WO2013189099A1 - 液晶面板的制作装置及方法 - Google Patents

液晶面板的制作装置及方法 Download PDF

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Publication number
WO2013189099A1
WO2013189099A1 PCT/CN2012/078086 CN2012078086W WO2013189099A1 WO 2013189099 A1 WO2013189099 A1 WO 2013189099A1 CN 2012078086 W CN2012078086 W CN 2012078086W WO 2013189099 A1 WO2013189099 A1 WO 2013189099A1
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Prior art keywords
liquid crystal
crystal panel
conveyor
substrate
alignment
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PCT/CN2012/078086
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English (en)
French (fr)
Inventor
潘海卫
莫圣鹏
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深圳市华星光电技术有限公司
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Priority to US13/641,869 priority Critical patent/US20130340589A1/en
Publication of WO2013189099A1 publication Critical patent/WO2013189099A1/zh

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    • G—PHYSICS
    • G02—OPTICS
    • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1303—Apparatus specially adapted to the manufacture of LCDs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T83/00—Cutting
    • Y10T83/02—Other than completely through work thickness

Definitions

  • the present invention relates to the field of manufacturing liquid crystal panels, and in particular, to a device and method for fabricating a liquid crystal panel.
  • the liquid crystal panel includes a CF (Color Filter) substrate and a TFT (Thin Film).
  • the monomer in the liquid crystal is caused to be reacted by ultraviolet light irradiation to form a pretilt angle of the liquid crystal molecules, thereby achieving the purpose of liquid crystal alignment.
  • the PSVA mode has been widely used in the TFT-LCD industry.
  • the split 101 of the edge of the CF substrate 10 of the liquid crystal panel must be cut by a single-plate cutter to expose the terminal 201 for applying a voltage at the edge of the TFT substrate 20 of the liquid crystal panel. If the veneer cutter is abnormal and cannot be cut successfully, the lobes 101 at the edge of the CF substrate 10 remain, thereby blocking the terminal 201 at the edge of the TFT substrate 20.
  • the partial display area of the liquid crystal panel is scrapped due to poor alignment in the case of no power supply; and the residual crack 101 on the edge of the CF substrate 10 is also applied to the applied voltage.
  • the needle (not shown) causes damage.
  • the main object of the present invention is to provide a device and a method for fabricating a liquid crystal panel, which are intended to effectively intercept a poorly cut liquid crystal panel, reduce the waste of the liquid crystal panel, and damage the probe of the applied voltage mechanism.
  • the present invention provides a device for fabricating a liquid crystal panel, the liquid crystal panel including a CF substrate and a TFT substrate, the TFT substrate having a terminal, the CF substrate having a slit covering the terminal, the liquid crystal panel
  • the manufacturing apparatus includes a cutting machine for cutting a lob of the CF substrate of the liquid crystal panel to expose a terminal of the TFT substrate, and a first cutting machine for inspecting the CF a cutting condition of the lobes of the substrate, and transmitting the inspection result to the first conveyor;
  • the first conveyor is configured to receive the inspection result, and perform a corresponding operation according to the inspection result; when the first conveyor receives
  • the first conveyor is used to issue an alarm and send a prompt message requesting confirmation of the cleavage condition of the CF substrate; and receiving a corresponding operation command of the feedback and operating according to the operation instruction.
  • the device further comprises a liquid crystal alignment machine for aligning the liquid crystal panel after the cutting process;
  • the first conveyor is configured to send the liquid crystal panel to the liquid crystal alignment machine for alignment processing according to the received operation command;
  • the first conveyor is configured to establish a special information mark for the liquid crystal panel according to the received operation instruction, and simultaneously And sending the liquid crystal panel to the liquid crystal alignment machine for alignment processing;
  • the first conveyor is configured to send the liquid crystal panel into the temporary storage area of the liquid crystal panel according to the received operation instruction. For secondary cutting.
  • the apparatus further includes an alignment inspection machine for checking an alignment condition of the aligned liquid crystal panel, and transmitting the inspection result to the second conveyor; the second The conveyor is configured to receive the inspection result sent by the alignment inspection machine, and perform a corresponding operation according to the inspection result.
  • the second conveyor is configured to transport the liquid crystal panel to the next process
  • the second conveyor is used to transport the liquid crystal panel to the first temporary storage area.
  • the crystal alignment machine includes a voltage applying mechanism for applying a voltage to the liquid crystal panel and an ultraviolet light source for irradiating the liquid crystal panel with ultraviolet light.
  • the present invention also provides a device for fabricating a liquid crystal panel, the liquid crystal panel comprising a CF substrate and a TFT substrate, the TFT substrate having a terminal, the CF substrate having a slit covering the terminal, and the manufacturing device of the liquid crystal panel includes cutting a cutting machine for cutting a rupture of a CF substrate of the liquid crystal panel to expose a terminal of the TFT substrate; the cutting inspection machine for inspecting a lob of the CF substrate Cutting the condition and transmitting the inspection result to the first conveyor; the first conveyor is for receiving the inspection result, and performing a corresponding operation according to the inspection result.
  • the apparatus further includes a liquid crystal alignment machine for aligning the liquid crystal panel after the dicing process; when the inspection result received by the first conveyor is that the lobes of the CF substrate have been completely removed, the first conveyor is used The liquid crystal panel is transported to the liquid crystal alignment machine.
  • a liquid crystal alignment machine for aligning the liquid crystal panel after the dicing process; when the inspection result received by the first conveyor is that the lobes of the CF substrate have been completely removed, the first conveyor is used The liquid crystal panel is transported to the liquid crystal alignment machine.
  • the apparatus further includes an alignment inspection machine for checking an alignment condition of the aligned liquid crystal panel, and transmitting the inspection result to the second conveyor; the second The conveyor is configured to receive the inspection result sent by the alignment inspection machine, and perform a corresponding operation according to the inspection result.
  • the second conveyor is configured to transport the liquid crystal panel to the next process
  • the second conveyor is used to transport the liquid crystal panel to the first temporary storage area.
  • the crystal alignment machine includes a voltage applying mechanism for applying a voltage to the liquid crystal panel and an ultraviolet light source for irradiating the liquid crystal panel with ultraviolet light.
  • the invention also provides a method for fabricating a liquid crystal panel, comprising the following steps:
  • the cutting machine cuts the lobes of the CF substrate of the liquid crystal panel, and the cutting inspection machine checks the cutting condition of the lobes of the CF substrate and transmits the inspection result;
  • the first conveyor receives the inspection result sent by the liquid crystal panel and the cutting inspection machine, and performs a corresponding operation according to the inspection result.
  • the step of the first conveyor receiving the inspection result sent by the liquid crystal panel and the cutting inspection machine, and performing the corresponding operation according to the inspection result includes:
  • the first conveyor transports the liquid crystal panel to the liquid crystal alignment machine, and the liquid crystal alignment machine performs liquid crystal alignment on the liquid crystal panel after the cutting process;
  • the first conveyor issues an alarm and transmits a message requesting confirmation of the cleavage condition of the CF substrate, and confirms according to the prompt information of the first conveyor.
  • the cutting condition of the CF substrate is fed back to the first conveyor, and the first conveyor receives the operation command and performs a corresponding action according to the operation command.
  • the step of the first conveyor performing corresponding actions according to the operation instruction comprises:
  • the first conveyor sends the liquid crystal panel to the liquid crystal alignment machine for alignment processing according to the received operation command;
  • the first conveyor When the operation command received by the first conveyor is that the crack cutting condition of the CF substrate is abnormal, but the abnormality has been eliminated, the first conveyor establishes a special information mark for the liquid crystal panel according to the received operation instruction, and at the same time, The liquid crystal panel is sent to the liquid crystal alignment machine for alignment processing;
  • the first conveyor When the operation command received by the first conveyor is abnormal in the cleavage condition of the CF substrate, and the abnormality is not eliminated, the first conveyor sends the liquid crystal panel to the temporary storage area of the liquid crystal panel according to the received operation instruction. Secondary cutting.
  • the method further includes:
  • the alignment inspection machine checks the alignment status of the liquid crystal panel, and sends the inspection result to the second conveyor;
  • the second conveyor receives the inspection result sent by the alignment inspection machine, and performs a corresponding operation according to the inspection result.
  • the step of the second conveyor performing the corresponding operation according to the check result comprises:
  • the second conveyor transports the liquid crystal panel to the next process
  • the second conveyor transports the liquid crystal panel to the first temporary storage area.
  • the device and method for manufacturing a liquid crystal panel according to the present invention by setting a cutting inspection machine, the cutting condition of the liquid crystal panel cut by the cutting machine is sent to the first conveyor in time to prevent the liquid crystal panel that is not completely cut into the liquid crystal panel from entering the liquid crystal panel
  • the alignment machine prevents the liquid crystal panel from being misaligned due to poor alignment of the liquid crystal panel due to the cleavage of the CF substrate, and the product quality is improved; At the same time, the probe of the voltage applying mechanism can be prevented from being damaged.
  • FIG. 1 is a schematic view showing a cutting process of a split of a CF substrate of a liquid crystal panel in the prior art
  • FIG. 2 is a schematic structural view of a preferred embodiment of a manufacturing apparatus for a liquid crystal panel according to the present invention
  • FIG. 3 is a schematic flow chart of a preferred embodiment of a method for fabricating a liquid crystal panel of the present invention
  • FIG. 4 is a flow chart showing the inspection result sent by the first conveyor receiving the liquid crystal panel and the cutting inspection machine in the preferred embodiment of the manufacturing method of the liquid crystal panel of the present invention, and performing corresponding operations according to the inspection result.
  • FIG. 2 is a schematic structural view of a preferred embodiment of a manufacturing apparatus for a liquid crystal panel of the present invention.
  • a manufacturing apparatus for a liquid crystal panel includes a cutting machine 1, a cutting inspection machine 6, a liquid crystal alignment machine 3, a first conveyor 2, an alignment inspection machine 4, and a second conveyor 5.
  • the liquid crystal panel includes a CF substrate, a TFT substrate, and a liquid crystal layer disposed therebetween, the edge of the TFT substrate having a terminal for applying a voltage, the liquid crystal layer containing a reactive monomer, and the CF substrate including Covering the split of the terminal.
  • the cutter 1 is configured to perform a dicing process on the edge of the CF substrate of the liquid crystal panel, and cut the lobes of the CF substrate to expose terminals corresponding to the TFT substrate of the liquid crystal panel.
  • the cutting inspection machine 6 is for inspecting the cutting condition of the lobes of the CF substrate, that is, checking whether the lobes of the CF substrate have been completely cut, and the inspection result of the cutting inspection machine 6 is that the lobes of the CF substrate have been completely or not completely removed.
  • the cutting inspection machine 6 is also used to transmit the inspection result to the first conveyor 2.
  • the cutting inspection machine 6 may be disposed on the cutting machine 1, or may be independently disposed outside the cutting machine 1, which may be a defective camera or the like.
  • the first conveyor 2 is for receiving the inspection result transmitted by the liquid crystal panel and the cutting inspection machine 6, and performs a corresponding operation based on the inspection result.
  • the liquid crystal alignment machine 3 is configured to perform liquid crystal alignment on the liquid crystal panel after the cutting process; the liquid crystal alignment machine 3 includes a voltage applying mechanism for applying a voltage to the liquid crystal panel, and an ultraviolet light source for irradiating the liquid crystal panel with ultraviolet light, and the voltage applying mechanism is When a voltage is applied to a terminal of the TFT substrate, the liquid crystal panel is irradiated with ultraviolet light emitted from the ultraviolet light source, and the monomer contained in the liquid crystal layer between the CF substrate and the TFT substrate of the liquid crystal panel is reacted, thereby causing the liquid crystal molecules to be tilted at a predetermined angle. Arranged at an angle to achieve the purpose of liquid crystal alignment.
  • the first conveyor 2 When the inspection result received by the first conveyor 2 is that the lobes of the CF substrate are not completely cut, the first conveyor 2 is used to issue an alarm and send a message requesting confirmation of the cleavage condition of the CF substrate. Confirming the cutting condition of the CF substrate according to the prompt information of the first conveyor 2, and feeding back a corresponding operation command to the first conveyor 2, the first conveyor 2 for receiving the operation command and correspondingly according to the operation command action.
  • the specific processing is as follows:
  • the operation command received by the first conveyor 2 is that the cutting condition of the lobes of the CF substrate is confirmed to be abnormal, that is, it is confirmed that the lobes of the CF substrate have been completely cut off, and the first conveyor 2 is used for liquid crystal according to the received operation command.
  • the panel is fed into the liquid crystal alignment machine 3 for alignment processing.
  • the first conveyor 2 is configured to establish a special information mark for the liquid crystal panel according to the received operation command. At the same time, the first conveyor 2 feeds the liquid crystal panel into the liquid crystal alignment machine 3 to perform alignment processing.
  • the liquid crystal panel is sent into the temporary storage area of the liquid crystal panel for secondary cutting.
  • the first conveyor 2 feeds the liquid crystal panel to be subjected to the secondary cutting process in the liquid crystal panel temporary storage area to the cutting machine 1 for secondary cutting processing, and passes the liquid crystal panel after the secondary cutting process to pass the inspection.
  • the liquid crystal alignment machine 3 is fed to perform alignment.
  • the first conveyor 2 also establishes a special information mark for the liquid crystal panel whose inspection result is unsatisfactory.
  • the alignment inspection machine 4 is for checking the alignment state of the liquid crystal panel that has been aligned by the liquid crystal alignment machine 3, that is, checking whether the alignment of the liquid crystal panel is acceptable, and transmitting the inspection result to the second conveyor 5.
  • the second conveyor 5 is configured to receive the inspection result sent by the alignment inspection machine 4, and perform a corresponding operation according to the inspection result. If the inspection result received by the second conveyor 5 is that the liquid crystal panel is qualified, the second The transporter 5 is configured to transport the liquid crystal panel to the next process; if the inspection result received by the second transporter 5 is that the alignment of the liquid crystal panel is unsatisfactory, the second transporter 5 is configured to transport the liquid crystal panel to the first A temporary storage area.
  • the cutting condition of the liquid crystal panel cut by the cutting machine 1 is sent to the first conveyor 2 in time, and the liquid crystal panel in which the split is not completely cut is prevented from entering the liquid crystal alignment.
  • the liquid crystal panel is prevented from being misaligned due to poor alignment of the liquid crystal panel due to the cleavage of the CF substrate, and the product quality is improved;
  • the probe causing the voltage applying mechanism of the liquid crystal alignment machine 3 is prevented from being damaged.
  • the liquid crystal panel in which the rupture of the CF substrate is not completely cut is subjected to the secondary dicing process, and the utilization ratio of the liquid crystal panel is also improved.
  • a preferred embodiment of the present invention provides a method for fabricating a liquid crystal panel.
  • the method for fabricating the liquid crystal panel of the present embodiment is implemented by using the device for fabricating a liquid crystal panel in the above embodiment.
  • the method includes:
  • Step S101 the cutting machine 1 performs a cutting process on the split of the CF substrate of the liquid crystal panel, and the cutting inspection machine inspects the cutting condition of the split of the CF substrate, and transmits the inspection result;
  • the cleavage of the CF substrate of the liquid crystal panel is performed by the dicing machine 1, and the lobes at the edge of the CF substrate are cut off to expose the terminals corresponding to the TFT substrate of the liquid crystal panel.
  • the cutting inspection machine 6 checks the cutting condition of the lobes of the CF substrate, that is, whether the lobes of the CF substrate have been completely cut, and the inspection result of the cutting inspection machine 6 is that the lobes of the CF substrate have been completely or not completely removed.
  • the liquid crystal panel is fed into the first conveyor 2, and at the same time, the cutting inspection machine 6 transmits the inspection result to the first conveyor 2.
  • step S102 the first conveyor 2 receives the inspection result transmitted by the liquid crystal panel and the cutting inspection machine 6, and performs a corresponding operation based on the inspection result.
  • the step S102 is specifically:
  • step S1021 when the inspection result received by the first conveyor 2 is that the lobes of the CF substrate have been completely cut, the first conveyor 2 transports the liquid crystal panel to the liquid crystal alignment machine 3, and the liquid crystal alignment machine 3 performs the dicing process.
  • the liquid crystal panel performs liquid crystal alignment;
  • the liquid crystal alignment machine 3 includes a voltage applying mechanism for applying a voltage to the liquid crystal panel and an ultraviolet light source for irradiating the liquid crystal panel with ultraviolet light, and the voltage applying mechanism applies a voltage to the terminals of the TFT substrate while emitting the ultraviolet light source.
  • the ultraviolet light liquid crystal panel is irradiated to react the monomers contained in the liquid crystal layer between the CF substrate and the TFT substrate of the liquid crystal panel, thereby aligning the liquid crystal molecules at a predetermined inclination angle, thereby achieving the purpose of liquid crystal alignment.
  • step S1022 when the inspection result received by the first conveyor 2 is that the lobes of the CF substrate are not completely cut off, the first conveyor issues an alarm and transmits a message requesting confirmation of the cleavage condition of the CF substrate, according to the first transport.
  • the prompt information of the machine 2 confirms the cutting condition of the CF substrate, and feeds back a corresponding operation command to the first conveyor 2, and the first conveyor 2 receives the operation command and performs a corresponding operation according to the operation command.
  • the specific processing is as follows:
  • the operation command received by the first conveyor 2 is that the cutting condition of the split of the CF substrate is confirmed to be abnormal, that is, it is confirmed that the split of the CF substrate has been completely cut, and the first conveyor 2 is used to receive the operation command according to the received operation command.
  • the liquid crystal panel is sent to the liquid crystal alignment machine 3 for alignment processing.
  • the liquid crystal panel is transported by the second conveyor 5 to the next process through the aligned liquid crystal panel.
  • the first conveyor 2 is configured to establish a special information mark for the liquid crystal panel according to the received operation command.
  • the first conveyor 2 feeds the liquid crystal panel into the liquid crystal alignment machine 3 to perform alignment processing.
  • the alignment inspection machine 4 checks the alignment state of the liquid crystal panel, that is, checks whether the alignment of the liquid crystal panel is acceptable, and transmits the inspection result to the second conveyor 5.
  • the second conveyor 5 receives the inspection result transmitted by the alignment inspection machine 4, and performs a corresponding operation based on the inspection result. If the inspection result received by the second conveyor 5 is that the alignment of the liquid crystal panel is acceptable, the second conveyor 5, the liquid crystal panel is transported to the next process; if the inspection result received by the second transporter 5 is that the alignment of the liquid crystal panel is unsatisfactory, the second transporter 5 transports the liquid crystal panel to the first temporary storage area.
  • the first conveyor 2 feeds the liquid crystal panel into the liquid crystal panel temporary storage area for secondary cutting according to the received operation command.
  • the first conveyor 2 feeds the liquid crystal panel to be subjected to the secondary cutting process in the liquid crystal panel temporary storage area to the cutting machine 1 for secondary cutting processing, and the steps S101 to S102 are re-executed by the above-described manufacturing apparatus.
  • the apparatus and method for manufacturing a liquid crystal panel by setting the cutting inspection machine 6, the cutting condition of the liquid crystal panel cut by the cutting machine 1 is sent to the first conveyor 2 in time to prevent the liquid crystal panel that is not completely cut by the slitting film from entering.
  • the liquid crystal alignment machine 3 prevents the liquid crystal panel from being misaligned due to poor alignment of the liquid crystal panel due to the incomplete cleavage of the CF substrate, thereby improving the product quality and reducing the product yield; At the same time, it is prevented from causing damage to the probe of the voltage applying mechanism of the liquid crystal alignment machine 3. Further, the liquid crystal panel in which the rupture of the CF substrate is not completely cut is subjected to secondary treatment, and the utilization ratio of the liquid crystal panel is also improved.

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Abstract

一种液晶面板的制作装置和方法。该装置包括切割机（1）、切割检查机（6）及第一搬送机（2），切割机（1）切割液晶面板的CF基板的裂片，以露出液晶面板的TFT基板的端子；切割检查机（6）检查CF基板的裂片切割状况并将检查结果传送至第一搬送机（2）；第一搬送机（2）接收检查结果，并根据该检查结果执行相应的操作。通过设置切割检查机（6），使经过切割机（1）切割后的液晶面板的切割状况及时发送至第一搬送机（2），防止裂片未完全切割的液晶面板进入液晶配向机（3），避免了液晶面板因CF基板的裂片未完全切割导致该液晶面板进行配向时出现配向不良而造成产品品质不良报废，提升了产品良率，同时防止施加电压机构的探针损坏。

Description

液晶面板的制作装置及方法
技术领域
本发明涉及液晶面板制作技术领域，尤其涉及一种液晶面板的制作装置及方法。
背景技术
高分子稳定垂直配向模式（PSVA：Polymer Sustained Vertical Alignment）的液晶面板中，液晶面板包括CF（Color Filter，彩色滤光片）基板、TFT（Thin Film Transistor，薄膜晶体管）基板及设于二者之间的液晶层，CF基板和TFT基板上分别设有透明导电层，液晶层中含有单体。给液晶面板施加电压的情况下，通过紫外光照射促使液晶中的单体反应，使液晶分子形成预倾角，达到液晶配向的目的。
目前，PSVA模式已广泛应用于TFT-LCD行业中。如图1所示，为了给液晶面板施加电压，必须由单板切割机切除液晶面板的CF基板10边缘的裂片101，以便露出液晶面板的TFT基板20边缘用于施加电压的端子201。若单板切割机异常而无法切割成功，则会导致CF基板10边缘的裂片101残留，从而遮住了TFT基板20边缘的端子201。若此异常未被检查发现，在后续配向制程中，会造成液晶面板局部显示区域因在无法通电情况下配向产生不良而报废；并且CF基板10边缘的残留的裂片101也会对施加电压的探针（图未示）造成损伤。
发明内容
本发明的主要目的在于提供一种液晶面板的制作装置及方法，旨在实现对切割不良液晶面板进行有效拦截，减少液晶面板的报废和对施加电压机构探针的损坏。
为了达到上述目的，本发明提出一种液晶面板的制作装置，所述液晶面板包括CF基板及TFT基板，该TFT基板具有端子，所述CF基板具有覆盖所述端子的裂片，所述液晶面板的制作装置包括切割机、切割检查机及第一搬送机，所述切割机用于切割所述液晶面板的CF基板的裂片，以露出所述TFT基板的端子；所述切割检查机用于检查CF基板的裂片的切割状况，并将检查结果传送至第一搬送机；所述第一搬送机用于接收所述检查结果，并根据该检查结果执行相应的操作；当第一搬送机接收到的检查结果为CF基板的裂片未完全切除时，第一搬送机用于发出警报并发送请求确认CF基板的裂片切割状况的提示信息；以及接收反馈的相应的操作指令并根据所述操作指令进行动作。
优选地，该装置还包括用于对切割处理后的液晶面板进行配向的液晶配向机；
当第一搬送机接收到的操作指令是CF基板的裂片切割状况确认无异常，第一搬送机则用于根据接收到的操作指令，将液晶面板送入所述液晶配向机进行配向处理；
当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，但该异常已消除，第一搬送机则用于根据接收到的操作指令，为该液晶面板建立特殊信息标记，同时，将所述液晶面板送入所述液晶配向机进行配向处理；
当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，并且该异常没有消除，第一搬送机则用于根据接收到的操作指令，将液晶面板送入液晶面板暂存区以备二次切割。
优选地，该装置还包括配向检查机及第二搬送机，所述配向检查机用于检查配向后的液晶面板的配向状况，并将检查结果发送至所述第二搬送机；所述第二搬送机用于接收所述配向检查机发送的检查结果，并根据该检查结果执行相应的操作。
优选地，若第二搬送机接收到的检查结果是液晶面板的配向合格，则第二搬送机用于将所述液晶面板搬送至下一制程；
若第二搬运机接收到的检查结果是液晶面板的配向不合格，则第二搬送机用于将该液晶面板搬送至第一暂存区。
优选地，所述晶配向机包括用于液晶面板施加电压的电压施加机构以及对液晶面板进行紫外光照射的紫外光源。
本发明还提出一种液晶面板的制作装置，所述液晶面板包括CF基板及TFT基板，该TFT基板具有端子，所述CF基板具有覆盖所述端子的裂片，所述液晶面板的制作装置包括切割机、切割检查机及第一搬送机，所述切割机用于切割所述液晶面板的CF基板的裂片，以露出所述TFT基板的端子；所述切割检查机用于检查CF基板的裂片的切割状况，并将检查结果传送至第一搬送机；所述第一搬送机用于接收所述检查结果，并根据该检查结果执行相应的操作。
优选地，该装置还包括用于对切割处理后的液晶面板进行配向的液晶配向机；当所述第一搬送机接收到的检查结果为CF基板的裂片已完全切除时，第一搬送机用于将液晶面板搬送至所述液晶配向机。
优选地，该装置还包括配向检查机及第二搬送机，所述配向检查机用于检查配向后的液晶面板的配向状况，并将检查结果发送至所述第二搬送机；所述第二搬送机用于接收所述配向检查机发送的检查结果，并根据该检查结果执行相应的操作。
优选地，若第二搬送机接收到的检查结果是液晶面板的配向合格，则第二搬送机用于将所述液晶面板搬送至下一制程；
若第二搬运机接收到的检查结果是液晶面板的配向不合格，则第二搬送机用于将该液晶面板搬送至第一暂存区。
优选地，所述晶配向机包括用于液晶面板施加电压的电压施加机构以及对液晶面板进行紫外光照射的紫外光源。
本发明还提出一种液晶面板的制作方法，包括以下步骤：
切割机对液晶面板的CF基板的裂片进行切割处理，切割检查机对CF基板的裂片的切割状况进行检查并发送检查结果；
第一搬送机接收液晶面板及切割检查机发送的检查结果，并根据该检查结果执行相应的操作。
优选地，所述第一搬送机接收液晶面板及切割检查机发送的检查结果，并根据该检查结果执行相应的操作的步骤包括：
当第一搬送机接收到的检查结果为CF基板的裂片已完全切除时，该第一搬送机将液晶面板搬送至液晶配向机，液晶配向机对切割处理后的液晶面板进行液晶配向；
当第一搬送机接收到的检查结果为CF基板的裂片未完全切除时，该第一搬送机发出警报并发送请求确认CF基板的裂片切割状况的提示信息，根据第一搬送机的提示信息确认CF基板的切割状况，并向第一搬送机反馈相应的操作指令，所述第一搬送机接收该操作指令并根据所述操作指令进行相应动作。
优选地，所述第一搬送机根据所述操作指令进行相应动作的步骤包括：
当第一搬送机接收到的操作指令是CF基板的裂片切割状况确认无异常，第一搬送机则根据接收到的操作指令，将液晶面板送入所述液晶配向机进行配向处理；
当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，但该异常已消除，第一搬送机则根据接收到的操作指令，为该液晶面板建立特殊信息标记，同时，将所述液晶面板送入所述液晶配向机进行配向处理；
当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，并且该异常没有消除，第一搬送机则根据接收到的操作指令，将液晶面板送入液晶面板暂存区以备二次切割。
优选地，所述第一搬送机将所述液晶面板送入所述液晶配向机进行配向处理的步骤之后还包括：
配向检查机检查液晶面板的配向状况，将该检查结果发送至第二搬送机；
所述第二搬送机接收所述配向检查机发送的检查结果，并根据该检查结果执行相应的操作。
优选地，所述第二搬送机根据该检查结果执行相应的操作的步骤包括：
若第二搬送机接收到的检查结果是液晶面板的配向合格，则第二搬送机将所述液晶面板搬送至下一制程；
若第二搬运机接收到的检查结果是液晶面板的配向不合格，则第二搬送机将该液晶面板搬送至第一暂存区。
本发明提出的一种液晶面板的制作装置及方法，通过设置切割检查机，使经过切割机切割后的液晶面板的切割状况及时发送至第一搬送机，防止裂片未完全切割的液晶面板进入液晶配向机，避免了液晶面板因CF基板的裂片未完全切割导致该液晶面板进行配向时出现配向不良而造成产品品质不良报废，提升了产品良率; 同时可防止施加电压机构的探针损坏。
附图说明
图1是现有技术中液晶面板的CF基板的裂片的切割处理示意图；
图2是本发明液晶面板的制作装置较佳实施例的结构示意图；
图3是本发明液晶面板的制作方法较佳实施例的流程示意图；
图4是本发明液晶面板的制作方法较佳实施例中第一搬送机接收液晶面板及切割检查机发送的检查结果，并根据该检查结果执行相应的操作的流程示意图。
本发明目的的实现、功能特点及优点将结合实施例，参照附图做进一步说明。
具体实施方式
以下将结合附图及实施例，对实现发明目的的技术方案作详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如图2所示，图2是本发明液晶面板的制作装置较佳实施例的结构示意图。
本实施例提出的一种液晶面板的制作装置，包括切割机1、切割检查机6、液晶配向机3、第一搬送机2、配向检查机4以及第二搬送机5。
所述液晶面板包括CF基板、TFT基板及设置在二者之间的液晶层，所述TFT基板的边缘具有用于施加电压的端子，所述液晶层中含有反应单体，所述CF基板包括覆盖所述端子的裂片。
切割机1用于对所述液晶面板的CF基板边缘进行切割处理，切除CF基板的裂片，露出所述液晶面板的TFT基板对应的端子。
切割检查机6用于检查CF基板的裂片的切割状况，即检查CF基板的裂片是否已被完全切除，该切割检查机6的检查结果为CF基板的裂片已完全切除或未完全切除。该切割检查机6还用于将该检查结果发送至第一搬送机2。该切割检查机6可以设置在切割机1上，也可以独立设置于切割机1之外，其可以为缺陷摄像头等。
第一搬送机2用于接收液晶面板及切割检查机6发送的检查结果，并根据该检查结果执行相应的操作。
当第一搬送机2接收到的检查结果为CF基板的裂片已完全切除时，第一搬送机2用于将液晶面板搬送至液晶配向机3。液晶配向机3用于对切割处理后的液晶面板进行液晶配向；该液晶配向机3包括用于对液晶面板施加电压的电压施加机构以及对液晶面板进行紫外光照射的紫外光源，电压施加机构对TFT基板的端子施加电压同时用紫外光源发射的紫外光对液晶面板进行照射，使液晶面板的CF基板和TFT基板之间的液晶层中含有的单体发生反应，进而使液晶分子以预定的倾斜角度排列，从而达到液晶配向的目的。
当第一搬送机2接收到的检查结果为CF基板的裂片未完全切除时，第一搬送机2用于发出警报并发送请求确认CF基板的裂片切割状况的提示信息。根据第一搬送机2的提示信息确认CF基板的切割状况，并向第一搬送机2反馈相应的操作指令，所述第一搬送机2用于接收该操作指令并根据所述操作指令进行相应动作。其具体处理过程如下：
当第一搬送机2接收到的操作指令是CF基板的裂片的切割状况确认无异常，即确认CF基板的裂片已完全切除，第一搬送机2则用于根据接收到的操作指令，将液晶面板送入所述液晶配向机3进行配向处理。
当第一搬送机2接收到的操作指令是CF基板的裂片的切割状况存在异常，但该异常已消除， 比如，CF基板的裂片有小部分残留，经处理后异常消除，第一搬送机2则用于根据接收到的操作指令，为该液晶面板建立特殊信息标记。同时，第一搬送机2将所述液晶面板送入所述液晶配向机3进行配向处理。
当第一搬送机2接收到的操作指令是CF基板的裂片的切割状况存在异常，并且该异常没有消除，比如CF基板的裂片有小部分残留，但该残留部分未除去，第一搬送机2则根据接收到的操作指令，将液晶面板送入液晶面板暂存区以备二次切割。所述第一搬送机2将所述液晶面板暂存区的待二次切割处理的液晶面板送入所述切割机1进行二次切割处理，并将经过二次切割处理后检查合格的液晶面板送入所述液晶配向机3进行配向。同时，第一搬送机2还为该检查结果不合格的液晶面板建立特殊信息标记。
配向检查机4用于检查经过所述液晶配向机3配向后的液晶面板的配向状况，即检查液晶面板的配向是否合格，并将该检查结果发送至第二搬送机5。所述第二搬送机5用于接收配向检查机4发送的检查结果，并根据该检查结果执行相应的操作，若第二搬送机5接收到的检查结果是液晶面板的配向合格，则第二搬送机5用于将所述液晶面板搬送至下一制程；若第二搬运机5接收到的检查结果是液晶面板的配向不合格，则第二搬送机5用于将该液晶面板搬送至第一暂存区。
本实施例的液晶面板的制作装置，通过设置切割检查机6，使经过切割机1切割后的液晶面板的切割状况及时发送至第一搬送机2，防止裂片未完全切割的液晶面板进入液晶配向机3，避免了液晶面板因CF基板的裂片未完全切割导致该液晶面板进行配向时出现配向不良而造成产品品质不良报废，提升了产品良率; 同时防止造成液晶配向机3的施加电压机构的探针损坏。此外，对CF基板的裂片未完全切割的液晶面板进行二次切割处理，也提高了液晶面板的利用率。
如图3所示，本发明较佳实施例提出一种液晶面板的制作方法，本实施例的液晶面板的制作方法采用上述实施例中的液晶面板的制作装置来实现。该方法包括：
步骤S101，切割机1对液晶面板的CF基板的裂片进行切割处理，切割检查机对CF基板的裂片的切割状况进行检查，并发送检查结果；
通过切割机1对所述液晶面板的CF基板的裂片进行切割处理，将CF基板边缘的裂片切除，露出所述液晶面板的TFT基板对应的端子。
切割检查机6检查CF基板的裂片的切割状况，即检查CF基板的裂片是否已被完全切除，该切割检查机6的检查结果为CF基板的裂片已完全切除或未完全切除。
当切割机1完成切割后，液晶面板送入第一搬送机2，同时，然后切割检查机6将该检查结果发送至第一搬送机2。
步骤S102，第一搬送机2接收液晶面板及切割检查机6发送的检查结果，并根据该检查结果执行相应的操作。如图4所示，该步骤S102具体为：
步骤S1021，当第一搬送机2接收到的检查结果为CF基板的裂片已完全切除时，则该第一搬送机2将液晶面板搬送至液晶配向机3，液晶配向机3对切割处理后的液晶面板进行液晶配向；该液晶配向机3包括用于液晶面板施加电压的电压施加机构以及对液晶面板进行紫外光照射的紫外光源，电压施加机构对TFT基板的端子施加电压同时用紫外光源发射的紫外光液晶面板进行照射，使液晶面板的CF基板和TFT基板之间的液晶层中含有的单体发生反应，进而使液晶分子以预定的倾斜角度排列，从而达到液晶配向的目的。
步骤S1022，当第一搬送机2接收到的检查结果为CF基板的裂片未完全切除时，则该第一搬送机发出警报并发送请求确认CF基板的裂片切割状况的提示信息，根据第一搬送机2的提示信息确认CF基板的切割状况，并向第一搬送机2反馈相应的操作指令，所述第一搬送机2接收该操作指令并根据所述操作指令进行相应动作。其具体处理过程如下：
（一）当第一搬送机2接收到的操作指令是CF基板的裂片的切割状况确认无异常，即确认CF基板的裂片已完全切除，第一搬送机2则用于根据接收到的操作指令，将液晶面板送入所述液晶配向机3进行配向处理。经过配向后的液晶面板由第二搬送机5将所述液晶面板搬送至下一制程。
（二）当第一搬送机2接收到的操作指令是CF基板的裂片的切割状况存在异常，但该异常已消除， 比如，CF基板的裂片有小部分残留，经处理后异常消除，第一搬送机2则用于根据接收到的操作指令，为该液晶面板建立特殊信息标记。同时，第一搬送机2将所述液晶面板送入所述液晶配向机3进行配向处理。该液晶面板经过所述液晶配向机3的配向后，配向检查机4检查液晶面板的配向状况，即检查液晶面板的配向是否合格，并将该检查结果发送至第二搬送机5。所述第二搬送机5接收配向检查机4发送的检查结果，并根据该检查结果执行相应的操作，若第二搬送机5接收到的检查结果是液晶面板的配向合格，则第二搬送机5将所述液晶面板搬送至下一制程；若第二搬运机5接收到的检查结果是液晶面板的配向不合格，则第二搬送机5将该液晶面板搬送至第一暂存区。
（三）当第一搬送机2接收到的操作指令是CF基板的裂片的切割状况存在异常，并且该异常没有消除，比如CF基板的裂片有小部分残留，但没有除去该残留部分或无法除去该残留部分，第一搬送机2则根据接收到的操作指令，将液晶面板送入液晶面板暂存区以备二次切割。所述第一搬送机2将所述液晶面板暂存区的待二次切割处理的液晶面板送入所述切割机1进行二次切割处理，并由上述制作装置重新执行步骤S101至步骤S102。
本发明实施例液晶面板的制作装置及方法，通过设置切割检查机6，使经过切割机1切割后的液晶面板的切割状况及时发送至第一搬送机2，防止裂片未完全切割的液晶面板进入液晶配向机3，避免了液晶面板因CF基板的裂片未完全切割导致该液晶面板进行配向时出现配向不良而造成产品品质不良报废，提升了产品良率; 同时可防止其造成液晶配向机3的施加电压机构的探针损坏。此外，对CF基板的裂片未完全切割的液晶面板进行二次处理，也提高了液晶面板的利用率。
以上所述仅为本发明的优选实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

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  1. 一种液晶面板的制作装置，所述液晶面板包括CF基板及TFT基板，该TFT基板具有端子，所述CF基板具有覆盖所述端子的裂片，其特征在于，所述液晶面板的制作装置包括切割机、切割检查机及第一搬送机，所述切割机用于切割所述液晶面板的CF基板的裂片，以露出所述TFT基板的端子；所述切割检查机用于检查CF基板的裂片的切割状况，并将检查结果传送至第一搬送机；所述第一搬送机用于接收所述检查结果，并根据该检查结果执行相应的操作；当第一搬送机接收到的检查结果为CF基板的裂片未完全切除时，第一搬送机用于发出警报并发送请求确认CF基板的裂片切割状况的提示信息；以及接收反馈的相应的操作指令并根据所述操作指令进行动作。
  2. 根据权利要求1所述的液晶面板的制作装置，其特征在于，还包括用于对切割处理后的液晶面板进行配向的液晶配向机；
    当第一搬送机接收到的操作指令是CF基板的裂片切割状况确认无异常，第一搬送机则用于根据接收到的操作指令，将液晶面板送入所述液晶配向机进行配向处理；
    当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，但该异常已消除，第一搬送机则用于根据接收到的操作指令，为该液晶面板建立特殊信息标记，同时，将所述液晶面板送入所述液晶配向机进行配向处理；
    当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，并且该异常没有消除，第一搬送机则用于根据接收到的操作指令，将液晶面板送入液晶面板暂存区以备二次切割。
  3. 根据权利要求2所述的液晶面板的制作装置，其特征在于，还包括配向检查机及第二搬送机，所述配向检查机用于检查配向后的液晶面板的配向状况，并将检查结果发送至所述第二搬送机；所述第二搬送机用于接收所述配向检查机发送的检查结果，并根据该检查结果执行相应的操作。
  4. 根据权利要求3所述的液晶面板的制作装置，其特征在于，若第二搬送机接收到的检查结果是液晶面板的配向合格，则第二搬送机用于将所述液晶面板搬送至下一制程；
    若第二搬运机接收到的检查结果是液晶面板的配向不合格，则第二搬送机用于将该液晶面板搬送至第一暂存区。
  5. 根据权利要求2所述的液晶面板的制作装置，其特征在于，所述晶配向机包括用于液晶面板施加电压的电压施加机构以及对液晶面板进行紫外光照射的紫外光源。
  6. 一种液晶面板的制作装置，所述液晶面板包括CF基板及TFT基板，该TFT基板具有端子，所述CF基板具有覆盖所述端子的裂片，其特征在于，所述液晶面板的制作装置包括切割机、切割检查机及第一搬送机，所述切割机用于切割所述液晶面板的CF基板的裂片，以露出所述TFT基板的端子；所述切割检查机用于检查CF基板的裂片的切割状况，并将检查结果传送至第一搬送机；所述第一搬送机用于接收所述检查结果，并根据该检查结果执行相应的操作。
  7. 根据权利要求6所述的液晶面板的制作装置，其特征在于，还包括用于对切割处理后的液晶面板进行配向的液晶配向机；
    当所述第一搬送机接收到的检查结果为CF基板的裂片已完全切除时，第一搬送机用于将液晶面板搬送至所述液晶配向机。
  8. 根据权利要求7所述的液晶面板的制作装置，其特征在于，还包括配向检查机及第二搬送机，所述配向检查机用于检查配向后的液晶面板的配向状况，并将检查结果发送至所述第二搬送机；所述第二搬送机用于接收所述配向检查机发送的检查结果，并根据该检查结果执行相应的操作。
  9. 根据权利要求8所述的液晶面板的制作装置，其特征在于，若第二搬送机接收到的检查结果是液晶面板的配向合格，则第二搬送机用于将所述液晶面板搬送至下一制程；
    若第二搬运机接收到的检查结果是液晶面板的配向不合格，则第二搬送机用于将该液晶面板搬送至第一暂存区。
  10. 根据权利要求7所述的液晶面板的制作装置，其特征在于，所述晶配向机包括用于液晶面板施加电压的电压施加机构以及对液晶面板进行紫外光照射的紫外光源。
  11. 一种液晶面板的制作方法，其特征在于，包括以下步骤：
    切割机对液晶面板的CF基板的裂片进行切割处理，切割检查机对CF基板的裂片的切割状况进行检查并发送检查结果；
    第一搬送机接收液晶面板及切割检查机发送的检查结果，并根据该检查结果执行相应的操作。
  12. 根据权利要求11所述的液晶面板的制作方法，其特征在于，所述第一搬送机接收液晶面板及切割检查机发送的检查结果，并根据该检查结果执行相应的操作的步骤包括：
    当第一搬送机接收到的检查结果为CF基板的裂片已完全切除时，该第一搬送机将液晶面板搬送至液晶配向机，液晶配向机对切割处理后的液晶面板进行液晶配向；
    当第一搬送机接收到的检查结果为CF基板的裂片未完全切除时，该第一搬送机发出警报并发送请求确认CF基板的裂片切割状况的提示信息，根据第一搬送机的提示信息确认CF基板的切割状况，并向第一搬送机反馈相应的操作指令，所述第一搬送机接收该操作指令并根据所述操作指令进行相应动作。
  13. 根据权利要求12所述的液晶面板的制作方法，其特征在于，所述第一搬送机根据所述操作指令进行相应动作的步骤包括：
    当第一搬送机接收到的操作指令是CF基板的裂片切割状况确认无异常，第一搬送机则根据接收到的操作指令，将液晶面板送入所述液晶配向机进行配向处理；
    当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，但该异常已消除，第一搬送机则根据接收到的操作指令，为该液晶面板建立特殊信息标记，同时，将所述液晶面板送入所述液晶配向机进行配向处理；
    当第一搬送机接收到的操作指令是CF基板的裂片切割状况存在异常，并且该异常没有消除，第一搬送机则根据接收到的操作指令，将液晶面板送入液晶面板暂存区以备二次切割。
  14. 根据权利要求13所述的液晶面板的制作方法，其特征在于，所述第一搬送机将所述液晶面板送入所述液晶配向机进行配向处理的步骤之后还包括：
    配向检查机检查液晶面板的配向状况，将该检查结果发送至第二搬送机；
    所述第二搬送机接收所述配向检查机发送的检查结果，并根据该检查结果执行相应的操作。
  15. 根据权利要求14所述的液晶面板的制作方法，其特征在于，所述第二搬送机根据该检查结果执行相应的操作的步骤包括：
    若第二搬送机接收到的检查结果是液晶面板的配向合格，则第二搬送机将所述液晶面板搬送至下一制程；
    若第二搬运机接收到的检查结果是液晶面板的配向不合格，则第二搬送机将该液晶面板搬送至第一暂存区。
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