WO2012020999A2 - 2단 연료 분사 밸브 - Google Patents
2단 연료 분사 밸브 Download PDFInfo
- Publication number
- WO2012020999A2 WO2012020999A2 PCT/KR2011/005879 KR2011005879W WO2012020999A2 WO 2012020999 A2 WO2012020999 A2 WO 2012020999A2 KR 2011005879 W KR2011005879 W KR 2011005879W WO 2012020999 A2 WO2012020999 A2 WO 2012020999A2
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- WO
- WIPO (PCT)
- Prior art keywords
- fuel
- auxiliary fuel
- auxiliary
- chamber
- plunger
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/02—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship with each cyclic delivery being separated into two or more parts
- F02M45/10—Other injectors with multiple-part delivery, e.g. with vibrating valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M43/00—Fuel-injection apparatus operating simultaneously on two or more fuels, or on a liquid fuel and another liquid, e.g. the other liquid being an anti-knock additive
- F02M43/04—Injectors peculiar thereto
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M45/00—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship
- F02M45/02—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship with each cyclic delivery being separated into two or more parts
- F02M45/04—Fuel-injection apparatus characterised by having a cyclic delivery of specific time/pressure or time/quantity relationship with each cyclic delivery being separated into two or more parts with a small initial part, e.g. initial part for partial load and initial and main part for full load
- F02M45/08—Injectors peculiar thereto
- F02M45/086—Having more than one injection-valve controlling discharge orifices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M57/00—Fuel-injectors combined or associated with other devices
- F02M57/02—Injectors structurally combined with fuel-injection pumps
- F02M57/022—Injectors structurally combined with fuel-injection pumps characterised by the pump drive
- F02M57/025—Injectors structurally combined with fuel-injection pumps characterised by the pump drive hydraulic, e.g. with pressure amplification
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/04—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00 having valves, e.g. having a plurality of valves in series
- F02M61/10—Other injectors with elongated valve bodies, i.e. of needle-valve type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1806—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for characterised by the arrangement of discharge orifices, e.g. orientation or size
- F02M61/182—Discharge orifices being situated in different transversal planes with respect to valve member direction of movement
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/46—Valves, e.g. injectors, with concentric valve bodies
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/20—Closing valves mechanically, e.g. arrangements of springs or weights or permanent magnets; Damping of valve lift
Definitions
- the present invention relates to a two-stage fuel injection valve, and more particularly, a mechanical fuel injection valve can perform a sliding switch valve function and a secondary fuel compression function at the same time, according to the first and second stage fuel
- the present invention relates to a two-stage fuel injection valve which enables injection or two-stage fuel injection, and allows two fuels to be radially injected on the coaxial of the combustion chamber center.
- a fuel injection device of a diesel engine there are a conventional mechanical fuel injection device and an electronically controlled fuel injection device.
- the mechanical fuel injection device injects the high pressure fuel compressed by the injection pump into the combustion chamber through the mechanical injector.
- the plunger is driven by a fuel cam that interlocks with the crankshaft to compress the fuel, and in the mechanical injector, the nozzle hole is opened or closed by sliding the needle (or push rod). Spray or shut off.
- Such a mechanical fuel injection value is dependent on the engine speed by the injection conditions (injection timing, injection pressure, injection amount). This means that the pressure increases in proportion to the engine speed, so that the pump is heavily loaded at every revolution. In addition, since the pressure cannot be increased beyond the engine speed, high pressure injection at low speed is impossible.
- an electronically controlled fuel injection device using a common rail is known.
- Electronically controlled fuel injection device is equipped with low pressure pump, high pressure pump, common rail and solenoid injector.
- the fuel is pressurized to ultra high pressure while passing through the low pressure pump and the high pressure pump, and accumulates at a constant pressure in the common rail by the pressure control of the engine control unit (ECU).
- the solenoid injector is controlled by the engine control unit to adjust the injection timing and injection amount.
- the electronically controlled fuel injection device is capable of high pressure injection at low speed by controlling the generation of pressure and injection separately, and can freely control the injection conditions according to the operating conditions to improve engine performance (eg output) and fuel economy. You can.
- multi-stage injection such as pilot injection, main injection, and post injection can be performed, thereby improving fuel economy and reducing exhaust gas.
- an electronic fuel injection device does not inject two fuels, so it is difficult to utilize them in a dual fuel engine.
- Two or two fuel engines have two combustion modes.
- auxiliary fuels e.g. Marine Diesel Oil, Marine Gas Oil
- main fuel e.g. Heavy Fuel Oil, Marine Diesel Oil
- NOx improvement and combustion performance can be improved.
- the auxiliary fuel can be injected by adjusting the fuel injection amount adjuster to achieve stable ignition of the gas fuel introduced through the gas admission valve and the engine intake port.
- a parallel twin injector is used to inject two fuels.
- the twin injector is a combination of a general mechanical injector and a solenoid injector to inject a different kind of fuel.
- the size becomes larger and takes up a lot of space.
- two nozzle orifices and shafts corresponding to the two kinds of fuels are provided side by side at a point spaced from each other. For this reason, one of the two fuels is inevitably injected at a position outside the center of the combustion chamber, so it is difficult to optimize combustion performance.
- the secondary fuel nozzle orifice may be clogged when the main fuel (Heavy Fuel Oil) injection containing a large amount of particulate matter.
- the common rail, a high pressure pump, a solenoid injector further needs to be installed for the auxiliary injection, which is expensive and has the disadvantage of complicated system.
- an additionally manufactured electronic auxiliary injector is additionally installed in an inclined state around the main injector.
- the auxiliary injection is not made in the center of the cylinder head, but is made from the side, and the injection direction (angle) is also biased to one side, which results in a poor combustion performance.
- the present invention provides a two-stage fuel injection valve capable of not only two-stage fuel injection but also two kinds of fuel injection with one mechanical injector, thereby improving combustion performance and reducing exhaust gas at a minimum cost. It is an object of the present invention to provide a fuel injection valve.
- Another object of the present invention is to simplify the structure and to separate the auxiliary fuel by making it possible to simultaneously perform the compression function of the auxiliary fuel as well as the selective opening and closing of the main nozzle hole and the auxiliary nozzle hole with one mechanical fuel injection valve. This eliminates the need for a compression pump.
- Still another object of the present invention is to improve combustion performance by allowing two fuels to be injected on the coaxial of the combustion chamber center.
- a two-stage fuel injection valve for injecting fuel into the combustion chamber of the cylinder head, comprising: a plurality of main fuel nozzle holes and a plurality of auxiliary fuel nozzle holes formed radially with respect to the same central axis at points axially spaced apart from the tip;
- a main fuel inlet passage formed from a main fuel inlet to a point adjacent to the main fuel nozzle hole, a first main fuel chamber formed in an axial direction in communication with the main fuel inlet passage, and an auxiliary fuel inlet from the auxiliary fuel inlet
- a valve body having an auxiliary fuel inlet passage formed to a point adjacent to the nozzle hole and an auxiliary fuel discharge passage formed from another point adjacent to the auxiliary fuel nozzle hole;
- a main fuel that is slidably inserted into the first main fuel chamber of the valve body to form an auxiliary fuel pressurizing chamber in communication with the auxiliary fuel nozzle hole between the tip and the valve body, and acts on the first main fuel chamber.
- a plunger configured to pressurize the auxiliary fuel in the auxiliary fuel pressurizing chamber while advancing under the pressure of and to communicate the main fuel inlet passage with the main fuel nozzle hole after the completion of the auxiliary fuel injection;
- a plunger spring elastically pressurizing the plunger in a retracting direction;
- a needle end is inserted into the center of the plunger so as to be slidable, and a needle end is formed at the front end to block the auxiliary fuel nozzle hole. Needles to communicate with;
- a needle spring interposed between the rear end of the needle and the plunger to elastically press the needle in the forward direction.
- a second main fuel chamber communicating with the end of the main fuel inlet passage is formed in a groove shape around the periphery of the distal end of the plunger, and the main fuel nozzle hole is blocked when the plunger is retracted, and the main fuel when the plunger is advanced.
- the fuel inlet passage and the main fuel nozzle hole communicate.
- the outer periphery of the plunger, the auxiliary fuel inlet chamber communicating with the end of the auxiliary fuel inlet passage, and the auxiliary fuel discharge chamber in communication with the end of the auxiliary fuel discharge passage is formed;
- a first longitudinal groove connecting the auxiliary fuel inlet chamber and the auxiliary fuel pressurizing chamber and a second longitudinal groove connecting the auxiliary fuel pressurizing chamber and the auxiliary fuel discharge chamber are formed.
- the first longitudinal groove and the second longitudinal groove are in communication with or blocked by the auxiliary fuel pressurization chamber by the retraction or advancement of the plunger.
- the auxiliary fuel inlet chamber may include a groove formed along the outer circumference of the plunger and a communication hole connecting the groove and the first longitudinal groove of the needle, and the auxiliary fuel discharge chamber may be The groove may be formed in a groove shape along an outer circumference of the plunger, and a communication hole connecting the groove and the second longitudinal groove of the needle.
- the valve body may consist of an assembly of a plurality of split bodies divided into several segments in the axial direction.
- the valve body includes: a base body in which the main fuel inlet and the first main fuel inlet passage, the auxiliary fuel inlet and the first auxiliary fuel inlet passage are formed;
- the first main fuel chamber, the main fuel nozzle hole and the auxiliary fuel nozzle hole is formed in the base body in the axial direction, the second main fuel inflow passage connected to the first main fuel inflow passage, the first auxiliary It may be configured as a nozzle body is formed a second auxiliary fuel inlet passage connecting the fuel inlet passage and the auxiliary fuel pressurization chamber.
- valve body is composed of an assembly in which the first body, the second body and the third body in the axial direction from the rear end to the front end, the first body of the first body and the second body and the third body You can combine the holder to wrap around.
- the two-stage fuel injection valve of the present invention delivers the pressure of the main fuel pumped from the injection pump to the auxiliary fuel pressurizing chamber through the plunger to pressurize the auxiliary fuel.
- the needle is operated by the slide valve method to inject the auxiliary fuel.
- the main fuel nozzle hole is opened to inject the main fuel to enable two-stage fuel injection.
- the main fuel, the auxiliary fuel passage and the nozzle hole are arranged in a single body so that two types of fuel can be injected.
- one mechanical fuel injection valve can selectively open and close the main nozzle hole and the auxiliary nozzle hole, and can compress the auxiliary fuel under the pressure of the main fuel, it is possible to compress the auxiliary fuel by a simple structure, There is no need for a separate injection pump to compress the auxiliary fuel.
- two fuels in one body are radially injected on the coaxial center of the combustion chamber, thereby improving combustion performance.
- FIG. 1 is a cross-sectional view showing the structure of a two-stage fuel injection valve according to the present invention.
- FIG. 2 is a bottom view of FIG. 1 and illustrates a layout state of a main nozzle hole and an auxiliary nozzle hole.
- FIG. 2 is a bottom view of FIG. 1 and illustrates a layout state of a main nozzle hole and an auxiliary nozzle hole.
- FIG. 3 is an enlarged view illustrating a head portion of the two-stage fuel injection valve of FIG. 1.
- FIG. 4 is a cross-sectional view taken along line II of FIG. 3.
- FIG. 5 is a cross-sectional view taken along line II-II of FIG. 3.
- FIG. 6 is a cross-sectional view taken along line III-III of FIG. 3.
- FIG. 7 is a cross-sectional view taken along the line IV-IV of FIG. 4, showing an opening state of the auxiliary fuel circulation line before the fuel injection operation is started in the fuel injection valve.
- FIG 8 is a view showing a state before the start of the fuel injection operation of the two-stage fuel injection valve according to the present invention.
- FIG. 9 is a view showing an initial state where the auxiliary fuel begins to be compressed by the pressure of the main fuel after the state of FIG. 8.
- FIG. 10 is a view illustrating a state in which auxiliary fuel is injected after the state of FIG. 9.
- FIG. 11 is a view illustrating a state in which auxiliary fuel is cut off and main fuel is injected after the state of FIG. 10.
- FIG. 13 is a view showing the structure of a two-stage fuel injection valve according to another embodiment of the present invention.
- FIG. 14 is an enlarged view of the head of FIG. 13.
- 15 is a cross-sectional view taken along a secondary fuel circulation line.
- FIG. 16 is an enlarged view of the head of FIG. 15.
- 17 is a view showing a conventional parallel twin injector.
- FIG. 1 and 2 show a two-stage fuel injection valve according to the invention, in which a cross-sectional view is shown in FIG. 1 and a bottom view of FIG.
- the two-stage fuel injection valve of the present invention having a main fuel nozzle hole 202 and a sub-fuel nozzle hole 204 formed at the front end (lower end in Figure 1) ( 100a).
- the main fuel nozzle hole 202 and the auxiliary fuel nozzle hole 204 are formed radially with respect to the same central axis X at the points axially spaced apart. Therefore, two fuels are radially injected on the coaxial part of a combustion chamber center, and combustion performance can be improved.
- the main fuel inlet 112 and the auxiliary fuel inlet 122 are formed in the injector body 100a.
- the main fuel inflow passages 110 and 210 are formed from the main fuel inlet 112 to a point adjacent to the main fuel nozzle hole 202.
- a first main fuel chamber 206 in communication with the main fuel inflow passage (110, 210) in the axial direction.
- auxiliary fuel inflow passages 120 and 220 are formed from the auxiliary fuel inlet 122 to a point adjacent to the auxiliary fuel nozzle hole 204.
- a secondary fuel discharge passage 230 is formed at another point adjacent to the auxiliary fuel nozzle hole 204.
- the plunger 300 is slidably inserted in the axial direction in the first main fuel chamber 206 of the valve body 100a.
- the first main fuel chamber 206 at the rear end of the plunger 300 serves as a so-called 'pressure cylinder' to which the pressure of the main fuel acts.
- An auxiliary fuel pressurizing chamber 302 is formed at the tip of the plunger 300 to communicate with the auxiliary fuel nozzle hole 204. Therefore, when the pressure of the main fuel (pressure from the injection pump) acting on the first main fuel chamber 206 acts on the rear end of the plunger 300, the plunger 300 advances to the auxiliary fuel pressurization chamber 302. Pressurize the auxiliary fuel inside. That is, the plunger 300 serves as an injection pump or fuel pump for pressurizing the auxiliary fuel.
- the plunger 300 communicates with the main fuel inflow passages 110 and 210 and the main fuel nozzle hole 202 after the pressurized auxiliary fuel has been injected through the auxiliary fuel nozzle hole 204 to inject the main fuel.
- the plunger 200 is elastically pressurized in the retraction direction (rear) by the plunger spring 500.
- the plunger spring 500 is opposed to the pressure acting on the first main fuel chamber 206. If the pressure acting on the first main fuel chamber 206 is greater than the restoring force of the plunger spring 500, the plunger 200 advances in the tip direction. Conversely, if the restoring force of the plunger spring 500 is greater than the pressure acting on the first main fuel chamber 206, the plunger 200 retreats in the rearward direction.
- the needle 400 is inserted in the plunger 300 so as to be slidable in the axial direction.
- the plunger 300 has a needle end 410 at the tip thereof that blocks the auxiliary fuel nozzle hole 204.
- the auxiliary fuel nozzle hole 204 is opened to inject the auxiliary fuel in the auxiliary fuel pressurization chamber 302.
- the needle 400 is elastically pressed in the forward direction by the needle spring 600. That is, the needle spring 600 elastically pressurizes the needle 400 in a direction of blocking the auxiliary fuel nozzle hole 204 against the pressure of the auxiliary fuel pressurization chamber 302.
- the needle 400 is retracted.
- the valve body 100a may be composed of an assembly of a plurality of divided bodies divided into several nodes in the axial direction. This is desirable to facilitate the machining of the valve body 100a and the assembly of the parts.
- the valve body 100a is divided into two nodes, that is, the base body 100 and the nozzle body 200, and takes the form of being axially coupled.
- the valve body 100a is not necessarily divided into two nodes (body) like the embodiment shown in FIG. 1, and may be divided into three or more bodies and manufactured and combined according to the conditions of machining, assembly, and the like.
- the size, length, split ratio, etc. of the divided split bodies are not important. It can be designed freely within the range in which processing, assembly and mechanical operation are performed smoothly.
- valve body 100a is divided into two bodies, that is, the base body 100 and the nozzle body 200, the main fuel inflow passage system and the auxiliary fuel inflow passage system are also divided and manufactured to communicate after assembly. That is, the main body inlet 112, the first main fuel inlet passage 110, the auxiliary fuel inlet 122, and the first auxiliary fuel inlet passage 120 are formed in the base body 100.
- a first main fuel chamber 206, a main fuel nozzle hole 202, and a sub fuel nozzle hole 204 are formed, while a second main fuel inflow passage 210 and a second auxiliary fuel are formed.
- Inflow passage 220 is formed.
- FIG. 3 is an enlarged view illustrating a head portion of the two-stage fuel injection valve of FIG. 1
- FIG. 4 is a cross-sectional view taken along line II of FIG. 3
- FIG. 5 is a cross-sectional view taken along line II-II of FIG. 3.
- 6 is a cross-sectional view taken along line III-III of FIG. 3
- FIG. 7 is a cross-sectional view taken along line IV-IV of FIG. 4.
- the main fuel nozzle hole 202 and the auxiliary fuel nozzle hole 204 are formed at the tip of the nozzle body 200.
- the space between the tip of the plunger 300 and the nozzle body 200 forms the auxiliary fuel pressurizing chamber 302.
- the needle 400 is inserted into the plunger 300, and the tip portion of the needle 400 enters the auxiliary fuel pressurizing chamber 302 to block the auxiliary fuel nozzle hole 204 through its needle end 410.
- the needle 400 is divided into two bodies, namely, a first needle body 400a and a second needle body 400b, for the convenience of manufacture, and is coupled in an axial direction.
- a second main fuel chamber 310 communicating with the ends of the main fuel inflow passages 110 and 210 is formed in a groove shape on the outer circumference of the front end of the plunger 300.
- a first longitudinal groove 420 and a second longitudinal groove 430 are formed at the outer circumference of the needle 400.
- the first longitudinal groove 420 serves to connect the auxiliary fuel inlet chamber 320 and the auxiliary fuel pressurization chamber 302.
- the second longitudinal groove 430 serves to connect the auxiliary fuel pressurization chamber 302 and the auxiliary fuel discharge chamber 330.
- the first longitudinal groove 420 and the second longitudinal groove 430 communicate with or block the auxiliary fuel pressurizing chamber 302 by retreating or advancing the plunger 300.
- the auxiliary fuel inlet chamber 320 includes a groove 320a formed in a groove shape along the outer circumference of the plunger 300, and the groove 320a and the needle 400. It consists of a communication hole (320b) connecting the one longitudinal groove (420). Therefore, after the auxiliary fuel introduced through the auxiliary fuel inflow passages 120 and 220 is filled in the groove 320a formed on the outer circumference of the plunger 300, the auxiliary fuel enters the first longitudinal groove 420 through the communication hole 320b and the second longitudinal groove. At 420, the auxiliary fuel pressurization chamber 302 is entered.
- the auxiliary fuel discharge chamber 330 includes grooves 330a and grooves 330a and needles 400 that are formed in a groove shape along the outer circumference of the plunger 300. It consists of a communication hole (330b) for connecting the second longitudinal groove 430 of the. Accordingly, the auxiliary fuel entering the auxiliary fuel pressurizing chamber 302 is discharged through the auxiliary fuel discharge passage 230 after passing through the second longitudinal groove 430 and then passing through the communication hole 330b and the groove 330a.
- the second main fuel chamber 310 is formed in a groove shape along the periphery of the outer periphery of the tip of the plunger 300.
- the main fuel introduced through the main fuel inflow passages 110 and 210 stays around the second main fuel chamber 310 and when the plunger 300 moves forward, meets the main fuel nozzle hole 202 to inject the main fuel. Done.
- the two-stage fuel injection valve of the present invention thus formed transmits the pressure of the main fuel pumped from the injection pump to the auxiliary fuel pressurizing chamber 302 through the plunger 300 to pressurize the auxiliary fuel and to pressurize the auxiliary fuel.
- the needle 400 By operating the needle 400 by the slide valve method to inject the auxiliary fuel, and after the auxiliary fuel injection to open the main fuel nozzle hole 202 to inject the main fuel to enable two-stage fuel injection.
- the main fuel, the auxiliary fuel passage and the nozzle hole are arranged in a single body so that two types of fuel can be injected.
- FIG. 7 is a cross-sectional view taken along the line IV-IV of FIG. 4, showing an opening state of the auxiliary fuel circulation line before the fuel injection operation is started in the fuel injection valve.
- the auxiliary fuel system before the fuel injection starts is maintained in the circulation state by the plunger 300 and the needle 400 and the main fuel system is shut off. That is, the end 410 of the needle 400 closes the auxiliary fuel nozzle hole 204, and the front end surfaces of the plunger 300 are the first longitudinal groove 420 and the second longitudinal groove 430 of the needle 400. Is located outside.
- the auxiliary fuel entering the auxiliary fuel pressurizing chamber 302 through the auxiliary fuel inflow passage 220, the auxiliary fuel inflow chamber 320, and the first longitudinal groove 420 is discharged to the secondary longitudinal groove 420 to discharge the auxiliary fuel. It is discharged through the chamber 330 and the auxiliary fuel discharge passage 230.
- the circulation of the auxiliary fuel has a cooling effect on the nozzle, and improves the thermal load and carbon deposit of the nozzle.
- FIG. 8 is a view showing a state before the fuel injection operation of the two-stage fuel injection valve of FIG.
- the main fuel nozzle hole 202 is blocked by the plunger 300.
- the main fuel introduced through the main fuel inflow passage 210 is to remain in the second main fuel chamber 310.
- the main fuel when the main fuel is pumped from the main fuel injection pump in the state of FIGS. 7 and 8, the main fuel is the main fuel inlet 112 of the injector body 100a and the main fuel inflow passage 110. 210 and first primary fuel chamber 206.
- the pressure of the main fuel pressurized by the injection pump acts on the rear end face (top end face in the drawing) of the plunger 300 in the first main fuel chamber 206. And when the pressure of the main fuel acting on the plunger 300 exceeds the elastic force of the plunger spring 500, the plunger 300 is advanced while compressing the plunger spring 500.
- FIG. 9 shows a state in which the plunger 300 is slightly advanced in this way.
- the plunger 300 is advanced by the pressure of the main fuel acting in the first main fuel chamber 206, and its front end surface passes the first and second longitudinal grooves 420 and 430 of the needle 400, the secondary fuel circulates.
- the line is shut off and the auxiliary fuel in the auxiliary fuel pressurization chamber 302 is pressurized.
- the pressing force of the auxiliary fuel acts on the needle 400.
- the needle 400 is retracted.
- FIG. 10 illustrates a state in which the needle 400 retreats.
- the needle end 410 retreats to open the auxiliary fuel nozzle hole 204 to inject the auxiliary fuel.
- the pressure of the auxiliary fuel pressurizing chamber 302 is lowered.
- the needle 400 is advanced again to close the auxiliary fuel nozzle hole 204.
- FIG. 12 shows the state after completion of the main fuel injection. Injection of the main fuel ends when the pressurization of the injection pump ends.
- the plunger 300 returns (retracts).
- the main fuel nozzle hole 202 is closed again and the auxiliary fuel pressurizing chamber 302 is opened again to return to the state before the start of injection.
- FIG. 13 to 16 show a two-stage fuel injection valve according to another embodiment of the present invention.
- FIG. 13 is an overall sectional view
- FIG. 14 is an enlarged view of the head portion of FIG. 13
- FIG. 15 is an auxiliary fuel. It is sectional drawing cut along the circulation line
- FIG. 16 is the figure which expanded and showed the head part of FIG.
- the two-stage fuel injection valve shown in FIGS. 13 to 16 has a divided number and shape of the injector body, the formation form of the main fuel line and the auxiliary fuel line, the plunger, and the injection valve described with reference to FIGS. 1 to 12.
- the shape of the needle is slightly different.
- the injection valve according to the present embodiment exemplifies the injection valve with a degree of deformation in the technical spirit of the injection valve according to the above-described embodiment.
- valve body may be manufactured by dividing the divided body into a plurality of divided bodies in the axial direction, and then forming the assembled divided bodies in the axial direction.
- This embodiment shows an example of such a technical idea.
- the first body 3100, the second body 3200, and the third body 3300 in the front-end direction from the rear end as in the embodiment illustrated in FIGS. 13 and 14. ) May consist of an axially coupled assembly.
- the holder 3700 is coupled to the distal end of the first body 3100 to surround and fix the second body 3200 and the third body 3300.
- the main fuel inflow passages include a first main fuel inflow passage 3110 and a second main fuel inflow passage 3120, a second body 3200, and a third extending from the main fuel inlet formed in the first body 3100.
- the third and fourth main fuel inflow passages 3210 and 3310 formed in the body 3300 are formed.
- a first main fuel chamber 3206 connected to the first main fuel inflow passage 3110 is formed.
- the auxiliary fuel inlet passage includes first and second auxiliary fuel inlet passages 3130 and 3220 formed in the first body 3100 and the second body 3200.
- the main fuel nozzle hole 3302 and the auxiliary fuel nozzle hole 3304 are both formed in the third body 3300.
- the plunger 3400 is installed in the first main fuel chamber 3206, extends through the second body 3200 to the third body 3300, and sets the auxiliary fuel pressurizing chamber 3306 by the tip portion.
- the plunger 3400 is elastically pressurized in the rearward direction by the plunger spring 3600.
- the needle 3500 is installed inside the plunger 3400.
- the needle end 3510 which forms the tip end of the needle 3500, closes the auxiliary fuel nozzle hole 3304.
- the needle 3500 is elastically pressed in the tip direction by the needle spring 3650.
- the second main fuel chamber 3410 is also formed in the form of a groove along the outer circumference of the plunger 3400 as in the above-described embodiment.
- auxiliary fuel inlet chamber 3420 and the auxiliary fuel discharge chamber 3430 are also formed in the form of grooves and communication holes on the outer circumference of the plunger 3400.
- the needle 3500 is provided with a first longitudinal groove 3520 and a second longitudinal groove 3530.
- the auxiliary fuel discharge passage has a shape in which first and second discharge passages 3140 and 3230 are formed in the first and second bodies 3100 and 3200, respectively.
- the second discharge passage 3230 is in communication with the auxiliary fuel discharge chamber 3430.
- the injection valve shown in Figs. 13 to 16 has a slight difference from the injection valve of the previous embodiment only in a detailed structure, but has a configuration based on the same technical idea as the injection valve according to the previous embodiment, Since the fuel injection action and the process are almost the same, detailed description is omitted.
- one mechanical fuel injection valve can selectively open and close the main nozzle hole and the auxiliary nozzle hole, and can compress the auxiliary fuel under the pressure of the main fuel, it is possible to compress the auxiliary fuel by a simple structure, There is no need for a separate injection pump to compress the auxiliary fuel.
- two fuels in one body are radially injected on the coaxial center of the combustion chamber, thereby improving combustion performance.
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- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Abstract
Description
Claims (7)
- 실린더 헤드의 연소실 내부로 연료를 분사하는 2단 연료 분사 밸브로서,선단부의 축방향으로 이격된 지점에 동일한 중심축을 기준으로 방사상으로 형성되는 복수의 주연료 노즐홀 및 복수의 보조연료 노즐홀과, 주연료 입구에서부터 상기 주연료 노즐홀에 인접한 지점까지 형성되는 주연료 유입통로와, 상기 주연료 유입통로와 연통된 상태로 축방향으로 형성되는 제1 주연료 챔버와, 보조연료 입구에서부터 상기 보조연료 노즐홀에 인접한 지점까지 형성되는 보조연료 유입통로와, 보조연료 노즐홀에 인접한 또 다른 지점으로부터 형성되는 보조연료 배출통로를 구비하는 밸브 바디;상기 밸브 바디의 제1 주연료 챔버 내에 축방향으로 미끄럼 이동가능하게 삽입되어 선단부와 밸브 바디 사이에 보조연료 노즐홀과 연통하는 보조연료 가압 챔버를 형성하고, 제1 주연료 챔버에 작용하는 주연료의 압력을 받아 전진하면서 보조연료 가압 챔버 안에 있는 보조연료를 가압하고 보조연료 분사 완료 시점 이후에는 상기 주연료 유입통로와 주연료 노즐홀을 연통시키는 플런저;상기 플런저를 후퇴 방향으로 탄성가압하는 플런저 스프링;상기 플런저의 중앙에 축방향으로 미끄럼 이동가능하게 삽입되고, 선단에는 상기 보조연료 노즐홀을 막는 니들 엔드가 형성되며, 보조연료 가압 챔버의 압력 상승에 의해 후퇴하여 보조연료 가압 챔버와 보조연료 노즐홀을 연통시키는 니들; 및상기 니들을 전진 방향으로 탄성가압하도록 상기 니들의 후단과 플런저 사이에 개재되는 니들 스프링을 포함하는 것을 특징으로 하는 2단 연료 분사 밸브.
- 제1항에 있어서,상기 플런저의 선단부 외주에는 상기 주연료 유입통로의 말단과 연통하는 제2 주연료 챔버가 둘레를 따라 홈 모양으로 형성되며, 플런저가 후퇴되어 있을 때에는 상기 주연료 노즐홀을 막고 플런저가 전진한 때에는 주연료 유입통로와 주연료 노즐홀이 연통하는 것을 특징으로 하는 2단 연료 분사 밸브.
- 제1항에 있어서,상기 플런저의 외주에는, 상기 보조연료 유입통로의 말단과 연통되는 보조연료 유입 챔버와, 상기 보조연료 배출통로의 말단과 연통되는 보조연료 배출 챔버가 형성되고,상기 니들의 외주에는, 상기 보조연료 유입 챔버와 보조연료 가압 챔버를 연결하는 제1 종홈과, 상기 보조연료 가압 챔버와 보조연료 배출 챔버를 연결하는 제2 종홈이 형성되며, 상기 제1 종홈과 제2 종홈은 상기 플런저의 후퇴 또는 전진에 의해 상기 보조연료 가압 챔버와 연통되거나 또는 막히는 것을 특징으로 하는 2단 연료 분사 밸브.
- 제3항에 있어서,상기 보조연료 유입 챔버는, 상기 플런저의 외주 둘레를 따라 홈 모양으로 형성되는 그루브와, 상기 그루브와 상기 니들의 제1 종홈을 연결하는 연통공으로 이루어지고,상기 보조연료 배출 챔버는, 상기 플런저의 외주 둘레를 따라 홈 모양으로 형성되는 그루브와, 상기 그루브와 상기 니들의 제2 종홈을 연결하는 연통공으로 이루어지는 것을 특징으로 하는 2단 연료 분사 밸브.
- 제1항에 있어서,상기 밸브 바디는,축방향으로 여러 마디로 나누어진 복수의 분할 바디의 조립체로 이루어지는 것을 특징으로 하는 2단 연료 분사 밸브.
- 제1항에 있어서,상기 밸브 바디는,주연료 입구 및 제1 주연료 유입통로, 보조연료 입구 및 제1 보조연료유입통로가 형성되는 베이스 바디와,상기 제1 주연료 챔버, 주연료 노즐홀 및 보조연료 노즐홀이 형성되어 상기 베이스 바디에 축방향으로 조립되고, 상기 제1 주연료 유입통로와 연결되는 제2 주연료 유입통로, 상기 제1 보조연료 유입통로와 상기 보조연료 가압 챔버를 연결하는 제2 보조연료 유입통로가 형성되는 노즐 바디로 이루어지는 것을 특징으로 하는 2단 연료 분사 밸브.
- 제1항에 있어서,상기 밸브 바디는, 후단으로부터 선단 방향으로 제1 바디, 제2 바디 및 제3 바디가 축방향으로 결합된 조립체로 이루어지고, 상기 제1 바디의 선단부에는 상기 제2 바디 및 제3 바디를 감싸 고정하는 홀더가 결합되는 것을 특징으로 하는 2단 연료 분사 밸브.
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201180049053.7A CN103168163B (zh) | 2010-08-11 | 2011-08-11 | 两阶段燃料喷射阀 |
JP2013524043A JP5646754B2 (ja) | 2010-08-11 | 2011-08-11 | 2段式燃料噴射バルブ |
EP11816615.6A EP2604847B1 (en) | 2010-08-11 | 2011-08-11 | Two-stage fuel injection valve |
US13/816,179 US9188093B2 (en) | 2010-08-11 | 2011-08-11 | Two-stage fuel injection valve |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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KR1020100077396A KR20120015132A (ko) | 2010-08-11 | 2010-08-11 | 2단 연료 분사 밸브 |
KR10-2010-0077396 | 2010-08-11 |
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WO2012020999A2 true WO2012020999A2 (ko) | 2012-02-16 |
WO2012020999A3 WO2012020999A3 (ko) | 2012-05-03 |
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PCT/KR2011/005879 WO2012020999A2 (ko) | 2010-08-11 | 2011-08-11 | 2단 연료 분사 밸브 |
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US (1) | US9188093B2 (ko) |
EP (1) | EP2604847B1 (ko) |
JP (1) | JP5646754B2 (ko) |
KR (1) | KR20120015132A (ko) |
CN (1) | CN103168163B (ko) |
WO (1) | WO2012020999A2 (ko) |
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WO2015149039A2 (en) * | 2014-03-28 | 2015-10-01 | Quantlogic Corporation | A fuel injector flexible for single and dual fuel injection |
DK178692B1 (en) * | 2015-04-22 | 2016-11-21 | Man Diesel & Turbo Filial Af Man Diesel & Turbo Se Tyskland | A fuel valve for a large two-stroke self-igniting internal combustion engine |
GB2540532A (en) * | 2015-06-05 | 2017-01-25 | Delphi Int Operations Luxembourg Sarl | Injector |
DE102015218257A1 (de) * | 2015-09-23 | 2017-03-23 | Robert Bosch Gmbh | Vorrichtung zum Dosieren von Kraftstoffen |
CN105484916B (zh) * | 2016-01-13 | 2018-05-08 | 吉林大学 | 一种柴油机双层喷孔喷油器 |
US11260407B2 (en) | 2016-08-30 | 2022-03-01 | Ford Global Technologies, Llc | Methods and systems for a fuel injector assembly |
US10927739B2 (en) * | 2016-12-23 | 2021-02-23 | Cummins Emission Solutions Inc. | Injector including swirl device |
CN108798914A (zh) * | 2018-03-15 | 2018-11-13 | 江苏科技大学 | 一种双燃料发动机额定工况NOx排放及爆震燃烧控制策略 |
CN109826738B (zh) * | 2019-02-26 | 2020-10-23 | 一汽解放汽车有限公司 | 一种双燃料喷射器 |
DK180390B1 (en) | 2019-06-11 | 2021-03-05 | Hans Jensen Lubricators As | Injector for several oils, large engine with such an injector, method of lubrication and use thereof |
CN114135429A (zh) * | 2021-11-24 | 2022-03-04 | 中船动力研究院有限公司 | 一种双燃料喷射器及船舶 |
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DE59209671D1 (de) * | 1991-12-10 | 1999-05-06 | New Sulzer Diesel France Sa | Brennstoffeinspritzventil für eine Hubkolbenbrennkraftmaschine für wahlweisen Betrieb mit Dieselöl oder mit einem gasförmigen Brennstoff |
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- 2010-08-11 KR KR1020100077396A patent/KR20120015132A/ko not_active Application Discontinuation
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2011
- 2011-08-11 WO PCT/KR2011/005879 patent/WO2012020999A2/ko active Application Filing
- 2011-08-11 JP JP2013524043A patent/JP5646754B2/ja not_active Expired - Fee Related
- 2011-08-11 CN CN201180049053.7A patent/CN103168163B/zh not_active Expired - Fee Related
- 2011-08-11 EP EP11816615.6A patent/EP2604847B1/en not_active Not-in-force
- 2011-08-11 US US13/816,179 patent/US9188093B2/en active Active
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Also Published As
Publication number | Publication date |
---|---|
EP2604847A4 (en) | 2016-01-27 |
US20130200174A1 (en) | 2013-08-08 |
JP2013533433A (ja) | 2013-08-22 |
EP2604847B1 (en) | 2017-03-15 |
WO2012020999A3 (ko) | 2012-05-03 |
JP5646754B2 (ja) | 2014-12-24 |
US9188093B2 (en) | 2015-11-17 |
CN103168163B (zh) | 2015-06-03 |
EP2604847A2 (en) | 2013-06-19 |
KR20120015132A (ko) | 2012-02-21 |
CN103168163A (zh) | 2013-06-19 |
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