WO2013174034A1 - 框胶硬化装置及框胶硬化方法 - Google Patents

框胶硬化装置及框胶硬化方法 Download PDF

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Publication number
WO2013174034A1
WO2013174034A1 PCT/CN2012/076327 CN2012076327W WO2013174034A1 WO 2013174034 A1 WO2013174034 A1 WO 2013174034A1 CN 2012076327 W CN2012076327 W CN 2012076327W WO 2013174034 A1 WO2013174034 A1 WO 2013174034A1
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Prior art keywords
light
ultraviolet light
sealant
ultraviolet
light guide
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PCT/CN2012/076327
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English (en)
French (fr)
Inventor
余少鑫
肖松
王赟
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深圳市华星光电技术有限公司
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Priority to US13/574,604 priority Critical patent/US20130312903A1/en
Publication of WO2013174034A1 publication Critical patent/WO2013174034A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F2202/00Materials and properties
    • G02F2202/28Adhesive materials or arrangements

Definitions

  • Embodiments of the present invention relate to the field of manufacturing a liquid crystal display module, and more particularly to a sealant hardening device and a sealant hardening method for hardening a sealant of a liquid crystal display module.
  • the liquid crystal display module has been widely used in mobile phones, personal digital assistants, notebook computers, personal computers and televisions due to its low radiation, small size, short power consumption and low power consumption.
  • a liquid crystal display module In the manufacturing process of a liquid crystal display module, it is usually required to harden a seal provided between a thin film transistor (TFT) substrate and a color filter (CF) substrate.
  • TFT thin film transistor
  • CF color filter
  • the common method of hardening the frame rubber is to use ultraviolet light to illuminate the frame glue to harden the frame rubber and then heat harden.
  • a common method in the industry is to install an ultraviolet lamp tube above the glass substrate, and ultraviolet light emitted from the ultraviolet lamp tube is irradiated to the glass substrate and the frame glue.
  • the liquid crystal molecules are sensitive to ultraviolet light.
  • only ultraviolet light is required to be irradiated to the sealant region in the process. From the viewpoint of the light utilization efficiency of the ultraviolet light, most of the ultraviolet light is irradiated on the mask or the liquid crystal molecules, causing great waste.
  • the price of the ultraviolet lamp is relatively expensive, for example, in the 8.5-generation production line, the price of each ultraviolet lamp is about 20,000 yuan, and the number of ultraviolet lamps required for a frame-hardening machine is about 8, so the ultraviolet lamp It is the most important consumable for the frame seal curing device.
  • the current frame glue curing device has low light utilization efficiency and high production cost for ultraviolet curing of the sealant.
  • the technical problem mainly solved by the present invention is that the current frame glue curing device has the problems of low light utilization efficiency and high production cost for ultraviolet curing of the sealant.
  • an embodiment of the present invention discloses a sealant hardening device, where the sealant hardening device includes an ultraviolet light source and a light guide assembly, wherein ultraviolet light emitted by the ultraviolet light source enters the light guide assembly.
  • the light guiding component includes a plurality of light exiting openings, and the ultraviolet light is respectively emitted from the plurality of light emitting ports after being reflected inside the light guiding component, and the plurality of light emitting ports only correspond to the position of the sealant to be irradiated
  • the light guide assembly includes a plurality of light entrance ports
  • the sealant hardening device includes a filter unit, and the filter unit is disposed between the ultraviolet light source and the plurality of light entrance ports, the ultraviolet light source The emitted ultraviolet light passes through the filter unit and enters the light guide assembly from the plurality of light entrances respectively
  • the light guide assembly includes a plurality of L-shaped light guide tubes, and the plurality of L-shaped guides
  • Each of the plurality of L-shaped light pipes is configured to receive ultraviolet light emitted by the ultraviolet light source, and the other end openings respectively correspond to the position of the sealant to be irradiated, and the light guides are respectively
  • the tube is a retractable structure.
  • the filter unit absorbs light having a wavelength greater than a wavelength of ultraviolet light and less than a wavelength of ultraviolet light.
  • each of the L-shaped light pipes includes a reflective surface, and the reflective surface directs ultraviolet light incident from one end of the light guide tube to the position of the sealant to be irradiated.
  • an embodiment of the present invention further discloses a sealant hardening device.
  • the sealant hardening device includes an ultraviolet light source and a light guide assembly, and ultraviolet light emitted by the ultraviolet light source enters the light guide assembly.
  • the light guiding component includes a plurality of light exiting openings, and the ultraviolet light is respectively emitted from the plurality of light emitting ports after being reflected inside the light guiding component, and the plurality of light emitting ports only correspond to the position of the sealant to be irradiated .
  • the light guide assembly includes a plurality of light entrance ports
  • the sealant hardening device includes a filter unit
  • the filter unit is disposed between the ultraviolet light source and the plurality of light entrance ports, the ultraviolet light
  • the ultraviolet light emitted by the light source passes through the filter unit and enters the light guide assembly from the plurality of light entrances respectively.
  • the filter unit absorbs light having a wavelength greater than a wavelength of ultraviolet light and less than a wavelength of ultraviolet light.
  • the light guiding component comprises a plurality of bundles of parallel optical fibers, and one end of the plurality of bundles of optical fibers receives ultraviolet light emitted by the ultraviolet light source, and the other end respectively corresponds to the position of the sealant to be irradiated.
  • the light guiding component includes a plurality of L-shaped light pipes, and the light guiding tube includes two ends.
  • the one ends of the plurality of light guiding tubes respectively receive the ultraviolet light emitted by the ultraviolet light source, and the other ends respectively correspond to At the position of the sealant to be illuminated.
  • the light guiding tube is a telescopic structure.
  • an embodiment of the present invention further discloses a sealant hardening method, wherein the sealant hardening method includes: an ultraviolet light source emits ultraviolet light; and the ultraviolet light is respectively reflected by the light guide assembly and then guided to the plurality of The position of the plurality of light exit ports corresponds to the position of the sealant to be irradiated; and the ultraviolet light is emitted from the plurality of light exit ports respectively, and then the sealant to be irradiated is irradiated.
  • the ultraviolet light is emitted from the plurality of light exit ports after one or more internal total reflections.
  • the positions of the plurality of light exit ports are adjusted correspondingly, so that the plurality of light exit ports maintain a corresponding relationship with the position of the sealant to be irradiated.
  • an embodiment of the present invention further discloses a sealant hardening device, wherein the sealant hardening device includes an ultraviolet light source and a light guiding component, wherein ultraviolet light emitted by the ultraviolet light source enters the light guiding component
  • the light guiding component includes a plurality of light exiting openings, and the ultraviolet light is respectively emitted from the plurality of light emitting ports after being reflected inside the light guiding component, and the plurality of light emitting ports only correspond to the sealant to be irradiated Position
  • the light guiding component includes a plurality of light entrance ports
  • the sealant hardening device includes a filter unit, and the filter unit is disposed between the ultraviolet light source and the plurality of light entrance ports, the ultraviolet light The ultraviolet light emitted by the light source passes through the filter unit and enters the light guide assembly from the plurality of light entrances respectively.
  • the light guide assembly includes a plurality of L-shaped light guide tubes, and the plurality of L-shaped tubes
  • the light guide tubes each include an opening at both ends, and one end of the plurality of L-shaped light pipes respectively receives the ultraviolet light emitted by the ultraviolet light source, and the other end opening respectively corresponds to the position of the sealant to be irradiated, the guide
  • the light pipe is a retractable structure.
  • the filter unit absorbs light having a wavelength greater than a wavelength of ultraviolet light and less than a wavelength of ultraviolet light.
  • each of the L-shaped light pipes includes a reflective surface, and the reflective surface directs ultraviolet light incident from one end of the light guide tube to the frame to be illuminated. Glue position.
  • the sealant hardening device and the sealant hardening method of the embodiments of the invention have the advantages of improving the utilization rate of the light source, reducing the manufacturing cost, and avoiding the disordered alignment of the liquid crystal molecules in advance.
  • the filter unit 14 is disposed on a propagation path of the ultraviolet light, and the filter unit 14 can absorb a wavelength of less than 4 nm and a wavelength greater than 380.
  • the light of nm That is, the filter unit 14 absorbs stray light having a wavelength greater than the wavelength of the ultraviolet light and less than the wavelength of the ultraviolet light, which can filter out a small amount of non-ultraviolet light emitted by the ultraviolet light source 10.
  • the light guide assembly 12 includes a plurality of light entrances 122 and a plurality of light exits 124.
  • the filter unit 14 is disposed between the ultraviolet light source 10 and the plurality of light entrances 122.
  • the ultraviolet light source 10 The emitted ultraviolet light passes through the filter unit 14 and enters the light guide assembly 12 from the plurality of light entrance ports 122 respectively, and after one or more internal reflections, respectively, from the plurality of light exit ports.
  • 124 is emitted, and the plurality of light exits 124 only correspond to the position of the sealant 18 to be illuminated.
  • the length of the light pipe 126 may be different, and the light pipe 126 may be cut into corresponding lengths X1, X2, and X3 as needed.
  • the light pipe 126 may also be designed as a telescopic structure, for example, by driving a motor.
  • the length of the light guide tube 126 of the telescopic structure is changed to adapt to different positions of the sealant, so that the sealant hardening device 1 can be used to produce liquid crystal display modules of different sizes, and the device is lowered. cost.
  • the position distribution of the plurality of light exit openings 124 directly corresponds to the position of the sealant 18 to be irradiated, such that the ultraviolet light emitted from the light guide assembly 12 only illuminates the sealant 18 to be irradiated without illuminating the liquid crystal.
  • the area not only improves the utilization of ultraviolet light, but also prevents the liquid crystal molecules from being irradiated by ultraviolet light and disorderly aligned in advance.
  • the amount of ultraviolet light required by the present embodiment is the original a. /(a+b), it can be considered that the number of ultraviolet lamps 100 required in the ultraviolet light source 10 is the original a/(a+b), which can greatly reduce the equipment cost.
  • the ultraviolet lamps 100 of the ultraviolet light source 10 are concentrated in one place, the replacement of the ultraviolet lamps 100 is convenient, and no multiple operations are required.
  • the length of the light guide tube 126 can be changed, it is possible to adapt to the manufacture of liquid crystal display modules of different sizes, thereby improving the utility of the sealant hardening device 1.
  • the sealant hardening device 2 includes an ultraviolet light source 20 , a light guide assembly 22 , and a filter unit 24 .
  • the ultraviolet light source 20 includes one or more ultraviolet light tubes 200 that emit ultraviolet light, which emit ultraviolet light at a wavelength of 4-380. Between nm, used to harden the sealant.
  • the light guiding component 22 includes a plurality of light entrances (not shown) and a plurality of light exit ports (not shown), and the filter unit 24 is disposed on the ultraviolet light source 20 and Between the plurality of light entrances, the ultraviolet light emitted by the ultraviolet light source 20 passes through the filter unit 24 and enters the light guide assembly 22 from the plurality of light entrances respectively, and passes once or After multiple internal reflections are respectively emitted from the plurality of light exit ports, and the plurality of light exit ports only correspond to the position of the sealant (not shown) to be illuminated.
  • the light guiding component 22 includes a plurality of bundles of optical fibers 220 connected in parallel, and the plurality of bundles of optical fibers 220 are connected in parallel to form a bundle of optical fibers.
  • One end of the plurality of optical fibers 220 respectively forms the plurality of light entrances, and receives the ultraviolet light emitted by the ultraviolet light source 20.
  • the other ends of the plurality of optical fibers 220 respectively form the plurality of light exit ports, wherein the plurality of light exit ports are dispersed to respectively correspond to the position of the sealant to be irradiated.
  • the positions of the plurality of light exit ports are adjusted correspondingly, so that the plurality of light exit ports maintain a corresponding relationship with the position of the sealant to be irradiated.
  • the sealant hardening device and the frame hardening method of the embodiments of the present invention have the following beneficial effects: since the light utilization rate of the ultraviolet light source is improved, the number of the expensive ultraviolet lamps can be reduced, and The light exit port only corresponds to the position of the sealant to be irradiated, and the liquid crystal molecules are prevented from being irradiated by ultraviolet light and disorderly aligned in advance.
  • the sealant hardening device and the frame hardening method of the embodiment of the invention have the advantages of improving the utilization rate of the light source, reducing the manufacturing cost, and avoiding the disordered alignment of the liquid crystal molecules in advance.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • General Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Liquid Crystal (AREA)

Abstract

本发明实施例公开了一种框胶硬化装置,所述框胶硬化装置包括紫外光源和导光组件,所述紫外光源发出的紫外光进入所述导光组件。所述导光组件包括多个出光口,所述紫外光在所述导光组件内部经过反射后分别自所述多个出光***出,且所述多个出光口仅对应待照射的框胶位置。本发明实施例还公开了一种框胶硬化方法。本发明实施例的框胶硬化装置及框胶硬化方法具有提高光源利用率、降低制造成本和避免液晶分子提前无序配向等优点。

Description

框胶硬化装置及框胶硬化方法
【技术领域】
本发明实施例涉及液晶显示模组制造技术领域,尤其涉及一种用于对液晶显示模组的框胶进行硬化的框胶硬化装置及框胶硬化方法。
【背景技术】
液晶显示模组因具有低辐射性、体积轻薄短小及耗电低等特点,已广泛应用于手机、个人数字助理、笔记本电脑、个人电脑及电视等领域。
在液晶显示模组的制造过程中,通常需要对设置在薄膜晶体管(TFT)基板和彩色滤光片(CF)基板之间的框胶(seal)进行硬化。常见的框胶硬化方式是利用紫外光照射框胶,使框胶硬化后再热硬化。
在此过程中,业内的常见方法是:将紫外灯管安装在玻璃基板上方,紫外灯管发出的紫外光照射到玻璃基板及框胶。某些工艺中的液晶分子对紫外光敏感,为了防止液晶分子被照射而提前配向,还需要用光罩来遮挡照到液晶部分的紫外光,而只漏出框胶区域的紫外光。实际上,工艺中只需要紫外光照射到框胶区即可,从紫外光的光利用效率来看,紫外光的绝大部分照射在光罩或者液晶分子上,造成很大的浪费。
由于紫外灯管的价格较为昂贵,例如8.5代生产线中,每支紫外灯管的价格大约为2万元,一个框胶硬化机台所需的紫外灯管数量约为8支,因此紫外灯管成为框胶固化装置的最重要耗材。
因此,目前的框胶固化装置存在对框胶进行紫外光照射固化的光利用效率较低、生产成本较高。
【发明内容】
本发明主要解决的技术问题是目前的框胶固化装置存在对框胶进行紫外光照射固化的光利用效率较低、生产成本较高的问题。
为了解决上述技术问题,本发明实施例公开了一种框胶硬化装置,所述框胶硬化装置包括紫外光源和导光组件,其中,所述紫外光源发出的紫外光进入所述导光组件,所述导光组件包括多个出光口,所述紫外光在所述导光组件内部经过反射后分别自所述多个出光***出,且所述多个出光口仅对应待照射的框胶位置,所述导光组件包括多个入光口,所述框胶硬化装置包括滤光单元,所述滤光单元设置在所述紫外光源和所述多个入光口之间,所述紫外光源发出的紫外光穿过所述滤光单元后分别自所述多个入光口进入所述导光组件内部,所述导光组件包括多根L型导光管,所述多根L型导光管均包括两端开口,所述多根L型导光管的一端开口分别接收所述紫外光源发出的紫外光,另一端开口分别对应于所述待照射的框胶位置,所述导光管为可伸缩式结构。
其中,所述滤光单元吸收波长大于紫外光波长和小于紫外光波长的光。
其中,在每一根所述L型导光管内均包括反射表面,所述反射表面将自所述导光管的一端入射的紫外光反射导向所述待照射的框胶位置。
为了解决上述技术问题,本发明实施例还公开了一种框胶硬化装置,所述框胶硬化装置包括紫外光源和导光组件,所述紫外光源发出的紫外光进入所述导光组件。所述导光组件包括多个出光口,所述紫外光在所述导光组件内部经过反射后分别自所述多个出光***出,且所述多个出光口仅对应待照射的框胶位置。
其中,所述导光组件包括多个入光口,所述框胶硬化装置包括滤光单元,所述滤光单元设置在所述紫外光源和所述多个入光口之间,所述紫外光源发出的紫外光穿过所述滤光单元后分别自所述多个入光口进入所述导光组件内部。
其中,所述滤光单元吸收波长大于紫外光波长和小于紫外光波长的光。
其中,所述导光组件包括多束并联的光纤,所述多束光纤的一端接收所述紫外光源发出的紫外光,另一端分别对应所述待照射的框胶位置。
其中,所述导光组件包括多根L型导光管,所述导光管包括两端开口,所述多个导光管的一端分别接收所述紫外光源发出的紫外光,另一端分别对应于所述待照射的框胶位置。
其中,在每一根所述导光管内均包括反射表面,所述反射表面将自所述导光管的一端入射的紫外光反射导向所述待照射的框胶位置。
其中,所述导光管为可伸缩式结构。
为了解决上述技术问题,本发明实施例还公开了一种框胶硬化方法,所述框胶硬化方法包括:紫外光源发出紫外光;所述紫外光经过导光组件内部反射后分别被导向多个出光口,所述多个出光口的位置仅对应待照射的框胶位置;所述紫外光自所述多个出光口分别射出后,照射所述待照射的框胶。
其中,所述紫外光经过一次或多次内部全反射后自所述多个出光***出。
其中,当所述待照射的框胶位置变化后,相应调整所述多个出光口的位置,以使所述多个出光口保持与所述待照射的框胶的位置对应关系。
为了解决上述技术问题,本发明实施例又公开了一种框胶硬化装置,所述框胶硬化装置包括紫外光源和导光组件,其中,所述紫外光源发出的紫外光进入所述导光组件,所述导光组件包括多个出光口,所述紫外光在所述导光组件内部经过反射后分别自所述多个出光***出,且所述多个出光口仅对应待照射的框胶位置,所述导光组件包括多个入光口,所述框胶硬化装置包括滤光单元,所述滤光单元设置在所述紫外光源和所述多个入光口之间,所述紫外光源发出的紫外光穿过所述滤光单元后分别自所述多个入光口进入所述导光组件内部,所述导光组件包括多根L型导光管,所述多根L型导光管均包括两端开口,所述多根L型导光管的一端开口分别接收所述紫外光源发出的紫外光,另一端开口分别对应于所述待照射的框胶位置,所述导光管为可伸缩式结构。
在本发明一个较佳实施例中,所述滤光单元吸收波长大于紫外光波长和小于紫外光波长的光。
在本发明一个较佳实施例中,每一根所述L型导光管内均包括反射表面,所述反射表面将自所述导光管的一端入射的紫外光反射导向所述待照射的框胶位置。
本发明实施例的框胶硬化装置及框胶硬化方法具有提高光源利用率、降低制造成本和避免液晶分子提前无序配向等优点。
【附图说明】
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:
图1是本发明框胶硬化装置第一优选实施例的结构示意图;
图2是本发明框胶硬化装置第二优选实施例的结构示意图。
【具体实施方式】
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。
第一实施例:
请参阅图1,本实施例公开了一种框胶硬化装置,所述框胶硬化装置1包括紫外光源10、导光组件12和滤光单元14。
所述紫外光源10包括一个或多个发出紫外光的紫外灯管100,其发出的紫外光波长在4-380 nm之间,以用于使框胶16硬化。
所述滤光单元14设置在所述紫外光的传播路径上,所述滤光单元14可以吸收波长小于4 nm和波长大于380 nm的光。也就是说,所述滤光单元14吸收波长大于紫外光波长和小于紫外光波长的杂光,其可以将所述紫外光源10发出的少量非紫外光吸收滤除。
所述导光组件12包括多个入光口122和多个出光口124,所述滤光单元14设置在所述紫外光源10和所述多个入光口122之间,所述紫外光源10发出的紫外光穿过所述滤光单元14后分别从所述多个入光口122进入所述导光组件12内部,并经过一次或者多次的内部反射后分别自所述多个出光口124射出,而所述多个出光口124仅对应待照射的框胶18位置。
如图1所示,在本实施例中,所述导光组件12包括多根L型导光管126,所述导光管126包括两端开口,对应的,所述多根导光管126的一端分别形成所述多个入光口122,其接收所述紫外光源10发出的紫外光。所述多根导光管126的另一端分别形成所述多个出光口124,其中,所述多个出光口124分散开来,以分别对应所述待照射的框胶18位置。所述导光管126可以为一体成型的弯折结构,也可以是由两根长直的导光管拼接而成。
所述导光管126的长度不一,可以将所述导光管126根据需要截成对应长度X1、X2、X3,也可以将所述导光管126设计为伸缩式结构,例如通过驱动马达来使得伸缩式结构的所述导光管126的长度发生变化,适应不同排布的框胶位置,从而使得所述框胶硬化装置1可以用于生产不同尺寸的液晶显示模组时,降低设备成本。
所述导光管126内包括反射表面128,所述反射表面128将自所述导光管126的一端入射的紫外光反射导向所述待照射的框胶18位置。其中,所述反射表面128可以在需要光反射处贴覆金属反射层或者涂覆光反射材料,也可以直接将反射镜放置在需要光反射处。例如,在所述导光管126的拐弯处放置一面与入射的紫外光成45°的反射镜,如此,水平入射的紫外光被所述反射镜改变传播方向,垂直向下照射框胶18。
所述多个出光口124的位置分布直接对应于待照射的框胶18的位置,如此,自所述导光组件12射出的紫外光仅照射待照射的框胶18,而不会照射到液晶区,不但提高了紫外光的利用率,也避免液晶分子被紫外光照射而提前无序配向。
对于同一片承载框胶的基板11,假设框胶区面积为a,而非框胶区面积为b,在需要相同积算光量的情况下,利用本实施例所需的紫外光量为原来的a/(a+b),可以认为紫外光源10中所需的紫外灯管100数量为原来的a/(a+b),如此可以大幅度降低设备成本。此外,由于所述紫外光源10的紫外灯管100都集中在一处,因此所述紫外灯管100的更换较为方便,不需多处操作。此外,由于所述导光管126的长度可以变化,因此可以适应不同尺寸的液晶显示模组制造,从而提高了所述框胶硬化装置1的实用性。
第二实施例:
请参阅图2,本实施例公开了一种框胶硬化装置,所述框胶硬化装置2包括紫外光源20、导光组件22和滤光单元24。
所述紫外光源20包括一个或多个发出紫外光的紫外灯管200,其发出的紫外光波长在4-380 nm之间,以用于使框胶硬化。
所述滤光单元24设置在所述紫外光的传播路径上,所述滤光单元24可以吸收波长小于4 nm和波长大于380 nm的光。也就是说,所述滤光单元24吸收波长大于紫外光波长和小于紫外光波长的杂光,其可以将所述紫外光源20发出的少量非紫外光吸收滤除。
类似于第一优选实施例,所述导光组件22包括多个入光口(图未示)和多个出光口(图未示),所述滤光单元24设置在所述紫外光源20和所述多个入光口之间,所述紫外光源20发出的紫外光穿过所述滤光单元24后分别从所述多个入光口进入所述导光组件22内部,并经过一次或者多次的内部反射后分别自所述多个出光***出,而所述多个出光口仅对应待照射的框胶(图未示)位置。
在本实施例中,所述导光组件22包括多束并联的光纤220,所述多束光纤220并联形成光纤束。所述多束光纤220的一端分别形成所述多个入光口,其接收所述紫外光源20发出的紫外光。所述多束光纤220的另一端分别形成所述多个出光口,其中,所述多个出光口分散开来,以分别对应所述待照射的框胶位置。
根据光的全反射原理,光纤220具有变换光传播方向的作用。在本实施例中,进入所述导光组件22的紫外光在所述多束光纤220内经过多次的内部全反射(total internal reflection)后,自所述多个出光***出以照射待照射的框胶。其中,所述多个出光口的位置分布直接对应于待照射的框胶的位置,如此,自所述导光组件22射出的紫外光仅照射待照射的框胶,而不会照射到液晶区,不但提高了紫外光的光利用率,也避免液晶分子被紫外光照射而提前无序配向。
同样的,对于同一片承载框胶的基板21,假设框胶区面积为a',而非框胶区面积为b',在需要相同积算光量的情况下,利用本实施例所需的紫外光量为原来的a'/(a'+b'),可以认为紫外光源20中所需的紫外灯管200数量为原来的a'/(a'+b'),如此可以大幅度降低设备成本。此外,由于所述紫外光源20的紫外灯管200都集中在一处,因此紫外灯管200的更换较为方便,不需多处操作。
本发明实施例还公开了一种框胶硬化方法,所述框胶硬化方法包括:
紫外光源发出紫外光;
所述紫外光经过导光组件内部反射后分别被导向多个出光口,所述多个出光口的位置仅对应待照射的框胶位置;
所述紫外光自所述多个出光口分别射出后,照射所述待照射的框胶。
进一步的,当所述待照射的框胶位置变化后,相应调整所述多个出光口的位置,以使所述多个出光口保持与所述待照射的框胶的位置对应关系。
区别于现有技术的情况,本发明实施例的框胶硬化装置及框胶硬化方法具有以下的有益效果:由于提高了紫外光源的光利用率,可以减少成本较高的紫外灯管数量,而且出光口仅对应待照射的框胶位置,避免液晶分子被紫外光照射而提前无序配向。
综上所述,本发明实施例的框胶硬化装置及框胶硬化方法具有提高光源利用率、降低制造成本和避免液晶分子提前无序配向等优点。
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本发明的专利保护范围内。

Claims (13)

  1. 一种框胶硬化装置,包括紫外光源和导光组件,其中,所述紫外光源发出的紫外光进入所述导光组件,所述导光组件包括多个出光口,所述紫外光在所述导光组件内部经过反射后分别自所述多个出光***出,且所述多个出光口仅对应待照射的框胶位置,所述导光组件包括多个入光口,所述框胶硬化装置包括滤光单元,所述滤光单元设置在所述紫外光源和所述多个入光口之间,所述紫外光源发出的紫外光穿过所述滤光单元后分别自所述多个入光口进入所述导光组件内部,所述导光组件包括多根L型导光管,所述多根L型导光管均包括两端开口,所述多根L型导光管的一端开口分别接收所述紫外光源发出的紫外光,另一端开口分别对应于所述待照射的框胶位置,所述导光管为可伸缩式结构。
  2. 根据权利要求1所述的框胶硬化装置,其中,所述滤光单元吸收波长大于紫外光波长和小于紫外光波长的光。
  3. 根据权利要求1所述的框胶硬化装置,其中,在每一根所述L型导光管内均包括反射表面,所述反射表面将自所述导光管的一端入射的紫外光反射导向所述待照射的框胶位置。
  4. 一种框胶硬化装置,包括紫外光源和导光组件,其中,所述紫外光源发出的紫外光进入所述导光组件,所述导光组件包括多个出光口,所述紫外光在所述导光组件内部经过反射后分别自所述多个出光***出,且所述多个出光口仅对应待照射的框胶位置。
  5. 根据权利要求4所述的框胶硬化装置,其中,所述导光组件包括多个入光口,所述框胶硬化装置包括滤光单元,所述滤光单元设置在所述紫外光源和所述多个入光口之间,所述紫外光源发出的紫外光穿过所述滤光单元后分别自所述多个入光口进入所述导光组件内部。
  6. 根据权利要求5所述的框胶硬化装置,其中,所述滤光单元吸收波长大于紫外光波长和小于紫外光波长的光。
  7. 根据权利要求4所述的框胶硬化装置,其中,所述导光组件包括多束并联的光纤,所述多束光纤的一端接收所述紫外光源发出的紫外光,另一端分别对应所述待照射的框胶位置。
  8. 根据权利要求4所述的框胶硬化装置,其中,所述导光组件包括多根L型导光管,所述多根L型导光管均包括两端开口,所述多根L型导光管的一端开口分别接收所述紫外光源发出的紫外光,另一端开口分别对应于所述待照射的框胶位置。
  9. 根据权利要求8所述的框胶硬化装置,其中,在每一根所述L型导光管内均包括反射表面,所述反射表面将自所述导光管的一端入射的紫外光反射导向所述待照射的框胶位置。
  10. 根据权利要求8所述的框胶硬化装置,其中,所述导光管为可伸缩式结构。
  11. 一种框胶硬化方法,其中,包括,
    紫外光源发出紫外光;
    所述紫外光经过导光组件内部反射后分别被导向多个出光口,所述多个出光口的位置仅对应待照射的框胶位置;
    所述紫外光自所述多个出光口分别射出后,照射所述待照射的框胶。
  12. 根据权利要求11所述的框胶硬化方法,其中,所述紫外光经过导光组件一次或多次内部全反射后自所述多个出光***出。
  13. 根据权利要求11所述的框胶硬化方法,其中,当所述待照射的框胶位置变化后,相应调整所述多个出光口的位置,以使所述多个出光口保持与所述待照射的框胶的位置对应关系。
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