WO2010071113A1 - Semiconductor light emission element - Google Patents
Semiconductor light emission element Download PDFInfo
- Publication number
- WO2010071113A1 WO2010071113A1 PCT/JP2009/070841 JP2009070841W WO2010071113A1 WO 2010071113 A1 WO2010071113 A1 WO 2010071113A1 JP 2009070841 W JP2009070841 W JP 2009070841W WO 2010071113 A1 WO2010071113 A1 WO 2010071113A1
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- WIPO (PCT)
- Prior art keywords
- layer
- bonding
- bonding layer
- light emitting
- semiconductor
- Prior art date
Links
- 239000004065 semiconductor Substances 0.000 title claims abstract description 273
- 229910052751 metal Inorganic materials 0.000 claims abstract description 107
- 239000002184 metal Substances 0.000 claims abstract description 106
- 239000000758 substrate Substances 0.000 claims abstract description 47
- 229910052715 tantalum Inorganic materials 0.000 claims abstract description 35
- 229910003437 indium oxide Inorganic materials 0.000 claims abstract description 10
- PJXISJQVUVHSOJ-UHFFFAOYSA-N indium(iii) oxide Chemical compound [O-2].[O-2].[O-2].[In+3].[In+3] PJXISJQVUVHSOJ-UHFFFAOYSA-N 0.000 claims abstract description 10
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/36—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/36—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
- H01L33/40—Materials therefor
- H01L33/42—Transparent materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/02—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
- H01L33/26—Materials of the light emitting region
- H01L33/30—Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table
- H01L33/32—Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table containing nitrogen
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/36—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the electrodes
- H01L33/40—Materials therefor
Definitions
- the present invention relates to a semiconductor light emitting device.
- GaN-based compound semiconductors have attracted attention as semiconductor materials for short wavelength light emitting devices.
- GaN-based compound semiconductors include sapphire single crystals, various oxides and III-V compounds as substrates, and metalorganic vapor phase chemical reaction method (MOCVD method) and molecular beam epitaxy method (MBE method). And so on.
- MOCVD method metalorganic vapor phase chemical reaction method
- MBE method molecular beam epitaxy method
- a stacked semiconductor layer having an LED structure composed of an n-type semiconductor layer, a light emitting layer, and a p-type semiconductor layer is usually formed on a substrate, and the uppermost p A transparent electrode and a bonding pad electrode are formed on the p-type semiconductor layer, and a bonding pad electrode is formed on the n-type semiconductor layer exposed by removing a part of the p-type semiconductor layer and the light emitting layer by etching or the like.
- Patent Document 1 describes that the pad electrode on the transparent electrode is made of Au / Cr, and that the pad electrode on the n-type nitride semiconductor layer is made of Au / Cr.
- Cr Since Cr has high bondability with Group III nitride semiconductors such as GaN and transparent electrodes such as ITO (Indium Tin Oxide), it should be used as a component for the bonding layer that bonds the transparent electrode or semiconductor layer to the pad electrode. Can be considered. However, when Cr is used for the bonding layer, depending on the use environment, air or moisture easily enters the bonding layer from the outside, and the air or moisture that has entered the bonding layer decomposes the bonding layer when energized, There is a risk of shortening the device life of the semiconductor light emitting device.
- Group III nitride semiconductors such as GaN
- transparent electrodes such as ITO (Indium Tin Oxide)
- An object of the present invention is to improve the bondability between a transparent electrode or a semiconductor layer and a connection electrode and the reliability of the electrode.
- a semiconductor light emitting device to which the present invention is applied includes a substrate, a laminated semiconductor layer including a light emitting layer and stacked on the substrate, a transparent electrode including indium oxide and stacked on the stacked semiconductor layer, and a valve action metal.
- a bonding layer that is stacked on the transparent electrode so that the side in contact with the transparent electrode includes at least one of the selected element and at least one of an oxide or a nitride of the element; And a connection electrode used for electrical connection.
- the bonding layer contains at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, W, Mg, Bi, Si, Hf, and Ta.
- the bonding layer may include at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, W, Mg, Bi, Si, Hf, and Ta.
- the bonding layer may include at least one element selected from the group consisting of Ta, W, and Ti.
- the bonding layer includes an oxide of an element
- the bonding layer may include at least one element selected from the group consisting of Ta, Nb, and Ti.
- the connection electrode may have a bonding layer made of Au, Al, or an alloy containing any of these metals.
- connection electrode further includes a barrier layer stacked between the bonding layer and the bonding layer, and the barrier layer includes Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, It can be characterized by being made of an alloy containing any one of Ni, Co, Zr, Hf, Ta, Nb or any of these metals. Furthermore, the transparent electrode can be characterized by comprising indium oxide and zinc oxide.
- the laminated semiconductor layer may be formed of a group III nitride semiconductor.
- a semiconductor light emitting device to which the present invention is applied includes a substrate, a laminated semiconductor layer formed of a group III nitride semiconductor having a light emitting layer and stacked on the substrate, and a valve metal Junction laminated on one semiconductor layer so as to contain at least one element selected from the above and the side in contact with one semiconductor layer of the laminated semiconductor layers contains at least one of an oxide or nitride of the element And a connection electrode stacked on the bonding layer and used for electrical connection with the outside.
- the bonding layer includes at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, Mg, Bi, Si, Hf, and Ta. can do.
- the bonding layer may include at least one element selected from the group consisting of Ta, Nb, and Ti.
- the connection electrode may have a bonding layer made of Au, Al, or an alloy containing any of these metals.
- connection electrode further includes a barrier layer stacked between the bonding layer and the bonding layer, and the barrier layer includes Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, It can be characterized by being made of an alloy containing any one of Ni, Co, Zr, Hf, Ta, Nb or any of these metals.
- a semiconductor light emitting element to which the present invention is applied includes a first semiconductor layer having a first conductivity type, a light emitting layer stacked on the first semiconductor layer, and light emission.
- a transparent electrode having translucency with respect to the output light and at least one element selected from valve action metals and a side in contact with the transparent electrode include at least one of an oxide or a nitride of the element At least one selected from a first bonding layer stacked on the transparent electrode, a first connection electrode stacked on the first bonding layer and used for electrical connection to the outside, and a valve metal In contact with the first semiconductor layer
- a second connection electrode used for connection used for connection.
- the first semiconductor layer is composed of an n-type semiconductor layer having electrons as carriers
- the second semiconductor layer is composed of a p-type semiconductor layer having holes as carriers.
- the first bonding layer and the second bonding layer contain at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, W, Mg, Bi, Si, Hf, and Ta. It can be characterized by being.
- the first bonding layer and the second bonding layer can be characterized by including an oxide or nitride of the same element.
- the first connection electrode and the second connection electrode may be configured to include the same metal or the same alloy.
- the transparent electrode can be characterized by comprising indium oxide and zinc oxide.
- the first semiconductor layer, the light emitting layer, and the second semiconductor layer may be made of a group III nitride semiconductor.
- the adhesiveness of a transparent electrode or a semiconductor layer, and a connection electrode and the reliability of an electrode can be improved.
- XPS X-ray photoelectron spectroscopy
- 10 is a TEM (Transmission Electron Microscope) photograph of a cross section of a first electrode in the semiconductor light emitting device of Example 4. It is a figure which shows the manufacturing conditions and evaluation result of the semiconductor light-emitting element in each Example and each comparative example of a 2nd Example. It is a figure which shows the relationship between the various manufacture conditions in Examples 22-32 and Comparative Examples 10 and 11 of a 3rd Example, and the evaluation result regarding adhesiveness. It is a figure which shows the relationship between the various manufacture conditions in Examples 33-38 of Comparative Example 3, and Comparative Examples 12 and 13, and the evaluation result regarding adhesiveness.
- TEM Transmission Electron Microscope
- FIG. 1 shows an example of a schematic cross-sectional view of a semiconductor light emitting device (light emitting diode) 1 to which the present embodiment is applied
- FIG. 2 shows an example of a schematic plan view of the semiconductor light emitting device 1 shown in FIG.
- FIG. 3 shows an example of a schematic cross-sectional view of the laminated semiconductor layer constituting the semiconductor light emitting element.
- the semiconductor light emitting device 1 includes a substrate 110, an intermediate layer 120 stacked on the substrate 110, and a base layer 130 stacked on the intermediate layer 120. Further, the semiconductor light emitting device 1 includes an n-type semiconductor layer 140 stacked on the base layer 130, a light-emitting layer 150 stacked on the n-type semiconductor layer 140, and a p-type semiconductor layer stacked on the light-emitting layer 150. 160.
- the n-type semiconductor layer 140, the light emitting layer 150, and the p-type semiconductor layer 160 are collectively referred to as a laminated semiconductor layer 100 as necessary.
- the semiconductor light emitting device 1 includes a transparent electrode 170 stacked on the p-type semiconductor layer 160 and a protective layer 180 stacked on the transparent electrode 170.
- the semiconductor light emitting device 1 includes a first bonding layer 190 stacked on a portion of the transparent electrode 170 that is not covered by the protective layer 180, and a first bonding pad electrode stacked on the first bonding layer 190. 200.
- the semiconductor light emitting device 1 is formed on a part of the semiconductor layer exposed surface 140c of the n type semiconductor layer 140 exposed by cutting out a part of the p type semiconductor layer 160, the light emitting layer 150, and the n type semiconductor layer 140.
- a second bonding layer 220 to be stacked, and a second bonding pad electrode 230 to be stacked on the second bonding layer 220 are provided.
- the protective layer 180 is also formed on the semiconductor layer exposed surface 140c, and the second bonding layer 220 is stacked on a portion of the semiconductor layer exposed surface 140c that is not covered by the protective layer 180.
- the transparent electrode 170, the first bonding layer 190 stacked on the transparent electrode 170, and the first bonding pad electrode 200 are collectively referred to as a first electrode 210.
- the second bonding layer 220 and the second bonding pad electrode 230 are collectively referred to as the second electrode 240.
- the first bonding pad electrode 200 in the first electrode 210 is a positive electrode and the second electrode 240 is a negative electrode, and a laminated semiconductor 100 as an example of a power-supplied body via both (more specifically, Specifically, the light emitting layer 150 emits light by passing a current through the p-type semiconductor layer 160, the light-emitting layer 150, and the n-type semiconductor layer 140).
- the substrate 110 is not particularly limited as long as a group III nitride semiconductor crystal is epitaxially grown on the surface, and various substrates can be selected and used.
- substrates can be selected and used.
- a substrate made of lanthanum strontium oxide aluminum tantalum, strontium titanium oxide, titanium oxide, hafnium, tungsten, molybdenum, or the like can be used.
- a sapphire substrate having a c-plane As a main surface.
- an intermediate layer 120 buffer layer is preferably formed on the c-plane of sapphire.
- an oxide substrate or a metal substrate that is known to cause chemical modification by contact with ammonia at a high temperature can be used, and the intermediate layer 120 can be formed without using ammonia.
- the intermediate layer 120 when the base layer 130 is formed to form the n-type semiconductor layer 140 described later, the intermediate layer 120 also functions as a coat layer. These methods are effective in preventing chemical alteration of the substrate 110. Further, when the intermediate layer 120 is formed by a sputtering method, the temperature of the substrate 110 can be kept low, so that even when the substrate 110 made of a material that decomposes at a high temperature is used, the substrate 110 is damaged. Each layer can be formed on the substrate without giving.
- the laminated semiconductor layer 100 is a layer made of, for example, a group III nitride semiconductor. As shown in FIG. 1, the n-type semiconductor layer 140, the light emitting layer 150, and the p-type semiconductor layer 160 are formed on the substrate 110. They are stacked in this order. As shown in FIG. 3, each of the n-type semiconductor layer 140, the light emitting layer 150, and the p-type semiconductor layer 160 may be composed of a plurality of semiconductor layers. Furthermore, the laminated semiconductor layer 100 may further be referred to as including the base layer 130 and the intermediate layer 120.
- the n-type semiconductor layer 140 conducts electricity in the first conductivity type using electrons as carriers
- the p-type semiconductor layer 160 conducts electricity in the second conductivity type using holes as carriers.
- the stacked semiconductor layer 100 can be formed with good crystallinity when formed by the MOCVD method
- a semiconductor layer having crystallinity superior to that of the MOCVD method can be formed by optimizing the conditions also by the sputtering method. .
- description will be made sequentially.
- the intermediate layer 120 is preferably made of polycrystalline Al x Ga 1-x N ( 0 ⁇ x ⁇ 1) , and more preferably those of the single crystal Al x Ga 1-x N ( 0 ⁇ x ⁇ 1) .
- the intermediate layer 120 can be, for example, made of polycrystalline Al x Ga 1-x N (0 ⁇ x ⁇ 1) and having a thickness of 0.01 to 0.5 ⁇ m. If the thickness of the intermediate layer 120 is less than 0.01 ⁇ m, the intermediate layer 120 may not sufficiently obtain an effect of relaxing the difference in lattice constant between the substrate 110 and the base layer 130.
- the intermediate layer 120 has a function of reducing the difference in lattice constant between the substrate 110 and the base layer 130 and facilitating formation of a C-axis oriented single crystal layer on the (0001) plane (C plane) of the substrate 110. . Therefore, when the single crystal base layer 130 is stacked on the intermediate layer 120, the base layer 130 with higher crystallinity can be stacked.
- the intermediate layer forming step is preferably performed, but may not be performed.
- the intermediate layer 120 may have a hexagonal crystal structure made of a group III nitride semiconductor. Further, the group III nitride semiconductor crystal forming the intermediate layer 120 may have a single crystal structure, and preferably has a single crystal structure. By controlling the growth conditions, the group III nitride semiconductor crystal grows not only in the upward direction but also in the in-plane direction to form a single crystal structure. Therefore, by controlling the film forming conditions of the intermediate layer 120, the intermediate layer 120 made of a crystal of a group III nitride semiconductor having a single crystal structure can be obtained.
- the buffer function of the intermediate layer 120 works effectively, so that the group III nitride semiconductor formed thereon has a good orientation. It becomes a crystal film having the property and crystallinity.
- the group III nitride semiconductor crystal forming the intermediate layer 120 can be formed into a columnar crystal (polycrystal) having a texture based on a hexagonal column by controlling the film forming conditions.
- the columnar crystal consisting of the texture here is a crystal that is separated by forming a crystal grain boundary between adjacent crystal grains, and is itself a columnar shape as a longitudinal sectional shape.
- the film thickness of the underlayer 130 is preferably 0.1 ⁇ m or more, more preferably 0.5 ⁇ m or more, and most preferably 1 ⁇ m or more.
- An Al x Ga 1-x N layer with good crystallinity is more easily obtained when the thickness is increased.
- it is desirable that the underlayer 130 is not doped with impurities. However, when p-type or n-type conductivity is required, acceptor impurities or donor impurities can be added.
- the n-type semiconductor layer 140 as an example of the first semiconductor layer is preferably composed of an n-contact layer 140a and an n-cladding layer 140b.
- the n contact layer 140a can also serve as the n clad layer 140b.
- the base layer 130 described above may be included in the n-type semiconductor layer 140.
- the n contact layer 140 a is a layer for providing the second electrode 240.
- the n contact layer 140a is preferably composed of an Al x Ga 1-x N layer (0 ⁇ x ⁇ 1, preferably 0 ⁇ x ⁇ 0.5, more preferably 0 ⁇ x ⁇ 0.1). .
- the n-contact layer 140a is preferably doped with an n-type impurity, and the n-type impurity is preferably 1 ⁇ 10 17 to 1 ⁇ 10 20 / cm 3 , preferably 1 ⁇ 10 18 to 1 ⁇ 10 19 / cm. When it is contained at a concentration of 3 , it is preferable in that good ohmic contact with the second electrode 240 can be maintained. Although it does not specifically limit as an n-type impurity, For example, Si, Ge, Sn, etc. are mentioned, Preferably Si and Ge are mentioned.
- the thickness of the n contact layer 140a is preferably 0.5 to 5 ⁇ m, and more preferably set to a range of 1 to 3 ⁇ m. When the thickness of the n-contact layer 140a is in the above range, the crystallinity of the semiconductor is maintained well.
- n-clad layer 140b is preferably provided between the n-contact layer 140a and the light emitting layer 150.
- the n-cladding layer 140b is a layer that injects carriers into the light emitting layer 150 and confines carriers.
- the n-clad layer 140b can be formed of AlGaN, GaN, GaInN, or the like. Alternatively, a heterojunction of these structures or a superlattice structure in which a plurality of layers are stacked may be used.
- the n-cladding layer 140b is formed of GaInN, it is desirable to make it larger than the band gap of GaInN of the light emitting layer 150.
- the film thickness of the n-clad layer 140b is not particularly limited, but is preferably 0.005 to 0.5 ⁇ m, and more preferably 0.005 to 0.1 ⁇ m.
- the n-type doping concentration of the n-clad layer 140b is preferably 1 ⁇ 10 17 to 1 ⁇ 10 20 / cm 3 , more preferably 1 ⁇ 10 18 to 1 ⁇ 10 19 / cm 3 . A doping concentration within this range is preferable in terms of maintaining good crystallinity and reducing the operating voltage of the device.
- n-cladding layer 140b is a layer including a superlattice structure, a detailed illustration is omitted, but an n-side first layer made of a group III nitride semiconductor having a thickness of 100 angstroms or less and It may include a structure in which an n-side second layer made of a group III nitride semiconductor having a composition different from that of the n-side first layer and having a film thickness of 100 angstroms or less is stacked. Further, the n-cladding layer 140b may include a structure in which n-side first layers and n-side second layers are alternately and repeatedly stacked. The GaInN and GaN alternate structures or GaInN having different compositions. It is preferable that they have an alternating structure.
- a single quantum well structure or a multiple quantum well structure can be employed.
- a well layer 150b having a quantum well structure as shown in FIG. 3 a group III nitride semiconductor layer made of Ga 1-y In y N (0 ⁇ y ⁇ 0.4) is usually used.
- the film thickness of the well layer 150b can be set to a film thickness at which a quantum effect can be obtained, for example, 1 to 10 nm, and preferably 2 to 6 nm from the viewpoint of light emission output.
- the Ga 1-y In y N is used as the well layer 150b, and Al z Ga 1-z N (0 ⁇ z ⁇ 0) having a larger band gap energy than the well layer 150b. .3) is defined as a barrier layer 150a.
- the well layer 150b and the barrier layer 150a may or may not be doped with impurities by design.
- the p-type semiconductor layer 160 as an example of the second semiconductor layer is generally composed of a p-cladding layer 160a and a p-contact layer 160b.
- the p contact layer 160b can also serve as the p clad layer 160a.
- the p-cladding layer 160a is a layer that performs confinement of carriers in the light emitting layer 150 and injection of carriers.
- the p-cladding layer 160a is not particularly limited as long as it has a composition larger than the band gap energy of the light-emitting layer 150 and can confine carriers in the light-emitting layer 150, but is preferably Al x Ga 1-x N. (0 ⁇ x ⁇ 0.4).
- the p-cladding layer 160a is made of such AlGaN from the viewpoint of confining carriers in the light-emitting layer 150.
- the thickness of the p-cladding layer 160a is not particularly limited, but is preferably 1 to 400 nm, and more preferably 5 to 100 nm.
- the p-type doping concentration of the p-cladding layer 160a is preferably 1 ⁇ 10 18 to 1 ⁇ 10 21 / cm 3 , more preferably 1 ⁇ 10 19 to 1 ⁇ 10 20 / cm 3 . When the p-type dope concentration is in the above range, a good p-type crystal can be obtained without reducing the crystallinity.
- the p-cladding layer 160a may have a superlattice structure in which a plurality of layers are stacked, and preferably has an alternating structure of AlGaN and AlGaN or an alternating structure of AlGaN and GaN.
- the p contact layer 160 b is a layer for providing the first electrode 210.
- the p contact layer 160b is preferably Al x Ga 1-x N (0 ⁇ x ⁇ 0.4).
- Al composition is within the above range, it is preferable in that good crystallinity and good ohmic contact with the first electrode 210 can be maintained.
- a p-type impurity (dopant) is contained at a concentration of 1 ⁇ 10 18 to 1 ⁇ 10 21 / cm 3 , preferably 5 ⁇ 10 19 to 5 ⁇ 10 20 / cm 3 , good ohmic contact can be obtained. It is preferable in terms of maintenance, prevention of crack generation, and good crystallinity.
- the thickness of the p contact layer 160b is not particularly limited, but is preferably 0.01 to 0.5 ⁇ m, more preferably 0.05 to 0.2 ⁇ m. When the film thickness of the p contact layer 160b is within this range, it is preferable in terms of light emission output.
- the first electrode 210 includes the transparent electrode 170, the first bonding layer 190 stacked on the transparent electrode 170, and the first bonding pad electrode stacked on the first bonding layer 190. 200.
- a transparent electrode 170 is stacked on the p-type semiconductor layer 160.
- the transparent electrode 170 when viewed in plan, has a p-type semiconductor layer 160 partially removed by means such as etching to form the second electrode 240.
- the present invention is not limited to such a shape, and may be formed in a lattice shape or a tree shape with a gap.
- the structure of the transparent electrode 170 can be used without any limitation, including a conventionally known structure.
- the transparent electrode 170 preferably has a small contact resistance with the p-type semiconductor layer 160. Moreover, in this semiconductor light emitting element 1, since the light from the light emitting layer 150 is taken out to the side where the first electrode 210 is formed, it is preferable that the transparent electrode 170 has excellent light transmittance. Furthermore, the transparent electrode 170 preferably has excellent conductivity in order to diffuse current uniformly over the entire surface of the p-type semiconductor layer 160.
- an oxide conductive material containing In is used as the transparent electrode 170.
- a part of the oxide containing In is preferable in that both light transmittance and conductivity are superior to other transparent conductive films.
- the conductive oxide containing In for example, ITO (indium tin oxide (In 2 O 3 —SnO 2 )), IZO (indium zinc oxide (In 2 O 3 —ZnO)), IGO (indium gallium oxide (In 2 O 3 —Ga 2 O 3 )), ICO (indium cerium oxide (In 2 O 3 —CeO 2 )) and the like.
- a dopant such as fluorine may be added.
- the transparent electrode 170 can be formed by providing these materials by conventional means well known in the art. In addition, after forming the transparent electrode 170, thermal annealing may be performed for the purpose of making the transparent electrode 170 transparent.
- the transparent electrode 170 may have a crystallized structure, and in particular, a translucent material containing an In 2 O 3 crystal having a hexagonal crystal structure or a bixbite structure (for example, ITO or IZO etc.) can be preferably used.
- a translucent material containing an In 2 O 3 crystal having a hexagonal crystal structure or a bixbite structure for example, ITO or IZO etc.
- ITO or IZO etc. a translucent material containing an In 2 O 3 crystal having a hexagonal crystal structure
- a bixbite structure for example, ITO or IZO etc.
- the ZnO concentration in IZO is preferably 1 to 20% by mass, and more preferably 5 to 15% by mass. 10% by mass is particularly preferable.
- the film thickness of the IZO film is preferably in the range of 35 nm to 10000 nm (10 ⁇ m) at which low specific resistance and high light transmittance can be obtained. Furthermore, from the viewpoint of production cost, the thickness of the IZO film is preferably 1000 nm (1 ⁇ m) or less.
- the patterning of the IZO film is preferably performed before the heat treatment process described later.
- the amorphous IZO film becomes a crystallized IZO film, which makes etching difficult compared to the amorphous IZO film.
- the IZO film before heat treatment is in an amorphous state, it can be easily and accurately etched using a known etching solution (ITO-07N etching solution (manufactured by Kanto Chemical Co., Inc.)).
- the amorphous IZO film may be etched using a dry etching apparatus. At this time, Cl 2 , SiCl 4 , BCl 3 or the like can be used as an etching gas.
- the amorphous IZO film includes, for example, an IZO film including a hexagonal structure In 2 O 3 crystal and a bixbite structure In 2 O 3 crystal by performing heat treatment at 500 ° C. to 1000 ° C. and controlling the conditions. An IZO film can be formed. Since an IZO film containing an In 2 O 3 crystal having a hexagonal crystal structure is difficult to etch as described above, it is preferable to perform a heat treatment after the above etching process.
- Heat treatment of the IZO film is preferably performed in an atmosphere containing no O 2, as the atmosphere containing no O 2, or an inert gas atmosphere such as N 2 atmosphere, or an inert gas such as N 2 and with H 2 etc. can be mentioned a mixed gas atmosphere, it is desirable that the mixed gas atmosphere of N 2 atmosphere or N 2 and H 2,.
- the heat treatment of the IZO film is performed in an N 2 atmosphere or a mixed gas atmosphere of N 2 and H 2 , for example, the IZO film is crystallized into a film containing In 2 O 3 crystal having a hexagonal structure, It is possible to effectively reduce the sheet resistance of the IZO film.
- the heat treatment temperature of the IZO film is preferably 500 ° C. to 1000 ° C.
- the IZO film When heat treatment is performed at a temperature lower than 500 ° C., the IZO film may not be sufficiently crystallized, and the light transmittance of the IZO film may not be sufficiently high. When heat treatment is performed at a temperature exceeding 1000 ° C., the IZO film is crystallized, but the light transmittance of the IZO film may not be sufficiently high. In addition, when heat treatment is performed at a temperature exceeding 1000 ° C., the semiconductor layer under the IZO film may be deteriorated.
- the crystal structure in the IZO film differs depending on the film formation conditions, heat treatment conditions, and the like.
- the transparent electrode 170 is not limited to a material in terms of adhesiveness to the adhesive layer, but is preferably a crystalline material, and particularly in the case of crystalline IZO, a bixbite crystal structure.
- IZO containing an In 2 O 3 crystal or IZO containing a hexagonal In 2 O 3 crystal may be used.
- IZO containing In 2 O 3 crystal having a hexagonal structure is preferable.
- an IZO film crystallized by heat treatment has better adhesion to the first bonding layer 190 and the p-type semiconductor layer 160 than an amorphous IZO film. Is very effective.
- the first bonding layer 190 as an example of the bonding layer is laminated between the transparent electrode 170 and the first bonding pad electrode 200 in order to increase the bonding strength of the first bonding pad electrode 200 to the transparent electrode 170.
- the first bonding layer 190 has a light-transmitting property so as to transmit light from the light emitting layer 150 that is transmitted through the transparent electrode 170 and irradiated to the first bonding pad electrode 200 with low loss. Preferably it is.
- the first bonding layer 190 is preferably formed of a valve metal (valve metal), and is selected from the group consisting of Al, Ti, Zn, Zr, W, Nb, Mg, Bi, Si, Hf, and Ta. It is more preferable that the transparent electrode 170 is laminated so that the side containing at least one element and in contact with the transparent electrode 170 contains at least one of a nitride or an oxide of these elements. Further, a structure including a partially nitrided or partially oxidized metal made of these elements may be used. Thereby, compared with the case where the 1st joining layer 190 is comprised with the valve action metal itself, the joint strength of the transparent electrode 170 and the 1st bonding pad electrode 200 can be improved more.
- a valve metal valve metal
- the first bonding layer 190 includes at least one element selected from the group consisting of Ta, W, and Ti, and on the transparent electrode 170 so that the side in contact with the transparent electrode 170 includes a nitride of these elements. More preferably, they are laminated. In addition, a structure including a part of the element metal nitrided may be used. This is because the nitriding portion in the bonding layer metal improves the bonding strength with the transparent electrode 170 that is a metal oxide.
- metals such as Ta, W, and Ti have the property that they are difficult to ionize among valve metals, and therefore, by including these nitridated metals, the bonding metal element is formed by an electrochemical reaction in the presence of water (moisture). Can be prevented from being ionized and eluted, which is preferable. Thereby, the bonding strength of the first bonding pad electrode 200 to the transparent electrode 170 can be significantly increased.
- the first bonding layer 190 may be made of a valve action metal nitride, but at least partially, locally or thinly in contact with the transparent electrode 170 is a valve action metal nitride. What is necessary is just to be formed. Therefore, the first bonding layer 190 may be formed of a valve action metal nitride layer formed on the transparent electrode 170 side and a valve action metal layer formed on the first bonding pad electrode 200 side. .
- the first bonding layer 190 is preferably a thin film having a thickness in the range of 10 angstroms to 2000 angstroms, more preferably in the range of 20 angstroms to 1000 angstroms. Thereby, the light from the light emitting layer 150 can be effectively transmitted without being blocked. Note that if the thickness is less than 10 angstroms, the strength of the first bonding layer 190 is lowered, which may reduce the bonding strength of the first bonding pad electrode 200 to the transparent electrode 170.
- the thickness of the metal nitride layer in the first bonding layer 190 is preferably about 5 to 50 angstroms.
- the thickness of the metal nitride layer is 200 angstroms or more, the light transmittance and the reflectance are lowered, which is not preferable.
- the first bonding layer 190 includes at least one element selected from the group consisting of Ta, Nb, and Ti, and on the transparent electrode 170 so that the side in contact with the transparent electrode 170 includes an oxide of these elements. More preferably, they are laminated. Moreover, it is good also as a structure containing what oxidized the metal which consists of these elements partially. This is because the oxidized portion in the metal constituting the first bonding layer 190 improves the bonding strength with the transparent electrode 170 that is a metal oxide.
- metals such as Ta, Nb, and Ti have the property that they are difficult to ionize among valve metals.
- bonding metal elements can be formed by an electrochemical reaction in the presence of water (moisture). Can be prevented from being ionized and eluted, which is preferable. Thereby, the bonding strength of the first bonding pad electrode 200 to the transparent electrode 170 can be significantly increased.
- the first bonding layer 190 may be composed of an oxide of the valve action metal, but the oxide layer of the valve action metal is at least partially, locally or thinly in contact with the transparent electrode 170. What is necessary is just to be formed. Accordingly, the first bonding layer 190 may be formed of a valve action metal oxide layer formed on the transparent electrode 170 side and a valve action metal layer formed on the first bonding pad electrode 200 side. .
- the first bonding layer 190 is preferably a thin film having a thickness in the range of 5 angstroms to 1000 angstroms, more preferably in the range of 10 angstroms to 400 angstroms.
- the thickness is less than 5 angstroms, the strength of the first bonding layer 190 is lowered, and thus the bonding strength of the first bonding pad electrode 200 to the transparent electrode 170 may be lowered.
- the thickness of the metal oxide layer in the first bonding layer 190 is preferably about 5 to 50 angstroms. If it is 5 angstroms or less, the effect of improving the bonding strength with the transparent electrode 170 is reduced, and if it is 50 angstroms or more, the conductivity between the first bonding layer 190 and the transparent electrode 170 may be lowered.
- the first bonding pad electrode 200 as an example of the connection electrode and the first connection electrode includes a first barrier layer 200a and a first bonding layer 200b in order from the transparent electrode 170 side. It consists of the laminated body laminated
- the first barrier layer 200a as an example of the barrier layer has a function of blocking migration of elements forming the first bonding layer 200b, and the first bonding layer 200b as an example of the bonding layer is used for supplying power. There is an effect of improving the adhesion to the external terminal material.
- first bonding pad electrode 200 may have a single-layer structure including only the first barrier layer 200a, and the first bonding pad electrode 200 is provided between the first barrier layer 200a and the first bonding layer 200b.
- Another barrier layer that enhances the strength of the entire bonding pad electrode 200 may be further inserted to form a three-layer structure.
- a barrier layer may be inserted instead of the first barrier layer 200a to form a two-layer structure.
- the first barrier layer 200a shown in FIG. 1 has a role of enhancing the strength of the first bonding pad electrode 200 as a whole. For this reason, it is preferable to use a relatively strong metal material, for example, Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, Ni, Co, Zr, Hf, Ta, One made of an alloy containing any of Nb or any of these metals can be selected.
- the first barrier layer 200a is preferably made of a highly reflective metal to reflect the light emitted from the light emitting layer 150, and is made of platinum such as Ru, Rh, Pd, Os, Ir, and Pt.
- the first barrier layer 200a is formed of a metal having a high reflectance, it is desirable that the thickness is 200 to 3000 angstroms. If the first barrier layer 200a is too thin, a sufficient reflection effect cannot be obtained. On the other hand, if it is too thick, there is no particular advantage, and only a long process time and material waste are caused. More preferably, it is 500 to 2000 angstroms.
- the first barrier layer 200a is in close contact with the first bonding layer 190, so that the light from the light emitting layer 150 is efficiently reflected and the bonding strength with the first bonding pad electrode 200 is increased. This is preferable.
- the first barrier layer 200 a needs to be firmly bonded to the transparent electrode 170 via the first bonding layer 190. At a minimum, a strength that does not cause peeling in the step of connecting the gold wire to the bonding pad by a general method is preferable.
- Rh, Pd, Ir, Pt, and an alloy containing at least one of these metals are preferably used as the first barrier layer 200a in view of light reflectivity.
- the reflectivity of the first bonding pad electrode 200 varies greatly depending on the constituent material of the first barrier layer 200a, but is preferably 60% or more. Further, it is preferably 80% or more, and more preferably 90% or more.
- the reflectance can be measured relatively easily with a spectrophotometer or the like.
- a transparent “dummy substrate” made of glass, for example, having a large area is placed in the chamber when forming the bonding pad electrode, and at the same time, the same bonding pad electrode is created on the dummy substrate and measured. be able to.
- the first bonding layer 200b shown in FIG. 1 is preferably made of Au, Al, or an alloy containing at least one of these metals. Since Au and Al are metals with good adhesion to gold balls that are often used as bonding balls, the use of Au, Al or an alloy containing at least one of these metals improves adhesion to bonding wires. It can be excellent. Of these, Au is particularly desirable.
- the thickness of the first bonding layer 200b is preferably in the range of 500 angstroms or more and 20000 angstroms or less, and more preferably 5000 angstroms or more and 15000 angstroms or less. If the first bonding layer 200b is too thin, the adhesion to the bonding ball is deteriorated. If the first bonding layer 200b is too thick, no particular advantage is produced and only the cost is increased.
- the light traveling toward the first bonding pad electrode 200 is reflected by the first barrier layer 200a on the lowermost surface (the surface on the transparent electrode 170 side) of the first bonding pad electrode 200, and part of the light is scattered and laterally Alternatively, the process proceeds in an oblique direction, and a part thereof proceeds directly below the first bonding pad electrode 200.
- the light that is scattered and travels in the lateral direction or the oblique direction is extracted from the side surface of the semiconductor light emitting element 1 to the outside.
- the light traveling in the direction immediately below the first bonding pad electrode 200 is further scattered and reflected by the lower surface of the semiconductor light emitting element 1, and the side surface and the transparent electrode 170 (the first bonding pad electrode 200 exists on the side surface). Taken out).
- the first bonding layer 190 and the first bonding pad electrode 200 laminated thereon can be formed anywhere as long as it is on the transparent electrode 170. For example, it may be formed at a position farthest from the second electrode 240 or may be formed at the center of the semiconductor light emitting element 1 or the like. However, if it is formed at a position too close to the second electrode 240, it is not preferable because a short circuit between wires and balls occurs when bonding. Further, as the electrode area of the first bonding pad electrode 200 is as large as possible, the bonding operation is easier, but the emission of light emission is hindered. For example, covering an area that exceeds half the area of the chip surface hinders the extraction of light emission, and the output is significantly reduced. On the other hand, if it is too small, the bonding work becomes difficult and the yield of the product is lowered. Specifically, it is preferably slightly larger than the diameter of the bonding ball, and generally has a circular shape with a diameter of 100 ⁇ m.
- the second electrode 240 includes the second bonding layer 220 and the second bonding pad electrode 230 stacked on the second bonding layer 220. As shown in FIG. 1, the second electrode 240 is formed on the semiconductor layer exposed surface 140 c of the n-type semiconductor layer 140. As described above, when the second electrode 240 is formed, a part of the light emitting layer 150 and the p-type semiconductor layer 160 is cut off and removed by means such as etching, so that the n-contact layer 140a of the n-type semiconductor layer 140 is removed. The second electrode 240 is formed on the exposed semiconductor layer exposed surface 140c. As shown in FIG.
- the second electrode 240 has a circular shape when seen in a plan view, but is not limited to such a shape, and may have an arbitrary shape such as a polygonal shape. . Further, the second electrode 240 also serves as a bonding pad and is configured to be able to connect a bonding wire.
- the second bonding layer 220 includes a second bonding layer 140a and a second bonding layer 140a in order to increase the bonding strength of the second bonding pad electrode 230 to the semiconductor layer exposed surface 140c formed in the n contact layer 140a of the n-type semiconductor layer 140. And the bonding pad electrode 230.
- the n contact layer 140a corresponds to one semiconductor layer.
- the second bonding layer 220 is a valve metal (valve metal), that is, a group consisting of Al, Ti, Zn, Zr, W, Nb, Mg, Bi, Si, Hf, and Ta.
- the semiconductor layer is exposed on the semiconductor layer exposed surface 140c so as to include at least one element selected from the above and the side in contact with the semiconductor layer exposed surface 140c includes at least one of an oxide and a nitride of the element. More preferred. Thereby, the bonding strength between the n contact layer 140a and the second bonding pad electrode 230 can be further improved as compared with the case where the second bonding layer 220 is formed of the valve metal itself.
- the second bonding layer 220 is made of a material obtained by nitriding at least one element selected from the group consisting of Ta, W, and Ti.
- the bonding strength of the second bonding pad electrode 230 to the n contact layer 140a can be remarkably increased.
- the second bonding layer 220 may be formed of a valve action metal nitride layer formed on the n contact layer 140a side and a valve action metal layer formed on the second bonding pad electrode 230 side. Absent. Further, the second bonding layer 220 may be laminated via the n-contact layer 140a side and a known transparent electrode material layer. In this case, the layer of a known transparent electrode material has a function of a bonding layer bonded to the n contact layer 140a side.
- the second bonding layer 220 is preferably a thin film having a thickness in the range of 10 angstroms to 2000 angstroms, more preferably in the range of 20 angstroms to 1000 angstroms. Note that if the thickness is less than 10 angstroms, the strength of the second bonding layer 220 is decreased, which is not preferable because the bonding strength of the second bonding pad electrode 230 to the n contact layer 140a is decreased.
- the second bonding layer 220 is made of an oxide of at least one element selected from the group consisting of Ta, Nb, and Ti.
- the bonding strength of the second bonding pad electrode 230 to the n contact layer 140a can be significantly increased by using an oxidized metal such as Tb, Nb, or Ti.
- the second bonding layer 220 may be formed of a valve action metal oxide layer formed on the n contact layer 140a side and a valve action metal layer formed on the second bonding pad electrode 230 side. Absent. Further, the second bonding layer 220 may be laminated via the n-contact layer 140a side and a known transparent electrode material layer. In this case, the layer of a known transparent electrode material has a function of a bonding layer bonded to the n contact layer 140a side.
- the second bonding layer 220 is preferably a thin film having a thickness in the range of 5 angstroms to 1000 angstroms, more preferably in the range of 10 angstroms to 400 angstroms. Note that if the thickness is less than 5 angstroms, the strength of the second bonding layer 220 is lowered, and as a result, the bonding strength of the second bonding pad electrode 230 to the n-contact layer 140a is not preferable.
- the second bonding pad electrode 230 as an example of the second connection electrode includes a second barrier layer 230a and a second bonding layer in order from the n contact layer 140a (see FIG. 3) side. 230b is laminated.
- the second bonding pad electrode 230 may have a single-layer structure including only the second barrier layer 230a, and the second bonding pad electrode 230 is provided between the second barrier layer 230a and the second bonding layer 230b.
- Another barrier layer that enhances the strength of the entire bonding pad electrode 230 may be further inserted to form a three-layer structure.
- a barrier layer may be inserted instead of the second barrier layer 230a to form a two-layer structure.
- the second barrier layer 230a shown in FIG. 1 has a role of enhancing the strength of the entire second bonding pad electrode 230, similarly to the first barrier layer 200a. For this reason, it is preferable to use a relatively strong metal material, for example, Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, Ni, Co, Zr, Hf, Ta, One made of an alloy containing any of Nb or any of these metals can be selected.
- the second barrier layer 230a is made of a platinum group metal such as Ru, Rh, Pd, Os, Ir, Pt, Al, Ag, Ti, and the like, like the first barrier layer 200a. More preferably, it is made of an alloy containing at least one of these metals.
- the second barrier layer 230a is in close contact with the second bonding layer 220 in terms of enhancing the bonding strength with the second bonding pad electrode 230.
- the second barrier layer 230 a needs to be firmly bonded to the n contact layer 140 a via the second bonding layer 220.
- a strength that does not cause peeling in the step of connecting the gold wire to the bonding pad by a general method is preferable.
- Rh, Pd, Ir, Pt and an alloy containing at least one of these metals are preferably used as the second barrier layer 230a.
- the second bonding layer 230b shown in FIG. 1 is preferably made of Au, Al, or an alloy containing at least one of these metals. Since Au and Al are metals with good adhesion to gold balls that are often used as bonding balls, the use of Au, Al or an alloy containing at least one of these metals improves adhesion to bonding wires. It can be excellent. Of these, Au is particularly desirable.
- the thickness of the second bonding layer 230b is preferably in the range of 500 angstroms or more and 20000 angstroms or less, and more preferably 5000 angstroms or more and 15000 angstroms or less. If the second bonding layer 230b is too thin, the adhesion to the bonding ball is deteriorated. If the second bonding layer 230b is too thick, no particular advantage is produced and only the cost is increased.
- the second bonding layer 220 and the second bonding pad electrode 230 laminated thereon can be formed anywhere as long as it is on the semiconductor layer exposed surface 140c of the n contact layer 140a. However, from the viewpoint of ease of bonding work, it is preferably slightly larger than the diameter of the bonding ball, and is generally circular with a diameter of 100 ⁇ m.
- the first bonding layer 190 and the second bonding layer 220 are formed in the same process, and the first bonding pad electrode 200 and the second bonding pad are formed.
- the electrode 230 is formed in the same process. Therefore, the first bonding layer 190 and the second bonding layer 220 have the same configuration, and the first bonding pad electrode 200 and the second bonding pad electrode 230 have the same configuration. .
- the step of forming the laminated semiconductor layer 100 including the light emitting layer 150 on the substrate 110 and the semiconductor layer exposed surface 140c by cutting out part of the laminated semiconductor layer 100 are formed. Forming the first electrode 210 on the upper surface 160c of the stacked semiconductor layer 100, and forming the second electrode 240 on the exposed surface 140c of the semiconductor layer.
- the step of forming the laminated semiconductor layer 100 including the light emitting layer 150 includes an intermediate layer forming step for forming the intermediate layer 120, an underlayer forming step for forming the underlayer 130, and an n-type for forming the n-type semiconductor layer 140.
- the method for manufacturing the semiconductor light emitting device 1 to which the present embodiment is applied may further include an annealing step for performing a heat treatment on the obtained semiconductor light emitting device after the electrode forming step, if necessary. is there.
- the laminated semiconductor layer forming step includes an intermediate layer forming step, a base layer forming step, an n-type semiconductor layer forming step, a light emitting layer forming step, and a p-type semiconductor layer forming step.
- a substrate 110 such as a sapphire substrate is prepared and subjected to pretreatment.
- the pretreatment can be performed by, for example, a method in which the substrate 110 is placed in a chamber of a sputtering apparatus and sputtering is performed before the intermediate layer 120 is formed.
- pretreatment for cleaning the upper surface may be performed by exposing the substrate 110 to Ar or N 2 plasma in the chamber.
- plasma such as Ar gas or N 2 gas to act on the substrate 110, organic substances and oxides attached to the upper surface of the substrate 110 can be removed.
- the intermediate layer 120 is stacked on the upper surface of the substrate 110 by sputtering.
- the ratio of the nitrogen flow rate to the nitrogen source flow rate in the chamber and the flow rate of the inert gas is 50% to 100%, preferably 75%. It is desirable to do so.
- the intermediate layer 120 having columnar crystals (polycrystal) is formed by sputtering, the ratio of the nitrogen flow rate to the nitrogen source flow rate in the chamber and the flow rate of the inert gas is preferably 1% to 50% for the nitrogen source. Is preferably 25%.
- the intermediate layer 120 can be formed not only by the sputtering method described above but also by the MOCVD method.
- a single crystal base layer 130 is formed on the upper surface of the substrate 110 on which the intermediate layer 120 is formed.
- the underlayer 130 may be formed by sputtering or MOCVD.
- the n-type semiconductor layer 140 is formed by laminating the n-contact layer 140a and the n-cladding layer 140b.
- the n contact layer 140a and the n clad layer 140b may be formed by a sputtering method or an MOCVD method.
- the light emitting layer 150 can be formed by either sputtering or MOCVD, but MOCVD is particularly preferable.
- the barrier layers 150a and the well layers 150b are alternately and repeatedly stacked, and the barrier layers 150a may be stacked in the order in which the barrier layers 150a are disposed on the n-type semiconductor layer 140 side and the p-type semiconductor layer 160 side. .
- the p-type semiconductor layer 160 may be formed by either a sputtering method or an MOCVD method. Specifically, the p-clad layer 160a and the p-contact layer 160b may be sequentially stacked.
- ⁇ Semiconductor layer exposed surface forming step> Prior to the formation of the transparent electrode 170, patterning is performed by a known photolithography technique, and a part of the laminated semiconductor layer 100 in a predetermined region is etched to expose a part of the n contact layer 140a, thereby exposing the semiconductor layer exposed surface 140c. To form.
- the electrode forming process includes a transparent electrode forming process, a bonding layer forming process, a barrier layer forming process, and a bonding layer forming process.
- Transparent electrode formation process> The transparent electrode 170 is formed on the p-type semiconductor layer 160 that is left without being removed by etching by covering the semiconductor layer exposed surface 140c with a mask, using a known method such as sputtering. In addition, after forming the transparent electrode 170 on the p-type semiconductor layer 160 in advance, the transparent electrode 170 in a predetermined region and a part of the laminated semiconductor layer 100 are etched to form the semiconductor layer. The exposed surface 140c may be formed.
- a resist (not shown) is applied on the protective layer 180.
- a protective layer formed on the p-type semiconductor layer 160 is then removed by removing the resist at portions corresponding to the portions where the first bonding pad electrode 200 and the second bonding pad electrode 230 are to be formed.
- Part of 180 and part of protective layer 180 formed on semiconductor layer exposed surface 140c are exposed to the outside.
- RIE reactive ion etching
- the first bonding layer 190 is formed on the exposed surface of the transparent electrode 170 by sputtering, and the second bonding layer 220 is formed on the exposed surface of the semiconductor layer exposed surface 140c.
- a valve metal nitride layer is formed in the bonding layer forming step.
- film formation is performed so that the nitride layer of the valve metal is in contact with the transparent electrode 170 and the semiconductor layer exposed surface 140c.
- a method of forming a valve metal nitride film using a sputtering method for example, there is a method of performing sputtering in an atmosphere containing nitrogen using a metal target made of valve metal.
- the transparent electrode 170 side of the first bonding layer 190 and the semiconductor layer exposed surface 140c side of the second bonding layer 220 are valve metal nitride layers, and the first barrier layer 200a of the first bonding layer 190 is formed.
- the side and the second barrier layer 230a side of the second bonding layer 220 are valve metal layers, the nitrogen concentration at the initial stage of the bonding layer forming process is increased, and the nitrogen concentration at the end of the bonding layer forming process is set to the initial value.
- Another method for forming a valve metal nitride film is, for example, a method in which sputtering is performed in a nitrogen-containing atmosphere or a nitrogen-free atmosphere using a metal nitride target made of valve metal nitride. .
- the first bonding layer 190 and the second bonding layer 220 can be formed with high coverage regardless of the sputtering material.
- the same material as that of the first bonding layer 190 and the second bonding layer 220 is also laminated on the cured portion of the resist remaining on the transparent electrode 170 and the semiconductor layer exposed surface 140c.
- a valve metal oxide layer is formed in the bonding layer forming step.
- film formation is performed such that the oxide layer of the valve metal is in contact with the transparent electrode 170 and the semiconductor layer exposed surface 140c.
- a method of forming a valve metal oxide film using a sputtering method for example, a method of performing sputtering in an atmosphere containing oxygen using a metal target made of valve metal can be cited.
- an atmosphere of sputtering it is preferable that 0.1 volume% or more and 15 volume% or less, more preferably 1.0 volume% or more and 10 volume% or less of oxygen is present with respect to argon.
- the transparent electrode 170 side of the first bonding layer 190 and the semiconductor layer exposed surface 140c side of the second bonding layer 220 are valve metal oxide layers, and the first barrier layer 200a of the first bonding layer 190 is formed.
- the side and the second barrier layer 230a side of the second bonding layer 220 are valve metal layers, the oxygen concentration at the initial stage of the bonding layer forming step is increased, and the oxygen concentration at the end of the bonding layer forming step is set to the initial value. Or the oxygen supply may be stopped.
- Another method for forming the valve metal oxide film is, for example, a method in which sputtering is performed in an oxygen-containing atmosphere or an oxygen-free atmosphere using a metal oxide target made of valve metal oxide. .
- the first bonding layer 190 and the second bonding layer 220 can be formed with high coverage regardless of the sputtering material.
- the same material as that of the first bonding layer 190 and the second bonding layer 220 is also laminated on the cured portion of the resist remaining on the transparent electrode 170 and the semiconductor layer exposed surface 140c.
- the first barrier layer 200a is formed on the first bonding layer 190 and the second barrier layer 230a is formed on the second bonding layer 220 by sputtering.
- the first barrier layer 200a and the second barrier layer 230a can be formed with high coverage regardless of the sputtering material.
- the same material as that of the first barrier layer 200a and the second barrier layer 230a is laminated also on the cured portion side of the resist remaining on the transparent electrode 170 and the semiconductor layer exposed surface 140c.
- the first bonding layer 200b is formed on the first barrier layer 200a and the second bonding layer 230b is formed on the second barrier layer 230a by sputtering.
- the first bonding layer 200b and the second bonding layer 230b can be formed with high coverage regardless of the sputtering material.
- the same material as that of the first bonding layer 200b and the second bonding layer 230b is also laminated on the cured portion side of the resist remaining on the transparent electrode 170 and the semiconductor layer exposed surface 140c.
- the hardened portion of the resist is peeled off by dipping in a resist stripping solution.
- the first bonding layer 190 and the first bonding pad electrode 200 having the first barrier layer 200a and the first bonding layer 200b are formed on the transparent electrode 170.
- a second bonding pad electrode 230 having a second bonding layer 220, a second barrier layer 230a, and a second bonding layer 230b is formed on the n contact layer 140a.
- the semiconductor light emitting device 1 obtained in this way is annealed at 150 ° C. or higher and 600 ° C. or lower, more preferably 200 ° C. or higher and 500 ° C. or lower in a reducing atmosphere such as nitrogen.
- a reducing atmosphere such as nitrogen.
- the adhesiveness between the transparent electrode 170 and the first bonding pad electrode 200 via the first bonding layer 190, and the semiconductor layer exposed surface 140c via the second bonding layer 220 and the second bonding layer 220 are exposed. This is performed in order to improve the adhesion with the bonding pad electrode 230.
- the annealing treatment is not necessarily performed, but it is more preferable to perform the annealing treatment in order to improve the adhesion.
- the contact surface side between the first bonding layer 190 and the transparent electrode 170 and the second bonding layer 220 and the semiconductor layer exposed is not limited thereto.
- the transparent electrode forming step the transparent electrode 170 is formed on the p-type semiconductor layer 160, and the obtained transparent electrode 170 is exposed to nitrogen plasma.
- the protective layer 180 may be formed on the transparent electrode 170 made.
- the semiconductor light-emitting device 1 can be obtained by performing the above-described bonding layer forming step, barrier layer forming step, and bonding layer forming step.
- the contact surface side between the first bonding layer 190 and the transparent electrode 170, and the second bonding layer 220 and the semiconductor layer exposed surface 140c is not limited thereto.
- the transparent electrode forming step the transparent electrode 170 is formed on the p-type semiconductor layer 160, and the oxygen plasma treatment is performed after the obtained transparent electrode 170 is exposed to oxygen plasma.
- the protective layer 180 may be formed on the transparent electrode 170 made.
- the semiconductor light-emitting device 1 can be obtained by performing the above-described bonding layer forming step, barrier layer forming step, and bonding layer forming step.
- the transparent electrode 170 and the first bonding pad electrode 200 are connected via the first bonding layer 190 containing at least one of a nitride or an oxide of valve metal.
- the adhesion and connection strength of the first bonding pad electrode 200 to the transparent electrode 170 can be improved.
- the n-contact layer 140a of the n-type semiconductor layer 140 and the second bonding pad electrode 230 are replaced with a second bonding layer 220 containing at least one of a valve metal nitride and an oxide. Therefore, the adhesion and connection strength between the n contact layer 140a and the second bonding pad electrode 230 can be increased.
- the first connection layer 190 and the second connection layer 220 are configured to include at least one of nitride and oxide of the same valve metal, so that the first connection layer 190 and the second connection layer 220 can be manufactured at the same time, and the productivity of the semiconductor light emitting device 1 can be improved.
- the first bonding pad electrode 200 formed on the first connection layer 190 and the second bonding pad electrode 230 formed on the second connection layer 220 have the same configuration. By doing so, the first bonding pad electrode 200 and the second bonding pad electrode 230 can be formed simultaneously, and the productivity of the semiconductor light emitting device 1 can be improved.
- the inventor manufactures the semiconductor light emitting device 1 shown in FIG. 1 by combining various manufacturing conditions, and a known tape for the adhesion between the transparent electrode 170 and the first bonding pad electrode 200 in the first electrode 210.
- the examination was performed based on a peel test (tape test).
- the adhesion between the transparent electrode 170 and the first bonding pad electrode 200 includes the adhesion between the transparent electrode 170 and the first bonding layer 190 and the adhesion between the first bonding layer 190 and the first bonding pad electrode 200.
- Adhesion with the first barrier layer 200a has a great influence.
- FIG. 4 shows the relationship between various manufacturing conditions in Examples 1 to 15 and Comparative Examples 1 to 6 and the respective evaluation results.
- the sputtering target material bonding layer metal
- the presence or absence of oxygen plasma treatment on the transparent electrode 170 annealing
- an IZO film was used as the transparent electrode 170.
- the adhesion between the transparent electrode 170 and the first bonding pad electrode 200 in the first electrode 210 is shown in four ranks A to D.
- the evaluation “A” means “good”, the evaluation [B] means slightly good, the evaluation “C” means “slightly bad”, and the evaluation “D” means “bad”.
- Examples 1 to 5 and Comparative Examples 1 and 2 a Ta target was used as a sputtering target material for forming the first bonding layer 190.
- an Nb target was used as a sputtering target material for forming the first bonding layer 190.
- a Ti target was used as a sputtering target material for forming the first bonding layer 190.
- the first barrier layer 200a was made of Pt
- the first bonding layer 200b was made of Au.
- the evaluation of adhesion was A or B. That is, the adhesion between the transparent electrode 170 and the first bonding pad electrode 200 is improved depending on whether oxygen is introduced into the sputtering atmosphere in the bonding layer forming step or the oxygen plasma treatment is performed after the transparent electrode 170 is formed. Confirmed to do.
- Examples 3, 8, and 13 in which the first bonding layer 190 was formed by sputtering in an oxygen atmosphere and then annealed, and in addition to this, oxygen plasma treatment of the transparent electrode 170 was performed.
- the evaluation of adhesion was A.
- FIG. 5 shows the result of analyzing the first electrode 210 in the semiconductor light emitting device 1 of Example 5 by depth analysis of X-ray photoelectron spectroscopy (XPS).
- XPS X-ray photoelectron spectroscopy
- the first barrier layer 200a is formed in the film. It can be seen that a large amount of Pt exists. It can also be seen that in the region where the sputtering time is 200 to 1200 sec, Ta and O constituting the first bonding layer 190 exist, that is, most of Ta exists in an oxidized state. Next, it can be understood that In, Zn, and O exist in the region where the sputtering time is 1200 to 3000 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state. That is, it is understood that an oxide of valve metal (here, Ta) can be formed by forming the first bonding layer 190 using the method described in this embodiment.
- Ta an oxide of valve metal
- FIG. 6 shows a TEM (Transmission Electron Microscope) photograph of the cross section of the first electrode 210 in the semiconductor light emitting device 1 of Example 4. However, only the transparent electrode 170 excluding the first bonding layer 200b, the first bonding layer 190, and the first barrier layer 200a of the first electrode 210 are shown here. In photographing, the incident direction of the electron beam was GaN [10 1 0].
- FIG. 6 there is a Ta oxide layer on the IZO or transparent electrode 170 side between the transparent electrode 170 made of IZO and the first barrier layer 200a made of Pt, and Ta on the Pt or first barrier layer 200a side.
- the first bonding layer 190 in which the metal layer exists is formed.
- the oxide of the valve metal here, Ta
- the first barrier layer 200a side is formed. It is understood that a valve metal can be formed.
- the first bonding layer 190 is configured by the valve metal oxide. 190 has sufficient electrical conduction characteristics to be used as an electrode. This is because, in the first bonding layer 190, the oxidation of the valve metal, for example in the case of Ta is that not in the form of Ta 2 O 5, are present in the form of conductor Ta 2 O 5-x It is thought to be caused by
- the inventor manufactures the semiconductor light emitting device 1 shown in FIG. 1 by combining various manufacturing conditions, examines the conduction state between the n contact layer 140a and the second bonding pad electrode 230, that is, ohmic characteristics, Further, the adhesion between the n-contact layer 140a and the second bonding pad electrode 230 was examined based on a known tape peeling test (tape test). Note that the adhesion between the n contact layer 140a and the second bonding pad electrode 230 includes the adhesion between the n contact layer 140a and the second bonding layer 220 and the second bonding layer 220 and the second bonding pad electrode. The adhesion between the second barrier layer 230a and the second barrier layer 230a is greatly affected.
- FIG. 7 shows the relationship between the various production conditions in Examples 16 to 21 and Comparative Examples 7 to 9 and the respective evaluation results.
- a sputtering target material bonding layer metal
- whether oxygen is introduced into the atmosphere in sputtering, and whether nitrogen is introduced into the atmosphere in sputtering are shown. It is described.
- evaluation items ohmic characteristics between the n contact layer 140a and the second bonding pad electrode 230 and adhesion between the n contact layer 140a and the second bonding pad electrode 230 are shown as A, B, Shown in rank C.
- the evaluation “A” means “good”, the evaluation “B” means “slightly good”, and the evaluation “C” means “bad”.
- Examples 16 and 19 and Comparative Example 7 a Ta target was used as a sputtering target material for forming the second bonding layer 220.
- an Nb target was used as a sputtering target material for forming the second bonding layer 220.
- a Ti target was used as a sputtering target material for forming the second bonding layer 220.
- oxygen was introduced into the sputtering atmosphere
- nitrogen was introduced into the sputtering atmosphere.
- Comparative Examples 7 to 9 oxygen and nitrogen were not introduced into the sputtering atmosphere, and only Ar was used.
- the second barrier layer 230a was made of Pt
- the second bonding layer 230b was made of Au.
- the adhesion evaluation was B or more. That is, it was confirmed that the adhesion between the n contact layer 140a and the second bonding pad electrode 230 is improved by introducing oxygen or nitrogen into the sputtering atmosphere in the bonding layer forming step.
- the adhesion evaluation was A, and the ohmic characteristic evaluation was A.
- the adhesiveness between the n-contact layer 140a and the second electrode 240 of the semiconductor light emitting device 1 is improved by forming the second bonding layer 220 from the valve metal oxide or nitride. Is done.
- the second bonding layer 220 is made of valve metal oxide or nitride, and the second bonding layer 220 is used as an electrode. It has sufficient electric conduction characteristics. This is because, in the second bonding layer 220, the oxide of the valve metal exists not in the form of Ta 2 O 5 in the case of Ta, but in the form of a conductor of Ta 2 O 5-x . Alternatively, it is considered that the nitride of the valve metal exists due to the presence of TaN 1-x conductivity type in the case of Ta, for example.
- the inventor manufactures the semiconductor light emitting device 1 shown in FIG. 1 by combining various manufacturing conditions, and the adhesiveness between the transparent electrode 170 and the first bonding pad electrode 200 in the first electrode 210 is a known tape. The examination was performed based on a peel test (tape test).
- the adhesion between the transparent electrode 170 and the first bonding pad electrode 200 includes the adhesion between the transparent electrode 170 and the first bonding layer 190 and the adhesion between the first bonding layer 190 and the first bonding pad electrode 200. Adhesion with the first barrier layer 200a has a great influence.
- FIGS. 8 to 10 show the relationship between various manufacturing conditions in Examples 22 to 44 and Comparative Examples 10 to 15 and evaluation results on adhesion.
- FIGS. 8 to 10 show the manufacturing conditions as the sputtering target material in the bonding layer forming step, the ratio of nitrogen in argon in the sputtering atmosphere, that is, the N 2 concentration (volume%) obtained.
- the thickness ( ⁇ ) of one bonding layer 190 is described.
- 8 to 10 show, as evaluation items, the adhesion between the transparent electrode 170 and the first bonding pad electrode 200 in the first electrode 210 in three ranks A to C.
- the evaluation “A” means “good”, the evaluation “B” means “slightly good”, and the evaluation “C” means “bad”.
- FIG. 8 shows examples (Examples 22 to 32) and comparative examples (Comparative Examples 10 and 11) when Ta is used as a target material.
- FIG. 9 shows Examples (Examples 33 to 38) and Comparative Examples (Comparative Examples 12 and 13) when W is used as a target material.
- FIG. 10 shows Examples (Examples 39 to 44) and Comparative Examples (Comparative Examples 14 and 15) when Ti is used as a target material.
- an IZO film was used as the transparent electrode 170
- the first barrier layer 200a was 1000 angstroms in Pt
- the first bonding layer 200b was 5000 angstroms in Au. Produced. *
- the adhesion evaluation in Examples 22 to 32 was A or B.
- the N 2 concentration in the sputtering atmosphere is set to 20% by volume or more, thereby improving the adhesion.
- the adhesion evaluation was C.
- the adhesiveness was evaluated as A by setting the thickness of the first bonding layer 190 to 250 angstroms or more. It became. The inventor tried to form the first bonding layer 190 by sputtering under the condition that the N 2 concentration in the sputtering atmosphere was more than 50% by volume when Ta was used as the target material. The film formation rate decreased, and it was not practical in production.
- the adhesion evaluation in Examples 33 to 38 was A or B.
- the adhesion evaluation is A by setting the N 2 concentration in the sputtering atmosphere to 10 vol% or more. I understood it.
- Comparative Examples 12 and 13 in which the N 2 concentration in the sputtering atmosphere was 0% by volume or 1.0% by volume the evaluation of adhesion was C.
- the inventor tried to form the first bonding layer 190 by sputtering under the condition that the N 2 concentration in the sputtering atmosphere was more than 50% by volume when W was used as the target material. The film formation rate decreased, and it was not practical in production.
- the adhesion evaluation in Examples 39 to 44 was A or B.
- the adhesion evaluation is A by setting the N 2 concentration in the sputtering atmosphere to 10% by volume or more. I understood it.
- the adhesion evaluation was C. Note that the present inventor tried to form the first bonding layer 190 by sputtering under the condition that the N 2 concentration in the sputtering atmosphere was more than 50% by volume when Ti was used as the target material. The film formation rate decreased, and it was not practical in production.
- FIG. 11 illustrates an example of a result of the tape peeling test in the case where the first bonding layer 190 is formed by using Ta as a target material, having a constant thickness, and varying the N 2 concentration in the sputtering atmosphere. It is a figure for doing. Note that, here, the intermediate layer 120, the base layer 130, the n-type semiconductor layer 140, the light-emitting layer 150, the p-type semiconductor layer 160, the transparent electrode 170, and the first junction are formed on almost the entire surface of one wafer-like substrate 110.
- the layer 190 and the first bonding pad electrode 200 (the first barrier layer 200a and the first bonding layer 200b) formed thereon are used as targets for the tape peeling test.
- the thickness of the first bonding layer 190 is 100 angstroms
- the thickness of the first barrier layer 200a made of Pt is 1000 angstroms
- the thickness of the first bonding layer 200b made of Au is 5000 angstroms. .
- FIG. 11A shows the result when the N 2 concentration in the sputtering atmosphere is 0% by volume (Comparative Example 10), and FIG. 11B shows the N 2 concentration in the sputtering atmosphere is 10% by volume.
- FIG. 11 (c) shows the results when the N 2 concentration in the sputtering atmosphere is 15% by volume (not shown in the examples and comparative examples).
- FIG. 11E shows the result when the N 2 concentration in the sputtering atmosphere is 25% by volume (Example, comparison).
- FIG. 11 (f) shows the results when the N 2 concentration in the sputtering atmosphere is 30% by volume (not shown in the examples and comparative examples).
- the N 2 concentration in the sputtering atmosphere is set to 15% by volume or more, more preferably 20% by volume or more, so that the transparent electrode 170 and the first bonding pad electrode 200 are in close contact with each other through the first bonding layer 190. It is understood that the film is improved and the film is hardly peeled off.
- Ta is used as the target material, and the N 2 concentration in the sputtering atmosphere is kept constant at 7.5% by volume (except for FIG. 12A described later), and the thickness is varied.
- the intermediate layer 120, the base layer 130, the n-type semiconductor layer 140, the light emitting layer 150, the p-type semiconductor layer 160, and the transparent electrode are formed on almost the entire surface of one wafer-like substrate 110.
- the thickness of the first bonding layer 190 is 20 to 1000 angstroms
- the thickness of the first barrier layer 200a made of Pt is 1000 angstroms
- the thickness of the first bonding layer 200b made of Au is 5000 angstroms. It was.
- the N 2 concentration in the sputtering atmosphere is set to 0% by volume, so that the first bonding layer 190 is formed of Ta which is not nitrided, and the thickness thereof is 20 ⁇ .
- FIG. 12B shows the result of the case (not described in Examples and Comparative Examples).
- FIG. 12B shows the case where the first bonding layer 190 is formed in a nitrogen atmosphere and its thickness is 20 angstroms (Example 24).
- FIG. 12C shows the results when the first bonding layer 190 is formed in a nitrogen atmosphere and the thickness thereof is 100 angstroms (Example 25), and FIG.
- FIG. 26 When the first bonding layer 190 is formed under a nitrogen atmosphere and the thickness thereof is 250 angstroms (Example 26), FIG.
- FIG. 12E shows the first bonding layer 190 formed under a nitrogen atmosphere. Its thickness is 400
- FIG. 12 (f) shows the results when the first bonding layer 190 is formed in a nitrogen atmosphere and the thickness is 700 ⁇ (Example 28).
- FIG. 12G shows the results when the first bonding layer 190 is formed in a nitrogen atmosphere and the thickness thereof is 1000 angstroms (Example 29).
- FIG. 13 shows X-ray photoelectron spectroscopy (XPS) of the first electrode 210 in the semiconductor light emitting device 1 corresponding to Example 23 (target material: Ta, N 2 concentration in sputtering atmosphere: 5.0% by volume).
- X-ray Photoelectron Spectroscopy shows the result of analysis by depth analysis.
- a sample for analysis was obtained by laminating the first bonding layer 190 on the transparent electrode 170 and laminating the first barrier layer 200a on the first bonding layer 190.
- the thickness of the first bonding layer 190 is set to 400 ⁇ instead of 100 ⁇ .
- the horizontal axis represents the sputtering time using Ar gas
- the vertical axis represents the atomic concentration of each element. Note that the sputtering time corresponds to the position of the first electrode 210 in the depth direction.
- the first barrier layer 200a is formed in the film. It can be seen that a large amount of Pt exists. In addition, in the region where the sputtering time is 200 to 600 seconds, it can be seen that a large amount of Ta and N constituting the first bonding layer 190 exist, that is, a part of Ta exists in a nitrided state. . In this analysis result, the concentration of the nitrogen element in the first bonding layer 190 is at a level that is a little less than 5% at the maximum. Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
- FIG. 14 shows the XPS depth analysis of the first electrode 210 in the semiconductor light emitting device 1 corresponding to Example 30 (target material: Ta, N 2 concentration in sputtering atmosphere: 10% by volume). Results are shown. However, as described above, a sample for analysis was obtained by laminating the first bonding layer 190 on the transparent electrode 170 and laminating the first barrier layer 200a on the first bonding layer 190. In this example, the thickness of the first bonding layer 190 is set to 400 ⁇ instead of 100 ⁇ . Note that the horizontal and vertical axes in FIG. 14 are the same as those described in FIG.
- the first barrier layer 200a is formed in the film. It can be seen that a large amount of Pt exists. In addition, in the region where the sputtering time is 200 to 600 seconds, it can be seen that a large amount of Ta and N constituting the first bonding layer 190 exist, that is, a part of Ta exists in a nitrided state. . In this analysis result, the concentration of the nitrogen element in the first bonding layer 190 is at a level exceeding 5% at the maximum. Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
- FIG. 15 shows the XPS depth analysis of the first electrode 210 in the semiconductor light emitting device 1 corresponding to Example 32 (target material: Ta, N 2 concentration in sputtering atmosphere: 50% by volume). Results are shown. However, as described above, a sample for analysis was obtained by laminating the first bonding layer 190 on the transparent electrode 170 and laminating the first barrier layer 200a on the first bonding layer 190. In this example, the thickness of the first bonding layer 190 is set to 400 ⁇ instead of 100 ⁇ . Note that the horizontal and vertical axes in FIG. 15 are the same as those described in FIG.
- the first barrier layer 200a is formed in the film. It can be seen that a large amount of Pt exists. In addition, in the region where the sputtering time is 200 to 600 seconds, it can be seen that a large amount of Ta and N constituting the first bonding layer 190 exist, that is, a part of Ta exists in a nitrided state. . In this analysis result, the concentration of the nitrogen element in the first bonding layer 190 is at a level exceeding 15% at the maximum. Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
- FIG. 16 analyzed the first electrode 210 in the semiconductor light emitting device 1 corresponding to Comparative Example 10 (target material: Ta, N 2 concentration in sputtering atmosphere: 0% by volume) by XPS depth analysis. Results are shown.
- a sample for analysis was obtained by laminating the first bonding layer 190 on the transparent electrode 170 and laminating the first barrier layer 200a on the first bonding layer 190.
- the thickness of the first bonding layer 190 is set to 400 ⁇ instead of 100 ⁇ . Note that the horizontal and vertical axes in FIG. 10 are the same as those described in FIG.
- the first barrier layer 200a is formed in the film. It can be seen that a large amount of Pt exists. Further, it can be seen that in the region where the sputtering time is 200 to 600 seconds, a large amount of Ta constituting the first bonding layer 190 exists, that is, Ta exists in a state where it is not nitrided. Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
- the valve metal is formed by forming the first bonding layer 190 by the method described in this embodiment, more specifically, by performing sputtering in a nitrogen atmosphere.
- a nitride of (here Ta) can be deposited. 13 to 16, the higher the N 2 concentration in the sputtering atmosphere when forming the first bonding layer 190, the sharper the peak shapes of Ta and N, that is, Ta becomes the transparent electrode 170. It is understood that it is difficult to diffuse to the side. When a large number of Ta diffuses to the transparent electrode 170 side, there is a possibility that the invaded Ta decomposes IZO constituting the transparent electrode 170 and precipitates In.
- the adhesion between the transparent electrode 170 and the first bonding layer 190 is lowered, and as a result, the first bonding pad electrode 200 is easily peeled off. Therefore, by adopting a configuration including a valve metal nitride as the first bonding layer 190, the adhesion between the transparent electrode 170 and the first bonding pad electrode 200 via the first bonding layer 190 is increased. It will be understood that peeling is less likely to occur.
- the first bonding layer 190 is formed of a nitride of valve metal, but the first bonding layer 190 is sufficient for use as an electrode. It has excellent electrical conduction characteristics. This is because, in the first bonding layer 190, a nitride of valve metal, for example those in the case of Ta is due to the relatively low resistivity of TaN, form rather than in the form of TaN TaN 1-x It can be considered that the first bonding layer 190 is formed in a state where Ta and TaN are mixed.
- DESCRIPTION OF SYMBOLS 1 Semiconductor light-emitting device, 100 ... Laminated semiconductor layer, 110 ... Substrate, 120 ... Intermediate layer, 130 ... Underlayer, 140 ... N-type semiconductor layer, 140a ... n contact layer, 140b ... N clad layer, 140c ... Semiconductor layer exposure 150, light emitting layer, 150a, barrier layer, 150b, well layer, 160, p-type semiconductor layer, 160a, p-clad layer, 160b, p-contact layer, 160c, upper surface, 170, transparent electrode, 180, protective layer, DESCRIPTION OF SYMBOLS 190 ... 1st joining layer, 200 ... 1st bonding pad electrode, 200a ...
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Abstract
Description
しかしながら、接合層にCrを用いた場合には、使用環境によっては接合層に外部から空気または水分が侵入しやすくなり、接合層へ侵入した空気または水分が、通電時に接合層を分解して、半導体発光素子の素子寿命を短くする恐れがあった。 Since Cr has high bondability with Group III nitride semiconductors such as GaN and transparent electrodes such as ITO (Indium Tin Oxide), it should be used as a component for the bonding layer that bonds the transparent electrode or semiconductor layer to the pad electrode. Can be considered.
However, when Cr is used for the bonding layer, depending on the use environment, air or moisture easily enters the bonding layer from the outside, and the air or moisture that has entered the bonding layer decomposes the bonding layer when energized, There is a risk of shortening the device life of the semiconductor light emitting device.
また、接合層が元素の窒化物を含む場合に、接合層が、Ta、W、Tiからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とすることができる。
また、接合層が元素の酸化物を含む場合に、接合層が、Ta、Nb、Tiからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とすることができる。
さらに、接続電極が、Au、Alまたはこれらの金属のいずれかを含む合金からなるボンディング層を有していることを特徴とすることができる。
また、接続電極が、接合層とボンディング層との間に積層されるバリア層をさらに備え、バリア層が、Ag、Al、Ru、Rh、Pd、Os、Ir、Pt、Ti、W、Mo、Ni、Co、Zr、Hf、Ta、Nbのうちの何れかまたはこれら金属の何れかを含む合金からなるものであることを特徴とすることができる。
さらに、透明電極が、インジウム酸化物および亜鉛酸化物を含んで構成されることを特徴とすることができる。
そして、積層半導体層が、III族窒化物半導体にて構成されていることを特徴とすることができる。 In such a semiconductor light emitting device, the bonding layer contains at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, W, Mg, Bi, Si, Hf, and Ta. Can be a feature.
In addition, when the bonding layer includes an element nitride, the bonding layer may include at least one element selected from the group consisting of Ta, W, and Ti.
Further, when the bonding layer includes an oxide of an element, the bonding layer may include at least one element selected from the group consisting of Ta, Nb, and Ti.
Furthermore, the connection electrode may have a bonding layer made of Au, Al, or an alloy containing any of these metals.
The connection electrode further includes a barrier layer stacked between the bonding layer and the bonding layer, and the barrier layer includes Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, It can be characterized by being made of an alloy containing any one of Ni, Co, Zr, Hf, Ta, Nb or any of these metals.
Furthermore, the transparent electrode can be characterized by comprising indium oxide and zinc oxide.
The laminated semiconductor layer may be formed of a group III nitride semiconductor.
また、接合層が、Ta、Nb、Tiからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とすることができる。
さらに、接続電極が、Au、Alまたはこれらの金属のいずれかを含む合金からなるボンディング層を有していることを特徴とすることができる。
また、接続電極が、接合層とボンディング層との間に積層されるバリア層をさらに備え、バリア層が、Ag、Al、Ru、Rh、Pd、Os、Ir、Pt、Ti、W、Mo、Ni、Co、Zr、Hf、Ta、Nbのうちの何れかまたはこれら金属の何れかを含む合金からなるものであることを特徴とすることができる。 In such a semiconductor light emitting device, the bonding layer includes at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, Mg, Bi, Si, Hf, and Ta. can do.
The bonding layer may include at least one element selected from the group consisting of Ta, Nb, and Ti.
Furthermore, the connection electrode may have a bonding layer made of Au, Al, or an alloy containing any of these metals.
The connection electrode further includes a barrier layer stacked between the bonding layer and the bonding layer, and the barrier layer includes Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, It can be characterized by being made of an alloy containing any one of Ni, Co, Zr, Hf, Ta, Nb or any of these metals.
また、第1の接合層および第2の接合層が、Al、Ti、Zn、Zr、Nb、W、Mg、Bi、Si、Hf、Taからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とすることができる。
さらに、第1の接合層および第2の接合層が、同じ元素の酸化物または窒化物を含んで構成されることを特徴とすることができる。
また、第1の接続電極および第2の接続電極が、同じ金属または同じ合金を含んで構成されることを特徴とすることができる。
さらに、透明電極が、インジウム酸化物および亜鉛酸化物を含んで構成されることを特徴とすることができる。
そして、第1の半導体層、発光層および第2の半導体層が、III族窒化物半導体にて構成されていることを特徴とすることができる。 In such a semiconductor light emitting device, the first semiconductor layer is composed of an n-type semiconductor layer having electrons as carriers, and the second semiconductor layer is composed of a p-type semiconductor layer having holes as carriers. Can do.
Further, the first bonding layer and the second bonding layer contain at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, W, Mg, Bi, Si, Hf, and Ta. It can be characterized by being.
Furthermore, the first bonding layer and the second bonding layer can be characterized by including an oxide or nitride of the same element.
Further, the first connection electrode and the second connection electrode may be configured to include the same metal or the same alloy.
Furthermore, the transparent electrode can be characterized by comprising indium oxide and zinc oxide.
The first semiconductor layer, the light emitting layer, and the second semiconductor layer may be made of a group III nitride semiconductor.
図1は本実施の形態が適用される半導体発光素子(発光ダイオード)1の断面模式図の一例を示しており、図2は図1に示す半導体発光素子1の平面模式図の一例を示しており、図3は半導体発光素子を構成する積層半導体層の断面模式図の一例を示している。 Embodiments of the present invention will be described below in detail with reference to the accompanying drawings.
FIG. 1 shows an example of a schematic cross-sectional view of a semiconductor light emitting device (light emitting diode) 1 to which the present embodiment is applied, and FIG. 2 shows an example of a schematic plan view of the semiconductor
図1に示すように、半導体発光素子1は、基板110と、基板110上に積層される中間層120と、中間層120上に積層される下地層130とを備える。また、半導体発光素子1は、下地層130上に積層されるn型半導体層140と、n型半導体層140上に積層される発光層150と、発光層150上に積層されるp型半導体層160とを備える。なお、以下の説明においては、必要に応じて、これらn型半導体層140、発光層150およびp型半導体層160を、まとめて積層半導体層100と呼ぶ。さらに、半導体発光素子1は、p型半導体層160上に積層される透明電極170と、透明電極170上に積層される保護層180とを備える。そして、半導体発光素子1は、透明電極170のうち保護層180によって覆われない部位に積層される第1の接合層190と、第1の接合層190上に積層される第1のボンディングパッド電極200とを備える。さらにまた、半導体発光素子1は、p型半導体層160、発光層150およびn型半導体層140の一部を切り欠くことによって露出したn型半導体層140の半導体層露出面140c上の一部に積層される第2の接合層220と、第2の接合層220上に積層される第2のボンディングパッド電極230とを備える。ここで、保護層180は、半導体層露出面140c上にも形成されており、第2の接合層220は、半導体層露出面140cのうち保護層180によって覆われない部位に積層されている。なお、以下の説明においては、透明電極170と透明電極170上に積層される第1の接合層190と第1のボンディングパッド電極200とを、まとめて第1の電極210と呼ぶ。また、以下の説明においては、第2の接合層220と第2のボンディングパッド電極230とを、まとめて第2の電極240と呼ぶ。
この半導体発光素子1においては、第1の電極210における第1のボンディングパッド電極200を正極、第2の電極240を負極とし、両者を介して被給電体の一例としての積層半導体100(より具体的にはp型半導体層160、発光層150およびn型半導体層140)に電流を流すことで、発光層150が発光するようになっている。 (Semiconductor light emitting device)
As shown in FIG. 1, the semiconductor
In the semiconductor
<基板>
基板110としては、III族窒化物半導体結晶が表面にエピタキシャル成長される基板であれば、特に限定されず、各種の基板を選択して用いることができる。例えば、サファイア、SiC、シリコン、酸化亜鉛、酸化マグネシウム、酸化マンガン、酸化ジルコニウム、酸化マンガン亜鉛鉄、酸化マグネシウムアルミニウム、ホウ化ジルコニウム、酸化ガリウム、酸化インジウム、酸化リチウムガリウム、酸化リチウムアルミニウム、酸化ネオジウムガリウム、酸化ランタンストロンチウムアルミニウムタンタル、酸化ストロンチウムチタン、酸化チタン、ハフニウム、タングステン、モリブデン等からなる基板を用いることができる。
また、上記基板の中でも、特に、c面を主面とするサファイア基板を用いることが好ましい。サファイア基板を用いる場合は、サファイアのc面上に中間層120(バッファ層)を形成するとよい。 Next, each component of the semiconductor
<Board>
The
Further, among the above substrates, it is particularly preferable to use a sapphire substrate having a c-plane as a main surface. When a sapphire substrate is used, an intermediate layer 120 (buffer layer) is preferably formed on the c-plane of sapphire.
また、中間層120をスパッタ法により形成した場合、基板110の温度を低く抑えることが可能なので、高温で分解してしまう性質を持つ材料からなる基板110を用いた場合でも、基板110にダメージを与えることなく基板上への各層の成膜が可能である。 Of the above substrates, an oxide substrate or a metal substrate that is known to cause chemical modification by contact with ammonia at a high temperature can be used, and the
Further, when the
積層半導体層100は、例えば、III族窒化物半導体からなる層であって、図1に示すように、基板110上に、n型半導体層140、発光層150およびp型半導体層160の各層がこの順で積層されて構成されている。
また、図3に示すように、n型半導体層140、発光層150及びp型半導体層160の各層は、それぞれ、複数の半導体層から構成してもよい。さらにまた、積層半導体層100は、さらに下地層130、中間層120を含めて呼んでもよい。ここで、n型半導体層140は、電子をキャリアとする第1の導電型にて電気伝導を行い、p型半導体層160は、正孔をキャリアとする第2の導電型にて電気伝導を行う。
なお、積層半導体層100は、MOCVD法で形成すると結晶性の良いものが得られるが、スパッタ法によっても条件を最適化することで、MOCVD法よりも優れた結晶性を有する半導体層を形成できる。以下、順次説明する。 <Laminated semiconductor layer>
The
As shown in FIG. 3, each of the n-
Note that although the stacked
中間層120は、多結晶のAlxGa1-xN(0≦x≦1)からなるものが好ましく、単結晶のAlxGa1-xN(0≦x≦1)のものがより好ましい。
中間層120は、上述のように、例えば、多結晶のAlxGa1-xN(0≦x≦1)からなる厚さ0.01~0.5μmのものとすることができる。中間層120の厚みが0.01μm未満であると、中間層120により基板110と下地層130との格子定数の違いを緩和する効果が十分に得られない場合がある。また、中間層120の厚みが0.5μmを超えると、中間層120としての機能には変化が無いのにも関わらず、中間層120の成膜処理時間が長くなり、生産性が低下する虞がある。
中間層120は、基板110と下地層130との格子定数の違いを緩和し、基板110の(0001)面(C面)上にC軸配向した単結晶層の形成を容易にする働きがある。したがって、中間層120の上に単結晶の下地層130を積層すると、より一層結晶性の良い下地層130が積層できる。なお、本発明においては、中間層形成工程を行なうことが好ましいが、行なわなくても良い。 <Intermediate layer>
The
As described above, the
The
また、中間層120をなすIII族窒化物半導体の結晶は、成膜条件をコントロールすることにより、六角柱を基本とした集合組織からなる柱状結晶(多結晶)とすることも可能である。なお、ここでの集合組織からなる柱状結晶とは、隣接する結晶粒との間に結晶粒界を形成して隔てられており、それ自体は縦断面形状として柱状になっている結晶のことをいう。 The
Further, the group III nitride semiconductor crystal forming the
下地層130としては、AlxGayInzN(0≦x≦1、0≦y≦1、0≦z≦1、x+y+z=1)を用いることができるが、AlxGa1-xN(0≦x<1)を用いると結晶性の良い下地層130を形成できるため好ましい。
下地層130の膜厚は0.1μm以上が好ましく、より好ましくは0.5μm以上であり、1μm以上が最も好ましい。この膜厚以上にした方が結晶性の良好なAlxGa1-xN層が得られやすい。
下地層130の結晶性を良くするためには、下地層130は不純物をドーピングしない方が望ましい。しかし、p型あるいはn型の導電性が必要な場合は、アクセプター不純物あるいはドナー不純物を添加することができる。 <Underlayer>
As the
The film thickness of the
In order to improve the crystallinity of the
図3に示すように、第1の半導体層の一例としてのn型半導体層140は、nコンタクト層140aとnクラッド層140bとから構成されるのが好ましい。なお、nコンタクト層140aはnクラッド層140bを兼ねることも可能である。また、前述の下地層130をn型半導体層140に含めてもよい。
nコンタクト層140aは、第2の電極240を設けるための層である。nコンタクト層140aとしては、AlxGa1-xN層(0≦x<1、好ましくは0≦x≦0.5、さらに好ましくは0≦x≦0.1)から構成されることが好ましい。
また、nコンタクト層140aにはn型不純物がドープされていることが好ましく、n型不純物を1×1017~1×1020/cm3、好ましくは1×1018~1×1019/cm3の濃度で含有すると、第2の電極240との良好なオーミック接触を維持できる点で好ましい。n型不純物としては、特に限定されないが、例えば、Si、GeおよびSn等が挙げられ、好ましくはSiおよびGeが挙げられる。
nコンタクト層140aの膜厚は、0.5~5μmとされることが好ましく、1~3μmの範囲に設定することがより好ましい。nコンタクト層140aの膜厚が上記範囲にあると、半導体の結晶性が良好に維持される。 <N-type semiconductor layer>
As shown in FIG. 3, the n-
The
The n-
The thickness of the
nクラッド層140bの膜厚は、特に限定されないが、好ましくは0.005~0.5μmであり、より好ましくは0.005~0.1μmである。nクラッド層140bのn型ドープ濃度は1×1017~1×1020/cm3が好ましく、より好ましくは1×1018~1×1019/cm3である。ドープ濃度がこの範囲であると、良好な結晶性の維持および素子の動作電圧低減の点で好ましい。 An n-clad
The film thickness of the n-clad
また、nクラッド層140bは、n側第1層とn側第2層とが交互に繰返し積層された構造を含んだものであってもよく、GaInNとGaNとの交互構造又は組成の異なるGaInN同士の交互構造であることが好ましい。 When the n-
Further, the n-
n型半導体層140の上に積層される発光層150としては、単一量子井戸構造あるいは多重量子井戸構造などを採用することができる。
図3に示すような、量子井戸構造の井戸層150bとしては、Ga1-yInyN(0<y<0.4)からなるIII族窒化物半導体層が通常用いられる。井戸層150bの膜厚としては、量子効果の得られる程度の膜厚、例えば1~10nmとすることができ、好ましくは2~6nmとすると発光出力の点で好ましい。
また、多重量子井戸構造の発光層150の場合は、上記Ga1-yInyNを井戸層150bとし、井戸層150bよりバンドギャップエネルギーが大きいAlzGa1-zN(0≦z<0.3)を障壁層150aとする。井戸層150bおよび障壁層150aには、設計により不純物をドープしてもしなくてもよい。 <Light emitting layer>
As the
As a
In the case of the
図3に示すように、第2の半導体層の一例としてのp型半導体層160は、通常、pクラッド層160aおよびpコンタクト層160bから構成される。また、pコンタクト層160bがpクラッド層160aを兼ねることも可能である。
pクラッド層160aは、発光層150へのキャリアの閉じ込めとキャリアの注入とを行なう層である。pクラッド層160aとしては、発光層150のバンドギャップエネルギーより大きくなる組成であり、発光層150へのキャリアの閉じ込めができるものであれば特に限定されないが、好ましくは、AlxGa1-xN(0<x≦0.4)のものが挙げられる。
pクラッド層160aが、このようなAlGaNからなると、発光層150へのキャリアの閉じ込めの点で好ましい。pクラッド層160aの膜厚は、特に限定されないが、好ましくは1~400nmであり、より好ましくは5~100nmである。
pクラッド層160aのp型ドープ濃度は、1×1018~1×1021/cm3が好ましく、より好ましくは1×1019~1×1020/cm3である。p型ドープ濃度が上記範囲であると、結晶性を低下させることなく良好なp型結晶が得られる。
また、pクラッド層160aは、複数回積層した超格子構造としてもよく、AlGaNとAlGaNとの交互構造又はAlGaNとGaNとの交互構造であることが好ましい。 <P-type semiconductor layer>
As shown in FIG. 3, the p-
The p-
It is preferable that the p-
The p-type doping concentration of the p-
The p-
p型不純物(ドーパント)を1×1018~1×1021/cm3の濃度、好ましくは5×1019~5×1020/cm3の濃度で含有していると、良好なオーミック接触の維持、クラック発生の防止、良好な結晶性の維持の点で好ましい。p型不純物としては、特に限定されないが、例えば好ましくはMgが挙げられる。
pコンタクト層160bの膜厚は、特に限定されないが、0.01~0.5μmが好ましく、より好ましくは0.05~0.2μmである。pコンタクト層160bの膜厚がこの範囲であると、発光出力の点で好ましい。 The
When a p-type impurity (dopant) is contained at a concentration of 1 × 10 18 to 1 × 10 21 / cm 3 , preferably 5 × 10 19 to 5 × 10 20 / cm 3 , good ohmic contact can be obtained. It is preferable in terms of maintenance, prevention of crack generation, and good crystallinity. Although it does not specifically limit as a p-type impurity, For example, Preferably Mg is mentioned.
The thickness of the
次に、第1の電極210の構成について詳細に説明する。
上述したように、第1の電極210は、透明電極170と、透明電極170上に積層される第1の接合層190と、第1の接合層190上に積層される第1のボンディングパッド電極200とを有している。 <First electrode>
Next, the configuration of the
As described above, the
図1に示すように、p型半導体層160の上には透明電極170が積層されている。
図2に示すように、平面視したときに、透明電極170(図1参照)は、第2の電極240を形成するために、エッチング等の手段によって一部が除去されたp型半導体層160の上面160cのほぼ全面を覆うように形成されているが、このような形状に限定されるわけでなく、隙間を開けて格子状や樹形状に形成してもよい。なお、透明電極170の構造も、従来公知の構造を含めて如何なる構造のものも何ら制限なく用いることができる。 <Transparent electrode>
As shown in FIG. 1, a
As shown in FIG. 2, when viewed in plan, the transparent electrode 170 (see FIG. 1) has a p-
これらの材料を、この技術分野でよく知られた慣用の手段で設けることによって、透明電極170を形成できる。また、透明電極170を形成した後に、透明電極170の透明化を目的とした熱アニールを施す場合もある。 In this embodiment, an oxide conductive material containing In is used as the
The
例えば、六方晶構造のIn2O3結晶を含むIZOを透明電極170として使用する場合、エッチング性に優れたアモルファスのIZO膜を用いて特定形状に加工することができ、さらにその後、熱処理等によりアモルファス状態から結晶を含む構造に転移させることで、アモルファスのIZO膜よりも透光性の優れた電極に加工することができる。 In the present embodiment, the
For example, when IZO containing an In 2 O 3 crystal having a hexagonal crystal structure is used as the
例えば、IZO中のZnO濃度は1~20質量%であることが好ましく、5~15質量%の範囲であることが更に好ましい。10質量%であると特に好ましい。また、IZO膜の膜厚は、低比抵抗、高光透過率を得ることができる35nm~10000nm(10μm)の範囲であることが好ましい。さらに、生産コストの観点から、IZO膜の膜厚は1000nm(1μm)以下であることが好ましい。
IZO膜のパターニングは、後述の熱処理工程を行なう前に行なうことが望ましい。熱処理により、アモルファス状態のIZO膜は結晶化されたIZO膜となるため、アモルファス状態のIZO膜と比較してエッチングが難しくなる。これに対し、熱処理前のIZO膜は、アモルファス状態であるため、周知のエッチング液(ITO-07Nエッチング液(関東化学社製))を用いて容易に精度良くエッチングすることが可能である。 Further, it is preferable to use a composition having the lowest specific resistance as the IZO film.
For example, the ZnO concentration in IZO is preferably 1 to 20% by mass, and more preferably 5 to 15% by mass. 10% by mass is particularly preferable. The film thickness of the IZO film is preferably in the range of 35 nm to 10000 nm (10 μm) at which low specific resistance and high light transmittance can be obtained. Furthermore, from the viewpoint of production cost, the thickness of the IZO film is preferably 1000 nm (1 μm) or less.
The patterning of the IZO film is preferably performed before the heat treatment process described later. By the heat treatment, the amorphous IZO film becomes a crystallized IZO film, which makes etching difficult compared to the amorphous IZO film. On the other hand, since the IZO film before heat treatment is in an amorphous state, it can be easily and accurately etched using a known etching solution (ITO-07N etching solution (manufactured by Kanto Chemical Co., Inc.)).
また、IZO膜の熱処理温度は、500℃~1000℃が好ましい。500℃未満の温度で熱処理を行なった場合、IZO膜を十分に結晶化できない恐れが生じ、IZO膜の光透過率が十分に高いものとならない場合がある。1000℃を超える温度で熱処理を行なった場合には、IZO膜は結晶化されているが、IZO膜の光透過率が十分に高いものとならない場合がある。また、1000℃を超える温度で熱処理を行なった場合、IZO膜の下にある半導体層を劣化させる恐れもある。 Heat treatment of the IZO film is preferably performed in an atmosphere containing no O 2, as the atmosphere containing no O 2, or an inert gas atmosphere such as N 2 atmosphere, or an inert gas such as N 2 and with H 2 etc. can be mentioned a mixed gas atmosphere, it is desirable that the mixed gas atmosphere of N 2 atmosphere or N 2 and H 2,. When the heat treatment of the IZO film is performed in an N 2 atmosphere or a mixed gas atmosphere of N 2 and H 2 , for example, the IZO film is crystallized into a film containing In 2 O 3 crystal having a hexagonal structure, It is possible to effectively reduce the sheet resistance of the IZO film.
Further, the heat treatment temperature of the IZO film is preferably 500 ° C. to 1000 ° C. When heat treatment is performed at a temperature lower than 500 ° C., the IZO film may not be sufficiently crystallized, and the light transmittance of the IZO film may not be sufficiently high. When heat treatment is performed at a temperature exceeding 1000 ° C., the IZO film is crystallized, but the light transmittance of the IZO film may not be sufficiently high. In addition, when heat treatment is performed at a temperature exceeding 1000 ° C., the semiconductor layer under the IZO film may be deteriorated.
特に、前述のように、熱処理によって結晶化したIZO膜は、アモルファス状態のIZO膜に比べて、第1の接合層190やp型半導体層160との密着性が良いため、本発明の実施形態において大変有効である。 In the case of crystallizing an amorphous IZO film, the crystal structure in the IZO film differs depending on the film formation conditions, heat treatment conditions, and the like. However, in the embodiment of the present invention, the
In particular, as described above, an IZO film crystallized by heat treatment has better adhesion to the
接合層の一例としての第1の接合層190は、透明電極170に対する第1のボンディングパッド電極200の接合強度を高めるために、透明電極170と第1のボンディングパッド電極200との間に積層される。また、第1の接合層190は、透明電極170を透過して第1のボンディングパッド電極200に照射される発光層150からの光を低損失で透過させるために、透光性を有していることが好ましい。 <First bonding layer>
The
図1に示すように、接続電極および第1の接続電極の一例としての第1のボンディングパッド電極200は、透明電極170側から順に、第1のバリア層200aと第1のボンディング層200bとが積層された積層体からなる。バリア層の一例としての第1のバリア層200aは、第1のボンディング層200bを形成する元素のマイグレーションをバリアする作用を有し、ボンディング層の一例としての第1のボンディング層200bは、給電用の外部端子材料との密着性を高める作用がある。
なお、第1のボンディングパッド電極200は、第1のバリア層200aのみからなる単層構造であってもよく、第1のバリア層200aと第1のボンディング層200bとの間に、第1のボンディングパッド電極200全体の強度を強化する別のバリア層をさらに挿入して、三層構造としてもよい。また、第1のバリア層200aに代えてバリア層を挿入して、二層構造としてもよい。 <First bonding pad electrode>
As shown in FIG. 1, the first
Note that the first
図1に示す第1のバリア層200aは、第1のボンディングパッド電極200全体の強度を強化する役割を有している。このため、比較的強固な金属材料を使用することが好ましく、例えば、Ag、Al、Ru、Rh、Pd、Os、Ir、Pt、Ti、W、Mo、Ni、Co、Zr、Hf、Ta、Nbのうちの何れかまたはこれら金属の何れかを含む合金からなるものが選べる。また、第1のバリア層200aは、発光層150から出射された光を反射させるために、反射率の高い金属で構成することが好ましく、Ru、Rh、Pd、Os、Ir、Pt等の白金族金属、Al、Ag、Tiおよびこれらの金属の少なくも一種を含む合金で構成することがより好ましい。これにより、発光層150からの光を効果的に反射させることができる。
なかでも、Al、Ag、Ptおよびこれらの金属の少なくとも一種を含む合金は、電極用の材料として一般的であり、入手のし易さ、取り扱いの容易さなどの点から優れている。
また、第1のバリア層200aは、高い反射率を有する金属で形成した場合、厚さが200~3000オングストロームであることが望ましい。第1のバリア層200aが薄すぎると充分な反射の効果が得られない。一方、厚すぎると特に利点は生じず、工程時間の長時間化と材料の無駄を生じるのみである。更に望ましくは、500~2000オングストロームである。 <First barrier layer>
The
Among these, Al, Ag, Pt, and alloys containing at least one of these metals are generally used as electrode materials, and are excellent in terms of easy availability and handling.
Further, when the
図1に示す第1のボンディング層200bは、Au、Alまたはこれらの金属の少なくとも一種を含む合金からなることが好ましい。AuおよびAlはボンディングボールとして使用されることが多い金ボールとの密着性の良い金属なので、Au、Alまたはこれらの金属の少なくも一種を含む合金を用いることにより、ボンディングワイヤとの密着性に優れたものとすることができる。中でも、特に望ましいのはAuである。
また、第1のボンディング層200bの厚みは、500オングストローム以上20000オングストローム以下の範囲であることが好ましく、更に望ましくは5000オングストローム以上15000オングストローム以下である。
第1のボンディング層200bが薄すぎるとボンディングボールとの密着性が悪くなり、厚すぎても特に利点は生ぜず、コスト増大を招くのみである。 <First bonding layer>
The
The thickness of the
If the
また、第1のボンディングパッド電極200の電極面積としては、できるだけ大きいほうがボンディング作業はしやすいものの、発光の取り出しの妨げになる。例えば、チップ面の面積の半分を超えるような面積を覆っては、発光の取り出しの妨げとなり、出力が著しく低下する。逆に小さすぎるとボンディング作業がしにくくなり、製品の収率を低下させる。
具体的には、ボンディングボールの直径よりもわずかに大きい程度が好ましく、直径100μmの円形程度であることが一般的である。 The
Further, as the electrode area of the first
Specifically, it is preferably slightly larger than the diameter of the bonding ball, and generally has a circular shape with a diameter of 100 μm.
続いて、第2の電極240の構成の一例について詳細に説明する。
上述したように、第2の電極240は、第2の接合層220と、第2の接合層220上に積層される第2のボンディングパッド電極230とを有している。
図1に示すように、n型半導体層140の半導体層露出面140cに第2の電極240が形成されている。このように、第2の電極240を形成する際には、エッチング等の手段によって発光層150およびp型半導体層160の一部を切り欠け除去してn型半導体層140のnコンタクト層140aを露出させ、得られた半導体層露出面140c上に第2の電極240を形成する。
図2に示すように、平面視したときに、第2の電極240は円形状とされているが、このような形状に限定されるわけでなく、多角形状など任意の形状とすることができる。また、第2の電極240はボンディングパットを兼ねており、ボンディングワイヤを接続することができる構成とされている。 <Second electrode>
Next, an example of the configuration of the
As described above, the
As shown in FIG. 1, the
As shown in FIG. 2, the
第2の接合層220は、n型半導体層140のnコンタクト層140aに形成される半導体層露出面140cに対する第2のボンディングパッド電極230の接合強度を高めるために、nコンタクト層140aと第2のボンディングパッド電極230との間に積層される。なお、本実施の形態では、nコンタクト層140aが一つの半導体層に対応している。 <Second bonding layer>
The
図1に示すように、第2の接続電極の一例としての第2のボンディングパッド電極230は、nコンタクト層140a(図3参照)側から順に、第2のバリア層230aと第2のボンディング層230bとが積層された積層体からなる。
なお、第2のボンディングパッド電極230は、第2のバリア層230aのみからなる単層構造であってもよく、第2のバリア層230aと第2のボンディング層230bとの間に、第2のボンディングパッド電極230全体の強度を強化する別のバリア層をさらに挿入して、三層構造としてもよい。また、第2のバリア層230aに代えてバリア層を挿入して、二層構造としてもよい。 <Second bonding pad electrode>
As shown in FIG. 1, the second
Note that the second
図1に示す第2のバリア層230aは、第1のバリア層200aと同様に第2のボンディングパッド電極230全体の強度を強化する役割を有している。このため、比較的強固な金属材料を使用することが好ましく、例えば、Ag、Al、Ru、Rh、Pd、Os、Ir、Pt、Ti、W、Mo、Ni、Co、Zr、Hf、Ta、Nbのうちの何れかまたはこれら金属の何れかを含む合金からなるものが選べる。なお、本実施の形態では、第2のバリア層230aを、第1のバリア層200aと同様に、Ru、Rh、Pd、Os、Ir、Pt等の白金族金属、Al、Ag、Tiおよびこれらの金属の少なくも一種を含む合金で構成することがより好ましい。 <Second barrier layer>
The
図1に示す第2のボンディング層230bは、第1のボンディング層200bと同様、Au、Alまたはこれらの金属の少なくも一種を含む合金からなることが好ましい。AuおよびAlはボンディングボールとして使用されることが多い金ボールとの密着性の良い金属なので、Au、Alまたはこれらの金属の少なくも一種を含む合金を用いることにより、ボンディングワイヤとの密着性に優れたものとすることができる。中でも、特に望ましいのはAuである。
また、第2のボンディング層230bの厚みは、500オングストローム以上20000オングストローム以下の範囲であることが好ましく、更に望ましくは5000オングストローム以上15000オングストローム以下である。
第2のボンディング層230bが薄すぎるとボンディングボールとの密着性が悪くなり、厚すぎても特に利点は生ぜず、コスト増大を招くのみである。 <Second bonding layer>
Like the
The thickness of the
If the
次に、図1に示す半導体発光素子1の製造方法の一例について説明する。
本実施形態における半導体発光素子1の製造方法は、基板110上に、発光層150を含む積層半導体層100を形成する工程と、積層半導体層100の一部を切り欠けて半導体層露出面140cを形成する工程と、積層半導体層100の上面160cに第1の電極210を形成し且つ半導体層露出面140cに第2の電極240を形成する電極形成工程とを有している。 (Manufacturing method of semiconductor light emitting device)
Next, an example of a manufacturing method of the semiconductor
In the method for manufacturing the semiconductor
<積層半導体層形成工程>
積層半導体層形成工程は、中間層形成工程と、下地層形成工程と、n型半導体層形成工程と、発光層形成工程と、p型半導体層形成工程とからなる。
<中間層形成工程>
先ず、サファイア基板等の基板110を用意し、前処理を施す。前処理としては、例えば、スパッタ装置のチャンバ内に基板110を配置し、中間層120を形成する前にスパッタするなどの方法によって行うことができる。具体的には、チャンバ内において、基板110をArやN2のプラズマ中に曝す事によって上面を洗浄する前処理を行なってもよい。ArガスやN2ガスなどのプラズマを基板110に作用させることで、基板110の上面に付着した有機物や酸化物を除去することができる。 Hereinafter, each process is demonstrated in order.
<Laminated semiconductor layer forming step>
The laminated semiconductor layer forming step includes an intermediate layer forming step, a base layer forming step, an n-type semiconductor layer forming step, a light emitting layer forming step, and a p-type semiconductor layer forming step.
<Intermediate layer forming step>
First, a
スパッタ法によって、単結晶構造を有する中間層120を形成する場合、チャンバ内の窒素原料と不活性ガスの流量に対する窒素流量の比を、窒素原料が50%~100%、望ましくは75%となるようにすることが望ましい。
また、スパッタ法によって、柱状結晶(多結晶)を有する中間層120を形成する場合、チャンバ内の窒素原料と不活性ガスの流量に対する窒素流量の比を、窒素原料が1%~50%、望ましくは25%となるようにすることが望ましい。なお、中間層120は、上述したスパッタ法だけでなく、MOCVD法で形成することもできる。 Next, the
When the
When the
次に、中間層120を形成した後、中間層120が形成された基板110の上面に、単結晶の下地層130を形成する。下地層130は、スパッタ法で形成してもよく、MOCVD法で形成してもよい。 <Underlayer formation process>
Next, after forming the
下地層130の形成後、nコンタクト層140a及びnクラッド層140bを積層してn型半導体層140を形成する。nコンタクト層140a及びnクラッド層140bは、スパッタ法で形成してもよく、MOCVD法で形成してもよい。 <N-type semiconductor layer forming step>
After forming the
発光層150の形成は、スパッタ法、MOCVD法のいずれの方法でもよいが、特にMOCVD法が好ましい。具体的には、障壁層150aと井戸層150bとを交互に繰り返して積層し、且つ、n型半導体層140側及びp型半導体層160側に障壁層150aが配される順で積層すればよい。 <Light emitting layer forming step>
The
また、p型半導体層160の形成は、スパッタ法、MOCVD法のいずれの方法でもよい。具体的には、pクラッド層160aと、pコンタクト層160bとを順次積層すればよい。 <P-type semiconductor layer forming step>
In addition, the p-
透明電極170の形成に先立ち、公知のフォトリソグラフィーの手法によってパターニングして、所定の領域の積層半導体層100の一部をエッチングしてnコンタクト層140aの一部を露出させ、半導体層露出面140cを形成させる。 <Semiconductor layer exposed surface forming step>
Prior to the formation of the
電極形成工程は、透明電極形成工程と、接合層形成工程と、バリア層形成工程と、ボンディング層形成工程とからなる。
<透明電極形成工程>
マスクで半導体層露出面140cをカバーして、エッチング除去せずに残したp型半導体層160上に、スパッタ法などの公知の方法を用いて、透明電極170を形成する。
なお、p型半導体層160上に先に透明電極170を形成した後、透明電極170を形成した状態で、所定の領域の透明電極170および積層半導体層100の一部をエッチングすることで半導体層露出面140cを形成するようにしてもよい。 <Electrode formation process>
The electrode forming process includes a transparent electrode forming process, a bonding layer forming process, a barrier layer forming process, and a bonding layer forming process.
<Transparent electrode formation process>
The
In addition, after forming the
そして、第1のボンディングパッド電極200および第2のボンディングパッド電極230をそれぞれ形成する部分に対応する部位のレジストを公知の手法によって除去することで、p型半導体層160上に形成された保護層180の一部および半導体層露出面140c上に形成された保護層180の一部をそれぞれ外側に露出させる。
そして、透明電極170の上面に垂直な方向よりSiO2からなる保護層180のRIE(反応性イオンエッチング)を行い、第1のボンディングパッド電極200および第2のボンディングパッド電極230を形成する部分に対応する部位の保護層180を除去して、透明電極170の一部およびnコンタクト層140aの一部の上面を露出させる。 Then, after forming a
A protective layer formed on the p-
Then, RIE (reactive ion etching) of the
次に、スパッタ法により、透明電極170の露出面上に第1の接合層190を形成するとともに、半導体層露出面140cの露出面に第2の接合層220を形成する。 <Joint layer forming step>
Next, the
この場合、接合層形成工程では、バルブメタルの窒化物の層が透明電極170および半導体層露出面140cと接するように製膜を行う。ここで、スパッタ法を用い、バルブメタルの窒化膜を形成する手法としては、例えばバルブメタルからなる金属ターゲットを用い、窒素を含む雰囲気下においてスパッタを行う方法が挙げられる。ここで、スパッタの雰囲気としては、不活性ガスに対して3.0体積%以上50体積%以下、より好ましくは5.0体積%以上15体積%以下の窒素が存在していることが好ましい。このとき、例えば第1の接合層190の透明電極170側および第2の接合層220の半導体層露出面140c側をバルブメタル窒化物層とし、第1の接合層190の第1のバリア層200a側および第2の接合層220の第2のバリア層230a側をバルブメタル層とする場合には、接合層形成工程の初期における窒素濃度を高くし、接合層形成工程の終期における窒素濃度を初期よりも低くあるいは窒素供給を停止するようにすればよい。また、バルブメタルの窒化膜を形成する他の手法としては、例えばバルブメタル窒化物からなる金属窒化物ターゲットを用い、窒素を含む雰囲気下あるいは窒素を含まない雰囲気下においてスパッタを行う方法が挙げられる。このとき、スパッタ条件を制御したスパッタ法を用いることにより、スパッタ材料によらず、カバレッジ性を高くして第1の接合層190および第2の接合層220を成膜することができる。なお、このとき、透明電極170上および半導体層露出面140c上に残存するレジストの硬化部にも第1の接合層190および第2の接合層220と同じ材料が積層される。 First, a case where a valve metal nitride layer is formed in the bonding layer forming step will be described.
In this case, in the bonding layer forming step, film formation is performed so that the nitride layer of the valve metal is in contact with the
この場合、接合層形成工程では、バルブメタルの酸化物の層が透明電極170および半導体層露出面140cと接するように製膜を行う。ここで、スパッタ法を用い、バルブメタルの酸化膜を形成する手法としては、例えばバルブメタルからなる金属ターゲットを用い、酸素を含む雰囲気下においてスパッタを行う方法が挙げられる。ここで、スパッタの雰囲気としては、アルゴンに対して0.1体積%以上15体積%以下、より好ましくは1.0体積%以上10体積%以下の酸素が存在していることが好ましい。このとき、例えば第1の接合層190の透明電極170側および第2の接合層220の半導体層露出面140c側をバルブメタル酸化物層とし、第1の接合層190の第1のバリア層200a側および第2の接合層220の第2のバリア層230a側をバルブメタル層とする場合には、接合層形成工程の初期における酸素濃度を高くし、接合層形成工程の終期における酸素濃度を初期よりも低くあるいは酸素供給を停止するようにすればよい。また、バルブメタルの酸化膜を形成する他の手法としては、例えばバルブメタル酸化物からなる金属酸化物ターゲットを用い、酸素を含む雰囲気下あるいは酸素を含まない雰囲気下においてスパッタを行う方法が挙げられる。このとき、スパッタ条件を制御したスパッタ法を用いることにより、スパッタ材料によらず、カバレッジ性を高くして第1の接合層190および第2の接合層220を成膜することができる。なお、このとき、透明電極170上および半導体層露出面140c上に残存するレジストの硬化部にも第1の接合層190および第2の接合層220と同じ材料が積層される。 Next, the case where a valve metal oxide layer is formed in the bonding layer forming step will be described.
In this case, in the bonding layer forming step, film formation is performed such that the oxide layer of the valve metal is in contact with the
続いて、スパッタ法により、第1の接合層190上に第1のバリア層200aを形成するとともに、第2の接合層220上に第2のバリア層230aを形成する。このとき、スパッタ条件を制御したスパッタ法を用いることにより、スパッタ材料によらず、カバレッジ性を高くして、第1のバリア層200aおよび第2のバリア層230aを成膜することができる。なお、このとき、透明電極170上および半導体層露出面140c上に残存するレジストの硬化部側にも第1のバリア層200aおよび第2のバリア層230aと同じ材料が積層される。 <Barrier layer formation process>
Subsequently, the
さらに、スパッタ法により、第1のバリア層200a上に第1のボンディング層200bを形成するとともに、第2のバリア層230a上に第2のボンディング層230bを形成する。このとき、スパッタ条件を制御したスパッタ法を用いることにより、スパッタ材料によらず、カバレッジ性を高くして、第1のボンディング層200bおよび第2のボンディング層230bを成膜することができる。なお、このとき、透明電極170上および半導体層露出面140c上に残存するレジストの硬化部側にも第1のボンディング層200bおよび第2のボンディング層230bと同じ材料が積層される。 <Bonding layer formation process>
Further, the
そして、このようにして得られた半導体発光素子1を、例えば窒素などの還元雰囲気下において、150℃以上600℃以下、より好ましくは200℃以上500℃以下でアニール処理する。このアニール工程は、第1の接合層190を介した透明電極170と第1のボンディングパッド電極200との密着性、および、第2の接合層220を介した半導体層露出面140cと第2のボンディングパッド電極230との密着性を高めるために行われる。なお、アニール処理は必ずしも行う必要はないが、密着性を高めるためには行う方がより好ましい。 <Annealing process>
Then, the semiconductor
具体的に説明すると、例えば透明電極形成工程においてp型半導体層160上に透明電極170を形成し、得られた透明電極170を窒素プラズマ中に曝す窒素プラズマ処理を行ってから、窒素プラズマ処理がなされた透明電極170上に保護層180を形成するようにしてもよい。なお、保護層180を形成した後、上述した接合層形成工程、バリア層形成工程およびボンディング層形成工程を行うことで、半導体発光素子1を得ることができる。 Thus, in the manufacturing method of the semiconductor
Specifically, for example, in the transparent electrode forming step, the
具体的に説明すると、例えば透明電極形成工程においてp型半導体層160上に透明電極170を形成し、得られた透明電極170を酸素プラズマ中に曝す酸素プラズマ処理を行ってから、酸素プラズマ処理がなされた透明電極170上に保護層180を形成するようにしてもよい。なお、保護層180を形成した後、上述した接合層形成工程、バリア層形成工程およびボンディング層形成工程を行うことで、半導体発光素子1を得ることができる。 Moreover, in the manufacturing method of the semiconductor
More specifically, for example, in the transparent electrode forming step, the
本発明者は、各種製造条件を組み合わせて図1に示す半導体発光素子1の製造を行い、第1の電極210における透明電極170と第1のボンディングパッド電極200との密着性について、公知なテープ剥離試験(テープ試験)に基づき検討を行った。なお、透明電極170と第1のボンディングパッド電極200との密着性には、透明電極170と第1の接合層190との密着性および第1の接合層190と第1のボンディングパッド電極200における第1のバリア層200aとの密着性が大きく影響している。 <First embodiment>
The inventor manufactures the semiconductor
ここで、図4には、製造条件として、接合層形成工程におけるスパッタのターゲット材(接合層金属)およびスパッタにおける雰囲気への酸素導入の有無と、透明電極170に対する酸素プラズマ処理の有無と、アニール工程すなわちアニール処理の有無とを記載している。なお、ここでは、透明電極170としてIZO膜を用いた。
また、図4には、評価項目として、第1の電極210における透明電極170と第1のボンディングパッド電極200との密着性をA~Dの4ランクで示した。なお、評価「A」は「良」、評価[B]はやや良、評価「C」は「やや不良」、そして評価「D」は「不良」を、それぞれ意味している。 FIG. 4 shows the relationship between various manufacturing conditions in Examples 1 to 15 and Comparative Examples 1 to 6 and the respective evaluation results.
Here, in FIG. 4, as manufacturing conditions, the sputtering target material (bonding layer metal) in the bonding layer forming step and the presence or absence of oxygen introduction into the atmosphere in the sputtering, the presence or absence of oxygen plasma treatment on the
In FIG. 4, as an evaluation item, the adhesion between the
なお、実施例1~15および比較例1~6において、第1のバリア層200aをPtで、第1のボンディング層200bをAuで、それぞれ作製した。 In Examples 1 to 5 and Comparative Examples 1 and 2, a Ta target was used as a sputtering target material for forming the
In Examples 1 to 15 and Comparative Examples 1 to 6, the
実施例1~15においては、いずれも密着性の評価がAまたはBとなった。すなわち、接合層形成工程においてスパッタの雰囲気に酸素を導入するか、あるいは、透明電極170の形成後に酸素プラズマ処理を行うかによって、透明電極170と第1のボンディングパッド電極200との密着性が向上することが確認された。特に、酸素雰囲気下でスパッタを行って第1の接合層190を形成した後にアニール処理を施した実施例3、8、13、および、これに加えてさらに透明電極170の酸素プラズマ処理を行った実施例5、10、15では、密着性の評価がAとなった。 Next, the evaluation result will be described.
In each of Examples 1 to 15, the evaluation of adhesion was A or B. That is, the adhesion between the
図5において、横軸はArガスを用いたスパッタリング時間であり、縦軸は各元素の原子濃度である。なお、スパッタリング時間は、第1の電極210の深さ方向の位置に対応している。 Here, FIG. 5 shows the result of analyzing the
In FIG. 5, the horizontal axis represents the sputtering time using Ar gas, and the vertical axis represents the atomic concentration of each element. Note that the sputtering time corresponds to the position of the
また、スパッタリング時間が200~1200secの領域では、第1の接合層190を構成するTaおよびOが存在していること、すなわち、Taの多くが酸化した状態で存在していることがわかる。
次に、スパッタリング時間が1200~3000secの領域では、InとZnとOとが存在し、InよりもZnの濃度が低いこと、すなわち、IZOの状態で存在していることがわかる。
つまり、本実施の形態で説明した手法を用いて第1の接合層190を形成することで、バルブメタル(ここではTa)の酸化物が製膜され得ることが理解される。 From FIG. 5, in the region where the sputtering time is 0 to 200 sec, that is, on the uppermost side of the laminated
It can also be seen that in the region where the sputtering time is 200 to 1200 sec, Ta and O constituting the
Next, it can be understood that In, Zn, and O exist in the region where the sputtering time is 1200 to 3000 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
That is, it is understood that an oxide of valve metal (here, Ta) can be formed by forming the
このように、本実施の形態で説明した手法を用いて第1の接合層190を形成することで、透明電極170側にバルブメタル(ここではTa)の酸化物、第1のバリア層200a側にバルブメタルが製膜され得ることが理解される。 From FIG. 6, there is a Ta oxide layer on the IZO or
In this manner, by forming the
本発明者は、各種製造条件を組み合わせて図1に示す半導体発光素子1の製造を行い、nコンタクト層140aと第2のボンディングパッド電極230との間の導通状態すなわちオーミック特性について検討を行い、また、nコンタクト層140aと第2のボンディングパッド電極230との密着性について、公知なテープ剥離試験(テープ試験)に基づき検討を行った。なお、nコンタクト層140aと第2のボンディングパッド電極230との密着性には、nコンタクト層140aと第2の接合層220との密着性および第2の接合層220と第2のボンディングパッド電極230における第2のバリア層230aとの密着性が大きく影響している。 <Second Embodiment>
The inventor manufactures the semiconductor
ここで、図7には、製造条件として、接合層形成工程におけるスパッタのターゲット材(接合層金属)と、スパッタにおける雰囲気への酸素導入の有無と、スパッタにおける雰囲気への窒素導入の有無とを記載している。
また、図7には、評価項目として、nコンタクト層140aおよび第2のボンディングパッド電極230間のオーミック特性と、nコンタクト層140aと第2のボンディングパッド電極230との密着性をA、B、Cの3ランクで示した。なお、評価「A」は「良」を、評価「B」は「やや良」を、評価「C」は「不良」をそれぞれ意味している。 FIG. 7 shows the relationship between the various production conditions in Examples 16 to 21 and Comparative Examples 7 to 9 and the respective evaluation results.
Here, in FIG. 7, as manufacturing conditions, a sputtering target material (bonding layer metal) in the bonding layer forming step, whether oxygen is introduced into the atmosphere in sputtering, and whether nitrogen is introduced into the atmosphere in sputtering are shown. It is described.
Further, in FIG. 7, as evaluation items, ohmic characteristics between the
また、実施例16~18ではスパッタの雰囲気中に酸素を導入し、実施例19~21ではスパッタの雰囲気中に窒素を導入した。これに対し、比較例7~9ではスパッタの雰囲気中に酸素や窒素を導入せず、Arのみを用いた。
さらに、実施例16~21および比較例7~9において、第2のバリア層230aをPtで、第2のボンディング層230bをAuで、それぞれ作製した。 In Examples 16 and 19 and Comparative Example 7, a Ta target was used as a sputtering target material for forming the
In Examples 16 to 18, oxygen was introduced into the sputtering atmosphere, and in Examples 19 to 21, nitrogen was introduced into the sputtering atmosphere. On the other hand, in Comparative Examples 7 to 9, oxygen and nitrogen were not introduced into the sputtering atmosphere, and only Ar was used.
Further, in Examples 16 to 21 and Comparative Examples 7 to 9, the
実施例16~21においては、いずれも密着性の評価がB以上となった。すなわち、接合層形成工程においてスパッタの雰囲気に酸素あるいは窒素を導入することによって、nコンタクト層140aと第2のボンディングパッド電極230との密着性が向上することが確認された。特に、酸素雰囲気下でNbあるいは窒素雰囲気下でTaをターゲットとしてスパッタを行った実施例17、19では、密着性の評価がAであることに加え、オーミック特性の評価もAとなった。 Next, the evaluation result will be described.
In each of Examples 16 to 21, the adhesion evaluation was B or more. That is, it was confirmed that the adhesion between the
本発明者は、各種製造条件を組み合わせて図1に示す半導体発光素子1の製造を行い、第1の電極210における透明電極170と第1のボンディングパッド電極200との密着性について、公知のテープ剥離試験(テープ試験)に基づき検討を行った。なお、透明電極170と第1のボンディングパッド電極200との密着性には、透明電極170と第1の接合層190との密着性および第1の接合層190と第1のボンディングパッド電極200における第1のバリア層200aとの密着性が大きく影響している。 <Third embodiment>
The inventor manufactures the semiconductor
ここで、図8~図10には、製造条件として、接合層形成工程におけるスパッタのターゲット材と、スパッタ雰囲気において窒素がアルゴン中に占める割合すなわちN2濃度(体積%)と、得られた第1の接合層190の厚さ(Å)とを記載している。
また、図8~図10には、評価項目として、第1の電極210における透明電極170と第1のボンディングパッド電極200との密着性をA~Cの3ランクで示した。なお、評価「A」は「良」、評価「B」は「やや良」、そして評価「C」は「不良」をそれぞれ意味している。 8 to 10 show the relationship between various manufacturing conditions in Examples 22 to 44 and Comparative Examples 10 to 15 and evaluation results on adhesion.
Here, FIGS. 8 to 10 show the manufacturing conditions as the sputtering target material in the bonding layer forming step, the ratio of nitrogen in argon in the sputtering atmosphere, that is, the N 2 concentration (volume%) obtained. The thickness (Å) of one
8 to 10 show, as evaluation items, the adhesion between the
図8に示すように、ターゲット材としてTaを用いた場合、実施例22~32において密着性の評価がAまたはBとなった。そして、第1の接合層190の厚さを100オングストロームで一定とした実施例22、23、25、30~32では、スパッタ雰囲気中のN2濃度を20体積%以上とすることにより、密着性の評価がAとなることがわかった。これに対し、スパッタ雰囲気中のN2濃度を0体積%または1.0体積%とした比較例10、11では、いずれも密着性の評価がCとなった。
また、スパッタ雰囲気中のN2濃度を7.5体積%で一定とした実施例24~29では、第1の接合層190の厚さを250オングストローム以上とすることにより、密着性の評価がAとなった。
なお、本発明者は、ターゲット材としてTaを用いた場合において、スパッタ雰囲気中のN2濃度を50体積%超とした条件下でスパッタによる第1の接合層190の成膜を試行したが、成膜レートが低下し、生産上実用的ではなかった。 Next, the evaluation result will be described.
As shown in FIG. 8, when Ta was used as the target material, the adhesion evaluation in Examples 22 to 32 was A or B. In Examples 22, 23, 25, and 30 to 32 in which the thickness of the
Further, in Examples 24 to 29 in which the N 2 concentration in the sputtering atmosphere was constant at 7.5% by volume, the adhesiveness was evaluated as A by setting the thickness of the
The inventor tried to form the
なお、本発明者は、ターゲット材としてWを用いた場合において、スパッタ雰囲気中のN2濃度を50体積%超とした条件下でスパッタによる第1の接合層190の成膜を試行したが、成膜レートが低下し、生産上実用的ではなかった。 As shown in FIG. 9, when W was used as the target material, the adhesion evaluation in Examples 33 to 38 was A or B. In Examples 33 to 38 in which the thickness of the
The inventor tried to form the
なお、本発明者は、ターゲット材としてTiを用いた場合において、スパッタ雰囲気中のN2濃度を50体積%超とした条件下でスパッタによる第1の接合層190の成膜を試行したが、成膜レートが低下し、生産上実用的ではなかった。 As shown in FIG. 10, when Ti was used as the target material, the adhesion evaluation in Examples 39 to 44 was A or B. In Examples 39 to 44 in which the thickness of the
Note that the present inventor tried to form the
図13において、横軸はArガスを用いたスパッタリング時間であり、縦軸は各元素の原子濃度である。なお、スパッタリング時間は、第1の電極210の深さ方向の位置に対応している。 FIG. 13 shows X-ray photoelectron spectroscopy (XPS) of the
In FIG. 13, the horizontal axis represents the sputtering time using Ar gas, and the vertical axis represents the atomic concentration of each element. Note that the sputtering time corresponds to the position of the
また、スパッタリング時間が200~600secの領域では、第1の接合層190を構成するTaおよびNが多く存在していること、すなわち、Taの一部が窒化した状態で存在していることがわかる。なお、この解析結果において、第1の接合層190における窒素元素の濃度は、最大で5%弱となるレベルとなっている。
次に、スパッタリング時間が600~1500secの領域では、InとZnとOとが存在し、InよりもZnの濃度が低いこと、すなわち、IZOの状態で存在していることがわかる。 From FIG. 13, in the region where the sputtering time is 0 to 200 sec, that is, on the uppermost side of the laminated
In addition, in the region where the sputtering time is 200 to 600 seconds, it can be seen that a large amount of Ta and N constituting the
Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
なお、図14における横軸および縦軸は、図13で説明したものと同じである。 FIG. 14 shows the XPS depth analysis of the
Note that the horizontal and vertical axes in FIG. 14 are the same as those described in FIG.
また、スパッタリング時間が200~600secの領域では、第1の接合層190を構成するTaおよびNが多く存在していること、すなわち、Taの一部が窒化した状態で存在していることがわかる。なお、この解析結果において、第1の接合層190における窒素元素の濃度は、最大で5%を超えるレベルとなっている。
次に、スパッタリング時間が600~1500secの領域では、InとZnとOとが存在し、InよりもZnの濃度が低いこと、すなわち、IZOの状態で存在していることがわかる。 From FIG. 14, in the region where the sputtering time is 0 to 200 seconds, that is, on the uppermost side of the laminated
In addition, in the region where the sputtering time is 200 to 600 seconds, it can be seen that a large amount of Ta and N constituting the
Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
なお、図15における横軸および縦軸は、図13で説明したものと同じである。 Further, FIG. 15 shows the XPS depth analysis of the
Note that the horizontal and vertical axes in FIG. 15 are the same as those described in FIG.
また、スパッタリング時間が200~600secの領域では、第1の接合層190を構成するTaおよびNが多く存在していること、すなわち、Taの一部が窒化した状態で存在していることがわかる。なお、この解析結果において、第1の接合層190における窒素元素の濃度は、最大で15%を超えるレベルとなっている。
次に、スパッタリング時間が600~1500secの領域では、InとZnとOとが存在し、InよりもZnの濃度が低いこと、すなわち、IZOの状態で存在していることがわかる。 From FIG. 15, in the region where the sputtering time is 0 to 200 seconds, that is, on the uppermost side of the laminated
In addition, in the region where the sputtering time is 200 to 600 seconds, it can be seen that a large amount of Ta and N constituting the
Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
なお、図10における横軸および縦軸は、図13で説明したものと同じである。 On the other hand, FIG. 16 analyzed the
Note that the horizontal and vertical axes in FIG. 10 are the same as those described in FIG.
また、スパッタリング時間が200~600secの領域では、第1の接合層190を構成するTaが多く存在していること、すなわち、Taが窒化していない状態で存在していることがわかる。
次に、スパッタリング時間が600~1500secの領域では、InとZnとOとが存在し、InよりもZnの濃度が低いこと、すなわち、IZOの状態で存在していることがわかる。 From FIG. 16, in the region where the sputtering time is 0 to 200 sec, that is, on the uppermost side of the laminated
Further, it can be seen that in the region where the sputtering time is 200 to 600 seconds, a large amount of Ta constituting the
Next, it can be seen that In, Zn, and O exist in the region where the sputtering time is 600 to 1500 seconds, and that the Zn concentration is lower than In, that is, exists in an IZO state.
また、図13~図16より、第1の接合層190を形成する際のスパッタ雰囲気中のN2濃度を高めるほど、TaおよびNのピーク形状がシャープになること、すなわち、Taが透明電極170側に拡散されにくくなっていることが理解される。多数のTaが透明電極170側に拡散した場合、侵入したTaが透明電極170を構成するIZOを分解してInを析出させるおそれがある。このようにして、透明電極170からInが析出すると、透明電極170と第1の接合層190との密着性が低下し、結果として第1のボンディングパッド電極200の剥がれが生じやすくなる。
したがって、第1の接合層190としてバルブメタルの窒化物を含める構成を採用することで、第1の接合層190を介した透明電極170と第1のボンディングパッド電極200との密着性が高まり、剥がれが生じにくくなることが理解される。 Therefore, as apparent from FIGS. 13 to 16, the valve metal is formed by forming the
13 to 16, the higher the N 2 concentration in the sputtering atmosphere when forming the
Therefore, by adopting a configuration including a valve metal nitride as the
Claims (20)
- 基板と、
発光層を含み前記基板上に積層される積層半導体層と、
インジウム酸化物を含み前記積層半導体層上に積層される透明電極と、
弁作用金属より選ばれた少なくとも一種の元素を含むとともに前記透明電極と接する側が当該元素の酸化物または窒化物の少なくともいずれか一方を含むように当該透明電極上に積層される接合層と、
前記接合層上に積層されて外部との電気的な接続に用いられる接続電極と
を含む半導体発光素子。 A substrate,
A laminated semiconductor layer including a light emitting layer and laminated on the substrate;
A transparent electrode comprising indium oxide and laminated on the laminated semiconductor layer;
A bonding layer that includes at least one element selected from valve metals and is laminated on the transparent electrode so that a side in contact with the transparent electrode includes at least one of an oxide or a nitride of the element;
A semiconductor light emitting device including a connection electrode stacked on the bonding layer and used for electrical connection with the outside. - 前記接合層が、Al、Ti、Zn、Zr、Nb、W、Mg、Bi、Si、Hf、Taからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とする請求項1記載の半導体発光素子。 2. The bonding layer includes at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, W, Mg, Bi, Si, Hf, and Ta. Semiconductor light emitting device.
- 前記接合層が前記元素の窒化物を含む場合に、
前記接合層が、Ta、W、Tiからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とする請求項2記載の半導体発光素子。 When the bonding layer includes a nitride of the element,
3. The semiconductor light emitting element according to claim 2, wherein the bonding layer contains at least one element selected from the group consisting of Ta, W, and Ti. - 前記接合層が前記元素の酸化物を含む場合に、
前記接合層が、Ta、Nb、Tiからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とする請求項2記載の半導体発光素子。 When the bonding layer contains an oxide of the element,
3. The semiconductor light emitting element according to claim 2, wherein the bonding layer contains at least one element selected from the group consisting of Ta, Nb, and Ti. - 前記接続電極が、Au、Alまたはこれらの金属のいずれかを含む合金からなるボンディング層を有していることを特徴とする請求項1記載の半導体発光素子。 2. The semiconductor light emitting element according to claim 1, wherein the connection electrode has a bonding layer made of Au, Al, or an alloy containing any of these metals.
- 前記接続電極が、前記接合層と前記ボンディング層との間に積層されるバリア層をさらに備え、
前記バリア層が、Ag、Al、Ru、Rh、Pd、Os、Ir、Pt、Ti、W、Mo、Ni、Co、Zr、Hf、Ta、Nbのうちの何れかまたはこれら金属の何れかを含む合金からなるものであることを特徴とする請求項5記載の半導体発光素子。 The connection electrode further comprises a barrier layer laminated between the bonding layer and the bonding layer;
The barrier layer is made of one of Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, Ni, Co, Zr, Hf, Ta, Nb, or any of these metals. 6. The semiconductor light emitting device according to claim 5, wherein the semiconductor light emitting device is made of an alloy containing the same. - 前記透明電極が、前記インジウム酸化物および亜鉛酸化物を含んで構成されることを特徴とする請求項1記載の半導体発光素子。 2. The semiconductor light emitting device according to claim 1, wherein the transparent electrode includes the indium oxide and zinc oxide.
- 前記積層半導体層が、III族窒化物半導体にて構成されていることを特徴とする請求項1項記載の半導体発光素子。 2. The semiconductor light emitting element according to claim 1, wherein the laminated semiconductor layer is made of a group III nitride semiconductor.
- 基板と、
発光層を有するIII族窒化物半導体にて構成され前記基板上に積層される積層半導体層と、
弁作用金属より選ばれた少なくとも一種の元素を含むとともに前記積層半導体層のうちの一つの半導体層と接する側が当該元素の酸化物または窒化物の少なくともいずれか一方を含むように当該一つの半導体層上に積層される接合層と、
前記接合層上に積層されて外部との電気的な接続に用いられる接続電極と
を含む半導体発光素子。 A substrate,
A laminated semiconductor layer composed of a group III nitride semiconductor having a light emitting layer and laminated on the substrate;
One semiconductor layer including at least one element selected from valve metals and a side in contact with one semiconductor layer of the stacked semiconductor layers including at least one of an oxide or a nitride of the element A bonding layer laminated thereon;
A semiconductor light emitting device including a connection electrode stacked on the bonding layer and used for electrical connection with the outside. - 前記接合層が、Al、Ti、Zn、Zr、Nb、Mg、Bi、Si、Hf、Taからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とする請求項9記載の半導体発光素子。 10. The semiconductor according to claim 9, wherein the bonding layer includes at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, Mg, Bi, Si, Hf, and Ta. Light emitting element.
- 前記接合層が、Ta、Nb、Tiからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とする請求項10記載の半導体発光素子。 11. The semiconductor light emitting device according to claim 10, wherein the bonding layer contains at least one element selected from the group consisting of Ta, Nb, and Ti.
- 前記接続電極が、Au、Alまたはこれらの金属のいずれかを含む合金からなるボンディング層を有していることを特徴とする請求項9記載の半導体発光素子。 10. The semiconductor light emitting device according to claim 9, wherein the connection electrode has a bonding layer made of Au, Al, or an alloy containing any of these metals.
- 前記接続電極が、前記接合層と前記ボンディング層との間に積層されるバリア層をさらに備え、
前記バリア層が、Ag、Al、Ru、Rh、Pd、Os、Ir、Pt、Ti、W、Mo、Ni、Co、Zr、Hf、Ta、Nbのうちの何れかまたはこれら金属の何れかを含む合金からなるものであることを特徴とする請求項12記載の半導体発光素子。 The connection electrode further comprises a barrier layer laminated between the bonding layer and the bonding layer;
The barrier layer is made of Ag, Al, Ru, Rh, Pd, Os, Ir, Pt, Ti, W, Mo, Ni, Co, Zr, Hf, Ta, Nb, or any of these metals. 13. The semiconductor light emitting device according to claim 12, wherein the semiconductor light emitting device is made of an alloy containing the same. - 第1の導電型を有する第1の半導体層と、
前記第1の半導体層の上に積層される発光層と、
前記発光層の上に積層され、前記第1の導電型とは逆の第2の導電型を有する第2の半導体層と、
前記第2の半導体層の上に積層され、インジウム酸化物を含むとともに前記発光層から出力される光に対し透光性を有する透明電極と、
弁作用金属より選ばれた少なくとも一種の元素を含むとともに前記透明電極と接する側が当該元素の酸化物または窒化物の少なくともいずれか一方を含むように当該透明電極上に積層される第1の接合層と、
前記第1の接合層上に積層されて外部との電気的な接続に用いられる第1の接続電極と、
弁作用金属より選ばれた少なくとも一種の元素を含むとともに前記第1の半導体層と接する側が当該元素の酸化物または窒化物の少なくともいずれか一方を含むように前記第1の半導体層上に積層される第2の接合層と、
前記第2の接合層上に積層されて外部との電気的な接続に用いられる第2の接続電極と
を有する半導体発光素子。 A first semiconductor layer having a first conductivity type;
A light emitting layer laminated on the first semiconductor layer;
A second semiconductor layer stacked on the light emitting layer and having a second conductivity type opposite to the first conductivity type;
A transparent electrode that is stacked on the second semiconductor layer, contains indium oxide, and is transparent to light output from the light emitting layer;
A first bonding layer including at least one element selected from valve metals and laminated on the transparent electrode so that a side in contact with the transparent electrode includes at least one of an oxide or a nitride of the element When,
A first connection electrode stacked on the first bonding layer and used for electrical connection with the outside;
It is laminated on the first semiconductor layer so as to contain at least one element selected from valve metals and at least one of an oxide or a nitride of the element on the side in contact with the first semiconductor layer. A second bonding layer,
A semiconductor light emitting element having a second connection electrode stacked on the second bonding layer and used for electrical connection with the outside. - 前記第1の半導体層は電子をキャリアとするn型半導体層からなり、
前記第2の半導体層は正孔をキャリアとするp型半導体層からなること
を特徴とする請求項14記載の半導体発光素子。 The first semiconductor layer is an n-type semiconductor layer using electrons as carriers,
15. The semiconductor light emitting element according to claim 14, wherein the second semiconductor layer is a p-type semiconductor layer using holes as carriers. - 前記第1の接合層および前記第2の接合層が、Al、Ti、Zn、Zr、Nb、W、Mg、Bi、Si、Hf、Taからなる群より選ばれた少なくとも一種の元素を含んでいることを特徴とする請求項14記載の半導体発光素子。 The first bonding layer and the second bonding layer include at least one element selected from the group consisting of Al, Ti, Zn, Zr, Nb, W, Mg, Bi, Si, Hf, and Ta. 15. The semiconductor light emitting element according to claim 14, wherein
- 前記第1の接合層および前記第2の接合層が、同じ元素の酸化物または窒化物を含んで構成されることを特徴とする請求項14記載の半導体発光素子。 15. The semiconductor light emitting element according to claim 14, wherein the first bonding layer and the second bonding layer include an oxide or a nitride of the same element.
- 前記第1の接続電極および前記第2の接続電極が、同じ金属または同じ合金を含んで構成されることを特徴とする請求項14記載の半導体発光素子。 15. The semiconductor light emitting device according to claim 14, wherein the first connection electrode and the second connection electrode include the same metal or the same alloy.
- 前記透明電極が、前記インジウム酸化物および亜鉛酸化物を含んで構成されることを特徴とする請求項14記載の半導体発光素子。 15. The semiconductor light emitting element according to claim 14, wherein the transparent electrode includes the indium oxide and zinc oxide.
- 前記第1の半導体層、前記発光層および前記第2の半導体層が、III族窒化物半導体にて構成されていることを特徴とする請求項14記載の半導体発光素子。 15. The semiconductor light emitting element according to claim 14, wherein the first semiconductor layer, the light emitting layer, and the second semiconductor layer are made of a group III nitride semiconductor.
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US20110316037A1 (en) | 2011-12-29 |
CN102246326A (en) | 2011-11-16 |
CN102246326B (en) | 2015-01-07 |
KR101257572B1 (en) | 2013-04-23 |
US8829555B2 (en) | 2014-09-09 |
TW201034249A (en) | 2010-09-16 |
KR20110044288A (en) | 2011-04-28 |
TWI580074B (en) | 2017-04-21 |
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