WO2013085039A1 - Particules fines conductrices et matériau anisotropiquement conducteur contenant ces dernières - Google Patents

Particules fines conductrices et matériau anisotropiquement conducteur contenant ces dernières Download PDF

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Publication number
WO2013085039A1
WO2013085039A1 PCT/JP2012/081809 JP2012081809W WO2013085039A1 WO 2013085039 A1 WO2013085039 A1 WO 2013085039A1 JP 2012081809 W JP2012081809 W JP 2012081809W WO 2013085039 A1 WO2013085039 A1 WO 2013085039A1
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Prior art keywords
particles
fine particles
conductive fine
conductive
nickel
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PCT/JP2012/081809
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English (en)
Japanese (ja)
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木太　純子
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株式会社日本触媒
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Application filed by 株式会社日本触媒 filed Critical 株式会社日本触媒
Priority to KR1020147012851A priority Critical patent/KR20140106510A/ko
Priority to JP2013548315A priority patent/JP5902717B2/ja
Priority to CN201280057309.3A priority patent/CN103946929A/zh
Publication of WO2013085039A1 publication Critical patent/WO2013085039A1/fr

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20—Conductive material dispersed in non-conductive organic material
    • H01B1/22—Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys

Definitions

  • the present invention relates to conductive fine particles including a nickel layer as a conductive metal layer, and particularly to conductive fine particles having excellent heat and moisture resistance.
  • An anisotropic conductive material is a material in which conductive fine particles are mixed with a binder resin, for example, anisotropic conductive paste (ACP), anisotropic conductive film (ACF), anisotropic conductive ink, anisotropic conductive.
  • ACP anisotropic conductive paste
  • ACF anisotropic conductive film
  • anisotropic conductive ink anisotropic conductive.
  • conductive fine particles used for the anisotropic conductive material metal particles or those obtained by coating the surface of resin particles serving as a substrate with a conductive metal layer are used.
  • the application range of electronic devices varies, and for example, use in high temperature and high humidity environments may be required. It may be desired to improve the wet heat resistance of the conductive fine particles, that is, to suppress an increase in electric resistance value at high temperature and high humidity in accordance with such applications.
  • the conductive fine particles are not sufficiently heat and heat resistant, and no improvement method is known.
  • Patent Document 1 by controlling the crystallite diameter of the buffer layer formed on the surface of the base material particles in the conductive particles, it is possible to suppress cracking and peeling of the surface conductive layer when the conductive particles are pressed. It is disclosed. However, Patent Document 1 does not teach at all about the relationship between the crystalline state of the conductive particles and the heat and humidity resistance.
  • An object of the present invention is to obtain conductive fine particles having excellent heat and moisture resistance. More specifically, an object is to provide anisotropic conductive connections, that is, conductive fine particles having stable connection resistance under wet heat conditions in a compressed state.
  • the conductive fine particles according to the present invention are composed of base particles and a conductive metal layer covering the surface of the base particles, and the conductive metal layer includes a nickel layer, and the conductive fine particles When X-ray powder diffraction measurement is performed, diffraction lines belonging to the lattice plane (200) of nickel are observed.
  • the substrate particles are preferably vinyl polymer particles, and the number average particle diameter of the substrate particles is preferably 1 ⁇ m or more and 50 ⁇ m or less.
  • 10% K value of the base particle is 100 N / mm 2 or more, it is preferable that 40000N / mm 2 or less.
  • the number average particle diameter of the base particles is 3 ⁇ m or less and the 10% K value is more than 4000 N / mm 2
  • the number average particle diameter of the base particles is 3 ⁇ m or less
  • d (200) / d (111)) is 0.2 or more aspects
  • the 10% K value of the base particle is 100 N / mm 2 or more, even aspects is 4000 N / mm 2 or less, a preferred embodiment of the present invention, respectively is there.
  • the present invention also includes an anisotropic conductive material containing the fine particles.
  • the crystal of the nickel layer grows in the direction perpendicular to the (200) plane (that is, [200] direction), the wet heat resistance of the conductive fine particles can be improved. As a result, anisotropic conductive connection with excellent connection stability is possible.
  • the conductive fine particles of the present invention have base material particles and a conductive metal layer that covers the surface of the base material particles.
  • the conductive metal layer includes a nickel layer and powder X-ray diffraction measurement is performed, diffraction lines belonging to the nickel lattice plane (200) are observed, that is, a direction perpendicular to the nickel lattice plane (200) ([ 200] direction). Thereby, the wet heat resistance of the conductive fine particles can be improved.
  • the crystallite diameter in the direction perpendicular to the (200) plane (hereinafter, the crystallite diameter in the direction perpendicular to the (xyz) plane is expressed as d (xyz)) is preferably 0.5 nm or more.
  • the lower limit of d (200) is more preferably 0.8 nm or more, and further preferably 1 nm or more.
  • the upper limit of d (200) is not particularly limited, but is preferably 10 nm or less, more preferably 6 nm or less, and further preferably 5 nm or less.
  • d (200) / d (111) is preferably 0.05 or more, more preferably 0.2 or more, further preferably 0.20 or more (particularly more than 0.20), and further preferably 0. .35 or more. It can be said that the larger these values are, the clearer the existence of diffraction lines attributed to the (200) plane.
  • d (200) / d (111) satisfies the above range when the number average particle diameter of the conductive fine particles is 3 ⁇ m or less, the heat and moisture resistance can be maintained for a longer time.
  • d (200) / d (111) is preferably less than 1, for example, more preferably 0.9 or less, and most preferably 0.8 or less.
  • d (111) is usually less than 10 nm, preferably more than 2.0 nm.
  • crystallite diameters such as d (200) and d (111) referred to in the present invention are values calculated using the Scherrer equation from the diffraction line width (half width) obtained by powder X-ray diffraction measurement, A specific method for measuring the crystallite diameter will be described in Examples.
  • the nickel layer is made of nickel or a nickel alloy.
  • the nickel content in the nickel alloy is preferably 50% by mass or more, more preferably 70% by mass or more, still more preferably 80% by mass or more, and still more preferably 82% by mass or more.
  • the nickel alloy include Ni—Au, Ni—Pd, Ni—Pd—Au, Ni—Ag, Ni—Cu, Ni—P, Ni—B, Ni—Zn, Ni—Sn, Ni—W, and Ni—. Co, Ni—Ti and the like are preferable, and among these, a Ni—P alloy is preferable.
  • the P (phosphorus) concentration in the Ni—P alloy is preferably 15% by mass or less, more preferably 12% by mass or less, and still more preferably 10% by mass or less.
  • the P concentration is preferably 2% by mass or more, more preferably 3% by mass or more, and further preferably 4% by mass or more.
  • the P concentration is the ratio of P mass to the total mass of Ni and P in the nickel alloy (P / (P + Ni)).
  • the thickness of the nickel layer is preferably 0.005 ⁇ m or more, more preferably 0.01 ⁇ m or more, still more preferably 0.05 ⁇ m or more, more preferably 0.07 ⁇ m or more.
  • the thickness of the nickel layer is preferably 0.3 ⁇ m or less, more preferably 0.25 ⁇ m or less, still more preferably 0.2 ⁇ m or less, and still more preferably 0.12 ⁇ m or less.
  • the conductivity of the conductive fine particles becomes better.
  • the thickness of the nickel layer is 0.3 ⁇ m or less, the density of the conductive fine particles does not become too high, and the dispersion stability when dispersed in a binder or the like is improved.
  • the conductive metal layer may be laminated with another conductive metal layer or may not be laminated, but is preferably not laminated.
  • the nickel layer becomes the outermost layer of the conductive metal layer.
  • the metal constituting the other conductive metal layer is not particularly limited. For example, gold, silver, copper, platinum, iron, lead, aluminum, chromium, palladium , Rhodium, ruthenium, antimony, bismuth, germanium, tin, cobalt, indium, nickel-phosphorus, nickel-boron and other metals and metal compounds, and alloys thereof.
  • the conductive metal layer include a combination of nickel layer-gold layer, nickel layer-palladium layer, nickel layer-palladium layer-gold layer, nickel layer-silver layer, and the like. In particular, it is preferable to have a gold layer or a palladium layer as the outermost layer. When laminating another conductive metal layer, the other conductive metal layer may be the outermost layer.
  • a preferred form of the conductive metal layer is a form in which the metal element constituting the other conductive metal layer such as gold or palladium forms a metal layer (including an alloyed layer) mixed with the nickel element. one of.
  • the nickel layer when gold plating is performed after the nickel layer is formed, at least a part of nickel atoms constituting the nickel layer is replaced with gold, so that the conductive metal layer is formed as described above.
  • the nickel layer may be formed directly on the base particle, or another conductive metal layer may be formed on the base particle surface as a base, and the nickel layer may be formed thereon. It is preferable to form directly on.
  • the thickness of the other conductive metal layer is preferably thinner than the nickel layer. Specifically, the thickness of the other conductive metal layer is preferably 3/4 or less of the thickness of the nickel layer, more preferably 1/2 or less, and even more preferably 1/3 or less.
  • the thickness of the conductive metal layer is preferably 0.01 ⁇ m or more, more preferably 0.05 ⁇ m or more, and further preferably 0.07 ⁇ m or more. 0.3 ⁇ m or less is preferable, more preferably 0.25 ⁇ m or less, still more preferably 0.2 ⁇ m or less, and still more preferably 0.12 ⁇ m or less.
  • thickness of the conductive metal layer is within the above range, conductive fine particles having excellent dispersion stability in a binder and the like and excellent conductivity can be obtained.
  • the base particles are preferably resin particles containing a resin component.
  • resin particles By using resin particles, conductive fine particles having excellent elastic deformation characteristics can be obtained.
  • the resin include amino resins such as melamine formaldehyde resin, melamine-benzoguanamine-formaldehyde resin, urea formaldehyde resin; vinyl polymers such as styrene resin, acrylic resin, styrene-acrylic resin; polyethylene, polypropylene, polychlorinated Polyolefins such as vinyl, polytetrafluoroethylene, polyisobutylene, and polybutadiene; polyesters such as polyethylene terephthalate and polyethylene naphthalate; polycarbonates; polyamides; polyimides; phenol formaldehyde resin; These resins may be used alone or in combination of two or more.
  • a material containing a vinyl polymer has an organic skeleton formed by polymerizing vinyl groups, and is excellent in elastic deformation during pressure connection.
  • a vinyl polymer containing divinylbenzene and / or di (meth) acrylate as a polymerization component has little decrease in particle strength after coating with a conductive metal.
  • Vinyl polymer particles are composed of a vinyl polymer.
  • Vinyl polymers can be formed by polymerizing (radical polymerization) vinyl monomers (vinyl group-containing monomers). These vinyl monomers are vinyl crosslinkable monomers and vinyl noncrosslinkable monomers. Divided into monomers.
  • the “vinyl group” includes not only a carbon-carbon double bond but also a functional group such as (meth) acryloxy group, allyl group, isopropenyl group, vinylphenyl group, isopropenylphenyl group, and polymerizable carbon- Substituents composed of carbon double bonds are also included.
  • (meth) acryloxy group “(meth) acrylate” and “(meth) acryl” are “acryloxy group and / or methacryloxy group”, “acrylate and / or methacrylate” and “acryl and / Or methacryl ".
  • the vinyl-based crosslinkable monomer has a vinyl group and can form a crosslinked structure, and specifically, a monomer (monomer having two or more vinyl groups in one molecule). (1)), or having one vinyl group and a binding functional group other than a vinyl group in one molecule (such as a carboxyl group, a protonic hydrogen-containing group such as a hydroxy group, or a terminal functional group such as an alkoxy group).
  • a monomer (monomer (2)) is mentioned.
  • Examples of the monomer (1) (monomer having two or more vinyl groups in one molecule) among the vinyl-based crosslinkable monomers include, for example, allyl (meth) acrylate such as allyl (meth) acrylate. ) Acrylates; alkanediol di (meth) acrylate (for example, ethylene glycol di (meth) acrylate, 1,4-butanediol di (meth) acrylate, 1,6-hexanediol di (meth) acrylate, 1,9- Nonanediol di (meth) acrylate, 1,10-decanediol di (meth) acrylate, 1,3-butanediol di (meth) acrylate, etc.), polyalkylene glycol di (meth) acrylate (for example, diethylene glycol di (meth)) Acrylate, triethylene glycol di (meth) acrylate, decaethylene glycol Rudi (meth) acryl
  • (meth) acrylates (polyfunctional (meth) acrylate) having two or more (meth) acryloyl groups in one molecule and aromatic hydrocarbon crosslinking agents (especially styrene polyfunctional monomers) are included.
  • aromatic hydrocarbon crosslinking agents especially styrene polyfunctional monomers
  • (meth) acrylates (polyfunctional (meth) acrylate) having two or more (meth) acryloyl groups in one molecule (meth) having two (meth) acryloyl groups in one molecule Acrylate (di (meth) acrylate) is particularly preferred.
  • alkanediol di (meth) acrylate and polyalkylene glycol di (meth) acrylate are preferable, and ethylene glycol di (meth) acrylate and triethylene glycol di (meth) acrylate are more preferable.
  • styrenic polyfunctional monomers monomers having two vinyl groups in one molecule such as divinylbenzene are preferable.
  • a monomer (1) may be used independently and may use 2 or more types together.
  • the monomer (2) (monomer having one vinyl group and a binding functional group other than vinyl group in one molecule) is, for example, (meth) Monomers having a carboxyl group such as acrylic acid; hydroxy group-containing (meth) acrylates such as 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, p -Monomers having hydroxy groups such as hydroxy group-containing styrenes such as hydroxystyrene; alkoxy groups such as 2-methoxyethyl (meth) acrylate, 3-methoxybutyl (meth) acrylate and 2-butoxyethyl (meth) acrylate Containing alkoxy groups such as (meth) acrylates and alkoxystyrenes such as p-methoxystyrene And the like; monomers.
  • a monomer (2) may be used independently
  • the vinyl-based non-crosslinkable monomer is a monomer having one vinyl group in one molecule (monomer (3)) or the monomer in the case where there is no counterpart monomer (2) (monomer having one vinyl group and a binding functional group other than vinyl group in one molecule).
  • the monomer (3) (monomer having one vinyl group in one molecule) includes (meth) acrylate monofunctional monomers and styrene monofunctional monomers. Monomers are included. Examples of the (meth) acrylate monofunctional monomer include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, and pentyl (meth) acrylate.
  • Styrene monofunctional monomers include styrene; alkyl styrenes such as o-methyl styrene, m-methyl styrene, p-methyl styrene, ⁇ -methyl styrene, ethyl styrene (ethyl vinyl benzene), pt-butyl styrene, Examples include halogen group-containing styrenes such as o-chlorostyrene, m-chlorostyrene, and p-chlorostyrene, and styrene is preferred.
  • a monomer (3) may be used independently and may use 2 or more types together.
  • the vinyl monomer preferably includes at least the vinyl crosslinkable monomer (1).
  • the vinyl crosslinkable monomer (1) and the vinyl noncrosslinkable monomer ( 3) (in particular, a copolymer of the monomer (1) and the monomer (3)) is preferable.
  • an embodiment including at least one selected from a styrene monofunctional monomer, a styrene polyfunctional monomer, and a polyfunctional (meth) acrylate as a constituent component is preferable.
  • the styrene monofunctional monomer is preferably styrene
  • the styrene polyfunctional monomer is preferably divinylbenzene
  • the polyfunctional meta (acrylate) is preferably di (meth) acrylate.
  • an embodiment having divinylbenzene and di (meth) acrylate as essential components; an embodiment having divinylbenzene and styrene as essential components; and an embodiment having di (meth) acrylate and styrene as essential components are particularly preferable.
  • the vinyl polymer particles may contain other components to the extent that the properties of the vinyl polymer are not impaired.
  • the vinyl polymer particles preferably contain 50% by mass or more of the vinyl polymer, more preferably 60% by mass or more, and still more preferably 70% by mass or more.
  • a polysiloxane component is preferable.
  • the polysiloxane skeleton can be formed by using a silane monomer, and the silane monomer is divided into a silane crosslinkable monomer and a silane noncrosslinkable monomer. Moreover, when a silane crosslinkable monomer is used as the silane monomer, a crosslinked structure can be formed.
  • the cross-linked structure formed by the silane cross-linkable monomer includes a cross-link between a vinyl polymer and a vinyl polymer (first form); a cross-link between a polysiloxane skeleton and a polysiloxane skeleton (second In which the vinyl polymer skeleton and the polysiloxane skeleton are cross-linked (third form).
  • silane-based crosslinkable monomer that can form the first form (crosslinking between vinyl polymers) include silane compounds having two or more vinyl groups such as dimethyldivinylsilane, methyltrivinylsilane, and tetravinylsilane. Can be mentioned.
  • silane crosslinkable monomer that can form the second form (crosslink between polysiloxanes) include tetrafunctional silane single monomers such as tetramethoxysilane, tetraethoxysilane, tetraisopropoxysilane, and tetrabutoxysilane.
  • Examples of the polymer include trifunctional silane monomers such as methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, and ethyltriethoxysilane.
  • Examples of silane crosslinkable monomers that can form the third form (crosslinking between vinyl polymer and polysiloxane) include, for example, 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropyltriethoxysilane, 3- (Meth) acryloyl such as acryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, 3-methacryloxypropylmethyldiethoxysilane, 3-acryloxypropyltriethoxysilane, 3-methacryloxyethoxypropyltrimethoxysilane Di- or trialkoxysilane having a group; di- or trialkoxysilane having a vinyl group such as vinyltri
  • silane-based non-crosslinkable monomer examples include bifunctional silane-based monomers such as dimethyldimethoxysilane and dialkylsilane such as dimethyldiethoxysilane; and trialkylsilanes such as trimethylmethoxysilane and trimethylethoxysilane. And monofunctional silane-based monomers. These silane non-crosslinkable monomers may be used alone or in combination of two or more.
  • the polysiloxane skeleton is preferably a skeleton derived from a polymerizable polysiloxane having a radical-polymerizable carbon-carbon double bond (for example, a vinyl group such as a (meth) acryloyl group). That is, the polysiloxane skeleton is a silane crosslinkable monomer (preferably having a (meth) acryloyl group) capable of forming at least the third form (crosslinking between vinyl polymer and polysiloxane) as a constituent component.
  • a silane crosslinkable monomer preferably having a (meth) acryloyl group
  • it is a polysiloxane skeleton formed by hydrolysis and condensation of 3-methacryloxypropyltrimethoxysilane, 3-methacryloxypropylmethyldimethoxysilane, vinyltrimethoxysilane).
  • the amount of the vinyl monomer used is preferably 100 parts by mass or more, more preferably 200 parts by mass or more with respect to 100 parts by mass of the silane monomer. More preferably, it is 300 parts by mass or more, preferably 2000 parts by mass or less, more preferably 700 parts by mass or less, still more preferably 600 parts by mass or less, and particularly preferably 500 parts by mass or less.
  • the ratio of the crosslinkable monomer (total of vinyl-based crosslinkable monomer and silane-based crosslinkable monomer) in the total monomers constituting the vinyl polymer particles is excellent in elastic deformation and restoring force. Therefore, for example, 20% by mass or more is preferable, more preferably 30% by mass or more, still more preferably 50% by mass or more, and particularly preferably 70% by mass or more. The more the crosslinkable monomer, the harder the vinyl polymer particles. If the ratio of the crosslinkable monomer is within the above range, the restoring force is improved while maintaining excellent elastic deformation characteristics. Can be made.
  • the upper limit of the ratio of the crosslinkable monomer is not particularly limited, but depending on the type of the crosslinkable monomer used, if the ratio of the crosslinkable monomer is too large, it becomes too hard and compressively deforms during anisotropic conductive connection. Therefore, a high pressure may be required. Therefore, the ratio of the crosslinkable monomer is, for example, 98% by mass or less, preferably 95% by mass or less, more preferably 90% by mass or less, and still more preferably 85% by mass or less.
  • 10% K value of a base particle can be made small, so that the ratio of a crosslinkable monomer is small, for example, can also be 4000 N / mm ⁇ 2 > or less.
  • the proportion of the crosslinkable monomer is preferably 50% by mass or less, more preferably 40% by mass or less, still more preferably 30% by mass or less, and particularly preferably 25% by mass or less. is there.
  • the vinyl polymer particles can be produced, for example, by polymerizing a vinyl monomer. Specifically, (i) a monomer composition containing a vinyl monomer as a polymerization component is used. A conventionally known method of aqueous suspension polymerization, dispersion polymerization, emulsion polymerization; (ii) after obtaining a vinyl group-containing polysiloxane using a silane monomer, the vinyl group-containing polysiloxane and the vinyl group Polymerization (radical polymerization) with a monomer; (iii) a so-called seed polymerization method in which a vinyl monomer is radically polymerized after the vinyl monomer is absorbed into the seed particles.
  • the silane compound which has vinyl groups such as the said silane compound which has two or more vinyl groups, and the di- or trialkoxysilane which has a vinyl group as a vinyl-type monomer.
  • vinyl polymer particles into which a polysiloxane skeleton is introduced can be obtained by using a silane-based crosslinkable monomer capable of forming at least the third form.
  • non-crosslinked or low-crosslinked polystyrene particles or polysiloxane particles it is preferable to use non-crosslinked or low-crosslinked polystyrene particles or polysiloxane particles as seed particles.
  • polysiloxane particles By using polysiloxane particles as seed particles, a polysiloxane skeleton can be introduced into the vinyl polymer.
  • the resulting vinyl polymer particles are particularly excellent in elastic deformation and contact pressure because the vinyl polymer and the polysiloxane skeleton are bonded via the silicon atoms constituting the polysiloxane. It will be a thing.
  • the vinyl group-containing polysiloxane particles can be produced, for example, by (co) hydrolytic condensation of a silane monomer (mixture) containing a vinyl group-containing di- or trialkoxysilane.
  • the base particles are subjected to heat treatment.
  • the heat treatment is preferably performed in an air atmosphere or an inert atmosphere, and more preferably performed in an inert atmosphere (for example, in a nitrogen atmosphere).
  • the temperature of the heat treatment is preferably 120 ° C. (more preferably 180 ° C., more preferably 200 ° C.) or more, and preferably a thermal decomposition temperature (more preferably 350 ° C., more preferably 330 ° C.) or less.
  • the heat treatment time is preferably 0.3 hours (more preferably 0.5 hours, more preferably 0.7 hours) or more, and preferably 10 hours (more preferably 5.0 hours, still more preferably 3.0 hours). The following are preferred.
  • the amino resin constituting the amino resin particles is preferably composed of a condensate of an amino compound and formaldehyde.
  • the amino compounds include benzoguanamine, cyclohexanecarboguanamine, cyclohexenecarboguanamine, acetoguanamine, norbornenecarboguanamine, guanamine compounds such as spiroguanamine, and polyfunctional amino compounds such as compounds having a triazine ring structure such as melamine. .
  • polyfunctional amino compounds are preferable, compounds having a triazine ring structure are more preferable, and melamine and guanamine compounds (particularly benzoguanamine) are particularly preferable.
  • the amino compound may be used alone or in combination of two or more.
  • the amino resin preferably contains 10% by mass or more of a guanamine compound in the amino compound, more preferably 20% by mass or more, and still more preferably 50% by mass or more.
  • a guanamine compound in the amino compound is within the above range, the particle size distribution of the amino resin particles is sharper, and the particle diameter is precisely controlled.
  • Amino resin particles can be obtained, for example, by reacting an amino compound and formaldehyde in an aqueous medium (addition condensation reaction). Usually, this reaction is carried out under heating (50 to 100 ° C.). Further, the degree of crosslinking can be increased by carrying out the reaction in the presence of an acid catalyst such as dodecylbenzenesulfonic acid or sulfuric acid.
  • an acid catalyst such as dodecylbenzenesulfonic acid or sulfuric acid.
  • Examples of the method for producing amino resin particles include, for example, JP-A No. 2000-256432, JP-A No. 2002-293854, JP-A No. 2002-293855, JP-A No. 2002-293856, and JP-A No. 2002-293857.
  • the polyfunctional amino compound and formaldehyde are reacted (addition condensation reaction) in an aqueous medium (preferably a basic aqueous medium) to form a condensate oligomer, and the condensate oligomer is dissolved or dispersed.
  • Crosslinked amino resin particles can be produced by mixing and curing an acid catalyst such as dodecylbenzenesulfonic acid or sulfuric acid in the aqueous medium. It is preferable that both the step of forming the condensate oligomer and the step of forming the amino resin having a crosslinked structure are carried out in a heated state at a temperature of 50 to 100 ° C.
  • amino resin particles having a sharp particle size distribution can be obtained by performing the addition condensation reaction in the presence of a surfactant.
  • Organopolysiloxane Particles Organopolysiloxane Particles
  • Organopolysiloxane particles are composed of one or more silane monomers (silane crosslinkable monomers, silane noncrosslinkable monomers) that do not contain vinyl groups. It is obtained by decomposing and condensing.
  • silane monomer not containing a vinyl group include trifunctional silane monomers such as methyltrimethoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, and phenyltrimethoxysilane.
  • Di- or trialkoxysilanes having an epoxy group such as 3-glycidoxypropyltrimethoxysilane, 3-glycidoxypropyltriethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane;
  • Examples thereof include di- or trialkoxysilanes having an amino group such as propyltrimethoxysilane and 3-aminopropyltriethoxysilane.
  • the number average particle diameter of the substrate particles (resin particles) is preferably 1.0 ⁇ m or more, more preferably 1.1 ⁇ m or more, still more preferably 1.2 ⁇ m or more, still more preferably 1.3 ⁇ m or more, and 50 ⁇ m or less. Is preferable, more preferably 30 ⁇ m or less, and still more preferably 10 ⁇ m or less.
  • the number-based variation coefficient (CV value) of the particle diameter of the substrate particles is preferably 10.0% or less, more preferably 8.0% or less, still more preferably 5.0% or less, and still more preferably 4. 5% or less, particularly preferably 4.0% or less.
  • the number average particle diameter of the base particles is preferably less than 10.0 ⁇ m, more preferably 3.0 ⁇ m or less, still more preferably 2.8 ⁇ m or less, still more preferably less than 2.8 ⁇ m, even more.
  • it is 2.7 ⁇ m or less, still more preferably 2.6 ⁇ m or less, particularly preferably 2.5 ⁇ m or less, while 1.0 ⁇ m or more is preferable, and 1.5 ⁇ m or more is more preferable.
  • the base particles among the vinyl polymer particles, amino resin particles, and organopolysiloxane particles, vinyl polymer particles formed by polymerizing a monomer component containing a crosslinkable monomer, Moreover, organopolysiloxane particles using trialkoxysilane as a silane-based crosslinkable monomer are preferred. Vinyl polymer particles formed by polymerizing a monomer component containing a crosslinkable monomer are more preferable in that the 10% K value can be easily controlled.
  • the proportion of the crosslinkable monomer (total of vinyl-based crosslinkable monomer and silane-based crosslinkable monomer) in the total monomers constituting the fine vinyl polymer particles is preferably 30% by mass or more.
  • the number average particle diameter of the base particles (resin particles) is a relatively large particle diameter in the range of 1.0 ⁇ m or more and 50 ⁇ m or less.
  • it is preferably 6 ⁇ m or more, more preferably 7 ⁇ m or more, and still more preferably 8 ⁇ m or more.
  • an upper limit is 25 micrometers or less, for example, More preferably, it is 23 micrometers or less, More preferably, it is 20 micrometers or less.
  • 10% K value of the base material particles 100 N / mm 2 or more, it is preferable that 40000N / mm 2 or less.
  • the lower limit of the 10% K value of the base particle when used as an anisotropic conductive material, the surrounding binder can be more sufficiently eliminated, the biting into the electrode can be improved, and the connection resistance The value can be further improved.
  • setting the upper limit of the 10% K value of the base particles also contributes to ensuring a better electrical contact state.
  • the 10% K value is more preferably 500 N / mm 2 or more, particularly 1000 N / mm 2 or more. Further, the 10% K value is more preferably 27000 N / mm 2 or less, particularly 15000 N / mm 2 or less.
  • the base particles are softer.
  • 10% K value of the base particle is 100 N / mm 2 or more and 4000 N / mm 2 or less.
  • the 10% K value of the substrate particles is within the above range, the time during which the heat and humidity resistance can be exhibited becomes longer. That is, it can be seen that the use of soft base particles having a small 10% K value can suppress the increase in resistance value under a moist heat condition for a longer time. It is considered that during compression, the load is dispersed in the base particles and the load on the nickel layer is dispersed.
  • the 10% K value of the base particles is more preferably 300 N / mm 2 or more, further preferably 700 N / mm 2 or more, and particularly preferably 1000 N / mm 2 or more. is there. Further, it is more preferably 3900 N / mm 2 or less, further preferably 3850 N / mm 2 or less, particularly preferably 3800 N / mm 2 or less.
  • This effect does not depend on the particle diameter of the base particles, but such soft base particles are particularly useful because the number average particle diameter of the base particles is, for example, 6 ⁇ m or more, more preferably 7 ⁇ m or more, More preferably, the thickness is 8 ⁇ m or more. An upper limit becomes like this.
  • the polymer particles are preferably vinyl polymer particles formed by polymerizing a monomer component containing a crosslinkable monomer.
  • the proportion of the crosslinkable monomer (total of the vinyl-based crosslinkable monomer and the silane-based crosslinkable monomer) in the total monomers constituting the soft vinyl polymer particles is preferably 50% by mass or less. More preferably, it is 40 mass% or less, More preferably, it is 30 mass% or less.
  • the non-crosslinkable monomer contained in the monomer component constituting the soft vinyl polymer particles includes a styrene monofunctional monomer and alkyl (meth) acrylates as preferred non-crosslinkable monomers. It is preferable. Of the styrenic monofunctional monomers, styrene is preferred.
  • alkyl (meth) acrylates methyl (meth) acrylate and alkyl (meth) acrylate having an alkyl group with 3 or more carbon atoms are preferable, and the 10% K value can be adjusted to a predetermined range.
  • the alkyl (meth) acrylate whose carbon number of an alkyl group is 3 or more is more preferable, and a butyl (meth) acrylate is especially preferable.
  • the total proportion of preferred monomers (styrene monofunctional monomers and alkyl (meth) acrylates) in the total amount of non-crosslinkable monomers is preferably 50% by mass or more.
  • the upper limit or lower limit of the 10% K value of the base particles may be adjusted according to the particle diameter of the base particles. By adjusting according to the particle diameter, the control effect of 10% K value can be more reliably exhibited.
  • the 10% K value is preferably 3000 N / mm 2 or more. More preferably, it is 3500 N / mm 2 or more, more preferably more than 4000 N / mm 2 . Further, it is preferably 40000N / mm 2 or less, more preferably 30000 N / mm 2, more preferably not more than 25000N / mm 2.
  • the 10% K value of the base particle is a compression elastic modulus when the particle is compressed by 10% (when the diameter of the particle is displaced by 10%).
  • a known micro compression tester manufactured by Shimadzu Corporation
  • MCT-W500 “etc.”
  • the load when the particles are deformed until the compression displacement becomes 10% of the particle diameter by applying a load at room temperature at a load load rate of 2.2295 mN / sec at room temperature.
  • the load (N) and the amount of displacement (compression displacement: mm) can be measured and determined based on the following formula.
  • E compression elastic modulus (N / mm 2 )
  • F compression load (N)
  • S compression displacement (mm)
  • R radius of particle (mm)
  • the number average particle diameter of the conductive fine particles is preferably 1.0 ⁇ m or more, more preferably 1.1 ⁇ m or more, still more preferably 1.2 ⁇ m or more, still more preferably 1.3 ⁇ m or more, and particularly preferably 1. It is 4 ⁇ m or more, preferably 50 ⁇ m or less, more preferably 30 ⁇ m or less, and still more preferably 10 ⁇ m or less.
  • the number-based variation coefficient (CV value) of the conductive fine particles is preferably 10.0% or less, more preferably 8.0% or less, still more preferably 5.0% or less, and still more preferably 4%. .5% or less, particularly preferably 4.0% or less.
  • the number average particle diameter is preferably less than 10.0 ⁇ m, more preferably 3.2 ⁇ m or less, still more preferably 3.0 ⁇ m or less, even more preferably, for the reason that the effects of the present invention become more remarkable.
  • 2.8 ⁇ m or less even more preferably 2.7 ⁇ m or less, even more preferably 2.6 ⁇ m or less, while 1.1 ⁇ m or more is preferable and 1.6 ⁇ m or more is more preferable.
  • the base particles are soft, the crystal of the nickel layer grows in the [200] direction as described above, so that the increase in the connection resistance value of the conductive fine particles can be more effectively suppressed even under wet and heat conditions.
  • the soft base particles are particularly useful when the number average particle diameter of the conductive fine particles is, for example, 6.3 ⁇ m or more, more preferably 7.3 ⁇ m or more, and further preferably 8.3 ⁇ m or more.
  • An upper limit is 25 micrometers or less, for example, More preferably, it is 23 micrometers or less, More preferably, it is 20 micrometers or less.
  • the conductive fine particles may be further subjected to surface treatment as necessary in order to prevent corrosion of the conductive metal layer, prevent oxidation, and prevent discoloration.
  • a metal oxide layer containing cerium or titanium is formed on the surface of the nickel layer; having an alkyl group having 3 to 22 carbon atoms Surface treatment with a compound; and the like.
  • the conductive fine particles of the present invention include conductive spacers for LCD, conductive fine particles for anisotropic conductive connection in the mounting of semiconductors and electronic circuits, anisotropic conductive films, anisotropic conductive pastes, anisotropic conductive adhesives, It can be suitably used for anisotropic conductive materials such as anisotropic conductive ink.
  • the conductive fine particles can be produced by an electroless plating method.
  • a special treatment in the electroless plating step is performed. Is required. That is, it is important that the plating solution (nickel salt-containing plating solution) in the electroless plating step contains glycine and sodium acetate, in other words, glycine and sodium acetate coexist during nickel plating.
  • the mass ratio of sodium acetate to glycine is 1.8 or less (preferably 1.7 or less, more preferably 1.6 or less), or (ii) acetic acid to glycine
  • the mass ratio of sodium exceeds 1.8 (preferably 1.9 or more, more preferably 2.0 or more)
  • 270 ° C. or more preferably 275
  • the conductive fine particles of the present invention can be obtained by heat treatment at a temperature of not lower than ° C., more preferably not lower than 280 ° C.
  • the lower limit of the mass ratio of sodium acetate to glycine is, for example, 0.5 or more, preferably 0.8 or more, and more preferably 1.0 or more.
  • the upper limit of the mass ratio of sodium acetate to glycine is preferably 3 or less, more preferably 2.5 or less.
  • the heat treatment temperature in an inert atmosphere is preferably 350 ° C. or lower, more preferably 320 ° C. or lower, and further preferably 300 ° C. or lower.
  • the lower limit of the heat treatment time under an inert atmosphere is preferably 0.1 hour or more, more preferably 1 hour or more, and the upper limit of the heat treatment time is preferably 20 hours or less, more preferably 10 hours or less, Preferably it is 5 hours or less.
  • the conductive metal layer is formed by a normal method other than the above specific treatment.
  • the base particles subjected to the electroless plating step are usually subjected to a catalyst treatment prior to the plating step.
  • Etching treatment In the etching treatment process, oxidizing agents such as chromic acid, chromic anhydride-sulfuric acid mixture, permanganic acid; strong acids such as hydrochloric acid, sulfuric acid, hydrofluoric acid, nitric acid; strong alkaline solutions such as sodium hydroxide and potassium hydroxide Using other commercially available etching agents, etc., imparting hydrophilicity to the surface of the substrate particles, and increasing the wettability to the subsequent electroless plating solution. In addition, minute unevenness is formed, and the adhesion between the substrate particles after electroless plating and the conductive metal layer is improved by the anchor effect of the unevenness.
  • oxidizing agents such as chromic acid, chromic anhydride-sulfuric acid mixture, permanganic acid
  • strong acids such as hydrochloric acid, sulfuric acid, hydrofluoric acid, nitric acid
  • strong alkaline solutions such as sodium hydroxide and potassium hydroxide
  • Catalytic Treatment In the catalytic treatment, after precious metal ions are captured on the surface of the base material particles, they are reduced and supported on the surface of the base material particles, and the surface of the base material particles is subjected to electroless plating in the next step. A catalyst layer that can serve as a starting point is formed.
  • the substrate particles themselves do not have the ability to capture noble metal ions it is also preferable to perform a surface modification treatment before the catalytic conversion.
  • the surface modification treatment can be performed by bringing the substrate particles into contact with water or an organic solvent in which the surface treatment agent is dissolved.
  • the etched base particles are immersed in a dilute acidic aqueous solution of a noble metal salt such as palladium chloride or silver nitrate, and then the base particles are separated and washed with water. Subsequently, the resultant is dispersed in water, and a reducing agent is added thereto to reduce the noble metal ions.
  • a noble metal salt such as palladium chloride or silver nitrate
  • the resultant is dispersed in water, and a reducing agent is added thereto to reduce the noble metal ions.
  • the reducing agent include sodium hypophosphite, dimethylamine borane, sodium borohydride, potassium borohydride, hydrazine, formalin and the like.
  • a reducing agent may be used individually by 1 type, and may use 2 or more types together.
  • the base particles are brought into contact with the solution containing tin ions (Sn 2+ ) to adsorb the tin ions on the surface of the base particles and subjected to sensitization treatment, and then the solution containing palladium ions (Pd 2+ ) is added.
  • the solution containing palladium ions (Pd 2+ ) is added.
  • a method of depositing palladium on the surface of the substrate particles by immersion (sensitizing-activating method) may be used.
  • the liquid temperature and the immersion time when the substrate particles are immersed in the solution containing tin ions (Sn 2+ ) or the solution containing palladium ions (Pd 2+ ) are sufficient for each ion in the substrate particles.
  • the liquid temperature is preferably 10 to 60 ° C.
  • the immersion time is preferably 1 minute to 120 minutes, for example.
  • Electroless Plating Step a normal electroless plating step is employed except that the above-described specific treatment (combination of glycine and sodium acetate and the presence or absence of heat treatment according to these ratios) is performed. That is, in the electroless plating step, first, the catalyst base material particles are sufficiently dispersed in water to prepare an aqueous slurry of the catalyst base material particles. Here, in order to develop stable conductive properties, it is preferable to sufficiently disperse the catalyzed base particles in an aqueous medium for plating.
  • an untreated surface (a surface on which no conductive metal layer is present) is formed on the contact surface between the base material particles.
  • means for dispersing the catalyzed substrate particles in the aqueous medium include conventionally known dispersing means such as a normal stirring device, a high-speed stirring device, a shearing dispersion device such as a colloid mill or a homogenizer, and ultrasonic waves and a dispersing agent (interface).
  • An activator or the like may be used.
  • an electroless plating reaction is caused by adding the aqueous slurry of the catalyzed substrate particles prepared above to an electroless plating solution containing a nickel salt, a reducing agent, a complexing agent and various additives.
  • the electroless plating reaction starts quickly when an aqueous slurry of catalyzed substrate particles is added. Moreover, since this reaction is accompanied by the generation of hydrogen gas, the electroless plating reaction may be terminated when hydrogen gas generation is no longer observed.
  • the conductive particles can be obtained by taking out the substrate particles on which the conductive metal layer is formed from the reaction system, and washing and drying as necessary.
  • nickel salt contained in the electroless plating solution examples include nickel chloride, sulfate, acetate, and the like. That is, nickel salts such as nickel chloride, nickel sulfate, and nickel acetate may be contained in the electroless plating solution. Only 1 type may be sufficient as electroconductive metal salt, and 2 or more types may be sufficient as it. The concentration of the nickel salt may be appropriately determined in consideration of the size (surface area) of the base particles so that a conductive metal layer having a desired film thickness is formed.
  • Examples of the reducing agent contained in the electroless plating solution include formaldehyde, sodium hypophosphite, dimethylamine borane, sodium borohydride, potassium borohydride, potassium tetrahydroborate, glyoxylic acid, hydrazine, and the like. . Only one reducing agent may be used, or two or more reducing agents may be used.
  • complexing agent As a complexing agent, the above glycine acts as it. Therefore, in the present invention, the use of other complexing agents is not essential, but other complexing agents may be used as necessary.
  • Other complexing agents include citric acid, hydroxyacetic acid, tartaric acid, malic acid, lactic acid, gluconic acid or carboxylic acids (salts) such as alkali metal salts and ammonium salts thereof; amino acids such as glutamic acid; ethylenediamine, alkylamine, etc. Aminic acid; other ammonium, EDTA, pyrophosphoric acid (salt); and the like.
  • the concentration of glycine is, for example, about 20 to 50 g per 1 L of plating solution, and the concentration of complexing agent is, for example, about 20 to 150 g per 1 L of plating solution.
  • the pH of the electroless plating solution is not limited, but is preferably 6 to 14. Further, the temperature of the electroless plating solution is not particularly limited, but is, for example, 30 to 100 ° C.
  • the electroless plating process may be repeated as necessary.
  • the surface of the substrate particles can be coated with several layers of different metals.
  • the outermost layer is a gold layer by adding the nickel-coated particles to an electroless gold plating solution and performing gold displacement plating.
  • the conductive fine particles may have a smooth surface or an uneven shape, but have a plurality of protrusions in that the binder resin can be effectively removed to connect to the electrode. Is preferred. By having the protrusion, connection reliability when the conductive fine particles are used for connection between the electrodes can be improved.
  • a method of forming protrusions on the surface of the conductive fine particles (1) after obtaining base particles having protrusions on the surface using a phase separation phenomenon of a polymer in a polymerization step in base particle synthesis A method of forming a conductive metal layer by electroless plating; (2) electroless after depositing inorganic particles such as metal particles and metal oxide particles or organic particles made of an organic polymer on the surface of the substrate particles; A method of forming a conductive metal layer by plating; (3) after performing electroless plating on the surface of the substrate particles, and attaching organic particles made of inorganic particles or organic polymers such as metal particles and metal oxide particles; (4) Utilizing the self-decomposition of the plating bath during the electroless plating reaction, depositing a metal that forms the core of the protrusion on the surface of the substrate particles, and further performing the electroless plating suddenly And the like; conductive metal layer containing section a method of forming a conductive metal layer became continuous film.
  • the height of the protrusion is preferably 20 nm to 1000 nm, more preferably 30 nm to 800 nm, still more preferably 40 nm to 600 nm, and particularly preferably 50 nm to 500 nm.
  • the height of the protrusion is determined by observing 10 arbitrary conductive fine particles with an electron microscope. Specifically, for the protrusions on the periphery of the conductive fine particles to be observed, the height of any ten protrusions per conductive fine particle is measured, and the measured value is obtained by arithmetic averaging.
  • the number of the protrusions is not particularly limited, but preferably has at least one protrusion on any orthographic projection surface when the surface of the conductive fine particles is observed with an electron microscope from the viewpoint of ensuring high connection reliability. , More preferably 5 or more, still more preferably 10 or more.
  • the conductive fine particle of the present invention may be in an embodiment having an insulating layer on at least a part of the surface (insulating coated conductive fine particle). If an insulating layer is further laminated on the conductive metal layer on the surface in this way, it is possible to prevent lateral conduction that is likely to occur when a high-density circuit is formed or when a terminal is connected.
  • the thickness of the insulating layer is preferably 0.005 ⁇ m to 1 ⁇ m, more preferably 0.01 ⁇ m to 0.8 ⁇ m. When the thickness of the insulating layer is within the above range, the electrical insulation between the particles becomes good while maintaining the conduction characteristics by the conductive fine particles.
  • the insulating layer is not particularly limited as long as the insulating property between the particles of the conductive fine particles can be ensured, and the insulating layer can be easily collapsed or peeled off by a certain pressure and / or heating.
  • polyethylene or the like Polyolefins; (meth) acrylate polymers and copolymers such as polymethyl (meth) acrylate; polystyrene; thermoplastic resins such as polystyrene; and cross-linked products thereof; thermosetting resins such as epoxy resins, phenol resins, melamine resins; Examples thereof include water-soluble resins such as alcohol and mixtures thereof; organic compounds such as silicone resins; and inorganic compounds such as silica and alumina.
  • the insulating layer may be a single layer or a plurality of layers.
  • a single or a plurality of film-like layers may be formed, or a layer in which particles having insulating, granular, spherical, lump, scale or other shapes are attached to the surface of the conductive metal layer.
  • it may be a layer formed by chemically modifying the surface of the conductive metal layer, or a combination thereof.
  • insulating particles hereinafter referred to as “insulating particles” adhere to the surface of the conductive metal layer is preferable.
  • the average particle size of the insulating particles is appropriately selected depending on the average particle size of the conductive fine particles and the use of the insulating coated conductive fine particles.
  • the average particle size of the insulating particles is preferably in the range of 0.005 ⁇ m to 1 ⁇ m, and more Preferably, it is 0.01 ⁇ m to 0.8 ⁇ m.
  • the average particle diameter of the insulating particles is smaller than 0.005 ⁇ m, the conductive layers between the plurality of conductive fine particles are easily brought into contact with each other, and when the average particle diameter is larger than 1 ⁇ m, it is exhibited when the conductive fine particles are sandwiched between the opposing electrodes. There is a possibility that the electrical conductivity should be insufficient.
  • the coefficient of variation (CV value) in the average particle diameter of the insulating particles is preferably 40% or less, more preferably 30% or less, and most preferably 20% or less. If the CV value exceeds 40%, the conductivity may be insufficient.
  • the average particle diameter of the insulating particles is preferably 1/1000 or more and 1/5 or less of the average particle diameter of the conductive fine particles.
  • the insulating particle layer can be uniformly formed on the surface of the conductive fine particles. Two or more kinds of insulating particles having different particle diameters may be used.
  • the insulating particles may have a functional group on the surface in order to improve adhesion to the conductive fine particles.
  • Examples of the functional group include amino group, epoxy group, carboxyl group, phosphoric acid group, silanol group, ammonium group, sulfonic acid group, thiol group, nitro group, nitrile group, oxazoline group, pyrrolidone group, sulfonyl group, and hydroxyl group. Can be mentioned.
  • the coverage of the insulating particles on the surface of the conductive fine particles is preferably 1% to 98%, more preferably 5% to 95%.
  • the coverage of the conductive fine particles by the insulating particles is in the above range, it is possible to reliably insulate adjacent insulating coated conductive fine particles while ensuring sufficient electrical conductivity.
  • the coverage is determined by, for example, observing the surface of any 100 insulating coated conductive fine particles using an electron microscope, and the portion of the orthographic projection surface of the insulating coated conductive fine particles coated with the insulating particles and the resin. It can be evaluated by measuring the area ratio of the uncoated part of the particles.
  • Anisotropic Conductive Material The conductive fine particles of the present invention are useful as an anisotropic conductive material.
  • the anisotropic conductive material include those obtained by dispersing the conductive fine particles in a binder resin.
  • the form of the anisotropic conductive material is not particularly limited, and examples thereof include various forms such as an anisotropic conductive film, an anisotropic conductive paste, an anisotropic conductive adhesive, and an anisotropic conductive ink. By providing these anisotropic conductive materials between opposing substrates or between electrode terminals, good electrical connection can be achieved.
  • the anisotropic conductive material using the conductive fine particles of the present invention includes a conductive material for a liquid crystal display element (conductive spacer and composition thereof).
  • An anisotropic conductive material in the form of paste (anisotropic conductive paste) or film (anisotropic conductive film) in which conductive fine particles are dispersed in the binder resin is an LCD (Liquid Crystal Display), PDP. (Plasma Display Panel), OLED (Organic Light-Emitting Diodes) and other FPD (Flat Panel Display) boards and driver ICs that send image signals to them are widely used as materials for electrical connection. Yes.
  • PWB Printed Wiring Board
  • the anisotropic conductive material of the present invention is preferably used for FOG connection of FPD, COG connection, and touch panel lead-out circuit and FPC connection.
  • the anisotropic conductive material may be in the form of a paste or a film, but is preferably in the form of a film (anisotropic conductive film) in terms of further improving connection reliability.
  • the binder resin is not particularly limited as long as it is an insulating resin.
  • thermoplastic resins such as acrylic resin, styrene resin, ethylene-vinyl acetate resin, styrene-butadiene block copolymer; epoxy resin, phenol resin And thermosetting resins such as urea resin, polyester resin, urethane resin, and polyimide resin.
  • binder resin compositions fillers, softeners, accelerators, anti-aging agents, colorants (pigments, dyes), antioxidants, various coupling agents, light stabilizers, UV absorbers, lubricants as necessary. Further, an antistatic agent, a flame retardant, a heat conduction improver, an organic solvent, and the like can be blended.
  • the anisotropic conductive material can be obtained by dispersing conductive fine particles in the binder resin to obtain a desired form.
  • the binder resin and the conductive fine particles are separately used for connection.
  • the conductive fine particles may be present together with the binder resin between the base materials and between the electrode terminals.
  • the content of the conductive fine particles may be appropriately determined according to the use.
  • the volume is preferably 0.01% by volume or more, more preferably based on the total amount of the anisotropic conductive material. Is 0.03% by volume or more, more preferably 0.05% by volume or more, preferably 50% by volume or less, more preferably 30% by volume or less, and still more preferably 20% by volume or less. If the content of the conductive fine particles is too small, it may be difficult to obtain sufficient electrical continuity. On the other hand, if the content of the conductive fine particles is too large, the conductive fine particles are in contact with each other, and anisotropy is caused. The function as a conductive material may be difficult to be exhibited.
  • the coating thickness of the paste or adhesive, the printed film thickness, etc. considering the particle diameter of the conductive fine particles to be used and the specifications of the electrodes to be connected. It is preferable to set appropriately so that the conductive fine particles are held between the electrodes to be connected and the gap between the bonding substrates on which the electrodes to be connected are formed is sufficiently filled with the binder resin layer.
  • Evaluation method 1-1 Number average particle diameter, coefficient of variation of particle diameter (CV value) Measure the particle size of 30000 particles with a particle size distribution measuring device (“Coulter Multisizer III type”, manufactured by Beckman Coulter, Inc.) to obtain the average particle size based on the number and the standard deviation of the particle size. The CV value (coefficient of variation) based on the number of diameters was calculated.
  • Particle variation coefficient (%) 100 ⁇ (standard deviation of particle diameter / number-based average particle diameter)
  • a surfactant manufactured by Daiichi Kogyo Seiyaku Co., Ltd., “Hytenol (registered trademark) N-08”
  • a dispersion liquid dispersed for 10 minutes was used as a measurement sample.
  • a dispersion obtained by hydrolysis and condensation reaction is diluted with a 1% aqueous solution of a surfactant (Daiichi Kogyo Seiyaku Co., Ltd., “Hytenol (registered trademark) N-08”). A sample was used.
  • a surfactant Daiichi Kogyo Seiyaku Co., Ltd., “Hytenol (registered trademark) N-08”.
  • Phosphorus concentration 4 ml of aqua regia was added to 0.05 g of conductive fine particles, and the metal layer was dissolved and filtered by stirring under heating. Thereafter, the filtrate was analyzed for nickel and phosphorus contents using an ICP emission analyzer.
  • the obtained paste-like composition was applied onto a release-treated PET film with a bar coater and dried to obtain an anisotropic conductive film.
  • the obtained anisotropic conductive film was sandwiched between a full-scale aluminum vapor-deposited glass substrate having resistance measurement lines and a polyimide film substrate having a copper pattern formed at a pitch of 100 ⁇ m, and thermocompression bonded under a pressure bonding condition of 5 MPa and 200 ° C.
  • a measurement sample was prepared. About this sample, the resistance value (initial resistance value) between electrodes was evaluated. Further, the resistance value between the electrodes after the measurement sample was allowed to stand for 1000 hours, 2000 hours, or 3000 hours at a temperature of 80 ° C. and a humidity of 100% was also measured in the same manner.
  • Resistance value increase rate was calculated by the following formula, and the case where the resistance value increase rate was less than 1% was evaluated as “A”, and the case where the resistance value increase rate was 1% or more was evaluated as “B”.
  • Resistance value increase rate (%) ((temperature 80 ° C., humidity 100%, resistance value after standing for a predetermined time) ⁇ (initial resistance value) / (initial resistance value)) ⁇ 100
  • HITENOL ammonium polyoxyethylene styrenated phenyl ether sulfate
  • Synthesis Example 2 Synthesis of vinyl polymer particle 2 In preparing an emulsion of polymerizable polysiloxane particles, “1800 parts of ion-exchanged water, 24 parts of 25% ammonia water, and 355 parts of methanol were added to a four-necked flask.
  • Synthesis Example 3 Synthesis of vinyl polymer particle 3 In preparing an emulsion of polymerizable polysiloxane particles, “1800 parts of ion-exchanged water, 24 parts of 25% ammonia water, and 355 parts of methanol were added to a four-necked flask.
  • Synthesis Example 4 Synthesis of vinyl polymer particle 4 In a four-necked flask equipped with a cooling tube, a thermometer, and a dropping port, 1000.0 parts of ion-exchanged water and 15.0 parts of 25% ammonia water were added and stirred. From the dropping port, 59.3 parts of vinyltrimethoxysilane, 40.7 parts of 3-methacryloxypropyltrimethoxysilane, and 170.0 parts of methanol are added as monomer components (seed forming monomers), and vinyltrimethoxy is added.
  • Hydrolysis and condensation reactions of silane and 3-methacryloxypropyltrimethoxysilane were performed to prepare a dispersion of polymerizable polysiloxane particles (seed particles) having vinyl groups and methacryloyl groups.
  • the number-based average particle diameter of the polysiloxane particles was 4.36 ⁇ m.
  • 12.5 parts of a 20% aqueous solution of polyoxyethylene styrenated phenyl ether sulfate ammonium salt (“HITENOL (registered trademark) NF-08” manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as an emulsifier is dissolved in 500 parts of ion-exchanged water.
  • the emulsion after radical polymerization was subjected to solid-liquid separation, and the obtained cake was washed with ion-exchanged water and methanol, and then baked at 280 ° C. for 1 hour in a nitrogen atmosphere to obtain vinyl polymer particles 4.
  • the number average particle size, particle size variation coefficient (CV value) and 10% K value of the vinyl polymer particles 4 were measured. The results are shown in Table 1.
  • Synthesis Example 5 Synthesis of vinyl polymer particles 5 After appropriately changing the amounts of ion-exchanged water, methanol, and ammonia water to produce seed particles having a number-based average particle diameter of 4.50 ⁇ m, the types and use of absorbing monomers Instead of “divinylbenzene (“ DVB960 ”manufactured by Nippon Steel Chemical Co., Ltd .: a product containing 96% divinylbenzene, 4% ethylvinylbenzene, etc.) 500.0 parts”, “250 parts styrene and DVB960 (Nippon Steel Chemical) Vinyl polymer particles 5 were obtained in the same manner as in Synthesis Example 4 except that the product was changed to "250 parts” manufactured by the company, divinylbenzene content 96 mass%, ethylvinylbenzene 4% -containing product). The number average particle size, particle size variation coefficient (CV value) and 10% K value of the vinyl polymer particles 5 were measured. The results are shown in Table
  • Synthesis Example 6 Synthesis of vinyl polymer particles 6 The amount of ion-exchanged water, methanol, and ammonia water was appropriately changed to produce seed particles having a number-based average particle size of 5.15 ⁇ m, and then the types and use of absorbing monomers.
  • Vinyl polymer particles 6 were obtained in the same manner as in Synthesis Example 4 except that the content was changed to “25.0 parts of methacrylate” and dried for 4 hours at 80 ° C. in a nitrogen atmosphere instead of firing. The number average particle size, particle size variation coefficient (CV value) and 10% K value of the vinyl polymer particles 6 were measured. The results are shown in Table 1.
  • Synthesis Example 7 Synthesis of vinyl polymer particles 7 The amount of ion-exchanged water, methanol, and ammonia water was appropriately changed to produce seed particles having a number-based average particle size of 3.25 ⁇ m, and then the types and use of absorbing monomers.
  • Example 1 The above base particles (vinyl polymer particles 1) are etched with a sodium hydroxide aqueous solution, then contacted with a tin dichloride solution, and then immersed in a palladium dichloride solution (sensitizing- Activating method), palladium nuclei were formed. 10 parts of base material particles on which palladium nuclei were formed were added to 5000 parts of ion-exchanged water and sufficiently dispersed by ultrasonic irradiation to obtain a suspension. While this suspension was heated to 70 ° C. and stirred, 1000 mL of nickel plating solution heated to 70 ° C. was added.
  • the nickel plating solution contains 38.0 g / L of glycine, 57.0 g / L of sodium acetate, 110.0 g / L of nickel sulfate, and 230 g / L of sodium hypophosphite (that is, nickel plating).
  • the mass ratio of sodium acetate to glycine in the liquid was adjusted to 1.5), and the pH was adjusted to 6.3.
  • the liquid temperature was maintained at 70 ° C., and after confirming that the generation of hydrogen gas was stopped, the mixture was stirred for 60 minutes. Then, solid-liquid separation was performed, and electroconductive fine particles 1 subjected to nickel plating were obtained by washing in the order of ion exchange water and methanol.
  • the number average particle diameter, CV value, nickel layer thickness, and phosphorus concentration of the conductive fine particles 1 were measured. The results are shown in Table 2.
  • Table 2 As a result of powder X-ray diffraction measurement of the conductive fine particles 1, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed.
  • d (200) was 49.7 mm (4.97 nm)
  • d (111) was 86.8 mm (8.68 nm)
  • d (200) / d (111) 0.573.
  • the results of the evaluation of the wet heat resistance of the conductive fine particles 1 were “A” when left for 1000 hours and “B” after left for 2000 hours. These evaluation results are shown in Table 3. *
  • Example 2 In the same manner as in Example 1, 10 parts of base particles on which palladium nuclei were formed were added to 5000 parts of ion-exchanged water and sufficiently dispersed by ultrasonic irradiation to obtain a suspension. While this suspension was heated to 70 ° C. and stirred, 1000 mL of nickel plating solution heated to 70 ° C. was added. The nickel plating solution is 38.0 g / L glycine, 10.5 g / L malic acid, 76.0 g / L sodium acetate, 113.0 g / L nickel sulfate, and 230 g / L sodium hypophosphite.
  • the mass ratio of sodium acetate to glycine in the nickel plating solution is 2.0
  • the pH is adjusted to 6.8.
  • the liquid temperature was maintained at 70 ° C., and after confirming that the generation of hydrogen gas was stopped, the mixture was stirred for 60 minutes. Thereafter, solid-liquid separation is performed, and ion-exchanged water and methanol are washed in this order. Then, the obtained conductive fine particles are heat-treated at 280 ° C. for 2 hours in a nitrogen (inert) atmosphere to perform nickel plating. Conductive fine particles 2 were obtained.
  • the number average particle diameter, CV value, nickel layer thickness, and phosphorus concentration of the conductive fine particles 2 were measured. The results are shown in Table 2.
  • Table 2 As a result of powder X-ray diffraction measurement of the conductive fine particles 2, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed.
  • d (200) was 11 mm (1.1 nm)
  • d (111) was 27.5 mm (2.75 nm)
  • d (200) / d (111) 0.400.
  • the results of the evaluation of the wet heat resistance of the conductive fine particles 2 were “A” when left for 1000 hours and “B” after left for 2000 hours. These evaluation results are shown in Table 3.
  • Example 2 In the same manner as in Example 2 except that the heat treatment was performed at 260 ° C. for 2 hours in a nitrogen atmosphere instead of the heat treatment at 280 ° C. for 2 hours in the nitrogen atmosphere in Example 2, the conductive fine particles 4 were formed. Obtained. The number average particle diameter, CV value, nickel layer thickness, and phosphorus concentration of the conductive fine particles 4 were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 4, no diffraction lines attributed to the nickel lattice plane (200) were observed. Moreover, the result of the wet heat resistance evaluation after 1000 hours of the conductive fine particles 4 was “B”.
  • Example 3 Instead of the nickel plating solution used in Example 1, lactic acid 52.2 g / L, malic acid 10.0 g / L, nickel sulfate 110.0 g / L, sodium hypophosphite 230 g / L, pH 4.
  • Conductive fine particles 5 were obtained in the same manner as in Example 1 except that the nickel plating solution adjusted to 6 was used. The number average particle diameter, CV value, nickel layer thickness, and phosphorus concentration of the conductive fine particles 5 were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 5, no diffraction lines attributed to the nickel lattice plane (200) were observed. Moreover, the result of the wet heat resistance evaluation after 1000 hours of the conductive fine particles 5 was “B”.
  • Example 3 Conductive fine particles 6 were obtained in the same manner as in Example 2 except that instead of the vinyl polymer particles 1, vinyl polymer particles 2 were used as base particles. The number average particle diameter of the obtained conductive fine particles 6, the thickness of the nickel layer, and the phosphorus concentration were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 6, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • Example 4 Conductive fine particles 7 were obtained in the same manner as in Example 3 except that the conditions in the heat treatment were changed. The number average particle diameter of the obtained conductive fine particles 7, the thickness of the nickel layer, and the phosphorus concentration were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 7, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • Example 5 Conductive fine particles 8 were obtained in the same manner as in Example 3 except that the conditions in the heat treatment were changed. The number average particle diameter, the thickness of the nickel layer, and the phosphorus concentration of the obtained conductive fine particles 8 were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 8, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • Example 6 Conductive fine particles 9 were obtained in the same manner as in Example 1 except that the vinyl polymer particles 3 were used as base particles instead of the vinyl polymer particles 1. The number average particle diameter of the obtained conductive fine particles 9, the thickness of the nickel layer, and the phosphorus concentration were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 9, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • Example 7 Conductive fine particles 10 were obtained in the same manner as in Example 1 except that vinyl polymer particles 4 were used as base particles instead of vinyl polymer particles 1. The number average particle diameter of the obtained conductive fine particles 10, the thickness of the nickel layer, and the phosphorus concentration were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 10, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • Example 8 Conductive fine particles 11 were obtained in the same manner as in Example 1 except that the vinyl polymer particles 5 were used as base particles instead of the vinyl polymer particles 1. The number average particle diameter of the obtained conductive fine particles 11, the thickness of the nickel layer, and the phosphorus concentration were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 11, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • Example 9 Conductive fine particles 12 were obtained in the same manner as in Example 1 except that the vinyl polymer particles 6 were used as base particles instead of the vinyl polymer particles 1. The number average particle diameter of the obtained conductive fine particles 12, the thickness of the nickel layer, and the phosphorus concentration were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 12, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • Example 10 Conductive fine particles 13 were obtained in the same manner as in Example 1 except that vinyl polymer particles 7 were used as base particles instead of vinyl polymer particles 1. The number average particle diameter of the obtained conductive fine particles 13, the thickness of the nickel layer, and the phosphorus concentration were measured. The results are shown in Table 2. As a result of powder X-ray diffraction measurement of the conductive fine particles 13, diffraction lines attributed to the nickel lattice plane (200) were observed, and diffraction lines of the nickel lattice plane (111) were also observed. The value of d (200), the value of d (111), the d (200) / d (111) ratio, and the results of the wet heat resistance evaluation are shown in Table 3 described later.
  • the conductive fine particles 3 to 5 obtained in Comparative Examples 1 to 3 are inferior in heat-and-moisture resistance when measured in 1000 hours because diffraction lines attributed to the nickel lattice plane (200) are not observed.
  • the conductive fine particles 1, 2 and 6 to 13 of Examples 1 to 10 have diffraction lines attributed to the nickel lattice plane (200), they have high heat and humidity resistance when measured in 1000 hours. Both are excellent.
  • the conductive fine particles 6 to 8 having an average particle diameter of the base material of 3.0 ⁇ m in the conductive fine particles 6 to 8 having an average particle diameter of the base material of 3.0 ⁇ m, the larger d (200) / d (111), the longer the wet condition. It can be seen that the increase in resistance value can be effectively suppressed. It is considered that the moisture and heat resistance is more remarkably improved as the growth of the crystal of the nickel layer in the [200] direction progresses.
  • the average particle diameter of the substrate is 2.3 ⁇ m (conductive fine particles) rather than 6 ⁇ m (conductive fine particles 1). It can be seen that 9) is superior in heat and moisture resistance even after a long time. Even if d (200) and d (111) of the nickel layer are equivalent, the increase in resistance value under wet heat conditions is more effectively suppressed by setting the average particle diameter of the substrate to 3.0 ⁇ m or less. be able to. The same effect is apparent from a comparison between the conductive fine particles 2 obtained in Example 2 and the conductive fine particles 6 obtained in Example 3.
  • the conductive fine particles 2 and the conductive fine particles 6 also have the same d (200) and d (111) in the nickel layer, but the conductive fine particles 6 having a particle diameter of 3.0 ⁇ m or less have a resistance value under wet heat conditions. It turns out that a raise can be suppressed more effectively.

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  • Physics & Mathematics (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Conductive Materials (AREA)
  • Non-Insulated Conductors (AREA)
  • Chemically Coating (AREA)

Abstract

L'invention permet d'obtenir de fines particules conductrices dotées d'une excellente résistance à la chaleur à l'état humide. L'invention concerne des particules fines conductrices, chacune desdites particules fines conductrices comprenant une particule de base dont la surface est recouverte d'une couche de métal conducteur. Les particules fines conductrices selon l'invention sont caractérisées en ce que la couche de métal conducteur comprend une couche de nickel et en ce que l'on peut remarquer une ligne de diffraction dans le plan réticulaire (200) du nickel lors de l'analyse des particules fines conductrices par diffraction de rayons X sur poudres. L'invention se rapporte également à un matériau anisotropiqument conducteur renfermant les fines particules conductrices précitées.
PCT/JP2012/081809 2011-12-08 2012-12-07 Particules fines conductrices et matériau anisotropiquement conducteur contenant ces dernières WO2013085039A1 (fr)

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JP2016042466A (ja) * 2014-08-18 2016-03-31 積水化学工業株式会社 導電性粒子、導電材料及び接続構造体
JP2016094555A (ja) * 2014-11-14 2016-05-26 株式会社日本触媒 重合体微粒子、導電性微粒子および異方性導電材料
EP3378916A4 (fr) * 2015-11-20 2019-07-03 Sekisui Chemical Co., Ltd. Particules, matériau conducteur et structure de liaison
EP3378917A4 (fr) * 2015-11-20 2019-07-03 Sekisui Chemical Co., Ltd. Particules, matériau de liaison et structure de liaison
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JP2016027558A (ja) * 2014-06-24 2016-02-18 積水化学工業株式会社 導電性粒子、導電材料及び接続構造体
JP2016042466A (ja) * 2014-08-18 2016-03-31 積水化学工業株式会社 導電性粒子、導電材料及び接続構造体
JP2020057612A (ja) * 2014-08-18 2020-04-09 積水化学工業株式会社 導電性粒子、導電材料及び接続構造体
KR102083251B1 (ko) * 2014-08-29 2020-03-02 타츠타 전선 주식회사 플렉시블 프린트 배선판용 보강 부재, 및 이것을 포함한 플렉시블 프린트 배선판
WO2016032006A1 (fr) * 2014-08-29 2016-03-03 タツタ電線株式会社 Élément de renforcement pour tableau de connexions imprimé flexible, et tableau de connexions imprimé flexible doté de celui-ci
KR20170046709A (ko) * 2014-08-29 2017-05-02 다츠다 덴센 가부시키가이샤 플렉시블 프린트 배선판용 보강 부재, 및 이것을 포함한 플렉시블 프린트 배선판
JPWO2016032006A1 (ja) * 2014-08-29 2017-06-15 タツタ電線株式会社 フレキシブルプリント配線板用補強部材、及びそれを備えたフレキシブルプリント配線板
JP2016094555A (ja) * 2014-11-14 2016-05-26 株式会社日本触媒 重合体微粒子、導電性微粒子および異方性導電材料
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