WO2012165199A1 - ポリアルキレンオキシド粒子及びその製造方法 - Google Patents
ポリアルキレンオキシド粒子及びその製造方法 Download PDFInfo
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- WO2012165199A1 WO2012165199A1 PCT/JP2012/062959 JP2012062959W WO2012165199A1 WO 2012165199 A1 WO2012165199 A1 WO 2012165199A1 JP 2012062959 W JP2012062959 W JP 2012062959W WO 2012165199 A1 WO2012165199 A1 WO 2012165199A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/08—Saturated oxiranes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/08—Saturated oxiranes
- C08G65/10—Saturated oxiranes characterised by the catalysts used
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/04—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers only
- C08G65/06—Cyclic ethers having no atoms other than carbon and hydrogen outside the ring
- C08G65/08—Saturated oxiranes
- C08G65/10—Saturated oxiranes characterised by the catalysts used
- C08G65/12—Saturated oxiranes characterised by the catalysts used containing organo-metallic compounds or metal hydrides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/2645—Metals or compounds thereof, e.g. salts
- C08G65/266—Metallic elements not covered by group C08G65/2648 - C08G65/2645, or compounds thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/26—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds
- C08G65/2642—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring from cyclic ethers and other compounds characterised by the catalyst used
- C08G65/269—Mixed catalyst systems, i.e. containing more than one reactive component or catalysts formed in-situ
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/12—Powdering or granulating
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Definitions
- the present invention relates to polyalkylene oxide particles and a method for producing the same.
- polyalkylene oxide Since polyalkylene oxide has water solubility and thermoplasticity, it is used in applications such as a papermaking adhesive, a ceramic binder, a polymerization stabilizing aid, and a pharmaceutical preparation raw material.
- a polyalkylene oxide having a high molecular weight is generally preferred from the viewpoint of viscosity control.
- a method for producing a polyalkylene oxide having a high molecular weight a method using a catalyst obtained by reacting an organic zinc compound, an aliphatic polyhydric alcohol and a monohydric alcohol has been reported (see Patent Document 1).
- the polyalkylene oxide obtained by the production method described in Patent Document 1 tends to be difficult to disperse or dissolve in a medium such as water when used as a thickener such as a papermaking adhesive. all right.
- an object of the present invention is to provide polyalkylene oxide particles having excellent dispersibility in a medium such as water, and a method for producing the same.
- the present invention provides a process for producing polyalkylene oxide particles comprising a step (polymerization step) of polymerizing alkylene oxide in a polymerization solution containing a polymerization solvent and a catalyst dispersed in the polymerization solvent to produce polyalkylene oxide particles.
- the average particle size of the catalyst is greater than 25 ⁇ m.
- the polyalkylene oxide particles obtained by the above production method are excellent in dispersibility in a medium such as water.
- the catalyst is preferably an organozinc catalyst.
- the organozinc catalyst can be obtained by a method including a step (reaction step) in which an organozinc compound is reacted with an aliphatic polyhydric alcohol and a monohydric alcohol to produce a particulate reaction product. A reaction product is preferred.
- the molecular weight of the polyalkylene oxide can be controlled to be higher.
- the polymerization solution preferably contains 0.00005 mol or more of the catalyst with respect to 1 mol of alkylene oxide.
- the usage-amount of a catalyst is the said range, the fall of a polymerization reaction rate can be suppressed and superposition
- the present invention also relates to polyalkylene oxide particles obtainable by the above production method.
- the proportion of particles having a particle size of less than 150 ⁇ m is less than 40% by mass.
- the polyalkylene oxide particles that can be obtained by the production method of the present invention are excellent in dispersibility in a medium such as water. Moreover, since the said polyalkylene oxide particle is hard to aggregate in media, such as water, it is excellent also in solubility.
- the method for producing polyalkylene oxide particles according to the present embodiment includes a step of polymerizing alkylene oxide to produce polyalkylene oxide particles in a polymerization solution containing a polymerization solvent and a catalyst dispersed in the polymerization solvent.
- the alkylene oxide may be at least one selected from the group consisting of ethylene oxide, propylene oxide, butylene oxide, cyclohexene oxide, styrene oxide, and epichlorohydrin, for example.
- ethylene oxide or propylene oxide is preferably used because the polyalkylene oxide obtained has high solubility in water.
- These alkylene oxides may be used alone or in combination of two or more.
- the polymerization solvent may be at least one hydrocarbon solvent selected from the group consisting of n-pentane, n-hexane, n-heptane and cyclohexane, for example.
- n-hexane or n-pentane is preferred because it is easily available industrially, has a boiling point lower than the melting point of the resulting polyalkylene oxide, and is easy to remove after the polymerization reaction. Used for.
- These polymerization solvents may be used alone or in combination of two or more.
- the amount of the polymerization solvent used is preferably 200 to 10000 parts by mass and preferably 400 to 600 parts by mass with respect to 100 parts by mass of the alkylene oxide from the viewpoint of easily removing the heat of polymerization and controlling the polymerization reaction. Is more preferable.
- the catalyst in this embodiment is usually in the form of particles.
- the average particle size of the catalyst is larger than 25 ⁇ m, preferably 30 to 50 ⁇ m, more preferably 35 to 45 ⁇ m.
- the average particle size of the catalyst is 25 ⁇ m or less, the resulting polyalkylene oxide particles have a small particle size and tend to swell quickly into a medium such as water, and tend to cause poor dispersion in the medium.
- the value of the average particle diameter of the catalyst is measured by a laser diffraction method described later.
- the catalyst is preferably an organozinc catalyst from the viewpoint of obtaining a polyalkylene oxide having a high molecular weight.
- the organozinc catalyst as a catalyst is a particulate reaction product that can be obtained by a method including a reaction step in which an organozinc compound is reacted with an aliphatic polyhydric alcohol and a monohydric alcohol to produce a particulate reaction product. It is preferable that it is a thing.
- the organozinc compound used for obtaining the organozinc catalyst is, for example, a compound represented by the general formula ZnR 2 (R represents a monovalent organic group).
- R represents a monovalent organic group
- examples of R include an alkyl group having 1 to 6 carbon atoms, a phenyl group, and a cycloalkyl group having 4 to 6 carbon atoms.
- Specific examples of the organic zinc compound include dialkyl zinc such as dimethyl zinc, diethyl zinc, di-n-propyl zinc and di-n-butyl zinc, diphenyl zinc, and dicyclobutyl zinc. These organozinc compounds may be used alone or in combination of two or more.
- the aliphatic polyhydric alcohol used for obtaining the above particulate reaction product as the organozinc catalyst is an aliphatic alcohol having two or more hydroxyl groups and having two or more carbon atoms.
- Examples of the aliphatic polyhydric alcohol include ethylene glycol, propylene glycol, 1,2-butanediol, 1,3-butanediol, 1,4-butanediol, 2,3-butanediol, 1,5-pentanediol, It may be at least one selected from the group consisting of 2,3,4-pentanetriol, glycerin and pentaerythritol.
- the aliphatic polyhydric alcohol is preferably an aliphatic polyhydric alcohol having 4 carbon atoms from the viewpoint of obtaining a polyalkylene oxide having a high molecular weight.
- Examples of the aliphatic polyhydric alcohol having 4 carbon atoms include 1,3-butanediol and 1,4-butanediol. These aliphatic polyhydric alcohols may be used alone or in combination of two or more.
- the amount of the aliphatic polyhydric alcohol used is preferably 0.1 to 1.1 mol, more preferably 0.3 to 0.9 mol, relative to 1 mol of the organic zinc compound.
- the amount of the aliphatic polyhydric alcohol used is less than 0.1 mol with respect to 1 mol of the organic zinc compound, the polymerization reaction rate may be extremely reduced and the reaction may take time, which is economically disadvantageous. Tend to be.
- the usage-amount of aliphatic polyhydric alcohol exceeds 1.1 mol with respect to 1 mol of organic zinc compounds, the polyalkylene oxide particle obtained may aggregate and lump up.
- the monohydric alcohol used for obtaining the above particulate reaction product as the organozinc catalyst is an alcohol having one hydroxyl group and no active hydrogen other than the active hydrogen of the hydroxyl group.
- the monohydric alcohol includes, for example, a primary alcohol such as methanol, ethanol, 1-propanol and 1-butanol; a secondary alcohol such as 2-propanol and 2-butanol; and a tertiary alcohol such as t-butanol. It may be at least one selected from the group.
- the monohydric alcohol is preferably a monohydric alcohol having 1 to 6 carbon atoms from the viewpoint of obtaining a polyalkylene oxide having a high molecular weight. Examples of the monohydric alcohol having 1 to 6 carbon atoms include ethanol, propanol and butanol. These monohydric alcohols may be used alone or in combination of two or more.
- the amount of the monohydric alcohol used is preferably 1 mol or more, more preferably 2 to 15 mol, and further preferably 4 to 12 mol with respect to 1 mol of the organic zinc compound.
- the usage-amount of monohydric alcohol is less than 1 mol with respect to 1 mol of organozinc compounds, there exists a tendency for the polymerization reaction of an alkylene oxide to advance smoothly.
- the amount of monohydric alcohol used exceeds 15 moles with respect to 1 mole of the organic zinc compound, when removing unreacted alcohol as described later, the removal amount tends to increase and the time required for removal tends to increase. There is.
- the molar ratio of monohydric alcohol to aliphatic polyhydric alcohol is calculated as (number of moles of monohydric alcohol / number of moles of aliphatic polyhydric alcohol). This molar ratio is preferably 2 or more, more preferably 4 to 50. When the molar ratio is less than 2, the alkylene oxide polymerization reaction tends to be difficult to proceed smoothly. When the molar ratio exceeds 50, when removing unreacted alcohol as described later, the time required for the removal tends to increase. As the molar ratio increases, the average particle size of the resulting catalyst tends to increase.
- the method for reacting the organic zinc compound with an aliphatic polyhydric alcohol and a monohydric alcohol is not particularly limited.
- the reaction can be carried out by a method of reacting a product with a monohydric alcohol and (3) a method of reacting an organic zinc compound simultaneously with an aliphatic polyhydric alcohol and a monohydric alcohol.
- (3) a method in which an organozinc compound is reacted simultaneously with an aliphatic polyhydric alcohol and a monohydric alcohol is particularly suitable.
- the reaction between the organozinc compound, the aliphatic polyhydric alcohol and the monohydric alcohol is usually carried out in an inert gas atmosphere in a reaction solution containing a solvent for catalyst preparation from the viewpoint of performing the reaction smoothly.
- Examples of the solvent for preparing the catalyst include hydrocarbon solvents such as n-pentane, n-hexane, n-heptane and cyclohexane.
- hydrocarbon solvents such as n-pentane, n-hexane, n-heptane and cyclohexane.
- n-hexane or n-heptane is preferably used because it is easily available industrially, has stable quality, and is inexpensive.
- These solvents for catalyst preparation may be used alone or in combination of two or more.
- the inert gas is not particularly limited as long as the obtained organic zinc catalyst is a gas that is not easily deactivated, and examples thereof include nitrogen, argon, and helium.
- the aliphatic polyhydric alcohol and the monohydric alcohol are mixed with the reaction liquid containing the organic zinc compound and the solvent. Supplied separately or separately.
- the supply (addition) rate of the aliphatic polyhydric alcohol or monohydric alcohol into the reaction system (reaction solution) is preferably 10 g / min or less, and more preferably 2 g / min or less. When the supply rate is 10 g / min or less, the particle size distribution of the obtained catalyst tends to be controlled more narrowly.
- the temperature of the reaction system (reaction solution) when supplying the aliphatic polyhydric alcohol or monohydric alcohol into the reaction system is preferably 0 to 60 ° C.
- reaction temperature another temperature in order to advance the reaction between the alcohol and the organozinc compound. May be.
- the reaction temperature is usually 0 to 200 ° C., preferably 20 to 200 ° C.
- the reaction time is, for example, 0.5 to 10 hours.
- the reaction liquid containing the organic zinc compound, the aliphatic polyhydric alcohol and the monohydric alcohol is preferably stirred. Stirring can be performed by a known method.
- the stirring speed is preferably low. When the stirring speed is low, the average particle diameter of the obtained catalyst tends to be larger.
- the catalyst is obtained in the form of a dispersion dispersed in a catalyst preparation solvent, an unreacted aliphatic polyhydric alcohol, a monohydric alcohol, or the like.
- the unreacted alcohol is preferably removed from the dispersion from the viewpoint of smoothly performing the polymerization reaction. From the viewpoint of suppressing the deactivation of the catalyst, it is preferable that the catalyst is subjected to the polymerization reaction in the state of a dispersion containing substantially only the catalyst preparation solvent as the dispersion medium.
- the polymerization solution preferably contains 0.00005 mol or more, more preferably 0.0001 to 0.0006 mol of catalyst with respect to 1 mol of alkylene oxide.
- the content of the catalyst is less than 0.00005 mol with respect to 1 mol of alkylene oxide, there is a possibility that the polymerization reaction rate is extremely lowered and the polymerization time is prolonged.
- a method for polymerizing alkylene oxide in a polymerization liquid containing a polymerization solvent and a catalyst dispersed in the polymerization solvent is not particularly limited.
- a polymerization solvent and a catalyst are added to a polymerization reaction vessel, an alkylene oxide is further added to prepare a polymerization solution, and the alkylene oxide can be polymerized while stirring the polymerization solution in an inert gas atmosphere.
- the polymerization reaction is usually performed while stirring the polymerization solution from the viewpoint of improving the polymerization reaction efficiency and preventing the resulting polyalkylene oxide particles from being agglomerated.
- the inert gas used in the polymerization reaction is not particularly limited as long as the catalyst is less likely to deactivate. Examples include nitrogen, argon and helium.
- the polymerization temperature of the polymerization reaction (the temperature of the polymerization solution) is usually 5 to 100 ° C., preferably 20 to 50 ° C.
- the polymerization reaction time is usually 0.5 to 10 hours.
- the product taken out by filtration is dried to obtain polyalkylene oxide particle powder.
- the polyalkylene oxide particles thus obtained are usually composed of a plurality of particles (primary particles) having different particle diameters.
- the polyalkylene oxide particles of the present embodiment have one characteristic in that the content of particles having a small particle diameter is small.
- the proportion of particles having a particle diameter of less than 150 ⁇ m is preferably less than 40% by mass and less than 30% by mass from the viewpoint of dispersibility and solubility in a medium such as water. Is more preferable, it is more preferable that it is less than 20 mass%, and it is especially preferable that it is less than 10 mass%.
- the lower limit of the ratio of particles having a particle diameter of less than 150 ⁇ m is not particularly limited, and may be 0% by mass.
- the mass percentage value (particle size distribution) of the particles having a particle diameter of less than 150 ⁇ m in the polyalkylene oxide particles can be measured by a mesh passing classification method described later.
- the particle diameter often corresponds to the primary particle diameter of the polyalkylene oxide particles.
- the proportion of small particles is reduced in the particle size distribution of the obtained polyalkylene oxide particles.
- the dispersibility and solubility of the polyalkylene oxide particles in a medium such as water are improved.
- the average particle diameter of the catalyst is measured by the following laser diffraction method.
- a catalyst slurry was prepared using hexane as a carrier.
- the catalyst slurry was circulated through a laser diffraction particle size distribution analyzer (manufactured by Shimadzu Corporation, model number: SALD-7100), and the average particle size of the catalyst was measured.
- the particle size distribution and mass average particle size of the polyalkylene oxide particles are measured and calculated by the following mesh passing type classification method. 100 g of polyalkylene oxide particles were mixed with 2 g of amorphous silica (manufactured by Tokuyama Corporation, Tokuseal NP) as a lubricant.
- a sieve with an opening of 500 ⁇ m, a sieve with an opening of 300 ⁇ m, a sieve with an opening of 250 ⁇ m, a sieve of an opening of 180 ⁇ m, a sieve with an opening of 150 ⁇ m, a sieve with an opening of 106 ⁇ m, and an opening of 75 ⁇ m The sieve was superposed on the saucer in this order from the top. A mixture of polyalkylene oxide particles and amorphous silica was placed on a sieve having an opening of 500 ⁇ m arranged at the top. The mixture was classified by shaking the sieve for 20 minutes using a low-tap shaker.
- the mass of the polyalkylene oxide particles remaining on each sieve was measured, and the mass percentage with respect to the total mass of each mass was calculated.
- the mass percentages were accumulated in order from the sieve with the larger mesh opening, and the relationship between the sieve opening and the accumulated mass percentage (integrated mass percentage) of the polyalkylene oxide particles remaining on the sieve was plotted on a logarithmic probability paper. .
- the plot on the paper surface was connected with a straight line, and the value of the sieve opening when the cumulative mass percentage was 50% by mass was defined as the mass average particle size of the polyalkylene oxide particles.
- the total value of the mass percentage of the sieve having an aperture of 106 ⁇ m, the sieve having an aperture of 75 ⁇ m, and the polyalkylene oxide particles remaining on the saucer was calculated as the mass percentage of particles having a particle diameter of less than 150 ⁇ m.
- n-hexane manufactured by Sumitomo Chemical Co., Ltd., high-purity industrial use
- a high-boiling point aliphatic hydrocarbon manufactured by Nippon Oil Corporation, trade name: No. 0 Solvent
- 9.9 g was added, and further 9.9 g (80 mmol) of diethylzinc (Nippon Alkyl Aluminum Co., Ltd.) was added.
- the reaction liquid in the flask was cooled to 10 ° C. and stirred at a tip peripheral speed of 0.97 m / sec (stirring rotational speed: 350 rpm).
- the total amount of a mixture of 6.5 g (72 mmol) of 1,4-butanediol and 29.0 g (629 mmol) of ethanol was added to the flask at a rate of 0.5 g / min using a dropping funnel. Added to. After completion of the addition, the temperature in the flask was raised to 30 ° C., and diethylzinc was allowed to react with 1,4-butanediol and ethanol for 1 hour, and then the temperature was raised to 50 ° C. for 1 hour.
- Catalyst E A dispersion containing 3% by mass of an organozinc catalyst (catalyst E) was prepared in the same manner as in Production Example 1, except that the amount of ethanol used was changed from 29.0 g (629 mmol) to 17.6 g (382 mmol). 302 g was obtained. Table 1 shows the measurement results of the average particle diameter of the obtained catalyst E.
- the alcohol ratio represents the molar ratio of monohydric alcohol (ethanol) to aliphatic polyhydric alcohol (1,4-butanediol).
- the addition rate represents the rate of supply (addition) into the system (inside the flask) of the mixed liquid of aliphatic polyhydric alcohol and monohydric alcohol.
- the system temperature represents the temperature in the system (reaction liquid) when a mixed liquid of aliphatic polyhydric alcohol and monohydric alcohol is supplied into the system.
- Example 1 A pressure-resistant reaction vessel having an inner diameter of 94 mm and a volume of 1 L, equipped with a dropping funnel, a nitrogen gas introduction tube, and a stirring blade having a paddle blade with a blade diameter of 47 mm was prepared.
- the product was separated from n-hexane by filtration and then dried under reduced pressure at 40 ° C. for 5 hours to obtain 80.5 g of polyethylene oxide particles.
- the yield of the obtained polyethylene oxide particles was 99.3% by mass with respect to ethylene oxide.
- the evaluation results are shown in Tables 2 and 3.
- Example 2 80.7 g of polyethylene oxide particles were obtained in the same manner as in Example 1 except that the dispersion of catalyst A was changed to the dispersion of catalyst B. The yield of the obtained polyethylene oxide particles was 99.6% by mass with respect to ethylene oxide. About the obtained polyethylene oxide particle, the mass average particle diameter and the dispersibility to water were evaluated. The evaluation results are shown in Tables 2 and 3.
- Example 3 80.3 g of polyethylene oxide particles were obtained in the same manner as in Example 1 except that the dispersion of catalyst A was changed to the dispersion of catalyst C. The yield of the obtained polyethylene oxide particles was 99.1% by mass with respect to ethylene oxide. About the obtained polyethylene oxide particle, the mass average particle diameter and the dispersibility to water were evaluated. The evaluation results are shown in Tables 2 and 3.
- Example 4 80.3 g of polyethylene oxide particles were obtained in the same manner as in Example 1 except that the dispersion of catalyst A was changed to the dispersion of catalyst D. The yield of the obtained polyethylene oxide particles was 99.1% by mass with respect to ethylene oxide. About the obtained polyethylene oxide particle, the mass average particle diameter and the dispersibility to water were evaluated. The evaluation results are shown in Tables 2 and 3.
- Table 2 shows that the polyalkylene oxide particles obtained in the examples have a small proportion of small particles and a moderately large mass average particle diameter. Moreover, it can be seen from Table 3 that the polyalkylene oxide particles obtained in the examples are excellent in water dispersibility.
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Abstract
Description
製造例で得られた触媒及び実施例で得られたポリアルキレンオキシド粒子を、以下の方法に従って評価した。
触媒の平均粒子径は下記レーザー回折法により測定される。
キャリアとしてヘキサンを使用して、触媒スラリーを作製した。レーザー回折式粒度分布測定装置(島津製作所社製、型番:SALD-7100)に上記触媒スラリーを循環させ、触媒の平均粒子径を測定した。
ポリアルキレンオキシド粒子の粒度分布及び質量平均粒子径は下記網目通過式分級法により測定及び算出される。
ポリアルキレンオキシド粒子100gと、滑剤として非晶質シリカ(株式会社トクヤマ製、トクシールNP)2gとを混合した。
JIS Z 8801-1標準篩として、目開き500μmの篩、目開き300μmの篩、目開き250μmの篩、目開き180μmの篩、目開き150μmの篩、目開き106μmの篩、及び目開き75μmの篩を上からこの順で受皿の上に重ね合わせた。
最上段に配置された目開き500μmの篩に、ポリアルキレンオキシド粒子と非晶質シリカとの混合物を入れた。篩をロータップ式振とう器を用いて20分間振とうさせることにより、混合物を分級した。
分級後、各篩上に残ったポリアルキレンオキシド粒子の質量を測定し、各質量の全量に対する質量百分率を計算した。目開きの大きい篩から順に質量百分率を積算し、篩の目開きと、篩上に残ったポリアルキレンオキシド粒子の質量百分率の積算値(積算質量百分率)との関係を、対数確率紙にプロットした。紙面上のプロットを直線で結び、積算質量百分率が50質量%のときの篩の目開きの値を、ポリアルキレンオキシド粒子の質量平均粒子径とした。
また、目開き106μmの篩、目開き75μmの篩及び受皿上に残ったポリアルキレンオキシド粒子の質量百分率の合計値を、150μm未満の粒子径を有する粒子の質量百分率として算出した。
1000mL容のビーカーに、イオン交換水500gを入れ、イオン交換水の温度を25℃に調整した。ビーカー内のイオン交換水を、2枚羽根直立型パドル(翼径:80mm)を備えた攪拌機を用いて回転速度250rpmで攪拌しながら、ポリアルキレンオキシド粒子2.5gを一度に投入した。10秒間攪拌した後、攪拌を停止し、ビーカー内のポリアルキレンオキシド粒子の分散状態を目視で観察した。以下の基準に従って分散性を評価した。以下の基準において、「大きい凝集体」とは、目視で確認できる程度の粗大な凝集体を意味する。
A:大きい凝集体の数0個(なし)
B:大きい凝集体の数1~2個
C:大きい凝集体の数3~4個
D:大きい凝集体の数5個以上
還流冷却器、滴下ロート、窒素ガス導入管、及び攪拌機としての翼径53mmの4枚の(45度傾斜)パドル翼を有する攪拌翼が装着された、内径80mm、容積500mLのフラスコを準備した。
先端周速を0.97m/秒(攪拌回転速度350rpm)から0.55m/秒(攪拌回転速度200rpm)に変更した以外は、製造例1と同様の操作を行い、有機亜鉛触媒(触媒B)を3質量%含む分散液302gを得た。得られた触媒Bの平均粒子径の測定結果を表1に示す。
先端周速を0.97m/秒(攪拌回転速度350rpm)から1.94m/秒(攪拌回転速度700rpm)に変更した以外は、製造例1と同様の操作を行い、有機亜鉛触媒(触媒C)を3質量%含む分散液302gを得た。得られた触媒Cの平均粒子径の測定結果を表1に示す。
1,4-ブタンジオールの使用量を6.5g(72ミリモル)から2.2g(24ミリモル)に変更した以外は、製造例2と同様の操作を行い、有機亜鉛触媒(触媒D)を3質量%含む分散液302gを得た。得られた触媒Dの平均粒子径の測定結果を表1に示す。
エタノールの使用量を29.0g(629ミリモル)から17.6g(382ミリモル)に変更した以外は、製造例1と同様の操作を行い、有機亜鉛触媒(触媒E)を3質量%含む分散液302gを得た。得られた触媒Eの平均粒子径の測定結果を表1に示す。
滴下ロート、窒素ガス導入管、及び翼径47mmのいかり型パドル翼を有する攪拌翼を装着した、内径94mm、容積1Lの耐圧反応容器を準備した。
触媒Aの分散液を触媒Bの分散液に変更した以外は、実施例1と同様にして、ポリエチレンオキシド粒子80.7gを得た。得られたポリエチレンオキシド粒子の収率は、エチレンオキシドに対して99.6質量%であった。得られたポリエチレンオキシド粒子について、質量平均粒子径及び水への分散性の評価を行った。評価結果を表2及び表3に示す。
触媒Aの分散液を触媒Cの分散液に変更した以外は、実施例1と同様にして、ポリエチレンオキシド粒子80.3gを得た。得られたポリエチレンオキシド粒子の収率は、エチレンオキシドに対して99.1質量%であった。得られたポリエチレンオキシド粒子について、質量平均粒子径及び水への分散性の評価を行った。評価結果を表2及び表3に示す。
触媒Aの分散液を触媒Dの分散液に変更した以外は、実施例1と同様にして、ポリエチレンオキシド粒子80.3gを得た。得られたポリエチレンオキシド粒子の収率は、エチレンオキシドに対して99.1質量%であった。得られたポリエチレンオキシド粒子について、質量平均粒子径及び水への分散性の評価を行った。評価結果を表2及び表3に示す。
触媒Aの分散液を触媒Eの分散液に変更した以外は、実施例1と同様にして、ポリエチレンオキシド粒子80.4gを得た。得られたポリエチレンオキシド粒子の収率は、エチレンオキシドに対して99.3質量%であった。得られたポリエチレンオキシド粒子について、質量平均粒子径及び水への分散性の評価を行った。評価結果を表2及び表3に示す。
Claims (5)
- 重合溶媒及び該重合溶媒中に分散した触媒を含む重合液中で、アルキレンオキシドを重合させて、ポリアルキレンオキシド粒子を生成させる工程を備え、
前記触媒の平均粒子径が25μmより大きい、
ポリアルキレンオキシド粒子の製造方法。 - 前記触媒が有機亜鉛触媒である、請求項1に記載の製造方法。
- 前記有機亜鉛触媒が、有機亜鉛化合物を脂肪族多価アルコール及び一価アルコールと反応させて粒子状の反応生成物を生成させる工程を含む方法により得ることのできる粒子状の反応生成物である、請求項2に記載の製造方法。
- 前記重合液が、前記アルキレンオキシド1モルに対して0.00005モル以上の前記触媒を含む、請求項1~3のいずれか一項に記載の製造方法。
- 150μm未満の粒子径を有する粒子の割合が40質量%未満である、請求項1~4のいずれか一項に記載の製造方法により得ることのできるポリアルキレンオキシド粒子。
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WO2023145119A1 (ja) * | 2022-01-31 | 2023-08-03 | 住友精化株式会社 | ポリアルキレンオキシド粒子、医薬用組成物、製剤用組成物及び製剤 |
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