WO2013190889A1 - Frp cabin of automobile - Google Patents

Frp cabin of automobile Download PDF

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Publication number
WO2013190889A1
WO2013190889A1 PCT/JP2013/061040 JP2013061040W WO2013190889A1 WO 2013190889 A1 WO2013190889 A1 WO 2013190889A1 JP 2013061040 W JP2013061040 W JP 2013061040W WO 2013190889 A1 WO2013190889 A1 WO 2013190889A1
Authority
WO
WIPO (PCT)
Prior art keywords
fuel tank
support bracket
cabin
bulkhead
floor panel
Prior art date
Application number
PCT/JP2013/061040
Other languages
French (fr)
Japanese (ja)
Inventor
正太郎 鮎澤
Original Assignee
本田技研工業株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP2012136542A external-priority patent/JP5896293B2/en
Priority claimed from JP2012138904A external-priority patent/JP5936266B2/en
Application filed by 本田技研工業株式会社 filed Critical 本田技研工業株式会社
Publication of WO2013190889A1 publication Critical patent/WO2013190889A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/063Arrangement of tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/063Arrangement of tanks
    • B60K15/067Mounting of tanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D21/00Understructures, i.e. chassis frame on which a vehicle body may be mounted
    • B62D21/11Understructures, i.e. chassis frame on which a vehicle body may be mounted with resilient means for suspension, e.g. of wheels or engine; sub-frames for mounting engine or suspensions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D25/00Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
    • B62D25/04Door pillars ; windshield pillars
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
    • B62D29/041Understructures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/063Arrangement of tanks
    • B60K2015/0634Arrangement of tanks the fuel tank is arranged below the vehicle floor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K15/00Arrangement in connection with fuel supply of combustion engines or other fuel consuming energy converters, e.g. fuel cells; Mounting or construction of fuel tanks
    • B60K15/03Fuel tanks
    • B60K15/063Arrangement of tanks
    • B60K2015/0638Arrangement of tanks the fuel tank is arranged in the rear of the vehicle

Definitions

  • inverted U-shaped roll bars are erected on the left and right rear side frames of a cabin made of FRP, and the lower ends of the left and right stays extending obliquely downward from the upper portion of the roll bar are supported via metal support members.
  • the present invention relates to an FRP cabin for an automobile connected to the rear side frame.
  • a roll bar device in which the front and rear legs of the lower end of the FRP roll bar are fixed to the rear wall of a FRP cabin by adhesion is known from Patent Document 1 below.
  • the present invention has been made in view of the above-mentioned circumstances, and it is an object of the present invention to firmly fix a stay of a roll bar to a FRP cabin while minimizing an increase in vehicle body weight.
  • inverted U-shaped roll bars are erected on left and right rear side frames of a cabin made of FRP, and left and right stays extending obliquely downward from an upper portion of the roll bar.
  • An FRP cabin for an automobile the lower end of which is connected to the rear side frame via a metal support member, wherein the damper for the rear suspension device is supported by the support member.
  • a cabin is proposed.
  • the support member is a member having an L-shaped cross section having an upper wall and a side wall fixed to the rear side frame, and the stay is fixed to the upper wall.
  • an FRP cabin of an automobile characterized in that it is fixed, a damper support seat is extended to the side wall, and the damper support seat is connected to the side wall by front and rear reinforcement ribs.
  • the rear side frame includes a first bulkhead and a second bulkhead
  • the support member is the first bulkhead and the second bulkhead.
  • the first bulkhead and the second bulkhead may further include a nut with which a bolt for fastening the support member is screwed.
  • Car's FRP cabin is proposed.
  • the inside of the rear side frame is divided into an upper space and a lower space by a partition plate, and the first bulkhead and the second space are formed in the upper space.
  • a fifth feature of the present invention an FRP cabin of an automobile is proposed, in which a bulkhead is disposed.
  • the rear side frame includes a third bulkhead in the vicinity of the mounting portion of the roll bar, and the third bulkhead is According to a sixth aspect of the present invention, there is proposed an FRP cabin of a motor vehicle, characterized in that it is connected to a reinforcing member disposed inside a side sill extending downward from the front end of a rear side frame.
  • an FRP cabin of a motor vehicle is proposed in which the stay is orthogonal to the roll bar in plan view. Be done.
  • the cabin is provided between the left and right rear side frames at least a kick up portion which stands up from the rear end of the front floor panel and an upper end of the kick up portion.
  • An L-shaped fuel tank support bracket having a rear floor panel extending rearward and supporting a fuel tank is fastened to the rear surface of the kick up section and the lower surface of the rear floor panel, and the kick up section and the rear floor panel are A core material is sandwiched between an inner skin located on the indoor side and an outer skin located on the outer side of the cabin, and a first insert member for fastening the fuel tank support bracket is used as the core material of the kickup portion.
  • a second insert member for embedding the fuel tank support bracket and the rear insert member there is provided an FRP cabin of an automobile, characterized in that the fuel tank support bracket is embedded in a core member of an apanel and provided with a bracing portion connecting the first and second insert members in a straight line. .
  • a first bolt which is inserted from the vehicle interior side and penetrates the inner skin, the first insert member and the outer skin is selected as a second fuel tank support bracket.
  • the fuel tank support bracket is disposed in the front-rear direction, and the core material of the kickup portion and the core material of the rear floor panel in the vehicle width direction.
  • the corrugated board has a corrugated portion having an extending uneven portion.
  • the fuel tank support bracket comprises a first flange facing the kickup portion or the rear floor panel, and the fuel tank.
  • An FRP cabin of a motor vehicle is proposed, which has an eleventh feature having an I-shaped cross section comprising an opposing second flange and a web connecting the first and second flanges.
  • the fuel tank is fixed to the fuel tank support bracket by a fixing band having both ends fastened to the fuel tank support bracket.
  • a fixing band having both ends fastened to the fuel tank support bracket.
  • the front partition member 47, the rear first connecting plate 49, the rear second connecting plate 50, the upper energy absorbing member 52, and the lower energy absorbing member 53 of the embodiment correspond to the reinforcing member of the present invention.
  • an FRP cabin for a motor vehicle comprises an inverted U-shaped roll bar erected on left and right rear side frames, and extends obliquely downward from the top of the roll bar and the lower end is made of metal And left and right stays connected to the rear side frame via the support members. Since the dampers of the rear suspension device are supported by the support member, both the roll bar stay and the dampers of the rear suspension device can be firmly supported by the rear side frame by using the support members, and they can be separately supported by the rear side frame The weight of the vehicle can be reduced as compared to the case of supporting the vehicle.
  • the support member is a member having an L-shaped cross section having an upper wall and a side wall fixed to the rear side frame, and the stay is fixed to the upper wall Since the damper support seat is connected to the side wall by the front and rear reinforcement ribs, the rigidity of the damper support seat with respect to the side wall of the support member can be increased to reliably receive the load input from the damper to the damper support seat.
  • the rear side frame includes the first bulkhead and the second bulkhead, and the support member is positioned between the first bulkhead and the second bulkhead, so that the rear side frame stays
  • the strength of the portion to be fixed can be enhanced by the first and second bulkheads.
  • the first bulkhead and the second bulkhead are provided with a nut engaged with a bolt for fastening the support member, so that the support member is fixed to the rear side frame simply and firmly. be able to.
  • the inside of the rear side frame is partitioned by the partition plate into the upper space and the lower space, and the first bulkhead and the second bulkhead are arranged in the upper space, the strength of the rear side frame
  • the size of the bulkhead can be minimized to reduce the weight while securing the
  • the rear side frame includes the third bulkhead in the vicinity of the mounting portion of the roll bar, and the third bulkhead is disposed inside the side sill extending downward from the front end of the rear side frame. Since the rear side frame is connected to the reinforcing member, rigidity can be secured even when the cross sectional shape of the rear side frame is high in the vertical direction.
  • the stay is orthogonal to the roll bar in plan view, it is possible to reliably prevent the roll bar from falling in the front-rear direction by the stay.
  • the cabin comprises a kickup portion rising from at least the rear end of the front floor panel between the left and right rear side frames, and a rear floor panel extending rearward from the upper end of the kickup portion.
  • a L-shaped fuel tank support bracket for supporting the fuel tank is fastened to the rear surface of the kickup portion and the lower surface of the rear floor panel.
  • a core member is sandwiched between an inner skin located on the vehicle interior side and an outer skin located on the vehicle exterior side of the kickup portion and the rear floor panel, and a first insert member for fastening the fuel tank support bracket
  • the fuel tank support bracket is kicked via the first and second insert members by being embedded in the core member of the kickup portion and embedding the second insert member for fastening the fuel tank support bracket in the core member of the rear floor panel. It is fixed to the rear surface of the up section and the lower surface of the rear floor panel.
  • the fuel tank support bracket can effectively increase the rigidity of the kick-up portion and the corner portion of the rear floor panel.
  • the kick-up portion and the corner portion of the rear floor panel are reinforced using the fuel tank support bracket for supporting the fuel tank in the cabin, no special reinforcing member is required, and the number of parts, weight and cost are reduced.
  • the weight of the fuel tank support bracket can be reduced because the bracing portion is formed by obliquely cutting a part of the fuel tank support bracket.
  • a first bolt inserted from the vehicle interior side and penetrating the inner skin, the first insert member and the outer skin is screwed into the first screw hole of the fuel tank support bracket,
  • the inner skin is held between the head of the first bolt and the first and second insert members, and the second bolt is inserted from the vehicle interior side and penetrates the inner skin, the second insert member and the outer skin.
  • the inner skin around the first and second insert members is reinforced
  • the support strength of the fuel tank support bracket with respect to the kickup portion and the rear floor panel can be sufficiently enhanced.
  • the fuel tank support bracket is disposed in the front and back direction, and the core member of the kickup portion and the core member of the rear floor panel are formed by the corrugated plate having the uneven portion extending in the vehicle width direction. Therefore, the fuel tank support bracket can be supported more firmly on the kickup portion and the rear floor panel when the direction of the fuel tank support bracket is orthogonal to the direction of the uneven portion of the corrugated sheet.
  • the fuel tank support bracket connects the first flange facing the kickup portion or the rear floor panel, the second flange facing the fuel tank, and the first and second flanges. Since the I-shaped cross section of the web to be formed has an I-shaped cross section, the rigidity of the fuel tank support bracket against bending and twisting can not only be sufficiently increased, but the height of the fuel tank support bracket can be increased simply by changing the height of the web. The height of the bottom of the fuel tank can be easily matched to the height of the bottom of the front floor panel.
  • the fuel tank is fixed to the fuel tank support bracket by a fixing band having both ends fastened to the fuel tank support bracket, so that the fuel tank is stably supported on the fuel tank support bracket can do.
  • FIG. 1 is a perspective view of a CFRP cabin of a car.
  • First Embodiment FIG. 2 is a view in the direction of arrows in FIG.
  • First Embodiment FIG. 3 is a plan view of the cabin from which the inner skin has been removed.
  • First Embodiment FIG. 4 is a cross-sectional view taken along line 4-4 of FIG.
  • First Embodiment FIG. 5 is a five-direction arrow view of FIG.
  • First Embodiment 6 is a cross-sectional view taken along line 6-6 of FIG.
  • First Embodiment 7 is a cross-sectional view taken along line 7-7 of FIG.
  • First Embodiment FIG. 8 is a view in the direction of arrow 8 in FIG.
  • FIG. 9 is a view in the direction of arrow 9 in FIG.
  • FIG. 10 is a view in the direction of arrow 10 in FIG.
  • Second Embodiment 11 is a cross-sectional view taken along line 11-11 of FIG.
  • Second Embodiment 12 is an enlarged view of a portion 12 of FIG.
  • Second Embodiment 13 is a cross-sectional view taken along line 13-13 of FIG. Second Embodiment
  • the front-rear direction, the left-right direction (vehicle width direction), and the up-down direction are based on the driver seated in the driver's seat.
  • the vehicle body frame of the automobile is a cabin 11 formed in a bathtub shape with carbon fiber reinforced resin (CFRP) and a pair of suspension support modules which are cast parts of aluminum alloy connected to the front end of the cabin 11 12, 12 and a pair of left and right front side frame fronts 13, 13 made of extruded aluminum alloy extending forward from the front ends of the suspension support modules 12, 12 and supported by the front ends of the front side frame fronts 13, 13.
  • CFRP carbon fiber reinforced resin
  • Front end module 14 made of CFRP
  • a pair of left and right lower members 15 and 15 made of CFRP extending back and upper from both left and right ends of the front end module 14, and rear end of lower members 15 and 15
  • a pair of left and right CFRPs connected to the front end Comprises a Ppamenba 16, 16, the roll bar 17 made of CFRP erected on the upper rear surface of the cabin 11, a CFRP-made left and right pair of stays 18 and 18 for reinforcing supporting the roll bar 17 from the rear.
  • the cabin 11 has a hollow structure in which an inner skin 19 and an outer skin 20 are joined up and down, and a dash panel 21 at the front end, a pair of left and right side sills 22 and 22 extending backward from both ends of the dash panel 21 in the vehicle width direction, and side sills 22 , 22 and a pair of left and right rear side frames 23, 23 extending rearward and upward from the rear end of the rear side frames 23, 23 and a rear end cross member 24 connecting the rear ends of the rear side frames 23, 23 in the vehicle width direction; , 22 and the kick-up portion 26 rising from the rear end of the front floor panel 25 and extending rearward from the upper end of the kick-up portion 26 to connect to the rear side frames 23, 23 and the rear end cross member 24 And a rear floor panel 27A rear bumper beam 60 extending in the vehicle width direction is fixed to the rear surface of the rear end cross member 24.
  • the front end module 14 includes a front bumper beam 28 extending in the vehicle width direction, and a pair of left and right bumper beam extensions extending backward from both ends of the front bumper beam 28 in the vehicle width direction and connected to front ends of the front side frame front parts 13 and 13 29, 29 and a frame-like front bulkhead 30 supported between the bumper beam extensions 29, 29.
  • Each suspension support module 12 extends from the front side frame rear 31 connected to the rear end of the front side frame front 13 and the front surface of the dash panel 21 and from the front side frame rear 31 outward and upward in the vehicle width direction
  • a damper housing 32 connected to the front of the dash panel 21 is integrally provided.
  • the left and right end portions of the dash panel 21 constitute a pair of left and right front pillar lower front portions 33, 33 which rise upward from the front ends of the side sills 22, 22.
  • a pair of left and right metal front pillar lower rear portions 34, 34 and a pair of left and right metal front pillar uppers 35, 35 are connected to the rear surfaces of the front pillar lower front portions 33, 33.
  • the upper ends are connected by a metal front roof arch 36 extending in the vehicle width direction.
  • the dash panel 21 includes an inclined wall 37 extending obliquely upward from the front end of the front floor panel 25 and a vertical wall 38 extending upward from the front end of the inclined wall 37.
  • a floor tunnel 39 extending in the front-rear direction bulges upward from a central portion in the vehicle width direction of the inclined wall 37 of the dash panel 21 and the front floor panel 25.
  • a front cross member 40 and a rear cross member 41 extending in the vehicle width direction crossing the floor tunnel 39 are raised upward from the inner skin 19 constituting the upper surface of the front floor panel 25.
  • the inner skin 19 and the outer skin 20 are both formed flat.
  • Inner skin 19 and outer skin 20 constituting cabin 11 are joined flanges 19a and 20a extending so as to surround the outer periphery of dash panel 21, left and right side sills 22 and 22, left and right rear side frames 23 and 23, and rear end cross member 24.
  • the two joining flanges 19a and 20a are joined by adhesion, welding, rivets or the like (see FIGS. 1, 6 and 7).
  • the front floor panel 25 includes left and right core members 42 and 42 sandwiched between the inner skin 19 and the outer skin 20, and the inclined wall 37 of the dash panel 21 is core member 43 sandwiched between the inner skin 19 and the outer skin 20.
  • the kick-up portion 26 includes the core member 45 sandwiched between the inner skin 19 and the outer skin 20
  • the rear floor panel 27 includes the core member 46 sandwiched between the inner skin 19 and the outer skin 20 (see FIG. See Figure 3).
  • the core member 42 of the front floor panel 25 is formed of a corrugated sheet having ripple-shaped uneven portions 42a ...
  • the core member 43 of the inclined wall 37 and the core member 45 of the kickup portion 26 extend linearly in the vehicle width direction It is comprised by the corrugated sheet which has part 43a ... and 45a.
  • the core material 46 of the rear floor panel 27 is configured by combining a pair of side core materials 46A, 46A and a central core material 46B sandwiched therebetween.
  • Each side core 46A connected to the inner surface in the vehicle width direction of the rear side frame 23 and the front surface in the vehicle width half of the rear end cross member 24 is formed in a right triangle with a narrow width toward the front.
  • And is formed of a corrugated sheet having concavo-convex portions 46a... Linearly extending in parallel with the oblique side thereof.
  • the central core member 46B which corresponds to the remaining portion of the core member 46, has its both lateral edges in the vehicle width direction connected to the inner surface in the vehicle lateral direction of the left and right rear side frames 23, 23
  • it is formed of a corrugated sheet having concavo-convex portions 46b which linearly extend in the vehicle width direction.
  • the inside of the hollow side sill 22 is divided into an upper space 22a and a lower space 22b by a horizontally disposed front partition member 47 extending in the front-rear direction (see FIGS. 4 and 5).
  • the outer end of the front partition member 47 in the vehicle width direction is sandwiched between the bonding flanges 19a and 20a of the inner skin 19 and the outer skin 20, and the inner end in the vehicle width direction is connected to the inner skin 19 constituting the inner wall of the side sill 22.
  • the third bulkheads 45b, 45b projecting from both ends in the vehicle width direction of the core member 45 of the kickup portion 26 are connected to the outer wall, upper wall and lower wall of the side sill 22 in a state of being fitted inside the side sill 22 respectively.
  • a flange 47a extending in the vehicle width direction provided at the rear end of the front partition member 47 is connected to the front face of the third bulkhead 45b at the end of the core 45 extending inside the side sill 22 (see FIG. 5).
  • a front connecting plate 48 extending horizontally in the upper space 22a at the front of the side sill 22 is disposed (see FIGS. 3 and 4).
  • the left and right side edges of the front connecting plate 48 are connected to the inner wall and the outer wall of the side sill 22 and the front end is connected to the rear surface of the wheel house rear wall 33a constituting the front wall of the front pillar lower front 33 Connected to the lower surface of the upper wall 22e (see FIG. 4).
  • a rear first connecting plate 49 extending horizontally in the upper space 22a at the rear of the side sill 22 is disposed (see FIGS. 3 and 4).
  • the left and right side edges of the rear first connection plate 49 are connected to the inner and outer walls of the side sill 22, the front end is connected to the lower surface of the upper wall 22e of the side sill 22, and the rear end is at the end of the core 45 of the kickup portion 26.
  • the third bulkhead 45 b is connected to the front surface of the portion fitted in the side sill 22.
  • a rear second connection plate 50 extending horizontally above the rear first connection plate 49 is disposed.
  • the rear second connection plate 50 is formed shorter in length in the front-rear direction than the rear first connection plate 49, the left and right side edges are connected to the inner wall and the outer wall of the side sill 22, and the front end is connected to the lower surface of the upper wall 22e of the side sill 22 The rear end is connected to the front surface of a flat portion 45c projecting upward from the upper end of the third bulkhead 45b at the end of the core member 45 of the kickup portion 26.
  • the upper energy absorbing member 52 is disposed in the upper space 22a of the side sill 22, and the lower energy absorbing member 53 is disposed in the lower space 22b of the side sill 22 (see FIGS. 4 and 5).
  • the upper energy absorbing member 52 is formed of a plate material bent in a zigzag, and the peak portions 52a at the upper end and the valley portions 52b at the lower end are alternately continued.
  • the lower energy absorbing member 53 is made of a plate material bent in a zigzag, and peak portions 53a at the upper end and valley portions 53b at the lower end are alternately continued.
  • the inside of the rear side frame 23 extending rearward and upward from the rear end of the side sill 22 is divided into an upper space 23a and a lower space 23b by a rear partition member 51 extending in the front and rear direction (see FIGS. 3, 4, 5 and 7). .
  • the front end of the rear partition member 51 is connected to the rear end of the rear first connecting plate 49 of the side sill 22 with the third bulkhead 45 b in which the core material 45 of the kickup portion 26 fits in the side sill 22.
  • the inner skin 19 constituting the upper half of the rear side frame 23 has a first inclined surface 19b extending obliquely upward from the rear floor panel 27 toward the outer side in the vehicle width direction, and a side wall 19c continuous with the first inclined surface 19b.
  • the upper wall 19d, the side wall 19e and the joint flange 19a (see FIG. 7).
  • the outer skin 20 constituting the lower half of the rear side frame 23 is a second slope 20b extending obliquely downward from the rear floor panel 27 toward the outer side in the vehicle width direction, and a bottom continuing to the second slope 20b.
  • a wall 20c, an outer wall 20d and the flange portion 20a are provided (see FIG. 7).
  • the rear partition member 51 has a flange portion 51a sandwiched between joining flanges 19a and 20a of the inner skin 19 and the outer skin 20, and a vertical wall 51b bent downward from the inner end in the vehicle width direction of the flange portion 51a and extending downward.
  • a horizontal wall 51c extending inward in the vehicle width direction from the lower end of the vertical wall 51b, and an inclined wall 51d bent obliquely downward from an inner end in the vehicle width direction of the horizontal wall 51c and connected to the lower half of the lower surface of the first inclined surface 19b; (See FIG. 7).
  • the width W1 of the rear partition member 51 sandwiched between the flange portion 51a and the inclined wall 51d is smaller than the width W2 of the upper rear side frame 23 in the vehicle width direction. It's getting bigger by the amount of getting in the lower side.
  • a CFRP box-shaped member 61 having an upper wall 61a, a side wall 61b, a lower wall 61c, a side wall 61d, and a rear wall 61e is provided. 6 to 8).
  • the upper wall 61a is connected to the lower surface of the lateral wall 51c of the rear partition member 51
  • the side wall 61b is connected to the outer wall 20d of the outer skin 20
  • the lower wall 61c is connected to the lower wall 20c of the outer skin 20
  • the side wall 61d is connected to the first inclined surface 19b of the inner skin 19 and the second inclined surface 20b of the outer skin 20
  • the rear wall 61e is connected to the rear wall 20e of the rear side frame 23 (see FIG. 6).
  • a rear bumper beam 60 made of CFRP has an upper wall 62a, a front wall 62b and a lower wall 62c, and has a body portion 62 with a U-shaped cross section opened rearward, and a wave disposed inside the body portion 62. And a plate-like core member 63 (see FIGS. 6 and 8).
  • Two nuts 64, 64 are inserted into the rear wall 61e of the box-like member 61, and the two bolts 65, 65 penetrating the front wall 62b of the main body 62 of the rear bumper 61 from behind are
  • the rear bumper beam 61 is fastened to the rear surface of the rear end cross member 24 by being screwed into 64, 64.
  • the height of the upper wall 62a of the rear bumper beam 60 substantially corresponds to the height of the rear partition member 51 of the rear side frame 23, and the height of the lower wall 62c of the rear bumper beam 60 is the height of the lower wall 20c of the rear side frame 23. Roughly match.
  • the rear bumper beam 61 can be inserted into the rear end cross member 24 by inserting a nut on the rear surface of the rear end cross member 24 and screwing a bolt that passes through the middle of the rear bumper 61 in the vehicle width direction to the front. Can be tightened more firmly on the rear face of the
  • a CFRP load receiving member 66 formed in an L shape in plan view is fixed to the lower surface of the intersection of the rear side frame 23 and the rear end cross member 24 (see FIGS. 6 to 8).
  • the load receiving member 66 is a tray-like member having an open upper surface, and fixed so as to face the lower side of the box-like member 61 with the outer skin 20 on the lower surface of the intersection of the rear side frame 23 and the rear end cross member 24 interposed therebetween. Ru. With the load receiving member 66 fixed, the bottom surface 66 a protrudes below the lower end of the rear bumper beam 61.
  • the two stays 18 and 18 for supporting and reinforcing the roll bar 17 extending in the vehicle width direction from the rear are disposed in the front and back direction in plan view, so the roll bar 17 and the stays 18 and 18 are orthogonal in plan view (See Figure 2).
  • the lower end of the stay 18 is supported by the rear side frame 23 through a support member 67 made of aluminum alloy (see FIGS. 6 to 8).
  • the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed respectively to the upper wall 19d and the side wall 19e of the rear side frame 23, and a mounting flange provided at the lower end of the stay 18 on the upper wall 67a. 18a are tightened with bolts 68.
  • a damper support seat 67c extends horizontally from the side wall 67b along the side wall 19e of the rear side frame 23 outward in the vehicle width direction, and the damper support seat 67c and the side wall 67b extend in the vertical direction by a pair of front and rear reinforcing ribs 67d and 67e. Connected
  • the first bulkhead 69 and the second bulkhead 70 whose three sides are connected to the side wall 19c, the upper wall 19d and the side wall 19e are disposed.
  • the first and second bulkheads 69 and 70 are disposed so as to sandwich the support member 67 from the front and rear, and two nuts 71 and 71 are fixed to the surfaces facing each other.
  • the support member 67 is fixed to the rear side frame 23 by screwing four bolts 72 passing through the side wall 67b to the nuts 71, and the upper end of the damper 73 of the rear suspension device is the damper support seat of the support member 67. It is concluded at 67c.
  • FRP box-like members 61, 61 are fitted in the intersections of the rear side frames 23, 23, and the rear end cross member 24, and the rear bumper beam 60 is bolted to the nuts 64 inserted into the box-like members 61, 61 Since it has been fastened (see FIGS. 6 to 8), the rear bumper beam 60 is firmly fixed to the rear side frames 23 and 23 and the rear end cross member 24 with a simple and lightweight structure, and the rear bumper beam 60 receives a rear collision. The load can be efficiently transmitted and absorbed to the rear side frames 23 and 23 and the rear floor panel 27.
  • the inside of the rear side frame 23 is partitioned by the rear partition member 51 into the upper space 23a and the lower space 23b, the upper wall 61a of the box-like member 61 is connected to the rear partition member 51, and left and right side walls 61b and 61d of the box-like member 61 And since the lower wall 61c is connected to the inner surface of the lower space 23b, the bumper beam 60 can be supported more firmly by the box-like member 61 whose entire circumference is restricted to increase the rigidity.
  • the core 46 of the rear floor panel 27 has two sides on the rear side frames 23, 23 and the rear end cross member 24.
  • the left and right triangular side core members 46A, 46A that are connected and tapered forward and tapered, and are tapered between the left and right side core members 46A, 46A and tapered rearward. Since it is formed of the central core member 46B of the shape (see FIG.
  • the left and right side core members 46A, 46A are formed of a corrugated sheet having a large number of uneven portions 46a extending along the direction of the boundary line with the central core member 46B, the rear surface collision after entering into the rear end cross member 24 Collision load can be efficiently transmitted to the rear side frames 23, 23 and dispersed, and the central core member 46B is formed of a corrugated sheet having a large number of uneven portions 46b extending in the vehicle width direction.
  • the 46B functions as a brace to prevent the left and right side core members 46A, 46A from being deformed inward in the vehicle width direction, and the collision load can be more efficiently transmitted to the rear side frames 23, 23. .
  • the rear ends of the left and right side core members 46A, 46A are inserted into the inside of the rear end cross member 24 and connected to the rear wall of the rear end cross member 24 (see FIGS. 6 and 8).
  • the collision load of the rear surface collision input to 24 can be more reliably transmitted to the left and right side core members 46A, 46A.
  • the cabin 11 has a side sill 22 extending forward and downward from the front end of the rear side frame 23, and a rear first connecting plate 49 extending horizontally in the side sill 22 is disposed, the rear end of the rear first connecting plate 49 being a rear side frame Since the front end of the rear first connecting plate 49 is connected to the upper wall 22e of the side sill 22 while it is connected to the front end of the rear partition member 51 (see FIG. 4), the collision load input to the rear bumper beam 60 is the rear end cross When it is transmitted from the member 24 to the side sill 22 through the rear side frame 23, the collision load is reliably transmitted from the rear partition member 51 of the rear side frame 23 to the side sill 22 through the rear first connecting plate 49 and absorbed. Can.
  • the rigidity of the rear side frame 23 is secured by the rear cut plate 51 to securely support the collision load of the side collision,
  • the height of the rear side frame 23 can be increased to increase the volume of the luggage compartment.
  • the first inclined surface 19 b is provided at the boundary between the rear side frame 23 and the rear floor panel 27 in the inner skin 19
  • the second inclined surface 20 b is provided at the boundary between the rear side frame 23 and the rear floor panel 27 in the outer skin 20. Since the vehicle width direction inner end of the rear partition plate 51 that divides the inside into the upper space 23a and the lower space 23b is connected to the first inclined surface 19b (see FIG.
  • the synergy of the first inclined surface 19b and the second inclined surface 20b In addition to being able to reliably support the collision load of the rear surface collision dispersed via the rear floor panel 27 by the effect, when the collision load of the side collision is input to the side sill 22, the collision load is efficiently applied to the rear floor panel 27 Transmit to prevent the side sill 22 from falling inward in the vehicle width direction Door can be.
  • the rear partition member 51 includes a vertical wall 51b and a horizontal wall 51b which are bent in a crank shape downward and inward in the vehicle width direction from the flange portion 51a sandwiched between the bonding flanges 19a and 20a of the inner skin 19 and the outer skin 20; Since the sloped wall 51c obliquely extending from 51b and connected to the first sloped surface 19b of the inner skin 19 is provided (see FIG. 7), the height of the box-shaped member 61 can be increased without changing the size of the rear bumper beam 60.
  • the width W1 of the rear partition member 51 in the vehicle width direction can be made equal to the width W2 of the rear side frame 23 in the vehicle width direction by connecting the rear partition member 51 to the first inclined surface 19b. It is possible to further enlarge the falling rigidity of the rear side frame 23 by enlarging it.
  • the load receiving member 66 is fixed to the lower surface of the box-like member 61 with the outer skin 20 interposed therebetween, and the bottom surface 66a of the load receiving member 66 is protruded below the lower surface of the rear bumper beam 60 (see FIGS. 6 to 8).
  • Reference load The impact load input to a position lower than the rear bumper beam 60 can be received by the load receiving member 66 and transmitted to the rear bumper beam 60 and the rear side frame 23.
  • the load receiving member 66 is formed in an L shape so as to straddle the rear side frame 23 and the rear end cross member 24, the connection portion of the rear side frame 23 and the rear end cross member 24 can be effectively reinforced.
  • the falling rigidity of the roll bar 17 can be significantly enhanced.
  • the stays 18, 18 are orthogonal to the roll bar 17 in plan view (see FIG. 2), the stays 18, 18 can reliably prevent the roll bar 17 from falling in the front-rear direction.
  • the lower end of the stay 18 is fixed to the rear side frame 23 through the support member 67, not only can the stay 18 and the rear side frame 23 be firmly fixed, but also using the support member 67 Since the upper end of the damper 73 is supported (see FIGS.
  • both the stay 18 of the roll bar 17 and the damper 73 of the rear suspension device can be firmly supported on the rear side frame 23 using the support member 67. This enables the vehicle weight to be reduced as compared with the case of separately supporting them on the rear side frame 23.
  • the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed to the rear side frame 23, the stay 18 fixed to the upper wall 67a, and a damper support seat 67c protruding from the side wall 67b.
  • the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed to the rear side frame 23, the stay 18 fixed to the upper wall 67a, and a damper support seat 67c protruding from the side wall 67b.
  • the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed to the rear side frame 23, the stay 18 fixed to the upper wall 67a, and a damper support seat 67c protruding from the side wall 67b.
  • the front and rear reinforcement ribs 67d and 67e see FIGS. 6 to 8
  • the stay 18 is fixed to the rear side frame 23.
  • the strength of the portion can be enhanced by the first and second bulks 69 and 70 heads.
  • the first bulkhead 69 and the second bulkhead 70 are provided with the nuts 71 engaged with the bolts 72 for fastening the support member 67, the support member 67 can be fixed easily and firmly.
  • the inside of the rear side frame 23 is partitioned by the rear partition plate 51 into the upper space 23a and the lower space 23b, and the first bulkhead 69 and the second bulkhead 70 are disposed in the upper space 23a.
  • the first and second bulkheads 69 and 70 can be downsized to the minimum necessary for weight reduction.
  • the rear side frame 23 is provided with a third bulkhead 45b in the vicinity of the mounting portion of the roll bar 17 with the core member 45 of the kickup portion 26 extended outward in the vehicle width direction.
  • the front partition member 47 which is a reinforcement member disposed inside the side sill 22 extending forward and downward from the front end, the rear first connecting plate 49, the rear second connecting plate 50, the upper energy absorbing member 52 and the lower energy absorbing member 53 Because of this (see FIGS. 4 and 5), rigidity can be secured even when the cross-sectional shape of the rear side frame 23 is high in the vertical direction.
  • FIGS. 9 to 13 a second embodiment of the present invention will be described based on FIGS. 9 to 13.
  • the inner skin 19 and the outer skin 20 constituting the cabin 11 have outer peripheries of the dash panel 21, the left and right side sills 22, 22, the left and right rear side frames 23, 23, and the rear end cross member 24.
  • the joint flanges 19a and 20a extending so as to surround are provided, and the joint flanges 19a and 20a are joined by adhesion, welding, rivets or the like.
  • a recess 11a is formed on the bottom surface of the cabin 11 so as to be surrounded on three sides by the rear surface of the kickup portion 26 and the inner surface in the vehicle width direction of the left and right rear side frames 23, 23.
  • the bottom surface of the fuel tank 100 supported so as to be fitted to 11a is aligned at substantially the same height as the bottom surface of the front cross member 40 (see FIG. 11).
  • a pair of left and right fuel tank support brackets 101, 101 are fixed in the front and rear direction on the rear surface of the kickup portion 26 and the lower surface of the rear floor panel 27, and the left and right fixed bands 102, 102 are fixed to the fuel tank support brackets 101, 101.
  • the fuel tank 100 is fixed via the
  • a cylindrical first insert member 103 made of metal is embedded in the core member 45 of the kickup portion 26. Ru.
  • a pair of cylindrical second insert members 104, 104 made of metal are embedded in the core member 46 of the rear floor panel 27, a pair of cylindrical second insert members 104, 104 made of metal are embedded.
  • the first insert member 103 and the second insert members 104 and 104 are the same compatible members, one surface of which is bonded to the back surface of the inner skin 19 and the other surface is bonded to the back surface of the outer skin 20. .
  • the fuel tank support bracket 101 formed in an L shape in a side view is a plate-like member die-cast with an aluminum alloy, and the cross section thereof is the first flange 101a of the upper edge and the front edge, the rear edge and the lower edge
  • the second flange 101b is connected to the second flange 101b by a web 101c (see FIG. 13).
  • the first flange 101a and the second flange 101b are connected by a plurality of ribs 101d that divide the web 101c, and the holes 101e are formed in the web 101c surrounded by the first flange 101a, the second flange 101b, and the ribs 101d. Is formed.
  • the fuel tank support bracket 101 is obliquely cut away at a position opposite to the corner 105 (see FIG. 11) to which the kickup portion 26 and the rear floor panel 27 connect, thereby separating from the kickup portion 26 and the rear floor panel 27 In the shape of a bar.
  • the front end of the brace portion 101f is in contact with the rear surface of the kickup portion 26 in the vicinity of the first insert member 103, and a boss 101g formed there is formed a first screw hole 101h facing the first insert member 103.
  • Ru The rear end of the brace portion 101f is in contact with the lower surface of the rear floor panel 27 in the vicinity of the second insert member 104 on the front side, and a second screw hole 101j facing the second insert member 104 in the boss portion 101i formed there.
  • the boss portion 101i and the second screw hole 101j facing the rear second insert member 104 are also formed at the rear of the fuel tank support bracket 101.
  • the first bolt 106 inserted from the compartment side penetrates the inner skin 19, the first insert member 103 and the outer skin 20, and is screwed into the first screw hole 101h of the fuel tank support bracket 101, and the compartment side Through the inner skin 19, the second insert members 104 and 104 and the outer skin 20 into the two second screw holes 101j and 101j of the fuel tank support bracket 101.
  • the fuel tank 100 is supported by the pair of fuel tank support brackets 101, 101.
  • a pair of front and back contact plates 108 formed of an elastic material such as rubber are fixed by bolts 109. Ru.
  • third screw holes 101m and 101m are formed in a pair of front and rear bosses 101k and 101k provided at the front end and the rear end of the fuel tank support bracket 101, and the fixing band 102 formed like a band plate is used as a fuel tank
  • the fuel tank 100 is fitted with a pair of fuel tank support brackets by fitting into the band groove 100a on the lower surface of the 100 and screwing two bolts 110, 110 penetrating the front and rear ends thereof into the third screw holes 101m, 101m. It is supported by 101,101.
  • each L-shaped fuel tank support bracket 101 is fastened to the rear wall of the kickup portion 26 with the first bolt 106, and the upper edge is fixed to the lower surface of the rear floor panel 27.
  • the kick-up portion 26 and the rear floor panel 27 sandwiching the corner portion 105 and the bracing portion 101 f of the fuel tank support bracket 101 form a triangle, thereby sandwiching the corner portion 105
  • the angle formed by the up portion 26 and the rear floor panel 27 can be restrained by the bracing portion 101, and bending of the corner portion 105 can be effectively suppressed.
  • the vicinity of the front end of the bracing portion 101f is fixed to the strong first insert member 103 embedded in the core member 45 of the kickup portion 26 by the first bolt 106, and the core material of the rear floor panel 27 is fixed near the rear end of the bracing portion 101f. Since it is fixed to the strong second insert member 104 embedded in 46 by the second bolt 107, both ends of the brace portion 101f can be firmly connected to the kickup portion 26 and the rear floor panel 27 to enhance the reinforcing effect. Further, since the kick-up portion 26 and the corner portion 105 of the rear floor panel 27 are reinforced using the fuel tank support brackets 101 and 101 for supporting the fuel tank 100 on the lower surface of the cabin 11, a special reinforcing member is not necessary. Parts count, weight and cost can be reduced. In addition, since a portion of the fuel tank support bracket 101 is cut off obliquely to form the bracing portion 101f, the weight of the fuel tank support bracket 101 can be reduced.
  • the first bolt 106 inserted from the vehicle interior side and penetrating the inner skin 19, the first insert member 103 and the outer skin 20 is screwed into the first screw hole 101 h of the fuel tank support bracket 101.
  • An inner skin 19 is held between the head portion 106 a and the first insert member 103
  • a second bolt 107 is inserted from the vehicle interior side and penetrates the inner skin 19, the second insert members 104 and 104 and the outer skin 20.
  • 107 are screwed into the second screw holes 101j, 101j of the fuel tank support bracket 101
  • the inner skin 20 is held between the head portions 107a, 107a of the second bolts 107, 107 and the second insert members 104, 104.
  • the first and second insert members 103, 10 It can sufficiently increase the support strength of the fuel tank support bracket 101 with respect to the kick-up portion 26 and the rear floor panel 27 to reinforce the inner skin 19 of the surrounding 104.
  • the fuel tank support bracket 101 is disposed in the front and rear direction, and the core member 45 of the kickup portion 26 and the core member 46 of the rear floor panel 27 are formed of corrugated sheets having uneven portions 45a ... 46a ... extending in the vehicle width direction
  • the direction of the fuel tank support bracket 101 and the direction of the concave and convex portions 45a, 46a, ... of the corrugated plate are orthogonal to each other, so that the fuel tank support bracket 101 can be further strengthened to the kickup portion 26 and the rear floor panel 27 (see FIG. 9). Support.
  • the fuel tank support bracket 101 is a web connecting the first flange 101a facing the kickup portion 26 and the rear floor panel 27, the second flange 101b facing the fuel tank 100, and the first and second flanges 101a and 101b. Since it has an I-shaped cross section consisting of 101c (see FIG. 13), it is possible not only to sufficiently increase the rigidity of the fuel tank support bracket 101 against bending and twisting, but only by changing the height of the web 101c.
  • the height of the fuel tank support bracket 101 can be set arbitrarily, and the height of the lower surface of the fuel tank 100 can be easily matched with the height of the lower surface of the front floor panel 25 (see FIG. 11).
  • the fuel tank 100 is fixed to the fuel tank support bracket 101, 101 by the fixing bands 102, 102 whose both ends are fastened to the fuel tank support bracket 101, 101 (see FIG. 11), the fuel tank 100 is fixed to the fuel tank support bracket 101, 101 can be stably supported.
  • CFRP fiber reinforced resin

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Abstract

An FRP cabin (11) for an automobile, comprising: an upside-down U-shaped roll bar (17) erected on left and right rear side frames (23); and left and right stays (18) extending at a downward incline from the top part of the roll bar (17) and connected at the respective lower ends to the rear side frames (23) via metal support members (67). Dampers (73) of a rear suspension device are supported on the support members (67), the support members (67) can therefore be used to firmly support both the stays (18) of the roll bar (17) and the dampers (73) of the rear suspension device, and the vehicle body can be made lighter in weight compared to cases in which these members are individually supported on the rear side frames (23).

Description

自動車のFRP製キャビンCar's FRP cabin
 本発明は、FRP製のキャビンの左右のリヤサイドフレームに逆U字状のロールバーを立設し、前記ロールバーの上部から斜め下方に延びる左右のステーの下端を金属製の支持部材を介して前記リヤサイドフレームに接続した自動車用のFRP製キャビンに関する。 In the present invention, inverted U-shaped roll bars are erected on the left and right rear side frames of a cabin made of FRP, and the lower ends of the left and right stays extending obliquely downward from the upper portion of the roll bar are supported via metal support members. The present invention relates to an FRP cabin for an automobile connected to the rear side frame.
 FRP製のキャビンの後壁にFRP製のロールバーの下端の前後の脚部を接着により固定したロールバー装置が、下記特許文献1により公知である。 A roll bar device in which the front and rear legs of the lower end of the FRP roll bar are fixed to the rear wall of a FRP cabin by adhesion is known from Patent Document 1 below.
日本特許第4161343号公報Japanese Patent No. 4161343
 ところで、上記特許文献1に記載されたものは、ロールバーの下端をキャビンに接着により固定するだけなので、ロールバーの倒れ剛性を充分に確保することが難しいという問題がある。そこで、ロールバーの上部にステーの上端を固定し、そのステーの下端を金属製の支持部材を介してキャビンに固定すれば、ロールバーの倒れ剛性を大幅に高めることが可能となる。しかしながら、ステーの下端を金属製の支持部材を介してキャビンに固定すると、その支持部材の重量によって車体重量が増加する問題がある。 By the way, since what was described in the said patent document 1 only fixes the lower end of a roll bar to a cabin by adhesion | attachment, there exists a problem that it is difficult to fully ensure the fall rigidity of a roll bar. Therefore, if the upper end of the stay is fixed to the upper portion of the roll bar and the lower end of the stay is fixed to the cabin via the metal support member, the fall rigidity of the roll bar can be greatly enhanced. However, when the lower end of the stay is fixed to the cabin via the metal support member, there is a problem that the weight of the support member increases the weight of the vehicle body.
 本発明は前述の事情に鑑みてなされたもので、車体重量の増加を最小限に抑えながら、FRP製のキャビンにロールバーのステーを強固に固定することを目的とする。 The present invention has been made in view of the above-mentioned circumstances, and it is an object of the present invention to firmly fix a stay of a roll bar to a FRP cabin while minimizing an increase in vehicle body weight.
 上記目的を達成するために、本発明によれば、FRP製のキャビンの左右のリヤサイドフレームに逆U字状のロールバーを立設し、前記ロールバーの上部から斜め下方に延びる左右のステーの下端を金属製の支持部材を介して前記リヤサイドフレームに接続した自動車用のFRP製キャビンであって、前記支持部材にリヤサスペンション装置のダンパーを支持したことを第1の特徴とする自動車のFRP製キャビンが提案される。 In order to achieve the above object, according to the present invention, inverted U-shaped roll bars are erected on left and right rear side frames of a cabin made of FRP, and left and right stays extending obliquely downward from an upper portion of the roll bar. An FRP cabin for an automobile, the lower end of which is connected to the rear side frame via a metal support member, wherein the damper for the rear suspension device is supported by the support member. A cabin is proposed.
 また本発明によれば、前記第1の特徴に加えて、前記支持部材は、前記リヤサイドフレームに固定される上壁および側壁を有するL字状断面の部材であり、前記上壁に前記ステーを固定し、前記側壁にダンパー支持座を張り出し、前記ダンパー支持座を前後の補強リブで前記側壁に接続したことを第2の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to the first feature, the support member is a member having an L-shaped cross section having an upper wall and a side wall fixed to the rear side frame, and the stay is fixed to the upper wall. According to a second aspect of the present invention, there is proposed an FRP cabin of an automobile, characterized in that it is fixed, a damper support seat is extended to the side wall, and the damper support seat is connected to the side wall by front and rear reinforcement ribs.
 また本発明によれば、前記第1または第2の特徴に加えて、前記リヤサイドフレームは第1バルクヘッドおよび第2バルクヘッドを備え、前記支持部材は前記第1バルクヘッドおよび前記第2バルクヘッド間に位置することを第3の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to the first or second feature, the rear side frame includes a first bulkhead and a second bulkhead, and the support member is the first bulkhead and the second bulkhead. An FRP cabin of a motor vehicle is proposed, the third feature of which lies between.
 また本発明によれば、前記第3の特徴に加えて、前記第1バルクヘッドおよび前記第2バルクヘッドは、前記支持部材を締結するボルトが螺合するナットを備えることを第4の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to the third feature, the first bulkhead and the second bulkhead may further include a nut with which a bolt for fastening the support member is screwed. Car's FRP cabin is proposed.
 また本発明によれば、前記第3または第4の特徴に加えて、前記リヤサイドフレームの内部を仕切り板によって上部空間および下部空間に仕切り、前記上部空間内に前記第1バルクヘッドおよび前記第2バルクヘッドを配置したことを第5の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to the third or fourth feature, the inside of the rear side frame is divided into an upper space and a lower space by a partition plate, and the first bulkhead and the second space are formed in the upper space. According to a fifth feature of the present invention, an FRP cabin of an automobile is proposed, in which a bulkhead is disposed.
 また本発明によれば、前記第1~第5の何れか1つの特徴に加えて、前記リヤサイドフレームは前記ロールバーの取付部近傍に第3バルクヘッドを備え、前記第3バルクヘッドを、前記リヤサイドフレームの前端から前下方に延びるサイドシルの内部に配置した補強部材に接続したことを第6の特徴とする自動車のFRP製キャビンが提案される。 According to the present invention, in addition to any one of the first to fifth features, the rear side frame includes a third bulkhead in the vicinity of the mounting portion of the roll bar, and the third bulkhead is According to a sixth aspect of the present invention, there is proposed an FRP cabin of a motor vehicle, characterized in that it is connected to a reinforcing member disposed inside a side sill extending downward from the front end of a rear side frame.
 また本発明によれば、前記第1~第6の何れか1つの特徴に加えて、平面視で前記ステーは前記ロールバーに直交することを第7の特徴とする自動車のFRP製キャビンが提案される。 According to the present invention, in addition to any one of the first to sixth features, an FRP cabin of a motor vehicle is proposed in which the stay is orthogonal to the roll bar in plan view. Be done.
 また本発明によれば、前記第1の特徴に加えて、前記キャビンは、前記左右のリヤサイドフレーム間に、少なくともフロントフロアパネルの後端から起立するキックアップ部と、前記キックアップ部の上端から後方に延びるリヤフロアパネルとを備え、燃料タンクを支持するL字状の燃料タンク支持ブラケットを前記キックアップ部の後面および前記リヤフロアパネルの下面に締結し、前記キックアップ部および前記リヤフロアパネルを、車室内側に位置するインナースキンと車室外側に位置するアウタースキンとの間にコア材を挟持して構成し、前記燃料タンク支持ブラケットを締結する第1インサート部材を前記キックアップ部のコア材に埋設するとともに、前記燃料タンク支持ブラケットを締結する第2インサート部材を前記リヤフロアパネルのコア材に埋設し、前記燃料タンク支持ブラケットに前記第1、第2インサート部材間を直線状に結ぶ筋交い部を設けたことを第8の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to the first feature, the cabin is provided between the left and right rear side frames at least a kick up portion which stands up from the rear end of the front floor panel and an upper end of the kick up portion. An L-shaped fuel tank support bracket having a rear floor panel extending rearward and supporting a fuel tank is fastened to the rear surface of the kick up section and the lower surface of the rear floor panel, and the kick up section and the rear floor panel are A core material is sandwiched between an inner skin located on the indoor side and an outer skin located on the outer side of the cabin, and a first insert member for fastening the fuel tank support bracket is used as the core material of the kickup portion. A second insert member for embedding the fuel tank support bracket and the rear insert member; According to an eighth aspect of the invention, there is provided an FRP cabin of an automobile, characterized in that the fuel tank support bracket is embedded in a core member of an apanel and provided with a bracing portion connecting the first and second insert members in a straight line. .
 また本発明によれば、前記第8の特徴に加えて、車室内側から挿入して前記インナースキン、前記第1インサート部材および前記アウタースキンを貫通する第1ボルトを前記燃料タンク支持ブラケットの第1ねじ孔に螺合し、前記第1ボルトの頭部と前記第1インサート部材との間に前記インナースキンを挟持し、車室内側から挿入して前記インナースキン、前記第2インサート部材および前記アウタースキンを貫通する第2ボルトを前記燃料タンク支持ブラケットの第2ねじ孔に螺合し、前記第2ボルトの頭部と前記第2インサート部材との間に前記インナースキンを挟持したことを第9の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to the eighth feature, a first bolt which is inserted from the vehicle interior side and penetrates the inner skin, the first insert member and the outer skin is selected as a second fuel tank support bracket. (1) Screw into the screw hole, sandwich the inner skin between the head of the first bolt and the first insert member, and insert it from the vehicle interior side to insert the inner skin, the second insert member and the second insert member The second bolt penetrating the outer skin is screwed into the second screw hole of the fuel tank support bracket, and the inner skin is held between the head of the second bolt and the second insert member. The FRP cabin of the car characterized by 9 is proposed.
 また本発明によれば、前記第8または第9の特徴に加えて、前記燃料タンク支持ブラケットを前後方向に配置し、前記キックアップ部のコア材および前記リヤフロアパネルのコア材を車幅方向に延びる凹凸部を有する波板で構成したことを第10の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to the eighth or ninth feature, the fuel tank support bracket is disposed in the front-rear direction, and the core material of the kickup portion and the core material of the rear floor panel in the vehicle width direction. According to a tenth aspect of the present invention, there is proposed an FRP cabin of an automobile, characterized in that the corrugated board has a corrugated portion having an extending uneven portion.
 また本発明によれば、前記第8~第10の何れか1つの特徴に加えて、前記燃料タンク支持ブラケットは、前記キックアップ部または前記リヤフロアパネルに対向する第1フランジと、前記燃料タンクに対向する第2フランジと、前記第1、第2フランジを接続するウエブとからなるI字状断面を有することを第11の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to any one of the eighth to tenth features, the fuel tank support bracket comprises a first flange facing the kickup portion or the rear floor panel, and the fuel tank. An FRP cabin of a motor vehicle is proposed, which has an eleventh feature having an I-shaped cross section comprising an opposing second flange and a web connecting the first and second flanges.
 また本発明によれば、前記第8~第11の何れか1つの特徴に加えて、前記燃料タンクを、両端を前記燃料タンク支持ブラケットに締結した固定バンドで該燃料タンク支持ブラケットに固定したことを第12の特徴とする自動車のFRP製キャビンが提案される。 Further, according to the present invention, in addition to any one of the eighth to eleventh features, the fuel tank is fixed to the fuel tank support bracket by a fixing band having both ends fastened to the fuel tank support bracket. An FRP cabin of a motor vehicle having a twelfth feature is proposed.
 尚、実施の形態の前部仕切り部材47、後部第1連結板49 後部第2連結板50、上部エネルギー吸収部材52および下部エネルギー吸収部材53は本発明の補強部材に対応する。 The front partition member 47, the rear first connecting plate 49, the rear second connecting plate 50, the upper energy absorbing member 52, and the lower energy absorbing member 53 of the embodiment correspond to the reinforcing member of the present invention.
 本発明の第1の特徴によれば、自動車用のFRP製キャビンは、左右のリヤサイドフレームに立設した逆U字状のロールバーと、ロールバーの上部から斜め下方に延びて下端が金属製の支持部材を介してリヤサイドフレームに接続される左右のステーとを備える。支持部材にリヤサスペンション装置のダンパーを支持したので、支持部材を利用してロールバーのステーおよびリヤサスペンション装置のダンパーの両方をリヤサイドフレームに強固に支持することが可能となり、それらを別個にリヤサイドフレームに支持する場合に比べて車体重量を軽減することができる。 According to a first feature of the present invention, an FRP cabin for a motor vehicle comprises an inverted U-shaped roll bar erected on left and right rear side frames, and extends obliquely downward from the top of the roll bar and the lower end is made of metal And left and right stays connected to the rear side frame via the support members. Since the dampers of the rear suspension device are supported by the support member, both the roll bar stay and the dampers of the rear suspension device can be firmly supported by the rear side frame by using the support members, and they can be separately supported by the rear side frame The weight of the vehicle can be reduced as compared to the case of supporting the vehicle.
 また本発明の第2の特徴によれば、支持部材は、リヤサイドフレームに固定される上壁および側壁を有するL字状断面の部材であり、上壁にステーを固定し、側壁にダンパー支持座を張り出し、ダンパー支持座を前後の補強リブで側壁に接続したので、支持部材の側壁に対するダンパー支持座の剛性を高めてダンパーからダンパー支持座に入力する荷重を確実に受け止めることができる。 According to a second feature of the present invention, the support member is a member having an L-shaped cross section having an upper wall and a side wall fixed to the rear side frame, and the stay is fixed to the upper wall Since the damper support seat is connected to the side wall by the front and rear reinforcement ribs, the rigidity of the damper support seat with respect to the side wall of the support member can be increased to reliably receive the load input from the damper to the damper support seat.
 また本発明の第3の特徴によれば、リヤサイドフレームは第1バルクヘッドおよび第2バルクヘッドを備え、支持部材は第1バルクヘッドおよび第2バルクヘッド間に位置するので、リヤサイドフレームのステーが固定される部分の強度を第1、第2バルクヘッドにより高めることができる。 According to a third aspect of the present invention, the rear side frame includes the first bulkhead and the second bulkhead, and the support member is positioned between the first bulkhead and the second bulkhead, so that the rear side frame stays The strength of the portion to be fixed can be enhanced by the first and second bulkheads.
 また本発明の第4の特徴によれば、第1バルクヘッドおよび第2バルクヘッドは、支持部材を締結するボルトが螺合するナットを備えるので、支持部材をリヤサイドフレームに簡単かつ強固に固定することができる。 Further, according to the fourth feature of the present invention, the first bulkhead and the second bulkhead are provided with a nut engaged with a bolt for fastening the support member, so that the support member is fixed to the rear side frame simply and firmly. be able to.
 また本発明の第5の特徴によれば、リヤサイドフレームの内部を仕切り板によって上部空間および下部空間に仕切り、上部空間内に第1バルクヘッドおよび第2バルクヘッドを配置したので、リヤサイドフレームの強度を確保しながらバルクヘッドを必要最小限に小型化して軽量化を図ることができる。 Further, according to the fifth feature of the present invention, since the inside of the rear side frame is partitioned by the partition plate into the upper space and the lower space, and the first bulkhead and the second bulkhead are arranged in the upper space, the strength of the rear side frame The size of the bulkhead can be minimized to reduce the weight while securing the
 また本発明の第6の特徴によれば、リヤサイドフレームはロールバーの取付部近傍に第3バルクヘッドを備え、第3バルクヘッドを、リヤサイドフレームの前端から前下方に延びるサイドシルの内部に配置した補強部材に接続したので、リヤサイドフレームの断面形状が上下方向に高い場合であっても剛性を確保することができる。 Further, according to a sixth aspect of the present invention, the rear side frame includes the third bulkhead in the vicinity of the mounting portion of the roll bar, and the third bulkhead is disposed inside the side sill extending downward from the front end of the rear side frame. Since the rear side frame is connected to the reinforcing member, rigidity can be secured even when the cross sectional shape of the rear side frame is high in the vertical direction.
 また本発明の第7の特徴によれば、平面視でステーはロールバーに直交するので、ロールバーの前後方向への倒れをステーによって確実に阻止することができる。 Further, according to the seventh aspect of the present invention, since the stay is orthogonal to the roll bar in plan view, it is possible to reliably prevent the roll bar from falling in the front-rear direction by the stay.
 また本発明の第8の特徴によれば、キャビンは、左右のリヤサイドフレーム間に、少なくともフロントフロアパネルの後端から起立するキックアップ部と、キックアップ部の上端から後方に延びるリヤフロアパネルとを備え、燃料タンクを支持するL字状の燃料タンク支持ブラケットがキックアップ部の後面およびリヤフロアパネルの下面に締結される。キックアップ部およびリヤフロアパネルを、車室内側に位置するインナースキンと車室外側に位置するアウタースキンとの間にコア材を挟持して構成し、燃料タンク支持ブラケットを締結する第1インサート部材をキックアップ部のコア材に埋設するとともに、燃料タンク支持ブラケットを締結する第2インサート部材をリヤフロアパネルのコア材に埋設することで、燃料タンク支持ブラケットが第1、第2インサート部材を介してキックアップ部の後面およびリヤフロアパネルの下面に固定される。 Further, according to an eighth feature of the present invention, the cabin comprises a kickup portion rising from at least the rear end of the front floor panel between the left and right rear side frames, and a rear floor panel extending rearward from the upper end of the kickup portion. A L-shaped fuel tank support bracket for supporting the fuel tank is fastened to the rear surface of the kickup portion and the lower surface of the rear floor panel. A core member is sandwiched between an inner skin located on the vehicle interior side and an outer skin located on the vehicle exterior side of the kickup portion and the rear floor panel, and a first insert member for fastening the fuel tank support bracket The fuel tank support bracket is kicked via the first and second insert members by being embedded in the core member of the kickup portion and embedding the second insert member for fastening the fuel tank support bracket in the core member of the rear floor panel. It is fixed to the rear surface of the up section and the lower surface of the rear floor panel.
 キックアップ部およびリヤフロアパネルをそれらが交差する角部で折り曲げるような曲げモーメントが作用しても、燃料タンク支持ブラケットに第1、第2インサート部材間を直線状に結ぶ筋交い部を設けたので、燃料タンク支持ブラケットによってキックアップ部およびリヤフロアパネルの角部の剛性を効果的に高めることができる。また燃料タンクをキャビンに支持するための燃料タンク支持ブラケットを利用してキックアップ部およびリヤフロアパネルの角部を補強するので、特別の補強部材が不要になって部品点数、重量およびコストを削減することができ、しかも燃料タンク支持ブラケットの一部を斜めに切除して筋交い部を形成したので、燃料タンク支持ブラケットの重量を削減することができる。 Even if a bending moment acts to bend the kick-up portion and the rear floor panel at the corner where they cross, since the fuel tank support bracket is provided with the cross section connecting the first and second insert members in a straight line, The fuel tank support bracket can effectively increase the rigidity of the kick-up portion and the corner portion of the rear floor panel. In addition, since the kick-up portion and the corner portion of the rear floor panel are reinforced using the fuel tank support bracket for supporting the fuel tank in the cabin, no special reinforcing member is required, and the number of parts, weight and cost are reduced. The weight of the fuel tank support bracket can be reduced because the bracing portion is formed by obliquely cutting a part of the fuel tank support bracket.
 また本発明の第9の特徴によれば、車室内側から挿入してインナースキン、第1インサート部材およびアウタースキンを貫通する第1ボルトを燃料タンク支持ブラケットの第1ねじ孔に螺合し、第1ボルトの頭部と第1、第2インサート部材との間にインナースキンを挟持し、車室内側から挿入してインナースキン、第2インサート部材およびアウタースキンを貫通する第2ボルトを燃料タンク支持ブラケットの第2ねじ孔に螺合し、第2ボルトの頭部と第2インサート部材との間にインナースキンを挟持したので、第1、第2インサート部材の周囲のインナースキンを補強してキックアップ部およびリヤフロアパネルに対する燃料タンク支持ブラケットの支持強度を充分に高めることができる。 According to a ninth aspect of the present invention, a first bolt inserted from the vehicle interior side and penetrating the inner skin, the first insert member and the outer skin is screwed into the first screw hole of the fuel tank support bracket, The inner skin is held between the head of the first bolt and the first and second insert members, and the second bolt is inserted from the vehicle interior side and penetrates the inner skin, the second insert member and the outer skin. As the inner skin is held between the head of the second bolt and the second insert member by screwing into the second screw hole of the support bracket, the inner skin around the first and second insert members is reinforced The support strength of the fuel tank support bracket with respect to the kickup portion and the rear floor panel can be sufficiently enhanced.
 また本発明の第10の特徴によれば、燃料タンク支持ブラケットを前後方向に配置し、キックアップ部のコア材およびリヤフロアパネルのコア材を車幅方向に延びる凹凸部を有する波板で構成したので、燃料タンク支持ブラケットの方向と波板の凹凸部の方向とが直交することで、キックアップ部およびリヤフロアパネルに燃料タンク支持ブラケットを一層強固に支持することができる。 Further, according to the tenth feature of the present invention, the fuel tank support bracket is disposed in the front and back direction, and the core member of the kickup portion and the core member of the rear floor panel are formed by the corrugated plate having the uneven portion extending in the vehicle width direction. Therefore, the fuel tank support bracket can be supported more firmly on the kickup portion and the rear floor panel when the direction of the fuel tank support bracket is orthogonal to the direction of the uneven portion of the corrugated sheet.
 また本発明の第11の特徴によれば、燃料タンク支持ブラケットは、キックアップ部またはリヤフロアパネルに対向する第1フランジと、燃料タンクに対向する第2フランジと、第1、第2フランジを接続するウエブとからなるI字状断面を有するので、曲げや捩じりに対する燃料タンク支持ブラケットの剛性を充分に高めることができるだけでなく、ウエブの高さを変更するだけで燃料タンク支持ブラケットの高さを任意に設定し、燃料タンクの下面の高さをフロントフロアパネルの下面の高さに容易に一致させることができる。 Further, according to an eleventh feature of the present invention, the fuel tank support bracket connects the first flange facing the kickup portion or the rear floor panel, the second flange facing the fuel tank, and the first and second flanges. Since the I-shaped cross section of the web to be formed has an I-shaped cross section, the rigidity of the fuel tank support bracket against bending and twisting can not only be sufficiently increased, but the height of the fuel tank support bracket can be increased simply by changing the height of the web. The height of the bottom of the fuel tank can be easily matched to the height of the bottom of the front floor panel.
 また本発明の第12の特徴によれば、燃料タンクを、両端を燃料タンク支持ブラケットに締結した固定バンドで該燃料タンク支持ブラケットに固定したので、燃料タンクを燃料タンク支持ブラケットに安定して支持することができる。 Further, according to a twelfth feature of the present invention, the fuel tank is fixed to the fuel tank support bracket by a fixing band having both ends fastened to the fuel tank support bracket, so that the fuel tank is stably supported on the fuel tank support bracket can do.
図1は自動車のCFRP製のキャビンの斜視図である。(第1の実施の形態)FIG. 1 is a perspective view of a CFRP cabin of a car. First Embodiment 図2は図1の2方向矢視図である。(第1の実施の形態)FIG. 2 is a view in the direction of arrows in FIG. First Embodiment 図3はインナースキンを取り外したキャビンの平面図である。(第1の実施の形態)FIG. 3 is a plan view of the cabin from which the inner skin has been removed. First Embodiment 図4は図3の4-4線断面図である。(第1の実施の形態)FIG. 4 is a cross-sectional view taken along line 4-4 of FIG. First Embodiment 図5は図3の5方向矢視図である。(第1の実施の形態)FIG. 5 is a five-direction arrow view of FIG. First Embodiment 図6は図3の6-6線断面図である。(第1の実施の形態)6 is a cross-sectional view taken along line 6-6 of FIG. First Embodiment 図7は図6の7-7線断面図である。(第1の実施の形態)7 is a cross-sectional view taken along line 7-7 of FIG. First Embodiment 図8は図3の8方向矢視図である。(第1の実施の形態)FIG. 8 is a view in the direction of arrow 8 in FIG. First Embodiment 図9は図1の9方向矢視図である。(第2の実施の形態)FIG. 9 is a view in the direction of arrow 9 in FIG. Second Embodiment 図10は図1の10方向矢視図である。(第2の実施の形態)FIG. 10 is a view in the direction of arrow 10 in FIG. Second Embodiment 図11は図9の11-11線断面図である。(第2の実施の形態)11 is a cross-sectional view taken along line 11-11 of FIG. Second Embodiment 図12は図11の12部拡大図である。(第2の実施の形態)12 is an enlarged view of a portion 12 of FIG. Second Embodiment 図13は図11の13-13線断面図である。(第2の実施の形態)13 is a cross-sectional view taken along line 13-13 of FIG. Second Embodiment
11    キャビン
17    ロールバー
18    ステー
19    インナースキン
20    アウタースキン
22    サイドシル
23    リヤサイドフレーム
23a   上部空間
23b   下部空間
25    フロントフロアパネル
26    キックアップ部
27    リヤフロアパネル
45    コア材
45a   凹凸部
45b   第3バルクヘッド
46    コア材
46a   凹凸部
47    前部仕切り部材(補強部材)
49    後部第1連結板(補強部材)
50    後部第2連結板(補強部材)
52    上部エネルギー吸収部材(補強部材)
53    下部エネルギー吸収部材(補強部材)
67    支持部材
67a   上壁
67b   側壁
67c   ダンパー支持座
67d   補強リブ
67e   補強リブ
69    第1バルクヘッド
70    第2バルクヘッド
71    ナット
72    ボルト
73    ダンパー
100   燃料タンク
101   燃料タンク支持ブラケット
101a  第1フランジ
101b  第2フランジ
101c  ウエブ
101f  筋交い部
101h  第1ねじ孔
101j  第2ねじ孔
102   固定バンド
103   第1インサート部材
104   第2インサート部材
106   第1ボルト
106a  頭部
107   第2ボルト
107a  頭部
11 cabin 17 roll bar 18 stay 19 inner skin 20 outer skin 22 side sill 23 rear side frame 23a upper space 23b lower space 25 front floor panel 26 kick up portion 27 rear floor panel 45 core material 45a uneven portion 45b third bulkhead 46 core material 46a Uneven part 47 Front partition member (reinforcement member)
49 Rear first connection plate (reinforcement member)
50 Rear second connection plate (reinforcement member)
52 Upper energy absorbing member (reinforcement member)
53 Lower energy absorbing member (reinforcement member)
67 Support member 67a Upper wall 67b Side wall 67c Damper support seat 67d Reinforcement rib 67e Reinforcement rib 69 First bulkhead 70 Second bulkhead 71 Nut 72 Bolt 73 Damper 100 Fuel tank 101 Fuel tank support bracket 101a First flange 101b Second flange 101c Web 101f Brace 101h First screw hole 101j Second screw hole 102 Fixing band 103 First insert member 104 Second insert member 106 First bolt 106a Head 107 Second bolt 107a Head
 以下、本発明の実施の形態について添付の図面を参照しながら説明する。 Hereinafter, embodiments of the present invention will be described with reference to the attached drawings.
第1の実施の形態First embodiment
 先ず、図1~図8に基づいて本発明の第1の実施の形態を説明する。尚、本明細書における前後方向、左右方向(車幅方向)および上下方向は、運転席に着座した運転者を基準としている。 First, a first embodiment of the present invention will be described based on FIGS. 1 to 8. In the present specification, the front-rear direction, the left-right direction (vehicle width direction), and the up-down direction are based on the driver seated in the driver's seat.
 図1に示すように、自動車の車体フレームはカーボン繊維強化樹脂(CFRP)でバスタブ状に形成したキャビン11と、キャビン11の前端に接続されたアルミニウム合金の鋳造部品である左右一対のサスペンション支持モジュール12,12と、サスペンション支持モジュール12,12の前端から前方に延びるアルミニウム合金の押出し材よりなる左右一対のフロントサイドフレーム前部13,13と、フロントサイドフレーム前部13,13の前端に支持されたCFRP製のフロントエンドモジュール14と、フロントエンドモジュール14の左右両端から後上方に延びるCFRP製の左右一対のロアメンバ15,15と、ロアメンバ15,15の後端から後上方に延びてキャビン11の前端に接続されたCFRP製の左右一対のアッパーメンバ16,16と、キャビン11の後部上面に立設されたCFRP製のロールバー17と、ロールバー17を後方から支えて補強するCFRP製の左右一対のステー18,18とを備える。 As shown in FIG. 1, the vehicle body frame of the automobile is a cabin 11 formed in a bathtub shape with carbon fiber reinforced resin (CFRP) and a pair of suspension support modules which are cast parts of aluminum alloy connected to the front end of the cabin 11 12, 12 and a pair of left and right front side frame fronts 13, 13 made of extruded aluminum alloy extending forward from the front ends of the suspension support modules 12, 12 and supported by the front ends of the front side frame fronts 13, 13. Front end module 14 made of CFRP, a pair of left and right lower members 15 and 15 made of CFRP extending back and upper from both left and right ends of the front end module 14, and rear end of lower members 15 and 15 A pair of left and right CFRPs connected to the front end Comprises a Ppamenba 16, 16, the roll bar 17 made of CFRP erected on the upper rear surface of the cabin 11, a CFRP-made left and right pair of stays 18 and 18 for reinforcing supporting the roll bar 17 from the rear.
 キャビン11はインナースキン19およびアウタースキン20を上下に接合した中空構造であり、前端のダッシュパネル21と、ダッシュパネル21の車幅方向両端から後方に延びる左右一対のサイドシル22,22と、サイドシル22,22の後端から後上方に延びる左右一対のリヤサイドフレーム23,23と、リヤサイドフレーム23,23の後端間を車幅方向に接続するリヤエンドクロスメンバ24と、ダッシュパネル21および左右のサイドシル22,22を接続するフロントフロアパネル25と、フロントフロアパネル25の後端から立ち上がるキックアップ部26と、キックアップ部26の上端から後方に延びてリヤサイドフレーム23,23およびリヤエンドクロスメンバ24に接続するリヤフロアパネル27とを備える。リヤエンドクロスメンバ24の後面には、車幅方向に延びるリヤバンパービーム60が固定される。 The cabin 11 has a hollow structure in which an inner skin 19 and an outer skin 20 are joined up and down, and a dash panel 21 at the front end, a pair of left and right side sills 22 and 22 extending backward from both ends of the dash panel 21 in the vehicle width direction, and side sills 22 , 22 and a pair of left and right rear side frames 23, 23 extending rearward and upward from the rear end of the rear side frames 23, 23 and a rear end cross member 24 connecting the rear ends of the rear side frames 23, 23 in the vehicle width direction; , 22 and the kick-up portion 26 rising from the rear end of the front floor panel 25 and extending rearward from the upper end of the kick-up portion 26 to connect to the rear side frames 23, 23 and the rear end cross member 24 And a rear floor panel 27A rear bumper beam 60 extending in the vehicle width direction is fixed to the rear surface of the rear end cross member 24.
 フロントエンドモジュール14は、車幅方向に延びるフロントバンパービーム28と、フロントバンパービーム28の車幅方向両端部から後方に延びてフロントサイドフレーム前部13,13の前端に接続される左右一対のバンパービームエクステンション29,29と、バンパービームエクステンション29,29間に支持された枠状のフロントバルクヘッド30とを備える。各々のサスペンション支持モジュール12は、フロントサイドフレーム前部13の後端とダッシュパネル21の前面とに接続されたフロントサイドフレーム後部31と、フロントサイドフレーム後部31から車幅方向外側かつ上方に延びてダッシュパネル21の前面に接続されたダンパーハウジング32とを一体に備える。ダッシュパネル21の左右両端部は、サイドシル22,22の前端から上方に立ち上がる左右一対のフロントピラーロア前部33,33を構成する。フロントピラーロア前部33,33の後面に左右一対の金属製のフロントピラーロア後部34,34および左右一対の金属製のフロントピラーアッパー35,35が接続され、左右のフロントピラーアッパー35,35の上端間が車幅方向に延びる金属製のフロントルーフアーチ36で接続される。 The front end module 14 includes a front bumper beam 28 extending in the vehicle width direction, and a pair of left and right bumper beam extensions extending backward from both ends of the front bumper beam 28 in the vehicle width direction and connected to front ends of the front side frame front parts 13 and 13 29, 29 and a frame-like front bulkhead 30 supported between the bumper beam extensions 29, 29. Each suspension support module 12 extends from the front side frame rear 31 connected to the rear end of the front side frame front 13 and the front surface of the dash panel 21 and from the front side frame rear 31 outward and upward in the vehicle width direction A damper housing 32 connected to the front of the dash panel 21 is integrally provided. The left and right end portions of the dash panel 21 constitute a pair of left and right front pillar lower front portions 33, 33 which rise upward from the front ends of the side sills 22, 22. A pair of left and right metal front pillar lower rear portions 34, 34 and a pair of left and right metal front pillar uppers 35, 35 are connected to the rear surfaces of the front pillar lower front portions 33, 33. The upper ends are connected by a metal front roof arch 36 extending in the vehicle width direction.
 ダッシュパネル21はフロントフロアパネル25の前端から斜め上方に延びる傾斜壁37と、傾斜壁37の前端から上方に延びる鉛直壁38とを備える。ダッシュパネル21の傾斜壁37およびフロントフロアパネル25の車幅方向中央部から、前後方向に延びるフロアトンネル39が上方に***する。またフロントフロアパネル25の上面を構成するインナースキン19から、フロアトンネル39に交差して車幅方向に延びるフロントクロスメンバ40およびリヤクロスメンバ41が上方に***する。一方、リヤフロアパネル27は、インナースキン19およびアウタースキン20が共に平坦に形成される。 The dash panel 21 includes an inclined wall 37 extending obliquely upward from the front end of the front floor panel 25 and a vertical wall 38 extending upward from the front end of the inclined wall 37. A floor tunnel 39 extending in the front-rear direction bulges upward from a central portion in the vehicle width direction of the inclined wall 37 of the dash panel 21 and the front floor panel 25. Further, a front cross member 40 and a rear cross member 41 extending in the vehicle width direction crossing the floor tunnel 39 are raised upward from the inner skin 19 constituting the upper surface of the front floor panel 25. On the other hand, in the rear floor panel 27, the inner skin 19 and the outer skin 20 are both formed flat.
 次に、図2~図8に基づいてキャビン11の構造を詳細に説明する。 Next, the structure of the cabin 11 will be described in detail with reference to FIGS.
 キャビン11を構成するインナースキン19およびアウタースキン20は、ダッシュパネル21、左右のサイドシル22,22、左右のリヤサイドフレーム23,23およびリヤエンドクロスメンバ24の外周を取り囲むように延びる接合フランジ19a,20aを備えており、両接合フランジ19a,20aは接着、溶着、リベット等で接合される(図1、図6および図7参照)。 Inner skin 19 and outer skin 20 constituting cabin 11 are joined flanges 19a and 20a extending so as to surround the outer periphery of dash panel 21, left and right side sills 22 and 22, left and right rear side frames 23 and 23, and rear end cross member 24. The two joining flanges 19a and 20a are joined by adhesion, welding, rivets or the like (see FIGS. 1, 6 and 7).
 フロントフロアパネル25はインナースキン19およびアウタースキン20間に挟持された左右のコア材42,42を備え、ダッシュパネル21の傾斜壁37はインナースキン19およびアウタースキン20間に挟持されたコア材43,43を備え、キックアップ部26はインナースキン19およびアウタースキン20間に挟持されたコア材45を備え、リヤフロアパネル27はインナースキン19およびアウタースキン20間に挟持されたコア材46を備える(図3参照)。フロントフロアパネル25のコア材42は波紋状の凹凸部42a…を有する波板で構成され、傾斜壁37のコア材43およびキックアップ部26のコア材45は車幅方向に直線状に延びる凹凸部43a…,45a…を有する波板で構成される。 The front floor panel 25 includes left and right core members 42 and 42 sandwiched between the inner skin 19 and the outer skin 20, and the inclined wall 37 of the dash panel 21 is core member 43 sandwiched between the inner skin 19 and the outer skin 20. , 43, the kick-up portion 26 includes the core member 45 sandwiched between the inner skin 19 and the outer skin 20, and the rear floor panel 27 includes the core member 46 sandwiched between the inner skin 19 and the outer skin 20 (see FIG. See Figure 3). The core member 42 of the front floor panel 25 is formed of a corrugated sheet having ripple-shaped uneven portions 42a ... The core member 43 of the inclined wall 37 and the core member 45 of the kickup portion 26 extend linearly in the vehicle width direction It is comprised by the corrugated sheet which has part 43a ... and 45a.
 一方、リヤフロアパネル27のコア材46は、一対の側部コア材46A,46Aと、それらの間に挟まれた中央コア材46Bとを組み合わせて構成される。リヤサイドフレーム23の車幅方向内面とリヤエンドクロスメンバ24の車幅方向半部の前面とに連なる各々の側部コア材46Aは、前方に向かって細幅になるようにテーパーした直角三角形状に形成され、その斜辺と平行に直線状に延びる凹凸部46a…を有する波板で構成される。コア材46の残りの部分に相当する中央コア材46Bは、その前部の車幅方向両側縁が左右のリヤサイドフレーム23,23の車幅方向内面に連なり、そこから後方に向かって細幅になるようにテーパーした二等辺三角形状に形成され、車幅方向に直線状に延びる凹凸部46b…を有する波板で構成される。 On the other hand, the core material 46 of the rear floor panel 27 is configured by combining a pair of side core materials 46A, 46A and a central core material 46B sandwiched therebetween. Each side core 46A connected to the inner surface in the vehicle width direction of the rear side frame 23 and the front surface in the vehicle width half of the rear end cross member 24 is formed in a right triangle with a narrow width toward the front. And is formed of a corrugated sheet having concavo-convex portions 46a... Linearly extending in parallel with the oblique side thereof. The central core member 46B, which corresponds to the remaining portion of the core member 46, has its both lateral edges in the vehicle width direction connected to the inner surface in the vehicle lateral direction of the left and right rear side frames 23, 23 In order to form an isosceles triangular shape which is tapered, it is formed of a corrugated sheet having concavo-convex portions 46b which linearly extend in the vehicle width direction.
 中空に形成されたサイドシル22の内部は、水平方向に配置されて前後方向に延びる前部仕切り部材47によって上部空間22aおよび下部空間22bに仕切られる(図4および図5参照)。前部仕切り部材47の車幅方向外端はインナースキン19およびアウタースキン20の接合フランジ19a,20a間に挟持され、車幅方向内端はサイドシル22の内壁を構成するインナースキン19に接続される。またキックアップ部26のコア材45の車幅方向両端から突出する第3バルクヘッド45b,45bは、それぞれサイドシル22の内部に嵌合した状態で、サイドシル22の外壁、上壁および下壁に接続されており、前部仕切り部材47の後端に設けた車幅方向に延びるフランジ47aが、サイドシル22の内部に延びるコア材45の端部の第3バルクヘッド45bの前面に接続される(図5参照)。 The inside of the hollow side sill 22 is divided into an upper space 22a and a lower space 22b by a horizontally disposed front partition member 47 extending in the front-rear direction (see FIGS. 4 and 5). The outer end of the front partition member 47 in the vehicle width direction is sandwiched between the bonding flanges 19a and 20a of the inner skin 19 and the outer skin 20, and the inner end in the vehicle width direction is connected to the inner skin 19 constituting the inner wall of the side sill 22. . Further, the third bulkheads 45b, 45b projecting from both ends in the vehicle width direction of the core member 45 of the kickup portion 26 are connected to the outer wall, upper wall and lower wall of the side sill 22 in a state of being fitted inside the side sill 22 respectively. And a flange 47a extending in the vehicle width direction provided at the rear end of the front partition member 47 is connected to the front face of the third bulkhead 45b at the end of the core 45 extending inside the side sill 22 (see FIG. 5).
 サイドシル22の前部における上部空間22aに水平方向に延びる前部連結板48が配置される(図3および図4参照)。前部連結板48の左右両側縁はサイドシル22の内壁および外壁に接続され、前端はフロントピラーロア前部33の前壁を構成するホイールハウス後壁33aの後面に接続され、後端はサイドシル22の上壁22e(図4参照)の下面に接続される。 A front connecting plate 48 extending horizontally in the upper space 22a at the front of the side sill 22 is disposed (see FIGS. 3 and 4). The left and right side edges of the front connecting plate 48 are connected to the inner wall and the outer wall of the side sill 22 and the front end is connected to the rear surface of the wheel house rear wall 33a constituting the front wall of the front pillar lower front 33 Connected to the lower surface of the upper wall 22e (see FIG. 4).
 サイドシル22の後部における上部空間22aに水平方向に延びる後部第1連結板49が配置される(図3および図4参照)。後部第1連結板49の左右両側縁はサイドシル22の内壁および外壁に接続され、前端はサイドシル22の上壁22eの下面に接続され、後端はキックアップ部26のコア材45の端部の第3バルクヘッド45bがサイドシル22内に嵌合する部分の前面に接続される。また後部第1連結板49の上方に水平方向に延びる後部第2連結板50が配置される。後部第2連結板50は後部第1連結板49よりも前後方向長さが短く形成され、左右両側縁はサイドシル22の内壁および外壁に接続され、前端はサイドシル22の上壁22eの下面に接続され、後端はキックアップ部26のコア材45の端部の第3バルクヘッド45bの上端から上方に突出する平坦部45cの前面に接続される。 A rear first connecting plate 49 extending horizontally in the upper space 22a at the rear of the side sill 22 is disposed (see FIGS. 3 and 4). The left and right side edges of the rear first connection plate 49 are connected to the inner and outer walls of the side sill 22, the front end is connected to the lower surface of the upper wall 22e of the side sill 22, and the rear end is at the end of the core 45 of the kickup portion 26. The third bulkhead 45 b is connected to the front surface of the portion fitted in the side sill 22. In addition, a rear second connection plate 50 extending horizontally above the rear first connection plate 49 is disposed. The rear second connection plate 50 is formed shorter in length in the front-rear direction than the rear first connection plate 49, the left and right side edges are connected to the inner wall and the outer wall of the side sill 22, and the front end is connected to the lower surface of the upper wall 22e of the side sill 22 The rear end is connected to the front surface of a flat portion 45c projecting upward from the upper end of the third bulkhead 45b at the end of the core member 45 of the kickup portion 26.
 サイドシル22の上部空間22aに上部エネルギー吸収部材52が配置され、サイドシル22の下部空間22bに下部エネルギー吸収部材53が配置される(図4および図5参照)。上部エネルギー吸収部材52はジクザグに屈曲する板材からなり、上端の山部52a…および下端の谷部52b…が交互に連続する。同様に、下部エネルギー吸収部材53はジクザグに屈曲する板材からなり、上端の山部53a…および下端の谷部53b…が交互に連続する。 The upper energy absorbing member 52 is disposed in the upper space 22a of the side sill 22, and the lower energy absorbing member 53 is disposed in the lower space 22b of the side sill 22 (see FIGS. 4 and 5). The upper energy absorbing member 52 is formed of a plate material bent in a zigzag, and the peak portions 52a at the upper end and the valley portions 52b at the lower end are alternately continued. Similarly, the lower energy absorbing member 53 is made of a plate material bent in a zigzag, and peak portions 53a at the upper end and valley portions 53b at the lower end are alternately continued.
 サイドシル22の後端から後上方に延びるリヤサイドフレーム23の内部は、前後方向に延びる後部仕切り部材51によって上部空間23aおよび下部空間23bに仕切られる(図3、図4、図5および図7参照)。後部仕切り部材51の前端は、キックアップ部26のコア材45がサイドシル22内に嵌合する第3バルクヘッド45bを挟んで、サイドシル22の後部第1連結板49の後端に接続される。 The inside of the rear side frame 23 extending rearward and upward from the rear end of the side sill 22 is divided into an upper space 23a and a lower space 23b by a rear partition member 51 extending in the front and rear direction (see FIGS. 3, 4, 5 and 7). . The front end of the rear partition member 51 is connected to the rear end of the rear first connecting plate 49 of the side sill 22 with the third bulkhead 45 b in which the core material 45 of the kickup portion 26 fits in the side sill 22.
 リヤサイドフレーム23の上半部を構成するインナースキン19は、リヤフロアパネル27から車幅方向外側に向かって斜め上方に傾斜して延びる第1傾斜面19bと、第1傾斜面19bに連続する側壁19c、上壁19d、側壁19eおよび前記接合フランジ19aを備える(図7参照)。またリヤサイドフレーム23の下半部を構成するアウタースキン20は、リヤフロアパネル27から車幅方向外側に向かって斜め下方に傾斜して延びる第2傾斜面20bと、第2傾斜面20bに連続する下壁20c、外壁20dおよび前記フランジ部20aを備える(図7参照)。 The inner skin 19 constituting the upper half of the rear side frame 23 has a first inclined surface 19b extending obliquely upward from the rear floor panel 27 toward the outer side in the vehicle width direction, and a side wall 19c continuous with the first inclined surface 19b. , The upper wall 19d, the side wall 19e and the joint flange 19a (see FIG. 7). The outer skin 20 constituting the lower half of the rear side frame 23 is a second slope 20b extending obliquely downward from the rear floor panel 27 toward the outer side in the vehicle width direction, and a bottom continuing to the second slope 20b. A wall 20c, an outer wall 20d and the flange portion 20a are provided (see FIG. 7).
 後部仕切り部材51は、インナースキン19およびアウタースキン20の接合フランジ19a,20a間に挟持されるフランジ部51aと、フランジ部51aの車幅方向内端から下方に折れ曲がって下方に延びる縦壁51bと、縦壁51bの下端から車幅方向内側に延びる横壁51cと、横壁51cの車幅方向内端から斜め下方に折れ曲がって第1傾斜面19bの下面の下半部に接続される傾斜壁51dとを備える(図7参照)。フランジ部51aおよび傾斜壁51dに挟まれた後部仕切り部材51の車幅方向の幅W1は、その上方のリヤサイドフレーム23の車幅方向の幅W2よりも、傾斜壁51dが第1傾斜面19bの下面に入り込んでいる分だけ大きくなっている。 The rear partition member 51 has a flange portion 51a sandwiched between joining flanges 19a and 20a of the inner skin 19 and the outer skin 20, and a vertical wall 51b bent downward from the inner end in the vehicle width direction of the flange portion 51a and extending downward. A horizontal wall 51c extending inward in the vehicle width direction from the lower end of the vertical wall 51b, and an inclined wall 51d bent obliquely downward from an inner end in the vehicle width direction of the horizontal wall 51c and connected to the lower half of the lower surface of the first inclined surface 19b; (See FIG. 7). The width W1 of the rear partition member 51 sandwiched between the flange portion 51a and the inclined wall 51d is smaller than the width W2 of the upper rear side frame 23 in the vehicle width direction. It's getting bigger by the amount of getting in the lower side.
 リヤサイドフレーム23の下部空間23bの後端には、上壁61a、側壁61b、下壁61c、側壁61dおよび後壁61eを有して前面が開放するCFRP製の箱状部材61が嵌合する(図6~図8参照)。箱状部材61は、上壁61aが後部仕切り部材51の横壁51cの下面に接続され、側壁61bがアウタースキン20の外壁20dに接続され、下壁61cがアウタースキン20の下壁20cに接続され、側壁61dがインナースキン19の第1傾斜面19bおよびアウタースキン20の第2傾斜面20bに接続され、後壁61eがリヤサイドフレーム23の後壁20eに接続される(図6参照)。 At the rear end of the lower space 23b of the rear side frame 23, a CFRP box-shaped member 61 having an upper wall 61a, a side wall 61b, a lower wall 61c, a side wall 61d, and a rear wall 61e is provided. 6 to 8). In the box-like member 61, the upper wall 61a is connected to the lower surface of the lateral wall 51c of the rear partition member 51, the side wall 61b is connected to the outer wall 20d of the outer skin 20, and the lower wall 61c is connected to the lower wall 20c of the outer skin 20 The side wall 61d is connected to the first inclined surface 19b of the inner skin 19 and the second inclined surface 20b of the outer skin 20, and the rear wall 61e is connected to the rear wall 20e of the rear side frame 23 (see FIG. 6).
 CFRP製のリヤバンパービーム60は、上壁62a、前壁62bおよび下壁62cを有して後方に向かって開放するコ字状断面の本体部62と、本体部62の内部に配置された波板状のコア材63とを備える(図6および図8参照)。箱状部材61の後壁61eには2個のナット64,64がインサートされており、リヤバンパー61の本体部62の前壁62bを後から前に貫通する2本のボルト65,65をナット64,64に螺合することで、リヤバンパービーム61がリヤエンドクロスメンバ24の後面に締結される。リヤバンパービーム60の上壁62aの高さはリヤサイドフレーム23の後部仕切り部材51の高さに略一致し、リヤバンパービーム60の下壁62cの高さはリヤサイドフレーム23の下壁20cの高さに略一致する。 A rear bumper beam 60 made of CFRP has an upper wall 62a, a front wall 62b and a lower wall 62c, and has a body portion 62 with a U-shaped cross section opened rearward, and a wave disposed inside the body portion 62. And a plate-like core member 63 (see FIGS. 6 and 8). Two nuts 64, 64 are inserted into the rear wall 61e of the box-like member 61, and the two bolts 65, 65 penetrating the front wall 62b of the main body 62 of the rear bumper 61 from behind are The rear bumper beam 61 is fastened to the rear surface of the rear end cross member 24 by being screwed into 64, 64. The height of the upper wall 62a of the rear bumper beam 60 substantially corresponds to the height of the rear partition member 51 of the rear side frame 23, and the height of the lower wall 62c of the rear bumper beam 60 is the height of the lower wall 20c of the rear side frame 23. Roughly match.
 尚、リヤエンドクロスメンバ24の後面にもナットをインサートし、リヤバンパー61の車幅方向中間部を後から前に貫通するボルトを前記ナットに螺合すれば、リヤバンパービーム61をリヤエンドクロスメンバ24の後面に更に強固に締結することができる。 The rear bumper beam 61 can be inserted into the rear end cross member 24 by inserting a nut on the rear surface of the rear end cross member 24 and screwing a bolt that passes through the middle of the rear bumper 61 in the vehicle width direction to the front. Can be tightened more firmly on the rear face of the
 リヤサイドフレーム23およびリヤエンドクロスメンバ24の交差部の下面には、平面視でL字状に形成されたCFRP製の荷重受け部材66が固定される(図6~図8参照)。荷重受け部材66は上面が開放したトレー状の部材であり、リヤサイドフレーム23およびリヤエンドクロスメンバ24の交差部の下面のアウタースキン20を挟んで、箱状部材61の下方に対峙するように固定される。荷重受け部材66を固定した状態で、その底面66aは、リヤバンパービーム61の下端よりも下方に突出する。 A CFRP load receiving member 66 formed in an L shape in plan view is fixed to the lower surface of the intersection of the rear side frame 23 and the rear end cross member 24 (see FIGS. 6 to 8). The load receiving member 66 is a tray-like member having an open upper surface, and fixed so as to face the lower side of the box-like member 61 with the outer skin 20 on the lower surface of the intersection of the rear side frame 23 and the rear end cross member 24 interposed therebetween. Ru. With the load receiving member 66 fixed, the bottom surface 66 a protrudes below the lower end of the rear bumper beam 61.
 車幅方向に延びるロールバー17を後方から支えて補強する2本のステー18,18は、平面視で前後方向に配置されており、従って、平面視でロールバー17およびステー18,18は直交する(図2参照)。ステー18の下端はアルミニウム合金製の支持部材67を介してリヤサイドフレーム23に支持される(図6~図8参照)。 The two stays 18 and 18 for supporting and reinforcing the roll bar 17 extending in the vehicle width direction from the rear are disposed in the front and back direction in plan view, so the roll bar 17 and the stays 18 and 18 are orthogonal in plan view (See Figure 2). The lower end of the stay 18 is supported by the rear side frame 23 through a support member 67 made of aluminum alloy (see FIGS. 6 to 8).
 支持部材67はリヤサイドフレーム23の上壁19dおよび側壁19eにそれぞれ固定される上壁67aおよび側壁67bを有するL字状断面の部材であり、その上壁67aにステー18の下端に設けた取付フランジ18aがボルト68…で締結される。リヤサイドフレーム23の側壁19eに沿う側壁67bから車幅方向外側にダンパー支持座67cが水平方向に張り出しており、ダンパー支持座67cと側壁67bとが鉛直方向に延びる前後一対の補強リブ67d,67eで接続される。 The support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed respectively to the upper wall 19d and the side wall 19e of the rear side frame 23, and a mounting flange provided at the lower end of the stay 18 on the upper wall 67a. 18a are tightened with bolts 68. A damper support seat 67c extends horizontally from the side wall 67b along the side wall 19e of the rear side frame 23 outward in the vehicle width direction, and the damper support seat 67c and the side wall 67b extend in the vertical direction by a pair of front and rear reinforcing ribs 67d and 67e. Connected
 リヤサイドフレーム23の上部空間23aには、その側壁19c、上壁19dおよび側壁19eに3辺を接続された第1バルクヘッド69および第2バルクヘッド70が配置される。第1、第2バルクヘッド69,70は支持部材67を前後から挟むように配置されており、それらの相互に対向する面にそれぞれ2個のナット71,71が固定される。そして側壁67bを貫通する4本のボルト72…をナット71…に螺合することで、支持部材67がリヤサイドフレーム23に固定され、リヤサスペンション装置のダンパー73の上端が支持部材67のダンパー支持座67cに締結される。 In the upper space 23a of the rear side frame 23, the first bulkhead 69 and the second bulkhead 70 whose three sides are connected to the side wall 19c, the upper wall 19d and the side wall 19e are disposed. The first and second bulkheads 69 and 70 are disposed so as to sandwich the support member 67 from the front and rear, and two nuts 71 and 71 are fixed to the surfaces facing each other. The support member 67 is fixed to the rear side frame 23 by screwing four bolts 72 passing through the side wall 67b to the nuts 71, and the upper end of the damper 73 of the rear suspension device is the damper support seat of the support member 67. It is concluded at 67c.
 次に、上記構成を備えた本発明の第1の実施の形態の作用を説明する。 Next, the operation of the first embodiment of the present invention having the above configuration will be described.
 リヤサイドフレーム23,23およびリヤエンドクロスメンバ24の交差部内にFRP製の箱状部材61,61を嵌合し、箱状部材61,61にインサートしたナット64…にボルト65…でリヤバンパービーム60を締結したので(図6~図8参照)、簡単で軽量な構造でリヤサイドフレーム23,23およびリヤエンドクロスメンバ24にリヤバンパービーム60を強固に固定し、リヤバンパービーム60に入力した後面衝突の衝突荷重をリヤサイドフレーム23,23およびリヤフロアパネル27に効率的に伝達して吸収することができる。特に、リヤサイドフレーム23の内部を後部仕切り部材51によって上部空間23aおよび下部空間23bに仕切り、箱状部材61の上壁61aを後部仕切り部材51に接続し、箱状部材61の左右側壁61b,61dおよび下壁61cを下部空間23bの内面に接続したので、全周を拘束されて剛性が増加した箱状部材61によってバンパービーム60を一層強固に支持することができる。 FRP box- like members 61, 61 are fitted in the intersections of the rear side frames 23, 23, and the rear end cross member 24, and the rear bumper beam 60 is bolted to the nuts 64 inserted into the box- like members 61, 61 Since it has been fastened (see FIGS. 6 to 8), the rear bumper beam 60 is firmly fixed to the rear side frames 23 and 23 and the rear end cross member 24 with a simple and lightweight structure, and the rear bumper beam 60 receives a rear collision. The load can be efficiently transmitted and absorbed to the rear side frames 23 and 23 and the rear floor panel 27. In particular, the inside of the rear side frame 23 is partitioned by the rear partition member 51 into the upper space 23a and the lower space 23b, the upper wall 61a of the box-like member 61 is connected to the rear partition member 51, and left and right side walls 61b and 61d of the box-like member 61 And since the lower wall 61c is connected to the inner surface of the lower space 23b, the bumper beam 60 can be supported more firmly by the box-like member 61 whose entire circumference is restricted to increase the rigidity.
 さて、リヤバンパービーム60からリヤエンドクロスメンバ24を介してリヤフロアパネル27に前向きの衝突荷重が入力したとき、リヤフロアパネル27のコア材46は、リヤサイドフレーム23,23およびリヤエンドクロスメンバ24に二辺を接続されて前方に向かって先細にテーパ-する左右の三角形状の側部コア材46A,46Aと、左右の側部コア材46A,46A間に挟まれて後方に向かって先細にテーパ-する三角形状の中央コア材46Bとからなるので(図3参照)、リヤエンドクロスメンバ24に入力した後面衝突の衝突荷重を、リヤエンドクロスメンバ24からリヤサイドフレーム23,23に直接分散するだけでなく、左右の三角形状の側部コア材46A,46Aを介して左右のリヤサイドフレーム23,23に伝達して分散することで、軽量で簡単な構造で後面衝突の衝突荷重を効率的に吸収することができる。 Now, when a forward collision load is input from the rear bumper beam 60 to the rear floor panel 27 via the rear end cross member 24, the core 46 of the rear floor panel 27 has two sides on the rear side frames 23, 23 and the rear end cross member 24. The left and right triangular side core members 46A, 46A that are connected and tapered forward and tapered, and are tapered between the left and right side core members 46A, 46A and tapered rearward. Since it is formed of the central core member 46B of the shape (see FIG. 3), not only the collision load of the rear surface collision input to the rear end cross member 24 is directly dispersed from the rear end cross member 24 to the rear side frames 23 but To the left and right rear side frames 23, 23 through the triangular side core members 46A, 46A By distributing reached, it is possible to absorb the collision load of the rear-end collision efficiently in a simple structure and lightweight.
 特に、左右の側部コア材46A,46Aは、中央コア材46Bとの境界線の方向に沿って延びる多数の凹凸部46a…を有する波板からなるので、リヤエンドクロスメンバ24に入力した後面衝突の衝突荷重を効率的にリヤサイドフレーム23,23に伝達して分散することができ、しかも中央コア材46Bは車幅方向に延びる多数の凹凸部46b…を有する波板からなるので、中央コア材46Bが筋交いとして機能することで、左右の側部コア材46A,46Aが車幅方向内側に変形するのを防止して前記衝突荷重を更に効率的にリヤサイドフレーム23,23に伝達することができる。 In particular, since the left and right side core members 46A, 46A are formed of a corrugated sheet having a large number of uneven portions 46a extending along the direction of the boundary line with the central core member 46B, the rear surface collision after entering into the rear end cross member 24 Collision load can be efficiently transmitted to the rear side frames 23, 23 and dispersed, and the central core member 46B is formed of a corrugated sheet having a large number of uneven portions 46b extending in the vehicle width direction. The 46B functions as a brace to prevent the left and right side core members 46A, 46A from being deformed inward in the vehicle width direction, and the collision load can be more efficiently transmitted to the rear side frames 23, 23. .
 このとき、左右の側部コア材46A,46Aの後端をリヤエンドクロスメンバ24の内部に嵌入して該リヤエンドクロスメンバ24の後壁に接続したので(図6および図8参照)、リヤエンドクロスメンバ24に入力した後面衝突の衝突荷重を左右の側部コア材46A,46Aに一層確実に伝達することができる。 At this time, the rear ends of the left and right side core members 46A, 46A are inserted into the inside of the rear end cross member 24 and connected to the rear wall of the rear end cross member 24 (see FIGS. 6 and 8). The collision load of the rear surface collision input to 24 can be more reliably transmitted to the left and right side core members 46A, 46A.
 しかもキャビン11はリヤサイドフレーム23の前端から前下方に延びるサイドシル22を備え、サイドシル22の内部に水平方向に延びる後部第1連結板49を配置し、後部第1連結板49の後端をリヤサイドフレーム23の後部仕切り部材51の前端に接続するとともに、後部第1連結板49の前端をサイドシル22の上壁22eに接続したので(図4参照)、リヤバンパービーム60に入力した衝突荷重がリヤエンドクロスメンバ24からリヤサイドフレーム23を介してサイドシル22に伝達されたとき、その衝突荷重をリヤサイドフレーム23の後部仕切り部材51から後部第1連結板49を介してサイドシル22に確実に伝達して吸収することができる。 In addition, the cabin 11 has a side sill 22 extending forward and downward from the front end of the rear side frame 23, and a rear first connecting plate 49 extending horizontally in the side sill 22 is disposed, the rear end of the rear first connecting plate 49 being a rear side frame Since the front end of the rear first connecting plate 49 is connected to the upper wall 22e of the side sill 22 while it is connected to the front end of the rear partition member 51 (see FIG. 4), the collision load input to the rear bumper beam 60 is the rear end cross When it is transmitted from the member 24 to the side sill 22 through the rear side frame 23, the collision load is reliably transmitted from the rear partition member 51 of the rear side frame 23 to the side sill 22 through the rear first connecting plate 49 and absorbed. Can.
 またリヤサイドフレーム23の内部を後部仕切り部材51によって上部空間23aおよび下部空間23bに仕切ったので、後部切り板51によりリヤサイドフレーム23の剛性を確保して側面衝突の衝突荷重を確実に支持しながら、リヤサイドフレーム23の高さを増加させて荷室の容積を拡大することができる。 Further, since the inside of the rear side frame 23 is divided into the upper space 23a and the lower space 23b by the rear partition member 51, the rigidity of the rear side frame 23 is secured by the rear cut plate 51 to securely support the collision load of the side collision, The height of the rear side frame 23 can be increased to increase the volume of the luggage compartment.
 またインナースキン19におけるリヤサイドフレーム23およびリヤフロアパネル27の境界に第1傾斜面19bを設けるとともに、アウタースキン20におけるリヤサイドフレーム23およびリヤフロアパネル27の境界に第2傾斜面20bを設け、リヤサイドフレーム23の内部を上部空間23aおよび下部空間23bに仕切る後部仕切り板51の車幅方向内端を第1傾斜面19bに接続したので(図7参照)、第1傾斜面19bおよび第2傾斜面20bの相乗効果で、リヤフロアパネル27を介して分散された後面衝突の衝突荷重を確実に支持できるだけでなく、サイドシル22に側面衝突の衝突荷重が入力したときに、その衝突荷重をリヤフロアパネル27に効率的に伝達してサイドシル22が車幅方向内方に倒れるのを防止することができる。 The first inclined surface 19 b is provided at the boundary between the rear side frame 23 and the rear floor panel 27 in the inner skin 19, and the second inclined surface 20 b is provided at the boundary between the rear side frame 23 and the rear floor panel 27 in the outer skin 20. Since the vehicle width direction inner end of the rear partition plate 51 that divides the inside into the upper space 23a and the lower space 23b is connected to the first inclined surface 19b (see FIG. 7), the synergy of the first inclined surface 19b and the second inclined surface 20b In addition to being able to reliably support the collision load of the rear surface collision dispersed via the rear floor panel 27 by the effect, when the collision load of the side collision is input to the side sill 22, the collision load is efficiently applied to the rear floor panel 27 Transmit to prevent the side sill 22 from falling inward in the vehicle width direction Door can be.
 また後部仕切り部材51は、インナースキン19およびアウタースキン20の接合フランジ19a,20a間に挟持したフランジ部51aから下向きおよび車幅方向内向きにクランク状に屈曲する縦壁51bおよび横壁51bと、横壁51bから斜めに延びてインナースキン19の第1傾斜面19bに接続する傾斜壁51cとを備えるので(図7参照)、箱状部材61を大型化することなく、その高さをリヤバンパービーム60の高さに一致させることができるだけでなく、後部仕切り部材51を第1傾斜面19bに接続したことで、後部仕切り部材51の車幅方向の幅W1をリヤサイドフレーム23の車幅方向の幅W2よりも拡大し、リヤサイドフレーム23の倒れ剛性を一層高めることができる。 Further, the rear partition member 51 includes a vertical wall 51b and a horizontal wall 51b which are bent in a crank shape downward and inward in the vehicle width direction from the flange portion 51a sandwiched between the bonding flanges 19a and 20a of the inner skin 19 and the outer skin 20; Since the sloped wall 51c obliquely extending from 51b and connected to the first sloped surface 19b of the inner skin 19 is provided (see FIG. 7), the height of the box-shaped member 61 can be increased without changing the size of the rear bumper beam 60. The width W1 of the rear partition member 51 in the vehicle width direction can be made equal to the width W2 of the rear side frame 23 in the vehicle width direction by connecting the rear partition member 51 to the first inclined surface 19b. It is possible to further enlarge the falling rigidity of the rear side frame 23 by enlarging it.
 また箱状部材61の下面にアウタースキン20を挟んで荷重受け部材66を固定し、荷重受け部材66の底面66aをリヤバンパービーム60の下面よりも下方に突出させたので(図6~図8参照)、リヤバンパービーム60よりも低い位置に入力する衝突荷重を荷重受け部材66で受け止めてリヤバンパービーム60およびリヤサイドフレーム23に伝達することができる。しかも荷重受け部材66をリヤサイドフレーム23およびリヤエンドクロスメンバ24に跨がるようにL字状に形成したので、リヤサイドフレーム23およびリヤエンドクロスメンバ24の接続部を効果的に補強することができる。 Further, the load receiving member 66 is fixed to the lower surface of the box-like member 61 with the outer skin 20 interposed therebetween, and the bottom surface 66a of the load receiving member 66 is protruded below the lower surface of the rear bumper beam 60 (see FIGS. 6 to 8). Reference load) The impact load input to a position lower than the rear bumper beam 60 can be received by the load receiving member 66 and transmitted to the rear bumper beam 60 and the rear side frame 23. Moreover, since the load receiving member 66 is formed in an L shape so as to straddle the rear side frame 23 and the rear end cross member 24, the connection portion of the rear side frame 23 and the rear end cross member 24 can be effectively reinforced.
 またロールバー17の上部を一対のステー18,18を介してリヤサイドフレーム23,23に接続したので、ロールバー17の倒れ剛性を大幅に高めることができる。このとき、平面視でステー18,18はロールバー17に直交するので(図2参照)、ロールバー17の前後方向への倒れをステー18,18によって確実に阻止することができる。またステー18の下端を支持部材67を介してリヤサイドフレーム23に固定したので、ステー18とリヤサイドフレーム23とを強固に固定することができるだけでなく、この支持部材67を利用してリヤサスペンション装置のダンパー73の上端を支持したので(図1および図8参照)、支持部材67を利用してロールバー17のステー18およびリヤサスペンション装置のダンパー73の両方をリヤサイドフレーム23に強固に支持することが可能となり、それらを別個にリヤサイドフレーム23に支持する場合に比べて車体重量を軽減することができる。 Further, since the upper portion of the roll bar 17 is connected to the rear side frames 23, 23 through the pair of stays 18, 18, the falling rigidity of the roll bar 17 can be significantly enhanced. At this time, since the stays 18, 18 are orthogonal to the roll bar 17 in plan view (see FIG. 2), the stays 18, 18 can reliably prevent the roll bar 17 from falling in the front-rear direction. Further, since the lower end of the stay 18 is fixed to the rear side frame 23 through the support member 67, not only can the stay 18 and the rear side frame 23 be firmly fixed, but also using the support member 67 Since the upper end of the damper 73 is supported (see FIGS. 1 and 8), both the stay 18 of the roll bar 17 and the damper 73 of the rear suspension device can be firmly supported on the rear side frame 23 using the support member 67. This enables the vehicle weight to be reduced as compared with the case of separately supporting them on the rear side frame 23.
 特に、支持部材67は、リヤサイドフレーム23に固定される上壁67aおよび側壁67bを有するL字状断面の部材であり、上壁67aにステー18を固定し、側壁67bから張り出したダンパー支持座67cを前後の補強リブ67d,67eで側壁67bに接続したので(図6~図8参照)、支持部材67に対するダンパー支持座67cの剛性を高めてダンパー73からダンパー支持座67cに入力する荷重を確実に受け止めることができる。 In particular, the support member 67 is a member having an L-shaped cross section having an upper wall 67a and a side wall 67b fixed to the rear side frame 23, the stay 18 fixed to the upper wall 67a, and a damper support seat 67c protruding from the side wall 67b. Are connected to the side wall 67b by the front and rear reinforcement ribs 67d and 67e (see FIGS. 6 to 8), so the rigidity of the damper support seat 67c with respect to the support member 67 is increased to ensure the load input from the damper 73 to the damper support seat 67c Can be
 またリヤサイドフレーム23は第1バルクヘッド69および第2バルクヘッド70を備え、支持部材67は第1バルクヘッド69および第2バルクヘッド70間に位置するので、リヤサイドフレーム23にステー18が固定される部分の強度を第1、第2バルク69,70ヘッドにより高めることができる。しかも第1バルクヘッド69および第2バルクヘッド70は、支持部材67を締結するボルト72…が螺合するナット71…を備えるので、支持部材67を簡単かつに強固に固定することができる。更に、リヤサイドフレーム23の内部を後部仕切り板51によって上部空間23aおよび下部空間23bに仕切り、上部空間23a内に第1バルクヘッド69および第2バルクヘッド70を配置したので、強度を確保しながら第1、第2バルクヘッド69,70を必要最小限に小型化して軽量化を図ることができる。 Also, since the rear side frame 23 includes the first bulkhead 69 and the second bulkhead 70, and the support member 67 is located between the first bulkhead 69 and the second bulkhead 70, the stay 18 is fixed to the rear side frame 23. The strength of the portion can be enhanced by the first and second bulks 69 and 70 heads. Moreover, since the first bulkhead 69 and the second bulkhead 70 are provided with the nuts 71 engaged with the bolts 72 for fastening the support member 67, the support member 67 can be fixed easily and firmly. Furthermore, the inside of the rear side frame 23 is partitioned by the rear partition plate 51 into the upper space 23a and the lower space 23b, and the first bulkhead 69 and the second bulkhead 70 are disposed in the upper space 23a. The first and second bulkheads 69 and 70 can be downsized to the minimum necessary for weight reduction.
 更にまた、リヤサイドフレーム23はロールバー17の取付部近傍にキックアップ部26のコア材45を車幅方向外側に延長した第3バルクヘッド45bを備え、第3バルクヘッド45bを、リヤサイドフレーム23の前端から前下方に延びるサイドシル22の内部に配置した補強部材である前部仕切り部材47、後部第1連結板49、後部第2連結板50、上部エネルギー吸収部材52および下部エネルギー吸収部材53に接続したので(図4および図5参照)、リヤサイドフレーム23の断面形状が上下方向に高い場合であっても剛性を確保することができる。 Furthermore, the rear side frame 23 is provided with a third bulkhead 45b in the vicinity of the mounting portion of the roll bar 17 with the core member 45 of the kickup portion 26 extended outward in the vehicle width direction. Connected to the front partition member 47 which is a reinforcement member disposed inside the side sill 22 extending forward and downward from the front end, the rear first connecting plate 49, the rear second connecting plate 50, the upper energy absorbing member 52 and the lower energy absorbing member 53 Because of this (see FIGS. 4 and 5), rigidity can be secured even when the cross-sectional shape of the rear side frame 23 is high in the vertical direction.
第2の実施の形態Second embodiment
 以下、図9~図13に基づいて本発明の第2の実施の形態を説明する。 Hereinafter, a second embodiment of the present invention will be described based on FIGS. 9 to 13.
 図9および図10に示すように、キャビン11を構成するインナースキン19およびアウタースキン20は、ダッシュパネル21、左右のサイドシル22,22、左右のリヤサイドフレーム23,23およびリヤエンドクロスメンバ24の外周を取り囲むように延びる接合フランジ19a,20aを備えており、両接合フランジ19a,20aは接着、溶着、リベット等で接合される。キャビン11の底面にはキックアップ部26の後面と左右のリヤサイドフレーム23,23の車幅方向内面とに三方を囲まれて上方に窪む凹部11a(図10参照)が形成されており、凹部11aに嵌合するように支持された燃料タンク100の底面は、フロントクロスメンバ40の底面と略同じ高さに整列する(図11参照)。キックアップ部26の後面およびリヤフロアパネル27の下面には左右一対の燃料タンク支持ブラケット101,101が前後方向に固定されており、この燃料タンク支持ブラケット101,101に左右一対の固定バンド102,102を介して燃料タンク100が固定される。 As shown in FIGS. 9 and 10, the inner skin 19 and the outer skin 20 constituting the cabin 11 have outer peripheries of the dash panel 21, the left and right side sills 22, 22, the left and right rear side frames 23, 23, and the rear end cross member 24. The joint flanges 19a and 20a extending so as to surround are provided, and the joint flanges 19a and 20a are joined by adhesion, welding, rivets or the like. A recess 11a (see FIG. 10) is formed on the bottom surface of the cabin 11 so as to be surrounded on three sides by the rear surface of the kickup portion 26 and the inner surface in the vehicle width direction of the left and right rear side frames 23, 23. The bottom surface of the fuel tank 100 supported so as to be fitted to 11a is aligned at substantially the same height as the bottom surface of the front cross member 40 (see FIG. 11). A pair of left and right fuel tank support brackets 101, 101 are fixed in the front and rear direction on the rear surface of the kickup portion 26 and the lower surface of the rear floor panel 27, and the left and right fixed bands 102, 102 are fixed to the fuel tank support brackets 101, 101. The fuel tank 100 is fixed via the
 図11~図13に示すように、各々の燃料タンク支持ブラケット101を締結すべく、キックアップ部26のコア材45には、円筒状に形成された金属製の第1インサート部材103が埋設される。同様に、リヤフロアパネル27のコア材46には、円筒状に形成された前後一対の金属製の第2インサート部材104、104が埋設される。第1インサート部材103および第2インサート部材104、104は互換可能な同一部材であり、その一方の面がインナースキン19の裏面に接着され、その他方の面がアウタースキン20の裏面に接着される。 As shown in FIGS. 11 to 13, in order to fasten each fuel tank support bracket 101, a cylindrical first insert member 103 made of metal is embedded in the core member 45 of the kickup portion 26. Ru. Similarly, in the core member 46 of the rear floor panel 27, a pair of cylindrical second insert members 104, 104 made of metal are embedded. The first insert member 103 and the second insert members 104 and 104 are the same compatible members, one surface of which is bonded to the back surface of the inner skin 19 and the other surface is bonded to the back surface of the outer skin 20. .
 側面視でL字状に形成された燃料タンク支持ブラケット101は、アルミニウム合金でダイキャストした板状の部材であり、その断面は上縁および前縁の第1フランジ101aと、後縁および下縁の第2フランジ101bとをウエブ101cで接続したI字状(図13参照)である。第1フランジ101aおよび第2フランジ101bはウエブ101cを分割する複数のリブ101d…によって接続されており、第1フランジ101a、第2フランジ101bおよびリブ101d…によって囲まれたウエブ101cに肉抜孔101e…が形成される。 The fuel tank support bracket 101 formed in an L shape in a side view is a plate-like member die-cast with an aluminum alloy, and the cross section thereof is the first flange 101a of the upper edge and the front edge, the rear edge and the lower edge The second flange 101b is connected to the second flange 101b by a web 101c (see FIG. 13). The first flange 101a and the second flange 101b are connected by a plurality of ribs 101d that divide the web 101c, and the holes 101e are formed in the web 101c surrounded by the first flange 101a, the second flange 101b, and the ribs 101d. Is formed.
 燃料タンク支持ブラケット101は、キックアップ部26およびリヤフロアパネル27が接続する角部105(図11参照)に対向する位置を斜めに切除することで、キックアップ部26およびリヤフロアパネル27から離れて直線状に延びる筋交い部101fを備える。筋交い部101fの前端は第1インサート部材103の近傍でキックアップ部26の後面に接しており、そこに形成されたボス部101gに第1インサート部材103に対向する第1ねじ孔101hが形成される。また筋交い部101fの後端は前側の第2インサート部材104に近傍でリヤフロアパネル27の下面に接しており、そこに形成されたボス部101iに第2インサート部材104に対向する第2ねじ孔101jが形成されるとともに、燃料タンク支持ブラケット101の後部にも後側の第2インサート部材104に対向するボス部101iおよび第2ねじ孔101jが形成される。 The fuel tank support bracket 101 is obliquely cut away at a position opposite to the corner 105 (see FIG. 11) to which the kickup portion 26 and the rear floor panel 27 connect, thereby separating from the kickup portion 26 and the rear floor panel 27 In the shape of a bar. The front end of the brace portion 101f is in contact with the rear surface of the kickup portion 26 in the vicinity of the first insert member 103, and a boss 101g formed there is formed a first screw hole 101h facing the first insert member 103. Ru. The rear end of the brace portion 101f is in contact with the lower surface of the rear floor panel 27 in the vicinity of the second insert member 104 on the front side, and a second screw hole 101j facing the second insert member 104 in the boss portion 101i formed there. The boss portion 101i and the second screw hole 101j facing the rear second insert member 104 are also formed at the rear of the fuel tank support bracket 101.
 そして車室側から挿入した第1ボルト106を、インナースキン19、第1インサート部材103およびアウタースキン20を貫通させて燃料タンク支持ブラケット101の第1ねじ孔101hに螺合し、かつ車室側から挿入した2本の第2ボルト107,107を、インナースキン19、第2インサート部材104、104およびアウタースキン20を貫通させて燃料タンク支持ブラケット101の2個の第2ねじ孔101j,101jに螺合することで、燃料タンク100が一対の燃料タンク支持ブラケット101,101に支持される。 Then, the first bolt 106 inserted from the compartment side penetrates the inner skin 19, the first insert member 103 and the outer skin 20, and is screwed into the first screw hole 101h of the fuel tank support bracket 101, and the compartment side Through the inner skin 19, the second insert members 104 and 104 and the outer skin 20 into the two second screw holes 101j and 101j of the fuel tank support bracket 101. By screwing together, the fuel tank 100 is supported by the pair of fuel tank support brackets 101, 101.
 燃料タンク100の上面に対向する燃料タンク支持ブラケット101の第2フランジ部101bの下面に、ゴム等の弾性材で板状に形成された前後一対の当て板108,108がボルト109…で固定される。また燃料タンク支持ブラケット101の前端および後端に設けられた前後一対のボス部101k,101kに第3ねじ孔101m,101mが形成されており、帯板状に形成された固定バンド102を燃料タンク100の下面のバンド溝100aに嵌合し、その前後端を貫通する2本のボルト110,110を第3ねじ孔101m,101mに螺合することで、燃料タンク100が一対の燃料タンク支持ブラケット101,101に支持される。 On the lower surface of the second flange portion 101b of the fuel tank support bracket 101 opposed to the upper surface of the fuel tank 100, a pair of front and back contact plates 108 formed of an elastic material such as rubber are fixed by bolts 109. Ru. Further, third screw holes 101m and 101m are formed in a pair of front and rear bosses 101k and 101k provided at the front end and the rear end of the fuel tank support bracket 101, and the fixing band 102 formed like a band plate is used as a fuel tank The fuel tank 100 is fitted with a pair of fuel tank support brackets by fitting into the band groove 100a on the lower surface of the 100 and screwing two bolts 110, 110 penetrating the front and rear ends thereof into the third screw holes 101m, 101m. It is supported by 101,101.
 次に、上記構成を備えた本発明の第2の実施の形態の作用を説明する。 Next, the operation of the second embodiment of the present invention having the above configuration will be described.
 キャビン11のフロントフロアパネル25の後端から起立するキックアップ部26と、キックアップ部26の上端から後方に延びるリヤフロアパネル27との角部105(図11参照)は急激に屈曲していて応力が集中し易いため、外部から曲げモーメントが入力しても折れ曲がらないように補強する必要がある。本実施の形態によれば、L字状をなす各々の燃料タンク支持ブラケット101の前縁をキックアップ部26の後壁に第1ボルト106で締結し、上縁をリヤフロアパネル27の下面に第2ボルト107,107で締結したので、角部105を挟むキックアップ部26およびリヤフロアパネル27と、燃料タンク支持ブラケット101の筋交い部101fとが三角形を構成することで、角部105を挟んでキックアップ部26およびリヤフロアパネル27が成す角度を筋交い部101により拘束し、角部105の折れ曲がりを効果的に抑制することができる。 The corner portion 105 (see FIG. 11) between the kickup portion 26 standing up from the rear end of the front floor panel 25 of the cabin 11 and the rear floor panel 27 extending rearward from the upper end of the kickup portion 26 is sharply bent and stressed. Since it is easy to concentrate, it is necessary to reinforce so that it will not bend even if a bending moment is input from the outside. According to the present embodiment, the front edge of each L-shaped fuel tank support bracket 101 is fastened to the rear wall of the kickup portion 26 with the first bolt 106, and the upper edge is fixed to the lower surface of the rear floor panel 27. Since the two bolts 107 and 107 are fastened, the kick-up portion 26 and the rear floor panel 27 sandwiching the corner portion 105 and the bracing portion 101 f of the fuel tank support bracket 101 form a triangle, thereby sandwiching the corner portion 105 The angle formed by the up portion 26 and the rear floor panel 27 can be restrained by the bracing portion 101, and bending of the corner portion 105 can be effectively suppressed.
 特に、筋交い部101fの前端近傍はキックアップ部26のコア材45に埋設した強固な第1インサート部材103に第1ボルト106で固定され、筋交い部101fの後端近傍はリヤフロアパネル27のコア材46に埋設した強固な第2インサート部材104に第2ボルト107で固定されるので、筋交い部101fの両端をキックアップ部26およびリヤフロアパネル27に強固に結合して補強効果を高めることができる。また燃料タンク100をキャビン11の下面に支持するための燃料タンク支持ブラケット101,101を利用してキックアップ部26およびリヤフロアパネル27の角部105を補強するので、特別の補強部材が不要になって部品点数、重量およびコストを削減することができる。また燃料タンク支持ブラケット101の一部を斜めに切除して筋交い部101fを形成したので、燃料タンク支持ブラケット101の重量を削減することができる。 In particular, the vicinity of the front end of the bracing portion 101f is fixed to the strong first insert member 103 embedded in the core member 45 of the kickup portion 26 by the first bolt 106, and the core material of the rear floor panel 27 is fixed near the rear end of the bracing portion 101f. Since it is fixed to the strong second insert member 104 embedded in 46 by the second bolt 107, both ends of the brace portion 101f can be firmly connected to the kickup portion 26 and the rear floor panel 27 to enhance the reinforcing effect. Further, since the kick-up portion 26 and the corner portion 105 of the rear floor panel 27 are reinforced using the fuel tank support brackets 101 and 101 for supporting the fuel tank 100 on the lower surface of the cabin 11, a special reinforcing member is not necessary. Parts count, weight and cost can be reduced. In addition, since a portion of the fuel tank support bracket 101 is cut off obliquely to form the bracing portion 101f, the weight of the fuel tank support bracket 101 can be reduced.
 また車室内側から挿入してインナースキン19、第1インサート部材103およびアウタースキン20を貫通する第1ボルト106を燃料タンク支持ブラケット101の第1ねじ孔101hに螺合し、第1ボルト106の頭部106aと第1インサート部材103との間にインナースキン19を挟持し、また車室内側から挿入してインナースキン19、第2インサート部材104,104およびアウタースキン20を貫通する第2ボルト107,107を燃料タンク支持ブラケット101の第2ねじ孔101j,101jに螺合し、第2ボルト107,107の頭部107a,107aと第2インサート部材104,104との間にインナースキン20を挟持したので(図11および図12参照)、第1、第2インサート部材103,104,104の周囲のインナースキン19を補強してキックアップ部26およびリヤフロアパネル27に対する燃料タンク支持ブラケット101の支持強度を充分に高めることができる。 Further, the first bolt 106 inserted from the vehicle interior side and penetrating the inner skin 19, the first insert member 103 and the outer skin 20 is screwed into the first screw hole 101 h of the fuel tank support bracket 101. An inner skin 19 is held between the head portion 106 a and the first insert member 103, and a second bolt 107 is inserted from the vehicle interior side and penetrates the inner skin 19, the second insert members 104 and 104 and the outer skin 20. , 107 are screwed into the second screw holes 101j, 101j of the fuel tank support bracket 101, and the inner skin 20 is held between the head portions 107a, 107a of the second bolts 107, 107 and the second insert members 104, 104. (See FIGS. 11 and 12), the first and second insert members 103, 10 It can sufficiently increase the support strength of the fuel tank support bracket 101 with respect to the kick-up portion 26 and the rear floor panel 27 to reinforce the inner skin 19 of the surrounding 104.
 また燃料タンク支持ブラケット101を前後方向に配置し、キックアップ部26のコア材45およびリヤフロアパネル27のコア材46を車幅方向に延びる凹凸部45a…,46a…を有する波板で構成したので(図9参照)、燃料タンク支持ブラケット101の方向と波板の凹凸部45a…,46a…の方向とが直交することで、キックアップ部26およびリヤフロアパネル27に燃料タンク支持ブラケット101を一層強固に支持することができる。 Further, the fuel tank support bracket 101 is disposed in the front and rear direction, and the core member 45 of the kickup portion 26 and the core member 46 of the rear floor panel 27 are formed of corrugated sheets having uneven portions 45a ... 46a ... extending in the vehicle width direction The direction of the fuel tank support bracket 101 and the direction of the concave and convex portions 45a, 46a, ... of the corrugated plate are orthogonal to each other, so that the fuel tank support bracket 101 can be further strengthened to the kickup portion 26 and the rear floor panel 27 (see FIG. 9). Support.
 また燃料タンク支持ブラケット101は、キックアップ部26およびリヤフロアパネル27に対向する第1フランジ101aと、燃料タンク100に対向する第2フランジ101bと、第1、第2フランジ101a,101bを接続するウエブ101cとからなるI字状断面を有するので(図13参照)、燃料タンク支持ブラケット101の曲げや捩じりに対する剛性を充分に高めることができるだけでなく、ウエブ101cの高さを変更するだけで燃料タンク支持ブラケット101の高さを任意に設定し、燃料タンク100の下面の高さをフロントフロアパネル25の下面の高さに容易に一致させることができる(図11参照)。 Further, the fuel tank support bracket 101 is a web connecting the first flange 101a facing the kickup portion 26 and the rear floor panel 27, the second flange 101b facing the fuel tank 100, and the first and second flanges 101a and 101b. Since it has an I-shaped cross section consisting of 101c (see FIG. 13), it is possible not only to sufficiently increase the rigidity of the fuel tank support bracket 101 against bending and twisting, but only by changing the height of the web 101c. The height of the fuel tank support bracket 101 can be set arbitrarily, and the height of the lower surface of the fuel tank 100 can be easily matched with the height of the lower surface of the front floor panel 25 (see FIG. 11).
 また燃料タンク100を、両端を燃料タンク支持ブラケット101,101に締結した固定バンド102,102で該燃料タンク支持ブラケット101,101に固定したので(図11参照)、燃料タンク100を燃料タンク支持ブラケット101,101に安定して支持することができる。 Further, since the fuel tank 100 is fixed to the fuel tank support bracket 101, 101 by the fixing bands 102, 102 whose both ends are fastened to the fuel tank support bracket 101, 101 (see FIG. 11), the fuel tank 100 is fixed to the fuel tank support bracket 101, 101 can be stably supported.
 以上、本発明の実施の形態を説明したが、本発明はその要旨を逸脱しない範囲で種々の設計変更を行うことが可能である。 As mentioned above, although embodiment of this invention was described, this invention can perform various design changes in the range which does not deviate from the summary.
 例えば、実施の形態ではキャビン11等をCFRPで構成しているが、カーボン繊維以外の繊維を用いたFRP(繊維強化樹脂)で構成しても良い。 For example, although cabin 11 grade | etc., Is comprised by CFRP in embodiment, you may comprise by FRP (fiber reinforced resin) using fibers other than a carbon fiber.

Claims (12)

  1.  FRP製のキャビン(11)の左右のリヤサイドフレーム(23)に逆U字状のロールバー(17)を立設し、前記ロールバー(17)の上部から斜め下方に延びる左右のステー(18)の下端を金属製の支持部材(67)を介して前記リヤサイドフレーム(23)に接続した自動車用のFRP製キャビンであって、
     前記支持部材(67)にリヤサスペンション装置のダンパー(73)を支持したことを特徴とする自動車のFRP製キャビン。
    Inverted U-shaped roll bars (17) are erected on the left and right rear side frames (23) of the FRP cabin (11), and left and right stays (18) extending obliquely downward from the upper part of the roll bars (17) An FRP cabin for a motor vehicle, the lower end of which is connected to the rear side frame (23) via a metal support member (67),
    A car-made FRP cabin characterized in that a damper (73) of a rear suspension device is supported by the support member (67).
  2.  前記支持部材(67)は、前記リヤサイドフレーム(23)に固定される上壁(67a)および側壁(67b)を有するL字状断面の部材であり、前記上壁(67a)に前記ステー(18)を固定し、前記側壁(67b)にダンパー支持座(67c)を張り出し、前記ダンパー支持座(67c)を前後の補強リブ(67d,67e)で前記側壁(67b)に接続したことを特徴とする、請求項1に記載の自動車のFRP製キャビン。 The support member (67) is an L-shaped cross-section member having an upper wall (67a) and a side wall (67b) fixed to the rear side frame (23), and the stay (18) is fixed to the upper wall (67a). ), And a damper support seat (67c) is extended to the side wall (67b), and the damper support seat (67c) is connected to the side wall (67b) by front and rear reinforcement ribs (67d, 67e). The car's FRP cabin according to claim 1.
  3.  前記リヤサイドフレーム(23)は第1バルクヘッド(69)および第2バルクヘッド(70)を備え、前記支持部材(67)は前記第1バルクヘッド(69)および前記第2バルクヘッド(70)間に位置することを特徴とする、請求項1または請求項2に記載の自動車のFRP製キャビン。 The rear side frame (23) comprises a first bulkhead (69) and a second bulkhead (70), and the support member (67) is between the first bulkhead (69) and the second bulkhead (70) The car's FRP cabin according to claim 1 or 2, characterized in that it is located in
  4.  前記第1バルクヘッド(69)および前記第2バルクヘッド(70)は、前記支持部材(67)を締結するボルト(72)が螺合するナット(71)を備えることを特徴とする、請求項3に記載の自動車のFRP製キャビン。 The first bulkhead (69) and the second bulkhead (70) are characterized in that they comprise nuts (71) in which bolts (72) for fastening the support members (67) are screwed together. The car's FRP cabin described in 3.
  5.  前記リヤサイドフレーム(23)の内部を仕切り板(51)によって上部空間(23a)および下部空(23b)間に仕切り、前記上部空間(23a)内に前記第1バルクヘッド(69)および前記第2バルクヘッド(70)を配置したことを特徴とする、請求項3または請求項4に記載の自動車のFRP製キャビン。 The interior of the rear side frame (23) is partitioned between an upper space (23a) and a lower space (23b) by a partition plate (51), and the first bulkhead (69) and the second in the upper space (23a) A car FRP cabin according to claim 3 or 4, characterized in that a bulkhead (70) is arranged.
  6.  前記リヤサイドフレーム(23)は前記ロールバー(17)の取付部近傍に第3バルクヘッド(45b)を備え、前記第3バルクヘッド(45b)を、前記リヤサイドフレーム(23)の前端から前下方に延びるサイドシル(22)の内部に配置した補強部材(47,49,50,52,53)に接続したことを特徴とする、請求項1~請求項5の何れか1項に記載の自動車のFRP製キャビン。 The rear side frame (23) is provided with a third bulkhead (45b) in the vicinity of the mounting portion of the roll bar (17), and the third bulkhead (45b) is located forward and downward from the front end of the rear side frame (23). FRP according to any one of the preceding claims, characterized in that it is connected to reinforcing members (47, 49, 50, 52, 53) arranged inside the extending side sill (22). Cabin.
  7.  平面視で前記ステー(18)は前記ロールバー(17)に直交することを特徴とする、請求項1~請求項6の何れか1項に記載の自動車のFRP製キャビン。 The FRP cabin of a motor vehicle according to any one of claims 1 to 6, wherein the stay (18) is orthogonal to the roll bar (17) in plan view.
  8.  前記キャビン(11)は、前記左右のリヤサイドフレーム(23)間に、少なくともフロントフロアパネル(25)の後端から起立するキックアップ部(26)と、前記キックアップ部(26)の上端から後方に延びるリヤフロアパネル(27)とを備え、燃料タンク(100)を支持するL字状の燃料タンク支持ブラケット(101)を前記キックアップ部(26)の後面および前記リヤフロアパネル(27)の下面に締結し、前記キックアップ部(26)および前記リヤフロアパネル(27)を、車室内側に位置するインナースキン(19)と車室外側に位置するアウタースキン(20)との間にコア材(45,46)を挟持して構成し、前記燃料タンク支持ブラケット(101)を締結する第1インサート部材(103)を前記キックアップ部(26)のコア材(45)に埋設するとともに、前記燃料タンク支持ブラケット(101)を締結する第2インサート部材(104)を前記リヤフロアパネル(27)のコア材(46)に埋設し、前記燃料タンク支持ブラケット(101)に前記第1、第2インサート部材(103,104)間を直線状に結ぶ筋交い部(101f)を設けたことを特徴とする、請求項1に記載の自動車のFRP製キャビン。 The cabin (11) is located between the left and right rear side frames (23), at least a kickup portion (26) standing upright from the rear end of the front floor panel (25), and a rear end from the upper end of the kickup portion (26). And an L-shaped fuel tank support bracket (101) for supporting the fuel tank (100) on the rear surface of the kickup portion (26) and the lower surface of the rear floor panel (27). Fastening, the core material (45) between the inner skin (19) located on the vehicle interior side and the outer skin (20) located on the vehicle exterior side, with the kickup portion (26) and the rear floor panel (27). , 46), and the first insert member (103) for fastening the fuel tank support bracket (101) The second insert member (104) which is embedded in the core member (45) of the up portion (26) and which fastens the fuel tank support bracket (101) is embedded in the core member (46) of the rear floor panel (27) The automobile according to claim 1, characterized in that the fuel tank support bracket (101) is provided with a cross section (101f) connecting the first and second insert members (103, 104) in a straight line. FRP cabin.
  9.  車室内側から挿入して前記インナースキン(19)、前記第1インサート部材(1033)および前記アウタースキン(20)を貫通する第1ボルト(106)を前記燃料タンク支持ブラケット(101)の第1ねじ孔(101h)に螺合し、前記第1ボルト(106)の頭部(106a)と前記第1インサート部材(103)との間に前記インナースキン(19)を挟持し、車室内側から挿入して前記インナースキン(19)、前記第2インサート部材(104)および前記アウタースキン(20)を貫通する第2ボルト(107)を前記燃料タンク支持ブラケット(101)の第2ねじ孔(101j)に螺合し、前記第2ボルト(107)の頭部(107a)と前記第2インサート部材(104)との間に前記インナースキン(19)を挟持したことを特徴とする、請求項8に記載の自動車のFRP製キャビン。 A first bolt (106), which is inserted from the vehicle interior side and penetrates the inner skin (19), the first insert member (1033) and the outer skin (20), is used as the first of the fuel tank support bracket (101). The inner skin (19) is screwed into the screw hole (101h) and held between the head (106a) of the first bolt (106) and the first insert member (103), and from the vehicle interior side A second bolt (107) is inserted through the inner skin (19), the second insert member (104) and the outer skin (20) into the second screw hole (101j) of the fuel tank support bracket (101). And the inner skin (19) between the head (107a) of the second bolt (107) and the second insert member (104). Characterized in that the clamping, FRP made cabin of an automobile according to claim 8.
  10.  前記燃料タンク支持ブラケット(101)を前後方向に配置し、前記キックアップ部(26)のコア材(45)および前記リヤフロアパネル(27)のコア材(46)を車幅方向に延びる凹凸部(45a,46a)を有する波板で構成したことを特徴とする、請求項8または請求項9に記載の自動車のFRP製キャビン。 The fuel tank support bracket (101) is disposed in the front-rear direction, and the core member (45) of the kickup portion (26) and the core member (46) of the rear floor panel (27) extend in the vehicle width direction An FRP cabin of a motor vehicle according to claim 8 or 9, characterized in that it comprises a corrugated sheet having 45a, 46a).
  11.  前記燃料タンク支持ブラケット(101)は、前記キックアップ部(26)または前記リヤフロアパネル(27)に対向する第1フランジ(101a)と、前記燃料タンク(100)に対向する第2フランジ(101b)と、前記第1、第2フランジ(101a,101b)を接続するウエブ(101c)とからなるI字状断面を有することを特徴とする、請求項8~請求項10の何れか1項に記載の自動車のFRP製キャビン。 The fuel tank support bracket (101) includes a first flange (101a) facing the kickup portion (26) or the rear floor panel (27) and a second flange (101b) facing the fuel tank (100). 11. The device according to any one of claims 8 to 10, characterized in that it has an I-shaped cross section consisting of a web (101c) connecting the first and second flanges (101a, 101b). Car's FRP cabin.
  12.  前記燃料タンク(100)を、両端を前記燃料タンク支持ブラケット(101)に締結した固定バンド(102)で該燃料タンク支持ブラケット(101)に固定したことを特徴とする、請求項8~請求項11の何れか1項に記載の自動車のFRP製キャビン。 The fuel tank support bracket (101) is characterized in that the fuel tank (100) is fixed to the fuel tank support bracket (101) by a fixing band (102) fastened at both ends to the fuel tank support bracket (101). The FRP cabin of the motor vehicle according to any one of 11.
PCT/JP2013/061040 2012-06-18 2013-04-12 Frp cabin of automobile WO2013190889A1 (en)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2012-136542 2012-06-18
JP2012136542A JP5896293B2 (en) 2012-06-18 2012-06-18 Car FRP cabin
JP2012138904A JP5936266B2 (en) 2012-06-20 2012-06-20 Car FRP cabin
JP2012-138904 2012-06-20

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WO2015128244A1 (en) * 2014-02-25 2015-09-03 Bayerische Motoren Werke Aktiengesellschaft Vehicle body comprising a side sill and a base plate
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