WO2013168592A1 - 積層体用の前面ガラス板および積層体 - Google Patents
積層体用の前面ガラス板および積層体 Download PDFInfo
- Publication number
- WO2013168592A1 WO2013168592A1 PCT/JP2013/062275 JP2013062275W WO2013168592A1 WO 2013168592 A1 WO2013168592 A1 WO 2013168592A1 JP 2013062275 W JP2013062275 W JP 2013062275W WO 2013168592 A1 WO2013168592 A1 WO 2013168592A1
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- WO
- WIPO (PCT)
- Prior art keywords
- glass plate
- front glass
- glass
- reflector
- sample
- Prior art date
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- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 17
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- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
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- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
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- HUAUNKAZQWMVFY-UHFFFAOYSA-M sodium;oxocalcium;hydroxide Chemical compound [OH-].[Na+].[Ca]=O HUAUNKAZQWMVFY-UHFFFAOYSA-M 0.000 description 1
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- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
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- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 description 1
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- 239000006097 ultraviolet radiation absorber Substances 0.000 description 1
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Images
Classifications
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- B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
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- B32B17/061—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of metal
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- B32B17/10082—Properties of the bulk of a glass sheet
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/28—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer comprising a deformed thin sheet, i.e. the layer having its entire thickness deformed out of the plane, e.g. corrugated, crumpled
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C21/00—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface
- C03C21/001—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions
- C03C21/002—Treatment of glass, not in the form of fibres or filaments, by diffusing ions or metals in the surface in liquid phase, e.g. molten salts, solutions to perform ion-exchange between alkali ions
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/083—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound
- C03C3/085—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal
- C03C3/087—Glass compositions containing silica with 40% to 90% silica, by weight containing aluminium oxide or an iron compound containing an oxide of a divalent metal containing calcium oxide, e.g. common sheet or container glass
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C3/00—Glass compositions
- C03C3/04—Glass compositions containing silica
- C03C3/076—Glass compositions containing silica with 40% to 90% silica, by weight
- C03C3/089—Glass compositions containing silica with 40% to 90% silica, by weight containing boron
- C03C3/091—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium
- C03C3/093—Glass compositions containing silica with 40% to 90% silica, by weight containing boron containing aluminium containing zinc or zirconium
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
- G02B1/14—Protective coatings, e.g. hard coatings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0488—Double glass encapsulation, e.g. photovoltaic cells arranged between front and rear glass sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/4026—Coloured within the layer by addition of a colorant, e.g. pigments, dyes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/12—Photovoltaic modules
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/006—Transparent parts other than made from inorganic glass, e.g. polycarbonate glazings
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/0808—Mirrors having a single reflecting layer
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/08—Mirrors
- G02B5/10—Mirrors with curved faces
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24628—Nonplanar uniform thickness material
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
- Y10T428/2495—Thickness [relative or absolute]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/26—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension
- Y10T428/266—Web or sheet containing structurally defined element or component, the element or component having a specified physical dimension of base or substrate
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31—Surface property or characteristic of web, sheet or block
- Y10T428/315—Surface modified glass [e.g., tempered, strengthened, etc.]
Definitions
- the present invention relates to a front glass plate for a laminate and a laminate comprising such a front glass plate.
- a reflector having a front glass plate, a second glass plate, and a reflective layer disposed between the two is widely applied in various fields.
- a reflector having a high reflectance has been paid attention to for the purpose of, for example, the use of a solar thermal power generation apparatus, and development has been advanced.
- Patent Document 1 discloses a configuration in which a front glass plate of a reflector used in a solar thermal power generation apparatus is thinned to about 0.5 mm to 2.5 mm, for example.
- the thickness of the front glass plate By reducing the thickness of the front glass plate, it is expected to increase the transparency of the front glass plate and increase the reflectivity of the reflector. However, simply reducing the thickness of the front glass plate may reduce the durability of the reflector. In particular, when a thin front glass plate is used, the mechanical properties of the front glass plate may be reduced. For example, when a reflector having a thin front glass plate is assumed to be used outdoors, erosion of the front glass plate due to blowing of sand or dust may be a problem.
- a reflector having a front glass plate may cause a problem of so-called “burn” phenomenon.
- the “burning” phenomenon is a phenomenon in which the front glass plate is chemically altered after a long period of time due to a liquid such as water droplets attached to the front glass plate.
- the transmittance of the front glass plate is remarkably lowered, thereby reducing the reflectance of the reflector.
- Patent Document 1 does not show any countermeasure for such a problem of chemical deterioration of the front glass plate.
- solar thermal power generation devices are often installed in places where strong sunshine is generally obtained, such as desert areas.
- the “glass burn” phenomenon occurs in a shorter time due to the high temperature of the front glass plate. there is a possibility.
- This invention is made
- an object of this invention is to provide a laminated body provided with such a front glass plate.
- a front glass plate for a laminate As a constituent component, 5 mol% or more of Al 2 O 3 in terms of oxide is included, A front glass plate characterized by a 50% crack generation load of 0.5 kg or more is provided.
- a laminate comprising a front glass plate having the above-described features and a functional member installed on the back surface of the front glass plate.
- the present invention it is possible to provide a front glass plate for a laminate having improved mechanical and chemical characteristics as compared with the conventional one. Moreover, in this invention, it becomes possible to provide a laminated body provided with such a front glass plate.
- FIG. 1 It is sectional drawing which showed roughly the structure of the reflector provided with the front glass plate by one Example of this embodiment. It is the top view which showed typically the state after pressing a diamond indenter with respect to a sample and removing a load. It is the figure which showed the schematic flow of an example of the manufacturing method of a reflector. It is the figure which showed schematically the structure of the window for vehicles provided with the front glass plate by one Example of this embodiment. It is the figure which showed schematically the structure of the solar cell provided with the front glass plate by one Example of this embodiment. It is the graph which showed the measurement result of the transmittance
- FIG. 7 is a graph obtained by enlarging a portion having a wavelength of 300 nm to 400 nm in the graph shown in FIG. 6 is a graph showing the relationship between sandblasting time and haze value obtained for each of glass samples according to Examples 1 to 4.
- 6 is a graph showing the relationship between the holding time and the haze value in a high-temperature and high-humidity environment obtained in each of the glass samples according to Examples 2 to 4. It is the graph which showed the relationship between the retention time and haze value in the high temperature, high humidity environment obtained in each of the glass sample which concerns on Example 5 and Example 6.
- FIG. 10 is a graph showing measurement results of transmittance obtained in each of glass samples according to Examples 7 to 9.
- FIG. 12 is an enlarged graph of a portion having a wavelength of 300 nm to 400 nm in the graph shown in FIG.
- a front glass plate for a laminate As a constituent component, 5 mol% or more of Al 2 O 3 in terms of oxide is included, A front glass plate characterized by a 50% crack generation load of 0.5 kg or more is provided.
- the front glass plate having such characteristics has significantly improved mechanical and chemical characteristics as compared with the conventional front glass plate, as will be described in detail later. Therefore, it becomes possible to provide a laminate having improved mechanical and chemical properties by applying a front glass plate having such characteristics.
- FIG. 1 the structure of a reflector provided with the front glass plate by one Example of this embodiment is shown roughly.
- a reflector 100 including a front glass plate includes a support glass plate 110, an adhesive layer 120, a protective layer 130, a reflective layer 140, and a front glass plate 150 in this order. It is configured by stacking.
- the front glass plate 150 has a first surface 152 on the side far from the support glass plate 110 and a second surface 154 on the side close to the support glass plate 110.
- the support glass plate 110 has a third surface 112 far from the front glass plate 150 and a fourth surface 114 near the front glass plate 150.
- the support glass plate 110 has a role of supporting each member installed on the upper part.
- the reflection layer 140 is usually configured as a layer containing a metal such as silver and provides the reflector 100 with a reflection function.
- the protective layer 130 is installed to protect the reflective layer 140. However, the protective layer 130 may be omitted.
- the front glass plate 150 carries the reflective layer 140 and has a role of constituting the light incident surface 160 of the reflector 100.
- the reflective layer 140 is formed on one surface of the front glass plate 150 (second surface 154 in the example of FIG. 1).
- the adhesive layer 120 serves to join the support glass plate 110 and the front glass plate 150 on which the reflective layer 140 (and the protective layer 130 if necessary) is formed.
- the reflector 100 has a curved surface shape, that is, a downwardly convex shape.
- this shape is not always necessary, and the reflector 100 may be, for example, a flat shape.
- the incident light 170 when the incident light 170 is irradiated onto the light incident surface 160, the incident light 170 passes through the front glass plate 150 and reaches the reflective layer 140. The incident light 170 that reaches the reflective layer 140 is reflected by the reflective layer 140. This reflected light then travels in the reverse direction on the front glass plate 150 and is radiated from the reflector 100 via the light incident surface 160 to form a focal point at a desired position.
- the reflector 100 when the reflector 100 is used in a solar thermal power generation apparatus, the reflected light from the reflector 100 is condensed on a heat storage member that absorbs solar energy as thermal energy. Thereafter, electric power can be generated by generating high-temperature and high-pressure steam using the thermal energy accumulated in the heat storage member.
- Patent Document 1 discloses that the thickness of the front glass plate applied to the reflector is reduced to increase the transmittance, thereby increasing the reflectivity of the reflector as a whole.
- a reflector having a front glass plate may cause a problem of so-called “burn” phenomenon.
- the “burning” phenomenon is a phenomenon in which the front glass plate is chemically altered after a long period of time due to a liquid such as water droplets attached to the front glass plate.
- the transmittance of the front glass plate is remarkably lowered, thereby reducing the reflectance of the reflector.
- solar thermal power generation devices are often installed in places where strong sunshine is generally obtained, such as desert areas. In this case, the “glass burn” phenomenon occurs in a shorter time due to the high temperature of the front glass plate. there is a possibility.
- the front glass plate 150 used in the reflector 100 has the following characteristics as described above. (1) As a constituent, 5 mol% or more of Al 2 O 3 is contained in terms of oxide; and (2) 50% crack generation load is 0.5 kg or more.
- the front glass plate 150 having such characteristics can improve mechanical and chemical characteristics as compared with the conventional one. Therefore, in the present embodiment, it is possible to provide the reflector 100 with improved mechanical and chemical characteristics as compared with the conventional one.
- alumina (Al 2 O 3 ) has a role of increasing the chemical stability of glass.
- the front glass plate 150 contains 5 mol% or more of alumina (Al 2 O 3 ) in terms of oxide as a glass component. Stability can be expressed.
- the content of alumina may be, for example, in the range of 5 mol% to 20 mol%.
- “50% crack generation load” can be measured by the following method.
- sample a front glass plate sample (hereinafter simply referred to as “sample”) is placed on the stage of a Vickers hardness tester.
- the diamond-shaped diamond indenter is pressed against the first location of the sample with a predetermined load for 15 seconds.
- FIG. 2 shows a state in which the load is removed after the diamond indenter is pressed against the sample 210.
- a diamond-shaped indentation 220 is formed on the surface of the sample 210.
- the indentation 220 has four corner portions 221a, 221b, 221c, and 221d.
- Cracks 230a to 230d are generated in the corner portions 221a to 221d of the indentation 220, respectively. Therefore, the number N of corner portions where cracks occur is four.
- the total number T of corner portions of the indentation 220 is four. Therefore, the crack occurrence rate K 1 at the first location is 100%.
- the crack occurrence rate K 1 at the first location is 0%.
- the average crack occurrence rate K ave (%) is obtained by averaging the crack occurrence rates K 1 to K 20 obtained at the respective locations.
- the load when the average crack occurrence rate K ave (%) calculated in this way is 50% is defined as “50% crack generation load”.
- the above "50% crack generation load” is affected by temperature and humidity, so the measurement is performed in an environment where the temperature is 25 ° C and the humidity is 20%.
- Such “50% crack generation load” can be used as an index of the brittleness of the sample.
- the large “50% crack generation load” corresponds to the fact that cracks are hardly generated in the sample even with a large load, that is, the sample is “less brittle” and the “50% crack generation load” is small.
- the sample is susceptible to cracking even with a small load, that is, the sample is more “brittle”.
- the front glass plate 150 has a feature that the index “50% crack generation load” is 0.5 kg or more. Accordingly, the front glass plate 150 can exhibit higher mechanical properties than the conventional front glass plate.
- the front glass plate 150 with improved mechanical and chemical characteristics as compared with the prior art due to the features of (1) and (2) described above. .
- the reflector 100 With improved mechanical and chemical characteristics as compared with the conventional case.
- the front glass plate 150 may be made of any glass as long as it has the characteristics as described in (1) and (2) above.
- the thickness of the front glass plate 150 may be in the range of 0.1 mm to 1 mm, for example.
- Front glass plate 150 may be made of, for example, SiO 2 glass such as aluminosilicate, borosilicate, and soda lime, or P 2 O 5 glass.
- the front glass plate 150 contains 5 mol% or more of alumina (Al 2 O 3 ) in terms of oxide.
- alumina Al 2 O 3
- the amount of alumina is preferably 5 mol% or more.
- the content of alumina is 20 mol% or less, brittleness can be kept low and erosion resistance can be kept moderate.
- the content of alumina is 20 mol% or less, it is possible to prevent the viscosity at high temperature from increasing during the production of the glass plate, and to prevent the quality of bubbles and unmelted raw materials from being deteriorated. Therefore, the content of alumina is preferably 20 mol% or less.
- the front glass plate 150 may contain magnesium oxide (MgO). In this case, the content of magnesium oxide may be in the range of 5 mol% to 15 mol%. Moreover, the front glass plate 150 may contain boron oxide (B 2 O 3 ). In this case, the content of boron oxide may be in the range of 2 mol% to 12 mol%.
- MgO magnesium oxide
- B 2 O 3 boron oxide
- the erosion resistance of the front glass plate 150 is improved.
- the front glass plate 150 according to the present embodiment may exhibit an energy transmittance of 90.4% or more.
- the “energy transmittance” is the total solar energy transmittance defined in ISO 9050: 2003 (E).
- the front glass plate 150 may have a haze value of 15% or less after the sandblast treatment for 3 seconds.
- the conditions for the sandblasting treatment in the present embodiment are as follows: Medium; alumina medium of particle size # 80, Pressure: 1 kg / cm 2 , Distance between sample and blast gun; 35cm, Medium injection angle; substantially perpendicular to the sample.
- the “haze value” is one of the indicators of the transparency of the sample, and is used to represent the turbidity (cloudiness) of the sample.
- the “haze value” is a value measured with a haze meter.
- the front glass plate 150 may have a higher energy transmittance than the support glass plate 110 and / or may be configured to be thinner than the support glass plate 110.
- the transmittance of the front glass plate 150 can be improved and the reflectance of the reflector 100 can be increased.
- the sodium (Na) content on the first surface 152 of the front glass plate 150 may be suppressed (reduced) compared to the sodium (Na) content on the third surface 112 of the support glass plate 110. good.
- Sodium present on the outermost surface of the reflector 100, that is, the first surface 152 of the front glass plate 150 has a great influence on the above-mentioned “burn” phenomenon. That is, if the amount of sodium present on the outermost surface of the glass plate increases, an ion exchange reaction is likely to occur between sodium ions in the glass and moisture species in the environment (for example, hydrogen ions). The phenomenon becomes more prominent.
- the “burn” phenomenon is less likely to occur, and the chemical durability of the front glass plate 150 can be increased. This also makes it possible to provide the reflector 100 that maintains a high reflectance over a long period of time.
- the sodium content in the first surface 152 of the front glass plate 150 may be, for example, 10 mol% or less, and more preferably 1 mol% or less.
- the “surface of the glass plate” which is a target for determining the sodium content refers to a range from the outermost surface of the glass plate to a depth of 10 ⁇ m.
- the sodium content of the glass plate in such a region can be determined by, for example, EDX (Energy Dispersion X-ray spectroscopy) method from the glass surface or EPMA (Electron Probe Micro Analyzer) analysis in the depth direction from the surface by cutting the sample. By doing so, it can be easily analyzed.
- first surface 152 of the front glass plate 150 may be chemically strengthened.
- “Chemical strengthening treatment (method)” means that a glass material is immersed in a molten salt containing an alkali metal, and an alkali metal (ion) having a small atomic diameter existing on the outermost surface of the glass material is present in the molten salt. This is a general term for technologies that replace alkali metals (ions) with large atomic diameters. For example, when a glass material containing sodium (Na) is chemically strengthened in a molten salt containing potassium (K), sodium in the glass material is replaced with potassium.
- the front glass plate 150 and the support glass plate 110 are made of glass having the same composition.
- the sodium content of the first surface 152 of the front glass plate 150 can be significantly reduced as compared with the sodium content of the third surface 1112 of the support glass plate 110. Therefore, it is possible to suppress the “burn” phenomenon of the front glass plate 150.
- the second surface 154 of the front glass plate 150 may be chemically strengthened.
- the reflectance of the reflector 100 can be maintained at a high value over a long period.
- the support glass plate 110 is composed of a glass substrate.
- the type of glass is not particularly limited, and the glass may be, for example, soda lime glass.
- the transmittance of the support glass plate 110 does not affect the reflectance of the reflector 100.
- the support glass plate 110 may be configured to be thicker than the front glass plate 150.
- the support glass plate 110 may have a thickness that allows the reflector 100 to have rigidity, for example, a range of 3 mm to 5 mm.
- the support glass plate 110 may have a lower energy transmittance than the front glass plate 150.
- the support glass plate 110 has a transmittance of 30% or less particularly in a wavelength region of 300 nm to 400 nm. In this case, it is possible to significantly suppress chemical deterioration of the adhesive layer 120 due to ultraviolet rays.
- the transmittance of the support glass plate 110 in the wavelength region of 300 nm to 400 nm is more preferably 20% or less, and further preferably 15% or less.
- the support glass plate 110 may be subjected to a chemical strengthening process on the first surface 112 and / or the second surface 114.
- the shape of the support glass plate 110 is not particularly limited, and is selected according to the completed shape of the reflector 100.
- the support glass plate 110 may have a curved shape such as a parabolic shape.
- the support glass plate 110 may be flat.
- the support glass plate 110 formed of a glass substrate is used as a support member for supporting each member at the upper part.
- the support member only needs to satisfy the use of supporting each member, and the material thereof is not limited to glass, but may be resin, ceramics, or the like.
- the adhesive layer 120 serves to join the front glass plate 150 on which the reflective layer 140 and the like are installed to the support glass plate 110.
- the material of the adhesive layer 120 is not particularly limited.
- PVB polyvinyl butyral
- EVA ethylene vinyl acetate
- thermosetting resin thermosetting resin
- photocurable resin thermosetting resin
- the thickness of the adhesive layer 120 is not particularly limited, and may be, for example, in the range of 0.3 ⁇ m to 1.0 ⁇ m.
- the protective layer 130 is used as necessary to protect the reflective layer 140.
- the protective layer 130 may be made of a metal such as copper (Cu), for example.
- the thickness of the protective layer 130 is not particularly limited. The thickness may be in the range of 20 nm to 70 nm, for example.
- the reflective layer 140 is a layer having high reflectivity.
- the reflective layer 140 may be made of, for example, silver or a silver alloy. Further, the reflective layer 140 may be formed of a stacked body of a plurality of layers.
- the reflective layer 140 may be formed, for example, by physical vapor deposition such as sputtering.
- the thickness of the reflective layer 140 is not particularly limited, but may be in the range of 60 nm to 200 nm, for example.
- an adhesion layer is usually installed between the front glass plate 150 and the reflective layer 140.
- the adhesion layer By installing the adhesion layer, the adhesion between the front glass plate 150 and the reflection layer 140 is improved.
- the adhesion layer is composed of, for example, a layer containing tin or a mixed layer of tin and palladium. Palladium acts as a catalyst for the silver reduction reaction when a reflective layer containing silver is formed on the front glass plate 150. Therefore, conventionally, when a silver reflective layer is formed on a glass plate, an adhesion layer containing palladium has been used.
- the reflectivity of the reflector 100 may decrease. This is because palladium tends to form an alloy phase that causes a decrease in reflectivity with silver constituting the reflective layer 140.
- an adhesion layer containing no palladium for example, an adhesion layer made of only tin
- such an alloy phase is not generated, and a decrease in reflectance can be suppressed.
- the reflective layer 140 is finally not exposed to the outside world and is disposed between the front glass plate 150 and the support glass plate 150. For this reason, the reflective layer 140 should just have adhesiveness of the grade which does not peel from the front glass plate 150 in the manufacture stage of the reflector 100. FIG. Therefore, the adhesion layer is not necessarily provided.
- the reflector 100 may be flat or curved, and the shape of the reflector 100 is appropriately selected depending on the application.
- the reflector 100 is not particularly limited.
- the reflector 100 can be appropriately applied to applications that require high reflection characteristics.
- the reflector 100 may be a reflector for a solar thermal power generation apparatus.
- the reflector 100 according to an example of the present embodiment includes the support glass plate 110
- the front glass plate 150 can be easily curved by the support glass plate 110. That is, in the reflector 100 according to an example of the present embodiment, even if the reflector 100 has a curved shape like a parabolic reflector, a thin front surface is formed on the support glass plate 110 manufactured with a desired curved shape. The required curved surface shape can be imparted to the front glass plate 150 simply by pasting the glass plate 150. Therefore, in the reflector 100 according to an example of the present embodiment, the reflector can be manufactured with high accuracy.
- FIG. 3 shows a schematic flow chart of an example of a manufacturing method of the reflector 100.
- the manufacturing method of the reflector 100 is as follows. Providing a front glass plate having first and second surfaces and a support glass plate having third and fourth surfaces (step S110); Installing a reflective layer on the second surface of the front glass plate 150 (step S120); Installing an adhesive layer on top of the reflective layer and / or on the fourth surface of the support glass plate (step S130); Bonding the second side of the front glass plate 150 and the fourth side of the support glass plate via an adhesive layer (step S140); Have
- Step S110 First, the front glass plate 150 and the support glass plate 110 are prepared.
- the front glass plate 150 has a first surface 152 and a second surface 154.
- the support glass plate 110 has a third surface 112 and a fourth surface 114.
- the first surface 152 of the front glass plate 150 constitutes the light incident surface 160 of the reflector 100 after the reflector 100 is completed.
- the third surface 112 of the support glass plate 110 constitutes the back surface 172 of the reflector 100 after the reflector 100 is completed.
- the front glass plate 150 is characterized by containing 5 mol% or more of Al 2 O 3 in terms of oxide as a constituent component and having a 50% crack generation load of 0.5 kg or more.
- the front glass plate 150 may have the first surface 152 and / or the second surface 154 chemically treated.
- the first surface 112 and / or the second surface 114 may be chemically strengthened.
- the front glass plate 150 may be selected so as to be thinner than the support glass plate 110 and to have a higher energy transmittance than the support glass plate 110.
- the front glass plate 150 may be configured such that the sodium (Na) content on the first surface 152 is smaller than the third surface 112 of the support glass plate 110.
- the support glass plate 110 may be processed into a desired curved shape such as a parabolic shape by heat treatment or the like.
- Step S120 Next, the reflective layer 140 is installed on the second surface 154 of the front glass plate 150.
- the reflective layer 140 may be directly formed on the second surface 154 of the front glass plate 150, but usually, an adhesion layer is provided in advance on the second surface 154 of the front glass plate 150. Thereby, the adhesiveness between the front glass plate 150 and the reflective layer 140 improves.
- the adhesion layer is composed of tin alone or a mixed layer of tin and palladium.
- a reflective layer 140 made of, for example, silver or a silver alloy is placed thereon.
- the reflectance of the reflective layer 140 may be reduced. Therefore, it is preferable that the adhesion layer does not contain palladium.
- a protective layer 130 may be provided on the upper portion.
- the protective layer 130 may be composed of, for example, metallic copper or a mixture of tin chloride and a silane coupling agent.
- Step S130 Next, the adhesive layer 120 is placed on the reflective layer 140 and / or on the fourth surface 114 of the support glass plate 110.
- the configuration and material of the adhesive layer 120 are not particularly limited, but the adhesive layer 120 preferably contains an adhesive.
- the adhesive layer does not have to be a single layer, and may be composed of a plurality of layers.
- Step S140 Next, the second surface 154 side of the front glass plate 150 and the fourth surface 114 side of the support glass plate 110 are bonded via the adhesive layer 120.
- the front glass plate 150 can be easily joined even if the support glass plate 110 is curved. Further, when the front glass plate 150 has a thickness of 1 mm or less, the front glass plate 150 exhibits flexibility. For this reason, the curved surface shape of the front glass plate 150 can be easily matched with the curved surface shape of the support glass plate 110.
- the reflector 100 having the structure as shown in FIG. 1 can be manufactured.
- the manufacturing method of the reflector 100 described above is merely an example, and it will be apparent to those skilled in the art that the reflector 100 may be manufactured by other methods.
- vehicle window includes all window members made of glass that can be used in vehicles.
- vehicle window includes a windshield, a side glass, a roof glass, and the like.
- FIG. 4 schematically shows the configuration of a vehicle window including a front glass plate according to an example of the present embodiment.
- a vehicle window 300 is configured by laminating a second glass plate 310, an intermediate film 320, and a front glass plate 330 in this order.
- a front glass plate 330 As shown in FIG. 4, a vehicle window 300 according to an example of the present embodiment is configured by laminating a second glass plate 310, an intermediate film 320, and a front glass plate 330 in this order.
- each member will be described in detail.
- Second glass plate 310 is formed of a glass substrate.
- the kind of glass is not particularly limited, and the glass may be, for example, soda lime glass.
- the thickness of the second glass plate 310 is not particularly limited, but the thickness is preferably in the range of 2 mm to 4 mm, for example, in order to support each member at the top.
- the second glass plate 310 and the vehicle window 300 may have a curved surface shape in addition to the planar shape as shown in FIG.
- the intermediate film 320 has a role of joining the second glass plate 310 and the front glass plate 330.
- the intermediate film 320 is made of, for example, a thermoplastic resin composition containing a thermoplastic resin as a main component, and although the thickness is not necessarily limited, for example, 0.1 to 1.5 mm is preferable. 2 to 1.0 mm is more preferable.
- thermoplastic resin examples include thermoplastic resins conventionally used for this kind of application, such as plasticized polyvinyl acetal resin, plasticized polyvinyl chloride resin, saturated polyester resin, and plasticized saturated polyester resin.
- thermoplastic resins conventionally used for this kind of application such as plasticized polyvinyl acetal resin, plasticized polyvinyl chloride resin, saturated polyester resin, and plasticized saturated polyester resin.
- examples thereof include resins, polyurethane resins, plasticized polyurethane resins, ethylene-vinyl acetate copolymer resins, and ethylene-ethyl acrylate copolymer resins.
- a plasticized polyvinyl acetal resin is excellent in balance of various properties such as transparency, weather resistance, strength, adhesion, penetration resistance, impact energy absorption, moisture resistance, heat insulation, and sound insulation.
- thermoplastic resins may use only 1 type and may use 2 or more types together.
- plasticization in the plasticized polyvinyl acetal resin means that it is plasticized, for example, by adding a plasticizer. The same applies to other plasticized resins.
- polyvinyl acetal resin examples include a polyvinyl formal resin obtained by reacting polyvinyl alcohol (hereinafter referred to as “PVA” if necessary) and formaldehyde, and a narrowly defined polyvinyl acetal resin obtained by reacting PVA and acetaldehyde.
- PVA polyvinyl formal resin obtained by reacting polyvinyl alcohol
- PVB polyvinyl butyral resin obtained by reacting PVA with n-butyraldehyde
- PVB transparency, weather resistance, strength, adhesive strength, penetration resistance
- these polyvinyl acetal type resins may use only 1 type, and may use 2 or more types together.
- the plasticizer examples include organic acid ester plasticizers such as monobasic organic acid esters and polybasic organic acid esters, and phosphoric acid plasticizers such as organic phosphoric acid and organic phosphorous acid. It is done.
- the amount of the plasticizer added varies depending on the average degree of polymerization of the thermoplastic resin, the average degree of polymerization of the polyvinyl acetal resin, the degree of acetalization, the amount of residual acetyl groups, etc., but is 10 to 80 with respect to 100 parts by mass of the thermoplastic resin. Part by mass is preferred.
- the addition amount of the plasticizer is less than 10 parts by mass, plasticization of the thermoplastic resin becomes insufficient, and molding may be difficult.
- strength may become inadequate.
- An infrared shielding agent can be contained in the thermoplastic resin composition.
- the infrared shielding agent include Re, Hf, Nb, Sn, Ti, Si, Zn, Zr, Fe, Al, Cr, Co, Ce, In, Ni, Ag, Cu, Pt, Mn, Ta, W, Examples thereof include metals such as V and Mo, oxides, nitrides, sulfides, or silicon compounds thereof, or inorganic fine particles doped with dopants such as Sb, F, or Sn.
- Sb is doped.
- Tin oxide fine particles (ATO fine particles) and Sn-doped indium oxide fine particles (ITO fine particles) are preferable, and among these, ITO fine particles are preferable.
- the thermoplastic resin composition includes a thermoplastic resin, an infrared shielding agent contained as necessary, for example, an adhesion adjusting agent, a coupling agent, a surfactant, an antioxidant, a thermal stabilizer, One kind or two or more kinds of various additives such as a light stabilizer, an ultraviolet absorber, a fluorescent agent, a dehydrating agent, an antifoaming agent, an antistatic agent and a flame retardant can be contained.
- the front glass plate 330 may be made of any glass as long as it has the characteristics as described in (1) and (2) above.
- the front glass plate 330 may be the front glass plate 150 as used in the reflector 100 described above.
- front glass plate 330 As a structure of the front glass plate 330, what was described in the column of the above-mentioned front glass plate 150 is applicable as it is. For this reason, the specification of the front glass plate 330 is not further described here.
- the vehicle window 300 according to an example of the present embodiment includes the front glass plate 330 having the characteristics (1) and (2) described above. For this reason, in the vehicle window 300 according to an example of the present embodiment, mechanical and chemical characteristics can be significantly improved as compared with the conventional case.
- FIG. 5 schematically shows a configuration of a solar cell including a front glass plate according to an example of the present embodiment.
- the solar cell 400 includes a support member 410, a first sealing material 420, a solar battery cell 430, a second sealing material 440, and a front glass plate 450. Consists of Hereinafter, each member will be described in detail.
- the support member 410 is composed of a resin sheet or a glass substrate.
- the type of glass is not particularly limited, and the glass may be, for example, soda lime glass.
- the thickness of the support member 410 is not particularly limited.
- the shape of the support member 410 is not particularly limited, and is selected according to the completed shape of the solar cell 400.
- the support member 410 may have a curved surface shape.
- the support member 410 may have a flat shape.
- the first sealing material 420 and the second sealing material 440 may be made of any material as long as the solar battery cell 430 can be sealed.
- the first sealing material 420 and the second sealing material 440 may be made of a resin such as ethylene vinyl acetate (EVA), for example.
- EVA ethylene vinyl acetate
- the solar battery cell 430 is not particularly limited, and can be applied to various solar battery cells having a potential difference in the solar battery module when the solar battery module includes the solar battery cell.
- the types of solar cells are, for example, crystalline silicon solar cells, thin film silicon solar cells, thin film compound solar cells (CdTe, CI (G) S, CZTS), organic thin film solar cells, dye-sensitized solar cells, high efficiency compound solar cells.
- Examples of the crystalline silicon solar cell include single crystal silicon, polycrystalline silicon, heterojunction (amorphous / crystalline silicon: commonly called HIT), and the like.
- the front glass plate 450 may be made of any glass as long as it has the characteristics as described in (1) and (2) above.
- the front glass plate 450 may be the front glass plates 150 and 330 used in the reflector 100 or the vehicle window 300 described above.
- front glass plate 450 As a structure of the front glass plate 450, what was described in the column of the above-mentioned front glass plate 150 is applicable as it is. For this reason, the specification of the front glass plate 450 is not further described here.
- the solar cell 400 according to an example of the present embodiment includes the front glass plate 450 having the characteristics (1) and (2) described above. For this reason, in the solar cell 400 by one Example of this embodiment, mechanical and chemical characteristics can be improved significantly compared with the past.
- the manufacturing method of the solar cell 400 is clear to those skilled in the art from the description regarding the manufacturing method of the reflector mentioned above. Therefore, the manufacturing method of solar cell 400 is not particularly described.
- Example 1 First, a glass sample of aluminosilicate glass (glass sample according to Example 1) having the composition shown in the column of “Example 1” in Table 1 below in terms of oxide was produced.
- the thickness of the glass sample was 0.6 mm.
- the density of this glass sample was 2.41 g / cm 3 , the glass transition temperature (Tg) was 627 ° C., and the softening point was 856 ° C.
- the glass sample had a Vickers hardness of 561.
- Example 2 A glass sample of aluminosilicate glass having the composition shown in the column of “Example 2” in Table 1 below (glass sample according to Example 2) was produced.
- the thickness of the glass sample was 0.5 mm.
- the density of this glass sample was 2.48 g / cm 3 , the glass transition temperature (Tg) was 604 ° C., and the softening point was 831 ° C.
- the glass sample had a Vickers hardness of 599.
- Example 3 A glass sample of non-alkali borosilicate glass (glass sample according to Example 3) having the composition shown in the column of “Example 3” in Table 1 below was produced.
- the thickness of the glass sample was 0.7 mm.
- the density of this glass sample was 2.51 g / cm 3 , the glass transition temperature (Tg) was 710 ° C., and the softening point was 950 ° C.
- the glass sample had a Vickers hardness of 580.
- Example 4 A glass sample of soda lime glass having the composition shown in the column of “Example 4” in Table 1 below (a glass sample according to Example 4) was produced.
- the thickness of the glass sample was 3.9 mm.
- the density of this glass sample was 2.49 g / cm 3 , the glass transition temperature (Tg) was 550 ° C., and the softening point was 733 ° C.
- the glass sample had a Vickers hardness of 533.
- Example 5 A glass sample made of aluminosilicate glass having the composition (oxide conversion value) shown in the column of “Example 5” in Table 1 was prepared.
- the thickness of the glass sample was 0.8 mm.
- the density of this glass sample was 2.48 g / cm 3 , the glass transition temperature (Tg) was 604 ° C., and the softening point was 831 ° C.
- the glass sample had a Vickers hardness of 599.
- the chemical strengthening treatment was performed by immersing the entire glass sample in a molten salt of potassium nitrate without masking the glass sample.
- the treatment temperature (molten salt temperature) was 435 ° C., and the treatment time (immersion time) was 90 minutes.
- the amount of sodium on the surface of the glass sample according to Example 5 was analyzed.
- the EPMA method was used.
- the content of Na 2 O on the surface of the glass sample according to Example 5 was 6 mol% on the basis of oxide, and the content of K 2 O was 10.5 mol% on the basis of oxide. Since the content of Na 2 O on the surface of the glass sample before chemical strengthening treatment was 12.5 mol% on the oxide basis, it was confirmed that sodium ions were replaced with potassium ions by the chemical strengthening treatment. It was.
- Example 6 A glass sample made of soda lime glass (glass sample according to Example 6) having the composition shown in the column of “Example 6” in Table 1 above was prepared.
- the thickness of the glass sample was 3.0 mm.
- the density of this glass sample was 2.49 g / cm 3 , the glass transition temperature (Tg) was 550 ° C., and the softening point was 733 ° C.
- the glass sample according to Example 6 is a sample having substantially the same composition as that of the glass sample according to Example 4 described above, but different only in thickness.
- each column of Table 1 the density, glass transition temperature, softening point, Vickers hardness, and thickness of the glass samples according to Examples 1 to 6 are collectively shown.
- each value (a composition is included) of the glass sample which concerns on Example 5 is a value before implementing a chemical strengthening process.
- the energy transmittance of the glass sample according to Example 1 was 91.8%, and the glass sample according to Example 1 showed good permeability. Moreover, the energy transmittances of the glass samples according to Examples 2 and 3 were 91.5 and 90.4%, respectively, and the glass samples according to Examples 2 and 3 also showed good transmittance. On the other hand, the energy transmittance of the glass sample according to Example 4 was 90.3%, which showed the lowest transmittance among the glass samples according to Examples 1 to 4.
- the energy transmittance of the glass sample according to Example 5 was 91.5%, and the glass sample according to Example 5 showed good transmittance.
- the energy transmittance of the glass sample according to Example 6 was 90.3%, indicating a low transmittance.
- FIG. 6 and FIG. 7 collectively show the measurement results of transmittance obtained in the glass samples according to Example 3, Example 5, and Example 6.
- FIG. 6 is a measurement result of transmittance over a wavelength range of 300 nm to 2500 nm
- FIG. 7 is an enlarged graph of the wavelength range of 300 nm to 400 nm.
- the glass samples according to Examples 3 and 5 show good transmittance over a wide range of wavelengths from about 400 nm to about 2500 nm.
- the glass samples according to Examples 3 and 5 maintain a significantly high transmittance even in the wavelength region of 300 nm to 400 nm as shown in FIG. Accordingly, when the glass samples according to Example 3 and Example 5 are used as the front glass plate of the reflector, it is possible to use the ultraviolet spectrum of sunlight, and to provide a very highly reflective reflector. Will be possible.
- the glass sample according to Example 6 showed lower transmittance than the glass samples according to Example 3 and Example 5.
- the transmittance of the glass sample according to Example 6 tended to decrease significantly in the wavelength region of 300 nm to 400 nm.
- Example 1 when the glass samples according to Example 1, Example 2, Example 3, and Example 5 were used as the first glass plate of the reflector, the glass samples according to Example 4 and Example 6 were used as the front glass of the reflector. It is expected that a reflector having a high reflectance can be obtained as compared with the case where it is used as a plate.
- the 50% crack generation load of the glass sample according to Example 1 was approximately 1 to 2 kgf.
- the 50% crack generation loads of the glass samples according to Example 2 and Example 3 were about 0.5 kgf and about 1 to 2 kgf, respectively.
- the 50% crack generation load of the glass sample according to Example 4 was approximately 0.1 to 0.2 kgf.
- the 50% crack generation load of the glass samples according to Examples 1 to 3 showed a relatively large value, and it was found that these glass samples were not so brittle. From this, it is expected that relatively good mechanical properties can be obtained when the glass samples according to Examples 1 to 3 are used as the front glass plate for a laminate.
- the 50% crack generation load of the glass sample according to Example 4 is significantly lower than that of other glass samples, and it was found that the glass sample according to Example 4 has a relatively brittle property. Therefore, when the glass sample which concerns on Example 4 is used for the front glass plate of a laminated body, it is expected that very good mechanical properties cannot be obtained.
- the sandblast treatment was performed by irradiating a glass sample with an alumina medium having a particle size of # 80 at a pressure of 1 kg / cm 2 in a substantially vertical direction.
- the distance between the glass sample and the blast gun was 35 cm.
- the haze value was measured with a haze meter.
- FIG. 8 collectively shows the relationship between the sand blasting time and the haze value obtained in each of the glass samples according to Examples 1 to 4.
- the haze value increased as the sandblasting time increased.
- the haze value remains at about 25% or less even after 5 seconds of sandblasting.
- the haze value after 5 seconds of sandblasting increased to about 40%.
- the haze value showed the largest value in the sandblasting process of any time.
- each glass sample was placed in a thermostatic chamber at a temperature of 65 ° C. and a relative humidity of 95%. After a predetermined period of time, each glass sample was taken out from the thermostat and the haze value was measured. The haze value was measured with a haze meter.
- FIG. 9 shows the measurement results obtained for each glass sample.
- the horizontal axis indicates the holding time
- the vertical axis indicates the haze value.
- FIG. 9 shows that the glass samples according to Examples 2 to 3 hardly show a change in the haze value even after 250 hours, and the haze value is maintained at a low value.
- the glass sample according to Example 4 when the time exceeded about 70 hours, an increase in the haze value was observed, and thereafter, the haze value tended to increase remarkably with the holding time.
- the glass samples according to Examples 2, 3, and 5 are chemically relatively stable, whereas the glass samples according to Examples 4 and 6 have very good chemical stability. Was found not to show. Therefore, by using the glass samples according to Example 2, Example 3, and Example 5 as the front glass plate for a laminate, a relatively chemically stable front glass plate that hardly causes the “burn” phenomenon is provided. It becomes possible.
- Table 2 below collectively shows the evaluation results obtained for the glass samples according to Examples 1 to 6.
- Example 7 glass samples shown in Examples 7 to 9 below were prepared as samples for the support glass plate, and their characteristics were evaluated.
- glass sample according to Example 7 a glass plate made of dark soda lime glass having a thickness of 3.2 mm is referred to as “glass sample according to Example 7”.
- a glass plate made of dark soda lime glass having a thickness of 4.0 mm is referred to as “glass sample according to Example 8”.
- a glass plate made of dark soda lime glass having a thickness of 5.0 mm is referred to as “glass sample according to Example 9”.
- FIG. 11 and 12 collectively show the measurement results of the transmittance of the glass samples according to Examples 7 to 9.
- FIG. 11 is a measurement result of transmittance over a wavelength range of 300 nm to 2500 nm
- FIG. 12 is an enlarged graph of the wavelength range of 300 nm to 400 nm.
- FIG. 11 shows that the glass samples according to Examples 7 to 9 are not so high in transmittance at 300 nm to 2500 nm. From the obtained results, the energy transmittance of the glass samples according to Examples 7 to 9 was calculated. As a result, the energy transmittances of the glass samples according to Examples 7 to 9 were 26.8%, 21.4%, and 15.0%, respectively.
- the glass samples according to Examples 7 to 9 have poor transmittance and are not suitable for use as a front glass plate of a reflector.
- all of the glass samples according to Examples 7 to 9 have remarkably small transmittance at wavelengths of 300 nm to 400 nm.
- the transmittance at a wavelength of 300 nm to 400 nm is less than 30% at the maximum.
- the transmittance in the same region is less than 25% and less than 20%, respectively.
- the glass samples according to Examples 7 to 9 are extremely suitable for use as a support glass plate of a reflector.
- the ultraviolet region spectrum contained in the external light can be significantly blocked. Therefore, when the glass samples according to Examples 7 to 9 are used as the support glass plate of the reflector, the chemical deterioration of the adhesive layer can be significantly suppressed, and the adhesive layer hardly deteriorates over a long period of time. Is expected to be able to provide.
- the present invention can be applied to, for example, front glass used for architectural window glass, vehicle window glass, solar cell cover glass, and the like.
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Abstract
Description
積層体用の前面ガラス板であって、
構成成分として、酸化物換算で5mol%以上のAl2O3を含み、
50%クラック発生荷重が0.5kg以上であることを特徴とする前面ガラス板が提供される。
前述のような特徴を有する前面ガラス板と、該前面ガラス板の背面に設置された機能部材とを備える積層体が提供される。
構成成分として、酸化物換算で5mol%以上のAl2O3を含み、
50%クラック発生荷重が0.5kg以上であることを特徴とする前面ガラス板が提供される。
図1には、本実施形態の一実施例による前面ガラス板を備える反射器の構成を概略的に示す。
(1)構成成分として、酸化物換算で5mol%以上のAl2O3を含む;および
(2)50%クラック発生荷重が0.5kg以上である。
一般に、アルミナ(Al2O3)は、ガラスの化学的安定性を高める役割を有する。本実施形態では、前面ガラス板150は、ガラス成分として、酸化物換算で5mol%以上のアルミナ(Al2O3)を含有しており、これにより、前面ガラス板150に、比較的良好な化学的安定性を発現させることができる。
まず、本実施形態において使用される物理的特性の一指標となる、「50%クラック発生荷重」の定義について説明する。
第1の場所におけるクラック発生率K1(%)=
(クラックが発生したコーナー部の数N)(個)/
(圧痕220のコーナー部の総数T)(個)×100 (1)式
例えば、図2の例では、圧痕220の各コーナー部221a~221dにおいて、それぞれ、クラック230a~230dが発生している。従って、クラックが発生したコーナー部の数Nは、4個となる。また、圧痕220のコーナー部の総数Tは、4個である。従って、第1の場所におけるクラック発生率K1=100%となる。
次に、図1に示した反射器100を構成する各部材について、より詳しく説明する。
本実施形態による前面ガラス板150は、前述の(1)および(2)のような特徴を有する限り、いかなるガラスで構成されても良い。
媒体;粒度#80のアルミナ媒体、
圧力;1kg/cm2、
サンプルとブラストガンの間の距離;35cm、
媒体の噴射角度;サンプルに対して略垂直。
サポートガラス板110は、ガラス基板で構成される。ガラスの種類は特に限られず、ガラスは、例えばソーダライムガラス、等であっても良い。
接着層120は、反射層140等が設置された前面ガラス板150を、サポートガラス板110に接合する役割を有する。
保護層130は、反射層140の保護のため、必要に応じて使用される。
反射層140は、高い反射性を有する層で構成される。
図1には示されていないが、通常、前面ガラス板150と反射層140の間には、密着層が設置される。
反射器100は、平坦形状であっても、曲面形状であっても良く、反射器100の形状は、用途によって適宜選定される。
次に、図3を参照して、図1に示したような反射器100の製造方法について説明する。
第1および第2の表面を有する前面ガラス板、ならびに第3および第4の表面を有するサポートガラス板を準備するステップ(ステップS110)と、
前面ガラス板150の第2の表面に、反射層を設置するステップ(ステップS120)と、
反射層の上部、および/またはサポートガラス板の第4の表面に、接着層を設置するステップ(ステップS130)と、
接着層を介して、前記前面ガラス板150の第2の側と前記サポートガラス板の第4の側とを接合するステップ(ステップS140)と、
を有する。
まず、前面ガラス板150およびサポートガラス板110が準備される。
次に、前面ガラス板150の第2の表面154に、反射層140が設置される。
次に、反射層140の上部、および/またはサポートガラス板110の第4の表面114に、接着層120が設置される。
次に、接着層120を介して、前面ガラス板150の第2の表面154側とサポートガラス板110の第4の表面114側とが接合される。
次に、本実施形態による前面ガラス板を備える車両用ウィンドウの一例について説明する。なお、「車両用ウィンドウ」という用語は、車両に使用され得るガラスで構成された全ての窓部材を含有することに留意する必要がある。例えば、「車両用ウィンドウ」には、フロントガラス、サイドガラス、およびルーフガラス等が含まれる。
第2のガラス板310は、ガラス基板で構成される。ガラスの種類は特に限られず、ガラスは、例えばソーダライムガラス等であっても良い。
中間膜320は、第2のガラス板310と前面ガラス板330とを接合する役割を有する。中間膜320は、例えば熱可塑性樹脂を主成分とする熱可塑性樹脂組成物からなるものであり、厚さは必ずしも限定されるものではないものの、例えば0.1~1.5mmが好ましく、0.2~1.0mmがより好ましい。
前面ガラス板330は、前述の(1)および(2)のような特徴を有する限り、いかなるガラスで構成されても良い。例えば、前面ガラス板330は、前述の反射器100で使用されるような前面ガラス板150であっても良い。
次に、本実施形態による前面ガラス板を備える太陽電池の一例について説明する。
サポート部材410は、樹脂シートまたはガラス基板で構成される。
第1の封止材420および第2の封止材440は、太陽電池セル430を封止することができる限り、いかなる材料で構成されても良い。第1の封止材420および第2の封止材440は、例えば、エチレンビニルアセテート(EVA)、のような樹脂等で構成されても良い。
太陽電池セル430は、特に限定されるものではなく、その太陽電池セルを含む太陽電池モジュールとした際に該太陽電池モジュール内に電位差を有する各種太陽電池セルに対して適用することができる。太陽電池セルの種類は、例えば、結晶シリコン太陽電池、薄膜シリコン太陽電池、薄膜化合物太陽電池(CdTe、CI(G)S、CZTS)、有機薄膜太陽電池、色素増感太陽電池、高効率化合物太陽電池、等が挙げられる。結晶シリコン太陽電池においては、単結晶シリコン、多結晶シリコン、ヘテロジャンクション(アモルファス/結晶シリコン:通称HIT)、等が挙げられる。
前面ガラス板450は、前述の(1)および(2)のような特徴を有する限り、いかなるガラスで構成されても良い。例えば、前面ガラス板450は、前述の反射器100または車両用ウィンドウ300で使用されるような前面ガラス板150、330であっても良い。
まず、酸化物換算で、以下の表1の「例1」の欄に示す組成を有するアルミノケイ酸塩ガラスのガラス試料(例1に係るガラス試料)を製造した。
以下の表1の「例2」の欄に示す組成を有するアルミノケイ酸塩ガラスのガラス試料(例2に係るガラス試料)を製造した。
以下の表1の「例3」の欄に示す組成を有する無アルカリホウケイ酸塩ガラスのガラス試料(例3に係るガラス試料)を製造した。
以下の表1の「例4」の欄に示す組成を有するソーダライムガラスのガラス試料(例4に係るガラス試料)を製造した。
前述の表1の「例5」の欄に示す組成(酸化物換算値)を有するアルミノケイ酸塩ガラス製のガラス試料を準備した。
前述の表1の「例6」の欄に示す組成を有するソーダライムガラス製のガラス試料(例6に係るガラス試料)を準備した。
次に、例1~例6に係るガラス試料を用いて、各種評価を実施した。
まず、例1~例6に係るガラス試料を用いて、エネルギー透過率を測定した。エネルギー透過率は、パーキンエルマー社製装置:LAMBDA950により測定した。
次に、例1~例4に係るガラス試料を用いて、50%クラック発生荷重を測定した。50%クラック発生荷重の測定方法は、前述の通りである。
次に、例1~例4に係るガラス試料の耐エロージョン性を評価した。耐エロージョン性は、各ガラス試料のサンドブラスト処理後に、ヘイズ値を測定することにより実施した。
次に、例2~例4に係るガラス試料の化学的安定性を評価した。化学的安定性は、各ガラス試料を、高温高湿度環境に長時間保持した後、ヘイズ値を測定することにより実施した。
次に、サポートガラス板用の試料として、以下の例7~例9に示すガラス試料を準備し、その特性を評価した。
Claims (18)
- 積層体用の前面ガラス板であって、
構成成分として、酸化物換算で5mol%以上のAl2O3を含み、
50%クラック発生荷重が0.5kg以上であることを特徴とする前面ガラス板。 - さらに、MgOを含むことを特徴とする請求項1に記載の前面ガラス板。
- 前記MgOは、酸化物換算で5mol%以上含まれることを特徴とする請求項2に記載の前面ガラス板。
- さらに、B2O3を含むことを特徴とする請求項1乃至3のいずれか一つに記載の前面ガラス板。
- エネルギー透過率が90.4%以上であることを特徴とする請求項1乃至4のいずれか一つに記載の前面ガラス板。
- 3秒間のサンドブラスト処理を実施した後のヘイズ値が15%以下であることを特徴とする請求項1乃至5のいずれか一つに記載の前面ガラス。
- 少なくとも一方の表面が化学強化されていることを特徴とする請求項1乃至6のいずれか一つに記載の前面ガラス板。
- 請求項1乃至7のいずれか一つに記載の前面ガラス板と、該前面ガラス板の背面に設置された機能部材とを備える積層体。
- 前記機能部材は、中間膜、太陽電池セル、および反射層からなる群から選定された少なくとも一つであることを特徴とする請求項8に記載の積層体。
- さらに、前記機能部材の前記前面ガラス板とは反対の側に、第2のガラス板を備えることを特徴とする請求項8または9に記載の積層体。
- 前記前面ガラス板は、前記第2のガラス板と同じ厚さもしくはより薄いことを特徴とする請求項10に記載の積層体。
- 前記前面ガラス板は、前記第2のガラス板と同じ、もしくはより高いエネルギー透過率を有することを特徴とする請求項10または11に記載の積層体。
- 前記前面ガラス板は、前記第2のガラス板に遠い側の第1の表面、および前記第2のガラス板に近い側の第2の表面を有し、
前記第2のガラス板は、前記前面ガラス板に遠い側の第3の表面、および前記前面ガラス板に近い側の第4の表面を有し、
前記前面ガラス板の前記第1の表面では、前記第2のガラス板の前記第3の表面に比べて、ナトリウム(Na)の含有量が同等もしくは抑制されていることを特徴とする請求項10乃至12のいずれか一つに記載の積層体。 - 前記第2のガラス板は、化学強化されていないことを特徴とする請求項10乃至13のいずれか一つに記載の積層体。
- 前記第2のガラス板は、化学強化されていることを特徴とする請求項10乃至13のいずれか一つに記載の積層体。
- 当該積層体は、曲面形状を有することを特徴とする請求項8乃至15のいずれか一つに記載の積層体。
- 前面ガラス板の厚さが、1mm以下であることを特徴とする請求項1乃至6のいずれか一つに記載の前面ガラス板。
- 前面ガラス板の厚さが、1mm以下であることを特徴とする請求項7乃至16のいずれか一つに記載の積層体。
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EP2848594A4 (en) | 2016-01-27 |
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JP2016052990A (ja) | 2016-04-14 |
JPWO2013168592A1 (ja) | 2016-01-07 |
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US20150064411A1 (en) | 2015-03-05 |
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