WO2012152144A1 - 薄片类介质捆扎装置 - Google Patents

薄片类介质捆扎装置 Download PDF

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Publication number
WO2012152144A1
WO2012152144A1 PCT/CN2012/073087 CN2012073087W WO2012152144A1 WO 2012152144 A1 WO2012152144 A1 WO 2012152144A1 CN 2012073087 W CN2012073087 W CN 2012073087W WO 2012152144 A1 WO2012152144 A1 WO 2012152144A1
Authority
WO
WIPO (PCT)
Prior art keywords
stacking
sheet
plate
station
bundling
Prior art date
Application number
PCT/CN2012/073087
Other languages
English (en)
French (fr)
Inventor
刘恒
谭栋
吴恩
冉发
Original Assignee
广州广电运通金融电子股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 广州广电运通金融电子股份有限公司 filed Critical 广州广电运通金融电子股份有限公司
Priority to EP12782983.6A priority Critical patent/EP2623450B1/en
Priority to US13/884,267 priority patent/US9284153B2/en
Priority to AU2012253047A priority patent/AU2012253047B2/en
Publication of WO2012152144A1 publication Critical patent/WO2012152144A1/zh
Priority to ZA2013/06041A priority patent/ZA201306041B/en

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00—Associating, collating, or gathering articles or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B27/00—Bundling particular articles presenting special problems using string, wire, or narrow tape or band; Baling fibrous material, e.g. peat, not otherwise provided for
    • B65B27/08—Bundling paper sheets, envelopes, bags, newspapers, or other thin flat articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
    • B65H29/38—Delivering or advancing articles from machines; Advancing articles to or into piles by movable piling or advancing arms, frames, plates, or like members with which the articles are maintained in face contact
    • B65H29/40—Members rotated about an axis perpendicular to direction of article movement, e.g. star-wheels formed by S-shaped members
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00—Pile receivers
    • B65H31/30—Arrangements for removing completed piles
    • B65H31/3036—Arrangements for removing completed piles by gripping the pile
    • B65H31/3045—Arrangements for removing completed piles by gripping the pile on the outermost articles of the pile for clamping the pile
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H31/00—Pile receivers
    • B65H31/30—Arrangements for removing completed piles
    • B65H31/3054—Arrangements for removing completed piles by moving the surface supporting the lowermost article of the pile, e.g. by using belts or rollers
    • B65H31/3063—Arrangements for removing completed piles by moving the surface supporting the lowermost article of the pile, e.g. by using belts or rollers by special supports like carriages, containers, trays, compartments, plates or bars, e.g. moved in a closed loop
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H33/00—Forming counted batches in delivery pile or stream of articles
    • B65H33/16—Forming counted batches in delivery pile or stream of articles by depositing articles in batches on moving supports
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00—Associating, collating, or gathering articles or webs
    • B65H39/10—Associating articles from a single source, to form, e.g. a writing-pad
    • B65H39/105—Associating articles from a single source, to form, e.g. a writing-pad in rotary carriers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/42—Piling, depiling, handling piles
    • B65H2301/421—Forming a pile
    • B65H2301/4213—Forming a pile of a limited number of articles, e.g. buffering, forming bundles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00—Handling processes for sheets or webs
    • B65H2301/40—Type of handling process
    • B65H2301/43—Gathering; Associating; Assembling
    • B65H2301/438—Finishing
    • B65H2301/4382—Binding or attaching processes
    • B65H2301/43824—Binding or attaching processes involving wrapping, banding or strapping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2402/00—Constructional details of the handling apparatus
    • B65H2402/30—Supports; Subassemblies; Mountings thereof
    • B65H2402/35—Supports; Subassemblies; Mountings thereof rotating around an axis
    • B65H2402/352—Turrets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/60—Other elements in face contact with handled material
    • B65H2404/65—Other elements in face contact with handled material rotating around an axis parallel to face of material and perpendicular to transport direction, e.g. star wheel
    • B65H2404/656—Means for disengaging material from element
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00—Parts for transporting or guiding the handled material
    • B65H2404/60—Other elements in face contact with handled material
    • B65H2404/69—Other means designated for special purpose
    • B65H2404/692—Chute, e.g. inclined surface on which material slides by gravity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00—Parts for holding the handled material
    • B65H2405/50—Gripping means
    • B65H2405/54—Rotary gripping arms, i.e. integrated in a rotary element as for instance a cylinder, a disk or a turntable
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2408/00—Specific machines
    • B65H2408/10—Specific machines for handling sheet(s)
    • B65H2408/13—Wall or kiosk dispenser, i.e. for positively handling or holding material until withdrawal by user
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00—Sensing or detecting means
    • B65H2553/51—Encoders, e.g. linear
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/19—Specific article or web
    • B65H2701/1912—Banknotes, bills and cheques or the like

Definitions

  • the invention relates to the priority of the Chinese patent application filed on May 6, 2011, the Chinese Patent Office, the application No. 201110116610.4, the invention titled “Sheet Media Bundling Device", the entire contents of which are incorporated by reference. In this application.
  • Technical field
  • the present invention relates to a sheet-type medium bundling apparatus, and more particularly to a sheet-type medium bundling apparatus which realizes stacking and bundling of sheet-like media by application station conversion.
  • Sheet-type media are used frequently in human life, such as banknotes, paper, bills, etc., and various mechanical devices for sheet-like media are also produced, such as separation equipment, testing equipment, strapping equipment, etc.
  • the sheet-like medium needs to be stacked, sorted, bundled, and outputted in sequence, so the conventional sheet-type medium tying device includes a bill-sending passage, a banknote sorting mechanism, a pinching mechanism, and a tying mechanism, wherein the splicing mechanism Generally, a mechanical pusher is used.
  • a single sheet of medium enters the stacking plate at the sorting mechanism through the billiard passage, and a stack of sheet-like medium is formed by stacking over time T1, and the finishing mechanism spends on the stack of sheet-like medium.
  • a sheet-like medium stack is formed, and it takes time T2, and the pinching mechanism sends the prepared sheet-like medium stack to the bundling mechanism, and the bundling mechanism takes time T3 for bundling, and the pinching mechanism costs
  • Time T4 transports the bundled sheet-like medium stack, that is, the conventional sheet medium
  • the total time Tt (cycle time) required for one duty cycle of the device is T1 (stacking time) + ⁇ 2 (finishing time) + ⁇ 3 (bundling time) + ⁇ 4 (output time), so this sheet-type media strapping device consumes The time is too long, making the device inefficient.
  • An object of the present invention is to provide a sheet-type medium bundling apparatus which is small in time, high in efficiency, and space-saving, in view of the deficiencies of the prior art.
  • the present invention discloses a sheet-type medium bundling device for stacking and bundling of sheet-like media, the sheet-type media bundling device comprising a banknote-sending channel mounted on a rack, and a bundle of 41 a stacking station and a stacking station formed at the end of the billing passage, and a bundling station formed corresponding to the bundling mechanism, the station converting mechanism including a power shaft driven by the motor and a hook mounted on the power At least two stacking plates on the shaft, when any stacking plate is located at the stacking station, a stack of billing plates is located at the bundling station.
  • the power shaft is sleeved with a mounting sleeve
  • the stacking plate is fixed on the mounting sleeve
  • the stacking plate is of a "U" type or a "V” type and the opening is outward.
  • the stacking plate includes a guiding surface located upstream of the power shaft and a stacking surface located downstream of the power shaft, and the end of the guiding surface is bent toward the upstream direction of the power shaft, so that the guiding surface at the stacking station and the bill feeding passage The ends are connected to guide a single sheet-like medium to be output from the bill-carrying passage and stacked on the stacking surface at the stacking station.
  • the guiding surface plays a guiding role on the sheet medium conveyed by the bill feeding passage, and on the other hand, blocks the sheet medium on the stacking surface, and prevents the sheet medium on the stacking surface. Release the stacking surface when the station is switched.
  • the end of the power shaft is mounted with a code disc, and the code disc is opened with the stack A corresponding gap of the banknote is mounted with a sensor for sensing the gap information corresponding to the position of the code wheel.
  • the specific position of each stacking plate on the station conversion mechanism can be monitored in real time through the code wheel and the sensor to ensure the accuracy of the conversion of the station conversion mechanism.
  • the stacking station and the bundling station respectively correspond to two stacking plates on adjacent positions. Since the six stacking plates are evenly distributed on the power shaft, the stacking station and the bundling station correspond to the adjacent two stacking plates, so that the angle between the stacking station and the bundling station is 60 degrees.
  • the compact structure effectively saves the space occupied by the sheet-type medium bundling device of the present invention.
  • a billing station is further formed downstream of the strapping station, and a billing plate is obliquely mounted corresponding to the position of the billing station.
  • the inclined setting of the billboard can be such that the sheet-like medium stack on the stacking plate moved to the billing station is blocked by the billboard and freely slides along the billboard to complete the billing action of the present invention.
  • the stacking plate is provided with a cutout, and one end of the billboard extends toward the cutout to form a blocking arm, and the blocking arm blocks the sheet-like medium stack on the stacking plate Falling into the bill board, the other end of the bill board is opposite to the stack container storing the sheet-like medium stack and guiding the sheet-like medium stack into the stack container.
  • the blocking arm on the banknote board passes through the cutout groove on the stacking plate to block the sheet-like medium stack on the stacking plate, and the sheet-like medium stacks along the falling bank
  • the automatic sliding to the storage in the stacking container makes the banknote discharging operation of the invention basically not time-consuming, and the structure is simple, occupying a small space.
  • a long-side finishing mechanism is installed at a position corresponding to the stacking station, and a short-side finishing mechanism is installed corresponding to the position of the binding station.
  • the long-side finishing mechanism and the short-side finishing mechanism are used for the edge finishing work of the sheet-like medium, which facilitates the pinching and bundling of the sheet-like medium, so that the structure of the invention is compact and takes up little space.
  • a pinching mechanism is attached to a position opposite to the bundling station, and the pinching mechanism pinches the sheet-like medium at the bundling station to the bundling mechanism.
  • the pinching mechanism comprises a conveying motor, a timing belt, a sliding shaft and a clip assembly
  • the sliding axis is parallel to the stacking plate at the stacking station, and one end of the sliding shaft is mounted on the mounting bracket on the left side of the station conversion mechanism, and the other end is mounted on the right side of the station converting mechanism
  • the clip assembly is slidably mounted on the slide shaft, the transport motor is coupled to the timing belt and drives the timing belt, and the timing belt is coupled to the clip assembly and drives the clip The assembly slides along the sliding axis, the clip assembly gripping the sheet-like media stack at the bundling station and transporting it to the strapping mechanism.
  • a sensor is mounted on the mounting bracket, and the sensor detects an initial position of the clip assembly. This sensor makes the invention convenient to control.
  • the clip assembly includes a sliding block slidably mounted on the sliding shaft and fixedly connected with the timing belt, a frame fixedly connected to the sliding block, and elastically connected with two rotating shafts as a rotating center
  • An upper plate and a lower plate on the frame a guide fixedly mounted on the mounting frame at one end, the other end of the guide plate forming a guiding head having a guiding inclined surface, and opposite surfaces of the upper clamping plate and the lower clamping plate
  • two limit sliders are installed, and the guide plate guides the upper and lower clamps through the guide head to open and support between the angles formed by the two limit sliders.
  • the timing belt moves the upper clamping plate and the lower clamping plate to move in the direction of the binding station through the sliding block. After moving a certain distance, the two limiting sliders are disengaged from the guiding plate, and the upper clamping plate and the lower clamping plate rotate oppositely under the elastic force.
  • the timing belt drives the upper and lower jaws to move along the sliding axial mounting frame, and the two limiting sliders slide along the guiding slope of the guiding head, the upper clamping plate And the lower splint is gradually opened.
  • the stacking plate is provided with a cutout, and the ends of the upper and lower jaws are bent toward the cutout to form upper and lower clamps at opposite positions.
  • the sump is used to provide a evasive space for the clip assembly to clamp loose sheet media.
  • a supporting plate is vertically supported between the upper clamping plate and the lower clamping plate, and the supporting plate is elastically mounted on the upper clamping plate with a rotating shaft as a center of rotation, and a blocking is further disposed corresponding to the position of the supporting plate.
  • a blocking plate that is elastically coupled to the frame with a rotating shaft as a center of rotation, the support plate and the blocking when the clip assembly moves along the sliding axis The plates collide until the support plate rotates away from the lower jaw.
  • the support assembly keeps the limit sliders on the upper and lower clamps from being released from the guide plate, until the upper and lower clamps move to the position to be clamped, the support plate collides with the blocking plate, and blocks the plate Under the blocking, the rotation is separated from the lower clamping plate, and the support between the upper clamping plate and the lower clamping plate is lost, and the instantaneous clamping is realized to prevent the sheet medium from being swayed and deformed by the upper clamping plate and the lower clamping plate.
  • a guiding angle that cooperates with the guiding head is formed between the two limiting sliders.
  • the design of the leading angle allows the clip assembly to be reset (hidden to the left side of the strapping station) to facilitate opening of the upper and lower jaws.
  • the sheet medium binding device of the present invention uses the work conversion mechanism to realize the stacking and bundling work of the sheet type medium, and the stacking station and the bundling work are carried out by the rotation of the stacking plate in the station converting mechanism.
  • the bits are connected to complete the conversion between the sheet-like medium in the stacking and binding operations, and the parallel operation is realized, which not only reduces the total time for processing a stack of sheet-like medium, but also improves the working efficiency, and greatly saves the occupation of the invention. space.
  • the stacking plates are all distributed on the power shaft, and after the station is changed, two stacking plates are respectively located at the stacking station and the binding station, so that the present invention
  • the stacking and tying work of the medium-sized medium can be carried out at the same time, which effectively improves the working efficiency of the sheet-type medium tying device; on the other hand, after the sheet-like medium on the stacking board at the stacking station is collected, only the turning power is needed.
  • the shaft converts the stacking plate that completes the collecting work to the bundling station, so that the cycle between the two working positions of the stacking and bundling can be realized, which solves the problem that the system is complicated and complicated due to the long working position of the stacking and bundling. Space issues, saving space.
  • FIG. 1 is a perspective view of a sheet-type medium binding device of the present invention.
  • Figure 2 is a plan view of a sheet-type medium binding device of the present invention.
  • Figure 3 is a perspective view of the sheet-type medium binding device of the present invention with the left side panel removed.
  • Figure 4 is a perspective view of the station changing mechanism of the present invention.
  • Figure 5 is a side elevational view of the station shifting mechanism of the present invention.
  • Figure 6 is a front elevational view of the pinch mechanism of the present invention.
  • Figure 7 is a perspective view of the clip assembly of the present invention.
  • Figure 8 is a cross-sectional view of the clip assembly of the present invention taken along line A-A of Figure 7;
  • 9a to 9h are schematic views showing the operation of the sheet-type medium binding device of the present invention. detailed description
  • the sheet-type media bundling apparatus 100 of the present invention is used for stacking and bundling of sheet-like media.
  • the sheet-type medium bundling apparatus 100 includes a bill transporting passage 11 and a bundling mechanism 13, a billing station 61 formed at the end of the bill transport passage 11 and used for stacking the sheet-like medium, and is formed corresponding to the bundling mechanism 13 and used for the sheet-like medium.
  • a stripping station 62 for rolling a sheet a station converting mechanism 14 connecting the stacking station 61 and the binding station 62, the station converting mechanism 14 including a power shaft 41 and at least a power shaft 41 mounted thereon Two stacking plates, the power shaft 41 is connected to an output shaft of a motor and rotated by the motor, at least two stacking plates are evenly distributed on the power shaft 41, and any stack of bills is located on the stack At station 61, a stack of bills is located at the bundling station 62.
  • the bill transporting mechanism 11 transports a single sheet-like medium to the stacking plate 51 at the stacking station 61, and the stacking plate 51 collects In the sheet medium, after the sheet medium to be stacked reaches a limit value, the power shaft 41 drives the stacking plate for station conversion, and after the station is changed, the stacking plate 51 rotates downstream to a station, and the stack of bills 51 upstream
  • the board rotates to the stacking station 61 to start the stacking work, and the stacking board 51 or one of the stacking sheets 51 downstream carries a sheet-like medium stack 200 and the stacking board moves to the binding station 62 for bundling and the like.
  • the conversion of the sheet-like medium between stacking and bundling is completed, and the parallel operation is realized, thereby improving work efficiency and saving space.
  • the power shaft 41 is sleeved with a mounting bushing 42.
  • the stacking plate is fixed on the mounting bushing 42 which is of the "U" type or "V" type and has an opening direction.
  • the stacking plate includes a guiding surface 452 located upstream of the power shaft 41 and is located at the power a stacking surface 451 downstream of the shaft 41, the end of the guiding surface 452 is bent toward the upstream direction of the power shaft 41, so that the guiding surface 452 at the stacking station 61 is connected to the end of the billing passage 11 to guide a single sheet
  • the type of medium is output from the bill transport passage 11 and stacked on the stacking surface 451 at the stacking station 61.
  • the motor rotates the power shaft 41 in the direction of the arrow in FIG. 5, and the power shaft 41 drives the mounting sleeve 42 to rotate, and the mounting sleeve 42 drives the stacking plate to rotate a station.
  • the end of the power shaft 41 is mounted with a code disc 43.
  • the code disc 43 is provided with a notch 431 corresponding to the stacking plate, corresponding to the code wheel 43.
  • a sensor 44 that senses the gap 431 information is also installed at the location. When the station is switched, the code wheel 43 also rotates with the rotation of the power shaft 41, and the sensor 44 determines the specific state of the station conversion by detecting the information of the gap 431.
  • the stacking plate 51 is located at the stacking station 61.
  • the stacking plate 52 is located at the bundling station 62, and the detachment station 63 is located downstream of the stacking plate 52.
  • the stacking plates may be two or more, in order to ensure the stability of the sheet-like medium stack 200 on the stacking plate, the stacking plates are preferably four or more, and further In order to simplify the structure of the present invention, the layout is convenient, and the stacking plate is preferably 4-8, and preferably 6 is preferable.
  • a blanking station 63 for outputting a sheet of media is formed downstream of the binding station 62, and the billing plate 16 is obliquely mounted at the billing station 63. Further, the stacking plate is provided with a cutout 453, and one end of the billboard 16 extends toward the avoidance slot 453 to form a corresponding blocking arm 161, and the blocking arm 161 guides the stacking board
  • the upper sheet-like medium stack 200 falls into the bill-ending board 16, and the other end of the bill-ending board 16 is positioned opposite to the stack container 15, and the sheet-like medium stack 200 on the bill-ending board 16 is guided to be inclined along the bill-ending board 16. Slide to the stack Inside the device 15.
  • a long-side finishing mechanism (not shown) is installed corresponding to the position of the stacking station 61, and a short-side finishing mechanism is installed corresponding to the position of the binding station 62 (not shown)
  • the pinch mechanism 12 and the bundling mechanism 13 are attached to a position opposite to the bundling station 62.
  • a pinch mechanism 12 is mounted at a position opposite the bundling station 62.
  • the sorting mechanism (not shown), the bill transporting passage 11, the pinching mechanism 12, the bundling mechanism 13, the station changing mechanism 14, the stacking container 15, the billboard 16 and the stacking container 15 are all mounted on the rack.
  • the banknote passage 11 is for conveying a single sheet-type medium to the stacking plate at the stacking station 61, and the long-side finishing mechanism and the short-side finishing mechanism are used for sorting the sheet-like medium on the stacking plate.
  • the pinching mechanism 12 is used for holding the finished sheet-like media stack 200 and transported to the bundling mechanism 13, the bundling mechanism 13 is used for bundling the sheet-like media stack 200, and the bill-ending plate 16 is used.
  • the bundled sheet-like medium stack 200 is unloaded from the stacking board, and the stacking container 15 is used for storing the bundled sheet-like medium stack 200, and the station converting mechanism 14 is used to complete the stacking board at the stacking station 61.
  • the reciprocating between the bundling station 62 and the decoupling station 63 realizes that the sheet-like medium is sequentially switched between four different actions of stacking, sorting, bundling and billing.
  • the frame 101 includes a left side plate 102 and a right side plate 103 on both sides of the station conversion mechanism 14, and a mounting frame 104 is mounted on the outer side of the left side plate 102.
  • the pinch mechanism 12 includes a transport motor (not shown), a timing belt 21, a slide shaft 22, and a clip assembly 23, and the slide shaft 22 is parallel.
  • a transport motor not shown
  • the sliding shaft 22 is mounted on the mounting bracket 104
  • the other end of the sliding shaft 22 is installed at the station through the left side plate 102.
  • the clip assembly 23 is slidably mounted on the sliding shaft 22 and is positioned opposite the binding mechanism 13.
  • a sensor 105 is mounted on the mounting bracket 104, and the sensor detects 105 an initial position of the clip assembly 23.
  • the conveying motor is coupled to the timing belt 21 and drives the timing belt 21 to be fixed.
  • the timing belt 21 is fixedly coupled to the clip assembly 23 and drives the clip assembly 23 along the sliding shaft 22 Bundling station 62 Sliding, the clip assembly 23 grips the sheet-like media stack 200 on the stacking surface 451 at the bundling station 62, and the timing belt 21 transports the held sheet-like media stack 200 to the bundling mechanism 13 and binds it.
  • the sheet-like medium stack 200 is conveyed back to the position on the stacking surface 451 before being clamped.
  • the bundling station 62 is in a horizontal state, which facilitates the pinching and bundling of the sheet medium.
  • the clip assembly 23 includes a slide block 31 slidably mounted on the slide shaft 22 and fixedly coupled to the timing belt 21, and fixedly coupled to the slide block 31.
  • the clamping frame 32 is pivotally centered on a rotating shaft and elastically connected to the upper clamping plate 33 on the clamping frame 32 via the elastic member 35, and is pivotally connected to the clamping frame 32 by a resilient member 36.
  • a lower clamping plate 34 a guiding plate 37 fixedly mounted on the mounting frame 104 at one end, and a guiding head having a guiding inclined surface formed at the other end of the guiding plate 37, and two opposite sides of the upper clamping plate 33 and the lower clamping plate 34 are oppositely mounted
  • the limiting slider 38 is guided by the guiding head to guide the upper clamping plate 33 and the lower clamping plate 34 to open and support between the angles formed by the two limiting sliders 38.
  • the upper and lower jaws 33, 34 are rotated by the elastic members 35, 36, and the clip assembly 23 clamps the sheet-like medium stack 200 (refer to Fig. 9e); when the sheet-like medium stack 200 is released, the timing belt 21
  • the upper clamping plate 33 and the lower clamping plate 34 are moved along the sliding shaft 22 toward the mounting frame 104, and the two limiting sliders 38 are slid along the guiding inclined surface of the guiding head, and the upper clamping plate 33 and the lower clamping plate 34 are gradually opened, and the thin plate is gradually opened.
  • the dielectric-like stack 200 is released (refer to Figure 9g).
  • the ends of the upper and lower jaws 33 and 34 are bent toward the cutout 453 to form the upper and lower clamps 331 and 341.
  • a guiding angle is formed between the two limiting sliders 38 to cooperate with the guiding head, and the guiding angle opening faces the frame 32.
  • the leading angle and the lower jaw 34 are gradually opened, and the sheet-like medium stack 200 is released.
  • a support plate 24 is vertically supported between the upper clamping plate 33 and the lower clamping plate 34, and the supporting plate 24 is elastically mounted on the upper clamping plate 33 by a resilient member 25 with a rotating shaft as a center of rotation.
  • the support plate 24 is also mounted with a blocking plate 26, which is elastically coupled to the frame 101 by a resilient member 27 with a rotating shaft as a center of rotation.
  • the limit slider 38 is disengaged from the guide 37, and the upper clamp 33 and the lower clamp 34 are kept open by the support plate 24, at the end of the upper clamp 33 and the lower clamp 34.
  • the support plate 24 collides with the blocking plate 26, and the support plate 24 is on the blocking plate 26 Under the blocking rotation and disengagement from the lower clamping plate 34, the upper clamping plate 33 and the lower clamping plate 34 lose support, and instantaneous clamping is performed under the action of the elastic members 35, 36, preventing the sheet-like medium from being licked by the upper clamping plate 33 and the lower clamping plate 34.
  • the stacking plate 51 is located at the stacking station 61
  • the stacking plate 52 is located at the tying station 62
  • the billing station 63 is located downstream of the stacking plate 52.
  • a single sheet-like medium is introduced by the bill-sending passage 11 and stacked on the stacking plate 51 at the stacking station 61, and the long-side finishing mechanism is extended to the stacking station 61 for tapping finishing, to be stacked.
  • the corresponding control system sends a signal
  • the bill-sending passage 11 stops the bill-sending, and the long-side sorting mechanism is reset.
  • the station converting mechanism 14 rotates one station clockwise, and the stacking plate 51 at the stacking station 61 moves to At the bundling station 62, the stacking plate 56 is moved to the stacking station 61, and the stacking plate 52 passes through the blocking arm 161 of the billboard 16 and moves to the original stacking plate 53 to complete the station changing operation.
  • the banknote passage 11 continues to deposit money, and the sheet-like medium is collected by the stacking plate 56.
  • the sheet-like medium stack 200 is gripped by the extended short-side finishing mechanism, clamped by the clip assembly 23 of the pinch mechanism 12, and fed through the notch on the right side plate 103.
  • the binding mechanism 13 is pulled back by the clip assembly 23 of the pinch mechanism 12 to return the position where the sheet-like medium stack 200 is clamped.
  • the control system sends a signal to activate the pinch mechanism 12, the clip assembly 23 moves to the right along the sliding shaft 22, and the limit slider 38 is disengaged. After the guide plate 37, the upper clamp plate 33 and the lower clamp plate 34 are supported by the support plate 24 to maintain the open state;
  • the pinch mechanism 12 receives the control system command to control the timing belt 21 to reverse, causing the clip assembly 23 to drag the sheet-like medium stack 200 to move in the opposite direction.
  • the blocking plate 26 is rotated counterclockwise to give way.
  • the limiting slider 38 is along the guiding plate 37.
  • the station converting mechanism 14 is again clockwise converted, and the sheet-like medium stack 200 on the stacking plate 51 is followed.
  • the obstruction of the blocking arm 161 of the banknote 16 falls onto the banknote 16, and the guide of the banknote 16 slides into the stacking container 15.
  • the sheet-like medium stack 200 on the stacking plate 56 is transported to the bundling station 62 for short-side tapping, pinching, bundling, and pulling back, and the stacking plate 55 is converted to the stacking station 61. , continue to collect the sheet-like medium sent from the banknote passage 11.
  • the above actions are repeated to realize continuous stacking, sorting, bundling, and banknote movement of the sheet-like medium.
  • the banknote passage 11 is stopped only when the station conversion mechanism 14 performs the station change, and the time is about 0.5 s.
  • the station conversion mechanism 14 starts the conversion, at least two of the three actions of stacking, sorting, and bundling are performed simultaneously. For example, in Figure 9b, while the sheet-like media stack 200 on the stacking plate 51 at the stacking station 61 is transported to the strapping station 62, the stacking plate 56 is converted to the stacking station.
  • the sheet-like medium stacking operation on the stacking plate 56 is performed simultaneously with the sheet-like medium stack 200 on the stacking plate 51 being slap-finished, pinched, bundled, and pulled back.
  • the sheet-like media stack 200 on the stacking plate 51 is transported into the stacking container 15, while the sheet-like media stack 200 on the stacking plate 56 is transported by the pinch mechanism 12 to the bundling station 62, and stacked The banknote 55 reaches the stacking station 61.
  • the stacking plate 55 is in the sheet-like medium collecting period, and the sheet-like medium stack 200 on the stacking plate 56 performs tapping, pinching, bundling, and pulling back.
  • the station conversion mechanism 14 of the sheet medium binding device 100 of the present invention converts or converts the position into a position, at least two of the three types of sheet medium stacking, bundling, and banknote are simultaneously performed, thereby improving The work efficiency of the present invention.
  • the sheet medium bundling apparatus 100 of the present invention rotates through the station of the station converting mechanism 14 to complete the cycle of the stacking plate between the stacking station 61, the bundling station 62 and the detending station 63.
  • the sheet-like medium is sequentially switched between four different actions of stacking, sorting, bundling and billing, realizing the parallel operation, not only reducing the time taken for processing the sheet-like medium, improving the work efficiency, but also the structure.
  • the occupied space of the present invention is saved.

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Description

薄片类介盾捆扎装置 本申请要求于 2011 年 5 月 6 日提交中国专利局、 申请号为 201110116610.4、发明名称为"薄片类介质捆扎装置"的中国专利申请的优先 权， 其全部内容通过引用结合在本申请中。 技术领域
本发明涉及一种薄片类介质捆扎装置， 尤其涉及一种应用工位转换实 现薄片类介质堆叠、 捆扎协同工作的薄片类介质捆扎装置。
背景技术
薄片类介质在人类的生活中使用极其频繁， 如钞票、 纸张、 票据等， 各种针对薄片类介质的机械设备也随之产生， 如分离设备、 检测设备、 捆 扎设备等，其中在薄片类介质捆扎装置中， 薄片类介质需要依次进行堆叠、 整理、捆扎、输出 4种处理过程， 因此传统的薄片类介质捆扎装置包括送钞 通道、 钞票整理机构、 夹送机构和捆扎机构， 其中夹送机构一般采用机械 推手， 工作时， 单张的薄片类介质通过送钞通道进入整理机构处的叠钞板 上， 经过时间 T1的堆叠形成一叠薄片类介质， 整理机构花费对这一叠薄片 类介质进行长边整理和短边整理后形成薄片类介质叠， 花费时间 T2, 夹送 机构将上述整理好的薄片类介质叠夹送至捆扎机构， 捆扎机构花费时间 T3 进行捆扎， 夹送机构再花费时间 T4将捆扎好的薄片类介质叠输送出去， 即 传统的薄片类介质捆扎装置的一个工作周期需要花费的总时间 Tt (周期时 间） =T1 (堆叠时间） +Τ2 (整理时间） +Τ3 (捆扎时间） +Τ4 (输出时间）， 因此这种薄片类介质捆扎装置耗时过长， 使得该装置效率低下。 由于堆叠时间 T1耗时最长， 为了改变这一状况， 现有技术人员往往增 设一个叠钞板， 使用两个叠钞板轮流堆叠、 捆扎， 从而实现动作并行的方 案， 然而这类薄片类介质捆扎装置需要机械推手将叠钞板在两个工作位置 之间循环往返， 又由于两个工作位置距离较远， 使得这类薄片类介质捆扎 装置***复杂， 耗费空间。
因此， 继续一种可解决上述问题的耗时小、 效率高、 节省空间的薄片 类介质捆扎装置。 发明内容
本发明的目的是针对现有技术的不足提供一种耗时小、 效率高、 节省 空间的薄片类介质捆扎装置。
为了实现上有目的， 本发明公开了一种薄片类介质捆扎装置， 用于薄 片类介质的堆叠和捆扎协同工作， 该薄片类介质捆扎装置包括安装在机架 上的送钞通道、 捆 41 几构和工位转换机构、 送钞通道末端形成的叠钞工位 以及对应于捆扎机构形成的捆扎工位， 所述工位转换机构包括被电机驱动 转动的动力轴和均勾安装在所述动力轴上的至少两个叠钞板， 任一叠钞板 位于叠钞工位时， 对应有一叠钞板位于捆扎工位。
较佳地， 所述动力轴上套设有安装轴套， 所述叠钞板固定在安装轴套 上， 所述叠钞板为 "U" 型或 "V" 型且开口向外， 所述叠钞板包括位于动 力轴上游的导向面和位于动力轴下游的叠钞面， 所述导向面的末端向动力 轴上游方向弯曲， 使得叠钞工位处的导向面与所述送钞通道的末端相连， 从而引导单张薄片类介质从送钞通道输出并堆叠在叠钞工位处的叠钞面 上。 其中， 所述导向面一方面对送钞通道输送进来的薄片类介质起到引导 作用， 另一方面也对叠钞面上的薄片类介质起到阻挡作用， 防止叠钞面上 的薄片类介质在工位转换时脱离叠钞面。
较佳地， 所述动力轴的末端安装***盘， 所述码盘上开设有与所述叠 钞板相对应的缺口，对应所述码盘的位置还安装有感应缺口信息的传感器。 通过码盘和传感器可实时监控工位转换机构上各叠钞板的具***置， 保证 所述工位转换机构转换工位转换的准确性。
较佳地， 所述叠钞板有六个， 所述叠钞工位和捆扎工位分别与相邻位 置上的两个叠钞板相对应。 由于六个叠钞板均匀分布在动力轴上， 叠钞工 位和捆扎工位与相邻的两个叠钞板相对应， 使得叠钞工位和捆扎工位之间 的角度为 60度， 结构紧凑，有效节省了本发明薄片类介质捆扎装置的占用 空间。
所述捆扎工位下游还形成有落钞工位， 对应所述落钞工位的位置倾斜 地安装有一落钞板。 落钞板的倾斜设置可以使得移动至落钞工位的叠钞板 上的薄片类介质叠被落钞板阻挡， 并沿落钞板自由滑动下去， 完成本发明 的落钞动作。
较佳地， 所述叠钞板上开设有避空槽， 所述落钞板的一端向所述避空 槽方向延伸形成阻挡臂， 所述阻挡臂并阻挡叠钞板上的薄片类介质叠落入 所述落钞板， 所述落钞板的另一端与存放薄片类介质叠的叠容器位置相对 并引导薄片类介质叠落入所述叠容器。 叠钞板经过落钞工位时， 落钞板上 的阻挡臂穿过所述叠钞板上的避空槽将叠钞板上的薄片类介质叠阻挡下 来， 薄片类介质叠沿落钞板自动滑动至叠容器内存放， 使得本发明的落钞 动作基本不耗费时间， 且结构筒单， 占用空间小。
对应所述叠钞工位的位置安装有长边整理机构， 对应所述捆扎工位的 位置安装有短边整理机构。 长边整理机构和短边整理机构用于薄片类介质 的边整理工作， 便于薄片类介质的夹送和捆扎， 使得本发明的结构紧凑， 占用空间小。
与所述捆扎工位相对的位置安装有夹送机构， 所述夹送机构夹送捆扎 工位处的薄片类介质叠至捆扎机构。
较佳地， 所述夹送机构包括输送电机、 同步带、 滑动轴和夹子组件， 所述滑动轴平行于所述叠钞工位处的叠钞板， 且所述滑动轴一端安装在工 位转换机构左侧的安装架上， 另一端安装在所述工位转换机构右侧的固定 架上， 所述夹子组件滑动安装在所述滑动轴上， 所述输送电机与所述同步 带相连并带动所述同步带动作， 所述同步带与所述夹子组件相连并带动所 述夹子组件沿所述滑动轴滑动， 所述夹子组件夹持捆扎工位处的薄片类介 质叠并输送至捆扎机构。
具体地， 所述安装架上安装有传感器， 所述传感器检测所述夹子组件 的初始位置。 该传感器使得本发明方便控制。
具体地， 所述夹子组件包括滑动安装在所述滑动轴上并与所述同步带 固定连接的滑动块、 固定连接在所述滑动块上的夹框、 以两个转动轴为旋 转中心弹性连接在所述夹框上的上夹板和下夹板、 一端固定安装在所述安 装架上的导板， 所述导板另一端形成具有导向斜面的引导头， 所述上夹板 和下夹板的相对板面上对应安装有两限位滑块， 所述导板通过引导头引导 上夹板和下夹板打开并支撑在两限位滑块形成的夹角之间。 夹送薄片类介 质叠时， 同步带通过滑动块带动上夹板和下夹板向捆扎工位方向移动， 移 动一定距离后， 两限位滑块脱离导板， 在弹力作用下上夹板和下夹板相向 旋转， 实现夹钞功能； 释放薄片类介质叠时， 同步带带动所述上夹板和下 夹板沿着滑动轴向安装架方向移动，两限位滑块沿引导头的引导斜面滑动， 所述上夹板和下夹板被逐渐打开。
更具体地， 所述叠钞板上开设有避空槽， 所述上夹板和下夹板的末端 向所述避空槽方向弯折形成位置相对的上夹块和下夹块。 避空槽用于为夹 子组件夹紧放松薄片类介质提供避让空间。
更具体地， 所述上夹板和下夹板之间垂直支撑有一支撑板， 所述支撑 板以一个转动轴为旋转中心弹性安装在所述上夹板上， 对应所述支撑板的 位置还安装有一阻挡板， 所述阻挡板以一个转动轴为旋转中心弹性连接在 所述机架上， 所述夹子组件沿所述滑动轴移动时， 所述支撑板与所述阻挡 板相碰撞， 直至所述支撑板旋转脱离所述下夹板。 支撑组件使得上夹板和 下夹板上的限位滑块脱离导板后依旧保持打开状态， 直至上夹板和下夹板 移动到待夹钞位置时， 所述支撑板与阻挡板相碰撞， 并在阻挡板的阻挡下 旋转脱离下夹板， 上夹板和下夹板之间失去支撑， 实现瞬间夹紧， 防止薄 片类介质被上夹板和下夹板搓动变形。
更具体地， 两限位滑块之间形成有与所述引导头相配合的引导夹角。 引导夹角的设计使得所述夹子组件复位时（隐藏于捆扎工位左侧 ),便于上 夹板和下夹板的打开。
与现有技术相比， 本发明薄片类介质捆扎装置使用工作转换机构来实 现薄片类介质的堆叠、捆扎协同工作，通过工位转换机构中叠钞板的转动， 将叠钞工位和捆扎工位连接起来， 完成薄片类介质在堆叠、 捆扎动作之间 的转换， 实现了动作的并行， 不但减少了处理一叠薄片类介质的总时间， 提高了工作效率， 而且大大节省了本发明的占用空间。 一方面， 所述叠钞 板均勾分布在动力轴上， 每次工位转换后， 所述叠钞板中有两个叠钞板分 别位于叠钞工位和捆扎工位上， 使得本发明中薄片类介质的堆叠和捆扎工 作得以同时进行，有效提高了薄片类介质捆扎装置的工作效率； 另一方面， 叠钞工位处叠钞板上的薄片类介质收集完成后， 只需要转动动力轴， 将完 成收集工作的叠钞板转换至捆扎工位， 即可实现堆叠和捆扎两个工作位置 之间的循环往复， 解决了传统中由于堆叠和捆扎两工作位置较远， 使得系 统复杂耗费空间的问题， 节省空间。 附图说明
图 1是本发明薄片类介质捆扎装置的立体图。
图 2是本发明薄片类介质捆扎装置的俯视图。
图 3是本发明薄片类介质捆扎装置卸掉左侧板后的立体图。
图 4是本发明所述工位转换机构的立体图。 图 5是本发明所述工位转换机构的侧视图。
图 6是本发明所述夹送机构的正视图。
图 7是本发明所述夹子组件的立体图。
图 8是本发明所述夹子组件沿图 7中 A-A线剖开后的剖视图。
图 9a-图 9h是本发明薄片类介质捆扎装置的工作示意图。 具体实施方式
为详细说明本发明的技术内容、 构造特征、 所实现目的及效果， 以下 结合实施方式并配合附图详予说明。
参考图 1-图 5 , 本发明薄片类介质捆扎装置 100, 用于薄片类介质的 堆叠、捆扎协同工作。所述薄片类介质捆扎装置 100包括送钞通道 11和捆 扎机构 13、送钞通道 11末端形成的并用于薄片类介质堆叠的叠钞工位 61、 对应于捆扎机构 13形成的并用于薄片类介质轧板的捆扎工位 62、 将所述 叠钞工位 61和捆扎工位 62连接起来的工位转换机构 14, 所述工位转换机 构 14包括动力轴 41和安装在动力轴 41上的至少两个叠钞板，所述动力轴 41与一个电机的输出轴相连并在该电机的带动下转动， 至少两个叠钞板均 匀分布在动力轴 41上， 且任一叠钞板位于叠钞工位 61时， 对应有一叠钞 板位于捆扎工位 62处。 工作时 （预设叠钞板 51位于叠钞工位 61 ), 所述 送钞机构 11将单张的薄片类介质输送到叠钞工位 61处的叠钞板 51上，叠 钞板 51收集薄片类介质， 待堆叠的薄片类介质达到限定值后， 动力轴 41 带动叠钞板进行工位转换，工位转换后叠钞板 51向下游转动一个工位， 叠 钞板 51上游的叠钞板转动到叠钞工位 61处开始叠钞工作，叠钞板 51或者 叠钞板 51 下游的某个承载着薄片类介质叠 200好叠钞板移动至捆扎工位 62进行捆扎等工作， 从而完成薄片类介质在堆叠、 捆扎之间的转换， 实现 动作的并行， 提高工作效率， 节省占用空间。
较佳者， 参考图 4和图 5 , 所述动力轴 41上套设有安装轴套 42, 所述 叠钞板固定在安装轴套 42上， 所述叠钞板为 "U" 型或 "V" 型且开口向 夕卜， 所述叠钞板包括位于动力轴 41上游的导向面 452和位于动力轴 41下 游的叠钞面 451 , 所述导向面 452的末端向动力轴 41上游方向弯曲， 使得 叠钞工位 61处的导向面 452与所述送钞通道 11的末端相连， 引导单张薄 片类介质从送钞通道 11输出并堆叠在叠钞工位 61处的叠钞面 451上。 在 进行工位转换时， 电机带动所述动力轴 41沿图 5中的箭头方向转动，动力 轴 41带动安装轴套 42随之转动， 安装轴套 42带动叠钞板转动一个工位。
较佳者， 参考图 4和图 5 , 所述动力轴 41的末端安装***盘 43 , 所述 码盘 43上开设有与所述叠钞板相对应的缺口 431 , 对应所述码盘 43的位 置还安装有感应缺口 431信息的传感器 44。 工位转换时， 码盘 43也随着 动力轴 41的转动而转动， 传感器 44通过检测缺口 431的信息来判断工位 转换的具体状态。
较佳者， 参考图 4和图 5 , 本发明中所述叠钞板有六个， 六个叠钞板 51、 52、 53、 54、 55、 56沿动力轴 41的轴向均匀分布在安装轴套 42上， 所述叠钞工位 61和捆扎工位 62分别与相邻位置上的两个叠钞板相对应， 参考图 9a, 初始状态下， 叠钞板 51位于叠钞工位 61 , 叠钞板 52位于捆扎 工位 62, 落钞工位 63位于叠钞板 52的下游。 其中， 虽然叠钞板的数目可 以是两个或者两个以上， 但为了保证薄片类介质叠 200在叠钞板上输送的 稳定性， 叠钞板最好是四个或者四个以上， 再者为了筒化本发明的结构， 方便布局， 叠钞板以 4-8个为宜， 又以六个为最佳。
参考图 3 , 所述捆扎工位 62下游还形成有用于薄片类介质输出的落钞 工位 63 , 所述落钞工位 63处倾斜安装有落钞板 16。 更进一步地， 所述叠 钞板上开设有避空槽 453 , 所述落钞板 16的一端向所述避空槽 453方向延 伸形成相应的阻挡臂 161 , 所述阻挡臂 161 引导叠钞板上的薄片类介质叠 200落入所述落钞板 16, 所述落钞板 16的另一端与叠容器 15位置相对， 引导落钞板 16上的薄片类介质叠 200沿落钞板 16倾斜的板面滑动至叠容 器 15内。
参考图 1-图 3 , 对应所述叠钞工位 61的位置安装有长边整理机构（图 中未示）， 对应所述捆扎工位 62的位置安装有短边整理机构 （图中未示）， 与所述捆扎工位 62相对的位置安装有夹送机构 12和捆扎机构 13。
参考图 1-图 3 , 与所述捆扎工位 62相对的位置安装有夹送机构 12。 其中， 所述整理机构 （图中未示）、 送钞通道 11、 夹送机构 12、 捆扎机构 13、 工位转换机构 14、 叠容器 15、 落钞板 16和叠容器 15均安装在机架 101上， 送钞通道 11用于将单张的薄片类介质输送到叠钞工位 61处的叠 钞板上， 长边整理机构和短边整理机构用于整理叠钞板上的薄片类介质叠 的长边和短边，夹送机构 12用于夹持整理好的薄片类介质叠 200并输送至 捆扎机构 13 中， 捆扎机构 13用于薄片类介质叠 200的捆扎， 落钞板 16 用于将捆扎好的薄片类介质叠 200从叠钞板上卸载下来，叠容器 15用于存 放捆扎好的薄片类介质叠 200, 工位转换机构 14用于完成叠钞板在叠钞工 位 61、 捆扎工位 62和落钞工位 63之间的循环往复， 实现薄片类介质在堆 叠、 整理、 捆扎和落钞 4个不同动作之间依次转换。
参考图 1和图 2, 所述机架 101包括位于工位转换机构 14两侧的左侧 板 102和右侧板 103 , 所述左侧板 102的外侧安装有安装架 104。
具体地，参考图 1-图 2、图 6-图 8,所述夹送机构 12包括输送电机（图 中未示）、 同步带 21、 滑动轴 22和夹子组件 23 , 所述滑动轴 22平行于所 述捆扎工位 62处的叠钞板， 所述滑动轴 22的一端安装在所述安装架 104 上， 所述滑动轴 22的另一端穿过所述左侧板 102安装在工位转换机构 14 右侧的固定架上， 所述夹子组件 23滑动安装在所述滑动轴 22上并与所述 捆扎机构 13位置相对。 其中， 所述安装架 104上安装有传感器 105 , 所述 传感器检测 105所述夹子组件 23的初始位置。工作时，所述输送电机与所 述同步带 21相连并带动所述同步带 21动作，所述同步带 21与所述夹子组 件 23固定连接并带动所述夹子组件 23沿所述滑动轴 22在捆扎工位 62处 滑动， 所述夹子组件 23夹持捆扎工位 62处的叠钞面 451上的薄片类介质 叠 200, 同步带 21将被夹持的薄片类介质叠 200输送至捆扎机构 13 , 并将 捆扎好的薄片类介质叠 200输送回叠钞面 451上被夹持前所在的位置。 其 中， 捆扎工位 62为水平状态， 方便薄片类介质的夹送和捆扎。
更具体地， 参考图 6-图 8, 所述夹子组件 23包括滑动安装在所述滑动 轴 22上并与所述同步带 21固定连接的滑动块 31、 固定连接在所述滑动块 31上的夹框 32、 以一个转动轴为旋转中心并通过弹性元件 35弹性连接所 述夹框 32上的上夹板 33、 以一个转动轴为旋转中心并通过弹性元件 36弹 性连接所述夹框 32上的下夹板 34、 一端固定安装在所述安装架 104上的 导板 37 , 导板 37的另一端形成有具有引导斜面的引导头， 所述上夹板 33 和下夹板 34相对的板面上对应安装有两限位滑块 38, 所述导板通过引导 头引导上夹板 33和下夹板 34打开并支撑在两所述限位滑块 38形成的夹角 之间。 夹送薄片类介质叠 200时， 同步带 21带动夹子组件 23中的夹框 32 滑动轴 22向右滑动，上夹板 33和下夹板 34随之向捆扎工位 62方向移动， 限位滑块 38脱离导板 37, 上夹板 33和下夹板 34在弹性元件 35、 36的作 用下相向旋转， 夹子组件 23夹紧薄片类介质叠 200 (参考图 9e ); 释放薄 片类介质叠 200时，同步带 21带动所述上夹板 33和下夹板 34沿着滑动轴 22向安装架 104方向移动， 两限位滑块 38沿引导头的引导斜面滑动， 所 述上夹板 33和下夹板 34被逐渐打开， 薄片类介质叠 200被释放 (参考图 9g )。
较佳者， 所述上夹板 33和下夹板 34的末端向所述避空槽 453方向弯 折形成位置相对的上夹块 331和下夹块 341。
较佳者， 两限位滑块 38之间形成有与所述引导头相配合的引导夹角， 该引导夹角开口朝向所述夹框 32。 释放薄片类介质叠 200时， 引导夹角的 和下夹板 34被逐渐打开， 薄片类介质叠 200被释放。 较佳者， 所述上夹板 33和下夹板 34之间垂直支撑有一支撑板 24, 所 述支撑板 24以一个转动轴为旋转中心并通过弹性元件 25弹性安装在所述 上夹板 33上， 对应所述支撑板 24的位置还安装有一阻挡板 26, 所述阻挡 板 26以一个转动轴为旋转中心通过弹性元件 27弹性连接在所述机架 101 上。 当所述夹子组件 23向捆扎机构 13移动时， 限位滑块 38脱离导板 37, 上夹板 33和下夹板 34在支撑板 24的作用下保持打开状态， 当上夹板 33 和下夹板 34末端的上夹块 331和下夹块 341进入叠钞板 51、 52、 53、 54、 55、 56的避空槽 453范围内时， 支撑板 24与阻挡板 26相碰撞， 支撑板 24 在阻挡板 26的阻挡下旋转并脱离下夹板 34, 上夹板 33和下夹板 34之间 失去支撑， 并在弹性元件 35、 36的作用下实现瞬间夹紧， 防止薄片类介质 被上夹板 33和下夹板 34搓动变形； 当所述夹子组件 23向远离捆扎机构 13方向移动时， 所述阻挡板 26旋转退避， 所述支撑板 24在弹性元件 25 复位力下随着上夹板 33和下夹板 34的打开而旋转支撑到上夹板 33和下夹 板 34之间。
参考图 9a-图 9h, 详细描述本发明薄片类介质捆扎装置 100进行薄片 类介质的堆叠、 整理、 捆扎和输出的工作过程。 参考图 9a, 在初始状态， 叠钞板 51位于叠钞工位 61 , 叠钞板 52位于捆扎工位 62, 落钞工位 63位 于叠钞板 52的下游。 本发明的具体步骤如下：
参考图 9a, 单张薄片类介质由送钞通道 11进入后堆叠在叠钞工位 61 处的叠钞板 51上， 同时长边整理机构伸至叠钞工位 61处进行拍打整理， 待堆叠的薄片类介质数量达到限定值形成薄片类介质叠 200后， 相应的控 制***发出信号， 送钞通道 11停止送钞， 长边整理机构复位。
参考图 9b, 叠钞工位 61处的叠钞板 51堆叠好薄片类介质叠 200后， 工位转换机构 14顺时针方向旋转一个工位， 叠钞工位 61处的叠钞板 51 移动到捆扎工位 62处， 叠钞板 56移动到叠钞工位 61处， 叠钞板 52穿过 落钞板 16的阻挡臂 161并移动到原叠钞板 53处， 完成工位转换工作。 完成工位转换后， 送钞通道 11继续进钞， 由叠钞板 56收集薄片类介 质。 与此同时， 参考图 9c-图 9g, 薄片类介质叠 200被伸出的短边整理机 构拍打整理后， 被夹送机构 12的夹子组件 23夹住， 通过右侧板 103上的 缺口送入捆扎机构 13 ,待捆扎完毕后由夹送机构 12的夹子组件 23拉回薄 片类介质叠 200被夹持前所在的位置，以下详细说明夹送机构 12的工作过 程， 具体步骤如下：
( 1 )参考图 9c, 夹子组件 23未接收到传感器 44传输的工位转换到 位信号时隐藏于左侧板 102左边， 这时限位滑块 38、 支撑板 24共同作用， 保持上夹板 33和下夹板 34的打开状态；
( 2 )参考图 9d, 薄片类介质叠 200在被短边整理机构拍打整齐后， 控制***发出信号，启动夹送机构 12,夹子组件 23沿滑动轴 22向右运动， 限位滑块 38脱离导板 37后，上夹板 33和下夹板 34被支撑板 24支撑以保 持打开状态；
( 3 )参考图 9e, 当上夹块 331和下夹块 341进入到叠钞板 51的避空 槽 453范围内， 支撑板 24受阻挡板 26阻止而顺时针方向旋转， 上夹板 33 和下夹板 34失去支撑， 瞬间夹紧薄片类介质叠 200;
( 4 )参考图 9f, 夹子组件 23继续向右滑动， 上夹板 33和下夹板 34 夹持薄片类介质叠 200并将薄片类介质叠 200沿叠钞板 51的板面送至捆扎 机构 13;
( 5 )参考图 9g, 待薄片类介质叠 200被捆扎完毕后， 夹送机构 12收 到控制***指令而控制同步带 21反转， 使夹子组件 23拖动薄片类介质叠 200反向运动。 支撑板 24碰到阻挡板 26后， 阻挡板 26逆时针转动让位， 当上夹块 331和下夹块 341进入到叠钞板 51的避空槽 453时， 限位滑块 38沿导板 37引导头的斜面滑动， 上夹板 33和下夹板 34被逐渐完全打开， 支撑板 24在弹性元件 25的作用下复位并支撑到上夹板 33和下夹板 34之 间； ( 6 )上夹板 33和下夹板 34打开后， 薄片类介质叠 200因失去拉力而 停留在叠钞板 51上， 夹子组件 23继续向左滑动， 当夹子组件 23 触发传 感器 105时， 控制***发出信号使夹送机构 12的同步带 21停止转动。 此 时， 叠钞板 51上有一叠捆扎好的薄片类介质叠 200, 叠钞板 56仍在堆叠 薄片类介质。
参考图 9h, 待叠钞板 56收集的薄片类介质张数达到限定值形成薄片 类介质叠 200后， 工位转换机构 14再次顺时针转换， 叠钞板 51上的薄片 类介质叠 200随之转动， 并遇到倾斜的落钞板 16, 在落钞板 16的阻挡臂 161的阻碍下落入落钞板 16上，并在落钞板 16的导向下滑入叠容器 15中。 与此同时， 叠钞板 56上的薄片类介质叠 200被输送到捆扎工位 62, 进行 短边拍打整理、 夹送、 捆扎、 拉回动作， 叠钞板 55被转换到叠钞工位 61 , 继续收集由送钞通道 11送来的薄片类介质。
重复上述动作， 实现薄片类介质的不断堆叠、 整理、捆扎和落钞动作。 其中， 送钞通道 11只在工位转换机构 14进行工位转换时停止， 这段 时间大约为 0.5s。 在工位转换机构 14开始转换后， 堆叠、 整理、 捆扎这三 个动作中至少有两个动作在同时进行。 例如在图 9b中， 叠钞工位 61处的 叠钞板 51上的薄片类介质叠 200被输送到捆扎工位 62的同时， 叠钞板 56 转换到叠钞工位。工位转换到位后， 叠钞板 56上的薄片类介质堆叠工作与 叠钞板 51上的薄片类介质叠 200被拍打整理、 夹送、捆扎、拉回工作同时 进行。 在图 9h中， 叠钞板 51上的薄片类介质叠 200被输送到叠容器 15 中， 同时叠钞板 56上的薄片类介质叠 200被夹送机构 12输送到捆扎工位 62, 并且叠钞板 55到达叠钞工位 61 , 此时叠钞板 55处于薄片类介质收集 期间， 叠钞板 56上的薄片类介质叠 200进行拍打整理、 夹送、 捆扎、 拉回 动作。 因此，本发明薄片类介质捆扎装置 100中所述工位转换机构 14在工 位转换或者转换到位后， 薄片类介质堆叠、 捆扎、 落钞三个动作， 至少两 个是同时进行的， 提高了本发明的工作效率。 处理一叠薄片类介质所耗时 间由在三个工位中所需时间最长的位置决定， 例如薄片类介质收集 100张 需要的时间为 T1 , 而在捆扎工位 62上的动作需要的时间为 T3, 在叠容器 105 位置基本上无需时间， 随工位转换到位而完成， 故总的周期就为薄片 类介质收集的时间 T1=T1+T2。
综上，本发明薄片类介质捆扎装置 100通过工位转换机构 14的工位转 动， 完成叠钞板在叠钞工位 61、 捆扎工位 62和落钞工位 63之间的循环往 复， 实现薄片类介质在堆叠、 整理、 捆扎和落钞 4个不同动作之间依次转 换， 实现了动作的并行， 不但减少了处理薄片类介质所耗的时间， 提高了 工作效率， 而且筒化了结构， 节省了本发明的占用空间。
以上所揭露的仅为本发明的优选实施例而已， 当然不能以此来限定本 发明之权利范围， 因此依本发明申请专利范围所作的等同变化， 仍属本发 明所涵盖的范围。

Claims

权 利 要 求
1、一种薄片类介质捆扎装置，用于薄片类介质的堆叠和捆扎协同工作， 其包括安装在机架上的送钞通道和捆扎机构、 送钞通道末端形成的叠钞工 位、 对应于捆扎机构形成的捆扎工位， 其特征在于： 还包括工位转换机构， 所述工位转换机构包括被电机驱动转动的动力轴和均匀安装在所述动力轴 上的至少两个叠钞板， 任一叠钞板位于叠钞工位时， 对应有一叠钞板位于 捆扎工位。
2、 如权利要求 1所述的薄片类介质捆扎装置， 其特征在于： 所述动力 轴上套设有安装轴套， 所述叠钞板固定在安装轴套上， 所述叠钞板为 "U" 型或 "V" 型且开口向外， 所述叠钞板包括位于动力轴上游的导向面和位 于动力轴下游的叠钞面， 所述导向面的末端向动力轴上游方向弯曲， 使得 叠钞工位处的导向面与所述送钞通道的末端相连。
3、 如权利要求 1所述的薄片类介质捆扎装置， 其特征在于： 所述动力 轴的末端安装***盘， 所述码盘上开设有与所述叠钞板相对应的缺口， 对 应所述码盘的位置还安装有感应缺口信息的传感器。
4、 如权利要求 1所述的薄片类介质捆扎装置， 其特征在于： 所述叠钞 板有六个， 所述叠钞工位和捆扎工位分别与相邻位置上的两个叠钞板相对 应。
5、 如权利要求 1所述的薄片类介质捆扎装置， 其特征在于： 所述捆扎 工位的下游还形成有落钞工位， 对应所述落钞工位的位置倾斜地安装有一 落钞板。
6、 如权利要求 5所述的薄片类介质捆扎装置， 其特征在于： 所述叠钞 板上开设有避空槽，所述落钞板的一端向所述避空槽方向延伸形成阻挡臂， 所述阻挡臂阻挡叠钞板上的薄片类介质叠落入所述落钞板， 所述落钞板的 另一端与存放薄片类介质叠的叠容器位置相对并引导薄片类介质叠落入所 述叠容器。
7、 如权利要求 1所述的薄片类介质捆扎装置， 其特征在于： 对应所述 叠钞工位的位置安装有长边整理机构， 对应所述捆扎工位的位置安装有短 边整理机构。
8、 如权利要求 1所述的薄片类介质捆扎装置， 其特征在于： 与所述捆 扎工位相对的位置安装有夹送机构， 所述夹送机构夹送捆扎工位处的薄片 类介质叠至捆扎机构。
9、 如权利要求 8所述的薄片类介质捆扎装置， 其特征在于： 所述夹送 机构包括输送电机、 同步带、 滑动轴和夹子组件， 所述滑动轴平行于所述 叠钞工位处的叠钞板， 且所述滑动轴一端安装在工位转换机构左侧的安装 架上， 另一端安装在所述工位转换机构右侧的固定架上， 所述夹子组件滑 动安装在所述滑动轴上， 所述输送电机与所述同步带相连并带动所述同步 轴滑动，所述夹子组件夹持捆扎工位处的薄片类介质叠并输送至捆扎机构。
10、 如权利要求 9所述的薄片类介质捆扎装置， 其特征在于： 所述安 装架上安装有传感器， 所述传感器检测所述夹子组件的初始位置。
11、 如权利要求 9所述的薄片类介质捆扎装置， 其特征在于： 所述夹 子组件包括滑动安装在所述滑动轴上并与所述同步带固定连接的滑动块、 固定连接在所述滑动块上的夹框、 以两个转动轴为旋转中心弹性连接在所 述夹框上的上夹板和下夹板、 一端固定安装在所述安装架上的导板， 所述 导板另一端形成具有导向斜面的引导头， 所述上夹板和下夹板的相对板面 上对应安装有两限位滑块， 所述导板通过引导头引导上夹板和下夹板打开 并支撑在两限位滑块形成的夹角之间。
12、 如权利要求 11所述的薄片类介质捆扎装置， 其特征在于： 所述叠 钞板上开设有避空槽， 所述上夹板和下夹板的末端向所述避空槽方向弯折 形成位置相对的上夹块和下夹块。
13、 如权利要求 11所述的薄片类介质捆扎装置， 其特征在于： 所述上 夹板和下夹板之间垂直支撑有一支撑板， 所述支撑板以一个转动轴为旋转 中心弹性安装在所述上夹板上，对应所述支撑板的位置还安装有一阻挡板， 所述阻挡板以一个转动轴为旋转中心弹性连接在所述机架上， 所述夹子组 件沿所述滑动轴移动时， 所述支撑板与所述阻挡板相碰撞， 所述支撑板旋 转脱离所述下夹板。
14、 如权利要求 11所述的薄片类介质捆扎装置， 其特征在于： 所述两 限位滑块之间形成有与所述引导头相配合的引导夹角。
PCT/CN2012/073087 2011-05-06 2012-03-27 薄片类介质捆扎装置 WO2012152144A1 (zh)

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