WO2013141648A1 - Artificial clay composition for crafts - Google Patents

Artificial clay composition for crafts Download PDF

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Publication number
WO2013141648A1
WO2013141648A1 PCT/KR2013/002401 KR2013002401W WO2013141648A1 WO 2013141648 A1 WO2013141648 A1 WO 2013141648A1 KR 2013002401 W KR2013002401 W KR 2013002401W WO 2013141648 A1 WO2013141648 A1 WO 2013141648A1
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weight
parts
artificial clay
artificial
group
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PCT/KR2013/002401
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French (fr)
Korean (ko)
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김주영
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주식회사 도너랜드
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Publication of WO2013141648A1 publication Critical patent/WO2013141648A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L83/00Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
    • C08L83/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/22Expanded, porous or hollow particles
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L9/00Compositions of homopolymers or copolymers of conjugated diene hydrocarbons
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B19/00Teaching not covered by other main groups of this subclass
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B19/00Teaching not covered by other main groups of this subclass
    • G09B19/10Modelling

Definitions

  • the present invention relates to a synthetic artificial clay, and more particularly, it does not harden when used for a long time, there is no stickiness, and it is possible to maintain a circular shape for a long time, and is an environmental hygienically safe artificial clay composition, in particular, which can float on water It relates to an artificial clay composition.
  • the working clay is flexible and can be easily transformed into the desired shape by hand, and when it is dried, it is cured and the product is maintained for a long time.
  • the working clay was composed of inorganic materials and water, and the clay itself was heavy, and moisture was quickly removed to make a desired sculpture quickly, and it was impossible to reuse it, and the surface of the sculpture was cracked.
  • artificial clay is used by using a water-soluble polymer and various additives.
  • a phthalate-based internal plastic material such as dibutyl phthalate
  • it cannot be regarded as a hygienic and environmentally friendly product. Since it is a working clay used by children, environmentally safe artificial clays are required.
  • the present invention is to solve the above problems that the working clay should be equipped, it does not stiffen even if used for a long time, the elasticity is sufficiently maintained, not sticky, there is little form deformation after completion of the molding, has the advantage of floating in water, It is an object of the present invention to provide an artificial clay composition which is very environmentally safe.
  • the present invention for achieving the above object, 100 parts by weight of polysiloxane compound-based silicone gum, 10 to 50 parts by weight of thermoplastic elastomer for elasticity control and plasticization, 1 to 15 parts by weight of lubricating oil, 5 to 40 parts by weight of internal filler, porous Or it is a synthetic artificial clay, characterized in that it comprises 5 to 40 parts by weight of hollow fine powder.
  • the synthetic artificial clay further comprises a coloring agent as a component, it may include 0.1 to 5 parts by weight of the colorant with respect to 100 parts by weight of silicone gum, and further comprises an antibacterial agent as a component, 100 parts by weight of silicone gum It may include 0.1 to 5 parts by weight of the antimicrobial agent.
  • the polysiloxane compound-based silicone gum is a polysiloxane compound having a molecular weight of 500,000 to 1,000,000, preferably having a terminal group selected from the group consisting of a methyl group, a hydroxyl group and a vinyl group, wherein the thermoplastic elastomer is a polyolefin rubber, butadiene rubber, ethylene-octene copolymer and It is preferable that it is selected from the group which consists of ethylene-propylene rubber, and it is preferable that the molecular weight of the said thermoplastic elastomer is 1,000-500,000.
  • the lubricating oil may be selected from the group consisting of synthetic oil, vegetable oil, animal oil and mineral oil, and the synthetic oil is preferably a polydimethylsiloxane compound having a viscosity of 0.65 to 10,000 CTS and a molecular weight of 100 to 100,000.
  • the internal filler is a powdered organic filler selected from the group consisting of polymethyl methacrylate, polyacrylonitrile, spherical silicon, plastic powder and wood powder, or silica, talc, calcium carbonate, mica, aluminum hydroxide, aluminum oxide and sulfuric acid. It is preferably a powdery inorganic filler selected from the group consisting of barium.
  • the porous or hollow fine powder is preferably selected from the group consisting of porous silica, hollow polymethyl methacrylate and hollow urethane acrylate.
  • Artificial clay composition of the present invention even if used for a long time does not harden, the elasticity is sufficiently maintained, not sticky, there is little form deformation after the completion of the molding, has the advantage of floating in water, and is environmentally safe and very hygienic.
  • the present invention relates to a synthetic artificial clay composition, which does not use a phthalate-based plasticizer, such as dibutyl phthalate, is environmentally hygienic and safe, and by using a thermoplastic rubber for elasticity control, the shape deformation after completion of the model is Almost no, it is possible to provide artificial clay in the form of floating by adjusting the specific gravity of artificial clay using a porous fine powder.
  • a phthalate-based plasticizer such as dibutyl phthalate
  • the present invention mixes silicone gum, thermoplastic elastomer, and lubricating oil to form basic artificial clay components.
  • silicone clay is used as a silicone base.
  • Silicone rubber is a high-polymerization straight-chain polydiorganosiloxane mixed with crosslinked finely divided silica as a reinforcing agent.
  • Vulcanization process to make In the vulcanization process, peroxides such as benzoyl peroxide and dicumyl peroxide are used, but the tensile strength becomes strong, but the elongation is low, which is not suitable for use in the artificial artificial clay. In order to be used as a working artificial clay, sufficient plasticity and elongation must be properly balanced.
  • Conventional silicone clay generally uses 30 to 60 parts by weight of finely divided silica based on 100 parts by weight of polysiloxane compound, but focuses only on plasticity, so elasticity or elongation is often neglected.
  • thermoplastic elastomer for the plasticity and elasticity to meet the physical properties of the artificial artificial clay.
  • Silicone gum in the present invention may be in the form of a single or copolymer of polydiorganosiloxane having a variety of organic groups, as a specific example, a polydimethylsiloxane compound having a molecular weight of 500,000 to 1,000,000 end of the methyl group, hydroxyl group and vinyl group Preference is given to using those selected from the group, in particular compounds having a terminal of a vinyl group.
  • the thermoplastic elastomer is used to control the plasticity, but if the molecular weight of the silicone gum is too small, sagging, which is a disadvantage that easily collapses after the model is easily produced, is too large. As a result, the disadvantage that the shape deformation is not free.
  • Thermoplastic elastomers are polymeric materials having both plasticity and rubber properties (elastic properties). Thermoplastic elastomers have different elastic mechanical properties than conventional thermoset rubbers and can be reworked at elevated temperatures. Since recyclability of the manufactured articles is possible and scrap is significantly reduced, the reworkability of thermoplastic elastomers is considerably advantageous over chemically crosslinked silicone rubber forms. Generally, thermoplastic elastomers contain hard plastic parts having a melting point or glass transition temperature higher than the ambient temperature and soft polymerizable parts lower than the ambient temperature, and the hard parts aggregate to form separate microphases and physical crosslinks to the soft part.
  • thermoplastic elastomer acts as a binder to impart elastic properties to the thermoplastic elastomer at room temperature, and the hard part may be melted or softened in the process of heating to be processed like a thermoplastic resin. This characteristic further enhances the point that the artificial clay of the present invention has little elasticity and shape deformation even in a harsh external environment or storage.
  • the thermoplastic elastomer is preferably selected from the group consisting of polyolefin rubber, butadiene rubber, ethylene-octene copolymer, and ethylene-propylene rubber, and the molecular weight of the thermoplastic elastomer is preferably 1,000 to 500,000.
  • the thermoplastic elastomer of the present invention increases plasticity and elasticity, and prevents sagging, which is a disadvantage of silicon gum, to maintain the prototype of the model when left for a long time.
  • thermoplastic elastomer of the present invention also serves to lower the overall specific gravity of the working artificial clay.
  • Polyolefin rubber belongs to the lightest plastic with a density of 0.83 to 0.85 and also has excellent transparency.
  • Butadiene rubber has a density of about 0.91 to 0.92, more elasticity and better wear resistance than natural rubber, and the ethylene-octene copolymer has a density of about 0.86 to 0.91 depending on the content of octene. Since ethylene-propylene rubber is also about 0.86 to 0.87 in the present invention may play a role in lowering the overall specific gravity of the artificial clay.
  • the present invention it is possible to prevent the use of the internal lubricant to harden even for a long time use.
  • Synthetic oils, animal and vegetable oils, mineral oils and the like may be used as the lubricant, and polydimethylsiloxane compounds having no unsaturated group and little discoloration are preferable.
  • Polydimethylsiloxane-based silicone oil has a small change in viscosity rate over a wide temperature range, and is excellent in heat resistance, cold resistance, and water repellency, and is harmless to the human body. More specifically, it is suitable that the viscosity is 0.65 to 10,000 CTS and the molecular weight is about 500 to 100,000.
  • silicone oil is non-volatile, but if the molecular weight is too small, the volatility is strong so that it cannot achieve the role of hardening artificial clay, and if the molecular weight is large, the original lubricating effect is inferior, and it is difficult to obtain a uniform composition during compounding and mixing. As the molecular weight increases, the specific gravity increases as the viscosity increases.
  • silicone gum, thermoplastic elastomer, and lubricant are blended and mixed to form basic silicone artificial clay, and additionally, internal filler, porous fine powder, and colorant, antimicrobial agent, etc. are added as necessary to add characteristics of silicone artificial clay. do.
  • the internal filler is added in the form of powder, which serves to reduce the stickiness of artificial clay and at the same time, to replace the content of silicone material, thereby increasing the price competitiveness of the artificial artificial clay.
  • the internal filler is a powdered organic filler selected from the group consisting of polymethyl methacrylate, polyacrylonitrile, spherical silicon, plastic powder and wood powder, or silica, talc, calcium carbonate, mica, aluminum hydroxide, aluminum oxide and sulfuric acid. It is preferably a powdery inorganic filler selected from the group consisting of barium. In order to improve dispersibility, it is possible to achieve uniform dispersion by surface treatment with a surface treatment agent in the compounding process.
  • a porous fine powder is also added.
  • the materials that can be used as the internal filler many of the materials that can be used as internal fillers have a characteristic of a porous material or have a relatively low specific gravity. It also plays a role in reducing the overall weight.
  • the hollow polyacrylonitrile powder may be used by coating the polyacrylonitrile surface with an inorganic powder such as calcium carbonate or talc.
  • the internal filler is preferably used 5 to 40 parts by weight based on 100 parts by weight of silicone gum. If the amount used is too small, it does not meet the original purpose of the internal filler, if too large, the physical properties of the artificial clay of the silicone material may be poor.
  • the size of the particles of the internal filler is 10 nm to 1,000 ⁇ m is suitable, too small particles are difficult to disperse as well as relatively expensive, and if the particles are too large it is difficult to control the fluidity of the artificial artificial clay.
  • porous or hollow fine powder is also added and used.
  • the overall specific gravity is reduced by using a thermoplastic elastomer, a low specific gravity internal filler, and the like, and an artificial clay that can float on water may be added by adding porous fine powder.
  • the artificial clay is organically bonded to float in water.
  • porous silica synthesized from silica sol, hollow polymethyl methacrylate, and hollow urethane acrylate are preferable.
  • the porous or hollow fine powder is preferably used 5 to 40 parts by weight based on 100 parts by weight of silicon gum.
  • Colorants can be used to produce a variety of colors in the synthetic artificial clay of the present invention.
  • the colorant can be variously used depending on the required conditions, and preferably, inorganic pigments having low dissolution concern are suitable.
  • the white colorant includes titanium oxide and silver white, and the red colorant includes bengal and iron oxide.
  • the blue colorant includes Prussian blue and cobalt blue, and the black colorant includes carbon black.
  • the colorant may include 0.1 to 5 parts by weight based on 100 parts by weight of the silicone gum, and may be adjusted to an appropriate content according to the type and need of the colorant. Too little content of the colorant may impair the coloring effect, too much color darkens and becomes expensive, as well as colorant.
  • the dyes include azo dyes, anthraquinone dyes, benzodipranon dyes, polycyclic aromatic carbonyl dyes, and nitrozo compound dyes.
  • an antibacterial agent for inhibiting bacterial infection and mold development can be used.
  • the antimicrobial agent may include 0.1 to 5 parts by weight based on 100 parts by weight of the silicone gum, and may be adjusted to an appropriate amount according to the type and need of the antimicrobial agent. Too little antimicrobial will reduce the antimicrobial effect, too much will increase the price and dissolution concerns.
  • Inorganic antimicrobial agents are more preferable than organic antimicrobial agents because they can sustain the effect, and include antimicrobial agents in the form of metal oxides, nanosilver, zeolite and the like.
  • Organic antimicrobial agents include imidazole-based, carbendazim crab, nitrofurazone-based, etc., but there are problems of elution, heat resistance, and short-term antimicrobial durability.
  • silica powder having an average particle diameter of 15 ⁇ m 20 parts by weight of hollow polymethylmethacrylate powder having an average particle diameter of 0.1 ⁇ m, 3 parts by weight of a white colorant, 1 part by weight of titanium dioxide antibacterial agent, and kneaded uniformly for 1 hour After that, three bone rolls were passed to make a synthetic artificial clay.
  • a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98 20 parts by weight of an ethylene-octene copolymer having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 10,000 are placed in a kneader and mixed uniformly. Then, 15 parts by weight of calcium carbonate powder having an average particle diameter of 15 ⁇ m, 30 parts by weight of hollow polymethylmethacrylate powder having an average particle diameter of 0.1 ⁇ m, 2 parts by weight of carbon black as a black coloring agent, and 1 part by weight of titanium dioxide antimicrobial agent were added. After uniformly kneading for an hour, three rolls were passed to form a working artificial clay.
  • Comparative Example 2 is a case where a relatively large amount of the internal filler was used compared to Comparative Example 1 without using a thermoplastic elastomer.

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Abstract

The present invention relates to artificial clay for crafts and a manufacturing method therefor and, more specifically, to an artificial clay composition for crafts which does not harden even when used for lengthy periods, can maintain the original shape for lengthy periods without being sticky, is environmentally and hygienically safe, and can float on water. The artificial clay composition for crafts of the present invention comprises 10-50 parts by weight of a thermoplastic elastomer for elasticity control and plasticization, 1-15 parts by weight of a lubricant, 5-40 parts by weight of an internal filler, and 5-40 parts by weight of porous or hollow fine powder, based on 100 parts by weight of polysiloxane compound-based silicone gum.

Description

공작용 인공점토 조성물Synthetic Artificial Clay Composition
본 발명은 공작용 인공점토에 관한 것으로, 보다 상세하게는 장시간 사용시 굳지 아니하고, 끈적거림이 없으며, 장시간 원형 유지가 가능하고, 환경위생학적으로 안전한 인공점토 조성물로서, 특히 물에 뜰 수 있는 공작용 인조점토 조성물에 관한 것이다.The present invention relates to a synthetic artificial clay, and more particularly, it does not harden when used for a long time, there is no stickiness, and it is possible to maintain a circular shape for a long time, and is an environmental hygienically safe artificial clay composition, in particular, which can float on water It relates to an artificial clay composition.
공작용 점토는 유연성이 있어 손으로 원하는 모양으로 쉽게 변형이 가능하고, 건조시키면 경화되어 제작물이 장시간 그 형상이 유지된다. 초기의 공작용 점토는 무기계 물질과 물로 구성되어 있어 점토 자체가 무거우며, 또한 수분이 빨리 없어져 빠른 시간 내에 원하는 조형물을 만들어야 하고, 재사용이 불가능하며, 조형물의 표면이 갈라지는 현상 등이 있었다. 이러한 문제점들을 해결하기 위해, 수용성 고분자와 여러 가지 첨가제들을 사용하여 인공점토를 만들어 사용하고 있다. 한편, 디부틸프탈레이트와 같은 프탈레이트계의 내부 가소 물질 등이 사용되는 경우 위생적이고 환경친화적인 제품으로 볼 수는 없다. 어린이들이 사용하는 공작용 점토이기 때문에 환경위생학적으로 보다 안전한 인공 점토가 요구되고 있다.The working clay is flexible and can be easily transformed into the desired shape by hand, and when it is dried, it is cured and the product is maintained for a long time. Initially, the working clay was composed of inorganic materials and water, and the clay itself was heavy, and moisture was quickly removed to make a desired sculpture quickly, and it was impossible to reuse it, and the surface of the sculpture was cracked. In order to solve these problems, artificial clay is used by using a water-soluble polymer and various additives. On the other hand, when a phthalate-based internal plastic material such as dibutyl phthalate is used, it cannot be regarded as a hygienic and environmentally friendly product. Since it is a working clay used by children, environmentally safe artificial clays are required.
그리고, 공작용 점토의 사용자인 어린이들이 인공점토를 사용하여 무언가를 표현하는데 많은 시간이 소요되기 때문에, 장시간 사용시에도 굳지 않고 탄성이 유지되어야 하며, 조형물의 제조 후에는 형상의 변형이 없어야 할 것이다. 또한, 어린이들이 조형물을 가지고 물에서 노는 경우가 많다. 인공점토가 물에 뜨는 특성을 갖는다면, 수중에서 분실우려가 줄어들고, 또한 공작용 점토의 활용범위도 더욱 넓어질 것으로 기대된다.In addition, since children who are users of the working clay take a lot of time to express something using artificial clay, the elasticity should be maintained without prolonged use even for a long time, and there should be no deformation of the shape after the production of the sculpture. In addition, children often play with sculptures in water. If artificial clay has a floating property, it is expected to reduce the risk of loss in water, and to expand the range of utilization of the working clay.
본 발명은 공작용 점토가 갖추어야 할 상기 과제를 해결하기 위한 것으로, 장시간 사용하더라도 굳지 아니하고, 탄성이 충분히 유지되며, 끈적거리지 않고, 조형물의 완성후 형태 변형이 거의 없으며, 물에 뜨는 장점을 가지며, 환경위생학적으로도 매우 안전한 인공 점토 조성물을 제공하고자 한다.The present invention is to solve the above problems that the working clay should be equipped, it does not stiffen even if used for a long time, the elasticity is sufficiently maintained, not sticky, there is little form deformation after completion of the molding, has the advantage of floating in water, It is an object of the present invention to provide an artificial clay composition which is very environmentally safe.
상기 과제를 달성하기 위한 본 발명은, 폴리실록산화합물계 실리콘검 100 중량부, 탄성조절 및 가소화를 위한 열가소성 엘라스토머 10 내지 50 중량부, 윤활유 1 내지 15 중량부, 내부 충진제 5 내지 40 중량부, 다공성 또는 중공성 미분말 5 내지 40 중량부를 포함하는 것을 특징으로 하는 공작용 인공점토이다.The present invention for achieving the above object, 100 parts by weight of polysiloxane compound-based silicone gum, 10 to 50 parts by weight of thermoplastic elastomer for elasticity control and plasticization, 1 to 15 parts by weight of lubricating oil, 5 to 40 parts by weight of internal filler, porous Or it is a synthetic artificial clay, characterized in that it comprises 5 to 40 parts by weight of hollow fine powder.
또한, 상기 공작용 인공점토는 구성성분으로 착색제를 더 포함하되, 실리콘검 100 중량부에 대하여 착색제 0.1 내지 5 중량부를 포함할 수 있으며, 또한 구성성분으로 항균제를 더 포함하되, 실리콘검 100 중량부에 대하여 항균제 0.1 내지 5 중량부를 포함할 수 있다.In addition, the synthetic artificial clay further comprises a coloring agent as a component, it may include 0.1 to 5 parts by weight of the colorant with respect to 100 parts by weight of silicone gum, and further comprises an antibacterial agent as a component, 100 parts by weight of silicone gum It may include 0.1 to 5 parts by weight of the antimicrobial agent.
상기 폴리실록산화합물계 실리콘검은 분자량이 500,000 내지 1,000,000인 폴리실록산화합물로서, 메틸기, 수산기 및 비닐기로 이루어진 군으로부터 선택된 말단기를 갖는 것이 바람직하며, 상기 열가소성 엘라스토머는 폴리올레핀 고무, 부타디엔 고무, 에틸렌-옥텐 공중합체 및 에틸렌-프로필렌 고무로 이루어진 군으로부터 선택된 것이 바람직하고, 상기 열가소성 엘라스토머의 분자량은 1,000 내지 500,000인 것이 바람직하다.The polysiloxane compound-based silicone gum is a polysiloxane compound having a molecular weight of 500,000 to 1,000,000, preferably having a terminal group selected from the group consisting of a methyl group, a hydroxyl group and a vinyl group, wherein the thermoplastic elastomer is a polyolefin rubber, butadiene rubber, ethylene-octene copolymer and It is preferable that it is selected from the group which consists of ethylene-propylene rubber, and it is preferable that the molecular weight of the said thermoplastic elastomer is 1,000-500,000.
상기 윤활유는 합성유, 식물성유, 동물성유 및 광물유로 이루어진 군으로부터 선택될 수 있고, 상기 합성유는 점도가 0.65 내지 10,000 CTS이고 분자량이 100 내지 100,000인 폴리디메틸실록산화합물인 것이 바람직하다. 상기 내부 충진제는 폴리메틸메타크릴레이트, 폴리아크릴로니트릴, 구상 실리콘, 플라스틱 가루 및 목재 가루로 이루어진 군으로부터 선택된 분말상의 유기충진제이거나, 실리카, 탈크, 탄산칼슘, 마이카, 수산화알루미늄, 산화알루미늄 및 황산바륨으로 이루어진 군으로부터 선택된 분말상의 무기충진제인 것이 바람직하다. 그리고, 상기 다공성 또는 중공성 미분말은 다공성 실리카, 중공성 폴리메틸메타크릴레이트 및 중공성 우레탄아크릴레이트로 이루어진 군으로부터 선택되는 것이 바람직하다.The lubricating oil may be selected from the group consisting of synthetic oil, vegetable oil, animal oil and mineral oil, and the synthetic oil is preferably a polydimethylsiloxane compound having a viscosity of 0.65 to 10,000 CTS and a molecular weight of 100 to 100,000. The internal filler is a powdered organic filler selected from the group consisting of polymethyl methacrylate, polyacrylonitrile, spherical silicon, plastic powder and wood powder, or silica, talc, calcium carbonate, mica, aluminum hydroxide, aluminum oxide and sulfuric acid. It is preferably a powdery inorganic filler selected from the group consisting of barium. In addition, the porous or hollow fine powder is preferably selected from the group consisting of porous silica, hollow polymethyl methacrylate and hollow urethane acrylate.
본 발명의 인공 점토 조성물은, 장시간 사용하더라도 굳지 아니하고, 탄성이 충분히 유지되며, 끈적거리지 않고, 조형물의 완성 후 형태 변형이 거의 없으며, 물에 뜨는 장점을 가지며, 환경위생학적으로도 매우 안전하다.Artificial clay composition of the present invention, even if used for a long time does not harden, the elasticity is sufficiently maintained, not sticky, there is little form deformation after the completion of the molding, has the advantage of floating in water, and is environmentally safe and very hygienic.
본 발명은 공작용 인공점토 조성물에 관한 것으로, 디부틸프탈레이트와 같은 프탈레이트계 내부 가소물질을 사용하지 않아 환경위생학적으로 안전하며, 탄성조절을 위한 열가소성 고무 등을 사용함으로써 모형물의 완성후 형태변형이 거의 없도록 하였으며, 다공성 미분말을 사용하여 인공점토의 비중을 조절하여 물에 뜨는 형태의 인공점토를 제공할 수 있다.The present invention relates to a synthetic artificial clay composition, which does not use a phthalate-based plasticizer, such as dibutyl phthalate, is environmentally hygienic and safe, and by using a thermoplastic rubber for elasticity control, the shape deformation after completion of the model is Almost no, it is possible to provide artificial clay in the form of floating by adjusting the specific gravity of artificial clay using a porous fine powder.
본 발명은 실리콘검과 열가소성 엘라스토머, 윤활유를 혼합하여 기본적인 인공점토 성분을 구성한다. 현재까지 실리콘 점토로 나와 있는 것들은 실리콘 고무의 형태를 실리콘 베이스로 사용하고 있는데, 실리콘 고무는 고중합도의 곧은 사슬 모양의 폴리디오르가노실록산에 미분 실리카 등을 보강제로 혼화하여 가교시키고, 탄성고무제품으로 만들기 위한 가황공정을 거친다. 가황공정에서는 과산화벤조일, 디큐밀퍼옥사이드 등의 과산화물을 사용하는데, 인장강도는 강해지나 신장율이 떨어져 공작용 인공점토의 용도로 사용하기에는 부적합하다. 공작용 인공점토로 사용하기 위해서는 충분한 가소성은 물론 신장율이 적절히 조화를 이루어야 한다. 종래의 실리콘 점토는 통상 폴리실록산화합물 100 중량부를 기준으로 30 내지 60 중량부의 미분실리카를 사용하고 있으나, 가소도에만 초점을 맞추다 보니 탄성 내지는 신장율이 무시되는 경우가 많다. 본 발명에서는 열가소성 엘라스토머를 가소도와 탄성을 위한 용도로 사용함으로써 공작용 인공점토의 물성을 충족시키고 있다.The present invention mixes silicone gum, thermoplastic elastomer, and lubricating oil to form basic artificial clay components. Up to now, silicone clay is used as a silicone base. Silicone rubber is a high-polymerization straight-chain polydiorganosiloxane mixed with crosslinked finely divided silica as a reinforcing agent. Vulcanization process to make. In the vulcanization process, peroxides such as benzoyl peroxide and dicumyl peroxide are used, but the tensile strength becomes strong, but the elongation is low, which is not suitable for use in the artificial artificial clay. In order to be used as a working artificial clay, sufficient plasticity and elongation must be properly balanced. Conventional silicone clay generally uses 30 to 60 parts by weight of finely divided silica based on 100 parts by weight of polysiloxane compound, but focuses only on plasticity, so elasticity or elongation is often neglected. In the present invention, by using the thermoplastic elastomer for the plasticity and elasticity to meet the physical properties of the artificial artificial clay.
본 발명에서의 실리콘검은 다양한 유기그룹을 갖는 폴리다이오르가노실록산의 단독 내지는 공중합체의 형태일 수 있으며, 구체적인 예로서, 분자량 500,000 내지 1,000,000인 폴리디메틸실록산화합물로서 말단이 메틸기, 수산기 및 비닐기로 이루어진 군으로부터 선택된 것을 사용하는 것이 바람직하며, 특히 비닐기의 말단을 갖는 화합물이 바람직하다. 물론, 가소도의 조절 등을 위해 열가소성 엘라스토머를 사용하지만 실리콘검의 분자량이 너무 작으면 모형물 제작후 쉽게 무너지는 단점인 처짐현상(sagging)이 일어나기 쉽고, 분자량이 너무 커지면 인공점토 조성물의 내부 응력의 증대로 형태변형이 자유롭지 못한 단점이 발생하게 된다.Silicone gum in the present invention may be in the form of a single or copolymer of polydiorganosiloxane having a variety of organic groups, as a specific example, a polydimethylsiloxane compound having a molecular weight of 500,000 to 1,000,000 end of the methyl group, hydroxyl group and vinyl group Preference is given to using those selected from the group, in particular compounds having a terminal of a vinyl group. Of course, the thermoplastic elastomer is used to control the plasticity, but if the molecular weight of the silicone gum is too small, sagging, which is a disadvantage that easily collapses after the model is easily produced, is too large. As a result, the disadvantage that the shape deformation is not free.
열가소성 엘라스토머는 가소특성은 물론 고무특성(탄성특성)을 모두 갖는 중합체성 물질이다. 열가소성 엘라스토머는 통상의 열경화성 고무와는 상이한 탄성 기계적 특성을 가지며, 승온에서 재가공될 수 있다. 제작된 물품의 재생이 가능하여 스크랩이 현저하게 감소되기 때문에, 열가소성 엘라스토머의 재가공성은 화학적으로 가교결합된 실리콘고무 형태보다 상당히 유리하다. 일반적으로 열가소성 엘라스토머는 융점 또는 유리전이온도가 주위 온도보다 높은 경질 가소성 부분과 주위 온도보다 낮은 연질 중합성 부분을 함유하고 있고, 경질 부분은 응집되어 별개의 미세상을 형성하고 연질 부분에 대한 물리적 가교결합제로 작용하여 실온에서 열가소성 엘라스토머에 탄성특성을 부여하게 되고, 승온과정에서 경질 부분이 용융되거나 연화되어 열가소성 수지처럼 가공될 수 있게 된다. 이러한 특성은 본 발명의 인공점토가 가혹한 외부환경 내지는 보관시에도 탄성유지와 형태변형이 적은 점을 더욱 강화시키고 있다. 본 발명에서는 열가소성 엘라스토머로 폴리올레핀 고무, 부타디엔 고무, 에틸렌-옥텐 공중합체 및 에틸렌-프로필렌 고무로 이루어진 군으로부터 선택된 것이 바람직하고, 상기 열가소성 엘라스토머의 분자량은 1,000 내지 500,000인 것이 바람직하다. 본 발명의 열가소성 엘라스토머는 가소성과 탄력성을 증대시켜, 실리콘검의 단점인 처짐현상을 방지하여 장기간 방치시 모형물의 원형유지를 가능하게 한다.Thermoplastic elastomers are polymeric materials having both plasticity and rubber properties (elastic properties). Thermoplastic elastomers have different elastic mechanical properties than conventional thermoset rubbers and can be reworked at elevated temperatures. Since recyclability of the manufactured articles is possible and scrap is significantly reduced, the reworkability of thermoplastic elastomers is considerably advantageous over chemically crosslinked silicone rubber forms. Generally, thermoplastic elastomers contain hard plastic parts having a melting point or glass transition temperature higher than the ambient temperature and soft polymerizable parts lower than the ambient temperature, and the hard parts aggregate to form separate microphases and physical crosslinks to the soft part. It acts as a binder to impart elastic properties to the thermoplastic elastomer at room temperature, and the hard part may be melted or softened in the process of heating to be processed like a thermoplastic resin. This characteristic further enhances the point that the artificial clay of the present invention has little elasticity and shape deformation even in a harsh external environment or storage. In the present invention, the thermoplastic elastomer is preferably selected from the group consisting of polyolefin rubber, butadiene rubber, ethylene-octene copolymer, and ethylene-propylene rubber, and the molecular weight of the thermoplastic elastomer is preferably 1,000 to 500,000. The thermoplastic elastomer of the present invention increases plasticity and elasticity, and prevents sagging, which is a disadvantage of silicon gum, to maintain the prototype of the model when left for a long time.
아울러, 본 발명의 열가소성 엘라스토머는 공작용 인공점토의 전체적인 비중을 낮추는 역할도 한다. 폴리올레핀 고무는 밀도가 0.83 내지 0.85 정도로 가장 가벼운 플라스틱에 속하고 그 투명성도 우수하다. 부타디엔 고무는 밀도가 0.91 내지 0.92 정도이며, 천연고무보다 탄력성이 좋고 내마모성이 우수하며, 에틸렌-옥텐 공중합체는 옥텐의 함량에 따라 0.86 내지 0.91 정도의 밀도를 가진다. 에틸렌-프로필렌 고무도 0.86 내지 0.87 정도이기 때문에 본 발명에서 인공점토의 전체적인 비중을 낮추는데 어느 정도의 역할을 할 수 있다.In addition, the thermoplastic elastomer of the present invention also serves to lower the overall specific gravity of the working artificial clay. Polyolefin rubber belongs to the lightest plastic with a density of 0.83 to 0.85 and also has excellent transparency. Butadiene rubber has a density of about 0.91 to 0.92, more elasticity and better wear resistance than natural rubber, and the ethylene-octene copolymer has a density of about 0.86 to 0.91 depending on the content of octene. Since ethylene-propylene rubber is also about 0.86 to 0.87 in the present invention may play a role in lowering the overall specific gravity of the artificial clay.
본 발명에서는 내부윤활제를 사용하여 장시간 사용에도 굳는 것을 방지할 수 있도록 한다. 윤활제로는 합성유, 동식물유, 광물유 등이 사용될 수 있으며, 특히 불포화기가 없고 변색이 적은 폴리디메틸실록산화합물이 바람직하다. 폴리디메틸실록산계의 실리콘유는 넓은 온도범위에서 점성률의 변화가 적고, 내열성, 내한성, 발수성이 뛰어나며, 인체에 무해하다. 좀더 구체적으로, 점도가 0.65 내지 10,000 CTS이고 분자량이 500 내지 100,000 정도인 것이 적당하다. 통상 실리콘유는 비휘발성이나, 분자량이 너무 적으면 휘발성이 강해 인공점토를 굳지 않게 하는 역할을 잘 달성할 수 없고, 분자량이 크면 본래의 목적인 윤활효과가 떨어지고 배합 및 혼합시 균일한 조성물을 얻기 어렵게 되고, 분자량이 커지면 점성도가 커지면서 비중도 늘어나게 된다.In the present invention, it is possible to prevent the use of the internal lubricant to harden even for a long time use. Synthetic oils, animal and vegetable oils, mineral oils and the like may be used as the lubricant, and polydimethylsiloxane compounds having no unsaturated group and little discoloration are preferable. Polydimethylsiloxane-based silicone oil has a small change in viscosity rate over a wide temperature range, and is excellent in heat resistance, cold resistance, and water repellency, and is harmless to the human body. More specifically, it is suitable that the viscosity is 0.65 to 10,000 CTS and the molecular weight is about 500 to 100,000. Generally, silicone oil is non-volatile, but if the molecular weight is too small, the volatility is strong so that it cannot achieve the role of hardening artificial clay, and if the molecular weight is large, the original lubricating effect is inferior, and it is difficult to obtain a uniform composition during compounding and mixing. As the molecular weight increases, the specific gravity increases as the viscosity increases.
상기한 실리콘검, 열가소성 엘라스토머, 윤활제가 배합 및 혼합되어 기본적인 실리콘 인공점토를 구성하고, 여기에 더하여 내부 충진제, 다공성 미분말, 및 필요에 따라 착색제, 항균제 등을 부가하여 실리콘 인공점토의 특성을 부가하게 된다.The above-mentioned silicone gum, thermoplastic elastomer, and lubricant are blended and mixed to form basic silicone artificial clay, and additionally, internal filler, porous fine powder, and colorant, antimicrobial agent, etc. are added as necessary to add characteristics of silicone artificial clay. do.
내부 충진제는 분말 형태로 첨가되는데, 인공점토의 끈적임을 줄여주는 역할을 함과 동시에 실리콘재료의 함량을 대체하는 역할을 하여 공작용 인공점토의 가격 경쟁력을 높이는 역할을 한다. 상기 내부 충진제는 폴리메틸메타크릴레이트, 폴리아크릴로니트릴, 구상 실리콘, 플라스틱 가루 및 목재 가루로 이루어진 군으로부터 선택된 분말상의 유기충진제이거나, 실리카, 탈크, 탄산칼슘, 마이카, 수산화알루미늄, 산화알루미늄 및 황산바륨으로 이루어진 군으로부터 선택된 분말상의 무기충진제인 것이 바람직하다. 분산성을 향상시키기 위해 컴파운딩 과정에서 표면처리제에 의해 표면처리함으로써 균일한 분산을 꾀할 수도 있다. 본 발명의 공작용 인공점토가 물에 뜰 수 있도록 하기 위해 다공성 미분말을 또한 첨가하는데, 상기 내부 충진제로 사용할 수 있는 물질 중에도 다공성 물질의 성격을 갖거나, 비중이 상당히 낮은 것들이 많아 공작용 인공점토의 전체적인 비중을 낮추는 역할도 함께 한다. 한편, 중공성 폴리아크릴로니트릴 분말은 폴리아크릴로니트릴 표면을 탄산칼슘, 탈크 등의 무기분체로 코팅하여 사용할 수 있다. 내부 충진제는 실리콘검 100중량부를 기준으로 5 내지 40 중량부를 사용하는 것이 바람직하다. 사용되는 양이 너무 적을 경우, 내부 충진제의 본래의 목적에 부합하지 않고, 너무 많은 경우, 실리콘 소재의 인공점토의 물성이 좋지 않게 될 수 있다. 내부 충진제의 입자의 크기는 10 nm 내지는 1,000 ㎛의 것이 적당하며, 입자가 너무 작으면 분산이 어려울 뿐만 아니라 비교적 고가이므로 적당하지 않고, 입자가 너무 크면 공작용 인공점토의 유동성 조절이 어려운 점이 있다.The internal filler is added in the form of powder, which serves to reduce the stickiness of artificial clay and at the same time, to replace the content of silicone material, thereby increasing the price competitiveness of the artificial artificial clay. The internal filler is a powdered organic filler selected from the group consisting of polymethyl methacrylate, polyacrylonitrile, spherical silicon, plastic powder and wood powder, or silica, talc, calcium carbonate, mica, aluminum hydroxide, aluminum oxide and sulfuric acid. It is preferably a powdery inorganic filler selected from the group consisting of barium. In order to improve dispersibility, it is possible to achieve uniform dispersion by surface treatment with a surface treatment agent in the compounding process. In order to allow the artificial clay of the present invention to float on water, a porous fine powder is also added. Among the materials that can be used as the internal filler, many of the materials that can be used as internal fillers have a characteristic of a porous material or have a relatively low specific gravity. It also plays a role in reducing the overall weight. On the other hand, the hollow polyacrylonitrile powder may be used by coating the polyacrylonitrile surface with an inorganic powder such as calcium carbonate or talc. The internal filler is preferably used 5 to 40 parts by weight based on 100 parts by weight of silicone gum. If the amount used is too small, it does not meet the original purpose of the internal filler, if too large, the physical properties of the artificial clay of the silicone material may be poor. The size of the particles of the internal filler is 10 nm to 1,000 ㎛ is suitable, too small particles are difficult to disperse as well as relatively expensive, and if the particles are too large it is difficult to control the fluidity of the artificial artificial clay.
내부 충진제가 인공점토의 끈적임을 줄여주는 역할을 함과 동시에 실리콘 재료의 함량을 대체하는 역할을 하여 공작용 인공점토의 가격 경쟁력을 높이는 역할을 하는 측면이 있는 반면에, 가늘고 긴 형상의 모형물을 만들 때 조형성이 떨어지는 문제를 유발할 수도 있지만, 본 발명에서는 실리콘검에 가소성 엘라스토머를 사용하기 때문에 신장성도 충분히 발휘될 수 있도록 도와 이러한 내부 충진제의 사용으로 인한 부작용을 막을 수 있다. 즉, 실리콘검과 가소성 엘라스토머 및 상기 내부 충진제의 조합은 특유의 과제해결원리에 기초하여 유기적으로 결합된 실시형태인 것이다.While internal fillers reduce the stickiness of artificial clays and at the same time replace the content of silicone materials, they also increase the price competitiveness of synthetic artificial clays, while creating thin and long models. Although it may cause a problem of poor molding, in the present invention, since the plastic elastomer is used in the silicone gum, the extensibility may be sufficiently exerted to prevent side effects due to the use of such internal fillers. That is, the combination of the silicone gum, the plastic elastomer and the internal filler is an embodiment that is organically bonded based on the unique problem solving principle.
본 발명에서는 다공성 또는 중공성 미분말을 또한 첨가하여 사용한다. 본 발명에서는 열가소성 엘라스토머, 비중이 낮은 내부 충진제 등을 사용하여 전체적인 비중을 낮추고 있으며, 추가적으로 다공성 미분말등을 첨가하여 물에 뜰 수 있는 인공점토를 제공할 수 있다. 즉, 본 발명에서는 인공점토가 물에 뜰 수 있는 조성이 유기적으로 결합된 것이다. 구체적인 예로서 실리카졸로부터 합성한 다공성 실리카나, 중공성 폴리메틸메타크릴레이트, 중공성 우레탄아크릴레이트가 바람직하다. 다공성 또는 중공성 미분말은 실리콘검 100 중량부를 기준으로 5 내지 40 중량부를 사용하는 것이 바람직하다.In the present invention, porous or hollow fine powder is also added and used. In the present invention, the overall specific gravity is reduced by using a thermoplastic elastomer, a low specific gravity internal filler, and the like, and an artificial clay that can float on water may be added by adding porous fine powder. In other words, in the present invention, the artificial clay is organically bonded to float in water. As a specific example, porous silica synthesized from silica sol, hollow polymethyl methacrylate, and hollow urethane acrylate are preferable. The porous or hollow fine powder is preferably used 5 to 40 parts by weight based on 100 parts by weight of silicon gum.
본 발명의 공작용 인공점토에 다양한 색상을 연출하기 위하여 착색제를 사용할 수 있다. 착색제는 요구되는 조건에 따라 다양한 것들을 사용할 수 있으며, 바람직하게는 용출 염려가 적은 무기 안료가 적합하다. 백색 착색제로는 산화티탄, 실버화이트 등이 있으며 적색 착색제로는 벵갈라, 산화철 등이 있고, 청색 착색제로는 프러시안블루, 코발트 청 등이 있으며, 검정색 착색제로는 카본블랙 등이 있다. 착색제는 실리콘검 100 중량부에 대하여 0.1 내지 5 중량부를 포함할 수 있으며, 착색제의 종류와 필요에 따라 적절한 함량으로 조절할 수 있다. 착색제의 함량이 너무 적으면 착색효과가 떨어질 수 있으며, 너무 많은 경우 색상이 어두워지고 가격이 높아질 뿐만 아니라 착색제가 묻어 나올 수 있다. 염료의 형태로는 아조염료, 안트라퀸논염료, 벤조다이프라논염료, 다환 방향족카보닐 염료, 니트로조화합물염료 등이 있다.Colorants can be used to produce a variety of colors in the synthetic artificial clay of the present invention. The colorant can be variously used depending on the required conditions, and preferably, inorganic pigments having low dissolution concern are suitable. The white colorant includes titanium oxide and silver white, and the red colorant includes bengal and iron oxide. The blue colorant includes Prussian blue and cobalt blue, and the black colorant includes carbon black. The colorant may include 0.1 to 5 parts by weight based on 100 parts by weight of the silicone gum, and may be adjusted to an appropriate content according to the type and need of the colorant. Too little content of the colorant may impair the coloring effect, too much color darkens and becomes expensive, as well as colorant. Examples of the dyes include azo dyes, anthraquinone dyes, benzodipranon dyes, polycyclic aromatic carbonyl dyes, and nitrozo compound dyes.
본 발명의 공작용 인공점토에는 세균감염 및 곰팡이 발생을 억제하기 위한 항균제를 사용할 수 있다. 항균제는 실리콘검 100 중량부에 대하여 0.1 내지 5 중량부를 포함할 수 있으며, 항균제의 종류와 필요에 따라 적절한 함량으로 조절할 수 있다. 항균제가 너무 적은 경우 항균효과가 떨어지고, 너무 많은 경우에는 가격이 상승하고 용출우려가 있게 된다. 유기항균제보다는 무기항균제가 그 효과를 지속시킬 수 있어 보다 바람직하며, 금속산화물 형태의 항균제, 나노실버, 제올라이트 등이 포함된다. 유기 항균제로는 이미다졸계, 카벤다짐게, 니트로퓨라존계 등이 있으며, 다만 용출의 문제점, 내열성, 항균지속력이 짧은 문제점이 있다.In the artificial clay of the present invention, an antibacterial agent for inhibiting bacterial infection and mold development can be used. The antimicrobial agent may include 0.1 to 5 parts by weight based on 100 parts by weight of the silicone gum, and may be adjusted to an appropriate amount according to the type and need of the antimicrobial agent. Too little antimicrobial will reduce the antimicrobial effect, too much will increase the price and dissolution concerns. Inorganic antimicrobial agents are more preferable than organic antimicrobial agents because they can sustain the effect, and include antimicrobial agents in the form of metal oxides, nanosilver, zeolite and the like. Organic antimicrobial agents include imidazole-based, carbendazim crab, nitrofurazone-based, etc., but there are problems of elution, heat resistance, and short-term antimicrobial durability.
이하, 본 발명을 하기 실시예에 의거하여 보다 상세하게 설명하고자 한다. 단, 하기 실시예는 본 발명을 예시하기 위한 것일 뿐, 본 발명은 하기 실시예에 의해 한정되는 것이 아니다.Hereinafter, the present invention will be described in more detail based on the following examples. However, the following examples are only for illustrating the present invention, and the present invention is not limited by the following examples.
<실시예 1><Example 1>
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 폴리부타디엔 15 중량부, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 15㎛인 실리카분말 20 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 20 중량부, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 15 parts by weight of a polybutadiene having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 were mixed in a kneader, and then mixed uniformly. 20 parts by weight of silica powder having an average particle diameter of 15 µm, 20 parts by weight of hollow polymethylmethacrylate powder having an average particle diameter of 0.1 µm, 3 parts by weight of a white colorant, 1 part by weight of titanium dioxide antibacterial agent, and kneaded uniformly for 1 hour After that, three bone rolls were passed to make a synthetic artificial clay.
<실시예 2><Example 2>
분자량이 800,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 폴리부타디엔 30 중량부, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 1㎛인 수산화알루미늄 분말 15 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 20 중량부, 청색착색제인 프러시안블루 0.6 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 800,000 and a specific gravity of 0.98, 30 parts by weight of a polybutadiene having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 were put into a kneader and mixed uniformly. 15 parts by weight of aluminum hydroxide powder having an average particle diameter of 1 μm, 20 parts by weight of hollow polymethyl methacrylate powder having an average particle diameter of 0.1 μm, 0.6 parts by weight of blue pigment, Prussian blue, and 1 part by weight of titanium dioxide antibacterial agent were added for 1 hour. After uniformly kneading, three bone rolls were passed to form a working artificial clay.
<실시예 3><Example 3>
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 에틸렌-옥텐 공중합체 20 중량부, 분자량이 10,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 15㎛인 탄산칼슘 분말 15 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 30 중량부, 흑색착색제인 카본블랙 2 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 20 parts by weight of an ethylene-octene copolymer having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 10,000 are placed in a kneader and mixed uniformly. Then, 15 parts by weight of calcium carbonate powder having an average particle diameter of 15 μm, 30 parts by weight of hollow polymethylmethacrylate powder having an average particle diameter of 0.1 μm, 2 parts by weight of carbon black as a black coloring agent, and 1 part by weight of titanium dioxide antimicrobial agent were added. After uniformly kneading for an hour, three rolls were passed to form a working artificial clay.
<실시예 4><Example 4>
분자량이 800,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 3,000인 폴리부타디엔 40 중량부 , 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 100nm인 구상 폴리아크릴로니트릴 분말 20 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 20 중량부, 적색착색제인 산화철 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 800,000 and a specific gravity of 0.98, 40 parts by weight of polybutadiene having a molecular weight of 3,000 and 10 parts by weight of polydimethylsiloxane silicone oil having a molecular weight of 5,000 were put into a kneader and mixed uniformly. 20 parts by weight of spherical polyacrylonitrile powder having an average particle diameter of 100 nm, 20 parts by weight of hollow polymethyl methacrylate powder having an average particle diameter of 0.1 μm, 3 parts by weight of iron oxide as a red coloring agent, and 1 part by weight of titanium dioxide antibacterial agent were added for 1 hour. After uniformly kneading, three bone rolls were passed to form a working artificial clay.
<비교예 1>Comparative Example 1
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 15㎛인 탄산칼슘분말 20 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 20 중량부, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다. 비교예 1은 열가소성 엘라스토머를 사용하지 않은 경우이다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 was placed in a kneader and mixed uniformly, and then a calcium carbonate powder having an average particle diameter of 15 µm 20 Part by weight, 20 parts by weight of hollow polymethyl methacrylate powder having an average particle diameter of 0.1 μm, 3 parts by weight per branch of a white colorant, 1 part by weight of titanium dioxide antimicrobial agent, and kneaded uniformly for 1 hour, and then passed through three rolls. Action Made artificial clay. Comparative Example 1 is a case where no thermoplastic elastomer is used.
<비교예 2>Comparative Example 2
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 15㎛인 탄산칼슘분말 40 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 20 중량부, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다. 비교예 2는 열가소성 엘라스토머를 사용하지 않은 상태로, 내부 충진제를 비교예 1에 비해 상대적으로 많은 양을 사용한 경우이다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 was placed in a kneader and mixed uniformly, and then a calcium carbonate powder having an average particle diameter of 15 µm 40 Part by weight, 20 parts by weight of hollow polymethyl methacrylate powder having an average particle diameter of 0.1 μm, 3 parts by weight per branch of a white colorant, 1 part by weight of titanium dioxide antimicrobial agent, and kneaded uniformly for 1 hour, and then passed through three rolls. Action Made artificial clay. Comparative Example 2 is a case where a relatively large amount of the internal filler was used compared to Comparative Example 1 without using a thermoplastic elastomer.
<비교예 3>Comparative Example 3
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 부타디엔 15 중량부, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 20 중량부, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다. 비교예 3은 내부 충진제를 사용하지 않은 경우이다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 15 parts by weight of butadiene having a molecular weight of 2,000 and 10 parts by weight of polydimethylsiloxane silicone oil having a molecular weight of 5,000 were put into a kneader and mixed uniformly. 20 parts by weight of hollow polymethyl methacrylate powder having a particle diameter of 0.1 μm, 3 parts by weight of a white colorant, 1 part by weight of titanium dioxide antimicrobial agent, and uniformly kneaded for 1 hour, and then passed through three bone rolls to form a synthetic artificial clay. made. Comparative Example 3 is a case where no internal filler is used.
<비교예 4><Comparative Example 4>
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 폴리부타디엔 15 중량부, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 15㎛인 탄산칼슘분말 20 중량부, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다. 비교예 4는 비중조절을 위한 중공성 미분말을 사용하지 않은 경우이다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 15 parts by weight of a polybutadiene having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 were mixed in a kneader, and then mixed uniformly. 20 parts by weight of calcium carbonate powder having an average particle diameter of 15 μm, 3 parts by weight per branch of a white colorant, 1 part by weight of titanium dioxide antimicrobial agent were added and kneaded uniformly for 1 hour, and then passed through three bone rolls to make a functional artificial clay. Comparative Example 4 is a case where the hollow fine powder for specific gravity control is not used.
<비교예 5>Comparative Example 5
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 폴리부타디엔 20 중량부, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다. 비교예 5는 내부 충진제와 비중조절을 위한 중공성 미분말을 사용하지 않은 경우이다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 20 parts by weight of a polybutadiene having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 were placed in a kneader and mixed uniformly. 3 parts by weight of a white colorant and 1 part by weight of titanium dioxide antimicrobial agent were added and kneaded uniformly for 1 hour, and then passed through three bone rolls to make a synthetic artificial clay. Comparative Example 5 is a case where the hollow filler for the internal filler and specific gravity control is not used.
<실시예 5>Example 5
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 폴리올레핀고무 40 중량부, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 15㎛인 탄산칼슘분말 20 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 10 중량부, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 40 parts by weight of a polyolefin rubber having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 were put into a kneader and mixed uniformly. 20 parts by weight of calcium carbonate powder having an average particle diameter of 15 μm, 10 parts by weight of hollow polymethyl methacrylate powder having an average particle diameter of 0.1 μm, 3 parts by weight of a white colorant, 1 part by weight of titanium dioxide antibacterial agent, and uniformly for 1 hour. After kneading, three bone rolls were passed to form a synthetic artificial clay.
<비교예 6>Comparative Example 6
분자량이 600,000이고 비중이 0.98인 폴리디메틸실록산화합물 100 중량부에 대하여, 분자량이 2,000인 폴리부타디엔 5 중량부, 분자량이 5,000인 폴리디메틸실록산계 실리콘오일 10 중량부를 혼련기에 넣고 균일하게 혼합한 다음, 평균입경이 15㎛인 탄산칼슘분말 20 중량부, 평균입경이 0.1㎛인 중공 폴리메틸메타크릴레이트 분말 5 중량부, 백색착색제인 지당 3 중량부, 이산화티탄 항균제 1 중량부를 넣고 1시간 동안 균일하게 혼련한 후, 3본롤을 통과시켜 공작용 인공점토를 만들었다. 비교예 6은 열가소성 엘라스토머를 실시예들 보다 적은 양으로 사용한 경우이다.To 100 parts by weight of a polydimethylsiloxane compound having a molecular weight of 600,000 and a specific gravity of 0.98, 5 parts by weight of a polybutadiene having a molecular weight of 2,000 and 10 parts by weight of a polydimethylsiloxane silicone oil having a molecular weight of 5,000 were mixed in a kneader, and then uniformly mixed. 20 parts by weight of calcium carbonate powder having an average particle diameter of 15 µm, 5 parts by weight of hollow polymethyl methacrylate powder having an average particle diameter of 0.1 µm, 3 parts by weight of a white colorant, 1 part by weight of titanium dioxide antibacterial agent, and uniformly mixed for 1 hour. After kneading, three bone rolls were passed to form a synthetic artificial clay. Comparative Example 6 is a case where the thermoplastic elastomer is used in a smaller amount than the examples.
<시험예><Test Example>
상기 실시예들과 비교예들에서 제조한 각각의 인조점토들에 대하여 처짐현상, 물에 뜨는지 여부, 끈적임 정도, 크랙성, 신장성, 치수안정성을 평가하였다. 그 결과를 표 1에 나타내었다.For each of the artificial clays prepared in the above examples and comparative examples, the sagging phenomenon, whether floating in water, the degree of stickiness, cracking, elongation, dimensional stability was evaluated. The results are shown in Table 1.
표 1
처짐현상 뜨는여부 끈적임 크랙성 신장성 치수안정성
실시예 1 없음 없음 우수 우수 우수
실시예 2 없음 없음 우수 우수 우수
실시예 3 없음 없음 우수 우수 우수
실시예 4 없음 없음 우수 우수 우수
비교예 1 있음 없음 다소 나쁨 나쁨 나쁨
비교예 2 있음 없음 다소 나쁨 많이 나쁨 많이 나쁨
비교예 3 없음 있음 우수 다소 나쁨 우수
비교예 4 없음 가라앉음 없음 우수 우수 우수
비교예 5 없음 가라앉음 있음 우수 다소 나쁨 우수
실시예 5 없음 없음 우수 우수 우수
비교예 6 있음 가라앉음 없음 다소 나쁨 나쁨 나쁨
Table 1
Deflection Floating Sticky Crack Extensibility Dimensional stability
Example 1 none moxibustion none Great Great Great
Example 2 none moxibustion none Great Great Great
Example 3 none moxibustion none Great Great Great
Example 4 none moxibustion none Great Great Great
Comparative Example 1 has exist moxibustion none Somewhat bad Bad Bad
Comparative Example 2 has exist moxibustion none Somewhat bad Very bad Very bad
Comparative Example 3 none moxibustion has exist Great Somewhat bad Great
Comparative Example 4 none Sinking none Great Great Great
Comparative Example 5 none Sinking has exist Great Somewhat bad Great
Example 5 none moxibustion none Great Great Great
Comparative Example 6 has exist Sinking none Somewhat bad Bad Bad
시료 20g을 채취하여 가로*세로 2*2㎝틀에 성형하여 12시간 후 높이 변화를 측정하는 방식에 의해 처짐현상을 테스트하였으며, 시료를 물에 띄워 물에 뜨는지의 여부를 평가하였으며, 끈적임은 손으로 만져서 평가하였고, 크랙성은 시료를 크기가 동일한 구형으로 만든 후, 이를 30℃에서, 48시간 동안 건조시킨 후 각각의 구형 모양의 갈라지는 정도를 육안으로 측정하였으며, 신장성은 인조점토를 가로*세로*높이를 5*1.5*0.4㎝로 제작후 가로방향으로 2.5 ㎝/s의 속도로 인장하였을 때, 절단되는 시점까지의 신장거리를 상대적으로 비교하였으며, 치수안정성은 가늘고 길게 조형하였을 때 끊어지는 여부를 평가하여 상대적으로 치수안정성이 있는지를 평가하였다.20g of the sample was taken and molded into 2 * 2cm frame horizontally and vertically, and the sagging phenomenon was tested by measuring the change in height after 12 hours. The sample was floated in water to evaluate whether it floated in water. The crackability was evaluated by touching the sample, and the sample was made into the same spherical size, dried at 30 ° C. for 48 hours, and then measured by the naked eye to measure the degree of cracking of each spherical shape. When the height is 5 * 1.5 * 0.4cm and the tension is stretched at the speed of 2.5cm / s in the horizontal direction, the elongation distance to the point of cutting is relatively compared. Evaluation was made to evaluate the relative dimensional stability.

Claims (10)

  1. 폴리실록산화합물계 실리콘검 100 중량부;100 parts by weight of a polysiloxane compound-based silicone gum;
    탄성조절 및 가소화를 위한 열가소성 엘라스토머 10 내지 50 중량부;10 to 50 parts by weight of thermoplastic elastomer for elasticity control and plasticization;
    윤활유 1 내지 15 중량부; 1 to 15 parts by weight of lubricating oil;
    내부 충진제 5 내지 40 중량부; 및 5 to 40 parts by weight of internal filler; And
    다공성 또는 중공성 미분말 5 내지 40 중량부;5 to 40 parts by weight of porous or hollow fine powder;
    를 포함하는 것을 특징으로 하는 공작용 인공점토.Synthetic artificial clay, characterized in that it comprises a.
  2. 제1항에 있어서, 구성성분으로서, 상기 실리콘검 100 중량부에 대하여 착색제 0.1 내지 5 중량부를 더 포함하는 것을 특징으로 하는 공작용 인공점토.The artificial artificial clay according to claim 1, further comprising 0.1 to 5 parts by weight of a colorant based on 100 parts by weight of the silicone gum.
  3. 제1항에 있어서, 구성성분으로서, 상기 실리콘검 100 중량부에 대하여 항균제 0.1 내지 5 중량부를 더 포함하는 것을 특징으로 하는 공작용 인공점토.The artificial artificial clay according to claim 1, further comprising 0.1 to 5 parts by weight of an antimicrobial agent, based on 100 parts by weight of the silicone gum.
  4. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 폴리실록산화합물계 실리콘검은 분자량이 500,000 내지 1,000,000인 폴리실록산화합물로서, 메틸기, 수산기 및 비닐기로 이루어진 군으로부터 선택된 말단기를 갖는 것을 특징으로 하는 공작용 인공점토.4. The polysiloxane compound silicone gum according to any one of claims 1 to 3, wherein the polysiloxane compound-based silicon gum has a molecular weight of 500,000 to 1,000,000, and has a terminal group selected from the group consisting of a methyl group, a hydroxyl group and a vinyl group. Artificial clay.
  5. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 열가소성 엘라스토머는 폴리올레핀 고무, 부타디엔 고무, 에틸렌-옥텐 공중합체 및 에틸렌-프로필렌 고무로 이루어진 군으로부터 선택된 것을 특징으로 공작용 인공점토.The synthetic artificial clay according to any one of claims 1 to 3, wherein the thermoplastic elastomer is selected from the group consisting of polyolefin rubber, butadiene rubber, ethylene-octene copolymer and ethylene-propylene rubber.
  6. 제5항에 있어서, 상기 열가소성 엘라스토머의 분자량은 1,000 내지 500,000인 것을 특징으로 하는 공작용 인공점토.The synthetic artificial clay according to claim 5, wherein the thermoplastic elastomer has a molecular weight of 1,000 to 500,000.
  7. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 윤활유는 합성유, 식물성유, 동물성유 및 광물유로 이루어진 군으로부터 선택되는 것을 특징으로 하는 공작용 인공점토.The artificial clay according to any one of claims 1 to 3, wherein the lubricant is selected from the group consisting of synthetic oils, vegetable oils, animal oils and mineral oils.
  8. 제7항에 있어서, 상기 합성유는 점도가 0.65 내지 10,000 CTS이고 분자량이 100 내지 100,000인 폴리디메틸실록산 화합물인 것을 특징으로 하는 공작용 인공점토.The synthetic artificial clay according to claim 7, wherein the synthetic oil is a polydimethylsiloxane compound having a viscosity of 0.65 to 10,000 CTS and a molecular weight of 100 to 100,000.
  9. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 내부 충진제는 폴리메틸메타크릴레이트, 폴리아크릴로니트릴, 구상 실리콘, 플라스틱 가루 및 목재 가루로 이루어진 군으로부터 선택된 분말상의 유기충진제이거나, 실리카, 탈크, 탄산칼슘, 마이카, 수산화알루미늄, 산화알루미늄 및 황산바륨으로 이루어진 군으로부터 선택된 분말상의 무기충진제인 것을 특징으로 하는 공작용 인공점토.The method of claim 1, wherein the internal filler is a powdered organic filler selected from the group consisting of polymethyl methacrylate, polyacrylonitrile, spherical silicone, plastic powder and wood powder, or silica, A functional artificial clay, characterized in that the powdery inorganic filler selected from the group consisting of talc, calcium carbonate, mica, aluminum hydroxide, aluminum oxide and barium sulfate.
  10. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 다공성 또는 중공성 미분말은 다공성 실리카, 중공성 폴리메틸메타크릴레이트 및 중공성 우레탄아크릴레이트로 이루어진 군으로부터 선택된 것을 특징으로 공작용 인공점토.The artificial artificial clay according to any one of claims 1 to 3, wherein the porous or hollow fine powder is selected from the group consisting of porous silica, hollow polymethylmethacrylate, and hollow urethane acrylate.
PCT/KR2013/002401 2012-03-22 2013-03-22 Artificial clay composition for crafts WO2013141648A1 (en)

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KR20180022339A (en) * 2016-08-24 2018-03-06 이순동 Manufacturing method of waterproof clay and waterproof clay thereof
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