WO2014002336A1 - イオンビーム処理方法およびイオンビーム処理装置 - Google Patents
イオンビーム処理方法およびイオンビーム処理装置 Download PDFInfo
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- WO2014002336A1 WO2014002336A1 PCT/JP2013/001724 JP2013001724W WO2014002336A1 WO 2014002336 A1 WO2014002336 A1 WO 2014002336A1 JP 2013001724 W JP2013001724 W JP 2013001724W WO 2014002336 A1 WO2014002336 A1 WO 2014002336A1
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- substrate
- ion beam
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- pattern
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Images
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- H01J37/3053—Electron-beam or ion-beam tubes for localised treatment of objects for casting, melting, evaporating or etching for evaporating or etching
- H01J37/3056—Electron-beam or ion-beam tubes for localised treatment of objects for casting, melting, evaporating or etching for evaporating or etching for microworking, e.g. etching of gratings, trimming of electrical components
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- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
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- H01L21/687—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
- H01L21/68714—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
- H01L21/68764—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a movable susceptor, stage or support, others than those only rotating on their own vertical axis, e.g. susceptors on a rotating caroussel
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- H01J2237/32—Processing objects by plasma generation
- H01J2237/33—Processing objects by plasma generation characterised by the type of processing
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- H01J2237/3347—Problems associated with etching bottom of holes or trenches
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Definitions
- the present invention relates to an ion beam processing apparatus.
- the present invention relates to an ion beam etching apparatus suitable for processing a fine pattern such as a semiconductor memory.
- IBE ion beam etching
- the etching progresses as the material to be etched scatters from the substrate. For this reason, when IBE is performed according to a pattern formed by photolithography, scattered material to be etched may reattach to the side wall of the pattern.
- a method of performing IBE by tilting the substrate with respect to the traveling direction of the ion beam is used.
- FIG. 1 shows a state in which a film deposited on the substrate 11 is patterned.
- the ion beam I is incident on the substrate 11 from an oblique direction.
- the groove T formed between the elements 110 becomes deeper, and the vicinity of the bottom of the groove T with respect to the ion beam I is located in the shadow of the adjacent element 110. For this reason, it is difficult to sufficiently remove the redeposition film R. Further, since the ion beam I is not easily incident on the bottom of the groove T, etching becomes difficult.
- the present invention has been made to solve the above-described problems, and an object thereof is to provide a processing method and an ion beam processing apparatus capable of suppressing the deposition of a reattached film even for a fine pattern.
- the present invention is a method of processing a substrate placed on a substrate holder with an ion beam extracted from a plasma source by a grid, wherein the substrate is tilted with respect to the grid.
- the etching amount by the ion beam incident from the direction side in which the pattern groove formed on the substrate extends is different from the other direction side.
- the ion beam treatment is performed such that the etching amount is larger than the etching amount by the ion beam incident from the first electrode.
- the present invention provides a plasma source, a grid for extracting an ion beam from the plasma source, and a substrate that can be placed with the substrate tilted with respect to the grid and that can rotate in an in-plane direction of the substrate.
- An ion beam apparatus including a holder, comprising: a control unit for controlling rotation of the substrate in the substrate holder; and a position detection unit for detecting a rotational position of the substrate, wherein the control unit Based on the detection result by the detection unit, when the grid is positioned on the direction side in which the groove of the pattern formed on the substrate extends, the rotation speed of the substrate holder is made slower than in other cases.
- substrate It is a figure for demonstrating the projection line of the ion beam on a board
- FIG. 2 shows a schematic view of the plasma processing apparatus.
- the ion beam etching apparatus 100 includes a processing space 1 and a plasma generation unit 2 as a plasma source.
- An exhaust pump 3 is installed in the processing space 1.
- the plasma generation unit 2 is provided with a bell jar 4, a gas introduction unit 5, an RF antenna 6, a matching unit 7, and an electromagnet 8, and a grid 9 is provided at the boundary with the processing space 1.
- the grid 9 is composed of a plurality of electrodes.
- a grid 9 is constituted by three electrodes as shown in FIG.
- a first electrode 70, a second electrode 71, and a third electrode 72 are sequentially formed from the bell jar 4 side.
- the third electrode 72 is also called a ground electrode and is grounded.
- the ion beam is neutralized by the neutralizer 13.
- the grid 9 is preferably made of a material resistant to process gas.
- the material of the grid examples include molybdenum, titanium, titanium carbide, and pyrolytic graphite.
- the grid 9 may be formed of a material other than this and the surface thereof may be coated with molybdenum, titanium, or titanium carbide.
- an ESC electrode (not shown) is connected to the substrate holder 10.
- the substrate 11 placed on the substrate holder 10 is fixed by electrostatic adsorption.
- various fixing means such as clamp support can be used.
- an etching gas plasma can be generated in the plasma generation unit 2.
- the substrate 11 is processed by applying a DC voltage to the grid 9, extracting ions in the plasma generation unit 2 as a beam, and irradiating the substrate 11.
- the extracted ion beam is electrically neutralized by the neutralizer 13 and irradiated onto the substrate 11.
- the substrate holder 10 can rotate (spin) the substrate 11 in the in-plane direction.
- the substrate holder 10 includes a rotation control means for controlling the rotation speed of the substrate, the number of rotations of the substrate, and the inclination of the substrate holder 10 with respect to the grid 9 and a means for detecting the rotation position of the substrate. Further, the substrate holder 10 may be provided with means capable of detecting the rotation start position of the substrate.
- the substrate holder 10 is provided with a position sensor 14 as position detecting means, and the rotational position of the substrate 11 can be detected.
- a rotary encoder is used as the position sensor 14. As the position sensor 14, any configuration may be used as long as it can detect the rotational position of the rotating substrate 11 like the above-described rotary encoder.
- the rotational position of the substrate 11 held by the substrate holder 10 is detected by directly detecting the rotational position of the substrate 11 or the substrate holder 10 by a sensor such as the position sensor 14. Any configuration may be used as long as the rotation position can be detected.
- the rotation position of the substrate 11 may be obtained indirectly, for example, by calculation from the rotation speed or rotation time of the substrate holder 10.
- the rotation start position of the substrate can be obtained by detecting the orientation flat or notch of the substrate. Alternatively, the rotation start position can be obtained with higher accuracy by detecting the alignment mark or pattern arrangement on the substrate.
- the position sensor 14 described above may be used as a substrate rotation start position sensor, or a detection means for detecting an alignment mark or pattern arrangement may be provided separately from the position sensor 14.
- a detection means an atomic force microscope, an optical measurement, a scanning electron microscope, or the like may be provided in a transport path (not shown), or a measurement device equipped with the measurement device is provided, and the ion beam etching apparatus 100 is provided. You may provide adjacent.
- the substrate 11 is held in a horizontal state on the mounting surface of the substrate holder 10.
- a material of the substrate 11 for example, a disk-shaped silicon wafer is used, but is not limited thereto.
- the substrate holder 10 can be arbitrarily tilted with respect to the ion beam.
- FIG. 5 shows an example of the substrate 11 to which the present invention can be applied.
- FIG. 5 shows an enlarged view of a part of the pattern formed on the substrate 11.
- Many elements J are formed on the substrate 11.
- the substrate placed on the substrate holder is tilted with respect to the grid, and the ion beam irradiation from the side in the direction D in which the pattern groove extends as shown in FIG. 5 while changing the rotation speed of the substrate holder. It is characterized in that the amount is larger than in other cases.
- FIGS. 17A to 17C A comparison between the etching amount of the ion beam from the direction D in which the pattern groove extends and the etching amount of the ion beam from the other direction will be described with reference to FIGS. 17A to 17C.
- a line segment P obtained by projecting an ion beam extracted from the grid 9 onto a surface including the surface of the substrate 11 is considered.
- the projected line segment P is decomposed into a component D of the MD that is an intermediate direction between the direction D in which the pattern groove extends as shown in FIG.
- the component P is compared to determine which direction D or MD is greater.
- the etching amount of the ion beam from the direction D in which the pattern groove extends can be compared with the etching amount of the ion beam from the other direction side.
- the direction from 0 degrees to 180 degrees, the direction from 180 degrees to 0 degrees, the direction from 90 degrees to 270 degrees, and the direction from 270 degrees to 90 degrees are patterns.
- the direction between 45 degrees to 225 degrees, the direction from 225 degrees to 45 degrees, the direction from 135 degrees to 315 degrees, and the direction from 315 degrees to 135 degrees, which are intermediate between the two directions D are directions MD. Become. A more specific example will be described with reference to FIG.
- the ion beam a is an ion beam incident from the direction side in which the pattern groove extends
- the ion beam b is an ion beam incident from the intermediate direction side. That is, when the line segment P projected on the surface including the surface of the substrate 11 is closer to the pattern groove extending direction D than the intermediate direction MD between the pattern groove extending directions D, the pattern groove The etching amount with respect to the extending direction D becomes dominant. For this reason, if the projected line segment P related to the ion beam is closer to the pattern groove extending direction D than the intermediate direction MD, it can be said that the ion beam is incident from the direction in which the pattern groove extends.
- the positioning of the substrate 11 with respect to the grid 9 specifically means that the grid 9 and the substrate 11 are located at a position where the center normal of the substrate 11 intersects the center normal of the grid 9 with a predetermined angle.
- the angle to be set is 10 ° to 40 ° for the main purpose of cutting the bottom of the pattern groove, and 30 ° to 80 ° for the purpose of removing the redeposition film such as the side wall of the element or etching the side wall.
- the inclination angle of the substrate 11 with respect to the grid 9 is set to 0 °.
- substrate 11 is symmetrical with respect to the in-plane center point and is rotating centering
- the center normal of the grid 9 refers to a line extending in the vertical direction from the center point of the circular grid.
- the substrate 11 is placed at a position where the center normal of the substrate 11 intersects the center normal of the grid 9.
- the grid 9 is not circular but has, for example, a regular hexagonal shape or a regular octagonal shape
- the intersection of the centers obtained by connecting the opposing diagonal lines becomes the center point.
- the center point is the intersection of the perpendiculars from each vertex to the opposite side.
- the center point of the grid 9 is also shifted in accordance with the amount of displacement of the substrate 11.
- the center normal line of the grid 9 in the present invention is a line segment along the traveling direction of the ion beam drawn out by the grid 9.
- the center point of the grid 9 and the center point of the substrate 11 described above may have a slight difference within a range where there is almost no influence in the processing process of the substrate 11.
- the shadow effect between adjacent patterns can be reduced, and the fine pattern can be processed while removing the redeposition film on the bottom of the pattern groove Is possible.
- FIG. 4 is a block diagram showing a control device in the present embodiment.
- the control device 20 of the present embodiment includes, for example, a general computer and various drivers. That is, the control device 20 includes a CPU (not shown) that executes processing operations such as various operations, control, and determination, and a ROM and HDD (not shown) that store various control programs executed by the CPU. Have The control device 20 includes a RAM (not shown) such as a RAM, a flash memory, or an SRAM that temporarily stores data during operation processing of the CPU, input data, and the like. In such a configuration, the control device 20 executes ion beam etching in accordance with a predetermined program stored in the ROM or the like or a command from the host device.
- a CPU not shown
- ROM and HDD not shown
- the control device 20 includes a RAM (not shown) such as a RAM, a flash memory, or an SRAM that temporarily stores data during operation processing of the CPU, input data, and the like.
- the control device 20 executes ion beam etching in accordance with a predetermined program stored in the
- Various process conditions such as discharge time, discharge power, applied voltage to the grid, process pressure, and rotation and tilt of the substrate holder 10 are controlled according to the command.
- output values of sensors such as a pressure gauge (not shown) for measuring the pressure in the ion beam etching apparatus 100 and a position sensor 14 as a position detection means for detecting the rotation position of the substrate can be acquired. Control according to the state is also possible.
- control device 20 includes a holder rotation control unit 21 as rotation control means for controlling the rotation speed of the substrate 11 according to the rotation position detected by the position sensor 14.
- the holder rotation control unit 21 includes a target speed calculation unit 21a and a drive signal generation unit 21b. Based on the positional relationship between the rotation position of the substrate 11 and the grid 9, the substrate holder 10 is changed according to the rotation position of the substrate. The function of controlling the rotation speed of the substrate 11 by controlling the rotation of the rotating part.
- the control device 20 is configured to receive information regarding the rotational position of the substrate 11 from the position sensor 14.
- the target speed calculation unit 21a determines the position based on the current rotational position value of the substrate 11 output from the position sensor 14 that detects the rotational position of the substrate 11.
- the target rotational speed at is calculated.
- the value of the target rotation speed can be calculated, for example, by holding the correspondence relationship between the rotation position of the substrate 11 and the target rotation speed as a map in advance.
- the drive signal generation unit 21 b generates a drive signal for setting the target rotation speed based on the target rotation speed calculated by the target speed calculation unit 21 a and outputs the drive signal to the rotation drive mechanism 30.
- the control device 20 is configured to transmit the drive signal generated by the drive signal generation unit 21 b to the rotation drive mechanism 30.
- the rotation drive mechanism 30 includes a holder rotation drive unit 31 such as a motor that drives the substrate holder 10, a target value, and an actual value (rotation position or rotation speed) output from the position sensor 14. And a feedback control unit 32 that determines an operation value of the holder rotation driving unit 31 based on the deviation of, and drives the substrate holder 10 by a servo mechanism.
- a feedback control is not an essential component of the present invention, and the motor may be either a DC motor or an AC motor.
- the rotation drive mechanism 30 drives the holder rotation drive unit 31 based on the drive signal received from the control device 20 to rotate the substrate holder 10.
- the substrate to be processed by the ion beam etching apparatus 100 is formed, for example, as shown in FIG. 5, in which a rectangular pattern is arranged in a grid pattern so that both vertical and horizontal ends are aligned with a certain interval.
- a transfer means for example, a handling robot provided in an adjacent vacuum transfer chamber.
- the substrate transfer port 16 has a gate valve (not shown), and the gate valve is structured to be isolated so that the atmosphere in the vacuum transfer chamber adjacent to the processing space 1 is not mixed.
- the substrate 11 placed on the substrate 11 detects the rotation start position of the substrate using a notch or orientation flat.
- the rotation start position is detected by reading an alignment mark attached to the substrate 11 with an optical camera or the like.
- the rotation start position may be detected before placing the substrate 11 on the substrate holder 10, or may be detected after placing the substrate 11 on the substrate holder 10.
- the rotation speed of the substrate 11 is controlled according to the positional relationship between the grid 9 and the substrate 11 in the subsequent ion beam etching.
- a discharge gas such as Ar is introduced from the gas introduction unit 5 into the plasma generation unit 2.
- a discharge gas such as Ar is introduced from the gas introduction unit 5 into the plasma generation unit 2.
- alcohol gas, hydrocarbon gas, carbon oxide gas, or the like is introduced into the plasma generating unit 2.
- high-frequency power is supplied from the discharge power source 12 and the plasma generator 2 performs discharge.
- a voltage is applied to the grid 9 and ions are extracted from the plasma generation unit 2 to form an ion beam.
- the ion beam extracted by the grid 9 is neutralized by the neutralizer 13 and becomes electrically neutral.
- the neutralized ion beam is applied to the substrate 11 on the substrate holder 10 to perform ion beam etching.
- the ESC electrode When the substrate 11 is placed on the substrate holder 10, the ESC electrode operates and the substrate is fixed by electrostatic adsorption.
- the substrate 11 placed on the substrate holder 10 is inclined at an angle suitable for the processing position, for example, 20 degrees with respect to the grid 9.
- the predetermined angle is determined by considering the pattern condition of the substrate, process gas, process pressure, plasma density, and the like.
- the substrate holder 10 on which the substrate 11 is placed After the substrate holder 10 on which the substrate 11 is placed is inclined with respect to the grid 9, the substrate holder 10 starts to rotate in the in-plane direction of the substrate 11.
- the position sensor 14 detects the rotational position of the substrate 11, and the rotation speed of the substrate 11 is controlled according to the rotational position detected by the position sensor 14 by the control of the holder rotation control unit 21 according to the detected rotational position. To do.
- FIG. 6 is a diagram for explaining the positional relationship between the grid 9 and the substrate 11 and the phase of the substrate 11 according to this embodiment.
- FIG. 7A is an explanatory diagram showing a control map of the rotation speed of the substrate in the ion beam etching method according to the present embodiment.
- the rotational positional relationship between the grid 9 and the substrate 11 in this embodiment will be described with reference to FIGS.
- the substrate 11 is placed on a rotatable substrate holder 10 and the substrate holder 10 is tilted with respect to the grid 9 during ion beam etching.
- a rectangular pattern is arranged on the substrate with a certain interval and aligned so that both the vertical and horizontal ends are aligned, and is parallel to a line including the center of the substrate 11 from the notch 15 of the substrate 11.
- the pattern is arranged on the substrate so that the vertical axis is the vertical axis, and the vertical axis is the long side of the rectangular pattern, and the rectangular pattern is arranged on the substrate with a certain interval, and both vertical and horizontal ends are aligned.
- the rotation phase (rotation angle) ⁇ of the substrate is based on the notch 15 as a base point, and when the ion beam from the grid 9 is incident in the direction in which the groove along the long side of the pattern extends.
- the notch 15 side is 0 ° and the opposite side is 180 °.
- 90 ° and 270 ° are defined clockwise from the notch 15 side.
- the starting point of the substrate rotation, the pattern shape, and the pattern arrangement direction are defined, but the present invention is not limited to this.
- the rotation speed y of the substrate is a sine wave with respect to the rotation phase ⁇ of the substrate. , Control the rotation speed.
- the holder rotation control unit 21 as the rotation control means of the present invention calculates the rotation speed as a sine wave function having a period four times the rotation angle ⁇ of the substrate 11 based on the above formula (1).
- A is the amplitude of the rotational speed, and is obtained by multiplying the reference speed B by the variation rate a as shown in the equation (2).
- ⁇ is a phase difference, and the distribution of the etching amount and the taper angle for each ion beam incident angle within the substrate surface can be optimized by changing the fluctuation rate a and the phase difference ⁇ .
- the range of the rotation phase ⁇ of the substrate is 0 ° ⁇ ⁇ 360 °.
- substrate 11 exists in the position of 0 degree, 90 degrees, 180 degrees, and 270 degrees, it means that a board
- reference numeral 41 denotes a photoresist
- reference numeral 42 denotes an upper electrode that is the uppermost surface of a metal multilayer film that is an object of ion beam etching. 41 does not need to be a photoresist, and can function as a mask when processed by ion beam etching.
- the rectangular parallelepiped TMR element 40 is formed as shown in FIG. 9B by ion beam etching from the state of FIG. 9A.
- Etching can be performed while suppressing.
- the rectangular outer peripheral groove is etched to the bottom.
- the long side groove is shallow and the short side groove is deep.
- the groove depth becomes uniform, and the shape of the fine pattern can be processed uniformly.
- control map shown in FIG. 7A may be stored in advance in a memory such as a ROM included in the control device 20.
- a memory such as a ROM included in the control device 20.
- the rotation speed of the substrate 11 is the slowest.
- the rotation speed of the substrate 11 can be controlled most quickly when the ion beam is irradiated from the direction in which the groove of the pattern such as the rotation angle ⁇ of 45 °, 135 °, 225 °, and 315 ° does not extend.
- the change in the rotation speed of the substrate holder 10 may be other than the sine function shown in FIG. 7A.
- the rotation angle of the substrate 11 is 0 ° to 22.5 °, 67.5 ° to 112.5 °, 157.5 ° to 202.5 °, 247.5 ° to 292.5.
- the rotation speed of the substrate is the first speed in the range of 337.5 ° to 360 °, 22.5 ° to 67.5 °, 112.5 ° to 157.5 °, 202.5 ° to 247.
- a rotation speed change using two values may be used in which the substrate rotation speed is a second speed higher than the first speed in the range of 5 ° and 292.5 ° to 337.5 °.
- the rotation speed of the substrate 11 is the slowest, and when ⁇ is 45 °, 135 °, 225 °, 315 °, the rotation speed of the substrate 11 is the fastest.
- the rotational speed may be changed stepwise.
- the substrate 11 placed on the substrate holder 10 is inclined with respect to the grid 9 and the ion beam irradiation amount from the direction in which the pattern groove extends is large.
- the effect of the present invention can be obtained by reducing the rotation speed of the substrate.
- FIG. 8 shows an example of a state in which the ion beam is irradiated from the direction side in which the pattern groove extends.
- the pattern located on the outermost periphery of the arranged pattern is more easily etched than the inner pattern.
- a dummy pattern may be formed on the outermost periphery of the pattern.
- Example 1 9A and 9B are explanatory views showing a TMR element having upper and lower electrodes used in MRAM.
- the basic layer configuration of the TMR element 40 includes an upper electrode 42, a magnetization free layer 43, a tunnel barrier layer 44, a magnetization fixed layer 45, an antiferromagnetic layer 46, and a lower electrode 47.
- the magnetization fixed layer is made of a ferromagnetic material
- the tunnel barrier layer is made of a metal oxide (magnesium oxide, alumina, etc.) insulating material
- the magnetization free layer is made of a ferromagnetic material.
- the TMR element 40 includes a step of laminating the above-described metal film on a substrate by a film-forming method such as sputtering, and on the laminated metal film as shown in FIG. 9A (in this case, the uppermost layer is the upper electrode 42). ), Patterning the photoresist 41, and patterning the pattern onto the metal film and processing the TMR element as shown in FIG. 9B by ion beam etching.
- ion beam etching apparatus and the ion beam etching method of the present embodiment for the fine pattern of the closely arranged TMR elements, it is possible to suppress the reattachment of etching products to the bottom of the pattern and to separate the elements.
- the rotation speed of the substrate holder 10 is set so that the incident angle of the ion beam from the grid 9 to the substrate 11 and the ion beam irradiation amount from the direction side in which the pattern groove extends are increased.
- the rotation method of the substrate holder 10 may be continuous rotation or non-continuous pulse rotation. In the present embodiment, the form of the non-continuous pulse rotation will be described.
- FIG. 7A is an explanatory diagram for controlling the rotation speed of the substrate holder 10 when the substrate holder 10 is continuously rotated according to the first embodiment, and FIG. It is explanatory drawing in the case of controlling the rotation stop time of substrate rotation about the case where the substrate holder 10 is rotated continuously.
- the holder rotation control unit 21 rotates the substrate 11 during one rotation (one cycle) according to the equation (1).
- the drive signal is generated so that the rotation speed (angular speed ⁇ ) of the substrate 11 is continuously changed so that the signal is modulated in four cycles. That is, the holder rotation control unit 21 controls the rotation of the substrate holder 10 so that the substrate 11 rotates continuously.
- f 0 is the reference dose of the ion beam from the grid 9
- ⁇ 0 is the reference angular velocity.
- the holder rotation control unit 21 controls the rotation stop time s as shown in FIG. 7B. That is, for example, the holder rotation control unit 21 stops the rotation of the substrate 11 at a predetermined plurality of rotation angles, and the rotation unit of the substrate holder 10 rotates at a constant angular velocity (rotation speed) at other rotation angles. Thus, the rotation of the substrate holder 10 is controlled. By such control, the rotation speed of the substrate 11 is controlled so that the substrate 11 rotates discontinuously.
- the rotational speed of the rotating part of the substrate holder 10 may be constant as described above or may be changed.
- the rotation stop time s indicates a time during which the rotation of the substrate holder 10 is stopped when the substrate holder 10 is rotated discontinuously.
- s 0 is the reference rotation stop time.
- the substrate placed on the substrate holder is inclined and positioned with respect to the grid 9, and the ion beam irradiation amount from the direction in which the pattern groove extends is increased. It is an essential feature. As described above, the same effect as that of the first embodiment can be obtained by extending the rotation stop time of the substrate when the grid 9 is positioned on the direction side in which the pattern groove extends. In the present embodiment, when the substrate 11 (substrate holder 10) is rotated once, the grid 9 is positioned on the extending direction side along the long side of the pattern and on the extending direction side along the short side of the pattern.
- the rotation stop time on the direction side in which the pattern groove extends (rotation position of the substrate is 0 °, 90 °, 180 °, 270 °) is lengthened.
- the stop time when the grid 9 is positioned on the direction side where the pattern groove does not extend the ion beam irradiation amount from the direction side where the pattern groove extends does not extend the pattern groove. More than the ion beam dose from the direction side.
- the long side By further increasing the rotation stop time and increasing the ion beam irradiation amount, the groove depth becomes uniform, and the shape of the fine pattern can be processed uniformly.
- the power supplied from the discharge power supply 12 to the plasma generation means is controlled to the substrate.
- the ion beam incident amount is controlled to process a fine pattern groove. That is, in ion beam etching, the ion beam dose is related to the plasma density of the plasma formed in the plasma generation unit 2, so that the plasma density of the plasma generation unit 2 can be changed by changing the power supplied to the plasma generation means. Can be changed. Thereby, the ion beam irradiation amount can be changed in accordance with the angular phase of the substrate 11.
- the substrate placed on the substrate holder is positioned obliquely with respect to the grid 9 and the ion beam irradiation dose from the direction in which the pattern groove extends is set. To increase is an essential feature.
- FIG. 10 is a block diagram of the control device 20 according to the present embodiment.
- the control device 20 includes a power control unit 60 as a power control unit that controls the power (power) to the plasma generation unit according to the rotational position detected by the position sensor 14.
- the power control unit 60 includes a target power calculation unit 60a and an output signal generation unit 60b, and controls the power (electric power) to the plasma generation unit based on the positional relationship between the rotation position of the substrate 11 and the grid 9.
- the control device 20 is configured to receive information related to the rotational position of the substrate holder 10 from the position sensor 14.
- the target power calculation unit 60a is configured based on the current rotational position value of the substrate holder 10 input from the position sensor 14 that detects the rotational position of the substrate holder 10.
- the target power (target power) at the position is calculated.
- the value of the target power can be calculated, for example, by holding the correspondence between the rotation position of the substrate holder 10 and the target power in advance in a memory or the like provided in the control device 20 as a map.
- the output signal generation unit 60 b Based on the target power calculated by the target power calculation unit 60 a, the output signal generation unit 60 b generates an output signal for setting the target power and outputs the output signal to the power supply 12.
- the control device 20 is configured to transmit the output signal generated by the output signal generation unit 60 b to the power supply 12.
- the power source 12 is based on a deviation between a power output unit 12 b that supplies power to the plasma generation unit and a target value and an actual value (rotation position or rotation speed) output from the position sensor 14.
- a feedback control unit 12a that determines an operation value of the power output unit 12b.
- feedback control is not an essential configuration of the present invention.
- the rotation method of the substrate holder may be continuous rotation as in the first embodiment, or may be non-continuous pulse rotation as in the second embodiment.
- FIG. 11A is an explanatory diagram of a case where the substrate (substrate holder) is continuously rotated when the power supplied to the plasma generation unit according to the present embodiment is controlled
- FIG. 11B is related to the present embodiment
- FIG. 5 is an explanatory diagram of a case where the substrate (substrate holder) is rotated discontinuously when the power supplied to the plasma generating means is controlled.
- the ion beam irradiation amount may be controlled in accordance with the rotation angle ⁇ by changing the rotation stop time while keeping the power supplied to the plasma generating means constant.
- the power control unit 60 can calculate the power for discharge according to the rotation angle ⁇ of the substrate 11 using a quadruple periodic sine wave function similar to Equation (1). it can. That is, the power control unit 60 generates an output signal so as to modulate the power supplied to the plasma generating unit for four periods while the substrate 11 (substrate holder 10) rotates once (one period). At this time, the power supplied to the plasma generating means may be changed smoothly and continuously, or may be changed stepwise with a width. As shown in FIGS.
- the power (electric power) maximum By making the power (electric power) maximum, the amount of ion beam incident on the substrate 11 is maximized.
- the rotation angle is not the above, the power is minimized and the ion beam is incident on the substrate 11.
- the discharge power source 12 may be controlled so that the amount is minimized.
- the power control unit 60 is configured such that the substrate placed on the substrate holder is inclined with respect to the grid 9 and the ion beam irradiation amount from the direction side in which the pattern groove extends increases.
- the effect of the present invention can be obtained by controlling the discharge power source 12 so that the power supplied from the power source increases.
- the fine pattern can be obtained by changing the beam extraction voltage.
- Process the groove In ion beam etching, ions are extracted from the plasma generation unit 2 by a voltage applied to the grid 9 after plasma is generated in the plasma generation unit 2 to form a beam.
- the groove of the fine pattern is processed by changing the voltage in accordance with the rotation phase of the substrate.
- FIG. 3 shows an enlarged view of the grid 9 in FIG.
- the beam extraction voltage in this embodiment will be described with reference to FIG.
- FIG. 3 shows a state in which ions are extracted from the plasma generated in the plasma generation unit 2 by an electrode to form an ion beam.
- a positive voltage is applied to the first electrode 70 by a first electrode power source 73.
- a negative voltage is applied to the second electrode 71 by the second electrode power source 74. Since a positive voltage is applied to the first electrode 70, ions are accelerated by a potential difference from the first electrode 70.
- the third electrode 72 is also called a ground electrode and is grounded.
- the ion beam diameter of the ion beam can be controlled within a predetermined numerical range using the electrostatic lens effect.
- the substrate holder and the third electrode are normally at ground potential. For this reason, the energy of the ion beam is determined by the positive voltage applied to the first electrode. Therefore, in this embodiment, the voltage applied to the first electrode is the beam extraction voltage.
- the beam extraction voltage is changed by changing the voltage applied to the first electrode will be described.
- the substrate 11 placed on the substrate holder 10 is tilted with respect to the grid 9 and the ion beam irradiation amount from the direction in which the pattern groove extends is set. To increase is an essential feature.
- FIG. 12 is a block diagram of the control device 20 according to the present embodiment.
- the control device 20 includes an applied voltage control unit 80 as voltage control means for controlling the voltage (beam extraction voltage) applied to the first electrode 70 in accordance with the rotational position detected by the position sensor 14.
- the applied voltage control unit 80 includes a target voltage calculation unit 80 a and an output signal generation unit 80 b, and controls the voltage applied to the first electrode 70 based on the positional relationship between the rotation phase of the substrate 11 and the grid 9.
- the control device 20 is configured to receive information related to the rotational position of the substrate holder 10 from the position sensor 14.
- the target voltage calculation unit 80a is configured based on the current rotational phase value of the substrate holder 10 input from the position sensor 14 that detects the rotational phase of the substrate holder 10. Calculate the target voltage at the position.
- the value of the target voltage can be calculated, for example, by storing the correspondence between the rotation position of the substrate holder 10 and the target voltage in advance in a memory or the like provided in the control device 20 as a map.
- the output signal generation unit 80b Based on the target power calculated by the target voltage calculation unit 80a, the output signal generation unit 80b generates an output signal for setting the target voltage, and outputs the output signal to the first electrode power source 73.
- the control device 20 is configured to transmit the output signal generated by the output signal generation unit 80 b to the first electrode power source 73.
- the first electrode power source 73 includes an applied voltage output unit 73 b that applies a voltage to the first electrode 70, a target value, and an actual value (rotation position or rotation speed) output from the position sensor 14. ) And a feedback control unit 73a that determines an operation value of the applied voltage output unit 73b.
- feedback control is not an essential configuration of the present invention.
- the rotation method of the substrate holder may be continuous rotation, or may be non-continuous pulse rotation as in the second embodiment.
- FIG. 13A is an explanatory diagram of a case where the substrate (substrate holder) is continuously rotated when the beam extraction voltage (that is, the voltage applied to the first electrode 70) is controlled according to the present embodiment.
- 13B is an explanatory diagram of a case where the substrate (substrate holder) is rotated discontinuously when the voltage applied to the grid 9 is controlled according to the present embodiment.
- the voltage applied to the grid 9 may be constant, and the ion beam irradiation amount may be controlled according to the rotation angle ⁇ by changing the rotation stop time.
- the applied voltage control unit 80 can calculate the applied voltage according to the rotation angle ⁇ of the substrate 11 using a quadruple periodic sine wave function similar to the equation (1). it can. That is, the applied voltage control unit 80 generates an output signal so as to modulate the beam extraction voltage for four periods while the substrate 11 (substrate holder 10) rotates once (one period). At this time, the beam extraction voltage may be changed smoothly and continuously, or may be changed stepwise with a width. For example, as shown in FIGS.
- the ion beam energy is maximized by setting the voltage applied to the first electrode 70 to the maximum value, and the incident amount of the ion beam from the direction in which the pattern groove extends extends.
- the power supply for the first electrode is such that the ion beam energy is minimized by minimizing the voltage applied to the first electrode 70 when the grid 9 is positioned on the direction side where the groove of the pattern does not extend.
- 73 may be controlled. In minimizing the ion beam energy, the voltage applied to the grid 9 may be set to zero, and irradiation of the ion beam onto the substrate 11 may be stopped.
- the first electrode is arranged so that the substrate placed on the substrate holder is inclined with respect to the grid 9 and the ion beam irradiation amount from the direction side in which the pattern groove extends increases.
- the effect of the present invention can be obtained by controlling the applied voltage of the power source 73 by the applied voltage control unit 80. Further, in order to improve the uniformity of the shape, it is preferable to equalize the power supplied at the rotational positions (for example, 135 degrees and 315 degrees) symmetrical about the substrate 11.
- the beam extraction voltage is changed by changing the voltage applied to the first electrode.
- the beam extraction voltage may be changed by other methods.
- the beam extraction voltage may be changed by applying a positive voltage lower than that of the first electrode to the third electrode and changing the voltage applied to the third electrode.
- the energy applied when the ion beam enters the substrate may be changed by changing the voltage applied to the substrate holder.
- the grid 9 does not necessarily need to be composed of three electrodes. This is because, as described above, the essence of the present embodiment is to change the energy of the ion beam in accordance with the rotation phase of the substrate.
- Embodiments of the present invention can also be combined with other etching methods. Examples of combining reactive ion etching (RIE) and the present invention will be described below.
- RIE reactive ion etching
- As an advantage of RIE since the incident angle of ions is not limited as in IBE, ions can be drawn into the gaps of fine patterns and the object to be processed can be etched. However, a structure formed of a metal film such as the above-described MRAM TMR element tends to be dominated by physical etching by ions rather than chemical reaction.
- the magnetic metal shaved by physical etching is difficult to volatilize and reattaches to the side wall of the TMR element, so that the etched product remains at the bottom of the pattern groove in the same way as the conventional IBE processing method, making it difficult to process. is there.
- etching products reattached to the side wall of the pattern by RIE are removed by a trimming effect, or the bottom of a pattern groove that is difficult to process Can be processed.
- the timing of switching between RIE and IBE can be known by detecting the end point using an emission analyzer that detects the wavelength of plasma light.
- the electromagnet 8 uses a solenoid coil and is installed so as to surround the outer periphery of the bell jar as shown in FIG.
- the solenoid coil is connected to a DC power source (not shown).
- a current is passed through the solenoid coil, a magnetic field is generated according to the right-handed screw law, and magnetic lines of force are formed so as to diffuse electrons concentrically from the center of the plasma generating portion toward the outside.
- the plasma density tends to increase at the center.
- the plasma density distribution is diffused outward and flattened.
- the fine pattern processed by another apparatus is analyzed for the film thickness distribution tendency in the substrate surface by an atomic force microscope, optical measurement or scanning electron microscope, and the current of the electromagnet 8 is adjusted based on the analysis result. . For example, let us consider a case where a fine pattern after processing by RIE has a thick central film thickness and a thin outer film thickness within the substrate. In that case, the current flowing through the electromagnet is adjusted so that the plasma density at the center is high and the plasma density at the outer periphery is low.
- the etching rate of the central portion where the ion density is high is increased. Therefore, by combining the present invention with an etching process using another etching method, it is possible to correct variations after processing a fine pattern.
- the electromagnet 8 shown in FIG. 2 is singular, an electromagnet may be added on the outer side, and the plasma density may be adjusted by the interaction of the inner and outer electromagnets.
- the substrate 11 placed on the substrate holder is positioned to be inclined with respect to the grid 9 so that the incident angle of the ion beam is along the pattern groove, but the tilt angle of the substrate is changed (for example, the tilt angle is The ion beam is irradiated (30 degrees to 20 degrees).
- the tilt angle of the substrate By changing the tilt angle of the substrate, the incident angle of the ion beam changes, and the trimming of the groove bottom from the side wall of the pattern becomes easy. Details will be described with reference to FIGS. FIG.
- 16A shows a state where an ion beam is incident on the substrate 11 with a predetermined inclination.
- 16B irradiates the ion beam from a direction perpendicular to the substrate 11 as compared with the ion beam of FIG. 16A.
- the element J can be etched from an angle different from that of the ion beam of FIG. 16A. That is, in this embodiment, ion beam irradiation is started in a state where the substrate 11 is held at the first tilt angle (for example, the state shown in FIG. 16A), and then the substrate 11 is rotated a predetermined number of times, The state is changed to a state (for example, the state of FIG.
- the inclination angle is not limited to two, and may be changed to three or more. Further, in the ion beam irradiation from a more vertical direction, as shown in FIG. 16B, by increasing the ion beam irradiation amount from the direction side in which the pattern groove extends as in the above-described embodiment. It is possible to efficiently irradiate the side wall of the element J with the ion beam. That is, in the state of FIG.
- the ion beam is incident from a direction substantially parallel to the side wall of the element J, and incidence from a direction perpendicular to the side wall of the element J is limited by the adjacent element.
- the incident angle of the ion beam is more vertical, the incident amount of the ion beam from the direction perpendicular to the side wall of the element J can be increased.
- the incident amount of the ion beam from the direction perpendicular to the side wall of the element J is compared with the incident amount of the ion beam from other directions. Therefore, efficient trimming is possible.
- the substrate may be changed by a short switching by a swing.
- the form in which the inclination angle of the substrate 11 with respect to the grid 9 is changed after the substrate 11 is rotated a predetermined number of times or more is shown.
- the inclination angle of the substrate 11 with respect to the grid 9 is changed in accordance with the rotation speed of the substrate 11 in the first embodiment. Details of this embodiment will be described below with reference to FIG. FIG. 19 shows a state in which the rotation speed of the substrate 11 changes according to the rotation position.
- the inclination angle ⁇ of the substrate 11 with respect to the grid 9 changes in the range of 20 ° to 60 ° with 40 ° as a reference.
- ⁇ is preferably the largest when the rotation speed of the substrate 11 is the slowest and the smallest when the rotation speed of the substrate 11 is the fastest.
- the energy amount of the ion beam incident on the substrate is changed in a sine function by changing the rotation stop time in a sine function with respect to the phase of the substrate.
- the substrate rotation is stopped only in a state where the grid 9 is located in the vicinity of the direction in which the pattern groove extends.
- FIG. 21 shows a state in which the rotation stop time of the substrate 11 changes according to the rotation position.
- the substrate rotation is stopped at a predetermined rotation angle in the vicinity of 0 °, 90 °, 180 °, and 270 ° at which the grid 9 is positioned in the direction in which the pattern groove extends, and the ion beam is applied for a certain period of time.
- the ion beam irradiation amount and ion beam as described in the third and fourth embodiments are used.
- a change in voltage may be combined.
- the energy amount of the ion beam incident on the substrate is increased only when the grid 9 is positioned in the direction in which the pattern groove extends, and the energy amount of the ion beam is decreased in other cases.
- changes in the rotation speed as in the first embodiment may be combined, or changes in the tilt angle of the substrate as described in the seventh embodiment or the eighth embodiment may be combined.
- ion beam etching may be performed while slightly changing the rotational phase of the substrate holder 10 in a state where the grid 9 is positioned in the vicinity of the direction in which the pattern groove extends. For example, after the substrate rotation is stopped at a predetermined rotation angle in the vicinity of rotation angles 0 °, 90 °, 180 °, and 270 °, the rotation angle of the substrate holder 10 is oscillated within a range of ⁇ 10 ° around each angle.
- the substrate 11 may be irradiated with an ion beam.
- the space shape and the substrate processing surface as shown in FIG. 15 can be applied not only to a sine waveform type but also to a rectangular waveform type, a triangular waveform type, a trapezoidal waveform type, and the like.
- each of the above-described embodiments can also be applied to a rectangular parallelepiped pattern as shown in FIG. 20 that is arranged with both ends aligned in an oblique direction.
- the directions D along the pattern grooves also intersect with each other at a predetermined angle that is not perpendicular to each other.
- the above-mentioned embodiment can be used not only for a rectangular parallelepiped pattern but also for a cylindrical pattern.
- Each embodiment of the present invention is not limited to the exemplified MMR TMR element, but also includes a magnetic head for HDD, a magnetic recording medium for HDD, a magnetic sensor, a thin-film solar cell, an issuing element, a piezoelectric element, semiconductor wiring formation, and the like. It is available in the direction.
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Abstract
Description
図2はプラズマ処理装置の概略図を示す。イオンビームエッチング装置100は処理空間1とプラズマ源としてのプラズマ生成部2で構成されている。処理空間1には排気ポンプ3が設置されている。プラズマ生成部2にはベルジャ4、ガス導入部5、RFアンテナ6、整合器7、電磁石8が設置されており、処理空間1との境界にはグリッド9が設置されている。
まず図17Aに示すように、グリッド9より引き出されたイオンビームを基板11の表面を含む面に投影させた線分Pを考える。次に、該投影された線分Pを、図17Bに示すようなパターン溝が延在する方向Dと、2つの方向Dの中間方向であるMDの成分に分解し、該投影された線分Pの成分は方向Dと方向MDのどちらが大きいかを比較する。これによりパターン溝が延在する方向Dの側からのイオンビームのエッチング量と、他の方向の側からのイオンビームのエッチング量との比較を行うことができる。
本実施形態では図17Bに示すように、0度から180度に向かう方向と180度から0度に向かう方向、および90度から270度に向かう方向と270度から90度に向かう方向とがパターン溝が延在する方向Dである。そして2つの方向Dの中間である、45度から225度に向かう方向と225度から45度に向かう方向、および135度から315度に向かう方向と315度から135度に向かう方向が方向MDとなる。
より具体的な例を、図17Cを用いて説明する。基板11に対して角度100度の方向から入射したイオンビームaと、角度120度の方向から入射したイオンビームbとを考える。イオンビームaは方向Dに対して成す角度が10度であり、方向MDに対して成す角度が35度である。イオンビームaの、方向Dの成分と方向MDの成分とを比較すると、cos10°:cos35°≒0.98:0.82であり、方向Dの成分の方が大きい。
一方でイオンビームbは方向Dに対して成す角度が30度であり、方向MDに対して成す角度が15度である。イオンビームbの、方向Dの成分と方向MDの成分とを比較すると、cos30°:cos15°≒0.87:0.97であり、方向MDの成分の方が大きい。従って、イオンビームaはパターン溝が延在する方向側から入射するイオンビームであり、イオンビームbはその中間方向側から入射するイオンビームであると言える。
すなわち、イオンビームが基板11の表面を含む面に投影された線分Pが、パターン溝の延在方向D同士の中間方向MDよりもパターン溝の延在方向Dに近い場合に、パターン溝の延在方向Dに対するエッチング量が支配的となる。そのため、イオンビームに係る投影された線分Pが中間方向MDよりもパターン溝の延在方向Dに近ければ、該イオンビームはパターン溝が延在する方向側から入射するものであると言える。
本発明では、上述のようにグリッド9と基板11が平行な状態において、グリッド9に対する基板11の傾斜角度を0°としている。そして基板11は面内の中心点に対して対称であり、中心点を軸に回転しているため、傾斜角度が0°の状態から所定の角度だけ傾けた場合、その角度は全ての傾斜方向において等価である。すなわち、傾斜角度が0°の状態において、ある方向を+とし、反対の方向を-と定義して+30°傾斜させたとしても、それは-30°の傾斜と等価である。
このため本願明細書では原則として角度を正の値として記載する。
換言すると、本発明におけるグリッド9の中心法線は、グリッド9により引き出されるイオンビームの進行方向に沿った線分である。
もちろん、上述したグリッド9の中心点や基板11の中心点は、基板11の処理工程において影響がほぼ無い範囲において微差を有していても良い。
A=a・B ・・・(2)
またθが0°、90°、180°、270°で基板11の回転速度が最も遅くなり、θが45°、135°、225°、315°で基板11の回転速度が最も速くなるように段階的に回転速度を変化させても良い。
図9A、BはMRAMに用いられる上下電極を備えたTMR素子を示す説明図である。図9Bに示すように、TMR素子40の基本層構成は、上部電極42、磁化自由層43、トンネルバリア層44、磁化固定層45、反強磁性層46及び下部電極47を含む。例えば、磁化固定層は強磁性材料、トンネルバリア層は金属酸化物(酸化マグネシウム、アルミナなど)絶縁材料、および磁化自由層は強磁性材料からなっている。
上述のように、第1の実施形態では、グリッド9から基板11に対するイオンビームの入射角度及びパターン溝が延在する方向側からのイオンビーム照射量が多くなるように基板ホルダ10の回転速度を遅くする制御をしているが、該基板ホルダ10の回転方式を、連続回転としても良いし、非連続パルス回転としてもよい。本実施形態では、該非連続パルス回転の形態について説明する。
第1及び第2の実施形態では、基板ホルダ10の回転速度を制御する形態について説明したが、本実施形態では、放電用電源12からプラズマ生成手段への供給電力を制御することによって、基板へのイオンビームの入射量を制御し、微細パターンの溝の加工行う。すなわち、イオンビームエッチングにおいて、イオンビームの照射量はプラズマ生成部2において形成されるプラズマのプラズマ密度と関係するため、プラズマ生成手段への供給電力を変化させることで、プラズマ生成部2のプラズマ密度を変化させることが可能となる。これにより基板11の角度位相に応じてイオンビームの照射量を変化させることができる。
第3の実施形態では、プラズマ生成手段への供給電力を制御することによって被処理面の均一性を向上させる方法について述べたが、本実施形態ではビーム引き出し電圧を変化させることで、微細パターンの溝の加工行う。イオンビームエッチングでは、プラズマ生成部2においてプラズマが形成された後にグリッド9に印加された電圧によって、プラズマ生成部2のイオンが引き出されてビームが形成される。ここでプラズマ生成部2から引き出されたイオンビームのエネルギーはビーム引き出し電圧に依存するため、該電圧を基板の回転位相に併せて変化させることで、微細パターンの溝の加工行う。
第3電極72は、アース電極とも呼ばれ接地されている。第2電極71と第3電極72との電位差を制御することにより、静電レンズ効果を用いてイオンビームのイオンビーム径を所定の数値範囲内に制御することができる。
本実施形態においては、通常基板ホルダ及び第3電極は接地電位となっている。このため、イオンビームのエネルギーは第1電極に印加された正の電圧によって決定される。従って、本実施形態においては、第1電極に印加された電圧がビーム引き出し電圧となる。以下、この第1電極に印加された電圧を変化させることによって、ビーム引き出し電圧を変化させた場合の実施の形態を説明する。
また、本実施形態において、グリッド9は必ず3枚の電極から構成されている必要は無い。これは、上述したように本実施形態の本質は、イオンビームのエネルギーを、基板の回転位相に応じて変化させることにあるからである。
本発明の実施形態は別のエッチング方法と組み合わせることもできる。反応性イオンエッチング(RIE:Reactive Ion Etching)と本発明を組み合わせる例を以下に示す。RIEによるエッチング手段として、平行平板電極による容量結合プラズマを用いるエッチング装置やアンテナコイルによる誘導結合プラズマを用いるエッチング装置が知られている。RIEのメリットとして、IBEのようにイオンの入射角が制限されないため、微細パターンの隙間にイオンを引き込み、被処理物をエッチングすることができる。しかし、前述したMRAM用のTMR素子のような金属膜で構成されている構造体は、化学反応ではなくイオンによる物理エッチングが支配的となりやすい。物理エッチングで削れた磁性金属は揮発し難く、TMR素子の側壁に再付着するため、従来のIBEの加工方法と同様にエッチングされた生成物が、パターン溝の底部に残留するため加工が困難である。
本発明の実施形態を用いれば、さらに別の装置で加工された微細パターンを均一性よくトリミングすることができる。図2に示す電磁石8の電流を変更し、プラズマの密度分布を変更することができる。プラズマ密度分布の調整は、具体的には、電磁石8はソレノイドコイルを使用し、図2に示す通り、ベルジャの外周を囲うように設置されている。ソレノイドコイルは図示しない直流電源に接続されている。ソレノイドコイルに電流を流すと、右ネジの法則に従って磁界が発生し、プラズマ生成部の中心から外側に向かって同心円状に電子を拡散させるような磁力線が形成される。ソレノイドコイルに小さい電流を流すと、プラズマ密度は中心が高くなる傾向がある。ソレノイドコイルに流す電流の値を大きくしていくと、プラズマ密度分布は外側に拡散して平坦化される。別の装置で加工された微細パターンを原子間力顕微鏡、光学測定又は走査型電子顕微鏡等で、基板面内の膜厚分布傾向を分析し、該分析結果に基づいて電磁石8の電流を調整する。例えば、RIEで加工後の微細パターンが、基板内で中心部の膜厚が厚く、外周の膜厚が薄い場合について考える。その場合、電磁石に流す電流を、中心のプラズマ密度を高く、外周のプラズマ密度が低くなるように調整する。プラズマ密度に比例してグリッド9により引き出されるイオンビーム中の粒子の数が決まるので、イオン密度が高い中心部のエッチング速度は速くなる。従って、本発明を他のエッチング方法によるエッチング工程と組み合わせることで、微細なパターンの加工後のばらつき補正が可能となる。図2に示す電磁石8は単数であるが、さらに外側に電磁石を追加し、内側と外側の複数の電磁石の相互作用でプラズマ密度を調整してもよい。
本発明の実施形態において、入射角度を変化させながらエッチングすることで、多方向から再付着した膜を除去することができ、トリミング効果を向上させることが可能となる。本実施形態では、イオンビームの入射角度がパターン溝に沿うように基板ホルダに載置した基板11をグリッド9に対して傾けて位置させるが、基板の傾斜角度を変化させて(例えば傾斜角度が30度から20度)イオンビームを照射する。基板の傾斜角度を変えることでイオンビームの入射角度が変化し、パターンの側壁から溝底部のトリミングが容易となる。
図16A、Bを用いて詳細を説明する。図16Aは、所定の傾きをもって基板11にイオンビームが入射する状態を示している。図16Bは、図16Aのイオンビームに比べて、より基板11に対して垂直な方向からイオンビームを照射している。このようにより垂直方向からイオンビームを照射することで、素子Jに対して図16Aのイオンビームとは異なった角度からのエッチングが可能となる。すなわち、本実施形態では、基板11を第1の傾斜角度に保持した状態(例えば、図16Aの状態)でイオンビーム照射を開始し、その後基板11を所定の回数回転させた後に、基板を第1の傾斜角度とは異なる第2の傾斜角度に保持した状態(例えば、図16Bの状態)に変化させ、イオンビーム照射を継続する。傾斜角度は2つに限らず、3つ以上に変化させてもよい。
さらに、より垂直方向からのイオンビーム照射においても、上述した実施形態のように、パターン溝が延在する方向側からのイオンビーム照射量が多くなるようにすることで、図16Bに示すように、素子Jの側壁に対して効率的にイオンビームを照射することが可能となる。即ち、図16Aの状態では、イオンビームは素子Jの側壁にほぼ平行な方向から入射し、素子Jの側壁に垂直な方向からの入射は隣接する素子によって制限される。一方、図16Bの状態では、イオンビームの入射角がより垂直であるために、素子Jの側壁に垂直な方向からのイオンビームの入射量を増加させることができる。さらにパターン溝が延在する方向側からのイオンビーム照射量を多くすることで、素子Jの側壁に垂直な方向からのイオンビームの入射量を、他の方向からのイオンビームの入射量に比べて大きくすることができ、効率的なトリミングが可能となる。基板の傾斜は、回転回数毎に固定する他、スイングにより短いスイッチングで変更してもよい。
上述した第7の実施形態では、一定回数以上基板11を回転させた後に、グリッド9に対する基板11の傾斜角度を変化させる形態を示した。
これに対して本実施形態では、第1の実施形態における基板11の回転速度に併せて、グリッド9に対する基板11の傾斜角度を変化させる。以下で本実施形態の詳細について図19を用いて説明する。
図19は基板11の回転速度が、その回転位置に応じて変化している様子を示している。加えて、グリッド9に対する基板11の傾斜角度Φが40°を基準として、20°~60°の範囲で変化している。Φは好ましくは、基板11の回転速度が最も遅くなる状態で最も大きくなり、基板11の回転速度が最も速くなる状態で最も小さくなる。このような制御を行うことで、基板11のパターン溝に沿ってイオンビームが入射する際は、素子の側壁についた再付着膜などを効率的に除去し、一方のイオンビームが入射し難い状態においてはイオンビームを垂直に近い角度から入射させることで隣接する素子の影の影響を抑えつつエッチングを行うことが可能となる。
第2の実施形態では、基板の位相に対して、回転停止時間を正弦関数状に変化させることによって、基板に入射するイオンビームのエネルギー量を正弦関数状に変化させる場合を示した。これに対して本実施形態では、パターン溝が延在する方向の近傍にグリッド9が位置する状態でのみ基板回転を停止させる。
図21は基板11の回転停止時間が、回転位置に応じて変化している様子を示す。本実施形態では、パターン溝が延在する方向にグリッド9が位置する回転角0°、90°、180°、270°の近傍の所定の回転角において基板回転を停止し、一定時間イオンビームを照射した後にまた回転を行う。実際の素子分離後のTMR素子側壁は基板に対して一定の傾斜角を有し、また基板に入射するイオンビームにも発散が存在するため、本実施形態を実施した場合にも、素子側壁の再付着膜に対してイオンビームが照射される。
また、第1の実施形態のような回転速度の変化を組み合わせてもよく、第7の実施形態や第8の実施形態で述べたような基板の傾斜角度の変化を組み合わせてもよい。
また、パターン溝が延在する方向の近傍にグリッド9が位置する状態で、基板ホルダ10の回転位相を僅かに変化させつつイオンビームエッチングを行ってもよい。例えば、回転角0°、90°、180°、270°の近傍の所定の回転角において基板回転を停止した後に、各角度を中心として±10°の範囲で基板ホルダ10の回転角度を振動させて基板11にイオンビームを照射してもよい。このように基板ホルダ10の微小に変化させながら処理を行うことで、基板面内をより均一に加工することが可能となる。
本発明の各実施形態は、例示したMRAM用のTMR素子のみならず、HDD用磁気ヘッド、HDD用磁気記録媒体、磁気センサ、薄膜太陽電池、発行素子、圧電素子、半導体の配線形成など、多方面に利用可能である。
Claims (8)
- グリッドによってプラズマ源から引き出されたイオンビームで、基板ホルダに載置された基板を処理する方法であって、
前記基板を、前記グリッドに対して傾けて位置させ、前記基板を面内方向に回転させながらイオンビームエッチングを行う際に、
前記基板上に形成されたパターン溝が延在する方向側から入射するイオンビームによるエッチング量が、他の方向側から入射するイオンビームによるエッチング量よりも大きくなるようにイオンビーム処理を行うことを特徴とするイオンビーム処理方法。 - 前記基板の回転速度を、前記基板上に形成されたパターンの溝が延在する方向側に前記グリッドが位置する際に、他の場合よりも遅くすることを特徴とする請求項1に記載のイオンビーム処理方法。
- 前記基板の回転は、前記基板の回転及び回転の停止を繰り返し、
前記基板の回転停止時間を、前記基板上に形成されたパターンの溝が延在する方向側に前記グリッドが位置する際に、他の場合よりも長くすることを特徴とする請求項1に記載のイオンビーム処理方法。 - 前記グリッドに印加する電圧を制御することによって前記イオンビームのエネルギーを、前記基板上に形成されたパターンの溝が延在する方向側に前記グリッドが位置する際に、他の場合よりも高くすることを特徴とする請求項1に記載のイオンビーム処理方法。
- 前記プラズマ源に印加する電力を制御することによって前記イオンビーム中のイオン密度を、前記基板上に形成されたパターンの溝が延在する方向側に前記グリッドが位置する際に、他の場合よりも高くすることを特徴とする請求項1に記載のイオンビーム処理方法。
- 前記基板上に形成されたパターン溝が延在する方向側からイオンビームが入射する際の前記グリッドに対する前記基板の傾斜角度が、他の方向側からイオンビームが入射する際の前記グリッドに対する前記基板の傾斜角度よりも大きくすることを特徴とする請求項1乃至5のいずれか1項に記載のイオンビーム処理方法。
- プラズマ源と、
前記プラズマ源からイオンビームを引き出すためのグリッドと、
前記グリッドに対して基板を傾けて載置可能であり、且つ前記基板の面内方向に回転可能である基板ホルダを備えたイオンビーム装置であって、
前記基板ホルダにおける前記基板の回転を制御するための制御部と、
前記基板の回転位置を検出するための位置検出部を備え、
前記制御部は前記位置検出部による検出結果に基づいて、前記基板上に形成されたパターンの溝が延在する方向側に前記グリッドが位置する際に、前記基板ホルダの回転速度を他の場合よりも遅くするイオンビーム装置。 - 前記制御部は前記位置検出部による検出結果に基づいて、前記基板上に形成されたパターンの溝が延在する方向側に前記グリッドが位置する際の前記グリッドに対する前記基板の傾斜角度を、他の方向側に前記グリッドが位置する際の前記グリッドに対する前記基板の傾斜角度よりも大きくすることを特徴とする請求項7に記載のイオンビーム装置。
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US9984854B2 (en) | 2018-05-29 |
US20180240646A1 (en) | 2018-08-23 |
GB2518085A (en) | 2015-03-11 |
TWI594309B (zh) | 2017-08-01 |
CN104584196A (zh) | 2015-04-29 |
JP5932033B2 (ja) | 2016-06-08 |
KR20150022975A (ko) | 2015-03-04 |
KR101654661B1 (ko) | 2016-09-07 |
TW201415545A (zh) | 2014-04-16 |
DE112013003293B4 (de) | 2020-09-24 |
JPWO2014002336A1 (ja) | 2016-05-30 |
US10546720B2 (en) | 2020-01-28 |
DE112013003293T5 (de) | 2015-05-13 |
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CN104584196B (zh) | 2017-02-22 |
US20150090583A1 (en) | 2015-04-02 |
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