WO2012153677A1 - 透明導電性積層体及びタッチパネル - Google Patents
透明導電性積層体及びタッチパネル Download PDFInfo
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- WO2012153677A1 WO2012153677A1 PCT/JP2012/061558 JP2012061558W WO2012153677A1 WO 2012153677 A1 WO2012153677 A1 WO 2012153677A1 JP 2012061558 W JP2012061558 W JP 2012061558W WO 2012153677 A1 WO2012153677 A1 WO 2012153677A1
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- Prior art keywords
- layer
- transparent conductive
- film
- transparent
- coating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/02—Physical, chemical or physicochemical properties
- B32B7/025—Electric or magnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/13338—Input devices, e.g. touch panels
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
- H01B5/14—Non-insulated conductors or conductive bodies characterised by their form comprising conductive layers or films on insulating-supports
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/202—Conductive
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/202—LCD, i.e. liquid crystal displays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/20—Displays, e.g. liquid crystal displays, plasma displays
- B32B2457/208—Touch screens
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31554—Next to second layer of polyamidoester
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31551—Of polyamidoester [polyurethane, polyisocyanate, polycarbamate, etc.]
- Y10T428/31565—Next to polyester [polyethylene terephthalate, etc.]
Definitions
- the present invention relates to a transparent conductive laminate in which a covering film and a transparent conductive film are laminated via an adhesive layer.
- the transparent conductive laminate of the present invention is used for a transparent electrode in a touch panel such as a display system such as a liquid crystal display or an electroluminescence display, an optical system, an ultrasonic system, a capacitance system, or a resistance film system.
- a transparent conductive laminate obtained by patterning a transparent conductor layer is suitably used for an electrode substrate of an input device of a capacitive touch panel.
- the transparent conductive film is used for antistatic and electromagnetic wave shielding of transparent articles, liquid crystal light control glass, transparent heaters and the like.
- a transparent conductive film a transparent resin film substrate in which a transparent conductor layer (for example, an ITO film) is laminated is known.
- a transparent conductor layer for example, an ITO film
- the transparent conductive film is used for an electrode substrate of a capacitive touch panel, the transparent conductive layer is patterned (Patent Documents 1 and 2).
- a transparent conductive film having such a patterned transparent conductive layer is used by being laminated with other transparent conductive films and the like, and is suitable for a multi-touch type input device that can be operated with two or more fingers at the same time. used.
- the transparent conductor layer is patterned, a step is generated in the transparent conductor layer due to the patterning, and the difference between the patterned portion and the non-patterned portion is clarified and the appearance is poor. That is, when external light from the viewing surface side is reflected by the transparent conductor layer, or when internal light from the display element side is transmitted through the transparent conductor layer, the presence or absence of patterning becomes clear and the appearance deteriorates. It was.
- the transparent conductive film is used as a laminate in which another transparent resin film substrate is laminated via an adhesive layer on the side where the transparent conductor layer is not provided in the resin film substrate.
- a transparent conductive film used for a transparent electrode in a touch panel such as a resistive film type
- a transparent conductive laminate in which a transparent conductive film and a coating film are laminated via an adhesive layer from the viewpoint of appearance and visibility. Patent Documents 3 and 4).
- the transparent conductive laminate using the covering film is used by patterning the transparent conductor layer, the presence or absence of patterning is clearer than the transparent conductive film not using the covering film, and the appearance is worse. It was.
- the poor appearance due to the patterning was remarkable when the transparent conductive film or the transparent conductive laminate was subjected to heat treatment in order to crystallize the transparent conductive layer. Due to the heat treatment, a wave-like undulation was generated in the transparent conductive film or transparent conductive laminate, and the level difference of the transparent conductive layer formed by the patterning became larger than the design value (for example, the film substrate was made of polyethylene) In the case of a terephthalate film, the level difference is considered to be 5 times the design value).
- the waviness was recognized in the transparent conductive laminate rather than the transparent conductive film, and in particular, the waviness was larger in the transparent conductive laminate in a mode in which the coating layer side of the coating film was laminated on the pressure-sensitive adhesive layer.
- the present invention is a transparent conductive laminate in which a side of a coating film and a side of a transparent conductive film where a transparent conductor layer is not provided are laminated via an adhesive layer, and the transparent conductor layer is patterned and heated.
- a transparent conductive laminate capable of preventing a step formed by patterning from becoming larger than a design value and deteriorating appearance even when the transparent conductor layer is crystallized by treatment. With the goal.
- Another object of the present invention is to provide a capacitive touch panel using the transparent conductive laminate.
- the present invention provides a coating film having a coating layer on one side or both sides of the first transparent resin film and a transparent conductive film having a transparent conductor layer on one side of the second transparent resin film. And a transparent conductive laminate laminated via an adhesive layer so that the side having no transparent conductor layer of the transparent conductive film faces,
- the pressure-sensitive adhesive layer has a storage elastic modulus at 120 ° C. of 80000 Pa or less, and
- the present invention relates to a transparent conductive laminate, wherein the adhesive force between the pressure-sensitive adhesive layer and the coating layer is 5 to 20 N / 25 mm.
- the transparent conductor layer can be suitably applied even when it is patterned.
- the transparent conductor layer is preferably laminated on the second transparent resin film via at least one undercoat layer.
- the coating layer laminated on the pressure-sensitive adhesive layer has a surface free energy of 25 mN / m on the surface of the coating layer after heat treatment of the coating film at 150 ° C. for 1 hour. It is preferably ⁇ 40 mN / m.
- the coating layer laminated on the pressure-sensitive adhesive layer preferably has an arithmetic average roughness (Ra) of the coating layer surface of 10 nm or less.
- the coating layer laminated on the pressure-sensitive adhesive layer preferably has a root mean square roughness (Rq) of 12 nm or less on the surface of the coating layer.
- the transparent conductive laminate is suitably used for a touch panel. Moreover, as a touch panel to which the said transparent conductive laminated body is applied, a capacitive touch panel is suitable.
- the present invention also relates to a touch panel comprising at least one transparent conductive laminate.
- a transparent conductive film having a patterned transparent conductor layer has a different linear expansion coefficient between a patterned portion and a non-patterned portion of the transparent conductor layer.
- the patterning portion and the non-patterning portion of the transparent conductive film are caused by the difference in the linear expansion coefficient. It was found that the expansion and contraction behaviors differed. Then, the expansion and contraction behavior caused by the difference in the linear expansion coefficient becomes a large wavy wave in the transparent conductive film itself, the steps of the transparent conductor layer formed by the patterning become remarkable, and the appearance deteriorates. It is thought that you are doing.
- the patterning portion where the transparent conductor layer remains by patterning is transparent compared to the resin film substrate, and the transparent resin film substrate is less susceptible to thermal shrinkage.
- the adhesive layer follows the undulation generated in the transparent conductive film, Swell is transmitted to the other resin film substrate through the agent layer.
- the swell is considered to be greatly increased.
- the pressure-sensitive adhesive layer in which the transparent conductive film and the coating film are laminated has a storage elastic modulus at 120 ° C. of 80000 Pa or less, and the pressure-sensitive adhesive layer and the coating layer The adhesive strength is designed to be 5 to 20 N / 25 mm.
- the pressure-sensitive adhesive layer is between the pressure-sensitive adhesive layer and the coating film. Deviation occurs, and undulation transmitted from the pressure-sensitive adhesive layer can be suppressed.
- FIG. 1 to 3 are sectional views showing an embodiment of the transparent conductive laminate A of the present invention.
- the coating film 1 and the transparent conductive film 2 are laminated
- the covering film 1 has a first covering layer 112 on one side of the first transparent resin film 10 or first and second covering layers 11 and 12 on both sides.
- FIG. 1 and FIG. 3 it is a case where it has the 1st, 2nd coating layers 11 and 12 on both surfaces of the 1st transparent resin film 10, and it is a case where it has the 1st coating layer 11 only in one side in FIG.
- both materials, thickness, etc. may be the same and may differ.
- the pressure-sensitive adhesive layer 3 is laminated on the first covering layer 11 side.
- the transparent conductive film 2 has a transparent conductor layer 21 on one side of the second transparent resin film 20. 1 and 2 show a case where a transparent conductor layer 21 is provided directly on the second transparent resin film 20. As shown in FIG. 3, the transparent conductor layer 21 can be provided via an undercoat layer 22. The undercoat layer 22 may be a single layer or two or more layers.
- the covering film 1 is laminated on the side of the transparent conductive film 2 that does not have the transparent conductor layer 21 with the pressure-sensitive adhesive layer 3 interposed therebetween. Although not shown in FIGS. 1 to 3, the transparent conductor layer 21 may be appropriately patterned.
- the materials include polyester resins, acetate resins, polyethersulfone resins, polycarbonate resins, polyamide resins, polyimide resins, polyolefin resins, (meth) acrylic resins, polyvinyl chloride resins, poly Examples thereof include vinylidene chloride resins, polystyrene resins, polyvinyl alcohol resins, polyarylate resins, polyphenylene sulfide resins, and the like. Of these, polyester resins, polycarbonate resins, and polyolefin resins are particularly preferable.
- a polymer film described in JP-A-2001-343529 for example, (A) a thermoplastic resin having a substituted and / or unsubstituted imide group in the side chain, and (B) a side chain.
- a thermoplastic resin having a substituted and / or unsubstituted imide group in the side chain examples thereof include resin compositions containing a substituted and / or unsubstituted phenyl and a thermoplastic resin having a nitrile group.
- a polymer film of a resin composition containing an alternating copolymer composed of isobutylene and N-methylmaleimide and an acrylonitrile / styrene copolymer can be used.
- the thickness of the first transparent resin film 10 is usually preferably 70 to 300 ⁇ m, more preferably 100 to 200 ⁇ m, from the viewpoint of suppressing undulation.
- the coating layer is formed on one side or both sides of the first transparent resin film.
- the first covering layer 11 is selected and used so that the adhesive force of the pressure-sensitive adhesive layer 3 satisfies 5 to 20 N / 25 mm in relation to the pressure-sensitive adhesive layer 3.
- the first coating layer has a surface free energy of 25 mN / m to 40 mN / m after the coating film is subjected to heat treatment at 150 ° C. for 1 hour. Preferably there is.
- the arithmetic average roughness (Ra) of the surface of the first coating layer is preferably 10 nm or less, more preferably 1 nm to 8 nm, and further preferably 3 nm to 6 nm. Further, the first coating layer preferably has a root mean square roughness (Rq) of 12 nm or less, more preferably 2 nm to 10 nm, and further preferably 4 nm to 8 nm.
- the thickness of the first and second coating layers 11 and 12 can be appropriately determined according to the material forming the coating layer, but is preferably 15 nm to 10 ⁇ m.
- the thicknesses of the first and second coating layers 11 and 12 are preferably 20 nm to 1 ⁇ m from the viewpoint of preventing oligomers precipitated from the first transparent resin film when the transparent conductive laminate is heated. .
- the thicknesses of the first and second coating layers 11 and 12 are 1 ⁇ m to 10 ⁇ m from the viewpoint of curling when the transparent conductive laminate is heated and the surface protection of the first transparent resin film. And more preferably 2 ⁇ m to 10 ⁇ m.
- both thickness and material may be the same and may differ.
- the coating layer for example, various materials conventionally used for hard coat layers can be used. For example, melamine resin, urethane resin, alkyd resin, acrylic resin, silicone resin And curable resins such as acrylic and urethane resins. From these forming materials, the coating layer is formed as a cured resin layer.
- curable resin examples include, for example, component (A) described in JP-A-2008-151998: at least one of urethane acrylate and urethane methacrylate, component (B): at least one of polyol acrylate and polyol methacrylate, Component (C): a polymer or copolymer formed from at least one of the following (C1) and the following (C2), or a mixed polymer of the above polymer and copolymer, (C1): an alkyl group having at least one of a hydroxyl group and an acryloyl group And (C2): an alkyl methacrylate having an alkyl group having at least one of a hydroxyl group and an acryloyl group.
- component (A) described in JP-A-2008-151998 at least one of urethane acrylate and urethane methacrylate
- component (B) at least one of polyol acrylate and polyol methacrylate
- the forming material for the coating layer the undercoat layer forming material and the oligomer preventing layer forming material described later can be used.
- the coating layer the following cured resin layers 1 and 2 can be used.
- the forming material of the coating layer includes various additives as appropriate, such as a solvent, if necessary, a leveling agent, an antistatic agent, a plasticizer, a surfactant, an antioxidant, and an ultraviolet absorber. Additives can be added.
- ⁇ Curing resin layer 1> As a material for forming the coating layer, a resin composition containing at least two components that undergo phase separation based on a difference in physical properties can be used. Unevenness can be formed on the surface of the cured resin layer 1 by the cured resin layer 1 using the composition.
- Resin composition As the resin composition used for forming the cured resin layer 1, for example, a composition containing at least two components that are phase-separated based on a difference in physical properties described in, for example, International Publication WO2005 / 073763 Pamphlet is preferably used. Can do. That is, when this resin composition is applied on a substrate to form the cured resin layer 1, both are phase-separated based on the difference in physical properties between the first component and the second component contained in the resin composition. By doing so, a resin layer having random irregularities on the surface can be formed. Specific first and second components contained in the resin composition can be independently selected from the group consisting of monomers, oligomers and polymers.
- a monomer such as a polyfunctional monomer, (meth) acrylic resin, olefin resin, polyether resin, polyester resin, polyurethane resin, polysiloxane resin, polysilane resin, polyimide resin or fluorine resin Can be used. These resins may be so-called oligomers having a low molecular weight.
- a dealcoholization reaction product of polyhydric alcohol and (meth) acrylate specifically, dipentaerythritol hexa (meth) acrylate, trimethylolpropane tri (meth) acrylate, or the like may be used. it can.
- the oligomer and polymer may be a copolymer composed of two or more of the above skeleton structures, or may be a copolymer composed of the above skeleton structures and other monomers.
- first component and the second component of the resin composition oligomers or polymers containing the same kind of skeleton structure may be used, or oligomers or polymers containing skeleton structures different from each other may be used. Further, either one of the first component and the second component may be a monomer, and the other may be an oligomer or a polymer.
- the first component and the second component of the resin composition have functional groups that react with each other.
- the hardness of the cured resin layer 1 can be increased.
- a combination of such functional groups for example, a combination of a functional group having active hydrogen (hydroxyl group, amino group, thiol group, carboxyl group, etc.) and an epoxy group, a combination of a functional group having active hydrogen and an isocyanate group, A combination of an ethylenically unsaturated group and an ethylenically unsaturated group, a combination of a silanol group and a silanol group, a combination of a silanol group and an epoxy group, a combination of a functional group having active hydrogen and a functional group having active hydrogen, A combination of active methylene and acryloyl group, a combination of oxazoline group and carboxyl group, and the like can be mentioned.
- “functional groups that react with each other” include those that react with each other by mixing a catalyst or a curing agent, although the reaction does not proceed only by mixing the first component and the second component.
- the catalyst that can be used here include a photoinitiator, a radical initiator, an acid / base catalyst, and a metal catalyst.
- the curing agent that can be used include a melamine curing agent, a (block) isocyanate curing agent, and an epoxy curing agent.
- the mixture of the first component and the second component of the resin composition has a functional group that reacts with each other
- the mixture of the first component and the second component is thermosetting, photocurable (ultraviolet curable, visible light). Curability, infrared curability, etc.).
- a resin containing a (meth) acrylic resin in the skeleton structure can be preferably used as the first component and the second component.
- the molecular weights of the first component and the second component are preferably 100 to 100,000 in terms of molecular weight (or weight average molecular weight when the first component and the second component are resins).
- the SP value, glass transition temperature (Tg), surface tension, number average molecular weight, etc. of each resin have a certain difference. There are cases.
- the SP value is an abbreviation for solubility parameter (solubility parameter) and is a measure of solubility.
- the SP value indicates that the polarity is higher as the value is larger, and the polarity is lower as the value is smaller.
- the SP value is, for example, SUH, CLARKE, J.M. P. S. A-1, 5, 1671 to 1681 (1967).
- the difference between the SP value of the first component and the SP value of the second component Is preferably 0.5 or more, and more preferably 0.8 or more.
- the upper limit of the SP value difference is not particularly limited, but is generally 15 or less.
- the resin composition is applied onto the substrate as a coating composition containing an organic solvent to form the cured resin layer 1.
- the first component, the second component, and Regarding the organic solvent, the SP value of the first component (SP 1 ), the SP value of the second component (SP 2 ), and the SP value of the organic solvent (SP sol ) are as follows : SP 1 ⁇ SP 2 and the difference between SP 1 and SP sol is 2 or less; It is more preferable that the relationship is satisfied.
- the difference between SP 1 and SP sol is 2 or less, the cured resin layer 1 having low haze and excellent in the formation of unevenness due to phase separation can be prepared.
- the difference between SP 1 and SP sol is more preferably 1 or less, that is, within the range of 0 to 1. Note that SP 1 and SP sol need only have a difference of 2 or less, SP 1 ⁇ SP sol may be satisfied, and SP 1 > SP sol may be satisfied.
- the ratio of the first component and the second component in the resin composition is appropriately set so that the two components cause phase separation, but is preferably 1:99 to 99: 1 by weight.
- the ratio is more preferably 99 to 50:50, and further preferably 1:99 to 20:80.
- a commonly used resin may be included in the resin composition.
- the resin composition when used as a material for forming the coating layer, it is preferable to blend fine particles into the resin composition.
- Fine particles As the fine particles contained in the cured resin layer 1, those having transparency such as various metal oxides, glass, and plastic can be used without any particular limitation.
- inorganic fine particles such as silica, alumina, titania, zirconia, and calcium oxide, polymethyl methacrylate, polystyrene, polyurethane, acrylic resin, acrylic-styrene copolymer, benzoguanamine, melamine, polycarbonate, and other cross-linked or uncrosslinked polymers.
- examples include crosslinked organic fine particles and silicone fine particles.
- One kind or two or more kinds of fine particles can be appropriately selected and used, and organic fine particles are preferred.
- the organic fine particles are preferably acrylic resins from the viewpoint of refractive index.
- the average particle size of the fine particles in the cured resin layer 1 is preferably 25 to 80% of the thickness of the cured resin layer 1, more preferably 30% to 70%, and 35% to 65%. Is more preferable.
- the average particle size of the fine particles exceeds 80% of the thickness of the cured resin layer 1, the haze increases and the transparency is impaired, or streaks due to the particles occur when the cured resin layer 1 is formed. There is a tendency to cause the above defects.
- the average particle size of the fine particles is smaller than 25% of the thickness of the cured resin layer 1, the formation of surface irregularities is not sufficient.
- the average particle size of the fine particles is preferably 2400 nm, more preferably 2000 nm or less, and even more preferably 1000 nm or less.
- the average particle size of the fine particles is preferably 250 nm or more, more preferably 500 nm or more, and further preferably 700 nm or more.
- the content of the fine particles in the cured resin layer 1 is preferably 0.01 to 5 parts by weight, more preferably 0.05 to 2 parts by weight with respect to 100 parts by weight of the solid content of the resin composition. More preferably, it is 0.1 to 1 part by weight.
- the content of the fine particles in the cured resin layer 1 is small, there is a tendency that sufficient unevenness is hardly formed on the surface of the cured resin layer 1.
- the content of the fine particles is too large, the haze of the transparent conductive film increases due to light scattering by the fine particles, and the visibility tends to decrease.
- streaks may occur when the cured resin layer 1 is formed (at the time of application of the solution), and visibility may be impaired.
- the particle diameter of the fine particles in the cured resin layer 1 is smaller than the thickness of the cured resin layer 1, and the content of the fine particles is small. Therefore, in general, it is difficult to think that surface irregularities sufficient to impart blocking resistance and slipperiness are formed only by the presence of such particles.
- the reason why surface irregularities are formed by the addition of such a small amount of fine particles is not clear, but the fine particles trigger the phase separation of the resin composition, and the phase separation is promoted to form large irregularities. It is estimated that it is easy to be done.
- the coating composition used to form the cured resin layer 1 includes the above resin composition and a solvent. As described above, the coating composition can contain fine particles. Moreover, a coating composition can add various additives as needed. Examples of such additives include conventional additives such as antistatic agents, plasticizers, surfactants, antioxidants, and ultraviolet absorbers.
- the coating composition is prepared by mixing the first component, the second component, and other resin, if necessary, the fine particles, a solvent, an additive, a catalyst, and the like.
- the solvent in the coating composition is not particularly limited, and is appropriately selected in consideration of the first component and the second component, the material of the portion serving as the base of the coating, the coating method of the composition, and the like.
- the solvent include, for example, aromatic solvents such as toluene and xylene; ketone solvents such as methyl ethyl ketone, acetone, methyl isobutyl ketone, and cyclohexanone; ether solvents such as diethyl ether, isopropyl ether, and tetrahydrofuran; ethyl acetate, Ester solvents such as butyl acetate; amide solvents such as dimethylformamide, diethylformamide, N-methylpyrrolidone; cellosolve solvents such as methyl cellosolve, ethyl cellosolve, butyl cellosolve; alcohol solvents such as methanol, ethanol, propanol; dichloromethane, Halogen-based solvents such as chloroform; and the like. These solvents may be used alone or in combination of two or more. Of these solvents, ester solvents, ether solvents, alcohol solvents and the like.
- a solvent for example, Ketone solvents such as methyl ethyl ketone, acetone, methyl isobutyl ketone, cyclohexanone; alcohol solvents such as methanol, ethanol, propanol, isopropanol, butanol; anisole, phenetol propylene glycol monomethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol dimethyl ether And ether solvents such as diethylene glycol diethyl ether.
- One of these solvents may be used alone, or two or more organic solvents may be mixed and used. In the case of using two or more organic solvents, at least one kind of organic solvent used, the difference between the SP 1 and SP sol may be used which 2 or less.
- the fine particles are preferably dispersed in the solution.
- a method for dispersing fine particles in a solution various known methods such as a method of adding fine particles to a resin composition solution and mixing, a method of converting fine particles dispersed in a solvent in advance into a resin composition solution, and the like. Can be adopted.
- the cured resin layer 1 is formed by applying the above coating composition.
- the application method of the coating composition can be appropriately selected according to the situation of the coating composition and the coating process. For example, dip coating method, air knife coating method, curtain coating method, roller coating method, wire bar coating method, gravure method It can be applied by a coating method or an extrusion coating method.
- the coating film applied to the substrate may be cured as it is, or the coating film may be dried before curing and phase-separated before curing.
- the solvent is removed by drying at 30 to 200 ° C., more preferably 40 to 150 ° C., for 0.1 to 60 minutes, more preferably 1 to 30 minutes. Phase separation can be achieved.
- drying before curing and phase separation in advance can effectively remove the solvent in the cured resin layer 1 and the surface There is an advantage that irregularities are easily formed.
- a method of irradiating the coating film with light and causing phase separation can also be used.
- the irradiation light for example, the exposure amount 0.1 ⁇ 1.5J / cm 2 light, can be preferably used the light of 0.5 ⁇ 1.5J / cm 2.
- the wavelength of the irradiation light is not particularly limited, and for example, irradiation light having a wavelength of 360 nm or less can be used. Irradiating light to cause phase separation has an advantage that unevenness of the surface shape due to drying unevenness of the solvent contained in the coating composition can be avoided.
- the cured resin layer 1 is formed by curing the dried coating film as necessary.
- the mixture of the first component and the second component is thermosetting, it is heated at 40 to 280 ° C., more preferably 80 to 250 ° C., for 0.1 to 180 minutes, more preferably 1 to 60 minutes. Can be cured.
- the mixture of a 1st component and a 2nd component is photocurable, it can be hardened by irradiating light using the light source which emits the light of the wavelength as needed. Light irradiation can also be used for the purpose of phase separation as described above.
- the cured resin layer 2 is a cured layer formed by curing a composition containing a curable compound and inorganic oxide particles.
- the cured resin layer 2 has a function of preventing migration of a migration component in the first transparent resin film 10, for example, a low molecular weight oligomer component of polyester that is a migration component in the polyester film.
- the thickness of the cured resin layer 2 is preferably 120 nm or more.
- the thickness of the cured resin layer 2 is preferably 150 nm or more, and more preferably 300 nm or more.
- the thickness of the cured resin layer 2 is not particularly limited, but is usually preferably 1 ⁇ m or less and more preferably 500 nm or less from the viewpoint of curling suppression and cost reduction of the coating film 1. .
- a material having a functional group having at least one polymerizable double bond in the molecule and capable of forming a resin layer is used.
- the functional group having a polymerizable double bond include a vinyl group and a (meth) acryloyl group.
- the (meth) acryloyl group means an acryloyl group and / or a methacryloyl group, and (meth) in the present invention has the same meaning.
- curable compound examples include curable resins having a functional group having a polymerizable double bond.
- curable resins having a functional group having a polymerizable double bond examples include oligomers or prepolymers such as acrylates and methacrylates of polyfunctional compounds such as silicone resins, polyester resins, polyether resins, epoxy resins, urethane resins, alkyd resins, spiroacetal resins, polybutadiene resins, polythiol polyene resins, polyhydric alcohols, etc. Etc. These may be used alone or in combination of two or more.
- a reactive diluent having a functional group having at least one polymerizable double bond in the molecule can be used as the curable compound.
- the reactive diluent include monofunctional (meth) acrylates such as hydroxyethyl (meth) acrylate, hydroxypropyl (meth) acrylate, and hydroxybutyl (meth) acrylate.
- bifunctional (meth) acrylates such as diethylene glycol di (meth) acrylate, triethylene glycol di (meth) acrylate, dipropylene glycol di (meth) acrylate; It is done.
- a reactive diluent may be used individually by 1 type, and may use 2 or more types together.
- the composition forming the cured resin layer 2 contains inorganic oxide particles in addition to the curable compound.
- the inorganic oxide particles include fine particles such as silicon oxide (silica), titanium oxide, aluminum oxide, zinc oxide, tin oxide, zirconium oxide, and mica.
- fine particles of silicon oxide (silica), titanium oxide, aluminum oxide, zinc oxide, tin oxide, and zirconium oxide are preferable. These may be used alone or in combination of two or more.
- the inorganic oxide particles are preferably so-called nanoparticles having a weight average particle diameter in the range of 1 nm to 200 nm.
- the weight average particle diameter is more preferably in the range of 1 nm to 100 nm.
- the weight average particle size of the inorganic oxide particles was measured by the Coulter counting method. Specifically, using a particle size distribution measuring device (trade name: Coulter Multisizer, manufactured by Beckman Coulter, Inc.) using the pore electrical resistance method, electrolysis corresponding to the volume of the particulates when the particulates pass through the pores. By measuring the electrical resistance of the liquid, the number and volume of fine particles were measured, and the weight average particle diameter was calculated.
- the inorganic oxide particles those bonded (surface modified) with an organic compound containing a polymerizable unsaturated group can be used.
- the polymerizable unsaturated group improves the hardness of the oligomer prevention layer by being reactively cured with a curable compound.
- the polymerizable unsaturated group for example, acryloyl group, methacryloyl group, vinyl group, propenyl group, butadienyl group, styryl group, ethynyl group, cinnamoyl group, maleate group, and acrylamide group are preferable.
- the organic compound containing a polymerizable unsaturated group is preferably a compound having a silanol group in the molecule or a compound that generates a silanol group by hydrolysis. It is also preferable that the organic compound containing a polymerizable unsaturated group has a photosensitive group.
- the refractive index of the cured resin layer 2 is controlled by blending the inorganic oxide particles with the curable compound.
- the refractive index of the cured resin layer 2 is controlled so that the refractive index difference with the pressure-sensitive adhesive layer 13 is 0.04 or less. By controlling the difference in refractive index, the generation of interference fringes due to the cured resin layer 2 can be suppressed.
- the difference in refractive index is preferably 0.03 or less, more preferably 0.02 or less.
- the compounding amount of the inorganic oxide particles is used in such a ratio that the refractive index difference becomes 0.04 or less when used together with the curable compound as described above.
- the refractive index of the pressure-sensitive adhesive layer 3 is usually 1.46 to 1.49 (for example, the refractive index of the acrylic pressure-sensitive adhesive layer is about 1.47), and the refractive index of the cured resin layer 2 and the pressure-sensitive adhesive layer 13 are In consideration of the refractive indexes of the curable compound and the inorganic oxide particles, the blending amount of the inorganic oxide particles is determined so that the difference in refractive index between the inorganic oxide particles and the inorganic oxide particles becomes 0.04 or less.
- the inorganic oxide particles are based on 100 parts by weight of the curable compound (for example, the refractive index is 1.51 to 1.55).
- the range is 50 to 300 parts by weight, preferably 100 to 200 parts by weight, and more preferably 100 to 150 parts by weight.
- the blending amount is also preferable for imparting hardness to the cured resin layer 2 to suppress the occurrence of curling and imparting scratch resistance.
- the composition forming the cured resin layer 2 may contain second particles having an average particle size other than the inorganic oxide particles of 300 to 2 ⁇ m. it can.
- blocking resistance can be imparted to the cured resin layer 2.
- the cured resin layer 2 contains the second particles, it can be made into a roll shape without using a protective film when winding the long covering film 1.
- the average particle size of the second particles is smaller than 300 nm, the blocking resistance is not sufficiently imparted.
- the average particle size exceeds 2 ⁇ m haze may increase, which is not preferable.
- the average particle size of the second particles is preferably 400 to 1500 nm, more preferably 500 to 1000 nm.
- the average particle diameter of the second particles is a value measured by a laser method.
- the blending ratio of the second particles is preferably 0.01 to 10 parts by weight with respect to 100 parts by weight of the curable compound.
- the blending ratio of the second particles is smaller than 0.1 parts by weight, the blocking resistance is not sufficiently imparted. On the other hand, when it exceeds 10 parts by weight, the haze may increase, which is not preferable.
- the blending ratio of the second particles is preferably 0.03 to 5 parts by weight, and more preferably 0.05 to 1 part by weight.
- the second particles are not particularly limited.
- crosslinked or uncrosslinked organic particles composed of various polymers such as polymethyl methacrylate, polyurethane, polystyrene, acrylic-styrene copolymer, melamine resin; glass, silica, Examples thereof include inorganic particles such as alumina, calcium oxide, titania, zirconia, and zinc oxide.
- the second particles used are other than the inorganic oxide particles.
- the second particles and the inorganic oxide particles can be differentiated in terms of an average particle size, and the second particle material can be differentiated.
- As said 2nd particle it is preferable to use an organic type particle from the point which a refractive index difference affects a haze.
- the difference of the refractive index and the average refractive index of the said curable compound and the said inorganic oxide particle being 0.1 or less.
- the refractive index difference is preferably 0.05 or less, more preferably 0.03 or less.
- the average refractive index of the curable compound and the inorganic oxide particles is the refractive index of the cured resin layer 2 formed of these materials.
- the cured resin layer 2 is formed as a cured layer of a composition containing a curable compound and inorganic oxide particles.
- the cured layer can be formed by active energy ray curing or heat curing, and the composition is blended with a polymerization initiator corresponding to the curing method.
- the polymerization disclosure agent is not particularly necessary when an electron beam is used as the active energy ray, but a photopolymerization initiator is used when ultraviolet rays are used as the active energy ray.
- a heat-cleavage polymerization initiator is used.
- photopolymerization initiator conventionally known, for example, benzophenone compounds, aromatic ketone compounds, acetophenone compounds, benzoin ether compounds, aromatic ketal compounds, aromatic sulfonyl chloride compounds, photoactive oxime compounds, And thioxanthone compounds.
- the amount of the photopolymerization initiator used is not particularly limited, but is preferably 0.1 to 10 parts by weight with respect to 100 parts by weight of the active energy ray-curable compound.
- the amount of the photopolymerization initiator used is preferably 1 part by weight or more, and more preferably 2 parts by weight or more.
- the amount of the photopolymerization initiator used is preferably 8 parts by weight or less, and more preferably 5 parts by weight or less.
- the composition can be used as a composition solution appropriately diluted with a solvent.
- the composition solution containing the solvent is applied to the first transparent resin film 10 to form a coating layer, and then the solvent is dried and then cured.
- a solvent capable of dissolving a curable compound or the like is selected.
- the solvent include ether systems such as dibutyl ether, dimethoxymethane, and dimethoxyethane; ketone systems such as acetone, methyl ethyl ketone, and methyl isobutyl ketone; ester systems such as ethyl acetate, butyl acetate, and methyl propionate; acetylacetone, diacetone
- Various solvents such as alcohol, methyl acetoacetate, etc .; alcohols such as methanol, ethanol, propanol; glycol ethers such as ethylene glycol monoethyl ether acetate, ethylene glycol monoethyl ether, ethylene glycol monobutyl ether, etc. it can. These solvents can be used alone or in combination of two or more.
- the concentration of the composition solution is usually 1 to 60% by weight, preferably 2 to 10% by
- a roll coating method such as reverse coating or gravure coating, a spin coating method, a screen coating method, a fountain coating method, a dipping method, or a spray method can be employed.
- the coating layer is formed so that the finally obtained cured resin layer 2 has a thickness of 120 nm or more.
- the curing means is appropriately selected by thermal curing or active energy ray curing, but the curing means is usually preferably performed by irradiating with ultraviolet rays.
- ultraviolet irradiation a high pressure mercury lamp, a low pressure mercury lamp, a halogen lamp, a xenon lamp, a metal halide lamp, or the like can be used.
- the ultraviolet light irradiation is preferably 50 to 500 mJ / cm 2 in terms of the integrated light quantity at an ultraviolet wavelength of 365 nm.
- irradiation amount is 50 mJ / cm ⁇ 2 > or more, hardening will become more sufficient and the hardness of the cured resin layer 2 to be formed will also become more sufficient. Moreover, if it is 500 mJ / cm ⁇ 2 > or less, coloring of the formed cured resin layer 2 can be prevented.
- the coating film 1 can be provided with a functional layer on the side of the first transparent resin film 10 that is not laminated on the pressure-sensitive adhesive layer 3.
- a functional layer an antiglare treatment layer or an antireflection layer for the purpose of improving visibility can be provided.
- the functional layer can be provided together with the second coating layer 12.
- the constituent material of the antiglare layer is not particularly limited, and for example, an ionizing radiation curable resin, a thermosetting resin, a thermoplastic resin, or the like can be used.
- the thickness of the antiglare treatment layer is preferably from 0.1 to 30 ⁇ m.
- titanium oxide, zirconium oxide, silicon oxide, magnesium fluoride, or the like is used.
- the antireflection layer can be provided with a plurality of layers.
- the resin film similar to the said 1st transparent resin film 10 can be illustrated.
- the same material as the first transparent resin film 10 can be used for the second transparent resin film 20.
- the thickness of the second transparent resin film 20 is usually preferably 2 to 200 ⁇ m, more preferably 2 to 100 ⁇ m.
- the thickness of the second transparent resin film 20 is less than 2 ⁇ m, the mechanical strength of the second transparent resin film 20 is insufficient, and the second transparent resin film 20 is rolled to form an undercoat layer or a transparent conductor layer. The operation of forming continuously may be difficult.
- the thickness exceeds 200 ⁇ m the scratch resistance of the transparent conductor layer 21 and the dot characteristics for touch panels may not be improved.
- a transparent conductor layer 21 is provided directly or via an undercoat layer 22 on the other side where the pressure-sensitive adhesive layer 3 is not laminated.
- the second transparent resin film 20 may be subjected to an etching process such as sputtering, corona discharge, flame, ultraviolet irradiation, electron beam irradiation, chemical conversion, oxidation, or undercoating in advance on the surface.
- an etching process such as sputtering, corona discharge, flame, ultraviolet irradiation, electron beam irradiation, chemical conversion, oxidation, or undercoating in advance on the surface.
- an etching process such as sputtering, corona discharge, flame, ultraviolet irradiation, electron beam irradiation, chemical conversion, oxidation, or undercoating in advance on the surface.
- the constituent material of the transparent conductor layer 21 is not particularly limited, and is selected from the group consisting of indium, tin, zinc, gallium, antimony, titanium, silicon, zirconium, magnesium, aluminum, gold, silver, copper, palladium, and tungsten.
- a metal oxide of at least one metal is used.
- the metal oxide may further contain a metal atom shown in the above group, if necessary.
- indium oxide containing tin oxide and tin oxide containing antimony are preferably used.
- the thickness of the transparent conductor layer 21 is not particularly limited, but is preferably 10 nm or more, more preferably 15 to 40 nm, and further preferably 20 to 30 nm.
- the thickness of the transparent conductor layer 21 is 15 nm or more, the surface resistance can be easily improved to 1 ⁇ 10 3 ⁇ / ⁇ or less. Moreover, it is easy to form a continuous film. Moreover, it can be set as a layer with higher transparency as the thickness of the transparent conductor layer 21 is 40 nm or less.
- the method for forming the transparent conductor layer 21 is not particularly limited, and a conventionally known method can be employed. Specifically, for example, a vacuum deposition method, a sputtering method, and an ion plating method can be exemplified. In addition, an appropriate method can be adopted depending on the required film thickness.
- the transparent conductor layer 21 preferably has a refractive index difference of 0.1 or more with respect to an undercoat layer 22 described later.
- the refractive index of the transparent conductor layer 21 is usually about 1.95 to 2.05.
- the undercoat layer 22 can be formed of an inorganic material, an organic material, or a mixture of an inorganic material and an organic material.
- NaF 1.3
- Na 3 AlF 6 (1.35)
- LiF (1.36 LiF (1.36)
- MgF 2 (1.38)
- CaF 2 1.4
- BaF 2 (1. 3)
- inorganic substances such as SiO 2 (1.46), LaF 3 (1.55), CeF 3 (1.63), Al 2 O 3 (1.63) It is a rate].
- SiO 2 , MgF 2 , A1 2 O 3 and the like are preferably used.
- SiO 2 is suitable.
- a composite oxide containing about 10 to 40 parts by weight of cerium oxide and about 0 to 20 parts by weight of tin oxide with respect to indium oxide can be used.
- examples of the organic material include acrylic resin, urethane resin, melamine resin, alkyd resin, siloxane polymer, and organic silane condensate. At least one of these organic substances is used.
- a thermosetting resin made of a mixture of a melamine resin, an alkyd resin, and an organosilane condensate.
- the transparent conductor layer 21 after forming the transparent conductor layer 21, it can be crystallized by performing an annealing treatment within a range of 100 to 150 ° C., if necessary. For this reason, it is preferable that the 1st, 2nd transparent resin films 10 and 20 have heat resistance of 100 degreeC or more, Furthermore, 150 degreeC or more.
- the transparent conductor layer 3 can be patterned by etching. Since the etching may be difficult when the transparent conductor layer 3 is crystallized, the annealing treatment of the transparent conductor layer 3 is preferably performed after the transparent conductor layer 3 is patterned. Furthermore, when the undercoat layer 2 is etched, it is preferable that the transparent conductor layer 3 is annealed after the undercoat layer 2 is etched.
- the pressure-sensitive adhesive layer 3 is used for laminating the first coating layer 11 side of the coating film 1 and the side of the transparent conductive film 2 that does not have the transparent conductor layer 21.
- the pressure-sensitive adhesive layer 3 has a storage elastic modulus at 120 ° C. of 80000 Pa or less, and the adhesive force of the pressure-sensitive adhesive layer 3 is controlled to be 5 to 20 N / 25 mm in relation to the first coating layer 11. Yes.
- the storage elastic modulus of the pressure-sensitive adhesive layer 3 is preferably 45000 Pa or more from the viewpoint of maintaining the uniformity of the surface shape after the pressure-sensitive adhesive layer 3 is formed.
- the storage elastic modulus of the pressure-sensitive adhesive layer 3 exceeds 80000 Pa, the swell may not be sufficiently suppressed.
- the storage elastic modulus and adhesive strength of the pressure-sensitive adhesive layer 3 can be controlled by the type of base polymer related to the pressure-sensitive adhesive, the Tg, the type of crosslinking agent, the blending amount, and the like.
- the storage elastic modulus of the pressure-sensitive adhesive layer 3 to 80000 Pa or less a combination of a monomer constituting the main skeleton of the base polymer and a monomer copolymerized with the monomer constituting the main skeleton,
- the cause of lowering the storage modulus at 120 ° C. is that the monomer that is copolymerized with the unreacted main skeleton in the pressure-sensitive adhesive layer has radicals due to heating of the pressure-sensitive adhesive layer, and the radicals are base polymers.
- the storage elastic modulus at 120 ° C. is not more than 80000 Pa by heating the pressure-sensitive adhesive layer 3. Can be a value. Further, even when the pressure-sensitive adhesive layer 3 has a storage elastic modulus of 80000 Pa or less at room temperature, by heating the pressure-sensitive adhesive layer 3, the storage elastic modulus at 120 ° C. is a desired value of 80000 Pa or less. It becomes possible.
- the pressure-sensitive adhesive layer 3 can be used without particular limitation as long as it satisfies the above storage elastic modulus and adhesive strength.
- acrylic polymers silicone polymers, polyesters, polyurethanes, polyamides, polyvinyl ethers, vinyl acetate / vinyl chloride copolymers, modified polyolefins, epoxy systems, fluorine systems, natural rubbers, rubbers such as synthetic rubbers, etc.
- Those having the above polymer as a base polymer can be appropriately selected and used.
- an acrylic pressure-sensitive adhesive is preferably used from the viewpoint that it is excellent in optical transparency, exhibits adhesive properties such as appropriate wettability, cohesiveness and adhesiveness, and is excellent in weather resistance and heat resistance.
- acrylic pressure-sensitive adhesive those having an acrylic polymer having a main skeleton of an alkyl (meth) acrylate monomer unit as a base polymer can be used.
- (Meth) acrylate refers to acrylate and / or methacrylate, and (meth) of the present invention has the same meaning.
- the alkyl group of the alkyl (meth) acrylate constituting the main skeleton of the acrylic polymer has about 1 to 14 carbon atoms.
- Specific examples of the alkyl (meth) acrylate include methyl (meth) acrylate, ethyl (meth) Acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, pentyl (meth) acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, octyl ( Examples include (meth) acrylate, isooctyl (meth) acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, decyl (meth) acrylate, dodecyl (meth) acrylate,
- acrylic polymer one or more kinds of various monomers can be introduced by copolymerization for the purpose of improving adhesiveness and heat resistance.
- copolymerization monomers include carboxyl group-containing monomers, hydroxyl group-containing monomers, nitrogen-containing monomers (including heterocycle-containing monomers), aromatic-containing monomers, and the like.
- carboxyl group-containing monomer examples include acrylic acid, methacrylic acid, carboxyethyl (meth) acrylate, carboxypentyl (meth) acrylate, itaconic acid, maleic acid, fumaric acid, and crotonic acid.
- acrylic acid and methacrylic acid are preferable.
- hydroxyl group-containing monomers examples include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, and 8-hydroxyoctyl (meth) acrylate.
- Examples thereof include 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, and (4-hydroxymethylcyclohexyl) -methyl acrylate.
- nitrogen-containing monomer examples include maleimide, N-cyclohexylmaleimide, N-phenylmaleimide; N-acryloylmorpholine; (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl ( (Meth) acrylamide, N-hexyl (meth) acrylamide, N-methyl (meth) acrylamide, N-butyl (meth) acrylamide, N-butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methylolpropane (meta) ) (N-substituted) amide monomers such as acrylamide; aminoethyl (meth) acrylate, aminopropyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, t-butyl (meth) acrylate Aminoethyl, 3- (3-pyri (
- aromatic-containing monomer examples include benzyl (meth) acrylate, phenyl (meth) acrylate, phenoxyethyl (meth) acrylate, and the like.
- acid anhydride group-containing monomers such as maleic anhydride and itaconic anhydride; caprolactone adducts of acrylic acid; styrene sulfonic acid and allyl sulfonic acid, 2- (meth) acrylamide-2-methylpropane sulfonic acid And sulfonic acid group-containing monomers such as (meth) acrylamide propanesulfonic acid, sulfopropyl (meth) acrylate, and (meth) acryloyloxynaphthalene sulfonic acid; and phosphoric acid group-containing monomers such as 2-hydroxyethylacryloyl phosphate.
- the copolymer monomer combined with the alkyl (meth) acrylate having 1 to 9 carbon atoms of the alkyl group, which is a monomer constituting the main skeleton of the acrylic polymer contains a hydroxyl group
- Monomers are preferred.
- a hydroxyl group-containing monomer is preferably used because of its good reactivity with the crosslinking agent.
- carboxyl group-containing monomers such as acrylic acid are preferably used.
- the ratio of the copolymerization monomer in the acrylic polymer is not particularly limited, but is 50% by weight or less in terms of weight ratio. It is preferably 0.1 to 10% by weight, more preferably 0.5 to 8% by weight, and still more preferably 1 to 6% by weight.
- the average molecular weight of the acrylic polymer is not particularly limited, but the weight average molecular weight is preferably about 300,000 to 2.5 million.
- the acrylic polymer can be produced by various known methods. For example, a radical polymerization method such as a bulk polymerization method, a solution polymerization method, or a suspension polymerization method can be appropriately selected.
- a radical polymerization method such as a bulk polymerization method, a solution polymerization method, or a suspension polymerization method can be appropriately selected.
- the radical polymerization initiator various known azo and peroxide initiators can be used.
- the reaction temperature is usually about 50 to 80 ° C., and the reaction time is 1 to 8 hours.
- the solution polymerization method is preferable, and ethyl acetate, toluene and the like are generally used as the solvent for the acrylic polymer.
- the cross-linking agent blended in the acrylic polymer can improve the adhesion and durability with the transparent conductive film, and can maintain the reliability at high temperatures and the shape of the adhesive itself.
- isocyanate, epoxy, peroxide, metal chelate, oxazoline, and the like can be used as appropriate.
- These crosslinking agents can be used alone or in combination of two or more.
- Isocyanate compounds include isocyanate monomers such as tolylene diisocyanate, chlorophenylene diisocyanate, hexamethylene diisocyanate, tetramethylene diisocyanate, isophorone diisocyanate, xylylene diisocyanate, diphenylmethane diisocyanate, hydrogenated diphenylmethane diisocyanate, and these isocyanates.
- Adduct isocyanate compounds in which monomers are added with trimethylolpropane and the like; isocyanurates, burette type compounds, and urethane prepolymers obtained by addition reaction of known polyether polyols, polyester polyols, acrylic polyols, polybutadiene polyols, polyisoprene polyols, etc. Examples thereof include polymer type isocyanate.
- the isocyanate-based crosslinking agent may be used singly or as a mixture of two or more, but the total content thereof is the (meth) acrylic polymer (A) 100
- the polyisocyanate compound crosslinking agent is preferably contained in an amount of 0.01 to 2 parts by weight, more preferably 0.02 to 2 parts by weight, and more preferably 0.05 to 1.5 parts by weight. More preferably, it is contained in parts by weight. It can be appropriately contained in consideration of cohesive force and prevention of peeling in a durability test.
- Peroxides include di (2-ethylhexyl) peroxydicarbonate, di (4-t-butylcyclohexyl) peroxydicarbonate, di-sec-butylperoxydicarbonate, t-butylperoxyneodecanoate , T-hexylperoxypivalate, t-butylperoxypivalate, dilauroyl peroxide, di-n-octanoyl peroxide, 1,1,3,3-tetramethylbutylperoxyisobutyrate, 1,3,3-tetramethylbutylperoxy 2-ethylhexanoate, di (4-methylbenzoyl) peroxide, dibenzoyl peroxide, t-butylperoxyisobutyrate, and the like. Of these, di (4-t-butylcyclohexyl) peroxydicarbonate,
- the peroxide may be used alone or as a mixture of two or more, but the total content is 100 weight of the (meth) acrylic polymer (A).
- the peroxide is 0.01 to 2 parts by weight, preferably 0.04 to 1.5 parts by weight, and more preferably 0.05 to 1 part by weight. . In order to adjust processability, reworkability, cross-linking stability, peelability, and the like, it is appropriately selected within this range.
- the pressure-sensitive adhesive of the present invention can contain a silane coupling agent.
- the durability can be improved by using a silane coupling agent.
- the silane coupling agent one having any appropriate functional group can be used.
- the functional group include a vinyl group, an epoxy group, an amino group, a mercapto group, a (meth) acryloxy group, an acetoacetyl group, an isocyanate group, a styryl group, and a polysulfide group.
- vinyl group-containing silane coupling agents such as vinyltriethoxysilane, vinyltripropoxysilane, vinyltriisopropoxysilane, vinyltributoxysilane; ⁇ -glycidoxypropyltrimethoxysilane, ⁇ -glycol Epoxy group-containing silane coupling agents such as sidoxypropyltriethoxysilane, 3-glycidoxypropylmethyldiethoxysilane, 2- (3,4-epoxycyclohexyl) ethyltrimethoxysilane; ⁇ -aminopropyltrimethoxysilane, N- ⁇ - (aminoethyl) - ⁇ -aminopropylmethyldimethoxysilane, N- (2-aminoethyl) 3-aminopropylmethyldimethoxysilane, ⁇ -triethoxysilyl-N- (1,3-dimethylbutylidene) Propylamine, N
- the silane coupling agent may be used alone or in combination of two or more, but the total content is 100 parts by weight of the acrylic polymer with respect to the silane coupling agent.
- the amount is preferably 0.001 to 5 parts by weight, more preferably 0.01 to 1 part by weight, further preferably 0.02 to 1 part by weight, and further preferably 0.05 to 0.6 part by weight.
- the pressure-sensitive adhesive layer 3 may be made of, for example, natural or synthetic resins, glass fibers or glass beads, fillers made of metal powder or other inorganic powders, pigments, colorants, antioxidants, etc. These appropriate additives can also be blended. Moreover, it can also be set as the adhesive layer 3 which contained the transparent fine particle and was provided with the light diffusibility.
- the transparent fine particles include, for example, conductive inorganic fine particles such as silica, calcium oxide, alumina, titania, zirconia, tin oxide, indium oxide, cadmium oxide, and antimony oxide having an average particle size of 0.5 to 20 ⁇ m.
- conductive inorganic fine particles such as silica, calcium oxide, alumina, titania, zirconia, tin oxide, indium oxide, cadmium oxide, and antimony oxide having an average particle size of 0.5 to 20 ⁇ m.
- suitable ones such as crosslinked or uncrosslinked organic fine particles made of a suitable polymer such as polymethyl methacrylate and polyurethane can be used.
- the pressure-sensitive adhesive layer 3 is usually used as a pressure-sensitive adhesive solution having a solid content concentration of about 10 to 50% by weight in which a base polymer or a composition thereof is dissolved or dispersed in a solvent.
- a solvent an organic solvent such as toluene or ethyl acetate or an adhesive such as water can be appropriately selected and used.
- the method for forming the pressure-sensitive adhesive layer 3 is not particularly limited, and examples thereof include a method of applying a pressure-sensitive adhesive (solution) and drying, a method of transferring with a release film provided with a pressure-sensitive adhesive layer, and the like.
- a roll coating method such as reverse coating or gravure coating, a spin coating method, a screen coating method, a fountain coating method, a dipping method, or a spray method can be adopted.
- the first adhesive layer 11 of the cover film 1 and the transparent conductive film 2 on the side where the transparent conductor layer 1 is not provided are provided by providing the pressure-sensitive adhesive layer 3 on the transparent conductive film 2 side.
- the first coating layer 11 side of the coating film 1 may be bonded to this, and conversely, the adhesive layer 3 is provided on the first coating layer 11 side of the coating film 1,
- the transparent conductive film 2 may be bonded together.
- the thickness of the pressure-sensitive adhesive layer can be appropriately determined according to the purpose of use and adhesive force, and is generally 1 to 500 ⁇ m, preferably 1 to 50 ⁇ m. Further, it is preferably 1 to 40 ⁇ m, more preferably 5 to 30 ⁇ m, particularly preferably 10 to 25 ⁇ m. When the thickness is less than 1 ⁇ m, the durability is deteriorated, and when the thickness is increased, floating or peeling due to foaming or the like is likely to occur, resulting in poor appearance.
- the pressure-sensitive adhesive layer 3 can be laminated on the side of the second transparent resin film 20 on which the pressure-sensitive adhesive layer 3 is laminated via an oligomer prevention layer.
- the material for forming the oligomer prevention layer an appropriate material capable of forming a transparent film is used, and an inorganic material, an organic material, or a composite material thereof may be used.
- the film thickness is preferably 0.01 to 20 ⁇ m.
- a coating method using a coater, a spray method, a spin coating method, an in-line coating method, etc. are often used to form the oligomer prevention layer, but a vacuum deposition method, a sputtering method, an ion plating method, a spray pyrolysis method, etc.
- a method such as a method, a chemical plating method, or an electroplating method may be used.
- a resin component such as polyvinyl alcohol resin, acrylic resin, urethane resin, melamine resin, UV curable resin, epoxy resin or a mixture of these inorganic particles such as alumina, silica, mica is used. May be.
- the base layer component may have the function of the prevention layer 5 by coextrusion of two or more polymer substrates.
- a metal made of cobalt or tin or an alloy thereof, or a metal oxide made of indium oxide, tin oxide, titanium oxide, cadmium oxide or a mixture thereof, or another metal compound made of steel iodide etc. can be used. .
- patterning can be performed by etching the transparent conductor layer 21.
- the transparent conductor layer 21 is covered with a mask for forming a pattern, and the transparent conductor layer 21 is etched with an etchant.
- the transparent conductor layer 21 is preferably made of indium oxide containing tin oxide or tin oxide containing antimony
- an acid is preferably used as the etching solution.
- the acid include inorganic acids such as hydrogen chloride, hydrogen bromide, sulfuric acid, nitric acid and phosphoric acid, organic acids such as acetic acid, and mixtures thereof, and aqueous solutions thereof.
- the transparent conductor layer 21 can be etched and patterned, and the transparent conductor layer 21 is etched with an acid and patterned, and then at least the second layer
- the undercoat layer farthest from the transparent resin film 20 can be etched and patterned in the same manner as the transparent conductor layer 21.
- the transparent conductor layer 21 other than the first undercoat layer from the second transparent resin film 20 can be etched and patterned in the same manner as the transparent conductor layer 21.
- the undercoat layer 22 is covered with a mask for forming a pattern similar to the case where the transparent conductor layer 21 is etched, and the undercoat layer 22 is etched with an etching solution.
- an inorganic material such as SiO 2 is preferably used for the undercoat layer above the second layer, and therefore alkali is preferably used as the etching solution.
- alkali include aqueous solutions of sodium hydroxide, potassium hydroxide, ammonia, tetramethylammonium hydroxide, and mixtures thereof.
- the first transparent conductor layer is preferably formed of an organic material that is not etched by acid or alkali.
- the transparent conductive laminate of the present invention can be subjected to a heat treatment at 60 to 200 ° C. to crystallize the transparent conductor layer 21.
- the transparent conductor layer 21 is crystallized by the heat treatment in the crystallization process.
- the pressure-sensitive adhesive layer 3 having the predetermined storage elastic modulus and adhesive force is laminated, so that even when heat treatment is performed, the undulation of the film can be suppressed to a small level. it can.
- the heating temperature for crystallization is usually about 60 to 200 ° C., preferably 100 to 150 ° C.
- the heat treatment time is 5 to 250 minutes.
- the first and second transparent resin films 10 and 20 are preferably 100 ° C. or higher, more preferably 150 ° C. or higher, because the heat treatment is performed.
- the crystallization step is preferably performed after the transparent conductive laminate is subjected to a patterning step.
- the crystallization process is preferably performed after the transparent conductor layer 21 is patterned by the patterning process.
- the undercoat layer 22 is etched, it is preferable to perform a crystallization process after the undercoat layer 22 is etched.
- the transparent conductive laminate of the present invention can be suitably used for an electrode substrate of an input device of a capacitive touch panel.
- the capacitive touch panel can adopt a multi-touch method, and the transparent conductive film with an adhesive layer of the present invention can be used as a part of the electrode substrate.
- the thickness of the first undercoat layer, the second undercoat layer, the ITO film, etc. was determined from the interference spectrum using MCPD2000 (trade name), an instantaneous multi-photometry system manufactured by Otsuka Electronics Co., Ltd. Calculation was based on the waveform.
- a polyisocyanate-based cross-linking agent (Coronate L, manufactured by Nippon Polyurethane Co., Ltd.) composed of a tolylene diisocyanate adduct of trimethylolpropane is solidified with 100 parts of solid content of 100 parts of this acrylic polymer solution and silane. 0.1 part of a coupling agent (Shin-Etsu Silicone Co., Ltd., KBM403) was added to prepare an adhesive solution (1).
- a polyisocyanate-based cross-linking agent (Coronate L, manufactured by Nippon Polyurethane Co., Ltd.) composed of a tolylene diisocyanate adduct of trimethylolpropane is solidified with 100 parts of solid content of 100 parts of this acrylic polymer solution and silane. 0.1 part of a coupling agent (manufactured by Shin-Etsu Silicone Co., Ltd., KBM403) was added to prepare an adhesive solution (2).
- a pressure-sensitive adhesive solution (2) was prepared by blending 0.1 part of benzoyl peroxide (manufactured by NOF Corporation, Nyper BMT).
- ⁇ Formation of coating layer by forming material (1)> Resin solution containing a resin composition that forms surface irregularities by phase separation and a resin component containing a photopolymerization initiator in a mixed solvent of methyl ethyl ketone and methyl isobutyl ketone at a solid content concentration of 60% by weight (trade name “manufactured by Nippon Paint Co., Ltd.” Luciferal NAB-007 "was prepared.
- Acrylic fine particles (trade name“ BMSA-18GN ”(average particle diameter 0.8 ⁇ m) manufactured by Sekisui Plastics Co., Ltd.) were dispersed in methyl isobutyl ketone.
- the coating composition (formation material (1)) was applied to a polyethylene terephthalate film (hereinafter referred to as PET film) having a thickness of 125 ⁇ m using a bar coater, and the coating composition was applied at 60 ° C. for 1 minute.
- the coating film was dried by heating.
- the resin composition was cured by irradiating ultraviolet rays with an integrated light quantity of 300 mJ / cm 2 with a high-pressure mercury lamp to form a coating layer having a thickness of 5 ⁇ m.
- the thickness of the coating layer was determined from an average value of thicknesses measured at five points at equal intervals in the width direction of the film using a spectrophotometer (trade name “MCPD2000” manufactured by Otsuka Electronics Co., Ltd.).
- ⁇ Formation of coating layer by forming material (2)> To 100 parts of acrylic / urethane resin (Unidic 17-806, manufactured by Dainippon Ink & Chemicals, Inc.), 5 parts of hydroxycyclohexyl phenyl ketone (Irgacure 184, manufactured by Ciba Specialty Chemicals) as a photopolymerization initiator was added. The coating composition (forming material (2)) was prepared by diluting with toluene to a concentration of 30% by weight.
- the coating composition (forming material (2)) was applied to a PET film having a thickness of 125 ⁇ m using a bar coater and dried at 100 ° C. for 3 minutes. Immediately thereafter, ultraviolet rays were irradiated with two ozone type high pressure mercury lamps (energy density 80 W / cm 2 , 15 cm condensing type) to form a coating layer having a thickness of 5 ⁇ m.
- a photopolymerization initiator manufactured by Ciba Specialty Chemicals, trade name “Irgacure 127”
- methyl ethyl ketone was added and diluted so that the solid content concentration was 5% by weight to prepare a coating composition (forming material (3)).
- the coating composition (forming material (3)) was applied to a PET film having a thickness of 125 ⁇ m using a comma coater to form a coating layer. Subsequently, it heated at 145 degreeC for 1 minute, and the said coating layer was dried. Thereafter, ultraviolet irradiation was performed with a high-pressure mercury lamp at an integrated light quantity of 300 mJ / cm 2 to form a coating layer having a thickness of 300 nm.
- Leveling agent (Dainippon) per 100 parts by weight of resin solid content in UV curable resin (trade name “GRANDICPC-1070” manufactured by Dainippon Ink & Chemicals, Inc.) consisting of isocyanuric acid acrylate, pentaerythritol triacrylate, and isophorone diisocyanate polyurethane.
- a product obtained by adding 1 part by weight of a product name “GRANDIC PC-4100” manufactured by Ink Chemical Industry Co., Ltd. is diluted with ethyl acetate so that the solid content concentration becomes 50% by weight. 4) was prepared.
- the coating composition (formation material (4)) was applied to a PET film having a thickness of 125 ⁇ m with a die coater to form a coating layer. Subsequently, the said coating film was dried by heating at 100 degreeC for 1 minute. Thereafter, an ultraviolet ray with an integrated light quantity of 300 mJ / cm 2 was irradiated with a high-pressure mercury lamp to form a coating layer having a thickness of 5 ⁇ m.
- the coating composition (forming material (5)) is applied to a PET film having a thickness of 125 ⁇ m by a silica coating method, and then dried and cured at 150 ° C. for 2 minutes to form a coating layer having a thickness of 50 nm. Formed.
- Example 1 ⁇ Formation of pressure-sensitive adhesive layer (1)>
- the above pressure-sensitive adhesive solution (1) is applied on a separator made of a polyester film (thickness 38 ⁇ m) subjected to a release treatment by a reverse roll coating method so that the thickness of the pressure-sensitive adhesive layer after drying becomes 20 ⁇ m. It apply
- the first and second coating layers were formed on both sides of the first transparent resin film, PET having a thickness of 125 ⁇ m, according to the above ⁇ Formation of coating layer with forming material (1)> to prepare a coating film. .
- silica sol manufactured by Colcoat Co., Ltd., Colcoat P
- the film was dried and cured at 2 ° C. for 2 minutes to form a second undercoat layer (SiO 2 film, light refractive index of 1.46) having a thickness of 33 nm.
- the surface resistance after forming the first and second undercoat layers was 1 ⁇ 10 12 ⁇ / ⁇ or more.
- a transparent conductive layer of the transparent conductive laminate is coated with a photoresist patterned in a stripe shape, dried and cured, and then immersed in hydrochloric acid (aqueous hydrogen chloride) at 25 ° C. for 1 minute, Etching of the ITO film was performed.
- hydrochloric acid aqueous hydrogen chloride
- a transparent conductive layer of the transparent conductive laminate is coated with a photoresist patterned in a 2 mm width stripe, dried and cured, and then exposed to 25 ° C. and 5% hydrochloric acid (aqueous hydrogen chloride solution) for 1 minute.
- the ITO film was etched by dipping.
- the second undercoat layer was etched by immersing in a 2% aqueous sodium hydroxide solution at 45 ° C. for 3 minutes with the photoresist continuously laminated. The photoresist was removed.
- Example 2 the transparent conductive laminate was prepared in the same manner as in Example 1 except that the type of pressure-sensitive adhesive layer (pressure-sensitive adhesive solution), the type of coating layer forming material, and the thickness were changed as shown in Table 1. A body was prepared, and subsequent patterning and crystallization were performed. In addition, formation of the 1st coating layer and the 2nd coating layer in a coating film was performed according to each said ⁇ formation of the coating layer by (formation material (1) thru
- Reference example 1 The pressure-sensitive adhesive layer (1) having a thickness of 20 ⁇ m formed in Example 1 is transferred to the surface of the transparent conductive film produced in Example 1 on the side where the transparent conductor layer is not formed. A transparent conductive film was prepared.
- Table 1 also shows the covering layer, the forming material of the second covering layer, the thickness, and the thickness of the pressure-sensitive adhesive layer.
- the surface free energy (mN / m) was measured before and after the coating films obtained in Examples 1, 3, 5 and Comparative Example 1 were heated at 150 ° C. for 1 hour.
- the surface free energy is measured using a “fully automatic contact angle meter DM700” manufactured by Kyowa Interface Science Co., Ltd., by measuring the contact angles of water, diiodomethane, and 1-bromonaphthalene on the first coating layer of the coating film,
- the surface free energy was calculated with analysis software FAMAS. As a calculation method, component analysis based on Kitazaki-Hat theory was used. However, about the transparent conductive film with an adhesive layer obtained by the reference example 1, after performing the same process as the above, the surface free energy was measured about the separator surface on an adhesive layer.
- the storage elastic modulus was calculated
- the storage elastic modulus was measured using a rheometric viscoelastic spectrometer (trade name: RSA-II). The measurement conditions were a measurement value at 23 ° C. in a range of ⁇ 50 ° C. to 200 ° C. at a frequency of 1 Hz, a sample thickness of 2 mm, a pressure bonding load of 100 g, and a temperature increase rate of 5 ° C./min.
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Abstract
Description
前記粘着剤層は、120℃における貯蔵弾性率が80000Pa以下であり、かつ、
前記粘着剤層と被覆層との接着力が5~20N/25mmであることを特徴とする透明導電性積層体、に関する。
被覆層の形成材料としては、物性の差に基づいて相分離する少なくとも2種の成分を含有する樹脂組成物を用いることができる。当該組成物を用いた硬化樹脂層1によって、硬化樹脂層1表面に凹凸を形成することができる。
硬化樹脂層1の形成に用いられる樹脂組成物としては、例えば国際公開WO2005/073763号パンフレットに記載の物性の差に基づいて相分離する少なくとも2種の成分を含有する組成物を好適に用いることができる。すなわち、この樹脂組成物は、基板上に塗布されて硬化樹脂層1を形成するときに、樹脂組成物中に含まれる第1成分と第2成分の物性の差に基づいて、両者が相分離することにより、表面にランダムな凹凸を有する樹脂層を形成し得るものである。この樹脂組成物に含有される具体的な第1及び第2成分としては、それぞれ独立に、モノマー、オリゴマー及びポリマーからなる群から選択することができる。
SP1<SP2、かつ
SP1とSPsolとの差が2以下;
を満たす関係にあるのがより好ましい。SP1とSPsolとの差が2以下であることによって、低ヘイズであり、かつ相分離による凹凸の形成性に優れた硬化樹脂層1を調製することができることとなる。SP1とSPsolとの差は1以下、つまり0~1の範囲内であるのがさらに好ましい。なお、SP1およびSPsolは、これらの差が2以下であればよく、SP1<SPsolであってもよく、SP1>SPsolであってもよい。
硬化樹脂層1に含有される微粒子としては、各種金属酸化物、ガラス、プラスチックなどの透明性を有するものを特に制限なく使用することができる。例えばシリカ、アルミナ、チタニア、ジルコニア、酸化カルシウム等の無機系微粒子、ポリメチルメタクリレート、ポリスチレン、ポリウレタン、アクリル系樹脂、アクリル-スチレン共重合体、ベンゾグアナミン、メラミン、ポリカーボネート等の各種ポリマーからなる架橋又は未架橋の有機系微粒子やシリコーン系微粒子などがあげられる。前記微粒子は、1種または2種以上を適宜に選択して用いることができるが、有機系微粒子が好ましい。有機系微粒子としては、屈折率の観点から、アクリル系樹脂が好ましい。
硬化樹脂層1を形成するのに用いられる被覆組成物は、上記の樹脂組成物および溶媒を含む。前記のように被覆組成物には、微粒子を含有することができる。また、被覆組成物は、必要に応じて、種々の添加剤を添加することができる。このような添加剤として、帯電防止剤、可塑剤、界面活性剤、酸化防止剤、及び紫外線吸収剤などの常用の添加剤が挙げられる。
硬化樹脂層1は、上記の被覆組成物を塗布することにより形成される。被覆組成物の塗布方法は、被覆組成物および塗装工程の状況に応じて適時選択することができ、例えばディップコート法、エアーナイフコート法、カーテンコート法、ローラーコート法、ワイヤーバーコート法、グラビアコート法やエクストルージョンコート法などにより塗布することができる。
硬化樹脂層2は、硬化型化合物および無機酸化物粒子を含有する組成物を硬化することにより形成された硬化層である。硬化樹脂層2は、第一透明樹脂フィルム10中の移行成分、例えば、ポリエステルフィルム中の移行成分であるポリエステルの低分子量オリゴマー成分の移行を防止する等の機能を有する。
装置:東ソー社製ゲルパーミエーションクロマトグラフ(HLC-8020)
カラム:東ソー社製TSKgel GMHXL、G4000HXLおよびG5000HXLを直列に連結
溶離剤:テトラヒドロフラン
溶離剤流量:1.0ml/分
カラム温度:40℃
検出方法:示差屈折率(RI)
検量線:標準ポリスチレンを用いて作成
フィルム基材、被覆層、粘着剤層等の1μm以上の厚みを有するものに関しては、ミツトヨ製マイクロゲージ式厚み計にて測定を行った。被覆層、粘着剤層等の直接厚みを計測することが困難な層の場合は、各層を設けた基材の総厚みを測定し、基材の厚みを差し引くことで各層の膜厚を算出した。
JIS K 6911(1995)に準拠する二重リング法に従って、三菱化学(株)製の表面高抵抗計を用いて、アンダーコート層の表面電気抵抗(Ω/□)を測定した。
冷却管、撹拌羽、温度計が付属した4つロフラスコ中に、ブチルアクリレート95部、アクリル酸4.9部、2-ヒドロキシエチルアクリレート0.1部、および2,2´‐アゾビスイソブチロニトリル0.1部を酢酸エチル140部とともに加え、十分に窒素置換した後、窒素気流下で撹拌しながら、55℃で8時間反応させ、重量平均分子量240万のアクリル系ポリマーの溶液を得た。このアクリル系ポリマーの溶液の固形分100部に対して、トリメチロールプロパンのトリレンジイソシアネート付加物からなるポリイソシアネート系架橋剤(コロネートL,日本ポリウレタン社製)を固形分で0.6部およびシランカップリング剤(信越シリコーン株式会社製,KBM403)0.1部を加えて、粘着剤溶液(1)を調製した。
冷却管、撹拌羽、温度計が付属した4つロフラスコ中に、ブチルアクリレート50部、フェノキシエチルアクリレート48.7部、アクリル酸1部、2-ヒドロキシエチルアクリレート0.3部、および2,2´‐アゾビスイソブチロニトリル0.1部を酢酸エチル140部とともに加え、十分に窒素置換した後、窒素気流下で撹拌しながら、55℃で8時間反応させ、重量平均分子量250万のアクリル系ポリマーの溶液を得た。このアクリル系ポリマーの溶液の固形分100部に対して、トリメチロールプロパンのトリレンジイソシアネート付加物からなるポリイソシアネート系架橋剤(コロネートL,日本ポリウレタン社製)を固形分で0.6部およびシランカップリング剤(信越シリコーン株式会社製,KBM403)0.1部を加えて、粘着剤溶液(2)を調製した。
冷却管、撹拌羽、温度計が付属した4つ口フラスコに、ブチルアクリレート82.1部、ベンジルアクリレート13部、アクリル酸4.8部、4-ヒドロキシブチルアクリレート0.1部、および2,2´-アゾビスイソブチロニトリル0.1部を酢酸エチル100部ととともに加え、十分に窒素置換した後、窒素気流下で撹拌しながら、55℃で8時間反応させ、重量平均分子量220万のアクリル系ポリマーの溶液を得た。このアクリル系ポリマーの溶液の固形分100部に対して、トリメチロールプロパンのトリレンジイソシアネート付加物からなるポリイソシアネート系架橋剤(コロネートL,日本ポリウレタン社製)を固形分で0.45重量部およびベンゾイルパーオキサイド(日本油脂社製,ナイパーBMT)0.1部を配合して、粘着剤溶液(2)を調製した。
相分離によって表面凹凸を形成する樹脂組成物、光重合開始剤を含む樹脂成分を、メチルエチルケトンおよびメチルイソブチルケトンの混合溶媒に固形分濃度60重量%で含有する樹脂溶液(日本ペイント社製 商品名「ルシフラール NAB-007」を準備した。アクリル系微粒子(積水化成品工業社製 商品名「BMSA-18GN」(平均粒径0.8μm)を、メチルイソブチルケトン中に分散させ、この分散液を前記の樹脂溶液と混合して、樹脂成分100重量部に対してアクリル系微粒子0.1重量部を含有し、固形分濃度が40重量%である被覆組成物(形成材料(1))を調製した。
アクリル・ウレタン系樹脂(大日本インキ化学(株)製のユニディック17-806)100部に、光重合開始剤としてのヒドロキシシクロヘキシルフェニルケトン(チバスペシャルティケミカルズ社製のイルガキュア184)5部を加えて、30重量%の濃度にトルエンで希釈して、被覆組成物(形成材料(2))を調製した。
無機酸化物粒子と重合性不飽和基を含む有機化合物とを結合させてなるナノシリカ粒子を分散させた、活性エネルギー線硬化型化合物を含む被覆層形成材料(JSR(株)製,商品名「オプスターZ7540」,固形分:56重量%,溶媒:酢酸ブチル/メチルエチルケトン(MEK)=76/24(重量比),屈折率1.49)を準備した。前記被覆層形成材料は、活性エネルギー線硬化型化合物として、ジペンタエリスリトールおよびイソホロンジイソシアネート系ポリウレタン、表面を有機分子により修飾したシリカ微粒子(重量平均粒径100nm以下)を、前者:後者=2:3の重量比で含有する。この被覆層形成材料の活性エネルギー線硬化型化合物の固形分100重量部あたり、光重合開始剤(チバスペシャルティケミカルズ社製、商品名「イルガキュア127」)5重量部を混合した。この混合物に固形分濃度が5重量%になるようにメチルエチルケトンを加えて希釈して、被覆組成物(形成材料(3))を調製した。
イソシアヌル酸系アクリレート、ペンタエリスリトールトリアクリレート、イソホロンジイソシアネートポリウレタンからなる紫外線硬化型樹脂(大日本インキ化学工業社製、商品名「GRANDICPC-1070」)に樹脂固形分100重量部あたり、レベリング剤(大日本インキ化学工業社製、商品名「GRANDIC PC-4100」)1重量部を加えたものを、酢酸エチルにより、固形分濃度が50重量%となるように希釈して、被覆組成物(形成材料(4))を調製した。
シリカゾル(コルコート(株)製,コルコートP)を、固形分濃度2%になるようにエタノールで希釈して、被覆組成物(形成材料(5))を調製した。
<粘着剤層(1)の形成>
上記の粘着剤溶液(1)を、離型処理を施したポリエステルフィルム(厚さ38μm)からなるセパレータ上に、乾燥後の粘着剤層の厚さが20μmになるように、リバースロールコート法により塗布し、130℃で3分間加熱処理して、溶剤を揮発させ、粘着剤層(1)を得た。
第一透明樹脂フィルムである、厚さが125μmのPETの両面に、前記<形成材料(1)による被覆層の形成>に従って、第一および第二被覆層を形成して、被覆フィルムを作製した。
(アンダーコート層の形成)
厚さが23μmのポリエチレンテレフタレートフィルム(以下、PETフィルムという)からなるフィルム基材の一方の面に、メラミン樹脂:アルキド樹脂:有機シラン縮合物の重量比2:2:1の熱硬化型樹脂(光の屈折率n=1.54)により、厚さが185nmの第一層目のアンダーコート層を形成した。次いで、シリカゾル(コルコート(株)製,コルコートP)を、固形分濃度2%になるようにエタノールで希釈し、第一層目のアンダーコート層上に、シリカコート法により塗布し、その後、150℃で2分間乾燥、硬化させて、厚さが33nmの第二層目のアンダーコート層(SiO2膜,光の屈折率1.46)を形成した。第一層目、第二層目のアンダーコート層を形成した後の表面抵抗は、いずれも1×1012Ω/□以上であった。
次に、第二層目のアンダーコート層上に、アルゴンガス98%と酸素ガス2%とからなる0.4Paの雰囲気中で、酸化インジウム97重量%、酸化スズ3重量%の焼結体材料を用いた反応性スパッタリング法により、厚さ22nmのITO膜(光の屈折率2.00)を形成して、透明導電性フィルムを得た。
上記の両面に被覆層を有する被覆フィルムの一方の面に、上記で形成した厚さ20μmの粘着剤層(1)を転写した後に、セパレータを剥離した。次いで、当該粘着剤層(1)側に、上記透明導電性フィルム(透明導電体層を形成していない側の面)を貼り合せて、透明導電性積層体を作製した。
透明導電性積層体の透明導電体層に、ストライプ状にパターニングされているフォトレジストを塗布し、乾燥硬化した後、25℃、5%の塩酸(塩化水素水溶液)に、1分間浸漬して、ITO膜のエッチングを行った。
透明導電性積層体の透明導電体層に、2mm幅のストライプ状にパターン化されているフォトレジストを塗布し、乾燥硬化した後、25℃、5%の塩酸(塩化水素水溶液)に、1分間浸漬して、ITO膜のエッチングを行った。
上記ITO膜のエッチングを行った後、引き続きフォトレジストを積層したまま、45℃、2%の水酸化ナトリウム水溶液に、3分間浸漬して、第二層目のアンダーコート層のエッチングを行い、その後、フォトレジストを除去した。
上記第二層目のアンダーコート層のエッチングを行った後、140℃で90分間の加熱処理を行って、ITO膜を結晶化した。
実施例1において、粘着剤層(粘着剤溶液)の種類、被覆層の形成材料の種類、厚さを表1に示すように変えたこと以外は実施例1と同様にして、透明導電性積層体を作製し、また、その後のパターニング、結晶化を行なった。なお、被覆フィルムにおける第一被覆層、第二被覆層の形成はそれぞれの前記<形成材料(1)乃至(5)>による被覆層の形成>に従って行った。
実施例1において作製した透明導電性フィルムの透明導電体層を形成していない側の面に、実施例1において形成した厚さ20μmの粘着剤層(1)を転写して、粘着剤層付きの透明導電性フィルムを作製した。
実施例及び比較例で得られた被覆フィルム、透明導電性積層体、参考例1で得られた粘着剤層付きの透明導電性フィルムについて、下記評価を行なった。結果を表1に示す。表1には、被覆層、第二被覆層の形成材料、厚み、粘着剤層の厚みを併せて示す。
表面自由エネルギー(mN/m)の測定は、実施例1、3、5及び比較例1で得られた被覆フィルムを150℃で1時間加熱する前と後について行った。表面自由エネルギーを測定は、協和界面科学(株)製の「全自動接触角計DM700」を用いて、被覆フィルムの第一被覆層に対する水、ジヨードメタン、1-ブロモナフタレンの接触角を測定し、解析ソフトFAMASにて表面自由エネルギーを算出して行った。算出方法は、Kitazaki-Hat理論による成分解析を用いた。但し、参考例1で得られた粘着剤層付きの透明導電性フィルムについては、上記同様の処理を行った後、粘着剤層上のセパレータ表面について表面自由エネルギーを測定した。
原子間力顕微鏡(AFM、Digital Instruments社製 商品名「N
anscope IV」)を用いて、実施例1、3、5及び比較例1で得られた被覆フィルムの第一被覆層の表面の算術平均粗さ(Ra)および被覆層表面の自乗平均粗さ(Rq)を測定した。但し、参考例1で得られた粘着剤層付きの透明導電性フィルムについては、粘着剤層上のセパレータの表面について各表面粗さを測定した。
各例で用いたセパレータ上に形成された粘着剤層について、以下の方法により貯蔵弾性率を求めた。
[貯蔵弾性率の測定方法]
貯蔵弾性率は、レオメトリック社製の粘弾性スペクトロメータ(商品名:RSA-II)を用いて行った。測定条件は、周波数1Hz、サンプル厚2mm、圧着加重100g、昇温速度5℃/minでの-50℃~200℃の範囲に於ける、23℃での測定値とした。
実施例及び比較例で得られた透明導電性積層体を、幅25mm、長さ100mmに切り出し、JIS Z 0237に準拠して、NMBミネベア社製のオートグラフ(型番:TCM-IKNB)を用いて、剥離速度300mm/minで、180度剥離試験を行い、粘着剤層と第一被覆層との接着力(N/25mm)を測定した。但し、参考例1で得られた粘着剤層付きの透明導電性フィルムについては、粘着剤層とセパレータとの接着力を測定した。
ガラス板上に、実施例及び比較例で得られた透明導電性積層体の透明導電体層(ITO膜)が形成されている面が上向きになるように、テープで固定したものをサンプルとした。但し、参考例1では、粘着剤層付きの透明導電性フィルムの粘着剤層により、ITO膜が形成されている面が上向きになるように固定したものとサンプルとした。サンプルを、非接触式表面形状測定機(Veeco社製のWYKO)にて、接眼レンズが10倍、対物レンズが0.5倍で観察した。測定は、ITO膜が形成された部分の最も高い部分と、当該ITO膜に隣り合うITO膜が形成されていない部分の最も低い部分の高さの差を3点測定し、その平均値をうねり(μm)とした。
10 第一透明樹脂フィルム
11 第一被覆層
12 第二被覆層
2 透明導電性積層体
21 透明導電体層
22 アンダーコート層
3 粘着剤層
A 透明導電性積層体
a パターニング部
b 非パターニング部
Claims (9)
- 第一透明樹脂フィルムの片面または両面に被覆層を有する被覆フィルムと第二透明樹脂フィルムの片面に透明導電体層を有する透明導電性フィルムとが、
被覆フィルムの被覆層の側と透明導電性フィルムの透明導電体層を有しない側が対面するように粘着剤層を介して積層されている透明導電性積層体であって、
前記粘着剤層は、120℃における貯蔵弾性率が80000Pa以下であり、かつ、
前記粘着剤層と被覆層との接着力が5~20N/25mmであることを特徴とする透明導電性積層体。 - 前記透明導電体層は、パターニングされていることを特徴とする請求項1記載の透明導電性積層体。
- 前記透明導電体層は、少なくとも1層のアンダーコート層を介して、前記第二透明樹脂フィルムに積層されていることを特徴とする請求項1記載の透明導電性積層体。
- 前記粘着剤層に積層される被覆層は、被覆フィルムに対して、150℃、1時間の熱処理を施した後において、被覆層表面の表面自由エネルギーが25mN/m~40mN/mであることを特徴とする請求項1記載の透明導電性積層体。
- 前記粘着剤層に積層される被覆層は、被覆層表面の算術平均粗さ(Ra)が10nm以下であることを特徴とする請求項1記載の透明導電性積層体。
- 前記粘着剤層に積層される被覆層は、被覆層表面の自乗平均粗さ(Rq)が12nm以下であることを特徴とする請求項1記載の透明導電性積層体。
- タッチパネルに用いられるものであることを特徴とする請求項1記載の透明導電性積層体。
- タッチパネルが、静電容量方式タッチパネルであることを特徴とする請求項7記載の透明導電性積層体。
- 請求項1記載の透明導電性積層体を少なくとも1つ備えていることを特徴とするタッチパネル。
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JP2014044934A (ja) * | 2012-08-01 | 2014-03-13 | Nitto Denko Corp | 透明導電性積層フィルム、その製造方法及びタッチパネル |
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EP3021330A4 (en) * | 2013-08-16 | 2017-01-25 | LG Chem, Ltd. | Conductive film and production method thereof |
US10510461B2 (en) | 2013-08-16 | 2019-12-17 | Lg Chem, Ltd. | Conductive film and production method thereof |
EP3048655A4 (en) * | 2013-09-20 | 2016-12-07 | Dainippon Printing Co Ltd | PACKING MATERIAL FOR BATTERY |
US10033021B2 (en) | 2013-09-20 | 2018-07-24 | Dai Nippon Printing Co., Ltd. | Packaging material for cell |
JP2017177480A (ja) * | 2016-03-29 | 2017-10-05 | 日油株式会社 | インサート成形用防眩性反射防止フィルム及びこれを用いた樹脂成形品 |
Also Published As
Publication number | Publication date |
---|---|
CN103518239B (zh) | 2016-03-23 |
TWI545592B (zh) | 2016-08-11 |
US20140078422A1 (en) | 2014-03-20 |
KR20140009512A (ko) | 2014-01-22 |
TW201303908A (zh) | 2013-01-16 |
CN103518239A (zh) | 2014-01-15 |
KR101640652B1 (ko) | 2016-07-18 |
US9696574B2 (en) | 2017-07-04 |
JP5844996B2 (ja) | 2016-01-20 |
JP2012238467A (ja) | 2012-12-06 |
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