WO2012137921A1 - 電動アシスト過給機とその制御方法 - Google Patents
電動アシスト過給機とその制御方法 Download PDFInfo
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- WO2012137921A1 WO2012137921A1 PCT/JP2012/059512 JP2012059512W WO2012137921A1 WO 2012137921 A1 WO2012137921 A1 WO 2012137921A1 JP 2012059512 W JP2012059512 W JP 2012059512W WO 2012137921 A1 WO2012137921 A1 WO 2012137921A1
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- command value
- engine
- turbocharger
- electric motor
- accelerator opening
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/04—Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/04—Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump
- F02B37/10—Engines with exhaust drive and other drive of pumps, e.g. with exhaust-driven pump and mechanically-driven second pump at least one pump being alternatively or simultaneously driven by exhaust and other drive, e.g. by pressurised fluid from a reservoir or an engine-driven pump
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B37/00—Engines characterised by provision of pumps driven at least for part of the time by exhaust
- F02B37/12—Control of the pumps
- F02B37/14—Control of the alternation between or the operation of exhaust drive and other drive of a pump, e.g. dependent on speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B39/00—Component parts, details, or accessories relating to, driven charging or scavenging pumps, not provided for in groups F02B33/00 - F02B37/00
- F02B39/02—Drives of pumps; Varying pump drive gear ratio
- F02B39/08—Non-mechanical drives, e.g. fluid drives having variable gear ratio
- F02B39/10—Non-mechanical drives, e.g. fluid drives having variable gear ratio electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D23/00—Controlling engines characterised by their being supercharged
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/0002—Controlling intake air
- F02D41/0007—Controlling intake air for control of turbo-charged or super-charged engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/04—Introducing corrections for particular operating conditions
- F02D41/045—Detection of accelerating or decelerating state
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/04—Introducing corrections for particular operating conditions
- F02D41/10—Introducing corrections for particular operating conditions for acceleration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D41/00—Electrical control of supply of combustible mixture or its constituents
- F02D41/02—Circuit arrangements for generating control signals
- F02D41/14—Introducing closed-loop corrections
- F02D41/1401—Introducing closed-loop corrections characterised by the control or regulation method
- F02D2041/1413—Controller structures or design
- F02D2041/1432—Controller structures or design the system including a filter, e.g. a low pass or high pass filter
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/02—Input parameters for engine control the parameters being related to the engine
- F02D2200/10—Parameters related to the engine output, e.g. engine torque or engine speed
- F02D2200/101—Engine speed
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02D—CONTROLLING COMBUSTION ENGINES
- F02D2200/00—Input parameters for engine control
- F02D2200/60—Input parameters for engine control said parameters being related to the driver demands or status
- F02D2200/602—Pedal position
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
Definitions
- the present invention relates to a supercharger, and more particularly to an electric assist supercharger and a control method thereof.
- This application claims priority based on Japanese Patent Application No. 2011-86204 for which it applied to Japan on April 8, 2011, and uses the content here.
- the supercharger is a device that increases the intake pressure of an internal combustion engine (hereinafter referred to as “engine”) and increases the charging efficiency. Conventionally, when a torque required for an engine is large, supercharging is performed using a supercharger to increase the generated torque of the engine.
- Superchargers are broadly classified into “turbo superchargers” driven by engine exhaust gas and “mechanically driven superchargers” driven by engines and electric motors.
- the electric assist supercharger drives the rotating shaft of the turbocharger with the electric motor in order to supplement (assist) the torque or the rotational speed of the turbocharger.
- Such electric assist superchargers are disclosed in Patent Documents 1 to 3, for example.
- the driver's intention to accelerate is detected by the amount of operation of the accelerator pedal, etc., and the target value of the supercharging pressure or turbine rotational speed is calculated On the other hand, the difference between the boost pressure and the actual value of the turbine rotation speed is detected and feedback control is performed.
- the opening degree of an accelerator pedal is generally used to detect the driver's intention to accelerate.
- the accelerator pedal opening has a wide range of values depending on the traveling conditions of the vehicle.
- the accelerator pedal opening varies even when the vehicle is traveling at a constant speed due to the driver's skill or personal habits.
- it is necessary to provide a dead zone for the accelerator pedal opening. For this reason, when the accelerator pedal opening is small, a large target value cannot be set as the assist amount of the electric motor. For this reason, it takes time until the motor assists, and the “turbo lag” cannot be effectively eliminated.
- the object of the present invention is to reduce the turbo lag by itself, consume less power even in a region where the engine speed is high, and provide a dead zone for the accelerator pedal opening to prevent malfunction and unnecessary power consumption. Therefore, it is possible to omit a sensor and a high-speed arithmetic device required for feedback control, to simplify a control system, and to provide an electric assist supercharger having a small mounting space and mass and a control method thereof.
- An electric assist supercharger includes a turbocharger that rotationally drives a turbine with exhaust gas of an engine and a compressor that is driven to rotate by the turbine to compress intake air and supplies the compressed air to the engine, and connects the turbine and the compressor.
- An electric motor that is connected to a rotating shaft that applies a rotational force to the turbocharger, and the electric motor that is necessary for the assist operation of the turbocharger based on the accelerator opening for the engine and the engine speed.
- a motor control device that controls the drive current of the motor in an open loop.
- the present invention is connected to a turbocharger that rotationally drives a turbine with engine exhaust gas and rotationally drives a compressor with the turbine to compress intake air and supplies the compressed air to the engine, and a rotary shaft that connects the turbine and the compressor.
- a turbocharger that rotationally drives a turbine with engine exhaust gas and rotationally drives a compressor with the turbine to compress intake air and supplies the compressed air to the engine
- a rotary shaft that connects the turbine and the compressor.
- the drive current of the electric motor is controlled in an open loop.
- the electric assist supercharger and its control method of the present invention since the electric motor for adding a rotational force to the turbocharger is provided, by accelerating the rotation speed of the turbocharger with the electric motor, The engine boost pressure can be increased quickly, and the engine torque also increases quickly. Thereby, the response of the engine torque is improved, the turbo lag can be reduced, and the power consumption can be reduced even in the region where the engine speed is high. Therefore, it is possible to advance the shift-up timing during traveling with automatic shifting (so-called down-speeding) and to reduce the engine exhaust amount (so-called down-sizing). As a result, CO 2 emissions during vehicle traveling are reduced. Can be reduced.
- a motor control device is provided to control the drive current of the electric motor necessary for the assist operation of the turbocharger from the rate of change of the accelerator opening for the engine, so a dead zone is provided for the accelerator pedal opening. While preventing malfunction and unnecessary power consumption, the turbo lag can be reduced at the same time.
- the drive current of the electric motor is controlled in an open loop, the sensor and the high-speed arithmetic device necessary for feedback control can be omitted, the control system can be simplified, and the above-described effects can be exhibited at a light weight and low cost.
- FIG. 1 is a diagram showing an overall configuration of an engine provided with an electric assist supercharger according to the present invention.
- the electric assist supercharger 10 of the present invention includes a turbocharger 12, an electric motor 14, and a motor control device 20.
- 40 is an engine (internal combustion engine), and 42 is an accelerator for the engine.
- the engine 40 is controlled by an engine control device (not shown) and outputs an engine rotation speed signal 2 to the motor control device 20.
- the accelerator 42 is operated by an operator (for example, a vehicle driver) and outputs an accelerator opening signal 1 for the engine to the motor control device 20 and an engine control device (not shown).
- the turbocharger 12 includes a turbine 12a, a compressor 12b, and a rotating shaft 12c.
- the turbine 12a is rotationally driven by the exhaust gas 7 of the engine 40
- the compressor 12b is rotationally driven by the turbine 12a to intake air (air 5).
- the compressed air 6 is supplied to the engine 40.
- Reference numeral 8 denotes exhaust gas exhausted outside the vehicle.
- the rotary shaft 12c directly connects the turbine 12a and the compressor 12b, but may be indirectly connected via a gear or the like.
- the electric motor 14 is connected to a rotating shaft 12c that connects the turbine 12a and the compressor 12b, applies a rotational force to the turbocharger 12, and assists the turbocharger 12.
- the “assist operation” refers to acceleration of the turbocharger 12 by applying a rotational force to the turbocharger 12 by the electric motor 14 with respect to the normal operation of the turbocharger 12 by the exhaust gas 7. That means. Therefore, when the electric motor 14 does not perform the assist operation, that is, when the drive current I of the electric motor 14 is 0, the drive torque of the electric motor 14 is 0, and the turbocharger 12 independently operates independently.
- a rotational speed sensor 16 for the turbocharger 12 outputs a rotational speed signal 3 of the turbocharger 12 to the motor control device 20.
- the rotational speed sensor 16 detects the rotational speed of the electric motor 14 in this figure, but may detect the rotational speed of the rotary shaft 12c. Further, when the turbine 12a and the compressor 12b are indirectly connected via a gear or the like, the rotational speed sensor 16 may detect the rotational speed of either the turbine 12a or the compressor 12b.
- the motor control device 20 receives the accelerator opening signal 1, the engine rotation speed signal 2, and the turbocharger rotation speed signal 3, outputs a drive signal 4 to the electric motor 14, and drives the electric current I of the electric motor 14. Is controlled in an open loop.
- the drive current I of the electric motor 14 is a current necessary for the assist operation of the turbocharger 12.
- the accelerator opening is A
- the engine rotational speed is NE
- the rotational speed of the turbocharger hereinafter referred to as “turbo rotational speed”
- FIG. 2 is a diagram illustrating a first embodiment of the motor control device
- FIG. 3 is a diagram illustrating a second embodiment. 2 and 3
- the motor control device 20 of the present embodiment includes a steady command value calculator 22, an acceleration command value calculator 24, and a drive current calculator 26.
- the steady command value calculator 22 calculates a steady command value X0 necessary for steady operation of the turbocharger 12 at the accelerator opening A from the accelerator opening A for the engine.
- the steady command value X0 is a torque command value or a speed command value for the electric motor 14.
- a steady command value X0 is a torque command value of the electric motor 14, and a steady command value calculator 22 is a steady command value that is a torque command value of the electric motor 14 from the accelerator opening A and the engine speed NE. Output X0.
- the steady command value X0 is a rotation speed command value of the electric motor 14, and the steady command value calculator 22 calculates the rotation speed of the electric motor 14 from the accelerator opening A, the engine rotation speed NE, and the turbo rotation speed NT.
- a steady command value X0 which is a command value, is output.
- the acceleration command value calculator 24 calculates the acceleration command value X2 required for the acceleration operation of the turbocharger 12 from the rate of change dA / dt of the accelerator opening A for the engine (hereinafter referred to as “accelerator opening rate of change”). Is calculated.
- the acceleration command value X2 is a torque command value or a speed command value for the electric motor 14.
- the acceleration command value X2 is a torque command value of the electric motor 14, and the acceleration command value calculator 24 is a steady command value that is a torque command value of the electric motor 14 from the accelerator opening A and the engine speed NE. X2 is output.
- the acceleration command value X2 is a rotation speed command value of the electric motor 14, and the acceleration command value calculator 24 calculates the rotation speed of the electric motor 14 from the accelerator opening A, the engine rotation speed NE, and the turbo rotation speed NT.
- a steady command value X2 that is a command value is output.
- the acceleration command value calculator 24 includes an accelerator opening change rate calculator 25a, an acceleration command value calculator 25b, and a filter 25c.
- the accelerator opening change rate calculator 25a calculates the change rate dA / dt of the accelerator opening A (accelerator opening change rate dA / dt).
- the acceleration command value calculator 25b calculates the torque command value or speed command value of the electric motor 14 necessary for the acceleration operation of the turbocharger 12 as the acceleration command value X1 based on the accelerator opening change rate dA / dt.
- the acceleration command value X1 is preferably set to a value sufficiently larger than the above-described steady command value X0, for example, an upper limit value by the limiter 27b.
- the filter 25c filters the acceleration command value X1 and outputs it as an acceleration command value X2.
- the filter 25c has a characteristic having a time delay when the acceleration command value X1 decreases.
- the filter 25c is, for example, a first-order lag filter or a moving average filter. This time delay is set so as to maintain the acceleration command value X1 calculated from the accelerator opening change rate dA / dt.
- the drive current calculator 26 calculates and outputs the drive current I of the electric motor 14 from the steady command value X0 and the acceleration command value X2.
- the drive current calculator 26 includes an adder 27a, a limiter 27b, and a motor driver 27c.
- the adder 27a calculates a total command value X3 obtained by adding the steady command value X0 and the acceleration command value X2.
- the limiter 27b limits the sum command value X3 to an upper limit value or less to obtain an output command value X. This upper limit value is set according to the characteristics of the electric motor 14.
- the motor driver 27c calculates and outputs the drive current I of the electric motor 14 based on the output command value X.
- the output command value X is a torque command value
- the drive current I of the electric motor 14 is calculated from the torque command value and the turbo rotation speed NT.
- the output command value X is a speed command value
- the drive current I of the electric motor 14 is calculated from the difference between the speed command value and the turbo rotation speed NT.
- an acceleration command value X1, an acceleration command value X2, a sum command value X3, and an output command value X are torque command values for the electric motor 14, and the motor driver 27c calculates the output command value X and the turbo rotational speed NT.
- the drive current I of the electric motor 14 is calculated and output.
- an acceleration command value X1, an acceleration command value X2, a sum command value X3, and an output command value X are rotation speed command values of the electric motor 14, and the motor driver 27c
- the drive current I is calculated and output.
- the electric power required for the assist operation of the turbocharger 12 is determined from the rate of change dA / dt of the accelerator opening A for the engine.
- the drive current I of the motor 14 is controlled in an open loop.
- the above-described steady command value calculator 22 calculates a steady command value X0 necessary for steady operation of the turbocharger 12 at the accelerator opening A from the accelerator opening A for the engine. Further, (B) the acceleration command value calculator 24 described above determines the acceleration command necessary for the acceleration operation of the turbocharger 12 from the change rate dA / dt (accelerator opening change rate) of the accelerator opening A for the engine. The value X2 is calculated. This calculation is performed in parallel with the calculation of (A). Further, the order of the acceleration command value calculation and the filtering process in this calculation may be different from the example described above.
- the drive current calculator 26 described above calculates and outputs the drive current I of the electric motor 14 from the steady command value X0 and the acceleration command value X2. Note that the order of the limiter processing and the calculation of the drive current I in this calculation may be different from the example described above.
- 4A to 4C are explanatory diagrams of the operation of the steady command value calculator 22.
- FIG. 4A is a schematic diagram showing the relationship between the accelerator opening A (horizontal axis) and the steady command value X0 (vertical axis).
- the steady command value X0 is a torque command value or a speed command value.
- the steady command value calculator 22 has a dead zone on the fully closed side (near 0) of the accelerator opening A.
- the range of the dead zone is, for example, 0 to 20%. Accordingly, the steady command value X0 is 0 even if the accelerator opening A changes in the dead zone.
- the drive current I of the electric motor 14 corresponding to the torque command value 0 is zero.
- the drive current calculator 26 compares the speed command value with the turbo rotation speed NT. When the speed command value is lower than the turbo rotation speed NT, the drive current calculator 26 The drive current I is set to zero. Therefore, regardless of whether the steady command value X0 is a torque command value or a speed command value, the drive current I is 0 in the dead zone range, and the electric motor 14 rotates freely without resistance. As a result, malfunction of the electric motor 14 and unnecessary power consumption are prevented.
- the steady command value calculator 22 outputs a steady command value X0 corresponding to the engine speed NE.
- the steady command value X0 becomes larger as the accelerator opening A is larger.
- the engine speed NE and the turbo speed NT are not constant and change in real time. Therefore, even if the accelerator opening A is constant, it is necessary for steady operation of the turbocharger 12 at the accelerator opening A.
- the steady command value X0 also changes in real time.
- FIG. 4B is a schematic diagram showing the relationship between the engine speed NE (horizontal axis) and the steady command value X0 (vertical axis).
- the steady command value X0 is particularly high in the region where the engine speed NE is high.
- the smaller the engine rotation speed NE the smaller the value. Accordingly, as the engine speed NE increases and the steady command value X0 decreases, the drive current I of the electric motor 14 decreases, and unnecessary power consumption is prevented.
- FIG. 4B is a schematic diagram showing the relationship between the engine speed NE (horizontal axis) and the steady command value X0 (vertical axis).
- FIG. 4C is a schematic diagram showing the relationship between the accelerator opening A (horizontal axis) and the engine speed NE (vertical axis).
- the steady command value X0 becomes maximum when the accelerator opening A is relatively large and the engine speed NE is small.
- the steady command value X0 becomes maximum within a range of 50% or less of the maximum value of the effective engine speed.
- the calculation of the steady command value X0 by the steady command value calculator 22 may be based on a map as schematically shown in FIG. 4C or a preset calculation formula.
- FIG. 5A to 5C are operation explanatory diagrams of the acceleration command value calculator 24.
- FIG. 5A to 5C are operation explanatory diagrams of the acceleration command value calculator 24.
- FIG. 5A is a schematic diagram showing the relationship between the accelerator opening change rate dA / dt (horizontal axis) and the acceleration command value X1 (vertical axis).
- the acceleration command value X1 is a torque command value or a speed command value.
- the acceleration command value calculator 24 has no dead zone for the accelerator opening change rate dA / dt, and the accelerator opening change rate dA / dt even when the accelerator opening A is fully closed (near 0).
- the acceleration command value X1 corresponding to is output. That is, in this example, the acceleration command value X1 increases as the accelerator opening change rate dA / dt increases. Therefore, when the generated power of the turbine 12a is small, the acceleration time of the turbocharger 12 can be remarkably shortened by effectively adding power from the electric motor 14 (electrical assist), effectively eliminating the “turbo lag”. be able to.
- the acceleration command value calculator 24 outputs an acceleration command value X1 corresponding to the engine speed NE.
- the engine speed NE and the turbo speed NT are not constant but change in real time. Therefore, even if the accelerator opening change rate dA / dt is constant, the turbocharging at the accelerator opening change rate dA / dt is constant.
- the acceleration command value X1 required for the acceleration operation of the machine 12 also changes in real time.
- FIG. 5B is a schematic diagram showing the relationship between the engine rotation speed NE (horizontal axis) and the acceleration command value X1 (vertical axis).
- the acceleration command value X1 becomes smaller as the engine rotational speed NE is higher. . Accordingly, the acceleration command value X1 decreases as the engine speed NE increases. As a result, the drive current I of the electric motor 14 is reduced, and unnecessary power consumption is prevented.
- FIG. 5C is a schematic diagram showing the relationship between the accelerator opening change rate dA / dt (horizontal axis) and the engine rotational speed NE (vertical axis). As shown in this figure, the acceleration command value X1 becomes maximum when the accelerator opening change rate dA / dt is large and the engine rotational speed NE is small.
- the calculation of the acceleration command value X1 by the acceleration command value calculator 24 may be performed using a map as schematically shown in FIG. 5C or may be performed using a preset calculation formula.
- FIG. 6A to 6H are operation explanatory diagrams of the electric assist supercharger.
- FIG. 6A is a schematic view showing the relationship between acceleration time t (horizontal axis) and accelerator opening A (vertical axis), which is the same as that of the conventional example and the present invention.
- FIG. 6B is a schematic diagram showing an accelerator opening change rate dA / dt corresponding to FIG. 6A. This calculation process is performed only in the present invention.
- FIG. 6C is a schematic diagram showing the relationship between time t (horizontal axis) and output command value X (vertical axis) in the conventional example.
- the broken line is the set value of the limiter 27b.
- the output command value X is less than the set value of the limiter 27b.
- there is a time lag of ⁇ t from the acceleration start time (t 0) until the output command value X (solid line) starts increasing.
- the time lag ⁇ t is, for example, 1 to 2 seconds.
- FIG. 6D is a schematic diagram showing the relationship between time t (horizontal axis) and output command value X (vertical axis) in the present invention.
- the acceleration command value X2 based on the accelerator opening change rate dA / dt of FIG. 6B is added to the characteristics of FIG. 6C, and the combined command value X3 is subjected to limiter processing by the limiter 27b. Since the sum command value X3 before the limiter process exceeds the upper limit value by the limiter 27b, it is limited to the upper limit value by the limiter 27b. Further, since the filter 25c has a characteristic having a time delay when the acceleration command value X1 decreases, the output command value X is a gentle downward line.
- the characteristic shown in FIG. 6D is a characteristic obtained by adding the hatched portion to the characteristic shown in FIG. 6C. Accordingly, in this figure, the time lag ⁇ t in FIG. 6C is eliminated due to the existence of the hatched portion.
- FIG. 6E is a schematic diagram showing the relationship between time t (horizontal axis) and turbo rotation speed NT (vertical axis) in the conventional example.
- the broken line is the maximum speed corresponding to the set value of the limiter 27b
- the solid line is the speed corresponding to the characteristic (solid line) in FIG. 6C.
- the time lag ⁇ t in FIG. 6C is the time lag ⁇ t of the turbo rotational speed NT as it is.
- FIG. 6F is a schematic diagram showing the relationship between time t (horizontal axis) and turbo rotation speed NT (vertical axis) in the present invention.
- the characteristic shown in FIG. 6F is obtained by adding the hatched portion to the characteristic shown in FIG. 6E. Accordingly, in this figure, the time lag ⁇ t in FIG. 6E is eliminated due to the existence of the hatched portion.
- FIG. 6G is a schematic diagram showing the relationship between time t (horizontal axis) and power consumption W (vertical axis) of the electric motor 14 in the conventional example.
- the broken line is the power consumption corresponding to the set value of the limiter 27b
- the solid line is the power consumption corresponding to the characteristic (solid line) in FIG. 6C.
- the time lag ⁇ t in FIG. 6C is the time lag ⁇ t of the turbo rotational speed NT as it is. Therefore, it can be seen that even if the power consumption W is increased as shown by the broken line, the time lag cannot be eliminated.
- FIG. 6H is a schematic diagram showing the relationship between time (horizontal axis) and power consumption W (vertical axis) of the electric motor 14 in the present invention.
- the broken line is the power consumption corresponding to the set value of the limiter 27b
- the solid line is the characteristic obtained by adding the hatched portion to the characteristic (solid line) in FIG. 6G.
- the time lag ⁇ of the turbo rotational speed NT can be eliminated only by adding the power consumption corresponding to the shaded portion to the characteristics of FIG. 6G.
- a voltage transformation unit may be provided between the power source and the motor control device 20 according to the voltage supplied from the vehicle on which the engine is mounted.
- the electric motor 14 for adding the rotational force of the rotary shaft 12c of the turbocharger 12 (turbocharger) is attached, and when the generated power of the turbine 12a is small, the electric motor 14 Since power is added (electrically assisted), the acceleration time of the turbocharger 12 can be significantly shortened.
- the torque command value or speed command value of the electric motor 14 is controlled in an open loop, and the feedback control is not performed, thereby simplifying the control system.
- the electric assist supercharger can be operated independently only by receiving several control signals (engine rotational speed, turbocharger rotational speed, accelerator opening) from the vehicle.
- the turbo lag can be reduced by itself, the power consumption is small even in the region where the engine speed is high, the malfunction and the unnecessary power consumption can be prevented, the control system can be simplified, and the mounting space An electric assist supercharger having a small mass and a control method thereof can be provided.
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- Chemical & Material Sciences (AREA)
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- General Engineering & Computer Science (AREA)
- Supercharger (AREA)
- Output Control And Ontrol Of Special Type Engine (AREA)
Abstract
Description
本願は、2011年4月8日に日本に出願された特願2011-86204号に基づき優先権を主張し、その内容をここに援用する。
また、電動アシスト過給機は、ターボ過給機のトルク又は回転速度を補う(アシストする)ために、ターボ過給機の回転軸を電動機で駆動する。かかる電動アシスト過給機は、例えば特許文献1~3に開示されている。
その結果、誤動作や必要以上の電力消費を防ぐために、アクセルペダル開度に対して、不感帯を設ける必要がある。そのため、アクセルペダル開度が小さい場合には電動機のアシスト量として大きな目標値を設定することはできない。このため、電動機でアシストを行うまでの時間がかかり、効果的に「ターボラグ」を解消することができない。
また、フィードバックループの動作に問題がなくても、過給圧やタービン回転速度の目標値の設定や算出が不完全であった場合には、「ターボラグ」の解消が不十分となり、長時間大きな電力を印加し続けて電力を浪費し、結果的に車両の燃費を低下させてしまう可能性がある。
これにより、エンジントルクのレスポンスが向上してターボラグを小さくすることができ、エンジン回転速度が高い領域でも消費動力を小さくできる。そのため、自動変速での走行時におけるシフトアップタイミングを早めることができ(いわゆるダウンスピーディング)、かつエンジンの排気量の低減ができ(いわゆるダウンサイジング)、その結果、車両走行時のCO2排出量の削減が図れる。
以下、アクセル開度をA、エンジン回転速度をNE、ターボ過給機の回転速度(以下、「ターボ回転速度」という)をNTとする。
図3において、定常指令値X0は、電動モータ14の回転速度指令値であり、定常指令値演算器22は、アクセル開度A、エンジン回転速度NE及びターボ回転速度NTから電動モータ14の回転速度指令値である定常指令値X0を出力する。
図3において、加速指令値X2は、電動モータ14の回転速度指令値であり、加速指令値演算器24は、アクセル開度A、エンジン回転速度NE及びターボ回転速度NTから電動モータ14の回転速度指令値である定常指令値X2を出力する。
加速指令値演算器25bは、アクセル開度変化率dA/dtに基づき、ターボ過給機12の加速運転に必要な電動モータ14のトルク指令値又は速度指令値を加速指令値X1として演算する。
加速指令値X1は、上述した定常指令値X0よりも十分大きい値、例えばリミッタ27bによる上限値より大きく設定するのがよい。
リミッタ27bは、合算指令値X3を上限値以下に制限して出力指令値Xとする。この上限値は、電動モータ14の特性に応じて設定する。
出力指令値Xがトルク指令値である場合、電動モータ14の駆動電流Iはトルク指令値とターボ回転速度NTから演算される。また出力指令値Xが速度指令値である場合、電動モータ14の駆動電流Iは速度指令値とターボ回転速度NTの差から演算される。
図3において、加速指令値X1、加速指令値X2、合算指令値X3及び出力指令値Xは、電動モータ14の回転速度指令値であり、モータドライバ27cは、出力指令値Xから電動モータ14の駆動電流Iを演算し出力する。
また、(B)上述した加速指令値演算器24により、エンジン用のアクセル開度Aの変化率dA/dt(アクセル開度変化率)から、ターボ過給機12の加速運転に必要な加速指令値X2を演算する。この演算は、(A)の演算と並行して実施する。また、この演算における加速指令値演算とフィルタ処理の順序は、上述した例と異なってもよい。
次いで、(C)上述した駆動電流演算器26により、定常指令値X0と加速指令値X2から、電動モータ14の駆動電流Iを演算し出力する。なおこの演算におけるリミッタ処理と駆動電流Iの演算の順序は、上述した例と異なってもよい。
この図に示すように、定常指令値演算器22は、アクセル開度Aの全閉側(0付近)に不感帯を有する。不感帯の範囲は、例えば0~20%である。従って、不感帯の範囲ではアクセル開度Aが変化しても、定常指令値X0は0である。
また、定常指令値X0が速度指令値である場合、駆動電流演算器26は速度指令値とターボ回転速度NTを比較し、速度指令値がターボ回転速度NTより低い場合には、電動モータ14の駆動電流Iを0とする。
従って、定常指令値X0がトルク指令値又は速度指令値のいずれの場合でも、不感帯の範囲では駆動電流Iは0であり、電動モータ14が抵抗なく自由回転する。その結果、電動モータ14の誤動作や不要な電力消費が防止される。
なお、エンジン回転速度NE及びターボ回転速度NTは一定ではなく、リアルタイムで変化するので、アクセル開度Aが一定であっても、そのアクセル開度Aにおけるターボ過給機12の定常運転に必要な定常指令値X0もリアルタイムで変化する。
この図に示すように、エンジン回転速度NEが高いと排気ガス量が多く、ターボ過給機12が高速回転しているので、定常指令値X0は、特に、エンジン回転速度NEが高い領域では、エンジン回転速度NEが高くなるほど小さい値となる。
従って、エンジン回転速度NEが高くなり、定常指令値X0が小さくなるほど電動モータ14の駆動電流Iが少なくなり、不要な電力消費が防止される。
但し、図4Bに示すように、車両の運用上、エンジン回転速度NEが低い領域では、エンジン回転速度NEが0の時にエンジン回転速度NEを最高とせず、エンジン回転速度NEが0から高くなるに従い定常指令値X0を増加させている。
この図に示すように、定常指令値X0は、アクセル開度Aが比較的大きく、エンジン回転速度NEが小さい場合に、最大となる。
例えば、図4Cで示す例では、エンジンの有効回転数の最大値の50%以下の範囲内で、定常指令値X0が最大となる。
この図に示すように、加速指令値演算器24は、アクセル開度変化率dA/dtに対する不感帯がなく、アクセル開度Aの全閉側(0付近)においてもアクセル開度変化率dA/dtに対応する加速指令値X1を出力する。すなわち、この例において、加速指令値X1はアクセル開度変化率dA/dtが大きいほど大きい値となる。
従って、タービン12aの発生動力の少ないときに、電動モータ14から動力を付加する(電動アシストする)ことで、ターボ過給機12の加速時間が著しく短縮でき、効果的に「ターボラグ」を解消することができる。
なお、エンジン回転速度NE及びターボ回転速度NTは一定ではなく、リアルタイムで変化するので、アクセル開度変化率dA/dtが一定であっても、そのアクセル開度変化率dA/dtにおけるターボ過給機12の加速運転に必要な加速指令値X1もリアルタイムで変化する。
この図に示すように、エンジン回転速度NEが高いと排気ガス量が多く、ターボ過給機12が高速回転しているので、加速指令値X1は、エンジン回転速度NEが高いほど小さい値となる。
従って、エンジン回転速度NEが高いほど加速指令値X1は小さくなる。その結果、電動モータ14の駆動電流Iが少なくなり、不要な電力消費が防止される。
この図に示すように、加速指令値X1は、アクセル開度変化率dA/dtが大きく、エンジン回転速度NEが小さい場合に、最大となる。
図6Aは、加速時の時間t(横軸)とアクセル開度A(縦軸)の関係を示す模式図であり、従来例と本発明で同一である。
図6Bは、図6Aに対応するアクセル開度変化率dA/dtを示す模式図である。この演算処理は、本発明でのみ実施している。
リミッタ処理前の合算指令値X3は、リミッタ27bによる上限値を超えているため、リミッタ27bにより上限値に制限されている。また、フィルタ25cが、加速指令値X1が減少するときに時間遅れをもつ特性を有することから、出力指令値Xはゆるやかな下降線となっている。
この図において、図6CにおけるタイムラグΔtがそのままターボ回転速度NTのタイムラグΔtとなっている。そのため、破線で示すように電力消費量Wを増やしたとしても、タイムラグが解消できないことがわかる。
この図によれば、図6Gの特性に、斜線部分に相当する電力消費量が加算されただけで、ターボ回転速度NTのタイムラグΔを無くすことができる。
Claims (8)
- エンジンの排気ガスでタービンを回転駆動しタービンでコンプレッサを回転駆動して吸気を圧縮し前記エンジンに供給するターボ過給機と、
前記タービンとコンプレッサを連結する回転軸に連結され前記ターボ過給機に回転力を付加する電動モータと、
前記エンジン用のアクセル開度と前記エンジンの回転数に基づき、前記ターボ過給機のアシスト運転に必要な前記電動モータの駆動電流をオープンループで制御するモータ制御装置とを備える、電動アシスト過給機。 - 前記モータ制御装置は、前記エンジン用のアクセル開度から、前記ターボ過給機の定常運転に必要な定常指令値を演算する定常指令値演算器と、
前記エンジン用のアクセル開度の変化率から、前記ターボ過給機の加速運転に必要な加速指令値を演算する加速指令値演算器と、
前記定常指令値と加速指令値から、前記電動モータの駆動電流を演算し出力する駆動電流演算器とを有する、請求項1に記載の電動アシスト過給機。 - 前記加速指令値演算器は、前記アクセル開度の変化率を演算するアクセル開度変化率演算器と、
アクセル開度の変化率に基づきターボ過給機の加速運転に必要な電動モータのトルク指令値又は速度指令値を前記加速指令値として演算する加速指令値演算器と、
加速指令値をフィルタ処理するフィルタとを有する、請求項2に記載の電動アシスト過給機。 - 前記フィルタは、加速指令値が減少するときに時間遅れをもつ特性を有する、請求項3に記載の電動アシスト過給機。
- 前記駆動電流演算器は、前記定常的指令値と加速指令値を加算した合算指令値を演算する加算器と、
合算指令値を上限値以下に制限して出力指令値とするリミッタと、
出力指令値に基づき電動モータの駆動電流を演算し出力するモータドライバとを有する、請求項2に記載の電動アシスト過給機。 - 前記定常指令値演算器は、アクセル開度の全閉側に不感帯を有する、請求項2に記載の電動アシスト過給機。
- 前記定常指令値及び加速指令値は、エンジン回転速度が高いほど小さい値となる、請求項2に記載の電動アシスト過給機。
- エンジンの排気ガスでタービンを回転駆動しタービンでコンプレッサを回転駆動して吸気を圧縮し前記エンジンに供給するターボ過給機と、
前記タービンとコンプレッサを連結する回転軸に連結され前記ターボ過給機に回転力を付加する電動モータと、を備える電動アシスト過給機の制御方法であって、
前記エンジン用のアクセル開度と前記エンジンの回転数に基づき、前記ターボ過給機のアシスト運転に必要な前記電動モータの駆動電流をオープンループで制御する、電動アシスト過給機の制御方法。
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JP2015158188A (ja) * | 2014-02-25 | 2015-09-03 | 三菱重工業株式会社 | 過給機及び船舶 |
US10066539B2 (en) | 2014-02-25 | 2018-09-04 | Mitsubishi Heavy Industries, Ltd. | Turbocharger and ship |
JP2016078739A (ja) * | 2014-10-20 | 2016-05-16 | 本田技研工業株式会社 | 車両用駆動装置及び車両、並びに、車両用駆動装置の制御方法 |
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EP2696052A4 (en) | 2014-09-10 |
US20140013742A1 (en) | 2014-01-16 |
EP2696052B1 (en) | 2017-09-06 |
JP5673802B2 (ja) | 2015-02-18 |
CN103443417B (zh) | 2016-03-16 |
CN103443417A (zh) | 2013-12-11 |
EP2696052A1 (en) | 2014-02-12 |
JPWO2012137921A1 (ja) | 2014-07-28 |
US9303554B2 (en) | 2016-04-05 |
KR20130136520A (ko) | 2013-12-12 |
KR101493809B1 (ko) | 2015-02-16 |
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