical direction. For this reason, even if the blower fan 48 and the inverter 47 have a two-layer structure, it is possible to suppress the electrical component space S1 from being enlarged in the vertical direction.
- outlets 22j and 22k for allowing air after taking heat from the battery 40 (hereinafter also referred to as “heated air”) to flow out from the battery space S2.
- the outlets 22j and 22k are arranged away from each other in the front-rear direction, and the duct portion 22f and the inlet 22g (see FIG. 6A) connected to the duct 22f are connected to the front outlet 22j and the rear outlet 22k in the front-rear direction. It is arranged between.
- Both the front outlet 22j and the rear outlet 22k are paired on the left and right, and the upper case 22 is provided with a total of four outlets 22j and 22k.
- the front outlet 22j is provided in the electrical component arrangement region 22a and protrudes upward in a cylindrical shape.
- a pair of left and right cylindrical portions 26b and 26c penetrating vertically are provided at the front end portion of the electrical component cover, and the cylindrical portions 26b and 26c are fitted into the front outlet 22j.
- one of the rear outlets 22k is provided in the electrical component arrangement region 22a and protrudes upward in a cylindrical shape, and a cylindrical part 26d that fits in the rear outlet 22k is provided at the rear end of the electrical component cover. Is provided. Thereby, the air that has passed through the front outlets 22j and 22k is released outside the vehicle without passing through the electrical component space S1. Further, positioning can be performed using the cylindrical portions 26b to 26d and the outlets 22j and 22k.
- the remaining one of the rear outlets 22k is arranged outside the electrical component arrangement region 22a. For this reason, the air that has passed through the rear outlet 22k does not return to the electrical component space S1. Further, since the positioning using the cylindrical portions 26b to 26d and the outlets 22j and 22k is performed at three positions, it is possible to prevent the electrical component cover 26 from being attached in the reverse direction.
- FIG. 6A is a schematic left sectional view of the battery case showing the flow of the battery cooling air in the electric motorcycle 1 shown in FIG.
- FIG. 6B is a system diagram showing the flow of battery cooling air in the electric motorcycle 1 shown in FIG.
- the outside air flows into the intake duct 17 through the intake port 17a, and after the moisture is removed by the moisture removing unit 18, it enters the electrical component space S1 through the air intake port 26a. Inflow.
- the air that has flowed into the electrical component space S ⁇ b> 1 is sucked into the blower fan 48 and is pumped from the discharge port of the blower fan 48.
- the discharge port is connected to the duct portion 22f provided integrally on the upper surface of the upper case 22, and the duct portion 22g communicates with the inlet 22g provided on the upper wall of the upper case 22.
- the air pumped from the blower fan 48 sequentially passes through the duct portion 22f and the inlet 22g, and flows into the battery space S2 from above.
- a cooling passage 120 is formed in the battery space S2 so that the air flowing in from the inflow port 22g flows in one way and travels toward the outflow ports 22j and 22k.
- the cooling passage 120 is defined by partitioning the battery space S2 with a seal member 130 as appropriate.
- the cooling passage 120 is formed by a gap space formed between the plurality of batteries 40 or between the battery 40 and the inner surface of the battery case 20.
- the seal member 130 forms a one-way air flow as described above by selectively sealing adjacent gap spaces.
- the gap space formed between the batteries 40 includes a gap space 90a formed between the battery 40A disposed at the forefront and the battery 40B disposed thereafter in the upper stage of the front region. It is. Further, a gap space 90b formed between the battery 40B and the battery 40C disposed at the rearmost position is included. Further, a gap space 90c formed between the battery 40A arranged at the forefront and the battery 40D constituting the lower stage of the front region is included. The gap space 90 c is located in the lower end opening 32 c of the middle case 21.
- the clearance space formed between the battery 40 and the inner surface of the battery case 20 includes a clearance space 91a formed between the foremost battery 40A and the inner front surface of the middle case 21. Also, a pair of gap spaces 91b formed between the foremost battery 40A and the inner side surface of the middle case 21, and a pair of gaps formed between the battery 40B at the center of the upper region and the inner side surface of the middle case 21. A space 91c and a pair of gap spaces 91d formed between the rearmost battery 40C and the inner surface of the middle case 21 are included. Further, a gap space 91e formed between the rearmost battery 40C and the inner rear surface of the middle case 21 is included.
- gap spaces 91f and 91g formed between the upper surfaces of the batteries 40A to 40C in the upper region and the inner upper surface of the upper case 22 are included.
- a gap space 91k formed between the battery 40D and the inner bottom surface of the lower case 23 and a gap space 91m formed between the lower battery 40D and the inner rear surface of the lower case 23 are included.
- the recess 33a of the bottom plate 33 is covered with the lower surfaces of the upper regions of the batteries 40B and 40C. Since the lower surface of the bottom plate 33 constitutes the rear lower surface of the battery case 20, the recess 33 a of the bottom plate 33 also functions as a gap space formed between the battery 40 and the battery case 20.
- the cooling passage 120 has an upstream clearance space 121, an intermediate clearance space 123, and a downstream clearance space 124.
- the upstream clearance space 121 is configured by a part of the clearance space, and the cooling medium (air) before taking heat from the battery 40 flows in from the inlet 22g.
- the intermediate clearance space 123 is constituted by a part of the clearance space and continues from the upstream clearance space, and air takes heat from the battery 40 in the process of flowing through the space 123.
- the downstream clearance space 124 is constituted by a part of the clearance space, is continuous from the intermediate clearance space 123, and guides the cooling medium (air) after removing heat from the battery 40 to the outlets 22j and 22k.
- the inflow port 22g provided on the upper wall of the upper case 22 is naturally opened in a gap space formed between the inner upper surface of the upper case 22 and the upper surface of the battery group.
- the gap space 90a is located below the inflow port 22g. Air from the inlet 22g flows into the gap space 90a and flows downward.
- the lower end of the clearance space 90a communicates with a recess 33a extending rearward therefrom, and communicates with a lower end opening 32c extending forward therefrom.
- a gap space 90c is located in the lower end opening 32c. For this reason, a part of the air that has flowed through the gap space 90a flows forward to the lower end opening 32c (gap space 90c), and a part of the air flows backward to the recess 33a.
- the pair of gap spaces 91b is open to the gap space 91f at the upper end, and the air that has passed through the pair of left and right gap spaces 91b merges in the gap space 91f.
- the outlet 22j is provided on the upper surface of the upper case 22 and is open to the gap space 91f, and the air in the gap space 91f flows out of the battery case 20 through the outlet 22j.
- Part of the air in the lower end opening 32c also flows into the pair of left and right gap spaces 91j and flows downward along the left side surface and the right side surface of the battery 40D. In this process, air can take heat from the battery 40D.
- the pair of gap spaces 91j is open to the gap space 91k at the lower end, and the air that has passed through the pair of left and right gap spaces 91b flows into the gap space 91k.
- the clearance space 91k communicates with the clearance space 91h, and the clearance space 91h communicates with the clearance space 91a through a through hole 103a provided so as to penetrate the front member 103 of the reinforcing frame 32 in the vertical direction. Further, the gap space 91a communicates with the gap space 91f at the upper end.
- the air deprived of heat from the battery 40D flows into the gap space 91f through the gap space 91k, the gap space 91h, the through hole 103a, and the gap space 91a, and passes through the outlet 22j in the same manner as described above. It flows out.
- Part of the air in the recess 33a flows into the pair of left and right gap spaces 91c and flows upward along the left side surface and the right side surface of the battery 40B. In this process, air can take heat from the battery 40B.
- the pair of gap spaces 91c is opened to the gap space 91g at the upper end, and the air that has passed through the pair of left and right gap spaces 91c merges in the gap space 91g.
- the outlet 22k is provided on the upper surface of the upper case 22 and is opened to the gap space 91g, and the air in the gap space 91g flows out of the battery case 20 through the outlet 22k.
- Part of the air in the recess 33a also flows into the pair of left and right gap spaces 91d and flows upward along the left side surface and the right side surface of the battery 40C. In this process, air can take heat from the battery 40C.
- the pair of gap spaces 91d is opened to the gap space 91g at the upper end portion, and the air that has passed through the pair of left and right gap spaces 91d merges in the gap space 91g and passes through the outlet 22k in the same manner as described above to the outside of the battery case 20. leak.
- the upstream gap space 121 is constituted by a gap space 90a, a lower end opening 32c (gap space 90c), and a recess 33a.
- the gap space 90a constitutes a common upstream space 121a common to the four batteries 40A to 40D.
- the lower end opening 32c (gap space 90c) and the recess 33a constitute branched upstream spaces 121b and 121c connected in parallel to the common upstream space 121a.
- the first branch upstream space 121b guides air from the common upstream space 121a, and allows air to cool the batteries 40A and 40D sandwiching the lower end opening 32c vertically.
- the second branch upstream space 121c guides air from the common upstream space 121a, and allows air to cool the batteries 40B and 40C disposed above the recess 33a.
- the intermediate gap space 123 is associated one-on-one with the batteries 40A to 40D.
- the battery 40A is associated with a pair of gap spaces 91b as an intermediate gap space 123A.
- the batteries 40B to D are associated with a pair of gap spaces 91c, a pair of gap spaces 91d, and a pair of gap spaces 91j as intermediate gap spaces 123B to 123D, respectively.
- the downstream clearance space 124 includes a first downstream clearance space 124a corresponding to the intermediate clearance spaces 123A and 123D and a second downstream clearance space 124b corresponding to the intermediate clearance spaces 123B and 123C.
- the first downstream clearance space 124a is configured by clearance spaces 91a, 91f, 91h, 91k and a through hole 103a.
- the second downstream gap space 124b is constituted by a gap space 91g.
- the intermediate gap spaces 123A and 123D are connected in parallel to the first branch upstream space 121b and connected in parallel to the first downstream gap space 124a.
- the intermediate gap spaces 123B and 123C are connected in parallel to the second branch upstream space 121b and connected in parallel to the second downstream gap space 124b.
- the four intermediate gap spaces 123A to 123D are connected in parallel to the inflow port 22g, the air intake port 26a or the intake port 17a, and are connected in parallel to the outside air connected from the outflow ports 22j and 22k. For this reason, the air flowing into the battery space S2 from the inlet 22g is prevented from passing between the other batteries 40 after taking heat from one battery 40. All the batteries 40 can exchange heat with the air led directly from the inlet 22g. For this reason, all the batteries 40 can be cooled suitably.
- the first downstream clearance space 124a includes a first downstream space that extends continuously in the vertical direction from the intermediate clearance space 123D, and a first extension that connects the first downstream space to the outlet 22j and extends horizontally. 2 downstream spaces.
- the first downstream space is constituted by the gap spaces 91a, 91k, 91h and the through hole 103a, and the second downstream space is constituted by the gap space 91f. Since high-temperature air tends to gather upward due to the influence of convection, it is beneficial to form an air flow utilizing this convection. In this way, cooling performance can be ensured even when the passing air volume is small.
- the cooling passage is described.
- the inlet 22g is provided in the upper portion of the battery case 20, and the cooling passage 120 is disposed in the lower portion of at least one battery (batteries 40A to 40C in this embodiment). It includes a lower space into which the cooling medium from the inlet 22g flows before the cooling medium sufficiently deprives heat from the batteries 40A-D.
- the lower space is constituted by a gap space 90c and a recess 33a, and corresponds to the first branch upstream gap space 121a and the second branch upstream gap space 121b in the above description.
- the outlets 22j and 22k are provided in the upper part of the battery case 20, and the cooling passage 120 is adjacent to the battery 40 in the up-and-down space extending in the up-and-down direction, and in the horizontal direction extending in the horizontal direction continuously from the up-and-down space to the outlet.
- the upper and lower spaces may be constituted by the gap spaces 91b, 91c, and 91d
- the horizontal space may be constituted by the gap spaces 91f and 91g. That is, the upper and lower spaces may correspond to the intermediate clearance spaces 123A to 123C in the above description, and the horizontal space may correspond to the first downstream clearance space 124a and the second downstream clearance space 124b in the above description.
- the upper and lower spaces may be constituted by the gap spaces 91h and 91a and the through holes 103a, and the horizontal space may be constituted by the gap space 91f. That is, the vertical space may correspond to the first downstream space of the first downstream clearance space 124a in the above description, and the horizontal space may correspond to the second downstream space of the first downstream clearance space 124a in the above description. .
- a seal member 130 is provided at predetermined locations 141 to 157 of the gap space, and the seal member 130 is a member for partially narrowing or closing the gap space. And prevents air from moving back and forth between the gap spaces.
- the seal member 130 is realized by an elastically deformable material such as a rubber material or urethane.
- the seal member 130 is affixed in advance to the battery 40 before the battery group is configured, or is affixed in advance to the battery group before the plurality of batteries 40 are integrated in the housing 41 and accommodated in the battery case 20.
- the battery provided with the seal member 130 is integrated with the casing 41 so that the seal member 130 is crushed by the battery 40 sandwiching the battery, thereby ensuring a sealing property in a gap space formed between the batteries 40. Is done.
- the battery group provided with the seal member 130 is accommodated in the battery case 20 as described above, so that the seal member 130 is crushed on the inner surface of the battery case 20. Sealability is ensured in the gap space formed between them.
- the seal member 130 is disposed at positions 141 to 145 that prevent air from passing directly from the upstream clearance space 121 to the downstream clearance space 124 without passing through the intermediate clearance space 123.
- the air flowing into the upstream clearance space 121 from the inlet 22g can be prevented from flowing directly into the downstream clearance space 124 without taking heat away from the battery 40, and the heat from the battery 40 can be prevented. It is possible to prevent the air after taking the air from circulating in the battery space S2.
- the gap 141 (the upper rear end of the battery 40A) where the gap space 90a (common upstream gap space 121a) is adjacent to the gap space 91f (first downstream gap space 124a), the gap space 90a (common upstream gap space) 121a) is provided with a seal member 130 at a location 142 (upper front end portion of the battery 40B) adjacent to the clearance space 91g (second downstream clearance space 124b).
- the gap space 90a (common upstream gap space 121a) is adjacent to the gap space 91b (intermediate gap space 123A) 143 (the rear end of the side surface of the battery 40A), and the gap space 90a (common upstream gap space 121a).
- Seal members 130 are respectively provided at locations 144 (side front end portions of the battery 40B) adjacent to the clearance space 91c (intermediate clearance space 123B). Further, the seal member 130 is provided at a position 145 (inner edge portion of the front member 103) where the gap space 90c (first branch upstream space 121b) is adjacent to the gap spaces 91a and 91h (first downstream gap space 124a).
- the seal member 130 is selectively provided at the locations 146 and 147 where the intermediate gap space 123 and the first downstream space are adjacent to each other. Thereby, the air in the process of taking heat from the battery 40 can be prevented from undesirably flowing into the first downstream space.
- the gap space 91b (intermediate gap space 123A) is adjacent to the gap space 91a (first downstream space of the first downstream gap space 124a) 146 (the front end portion of the side surface of the battery 40A), and the gap space 91j (intermediate)
- the seal member 130 is provided in each of the space 147 (the front side end portion of the battery 40D) adjacent to the clearance space 91h (the first downstream space of the first downstream clearance space 124a).
- gaps 90b, 91e, 91m may not be used as cooling passages.
- the clearance spaces 90b, 91e, and 91m that extend in the vertical direction in parallel with the intermediate clearance space 123 and bypass the intermediate clearance space 123 to allow the upstream clearance space 121 to communicate with the downstream clearance space 124 are cooling passages. You do not have to use it. As a result, the air from the upstream clearance space 121 always flows into the intermediate clearance space 123, and the air deprived of heat from the battery 40 does not return to the upstream clearance space 121. The cooling efficiency is improved. Therefore, in this embodiment, the seal member 130 is selectively provided at appropriate locations 148 to 157 in or near the gap spaces 90b, 91e, 91m so that air does not flow into the gap spaces 90b, 91e, 91m. .
- the gap space 90b is sandwiched between the two intermediate gap spaces 123B and 123C and extends in parallel with the intermediate gap spaces 123B and 123C.
- the upper end portion of the gap space 90b) the location 150 where the gap space 90b is adjacent to the gap space 91c (intermediate gap space 123B) (the side rear end portion of the battery 40B), and the gap space 90b is the gap space 91d (intermediate gap space 123C).
- the seal members 130 are provided at locations 151 (front side end portions of the battery 40C) adjacent to each other.
- the gap space 91e is arranged behind the intermediate gap space 123C and extends in parallel with the intermediate gap space 123C.
- the seal member 130 is provided at a position 154 (the rear end portion of the side surface of the battery 40C) where the clearance space 91e is adjacent to the clearance space 91d (intermediate clearance space 123C).
- the gap space 91m is arranged behind the first downstream space 123D and extends in parallel with the first downstream space 123D.
- Location 155 (the upper end portion of the clearance space 91m) where the clearance space 91m is adjacent to the clearance space 90c (first branch upstream space 121b), and location where the clearance space 91m is adjacent to the clearance space 91k (first downstream clearance space 124a)
- Seal members 130 are provided at 156 (the lower end portion of the gap space 91m) and at a location 157 (the rear end portion of the side surface of the battery 40D) where the gap space 91m is adjacent to the gap space 91j (intermediate gap space 123D).
- the seal member 130 By disposing the seal member 130 as described above, the above-described air flow is formed, and air can be prevented from being convected and heat can be satisfactorily taken away from all the batteries 40. It is possible to flow out of the battery case 20 satisfactorily, improving the cooling efficiency of the battery 40 and suppressing the temperature difference between the batteries 40.
- the air takes heat from the battery 40 while the air moves in the vertical direction in the intermediate gap space 123.
- the seal member 130 guides air from the inlet 22g to the inlet of the intermediate gap space 123 (the lower end of the gap space 91b, the lower end of the gap space 91c, the lower end of the gap space 91d, and the upper end of the gap space 91j), Arranged at positions 141 to 147 that prevent air leakage to other flow paths (that is, the intermediate gap space and the downstream gap space 124 other than those corresponding to the inlet).
- the seal member 130 prevents air leakage into gap spaces that are not expected to function as flow paths when introducing air from the inlet 22g to the inlet of the intermediate gap space 123.
- the seal member 130 is configured to provide other outlets for guiding air to the outlet of the intermediate gap space 123 (the upper end portion of the gap space 91b, the upper end portion of the gap space 91c, the upper end portion of the gap space 91d, and the lower end portion of the gap space 91j). Arranged at positions 141 and 142 for preventing air leakage to the flow paths (that is, the intermediate gap space and the upstream gap space 121 other than those corresponding to the outlet). The seal member 130 also prevents positions 150, 154, and 158 that prevent air leakage into the gap space that is not expected to function as a flow path when guiding air from the outlet of the intermediate gap space 123 to the outlets 22j and 22k. Placed in.
- the sealing member 130 When the sealing member 130 is arranged in this way, the above-described airflow is formed, so that the cooling efficiency of the battery 40 can be improved and the temperature difference between the batteries 40 can be suppressed.
- a branch position for branching to the entrance of the intermediate clearance space 123A to 123D set for each of the batteries 40A to D (two upstream upstream clearances from the common upstream clearance space 121a).
- the positions where the spaces 121b and 121c branch) are set in the inner region of the battery case 20.
- the branch position is arranged in the middle portion of the battery space S2 both in the front-rear direction and in the up-down direction. For this reason, it is possible to prevent the deviation of the air supply flow rate to each of the intermediate gap spaces 123A to 123D.
- the flow path resistance of the upstream clearance space 121 may be changed as appropriate so that the flow rate is uneven.
- the flow path resistance in the recess 33a may be appropriately changed so that sufficient air is supplied to the entrance of the intermediate gap space 123C that is the most distal from the branch position.
- the inflow port 22g and the outflow ports 22j and 22k are provided on the same wall of the battery case 20 (in this embodiment, the upper wall of the upper case 22) while shifting their positions. For this reason, the seal member 130 that partitions the upstream clearance space 121 and the downstream clearance space 124 intersects a straight line connecting the inflow port 22g and the outflow ports 22j and 22k (in this embodiment, a straight line extending generally in the front-rear direction).
- the inlet 22g is provided on the upper wall of the upper case 22, and the duct portion 22f guides air from the blower fan 48 to the inlet 22g so that the air flows downward in the vicinity of the inlet 22g. Yes.
- the gap space 90a is arranged in parallel to the air inflow direction from the inflow port 22g. For this reason, the air that has passed through the inlet 22g can be smoothly sent to the gap space 90a, and the air smoothly flows downward in the gap space 90a.
- the blower fan 48 is disposed outside the battery case 20. For this reason, the battery space S2 is not compressed by the blower fan 48, and maintenance of the blower fan 48 can be performed without opening and closing the battery case 20.
- a duct portion 22f is provided in the battery case 20 in order to guide the air from the outside of the battery case 20 to the inlet 22g. Since the inflow port 22g is provided in the upper part of the battery case 20, the duct part 22f protrudes outwardly from the battery case 20.
- the duct part 22f protrudes outward and downward from the battery case 20. According to the present embodiment, it is possible to prevent such downward projections from being formed on the battery case 20, so that the vehicle body can be inclined more greatly without causing the vehicle to interfere with the road surface during turning. it can. Moreover, since the duct part 22f and the inflow port 22g do not oppose a road surface and are arrange
- the inlet 22g is provided in the side part of the battery case 20, the duct part 22f will protrude to the vehicle width direction outer side of the battery case 20.
- the battery case 20 itself can be disposed so as to be close to the road surface, and the center of gravity of the vehicle can be lowered. Since the outflow ports 22j and 22k are also formed in the battery case 20, the duct portions projecting to guide the air out of the battery case 20 (in this embodiment, the outflow ports 22j and 22k projecting in a cylindrical shape and the electrical component cover 26 With respect to the cylindrical portions 26b to d), the same effect as that of the duct portion 22f can be obtained.
- the cooling passage is formed in a U-shaped shape from the inlet 22g provided on the upper wall of the upper case 22 to the outlets 22j and 22k. Thereby, the flow path length of the cooling passage in the battery case 20 can be increased, and the cooling efficiency can be improved.
- the downstream clearance space includes a clearance space 91k on the lower end side of the battery 40D located at the lowest position in the battery group (that is, a space near the bottom of the battery case 20).
- the inflow port 22g is provided in the upper part of the battery case 20. Thereby, air can be led from the upper part of the battery case 20 to the space near the bottom of the battery case 20, and the air flows out of the battery case 20 before reaching the lowest battery 40D. Can be prevented.
- the air before sufficiently depriving the heat flows from the lower end toward the upper end, so that the air flows in the same manner as the convection due to the temperature rise and it is easy to prevent the accumulation of heat.
- the air before depriving the heat sufficiently flows from the upper end toward the lower end, but the air after depriving the heat flows in the same way as the convection due to the temperature rise, thus preventing the accumulation of heat.
- Cheap Specifically, a downstream clearance space 124a that continues to the upper part of the battery case 20 is continuous with the lower part of the lower battery 40D.
- the downstream clearance space 124a has an inlet at the lower end of the battery 40D and an outlet at the upper end of the battery 40D. Since the seal member 130 is provided to prevent the air from joining other than the lower end of the lower battery 40D, when the temperature of the air in the downstream gap space 124a rises, the air flows in the same manner as the convection.
- the traveling wind is guided into the battery case 20, the inflow of air is promoted as compared with the case where the traveling wind is not used. For this reason, the battery 40 can be cooled while operating or stopping the blower fan 48 with low power during traveling.
- the upstream clearance space 121 guides air to the lower ends of the three batteries 40A-C among the four batteries 40, and the air flows upward in the three intermediate clearance spaces 123A-C corresponding to the batteries 40A-C.
- Low temperature air tends to gather downward due to convection
- high temperature air tends to gather upward. Heat exchange is performed along the air flow utilizing this convection, so that the above-described air flow is easily formed, and heat is accumulated in the battery case 20. Can be prevented.
- Outlets 22j and 22k are provided so as to sandwich the outlet 22g in the front and rear. For this reason, after flowing air into the front-rear center and diverting it forward and backward, the air can flow out at the front and rear outlets without crossing the upstream clearance space. For this reason, the arrangement structure of the seal member 130 is not complicated.
- the front outlet 22j is paired on the left and right. For this reason, the air that has flowed through the pair of left and right gap spaces 91b and 91j (intermediate gap spaces 123A and 123D) can be smoothly discharged out of the battery case 20 by the front outlet 22j divided into the left and right, and heat is taken away. It is possible to suppress the air after remaining in the first downstream gap space 124a.
- the relationship between the rear outlet 22k and the pair of left and right gap spaces 91c and 91d is the same.
- the blower fan 48 is disposed so as to face the gap space 90a, and the outlet 22g is positioned so as to overlap with the gap space 90a.
- the lower end portion of the gap space 90a is close to the battery forming the front lower region of the battery group. For this reason, it is easy to supply air to the battery arrange
- the air intake port 26a is provided at a position away from the upper surface of the battery case 20. For this reason, even if a water droplet adheres to the upper surface of the battery case 20, the possibility that the water droplet enters the battery case 20 can be reduced.
- an opening is appropriately formed in the electric component arrangement region 22a on the upper surface of the battery case 22. Is sealed liquid-tight and air-tightly by a sealing member 131 (see FIG. 6) such as a grommet. For this reason, it is possible to prevent air from leaking into the electrical component space S1, and it is possible to prevent foreign matter in the electrical component space S1 from entering the battery space S2.
- a drain hole that can be opened and closed may be provided in a battery case or an electrical component cover.
- the mounting position of the fan can be changed as appropriate.
- a filtration type in which an air filter is arranged in the intake duct 17 as the moisture removing unit in addition to or instead of the centrifugal type according to the above embodiment may be adopted.
- a labyrinth type in which a draining plate is disposed may be employed.
- the blower fan 48 may be omitted and air may be supplied into the battery case 20 based on the ram pressure. In addition to or instead of the blower fan 48, another blower fan may be provided at the outlet. Moreover, you may arrange
- the seal member 130 may not be completely sealed in the gap space, and may be disposed so as to narrow the passage area.
- the battery group is composed of four batteries A to D
- the intermediate gap space 123 is constituted by a gap space formed between the side surface of the battery and the inner side surface of the battery case.
- the said structure can be changed suitably.
- each of the batteries A to D may include a plurality of battery packs housed in a frame-shaped housing.
- a plurality of battery packs may be arranged in a line with a slight gap in the frame-shaped housing, and the gap may appear in the appearance of the battery.
- the intermediate gap space 123 is a gap formed between the packs in the batteries 40A to 40D instead of or in addition to the gap space formed between the side surface of the battery and the inner side surface of the battery case.
- a space may be included.
- the battery pack alignment method is not particularly limited, but as an example, a plurality of battery packs are aligned and arranged in a line in the longitudinal direction of the frame-shaped housing.
- the seal member is arranged so that the air from the inflow port prevents the air flow to other than the space between the battery packs. Further, the seal member 130 is disposed so as to prevent the air flow from the entrance to the exit between the battery packs other than the exit. Accordingly, in each of the batteries 40A to 40D described in the above embodiment, the temperature gradient between the battery packs constituting the battery can be leveled, so that the performance of the batteries 40A to 40D can be further maintained. It becomes easy to do. Even in this case, it is preferable that the seal member 130 is also disposed at a position that closes a gap space that is not used as the upstream gap space 121, the intermediate gap space 123, and the downstream gap space 124.
- the gap space formed between the battery 40 and the battery case 20 or between the batteries is closed, and the heat of the battery 40 is taken away by the air flowing in the gap space between the battery packs.
- the seal member is provided at a position other than the upstream clearance space and the downstream clearance space and closing the clearance space between the batteries extending in the vertical direction and the clearance space formed between the battery and the battery case 20. It is done.
- an electric motorcycle is illustrated as an example of an electric vehicle.
- the present invention is similarly applied to other electric vehicles including a battery case storing a plurality of batteries, such as an electric tricycle and an electric four-wheel vehicle. Can be applied.
- the sealing member 130 may be formed by a part of the battery 40 and the battery case 20. As a result, the number of parts can be reduced as compared with the case where a dedicated member is used, and the sealing function can be obtained and the workability can be improved only by arranging the battery 40 at a predetermined position.
- the seal member does not need to completely seal the gap space in a gas-tight and liquid-tight manner as long as the flow path resistance can be increased so as to inhibit the passage of air.
- the traveling wind taken into the intake duct 17 having the intake port 17a at the front end is used as a cooling medium for cooling the battery 40.
- air other than the traveling wind is taken in and cooled. It may be used as a medium.
- the intake port 17a does not need to be opened forward. If the intake port 17a is directed downward or sideward, for example, the risk of moisture contained in the traveling wind entering the battery case 20 can be reduced.
- a system that takes outside air as a cooling medium and discharges air heated to the outside air is adopted in the cooling system that cools the battery. It is not necessary to use as. You may circulate through the space or channel
- a pipe line connecting the outlet to the inlet may be provided, and the air may be cooled in the process of air flowing through the pipe. Thereby, compared with the case where external air is utilized, the possibility that moisture may enter the battery case 20 can be reduced.
- a closed cooling system is employ
- the electric vehicle according to the present invention has a remarkable effect that the battery cooling performance can be improved with a simple configuration when cooling a plurality of batteries accommodated in the battery case. It is beneficial to apply to an electric vehicle such as an electric motorcycle that can exhibit the significance of the above.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Combustion & Propulsion (AREA)
- Transportation (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Power Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
- Arrangement Or Mounting Of Propulsion Units For Vehicles (AREA)
Abstract
Description
2 前輪
3 後輪
18 水分除去部
20 バッテリケース
22g 流入口
22j,22k 流出口
40 バッテリ
42 電動モータ
48 送風ファン
90a~90d,91a~91m 隙間空間
120 流通経路
121(121a~121c) 上流側隙間空間
122A~122D 冷却通路
123(123a,123b) 下流側隙間空間
130 シール部材
S2 バッテリ空間
Claims (6)
- 車輪を駆動するための走行動力を発生する電動モータと、
前記電動モータに供給するための直流電力を蓄える複数のバッテリを内部のバッテリ空間に収容したバッテリケースと、を備え、
前記複数のバッテリは、前記バッテリケース内で並んで配置されており、
前記バッテリケースは、前記バッテリ空間内に冷却媒体を流入させる流入口と、前記複数のバッテリを冷却した冷却媒体を前記バッテリ空間外に流出させる流出口と、を有し、
前記複数のバッテリ同士の間又は前記バッテリと前記バッテリケースの間に形成される隙間空間の所定箇所に、前記流入口から流入した冷却媒体が前記隙間空間を一方通行で流れて前記流出口に向かう冷却通路を規定するシール部材が配置される、電動車両。 - 前記冷却通路が、前記隙間空間の一部によって構成されて前記バッテリから熱を奪う前の冷却媒体が前記流入口から流入する上流側隙間空間と、前記隙間空間の一部によって構成されて前記上流側隙間空間から連続し、冷却媒体がバッテリから熱を奪うための中間隙間空間と、前記隙間空間の一部によって構成されて前記中間隙間空間から連続し、前記バッテリから熱を奪った後の冷却媒体を前記流出口へと導くための下流側隙間空間とを含み、
前記シール部材は、前記上流側隙間空間から前記中間隙間空間を経由せず直接に前記下流側隙間空間に冷却媒体が通過するのを阻止する位置に配置される、請求項1に記載の電動車両。 - 前記流入口は、前記バッテリケースの上部に設けられ、前記冷却通路は、少なくとも1つのバッテリの下部に配置されて前記流入口からの冷却媒体が流入する下部空間を含む、請求項1又は2に記載の電動車両。
- 前記流出口は、前記バッテリケースの上部に設けられ、前記冷却通路は、前記バッテリに隣接して上下方向に延びる上下空間と、前記上下空間を前記流出口に接続して水平方向に延びる水平空間とを含む、請求項1乃至3のいずれか1項に記載の電動車両。
- 前記流出口は、前記バッテリケースの上部に設けられる、請求項1乃至4のいずれか1項に記載の電動車両。
- 車体外の空気に含まれる水分を除去する水分除去部と、
前記水分除去部によって水分が除去された空気を冷却媒体として前記バッテリ空間に導くファンと、を備える、請求項1乃至5のいずれか1項に記載の電動車両。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US14/652,884 US20150329174A1 (en) | 2012-12-25 | 2012-12-25 | Electric vehicle |
PCT/JP2012/008232 WO2014102848A1 (ja) | 2012-12-25 | 2012-12-25 | 電動車両 |
JP2014553868A JP5986224B2 (ja) | 2012-12-25 | 2012-12-25 | 電動車両 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2012/008232 WO2014102848A1 (ja) | 2012-12-25 | 2012-12-25 | 電動車両 |
Publications (1)
Publication Number | Publication Date |
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WO2014102848A1 true WO2014102848A1 (ja) | 2014-07-03 |
Family
ID=51020015
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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PCT/JP2012/008232 WO2014102848A1 (ja) | 2012-12-25 | 2012-12-25 | 電動車両 |
Country Status (3)
Country | Link |
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US (1) | US20150329174A1 (ja) |
JP (1) | JP5986224B2 (ja) |
WO (1) | WO2014102848A1 (ja) |
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WO2018033880A2 (en) | 2016-08-17 | 2018-02-22 | Shape Corp. | Battery support and protection structure for a vehicle |
EP3566253B1 (en) | 2017-01-04 | 2022-12-28 | Shape Corp. | Battery support structure for a vehicle |
JP6489715B2 (ja) * | 2017-03-27 | 2019-03-27 | 本田技研工業株式会社 | 鞍乗り型車両の車体構造 |
WO2018213306A1 (en) | 2017-05-16 | 2018-11-22 | Shape Corp. | Vehicle battery tray having tub-based component |
WO2018213383A1 (en) | 2017-05-16 | 2018-11-22 | Shape Corp. | Vehicle battery tray with integrated battery retention and support features |
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CN111094118B (zh) * | 2017-09-11 | 2022-08-23 | 本田技研工业株式会社 | 电动二轮车 |
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JP6670814B2 (ja) * | 2017-11-21 | 2020-03-25 | 本田技研工業株式会社 | 鞍乗り型車両 |
CN112055898A (zh) | 2018-03-01 | 2020-12-08 | 形状集团 | 与车辆电池托盘集成的冷却*** |
US11688910B2 (en) | 2018-03-15 | 2023-06-27 | Shape Corp. | Vehicle battery tray having tub-based component |
US11198484B2 (en) | 2018-07-30 | 2021-12-14 | Harley-Davidson Motor Company Group, LLC | Assembly structure and method for electric vehicle |
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Also Published As
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JPWO2014102848A1 (ja) | 2017-01-12 |
US20150329174A1 (en) | 2015-11-19 |
JP5986224B2 (ja) | 2016-09-06 |
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