WO2012000422A1 - 出粉刀 - Google Patents

出粉刀 Download PDF

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Publication number
WO2012000422A1
WO2012000422A1 PCT/CN2011/076484 CN2011076484W WO2012000422A1 WO 2012000422 A1 WO2012000422 A1 WO 2012000422A1 CN 2011076484 W CN2011076484 W CN 2011076484W WO 2012000422 A1 WO2012000422 A1 WO 2012000422A1
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WO
WIPO (PCT)
Prior art keywords
film layer
powder discharging
developing roller
discharging knife
attached
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Application number
PCT/CN2011/076484
Other languages
English (en)
French (fr)
Inventor
唐小强
张谦
Original Assignee
珠海天威飞马打印耗材有限公司
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Application filed by 珠海天威飞马打印耗材有限公司 filed Critical 珠海天威飞马打印耗材有限公司
Publication of WO2012000422A1 publication Critical patent/WO2012000422A1/zh

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    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03GELECTROGRAPHY; ELECTROPHOTOGRAPHY; MAGNETOGRAPHY
    • G03G15/00Apparatus for electrographic processes using a charge pattern
    • G03G15/06Apparatus for electrographic processes using a charge pattern for developing
    • G03G15/08Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer
    • G03G15/0806Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer on a donor element, e.g. belt, roller
    • G03G15/0812Apparatus for electrographic processes using a charge pattern for developing using a solid developer, e.g. powder developer on a donor element, e.g. belt, roller characterised by the developer regulating means, e.g. structure of doctor blade

Definitions

  • the invention relates to the field of laser printing technology, in particular to a powder discharging knife installed in a toner cartridge of a laser printer.
  • the present application claims priority to Chinese Patent Application No. 20102024382, filed on Jun. 30, 2010, the entire disclosure of which is hereby incorporated by reference.
  • Laser printer is one of the most widely used external computer output devices. It uses the physical and chemical principles of light, electricity and heat to output text or images through interaction.
  • the basic process can be divided into seven steps: charging, exposure, development, transfer, fixing, cleaning, and power-saving.
  • First, the surface of the photosensitive drum is uniformly charged by the charging roller.
  • the laser scanner emits a modulated laser light containing image information to the photosensitive drum to form an electrostatic latent image corresponding to the image to be reproduced on the surface of the photosensitive drum.
  • the toner from the developing roller is adsorbed on the surface of the photosensitive drum to convert the electrostatic latent image into a visible image.
  • the visible image formed by the toner on the surface of the photosensitive drum is transposed to the transfer roller.
  • the visible image is transferred onto a recording medium such as paper by the transfer voltage of the transfer roller, and then the visible image on the recording medium is heated and pressurized by the heating roller and the pressure roller to form a carbon powder.
  • the visible image is completely cured on the recording medium. Such a basic imaging action is completed.
  • toner adsorbed by the developing roller In the above printing process, to convert the electrostatic latent image on the photosensitive drum into a visible image, it is necessary to rely on the toner adsorbed by the developing roller.
  • These toners are stored in a toner hopper and transported to the developing roller by a powder feed roller.
  • the developing roller adsorbs the carbon powder on the surface thereof by the electrostatic adsorption effect, and the toner on the surface of the developing roller is evenly flattened to a suitable thickness when passing through the powder discharging knife which is in elastic contact with the developing roller. It can be seen that the use of the powder knife to control and have a uniform and uniform thickness of the toner layer on the surface of the developing roller is the key to excellent printing quality.
  • a powder discharging knife comprising a bracket 1' and a metallic elastic blade 2' fixed to the bracket 1'.
  • the blade 2' is made by a film coating process, that is, in the blade 2
  • a film layer 4' of a polymer material which is resistant to abrasion and insulation is applied to the front surface which is in contact with the developing roller 3', thereby improving the wear resistance of the powder pulverizing blade and making the toner frictionally charged more fully.
  • the film layer 4' is provided only on the side of the blade 2' close to the developing roller 3', since the portion where the developing roller 3' is in contact with the powder discharging blade is at the blade 2'
  • the end of the cantilever is such that the edge of the film layer 4' applied to the surface of the blade 2' when the developing roller 3' is continuously rotated at a high speed is easily broken or detached from the blade 2' by friction.
  • the powder on the developing roller 3' is uneven, and vertical lines appear on the printed manuscript surface, which affects the printing quality.
  • An object of the present invention is to provide a powder discharging knife for solving the problem that a conventional powder-coated knife having a film layer is easily broken when it comes into contact with a developing roller.
  • the present invention provides a powder discharging knife comprising an elastic blade having a fixing portion for fixing it and a cantilever portion extending from the fixing portion, the outer end of the cantilever portion having a contact portion in contact with the developing roller, the contact portion having a front surface facing the developing roller when in operation, a back surface opposite to the developing roller during operation, and an end surface connecting the front surface and the back surface, the front surface being attached a film layer which is in contact with the developing roller, wherein the film layer is also attached to the end face at the same time.
  • the film layer is also attached to the back surface at the same time, thereby further enhancing the adhesion of the film layer.
  • the width of the first portion of the film layer attached to the front surface and the width of the second portion attached to the back surface may be equal or unequal.
  • the first portion and the second portion may have a width of 2 mm to 20 mm.
  • the length of the first portion of the film layer attached to the front side and the length of the second portion attached to the back side may be equal.
  • the film layer can be a film coating, a soak coating or a spray coating.
  • the blade is a planar sheet.
  • the film layer may have a thickness of 0.02 mm to 1 mm, more preferably 0.02 mm to 0.1 mm.
  • the blade is a foil or a non-metal foil, and the foil is a copper foil or a stainless steel sheet.
  • the powder discharging knife further includes a blade holder connected to the fixing portion, and the blade bracket is connected to the fixing portion in a form of welding, screwing or adhesive bonding.
  • the powder discharging knife of the present invention is provided with a film layer on the surface of the contact portion where the blade is in contact with the developing roller, and the film layer is simultaneously attached to the front surface and the end surface of the contact portion, so that the outer edge of the film layer is away from the film layer and
  • the wrapped area in contact with the developing roller also enhances the adhesion of the film layer, thereby avoiding the defect that the existing powder-coated knife with a film layer is easily broken and lifted after printing for a period of time.
  • Fig. 1a is a schematic cross-sectional view of a conventional powder discharging knife with a film layer.
  • Figure 1b is a partial enlarged view of A of Figure 1a.
  • Figure 1c is a schematic view of the cooperation of the powder knife and the developing roller shown in Figure 1a.
  • Figure 1d is a partial enlarged view of B of Figure 1c.
  • Figure 2a is a schematic cross-sectional view of a first embodiment of the powder discharging knife of the present invention.
  • Figure 2b is a partial enlarged view of C of Figure 2a.
  • Figure 2c is a schematic view of the cooperation of the powder knife and the developing roller shown in Figure 2a.
  • Figure 2d is a partial enlarged view of D of Figure 2c.
  • Figure 3a is a schematic cross-sectional view of a second embodiment of the powder discharging knife of the present invention.
  • Figure 3b is a partial enlarged view of E of Figure 3a.
  • Figure 3c is a schematic view of the cooperation of the powder knife and the developing roller shown in Figure 3a.
  • Figure 3d is a partial enlarged view of F of Figure 3c.
  • the powder discharging knife of the present embodiment includes a bracket 1 and a stainless steel elastic blade 2 fixed to the bracket 1 by welding, the blade 2 having a fixing portion 21 for fixing it, and a fixing portion 21
  • the blade 2 is a flat sheet body, and the fixing portion 21 and the cantilever portion 22 are integrally formed with the contact portion 23 and are located on the same plane.
  • the contact portion 23 has a front surface 231 facing the developing roller 4 during operation, a back surface 232 opposite to the developing roller 4 during operation, and an end surface 233 connecting the front surface 231 and the rear surface 232, and the film layer 24 is simultaneously attached to the front surface 231 and
  • the end surface 233 is such that the outer edge of the film layer 24 is away from the working area where the film layer 24 is in contact with the developing roller 4.
  • This wrapped structure also enhances the adhesion of the film layer 24, avoiding the existing
  • the powder-coated knife with a film layer is easily damaged and warped at the end after printing for a while.
  • the powder discharging knife of the present embodiment comprises a bracket 1 and a copper elastic blade 3 bonded and fixed to the bracket 1, the blade 3 having the same configuration as the blade 2 of the first embodiment, and having the same A fixed fixing portion 31, a cantilever portion 32 projecting outward from the fixed portion 31, a contact portion 33 formed at the outer end of the cantilever portion 32 for contacting the developing roller 4, and a film layer provided on the surface of the contact portion 33 34, the film layer 34 may be attached to the surface of the contact portion 33 by a process such as filming, dipping or spraying.
  • the contact portion 33 has a front surface 331 facing the developing roller 4 during operation, a back surface 332 opposite to the developing roller 4 during operation, and an end surface 333 connecting the front surface 331 and the back surface 332, and the film layer 44 is simultaneously attached to the front surface 331, On the end face 333 and the back face 332, a three-sided wrapping form is formed.
  • the width W1 of the first portion of the film layer 34 attached to the front surface 331 and the width W2 of the second portion attached to the back surface 332 may be equal or unequal.
  • the width W1 of the first portion and the width W2 of the second portion may be 2 mm to 20 mm, for example, 15 mm.
  • the length of the first portion of the film layer 34 attached to the front surface 331 (extending in a direction perpendicular to the plane of the paper) is equal to the length of the second portion attached to the back surface 332.
  • the thickness t of the film layer 34 may be 0.02 mm to 1 mm, more preferably 0.02 mm to 0.1 mm, for example, 0.05 mm.
  • connection of the blade to the bracket is not limited to the welding and sticking of the above embodiment.
  • the connection method can also be realized by means of screw and pressure plate fixing.
  • the powder discharging knife of the present invention may not include the bracket portion, and the fixing portion of the powder discharging knife may be directly fixed to the toner cartridge frame by screws or the like.
  • the material of the blade is not limited to the stainless steel sheet and the copper sheet in the above embodiment, and it is obvious that other metal or non-metal elastic sheets can also be used. All such variations and modifications are within the scope of the invention.
  • the powder discharging knife of the present invention is provided with a film layer on the surface of the contact portion where the blade is in contact with the developing roller, and the film layer is simultaneously attached to the front surface and the end surface of the contact portion, so that the outer edge of the film layer is away from the film layer and
  • the wrapped area in contact with the developing roller also enhances the adhesion of the film layer, thereby avoiding the defect that the existing powder-coated knife with a film layer is easily broken and lifted after printing for a period of time.

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Electrophotography Configuration And Component (AREA)
  • Dry Development In Electrophotography (AREA)

Description

出粉刀 技术领域
本发明涉及激光打印技术领域,具体地说是一种安装于激光打印机碳粉盒中的出粉刀。本申请要求于2010年06月30日提交中国专利局、申请号为201020243823.4、名称为“一种出粉刀”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
背景技术
激光打印机是目前应用最广泛的计算机外部输出设备之一,它利用光、电、热的物理、化学原理通过相互作用输出文字或图像。基本过程可分为充电、曝光、显影、转印、定影、清洁、消电等七个步骤。首先,感光鼓表面由充电辊均匀地充电。激光扫描器向感光鼓发射含有图像信息的经过调制的激光,在感光鼓表面形成与待复制图像对应的静电潜像。接着,来自显影辊的碳粉转而吸附在感光鼓表面上使静电潜像转换成可视图像。随着感光鼓的旋转,由碳粉在感光鼓表面形成的可视图像换位至转印辊。经转印辊转印电压的作用,将可视图像转印至纸张等记录介质上,随后经加热辊和加压辊对记录介质上的可视图像进行加热加压后,将碳粉形成的可视图像完全固化于记录介质上。这样一个基本的成像动作就完成了。
在上述打印过程中,要将感光鼓上的静电潜像转换成可视图像,必须依赖于显影辊所吸附的碳粉。这些碳粉储存于碳粉仓中,并通过送粉辊实现向显影辊的输运供给。显影辊通过静电吸附效用将碳粉吸附在其表面,当通过与显影辊保持弹性接触的出粉刀的时候,显影辊表面的碳粉被均匀地刮平至适宜的厚度。由此可见,利用出粉刀控制并使显影辊表面具有一层均匀和厚度适宜的碳粉层是打印品质优良的关键。
参见图1a至图1d,现有一种出粉刀,包括支架1’以及固定于支架1’的金属质地的弹性刀片2’,该刀片2’采用敷膜工艺制作而成,即,在刀片2’与显影辊3’相接触的正面敷上一层耐磨且绝缘的高分子材料的薄膜层4’,从而达到提高出粉刀的耐磨性以及使碳粉摩擦带电更充分的目的。在垂直于显影辊轴线的截面上,可以看到只在刀片2’靠近显影辊3’一侧设有薄膜层4’,由于显影辊3’和出粉刀相接触的部位是在刀片2’悬臂的端部,这样就使得在显影辊3’连续高速旋转的时候敷在刀片2’表面的薄膜层4’的边缘很容易因摩擦而破损或脱离刀片2’。造成显影辊3’上粉不均匀,打印出来的稿面上出现竖向的线条,影响打印品质。
技术问题
本发明的目的在于提供一种出粉刀,以解决现有的带薄膜层的出粉刀在与显影辊相接触时其薄膜容易破损的问题。
技术解决方案
为实现上述目的,本发明提供了一种出粉刀,包括弹性刀片,该刀片具有用于将其固定的固定部分和从该固定部分伸出的悬臂部分,该悬臂部分的外端具有用于与显影辊接触的接触部分,所述接触部分具有工作时面向所述显影辊的正面、工作时与所述显影辊相背的背面以及连接所述正面与背面的端面,所述正面上附着有可与所述显影辊接触的薄膜层,其中,所述薄膜层同时还附着在所述端面上。
优选地,所述薄膜层同时还附着在所述背面上,从而进一步增强了薄膜层的附着力。所述薄膜层附着在所述正面上的第一部分的宽度与附着在所述背面上的第二部分的宽度可以是相等的,也可以是不相等的。所述第一部分和第二部分的宽度可以为2mm~20mm。所述薄膜层附着在所述正面上的第一部分的长度与附着在所述背面上的第二部分的长度可以是相等的。
所述薄膜层可以为敷膜层、浸泡涂层或喷涂涂层。
所述刀片最好为平面形片体。
所述薄膜层的厚度可以为0.02mm~1mm,更好地是为0.02mm~0.1mm。
所述刀片为金属薄片或非金属薄片,所述金属薄片为铜片或不锈钢片。
所述出粉刀还包括与所述固定部分连接的刀片支架,该刀片支架与所述固定部分的连接形式为焊接、螺钉连接或粘胶连接。
有益效果
本发明的出粉刀在其刀片与显影辊接触的接触部分的表面设置有薄膜层,该薄膜层同时附着在该接触部分的正面和端面上,使得薄膜层的外边缘远离了该薄膜层与显影辊相接触的工作区域,这种包裹起来的结构也增强了薄膜层的附着力,避免了现有的带薄膜层的出粉刀在打印一段时间后末端容易破损和翘起的缺陷。
附图说明
图1a 是现有的一种带薄膜层的出粉刀的横截面示意图。
图1b是图1a的A局部放大图。
图1c是图1a所示出粉刀与显影辊的配合示意图。
图1d是图1c的B局部放大图。
图2a 是本发明出粉刀的第一实施例的横截面示意图。
图2b是图2a的C局部放大图。
图2c是图2a所示出粉刀与显影辊的配合示意图。
图2d是图2c的D局部放大图。
图3a 是本发明出粉刀的第二实施例的横截面示意图。
图3b是图3a的E局部放大图。
图3c是图3a所示出粉刀与显影辊的配合示意图。
图3d是图3c的F局部放大图。
本发明的实施方式
实施例一
参见图2a至图2d,本实施例的出粉刀包括支架1以及通过焊接固定于支架1的不锈钢材质的弹性刀片2,该刀片2具有用于将其固定的固定部分21、从固定部分21向外伸出的悬臂部分22、形成于悬臂部分22外端的用于与显影辊4接触的接触部分23以及设置在该接触部分23表面的薄膜层24,该薄膜层24可通过敷膜、浸泡或喷涂等工艺附着在该接触部分23的表面,该薄膜层24的厚度t可以为0.02mm~1mm,更好地是为0.02mm~0.1mm,例如为0.08mm;该薄膜层24的宽度W可以为2mm~20mm,例如是12mm。该刀片2为平面形片体,其固定部分21、悬臂部分22与接触部分23一体成型并位于同一平面上。所述接触部分23具有工作时面向显影辊4的正面231、工作时与显影辊4相背的背面232以及连接正面231与背面232的端面233,该薄膜层24同时附着在所述正面231和所述端面233上,使得薄膜层24的外边缘远离了该薄膜层24与显影辊4相接触的工作区域,这种包裹起来的结构也增强了薄膜层24的附着力,避免了现有的带薄膜层的出粉刀在打印一段时间后末端容易破损和翘起的缺陷。
实施例二
参见图3a至图3d,本实施例的出粉刀包括支架1以及粘接固定于支架1的铜制弹性刀片3,该刀片3的构成与上述实施例一的刀片2相同,同样具有用于将其固定的固定部分31、从固定部分31向外伸出的悬臂部分32、形成于悬臂部分32外端的用于与显影辊4接触的接触部分33以及设置在该接触部分33表面的薄膜层34,该薄膜层34可通过敷膜、浸泡或喷涂等工艺附着在该接触部分33的表面。所述接触部分33具有工作时面向显影辊4的正面331、工作时与显影辊4相背的背面332以及连接正面331与背面332的端面333,该薄膜层44同时附着在所述正面331、端面333和背面332上,形成三面包裹的形式。
所述薄膜层34附着在正面331上的第一部分的宽度W1与附着在背面332上的第二部分的宽度W2可以是相等的,也可以是不相等的。所述第一部分的宽度W1和第二部分的宽度W2可以为2mm~20mm,例如是15mm。所述薄膜层34附着在正面331上的第一部分的长度(沿垂直于纸面的方向延伸)与附着在背面332上的第二部分的长度相等。所述薄膜层34的厚度t可以为0.02mm~1mm,更好地是为0.02mm~0.1mm,例如为0.05mm。
以上列举了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本发明保护范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,例如:刀片与支架的连接不限于上述实施例的焊接和粘接的方式,还可以利用螺钉和压板固定的方法实现。本发明出粉刀可以不包含支架部分,出粉刀的固定部分可以通过螺钉等直接固定在碳粉盒框架上。刀片的材质也不限于上述实施例中的不锈钢片和铜片,显然,还可以采用其他金属或者非金属材质的弹性薄片来实现。以上这些变形和改进均在本发明的保护范围之内。
工业实用性
本发明的出粉刀在其刀片与显影辊接触的接触部分的表面设置有薄膜层,该薄膜层同时附着在该接触部分的正面和端面上,使得薄膜层的外边缘远离了该薄膜层与显影辊相接触的工作区域,这种包裹起来的结构也增强了薄膜层的附着力,避免了现有的带薄膜层的出粉刀在打印一段时间后末端容易破损和翘起的缺陷。

Claims (10)

  1. 一种出粉刀,包括弹性刀片,该刀片具有用于将其固定的固定部分和从该固定部分伸出的悬臂部分,该悬臂部分的外端具有用于与显影辊接触的接触部分,所述接触部分具有工作时面向所述显影辊的正面、工作时与所述显影辊相背的背面以及连接所述正面与背面的端面,所述正面上附着有可与所述显影辊接触的薄膜层,其特征在于:所述薄膜层同时还附着在所述端面上。
  2. 根据权利要求1所述的出粉刀,其特征在于:所述薄膜层同时还附着在所述背面上。
  3. 根据权利要求2所述的出粉刀,其特征在于:所述薄膜层附着在所述正面上的第一部分的宽度与附着在所述背面上的第二部分的宽度是相等或不相等的。
  4. 根据权利要求3所述的出粉刀,其特征在于:所述第一部分和第二部分的宽度为2mm~20mm。
  5. 根据权利要求2所述的出粉刀,其特征在于:所述薄膜层附着在所述正面上的第一部分的长度与附着在所述背面上的第二部分的长度是相等的。
  6. 根据权利要求1至5任一项所述的出粉刀,其特征在于:所述薄膜层为敷膜层、浸泡涂层或喷涂涂层。
  7. 根据权利要求1至5任一项所述的出粉刀,其特征在于:所述刀片为平面形片体。
  8. 根据权利要求1至5任一项所述的出粉刀,其特征在于:所述薄膜层的厚度为0.02mm~0.1mm。
  9. 根据权利要求1至5任一项所述的出粉刀,其特征在于:所述刀片为金属薄片或非金属薄片,所述金属薄片为铜片或不锈钢片。
  10. 根据权利要求1至5任一项所述的出粉刀,其特征在于:该出粉刀还包括与所述固定部分连接的刀片支架,该刀片支架与所述固定部分的连接形式为焊接、螺钉连接或粘胶连接。
PCT/CN2011/076484 2010-06-30 2011-06-28 出粉刀 WO2012000422A1 (zh)

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Cited By (1)

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Publication number Priority date Publication date Assignee Title
WO2013113920A1 (de) * 2012-02-02 2013-08-08 Olbrich Gmbh Beschichtungssystem für flexible bahnen

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CN201707551U (zh) * 2010-06-30 2011-01-12 珠海天威飞马打印耗材有限公司 一种出粉刀

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JPS60225179A (ja) * 1984-04-23 1985-11-09 Ricoh Co Ltd 現像装置
JPS61176961A (ja) * 1985-01-31 1986-08-08 Ricoh Co Ltd 現像装置
JPS63202771A (ja) * 1987-02-19 1988-08-22 Minolta Camera Co Ltd 現像装置
JP2008090160A (ja) * 2006-10-04 2008-04-17 Canon Chemicals Inc 現像剤量規制ブレード及びこれを用いた現像装置
CN201707551U (zh) * 2010-06-30 2011-01-12 珠海天威飞马打印耗材有限公司 一种出粉刀

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JPS60225179A (ja) * 1984-04-23 1985-11-09 Ricoh Co Ltd 現像装置
JPS61176961A (ja) * 1985-01-31 1986-08-08 Ricoh Co Ltd 現像装置
JPS63202771A (ja) * 1987-02-19 1988-08-22 Minolta Camera Co Ltd 現像装置
JP2008090160A (ja) * 2006-10-04 2008-04-17 Canon Chemicals Inc 現像剤量規制ブレード及びこれを用いた現像装置
CN201707551U (zh) * 2010-06-30 2011-01-12 珠海天威飞马打印耗材有限公司 一种出粉刀

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013113920A1 (de) * 2012-02-02 2013-08-08 Olbrich Gmbh Beschichtungssystem für flexible bahnen

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