WO2012049895A1 - 部品内蔵モジュール及びこれを備える電子機器並びに部品内蔵モジュールの製造方法 - Google Patents
部品内蔵モジュール及びこれを備える電子機器並びに部品内蔵モジュールの製造方法 Download PDFInfo
- Publication number
- WO2012049895A1 WO2012049895A1 PCT/JP2011/065700 JP2011065700W WO2012049895A1 WO 2012049895 A1 WO2012049895 A1 WO 2012049895A1 JP 2011065700 W JP2011065700 W JP 2011065700W WO 2012049895 A1 WO2012049895 A1 WO 2012049895A1
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- WIPO (PCT)
- Prior art keywords
- substrate
- module
- resin
- component built
- reinforcing plate
- Prior art date
Links
- 238000004519 manufacturing process Methods 0.000 title description 19
- 238000000034 method Methods 0.000 title description 14
- 239000000758 substrate Substances 0.000 claims abstract description 103
- 229920005989 resin Polymers 0.000 claims abstract description 70
- 239000011347 resin Substances 0.000 claims abstract description 70
- 230000003014 reinforcing effect Effects 0.000 claims abstract description 61
- 238000007789 sealing Methods 0.000 claims description 21
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- 230000002787 reinforcement Effects 0.000 claims description 4
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 230000002093 peripheral effect Effects 0.000 description 10
- 239000000853 adhesive Substances 0.000 description 7
- 230000001070 adhesive effect Effects 0.000 description 7
- 230000004048 modification Effects 0.000 description 7
- 238000012986 modification Methods 0.000 description 7
- 239000000463 material Substances 0.000 description 6
- 230000008569 process Effects 0.000 description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 229920005992 thermoplastic resin Polymers 0.000 description 2
- 239000004642 Polyimide Substances 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/284—Applying non-metallic protective coatings for encapsulating mounted components
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/02—Arrangements of circuit components or wiring on supporting structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/561—Batch processing
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L21/00—Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/50—Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
- H01L21/56—Encapsulations, e.g. encapsulation layers, coatings
- H01L21/565—Moulds
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/16—Fillings or auxiliary members in containers or encapsulations, e.g. centering rings
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3121—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
- H05K3/303—Surface mounted components, e.g. affixing before soldering, aligning means, spacing means
- H05K3/305—Affixing by adhesive
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L2224/00—Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
- H01L2224/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L2224/10—Bump connectors; Manufacturing methods related thereto
- H01L2224/15—Structure, shape, material or disposition of the bump connectors after the connecting process
- H01L2224/16—Structure, shape, material or disposition of the bump connectors after the connecting process of an individual bump connector
- H01L2224/161—Disposition
- H01L2224/16151—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
- H01L2224/16221—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked
- H01L2224/16225—Disposition the bump connector connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being stacked the item being non-metallic, e.g. insulating substrate with or without metallisation
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/20—Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
- H05K2201/2009—Reinforced areas, e.g. for a specific part of a flexible printed circuit
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/20—Details of printed circuits not provided for in H05K2201/01 - H05K2201/10
- H05K2201/2018—Presence of a frame in a printed circuit or printed circuit assembly
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/13—Moulding and encapsulation; Deposition techniques; Protective layers
- H05K2203/1305—Moulding and encapsulation
- H05K2203/1316—Moulded encapsulation of mounted components
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
- Y10T29/4913—Assembling to base an electrical component, e.g., capacitor, etc.
Definitions
- the present invention relates to a component built-in module formed by sealing a substrate on which a plurality of electronic components are mounted with a resin, an electronic device including the module, and a method for manufacturing the component built-in module.
- an electronic device such as a mobile phone includes a casing made of an upper casing and a lower casing made of synthetic resin, a plurality of component built-in modules each mounted with a plurality of electronic components, and a display. And batteries.
- Patent Document 1 discloses a configuration in which a component built-in module in which an electronic component is mounted on a wiring board is embedded and sealed in at least a part of a resin housing including an upper housing and a lower housing. Yes.
- Patent Document 1 by incorporating at least one of a plurality of component built-in modules in a resin casing, the space inside the casing can be reduced, and further reduction in thickness is possible.
- Patent Document 2 one side of a substrate on which an electronic component is mounted is sealed with resin, and one side (back side) of the component built-in module is used as a substrate, and the other side (front side) is used as a resin-sealed surface.
- An enabling structure is disclosed.
- An example of an object of the present invention is to provide a component built-in module, an electronic device including the component built-in module, and a method for manufacturing the component built-in module that can prevent the peeling of the substrate and the resin while reducing the thickness.
- the present invention provides the following means.
- the component built-in module includes a substrate having a front surface and a back surface, a plurality of electronic components mounted on the surface of the substrate, a resin that seals the surface of the substrate, and a reinforcing plate that adheres to the back surface of the substrate With.
- the reinforcing plate and the resin are bonded.
- the reinforcing plate includes a first surface, a second surface opposite to the first surface, and an opening penetrating from the first surface to the second surface. You may have.
- a part of the substrate may be a corresponding portion corresponding to the opening. The corresponding portion may be engaged with the opening from the first surface side, and the back surface of the corresponding portion of the substrate and the second surface of the reinforcing plate may be arranged on the same plane.
- the electronic component may be mounted on at least the surface of the corresponding portion of the substrate.
- the reinforcing plate may be formed using the same type of resin as that for sealing the surface of the substrate.
- the reinforcing plate may be formed by coating a metal material with the same type of resin as that for sealing the surface of the substrate.
- the electronic device of the present invention includes the above-described component built-in module.
- the component built-in module may be incorporated in at least a part of a housing of the electronic device.
- the method of manufacturing a component built-in module according to the present invention includes a step of mounting a plurality of electronic components on the surface of the substrate, a step of bonding a reinforcing plate to the back surface of the substrate, and a step of sealing the surface of the substrate with a resin. It has.
- the resin that seals the surface (one side) of the substrate is bonded to the reinforcing plate provided on the back side of the substrate. Module is formed. For this reason, it can prevent that a board
- such a component built-in module is at least a part of the casing of the electronic device. That is, a plurality of electronic components of the component built-in module are embedded in the casing of the electronic device. With this configuration, it is possible to further reduce the thickness of the electronic device.
- FIG. 1 It is sectional drawing which shows the component built-in module which concerns on one Embodiment of this invention. It is a top view which shows the reinforcement board of the component built-in module which concerns on one Embodiment of this invention. It is a perspective view which shows a mobile telephone provided with the component built-in module which concerns on one Embodiment of this invention. It is a figure which shows the manufacturing method of the component built-in module which concerns on one Embodiment of this invention. It is a figure which shows the manufacturing method of the component built-in module which concerns on one Embodiment of this invention. It is a figure which shows the manufacturing method of the component built-in module which concerns on one Embodiment of this invention. It is a figure which shows the manufacturing method of the component built-in module which concerns on one Embodiment of this invention.
- a component built-in module according to an embodiment of the present invention, an electronic device including the module, and a method for manufacturing the component built-in module will be described.
- the present embodiment relates to a component built-in module, an electronic device, and a method for manufacturing the component built-in module mounted on an electronic device that is required to be thin, such as a mobile phone.
- the component built-in module A of the present embodiment includes a substrate (wiring substrate) 1, a plurality of electronic components 2, a resin 3, and a reinforcing plate 5, as shown in FIG.
- the substrate 1 is a flexible substrate, for example.
- the substrate 1 has a front surface (mounting surface) 1a and a back surface 1b opposite to the front surface 1a.
- the plurality of electronic components 2 are mounted on the surface 1 a of the substrate 1.
- the resin 3 seals the surface 1a (and the plurality of electronic components 2) of the substrate 1.
- the reinforcing plate 5 is provided integrally with the substrate 1 by being bonded to the back surface 1 b of the substrate 1 with an adhesive 4.
- the plurality of electronic components 2 may be memory chips, LEDs, RFIDs, temperature sensors, acceleration sensors, or the like.
- these electronic components 2 a plurality of types of electronic components 2 having different mounting heights from the mounting surface 1 a to the component upper surface 2 a in the state of being mounted on the mounting surface 1 a of the substrate 1 are used. That is, for example, a plurality of electronic components 2 having different thicknesses such as 0.2 mm, 0.4 mm, 0.6 mm, and 0.8 mm are mounted on the substrate 1.
- the substrate 1 is desirably a flexible material such as a polyimide base material having a thickness of about 0.05 to 0.2 mm.
- the substrate 1 of this embodiment has a rectangular plate shape.
- the substrate 1 includes an adhesive portion 6 and a concave portion (corresponding portion) 8.
- the bonding portion 6 has a rectangular frame shape, is provided at the outer peripheral end 1 c, and is bonded to the reinforcing plate 5.
- the concave portion 8 is provided in an inner portion of the substrate 1 surrounded by the bonding portion 6, and is recessed from the inner peripheral end of the bonding portion 6 via the step portion 7.
- a plurality of electronic components 2 are mounted on at least the surface 1 a of the recess 8 of the substrate 1.
- the electronic component 2 is also mounted on the surface 1 a of the bonding portion 6.
- the adhesive portion 6 and the concave portion are arranged such that the height of the upper surface 2a of the electronic component 2 mounted on the surface 1a of the adhesive portion 6 is equal to or less than the height of the highest upper surface 2a of the plurality of electronic components 2 mounted on the concave portion 8. 8, an electronic component 2 is mounted.
- the resin 3 for sealing the surface 1a acrylic, ABS, PC, epoxy resin, urethane resin, silicon resin, or the like is used depending on the purpose.
- the entire surface 1 a of the substrate 1 is sealed with the resin 3.
- the resin (resin layer) 3 of the present embodiment the surface 3a is formed flat.
- the distance t between the top surface 2a of the electronic component 2 having the shortest distance from the surface 3a of the resin 3 to the top surface 2a of the electronic component 2 and the surface 3a of the resin 3 is 0.2 mm or more.
- a light emitting device such as an LED is mounted as the electronic component 2
- the reinforcing plate 5 of the present embodiment has a rectangular frame shape and includes an opening 5c.
- the opening 5c penetrates from the first surface 5a to the second surface 5b opposite to the first surface 5a.
- the reinforcing plate 5 bonds the first surface 5a to the back surface 1b of the connection portion 6 of the substrate 1 while engaging the recess 8 (the portion of the substrate 1 corresponding to the opening 5c) of the substrate 1 with the opening 5c. It is bonded to the substrate 1 by being bonded with the agent 4.
- the concave portion 8 of the reinforcing plate 5 or the substrate 1 is formed so that the back surface 1b of the concave portion 8 engaged with the opening 5c and the second surface 5b of the reinforcing plate 5 are arranged on the same plane. Yes.
- the substrate 1 The reinforcing plate 5 can be attached to the component built-in module A without limiting the region where the component can be mounted.
- the outer size of the reinforcing plate 5 is larger than the outer size of the substrate 1. This is because the outer peripheral end 5d of the reinforcing plate 5 is arranged outside the outer peripheral end 1c of the substrate 1 (the outer peripheral end 1c of the connecting portion 6) with the reinforcing plate 5 attached to the substrate 1. is there.
- the resin 3 for sealing the surface 1a of the substrate 1 is formed on the first surface 5a on the outer peripheral end 5d side of the reinforcing plate 5. It is formed by bonding.
- the bonding width between the resin 3 and the reinforcing plate 5 is preferably 2 mm or more.
- the outer size of the reinforcing plate 5 is 30 ⁇ 60 mm
- the outer size of the substrate 1 is set to 26 ⁇ 56 mm.
- the reinforcing plate 5 is preferably formed using the same material (same type) as the resin 3 from the viewpoint of adhesiveness with the resin 3 that seals the surface 1 a of the substrate 1.
- the reinforcing plate 5 may be formed by coating the same material resin on a metal material.
- the metal material is not particularly limited, but stainless steel is desirable.
- the thickness of the reinforcing plate 5 is preferably about 0.1 to 0.5 mm.
- the electronic apparatus according to the present embodiment including the component built-in module A is, for example, a mobile phone.
- This electronic device includes a housing composed of an upper housing and a lower housing, and a component built-in module A including a plurality of electronic components 2 incorporated in the housing.
- the electronic device according to the present embodiment is configured by incorporating the component built-in module A into a part of the battery cover or casing surface of the electronic device. With this configuration, it is possible to reduce the space in the housing of the electronic device and to realize a reduction in thickness. Furthermore, in the case of such a configuration, the function of the electronic device can be easily changed by exchanging the component built-in module A.
- FIG. 3 shows the casing 101 of the mobile phone 100 of the present embodiment.
- a component built-in module A is incorporated in a battery cover 102 which is a part of the casing 101.
- FIG. 4A When manufacturing the component built-in module A of the present embodiment, as shown in FIG. 4A, first, a plurality of electronic components 2 are mounted on the surface 1a of a flat substrate (flexible substrate) 1 (electronic component mounting step). ). Next, as shown in FIG. 4B, the back surface 1b of the substrate 1 is bonded to the reinforcing plate 5 with an adhesive 4 (reinforcing plate bonding step).
- the substrate 1 with the electronic component 2 mounted thereon is placed on the mold 10.
- a thermoplastic resin such as acrylic, ABS, or PC
- the temperature of the mold 10 be about 80 ° C.
- the mold 10 is clamped and the resin 3 is injected into the mold 10 (resin sealing step).
- the substrate 1 is deformed along the reinforcing plate 5 by the injection pressure of the resin 3 to form a recess 8 (step 7) that engages with the opening 5c, and the electronic component 2 is accommodated in the recess 8 together with this.
- substrate 1 is sealed with the resin 3, and the recessed part 8 can be formed in this embodiment by lumping a recessed part formation process to a resin sealing process (one process).
- the component-embedded module A of the present embodiment is completed by taking out the resin-sealed substrate 1 from the mold 10.
- the injection molding method is exemplified as the resin sealing method, but is not limited thereto.
- a construction method can be selected according to the resin 3 to be used. For example, when a thermoplastic resin is selected, an injection molding method may be performed. Further, when a thermosetting resin is selected, resin sealing may be performed by a transfer mold method. After taking out the resin-sealed substrate 1 from the mold 10, it is possible to improve the design by forming a decorative sheet or a coating film on the resin surface.
- the surface 1a of the substrate 1 is sealed on the first surface 5a of the outer peripheral end 5d of the reinforcing plate 5.
- the resin 3 to be bonded is bonded to form the component built-in module A.
- the end surface 1 c of the substrate 1 is built in the resin 3, and it is possible to prevent the end 1 c of the substrate 1 from being peeled off from the sealing resin 3.
- the reinforcing plate 5 is formed using a resin of the same material (same type) as the resin 3 that seals the surface 1 a of the substrate 1.
- the reinforcing plate 5 is formed by coating the same material resin on a metal material. For this reason, the adhesiveness between the resin 3 and the reinforcing plate 5 for sealing the surface 1a of the substrate 1 can be sufficiently ensured, and the substrate 1 and the resin 3 can be reliably prevented from peeling off.
- the reinforcing plate 5 includes an opening 5c.
- the first surface 5a is attached to the back surface 1b of the connecting portion 6 of the substrate 1 with the adhesive 4 while engaging the recess 8 of the substrate 1 (the portion of the substrate 1 corresponding to the opening 5c) with the opening 5c. Glued and attached together.
- the concave portion 8 of the reinforcing plate 5 or the substrate 1 is formed so that the back surface 1b of the concave portion 8 engaged with the opening 5c and the second surface 5b of the reinforcing plate 5 are arranged on the same plane. .
- such a component built-in module A is configured to be at least a part of the casing of the electronic device, that is, the plurality of electronic components 2 of the component built-in module A are embedded in the casing of the electronic device. . With this configuration, it is possible to further reduce the thickness of the electronic device.
- the electronic device including the component built-in module, and the method of manufacturing the component built-in module A the substrate 1 and the resin 3 can be prevented from being peeled off while being thinned, and the component built-in has high reliability. It becomes possible to provide the module A and an electronic apparatus including the module A.
- the reinforcing plate 5 is provided with one rectangular frame-shaped opening 5c, but the configuration is not limited thereto.
- the reinforcing plate 5 may include a plurality of openings 5c, or the reinforcing plate 5 may be formed in an outer shape other than a square.
- the opening 5c can also be formed in a shape other than a quadrangle such as a triangle or a circle.
- the reinforcing plate 5 may include a plurality of openings 5c having different shapes and sizes.
- FIG. 1 shows that the stepped portion 7 of the substrate 1 is in close contact with the side surface where the opening 5c of the reinforcing plate 5 is formed.
- a through hole 11 may be provided in the substrate 1, and the resin 3 may be directly bonded to the reinforcing plate 5 through the through hole 11. In this case, it is possible to prevent the resin 3 and the substrate 1 from peeling off. In addition, as compared with the case where the resin 3 is bonded to the reinforcing plate 5 on the outer peripheral end side of the component built-in module A as in this embodiment, the component built-in module A can be downsized.
- a part of the reinforcing plate 5 may be bent from the back surface 1b side of the substrate 1 to the front surface 1a side to form a bent portion 5e.
- the moment of inertia of the cross section can be increased, and the effect of suppressing the warpage of the component built-in module A can be obtained.
- the reinforcing plate 5 is provided on a part of the back side of the component built-in module A, or as shown in FIG. 8B, the reinforcing plate 5 extends largely outward from the outer peripheral edge 1c of the substrate 1 (
- the component built-in module A may be configured so that the substrate 1 is bonded to a part of the reinforcing plate 5.
- the surface (sealing surface) 3a of the resin 3 does not need to be flat, and can be freely changed depending on the design of the electronic device incorporating the component built-in module A.
- the surface 3a of the resin 3 can be curved.
- the present invention can be applied to a component built-in module, an electronic device including the module, and a method for manufacturing the component built-in module. According to the component built-in module, the electronic device including the module, and the method for manufacturing the component built-in module, it is possible to prevent the substrate and the resin from peeling while reducing the thickness.
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Power Engineering (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
- Structure Of Printed Boards (AREA)
Abstract
Description
本発明の電子機器において、前記部品内蔵モジュールが、電子機器の筐体の少なくとも一部に組み込まれていてもよい。
以下、図1から図4Eを参照し、本発明の一実施形態に係る部品内蔵モジュール及びこれを備える電子機器並びに部品内蔵モジュールの製造方法について説明する。本実施形態は、例えば携帯電話などの薄型化が求められる電子機器に搭載される部品内蔵モジュール及び電子機器並びに部品内蔵モジュールの製造方法に関する。
本実施形態では、基板1の表面1aの全面が樹脂3で封止されている。本実施形態の樹脂(樹脂層)3においては、表面3aが平坦に形成されている。樹脂3の表面3aから電子部品2の上面2aまでの距離が最も短い電子部品2の上面2aと、樹脂3の表面3aとの距離tが0.2mm以上になるように形成されている。電子部品2としてLEDなどの発光デバイスが実装される場合には、光透過性の観点から透明の樹脂3を用いることが望ましい。
1a 表面(実装面)
1b 裏面
1c 外周端(端部)
2 電子部品
2a 上面
3 樹脂
3a 表面
4 接着剤
5 補強板
5a 第1の面
5b 第2の面
5c 開口部
5d 外周端
6 接続部
7 段部
8 凹部(対応部)
10 金型
11 貫通孔
100 携帯電話(電子機器)
101 筐体
102 電池カバー
A 部品内蔵モジュール
Claims (8)
- 表面および裏面を有する基板と、
前記基板の表面に実装される複数の電子部品と、
前記基板の表面を封止する樹脂と、
前記基板の裏面に接着する補強板とを備え、
前記補強板と前記樹脂とが接着している部品内蔵モジュール。 - 前記補強板は、第1の面、前記第1の面とは反対側の第2の面、および前記第1の面から前記第2の面に貫通する開口部を有し、
前記基板の一部分が、前記開口部に対応する対応部であり、
前記対応部が前記第1の面側から前記開口部に係合し、前記基板の前記対応部における裏面と前記補強板の第2の面が同一平面上に配されている請求項1記載の部品内蔵モジュール。 - 前記電子部品が少なくとも前記基板の前記対応部における表面に実装されている請求項2記載の部品内蔵モジュール。
- 前記補強板が、前記基板の表面を封止する樹脂と同一種類の樹脂を用いて形成されている請求項1から請求項3のいずれか一項に記載の部品内蔵モジュール。
- 前記補強板が、前記基板の表面を封止する樹脂と同一種類の樹脂を金属材料にコーティングして形成されている請求項4記載の部品内蔵モジュール。
- 請求項1から請求項5のいずれか一項に記載の部品内蔵モジュールを備える電子機器。
- 前記部品内蔵モジュールが、電子機器の筐体の少なくとも一部に組み込まれている請求項6記載電子機器。
- 基板の表面に複数の電子部品を実装する工程と、
前記基板の裏面に補強板を接着する工程と、
前記基板の表面を樹脂で封止する工程と
を備えている部品内蔵モジュールの製造方法。
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JP2012538592A JPWO2012049895A1 (ja) | 2010-10-15 | 2011-07-08 | 部品内蔵モジュール及びこれを備える電子機器並びに部品内蔵モジュールの製造方法 |
US13/824,479 US9148971B2 (en) | 2010-10-15 | 2011-07-08 | Component built-in module, electronic device including same, and method for manufacturing component built-in module |
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JP2010-232321 | 2010-10-15 | ||
JP2010232321 | 2010-10-15 |
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WO2012049895A1 true WO2012049895A1 (ja) | 2012-04-19 |
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PCT/JP2011/065700 WO2012049895A1 (ja) | 2010-10-15 | 2011-07-08 | 部品内蔵モジュール及びこれを備える電子機器並びに部品内蔵モジュールの製造方法 |
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US (1) | US9148971B2 (ja) |
JP (1) | JPWO2012049895A1 (ja) |
WO (1) | WO2012049895A1 (ja) |
Cited By (4)
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WO2016024415A1 (ja) * | 2014-08-12 | 2016-02-18 | 日本メクトロン株式会社 | 伸縮性フレキシブルプリント基板および伸縮性フレキシブルプリント基板の製造方法 |
JP2016105436A (ja) * | 2014-12-01 | 2016-06-09 | 株式会社東芝 | 電子機器 |
JP2017522583A (ja) * | 2014-05-09 | 2017-08-10 | レオンハード クルツ シュティフトゥング ウント コー. カーゲー | 多層体およびその製造方法 |
JP2020092180A (ja) * | 2018-12-06 | 2020-06-11 | 三菱電機株式会社 | 半導体装置および半導体装置の製造方法 |
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US9899330B2 (en) * | 2014-10-03 | 2018-02-20 | Mc10, Inc. | Flexible electronic circuits with embedded integrated circuit die |
US10091887B2 (en) | 2015-04-02 | 2018-10-02 | Tactotek Oy | Multi-material structure with embedded electronics |
JP6784701B2 (ja) | 2015-05-19 | 2020-11-11 | タクトテク オーユー | エレクトロニクス用の熱成形プラスチックカバーおよび関連した製法 |
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TWI249712B (en) | 2001-02-28 | 2006-02-21 | Hitachi Ltd | Memory card and its manufacturing method |
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- 2011-07-08 JP JP2012538592A patent/JPWO2012049895A1/ja not_active Withdrawn
- 2011-07-08 WO PCT/JP2011/065700 patent/WO2012049895A1/ja active Application Filing
- 2011-07-08 US US13/824,479 patent/US9148971B2/en active Active
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JPH0279450A (ja) * | 1988-09-14 | 1990-03-20 | Fujitsu Ltd | 混成集積回路 |
JP2010166025A (ja) * | 2008-12-19 | 2010-07-29 | Panasonic Corp | 実装構造 |
Cited By (8)
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JP2017522583A (ja) * | 2014-05-09 | 2017-08-10 | レオンハード クルツ シュティフトゥング ウント コー. カーゲー | 多層体およびその製造方法 |
WO2016024415A1 (ja) * | 2014-08-12 | 2016-02-18 | 日本メクトロン株式会社 | 伸縮性フレキシブルプリント基板および伸縮性フレキシブルプリント基板の製造方法 |
JP2016040793A (ja) * | 2014-08-12 | 2016-03-24 | 日本メクトロン株式会社 | 伸縮性フレキシブルプリント基板および伸縮性フレキシブルプリント基板の製造方法 |
CN106664792A (zh) * | 2014-08-12 | 2017-05-10 | 日本梅克特隆株式会社 | 可伸缩柔性印刷电路板以及可伸缩柔性印刷电路板的制造方法 |
US10136514B2 (en) | 2014-08-12 | 2018-11-20 | Nippon Mektron, Ltd. | Extensible flexible printed circuit board and method for manufacturing extensible flexible printed circuit board |
JP2016105436A (ja) * | 2014-12-01 | 2016-06-09 | 株式会社東芝 | 電子機器 |
JP2020092180A (ja) * | 2018-12-06 | 2020-06-11 | 三菱電機株式会社 | 半導体装置および半導体装置の製造方法 |
JP7038645B2 (ja) | 2018-12-06 | 2022-03-18 | 三菱電機株式会社 | 半導体装置および半導体装置の製造方法 |
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JPWO2012049895A1 (ja) | 2014-02-24 |
US9148971B2 (en) | 2015-09-29 |
US20130176689A1 (en) | 2013-07-11 |
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