WO2012037852A1 - 全自动切槽机 - Google Patents

全自动切槽机 Download PDF

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Publication number
WO2012037852A1
WO2012037852A1 PCT/CN2011/079468 CN2011079468W WO2012037852A1 WO 2012037852 A1 WO2012037852 A1 WO 2012037852A1 CN 2011079468 W CN2011079468 W CN 2011079468W WO 2012037852 A1 WO2012037852 A1 WO 2012037852A1
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WO
WIPO (PCT)
Prior art keywords
disposed
cylinder
grooving machine
grooving
feeding
Prior art date
Application number
PCT/CN2011/079468
Other languages
English (en)
French (fr)
Inventor
温少松
曾小奕
沈辉
Original Assignee
Wen Shaosong
Zeng Xiaoyi
Shen Hui
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wen Shaosong, Zeng Xiaoyi, Shen Hui filed Critical Wen Shaosong
Publication of WO2012037852A1 publication Critical patent/WO2012037852A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23C—MILLING
    • B23C3/00—Milling particular work; Special milling operations; Machines therefor
    • B23C3/28—Grooving workpieces

Definitions

  • the invention relates to the technical field of pipe grooving, in particular to a full-automatic grooving machine.
  • the technical problem to be solved by the present invention is to provide a fully automatic grooving machine capable of realizing automatic control, low labor intensity, and capable of effectively improving work efficiency.
  • the present invention provides a fully automatic grooving machine, comprising: a main frame, a main board disposed on the main frame, a feeder bracket disposed on one side of the main board, and disposed at the same a funnel type feeding device on the feeder bracket, a transmission cutting tool magazine disposed on the other side of the main board, a workpiece propulsion device disposed under the funnel feeding device, and disposed under the workpiece propulsion device a feeding bracket, and a program-controlled electrical device disposed on the main frame for controlling the operation of the automatic grooving machine.
  • the funnel feeding device comprises: a fixing frame, a housing cover disposed outside the fixing frame, a feeding piece disposed in the housing cover, a vibrating rotator disposed on the housing cover, and a setting a chute below the housing cover.
  • the workpiece propulsion device comprises: a base, a first cylinder disposed on a side of the base, a feed clip connected to the first cylinder, a second cylinder disposed at one end of the base, and the second a positioning sleeve connected to the cylinder, a third cylinder disposed at the other end of the base, a return shaft connected to the third cylinder, and a speed change slot disposed between the second cylinder and the third cylinder a cylinder, and a lower chute disposed opposite the feed clamp.
  • the transmission cutting tool magazine comprises: four power heads arranged in a ring shape, a cutting piece disposed on the power head, and a cooling device for cooling the cutting piece.
  • the cooling device comprises: a sealed box frame, a filter net disposed on the sealed box frame, an emulsion disposed in the sealed box frame, and disposed on the sealed box frame for transporting the station Said emulsion to the feed tube of the cutting piece.
  • the automatic grooving machine of the invention can realize the mechanization and automatic operation of the pipe grooving, has high work efficiency, is suitable for mass processing and production, has simple structure, reliable work and low cost, and can well satisfy multi-directional grooving. It is free from deformation, feeding, grooving and exiting. It is suitable for multi-directional grooving of related products such as metal, plastic and wood glue.
  • Figure 1/5 is a perspective view of the automatic grooving machine of the present invention.
  • Figure 2/5 is a schematic view of the funnel type feeding device in the automatic grooving machine shown in Figure 1/5;
  • Figure 3/5 is a schematic view of the workpiece propulsion device in the automatic grooving machine shown in Figure 1/5;
  • Figure 4/5 is a partial schematic view of the transmission cutting tool magazine in the automatic grooving machine shown in Figure 1/5;
  • Figure 5/5 is a schematic view of the cooling device of the transmission type cutting tool magazine shown in Figure 4/5.
  • the automatic grooving machine of the present invention comprises: a main frame 8, a main board 11 disposed on the main frame 8, and a feeder bracket disposed on one side of the main board 11. 7.
  • a funnel type (or vibrating plate) feeding device provided on the feeder tray 7, a transmission type cutting tool magazine provided on the other side of the main board 11, and a workpiece propelling device disposed below the funnel type feeding device 1.
  • a feeding bracket 6 disposed below the workpiece propelling device 4, and a program-controlled electrical device 3 disposed on the main frame (8) for controlling the operation of the automatic grooving machine.
  • the automatic grooving machine of the invention can realize the mechanization and automatic operation of the pipe grooving, has high work efficiency, is suitable for large-scale processing and production, has simple structure, reliable work and low cost, and can well satisfy multi-directional grooving, Deformation, feeding, grooving and exiting freely, adapt to multi-directional grooving operations of related products such as metal, plastic and wood glue.
  • the workpiece propulsion device 4 includes a base 41, a first cylinder 42 disposed at a side of the base 41, a feed clip 43 connected to the first cylinder 42, a second cylinder 44 disposed at one end of the base 41, and connected to the second cylinder 44. a positioning sleeve 45, a third cylinder 46 disposed at the other end of the base 41, a return shaft 47 connected to the third cylinder 46, a speed change slot cylinder 48 disposed between the second cylinder 44 and the third cylinder 46, And a lowering groove 49 disposed opposite the feeding clip 43.
  • the first cylinder (42) shrinks the feeding clip 43 and the product enters the center of the slot accurately.
  • the second cylinder 44 feeds the product into the positioning sleeve, and then derivates the product through the speed regulating slot cylinder 48. Work.
  • the workpiece propulsion device 4 plays an effective role in fast and accurate feeding, positioning, and derivation.
  • the hopper feeder 1 includes a holder 11, a housing cover 12 disposed outside the holder 11, a feed piece 13 disposed in the housing cover 12, a vibrating rotator 14 disposed on the housing cover 12, and a housing cover 12 disposed thereon.
  • the leakage chute 15 below.
  • the feeding piece 13 is driven by the vibrating rotator 14 to feed, the feeding clip is released, the product immediately falls from the leakage chute 15, and the circulation works in an orderly manner, and the feeding device and the feeding piece 13 and the vibrating piece 14 It works at the same time, and it closely matches the products continuously.
  • the funnel type feeding device 1 is very important in the whole machine and is indispensable.
  • the transmission type cutting tool magazine 2 includes four power heads 21 that are annularly arranged, a cutting piece 22 that is disposed on the power head 21, and a cooling device 5 that cools the cutting piece 22.
  • the cutting piece 22 is driven by the power head program, and its speed is fast, stable and accurate.
  • the cooling device 5 includes a closet frame 51, a filter screen 52 disposed on the closet frame 51, an emulsion 53 disposed in the closet frame 51, and a cover frame 51 for transporting the emulsion 53 to the cut piece
  • the cooling device 5 is simultaneously turned on, and the emulsion, 53 flows into the filter screen 52, is transferred to the inlet pipe, and 54 flows to the four cutting pieces 22 to cool and remove the dip.
  • Program-controlled electrical devices 3 function keys and components are correspondingly working in an associated manner, indispensable. When a component fails, it can be manually adjusted to OK and then automatically cycled.
  • the automatic grooving machine of the invention can realize the mechanization and automatic operation of the pipe grooving, has high work efficiency, is suitable for mass processing and production, has simple structure, reliable work and low cost, and can well satisfy multi-directional grooving. It is free from deformation, feeding, grooving and exiting. It is suitable for multi-directional grooving of related products such as metal, plastic and wood glue.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)

Description

全自动切槽机
技术领域
本发明涉及管材切槽技术领域，尤其涉及一种全自动切槽机。
背景技术
目前国内、国外只有厚管，横向和纵向对称切槽。而如果是薄管，由于缺乏专用的切槽设备，只能采用手工的方式进行切槽，作业量大，工作效率低，占用人力多，且无法进行大批量生产。为此，应研制开发适用的切槽设施，从而摈弃落后的切槽方式。
发明内容
（一）要解决的技术问题
本发明要解决的技术问题是：提供一种能够实现自动控制，劳动强度低，能够有效提高工作效率的全自动切槽机。
（二）技术方案
为解决上述问题，本发明提供了一种全自动切槽机，包括：主机架、设置在所述主机架上的主机板、设置在所述主机板一侧的送料器托架、设置在所述送料器托架上的漏斗式送料装置、设置在所述主机板另一侧的传动式切割刀库、设置在所述漏斗式送料装置下方的工件推进装置、设置在所述工件推进装置下方的送料托架、以及设置在所述主机架上用于控制全自动切槽机工作的程控式电器装置。
优选地，所述漏斗式送料装置包括：固定架、设置在所述固定架外的外壳盖、设置在所述外壳盖内的送料片、设置在所述外壳盖上的振转动器、以及设置在所述外壳盖下方的漏料槽。
优选地，所述工件推进装置包括：底座、设置在所述底座侧面的第一气缸、与所述第一气缸相连的送料夹、设置在所述底座一端的第二气缸、与所述第二气缸相连的定位套、设置在所述底座另一端的第三气缸、与所述第三气缸相连的退料轴、设置在所述第二气缸和所述第三气缸之间的调速切槽气缸、以及设置在所述送料夹对面的下料槽。
优选地，所述传动式切割刀库包括：呈环形陈列的四个动力头、设置在所述动力头上的切割片、以及用于冷却所述切割片的冷却装置。
优选地，所述冷却装置包括：密箱架、设置在所述密箱架上的过滤网、设置在所述密箱架内的乳化液、以及设置在密箱架所述上用于输送所述乳化液至所述切割片的进输管。
（三）有益效果
本发明的全自动切槽机，可实现管材切槽的机械化、自动化作业，工作效率高、适应大批量加工生产、结构组成简便、工作可靠、造价低，可很好地满足多向切槽，不变形，进料、切槽和退出操作自如，适应金属、塑胶和木胶等相关产品多向切槽作业。
附图说明
图1/5为本发明的全自动切槽机的立体示意图；
图2/5为图1/5所示的全自动切槽机中漏斗式送料装置的示意图；
图3/5为图1/5所示的全自动切槽机中工件推进装置的示意图；
图4/5为图1/5所示的全自动切槽机中传动式切割刀库的部分示意图；
图5/5为图4/5所示的传动式切割刀库的冷却装置的示意图。
具体实施方式
本发明提出的全自动切槽机，结合附图及实施例详细说明如下。
如图1/5-4/5所示，本发明的全自动切槽机，包括：主机架8、设置在主机架8上的主机板11、设置在主机板11一侧的送料器托架7、设置在送料器托架7上的漏斗式（或振动盘）送料装置1、设置在主机板11另一侧的传动式切割刀库2、设置在漏斗式送料装置1下方的工件推进装置4、设置在工件推进装置4下方的送料托架6、以及设置在主机架(8)上用于控制全自动切槽机工作的程控式电器装置3。本发明的全自动切槽机可实现管材切槽的机械化、自动化作业，工作效率高、适应大批量加工生产、结构组成简便、工作可靠、造价低，可很好地满足多向切槽，不变形，进料、切槽和退出操作自如，适应金属、塑胶和木胶等相关产品多向切槽作业。
其中，工件推进装置4包括：底座41、设置在底座41侧面的第一气缸42、与第一气缸42相连的送料夹43、设置在底座41一端的第二气缸44、与第二气缸44相连的定位套45、设置在底座41另一端的第三气缸46、与第三气缸46相连的退料轴47、设置在第二气缸44和第三气缸46之间的调速切槽气缸48、以及设置在送料夹43对面的下料槽49。当机器运转时，第一气缸(42)将送料夹43缩松，产品准确进入槽中心，第二气缸44又将产品送入定位套内，再通过调速切槽气缸48将产品推导进行有效地工作。工件推进装置4起到快速又准确的送料、定位、推导等有效作用。
漏斗式送料装置1包括固定架11、设置在固定架11外的外壳盖12、设置在外壳盖12内的送料片13、设置在外壳盖12上的振转动器14、以及设置在外壳盖12下方的漏料槽15。当机器运转时，通过振转动器14来带动送料片13进行送料，送料夹一松开，产品立刻从漏料槽15下落，循环有序地工作，送料装置与送料片13和振转动器14是同时工作的，紧密配合的将产品持续不断地送料。漏斗式送料装置1在整台机中是非常重要，缺一不可。
传动式切割刀库2包括：呈环形陈列的四个动力头21、设置在动力头21上的切割片22以及用于冷却切割片22的冷却装置5。切割片22是通过动力头程式带动工作，其速度闪快，稳中精确。冷却装置5包括密箱架51、设置在密箱架51上的过滤网52、设置在密箱架51内的乳化液53、以及设置在密箱架51上用于输送乳化液53至切割片11的进输管54。在切割工作中，同时开启冷却装置5，乳化液,53流入过滤网52后，转入进输管,54流向四个切割片22冷却并清除屎料。
程控式电器装置3功能键与零部件之间都是相对应相关联地工作，缺一不可。当某零部件出故障时，可用手动调节至OK再转自动循环工作。
以上实施方式仅用于说明本发明，而并非对本发明的限制，有关技术领域的普通技术人员，在不脱离本发明的精神和范围的情况下，还可以做出各种变化和变型，因此所有等同的技术方案也属于本发明的范畴，本发明的专利保护范围应由权利要求限定。
工业实用性
本发明的全自动切槽机，可实现管材切槽的机械化、自动化作业，工作效率高、适应大批量加工生产、结构组成简便、工作可靠、造价低，可很好地满足多向切槽，不变形，进料、切槽和退出操作自如，适应金属、塑胶和木胶等相关产品多向切槽作业。

Claims (1)

  1. 权 利 要 求
    1、一种全自动切槽机，其特征在于，包括：主机架、设置在所述主机架上的主机板、设置在所述主机板一侧的送料器托架、设置在所述送料器托架上的漏斗式送料装置、设置在所述主机板另一侧的传动式切割刀库、设置在所述漏斗式送料装置下方的工件推进装置、设置在所述工件推进装置下方的送料托架、以及设置在所述主机架上用于控制全自动切槽机工作的程控式电器装置。
    2、如权利要求1所述的全自动切槽机，其特征在于，所述漏斗式送料装置包括：固定架、设置在所述固定架外的外壳盖、设置在所述外壳盖内的送料片、设置在所述外壳盖上的振转动器、以及设置在所述外壳盖下方的漏料槽。
    3、如权利要求1所述的全自动切槽机，其特征在于，所述工件推进装置包括：底座、设置在所述底座侧面的第一气缸、与所述第一气缸相连的送料夹、设置在所述底座一端的第二气缸、与所述第二气缸相连的定位套、设置在所述底座另一端的第三气缸、与所述第三气缸相连的退料轴、设置在所述第二气缸和所述第三气缸之间的调速切槽气缸、以及设置在所述送料夹对面的下料槽。
    4、如权利要求1所述的全自动切槽机，其特征在于，所述传动式切割刀库包括：呈环形陈列的四个动力头、设置在所述动力头上的切割片、以及用于冷却所述切割片的冷却装置。
    5、如权利要求4所述的全自动切槽机，其特征在于，所述冷却装置包括：密箱架、设置在所述密箱架上的过滤网、设置在所述密箱架内的乳化液、以及设置在密箱架所述上用于输送所述乳化液至所述切割片的进输管。
PCT/CN2011/079468 2010-09-20 2011-09-08 全自动切槽机 WO2012037852A1 (zh)

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CN201010289638.3 2010-09-20
CN2010102896383A CN102000872B (zh) 2010-09-20 2010-09-20 全自动切槽机

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CN108788259A (zh) * 2017-04-26 2018-11-13 东莞市亿金金属制品有限公司 一种全自动铣扁机
CN118162674A (zh) * 2024-05-14 2024-06-11 河南省北方诚信重型机械有限公司 一种用于起重机生产用的下料装置

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CN102000872B (zh) * 2010-09-20 2012-08-22 温少松 全自动切槽机
CN104191033B (zh) * 2014-08-07 2017-08-25 江苏建中新材料科技有限公司 一种轴承钢管切割装置及切割方法
CN113787226B (zh) * 2021-08-10 2024-06-28 太仓力达莱特精密工业有限公司 一种多方向、多工位切槽生产线及其工作方法

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JP2010069558A (ja) * 2008-09-17 2010-04-02 Nakano Seisakusho:Kk 管切断加工装置
CN201544071U (zh) * 2009-10-16 2010-08-11 林州重机集团股份有限公司 一种推镗床冷却装置
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CN201815739U (zh) * 2010-09-20 2011-05-04 温少松 全自动切槽机

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108788259A (zh) * 2017-04-26 2018-11-13 东莞市亿金金属制品有限公司 一种全自动铣扁机
CN118162674A (zh) * 2024-05-14 2024-06-11 河南省北方诚信重型机械有限公司 一种用于起重机生产用的下料装置

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CN102000872B (zh) 2012-08-22

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