WO2010058670A1 - Appareil de fabrication d'un aliment renfermant des solides revêtus - Google Patents

Appareil de fabrication d'un aliment renfermant des solides revêtus Download PDF

Info

Publication number
WO2010058670A1
WO2010058670A1 PCT/JP2009/067889 JP2009067889W WO2010058670A1 WO 2010058670 A1 WO2010058670 A1 WO 2010058670A1 JP 2009067889 W JP2009067889 W JP 2009067889W WO 2010058670 A1 WO2010058670 A1 WO 2010058670A1
Authority
WO
WIPO (PCT)
Prior art keywords
solids
solid
nozzle
packaging material
inner packaging
Prior art date
Application number
PCT/JP2009/067889
Other languages
English (en)
Japanese (ja)
Inventor
和良 小野口
健一 岩淵
Original Assignee
レオン自動機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by レオン自動機株式会社 filed Critical レオン自動機株式会社
Priority to CN2009801447541A priority Critical patent/CN102209474B/zh
Publication of WO2010058670A1 publication Critical patent/WO2010058670A1/fr
Priority to HK11114017.7A priority patent/HK1163462A1/xx

Links

Images

Classifications

    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
    • A21C11/16—Extruding machines
    • A21C11/163—Applying co-extrusion, i.e. extruding two or more plastic substances simultaneously, e.g. for making filled dough products; Making products from two or more different substances supplied to the extruder
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P20/00—Coating of foodstuffs; Coatings therefor; Making laminated, multi-layered, stuffed or hollow foodstuffs
    • A23P20/20—Making of laminated, multi-layered, stuffed or hollow foodstuffs, e.g. by wrapping in preformed edible dough sheets or in edible food containers
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20—Extruding
    • A23P30/25—Co-extrusion of different foodstuffs

Definitions

  • the present invention relates to a manufacturing apparatus and a manufacturing method for manufacturing encapsulated foods by supplying fruits such as strawberries and chestnuts or solids such as boiled eggs into confectionery such as buns and cooked foods such as hamburgers. More specifically, the present invention relates to a manufacturing apparatus and a manufacturing method for manufacturing an encapsulated food containing two or more solid substances.
  • a traditional Chinese confectionery has a moon cake containing two yokes. York is a solid product of salted duck egg yellow. As for the double egg yolk moon cake, what was embossed by the disk shape and a rectangular parallelepiped (bottom surface is a square) is common. In this moon cake, it is desirable that the two yokes are located at an equal distance from the center of the moon cake.
  • Patent Document 1 describes a wrapping machine as a manufacturing apparatus for manufacturing a food product including two solid substances.
  • This wrapping machine includes a superposition nozzle in which an outer cylinder, an inner cylinder, and a central cylinder are concentrically formed.
  • a solid material supply device is provided on the top of the polymerization nozzle.
  • a covering and cutting device is provided below the superposition nozzle.
  • a belt conveyor as a conveying device is provided below the covering and cutting device.
  • a stamping machine for stamping the food to be encapsulated is provided on the downstream side of the transport device.
  • This solid material supply apparatus is rotatably provided with a turntable in which accommodation holes for accommodating two solid materials as a set are formed at predetermined intervals. From this solid material supply device, two solid materials form a set and are intermittently supplied to the central tube of the polymerization nozzle. And the stick-shaped foodstuff of the three-layer structure which consists of a solid substance, the inner material which covers a solid substance, and the outer skin
  • this covering food is replaced by a hand etc. so that the said up-down direction may face a conveyance direction (horizontal direction).
  • the encapsulated food is stamped by the stamping machine.
  • manual work or the like is necessary to adjust the direction of the food to be encapsulated, and improvement in production efficiency has been desired.
  • the two solids in the encapsulated food are crushed by the mold from the state where the solids are in close contact with each other, the solids may not be separated from each other. Further, even when solids are separated from each other, there is a problem that the distance between the solids is not stable because the degree of adhesion between the solids is not constant.
  • the encapsulated food bursts during baking (the internal air expands due to heating and breaks the encapsulated food). .
  • the encapsulated food is a two-grain protein yellow moon cake
  • the commercial value thereof is remarkably lowered. Therefore, there is only a method for manufacturing the original two-yen yolk moon cake manually, and a manufacturing apparatus and a manufacturing method capable of improving the production efficiency have been desired.
  • the present invention has been made in view of the problems as described above, and is an apparatus for producing a solid-encapsulated food containing a plurality of solids, which includes a packaging machine having a polymerization nozzle, and the plurality of packaging machines.
  • a solid material supply device for simultaneously supplying the solid material, and the polymerization nozzle includes a tube member having a passage through which each of the plurality of solid materials individually descends, and a nozzle member surrounding the tube member. This device is characterized by that.
  • the solid material supply device includes a piston that can move up and down in the pipe member, and a lower surface of the piston includes a pressing surface that presses the plurality of solid materials to their centers. This device.
  • the solid material supply device includes a piston capable of moving up and down in the pipe member, and the solid material supply device includes a suction device for sucking air from the tip of the piston. It is an apparatus for manufacturing encapsulated food.
  • the solids when the encapsulated food is encapsulated and cut from the rod-shaped food containing a plurality of solids, the solids can be arranged in the horizontal direction in the rod-shaped food without being brought into close contact with each other.
  • FIG. 12 is a diagram schematically showing the main part of the encapsulated food manufacturing apparatus 1 according to the second embodiment of the present invention, and is a sectional view taken along the line ZZ in FIG. 11.
  • the packaged food manufacturing apparatus 1 includes a wrapping machine 2.
  • the wrapping machine 2 includes a gantry 3.
  • An upper part of the gantry 3 is provided with an inner packaging material hopper 7 for accommodating an inner packaging material 5 as a food material and an outer skin material hopper 11 for accommodating an outer skin material 9 as a food material.
  • An inner packaging material supply device 15 is provided below the inner packaging material hopper 7.
  • the inner packaging material supply device 15 includes a screw 8 and a vane pump 10.
  • a skin material supply device 17 is provided below the skin material hopper 11.
  • the skin material supply device 17 includes a screw 12 and a vane pump 14.
  • the superposition nozzle 13 is provided between the inner packaging material supply device 15 and the outer skin material supply device 17.
  • the enveloping / cutting device 21 is provided below the superposition nozzle 13.
  • the superposition nozzle 13 covers the outside of the two solids A and B with the inner packaging material 5, and further has a triple-structured rod-like fabric 19 in which the outer skin material 9 is polymerized on the outer side of the inner packaging material 5. Is discharged.
  • the enveloping / cutting device 21 envelops and cuts the encapsulated food 23 containing the solid A and the solid B from the rod-shaped dough 19.
  • the conveyor device 25 is provided below the covering and cutting device 21.
  • the conveyor device 25 includes an endless flat belt.
  • the flat belt is a conveyor belt 25A that conveys the encapsulated food 23, is wound around a drive pulley 25B, and is operated intermittently.
  • the vertical movement plate 26 is provided at the position below the superposition nozzle 13 so as to be movable up and down inside the conveyor belt 25A. As the vertical movement plate 26 moves up and down, a part of the conveyor surface of the conveyor belt 25A moves up and down. Here, it may be described that the conveyor device 25 moves up and down.
  • the said inner packaging material supply apparatus 15, the outer skin material supply apparatus 17, the covering cutting apparatus 21, and the conveyor apparatus 25 may be a well-known structure, detailed description about the structure is abbreviate
  • the superposition nozzle 13 includes an upper casing 31 and a lower casing 33.
  • the upper casing 31 includes an outer cylinder 32 and an inner cylinder 35.
  • the outer cylinder 32 includes a connection port 32A and a connection port 32B on the side portions (see FIG. 7).
  • This connection port 32 ⁇ / b> A communicates with the inner packaging material supply device 15.
  • the connection port 32 ⁇ / b> B is communicated with the outer skin material supply device 17.
  • an inner cylinder 35 is provided concentrically with the cylinder portion 32C of the outer cylinder 32.
  • the inner cylinder 35 is hollow, and is provided such that a side opening of the cylinder portion communicates with the connection port 32A.
  • the inner cylinder 35 is formed so that the inner packaging material 5 can pass therethrough.
  • An annular space R ⁇ b> 1 is formed between the inner peripheral surface of the cylindrical portion 32 ⁇ / b> C of the outer cylinder 32 and the outer peripheral surface of the inner cylinder 35. This annular space R1 communicates with the connection port 32B. Therefore, the outer cylinder 32 is formed so that the outer skin material 9 can pass therethrough.
  • an introduction guide member 37 is provided inside the inner cylinder 35.
  • the introduction guide member 37 is a member that guides a solid material to a position below the superposition nozzle 13.
  • the introduction guide member 37 includes a flange member 39.
  • two through holes 39 ⁇ / b> A and 39 ⁇ / b> B are formed symmetrically with respect to the center of the flange member 39.
  • the introduction guide member 37 includes two pipe members 41A and 41B having the same shape. The upper ends of the two pipe members 41A and 41B are fitted into the through holes 39A and 39B, respectively, and are screwed at appropriate positions.
  • a positioning pin member 43 is attached to the upper surface of the flange member 39. In the present embodiment, the pin member 43 is disposed in a direction orthogonal to the direction in which the through holes 39A and 39B are disposed.
  • a positioning protrusion 39D is formed on the lower surface of the flange portion 39C of the flange member 39.
  • the protrusion 39D is arranged in the same direction as the direction in which the pin member 43 is arranged with respect to the center of the flange member 39 along the vertical direction.
  • a concave slit 35A is formed at the upper end of the inner cylinder 35 so as to fit into the protrusion 39D.
  • An inner packaging nozzle 45 is screwed into the lower end of the inner cylinder 35.
  • the flange member 39 is fitted into the inner cylinder 35 from above, and is fixed to the inner cylinder 35 by a nut member 83 in a state where the flange portion 39C is placed on the upper surface of the inner cylinder 35.
  • the lower casing 33 includes a skin material nozzle 47 and a housing 49.
  • This outer material nozzle 47 is fitted from below the housing 49 and fixed by the nut member 51.
  • the outer material nozzle 47 is disposed so as to surround the inner material nozzle 45. Therefore, an annular space R2 is formed between the outer peripheral surface of the inner packaging material nozzle 45 and the inner peripheral surface of the outer skin material nozzle 47, and the annular space R2 communicates with the annular space R1 formed in the upper casing 31.
  • an annular space R through which the outer skin material 9 passes is formed inside the superposition nozzle 13.
  • an agitation rotating member 27 is linked to a driving device (not shown) and is rotatably provided.
  • the stirring rotating member 27 includes a stirring member 27A.
  • the stirring member 27A is disposed so as to be rotatable in the annular space R.
  • the stirring rotation member 27 stirs the outer skin material 9 that passes through the annular space R.
  • the inner peripheral surface of the inner packaging material nozzle 45 is formed in a size that allows the two pipe members 41A and 41B to pass therethrough.
  • the discharge port 45A of the inner packaging material nozzle 45 is formed in an oval shape.
  • the discharge port 47A of the outer cover material nozzle 47 is also formed in an oval shape.
  • the major axis of the discharge port 45A and the major axis of the discharge port 47A are arranged along the horizontal direction in which the two pipe members 41A and 41B are arranged, respectively.
  • the shape of the discharge port 45A and the discharge port 47A may be elliptical. Further, the gap between the discharge port 45A and the discharge port 47A is formed substantially the same over the entire circumference.
  • a positioning mechanism of the inner packaging material nozzle 45 and the outer skin material nozzle 47 with respect to the pipe members 41A and 41B will be described.
  • two positioning pins 53 are screwed into a symmetrical position with respect to the center in the vertical direction of the inner packaging material nozzle 45.
  • two concave fitting grooves 47B into which the pins 53 are fitted are formed on the upper inner peripheral surface of the outer skin material nozzle 47 (see FIG. 5).
  • a positioning pin 55 is press-fitted into the upper outer peripheral surface of the outer cover material nozzle 47.
  • the pin 55 is attached in the horizontal direction orthogonal to the horizontal direction in which the two fitting grooves 47B are formed.
  • a concave fitting groove 49 ⁇ / b> B into which the pin 55 of the outer cover material nozzle 47 is fitted is formed on the inner peripheral surface of the housing 49.
  • the solid material supply device 57 is detachably mounted on the upper portion of the polymerization nozzle 13.
  • the solid material supply device 57 includes a base portion 59.
  • a base end portion 59 ⁇ / b> A (left side in FIG. 2) of the base portion 59 is attached to the wrapper 2 with a set screw 61.
  • a tub-like tray 63 is detachably attached to the upper surface of the base plate 59B of the base portion 59 with screws.
  • an opening 63A is provided at a position above the superposition nozzle 13.
  • a rotating disk 65 is provided inside the tray 63.
  • a drive device for intermittently rotating the rotary disk 65 is provided on the lower surface of the base plate 59B.
  • This driving device may be a known mechanism, and may be an electric motor such as a servo motor, a ratchet mechanism, or the like.
  • the rotating disk 65 is detachably attached to the rotating shaft 69 of the driving device by a set screw 67.
  • the rotating disk 65 has 24 accommodating holes 65A on the circumference P at equal intervals. Further, the rotating disk 65 includes 24 accommodation holes 65B at equal intervals on a circumference Q having a smaller diameter than the circumference P. That is, the rotating disk 65 includes 24 sets of receiving holes, each set including a receiving hole 65A and one receiving hole 65B adjacent to the receiving hole 65A.
  • the rotating disk 65 is intermittently rotated in one direction (counterclockwise in FIG. 3) by 15 degrees as the rotating shaft 69 rotates.
  • the solid matter A and solid matter B are accommodated in the accommodation hole 65A and the accommodation hole 65B, and the rotating disk 65 is intermittently rotated, so that the solid matter A and the solid matter B are intermittently introduced into the polymerization nozzle 13. Supplied.
  • the solid material supply device 57 includes a pushing device 71 at a position above the rotating disk 65 and the superposition nozzle 13.
  • the pushing device 71 is a device for pushing the solids A and B supplied into the superposition nozzle 13 to a position below the superposition nozzle 13.
  • the pushing device 71 includes a stand 73.
  • the stand 73 is attached to the base portion 59 between the tray 63 and the set screw 61 with its longitudinal direction along the vertical direction.
  • a rodless cylinder 75 as a linearly acting actuator is fixed to one side surface of the stand 73.
  • the rodless cylinder 75 is disposed so that the moving direction of the slider 75A is along the vertical direction.
  • the slider 75A is provided with two rods 77A and 77B via a holder 75B.
  • the two rods 77A and 77B are arranged in parallel to each other so that the longitudinal direction thereof is along the vertical direction.
  • Pistons 78A and 78B are respectively screwed into the lower ends of the rod 77A and rod 77B.
  • the pistons 78A and 78B are disposed so as to be able to be inserted into the accommodation hole 65A and the accommodation hole 65B of the rotating disk 65 which has stopped rotating.
  • the rods 77A and 77B and the pistons 78A and 78B are formed in a hollow shape, and upper ends of the rods 77A and 77B are communicated with a suction device (not shown).
  • a positioning mechanism between the solid material supply device 57 and the superposition nozzle 13 will be described.
  • a flange member 79 is attached to the lower surface of the base plate 59 ⁇ / b> B of the solid material supply device 57.
  • the flange member 79 is provided with two through holes 79A and 79B.
  • the through holes 79A and 79B are arranged so as to coincide with the receiving holes 65A and 65B of the stopped rotating disk 65, respectively.
  • a fitting recess 79 ⁇ / b> C is formed on the lower surface of the flange member 79.
  • a positioning fitting hole 79H is formed on the bottom surface of the fitting recess 79C.
  • the fitting recess 79 ⁇ / b> C is fitted with the upper end portion of the flange member 39 of the introduction guide 37 provided in the superposition nozzle 13. At this time, the fitting hole 79H is fitted with the pin member 43 of the superposition nozzle 13, and positioning is performed.
  • the polymerization nozzle and the solid material supply device are combined with each other so that the respective passages are in the same direction so that the solid material can pass through the solid material supply device and the polymerization nozzle.
  • the rods 77A and 77B of the pushing device 71, the receiving holes 65A and 65B of the rotating disk 65, the tube members 41A and 41B of the superposition nozzle 13 and the like are arranged substantially concentrically in a top view.
  • the directionality of the discharge port 45A of the inner packaging material nozzle 45 and the discharge port 47A of the outer skin material nozzle 47 can be aligned with the directionality of each of the above members.
  • the major axis of the discharge port 45A of the inner packaging material nozzle 45 and the discharge port 47A of the outer skin material nozzle 47 and the arrangement direction of the tube members 41A and 41B can be matched in the horizontal direction. Furthermore, when assembling each member to the main body of the food product manufacturing apparatus 1, the positioning thereof can be easily performed.
  • a shake preventing plate 81 is provided in the inner cylinder 35 so as to be movable in the vertical direction.
  • the shake prevention plate 81 has an oval insertion hole 81A formed therein.
  • the pipe members 41A and 41B are inserted into the insertion hole 81A.
  • the shake prevention plate 81 is for preventing the pipe members 41A and 41B from shaking in the radial direction when the pistons 78A and 78B move up and down in the pipe members 41A and 41B, respectively.
  • the encapsulated food here is a two-grain protein moon cake using moon cake dough for the outer skin, rice cake for the inner packaging material, and yoke for the solid material.
  • the rod-shaped fabric 19 is discharged from the discharge port 47A of the outer cover material nozzle 47.
  • the rod-shaped fabric 19 has a double structure in which the inner packaging material 5 is covered with the outer skin material 9.
  • the inner packaging material 5 passes between the inner circumferential surface of the inner packaging material nozzle 45 and the outer circumferential surfaces of the two pipe members 41A and 41B of the introduction guide 37 and is discharged from the discharge port 45A of the inner packaging material nozzle 45.
  • bag-like spaces 5A and 5B having two cylindrical shapes and bottom portions are formed inside the inner packaging material 5 discharged in a rod shape.
  • the rotating disk 65 of the solid supply device 57 rotates 15 degrees in the direction of arrow T and stops again. Then, the solids A and B are simultaneously dropped from the receiving holes 65A and 65B of the rotary disk 65, and are individually supplied to the spaces 5A and 5B of the inner packaging material 5, respectively. Further, simultaneously with the stop of the rotary disk 65, the rodless cylinder of the push-in device 71 is driven, and the pistons 78A and 78B stopped at the raised position are respectively accommodated in the receiving holes 65A and 65B and the passages (penetrations) of the introduction guide 37. The inside of the hole 39A and the pipe member 41A, the through hole 39B, and the pipe member 41B) is lowered.
  • the pistons 78A and 78B can push the solid matter A and B down to the lowered position, and the solid matter A and B are put into the bag-like spaces 5A and 5B. It can be supplied stably. Further, since the pistons 78A, 78B press the solids A, B against the bottoms of the bag-shaped spaces 5A, 5B, the lower portions of the solids A, B can be brought into close contact with the inner packaging material 5. In addition, since the inner packaging material 5 is interposed between the two solid materials A and B, the solid materials A and B can be arranged apart from each other in the horizontal direction without being in contact with each other inside the bar-shaped dough 19. it can.
  • the pistons 78A and 78B lowered to the lowered position are again raised.
  • the suction device is operated to suck air in the spaces 5A and 5B of the inner packaging material 5 from the tips of the hollow pistons 78A and 78B.
  • the wrapping / cutting device 21 is operated in conjunction with this suction operation, and the package includes two solids A and B contained in the horizontal direction from the triple-structured rod-like food 19 containing the solids A and B.
  • the foodstuff 23 is manufactured.
  • the pressure in the bag-like spaces 5A and 5B containing the solids A and B is reduced, and the spaces 5A and 5B are reduced.
  • the inner packaging material 5 moves so as to be in close contact with the solids A and B, it is possible to suppress the formation of a gap around the solids A and B, and heat treatment such as firing. It is possible to prevent the encapsulated food from bursting during the process (internal air expands due to heating and breaks the encapsulated food).
  • the positions of the lower ends of the pipe members 41A and 41B are the same as the positions of the lower ends of the outer cover material nozzle 47.
  • the position of the lower ends of the pipe members 41A and 41B is not limited to this. It is also possible to position it below the lower end position of the outer skin material nozzle 47.
  • the pistons 78A and 78B are hollow and air is sucked from the lower end, which is the tip, the passages between the pistons 78A and 78B and the introduction guide 37 (the through hole 39A, the pipe member 41A, the through hole 39B, and the pipe member) 41B), an air suction space may be provided to suck air from the lower ends of the pistons 78A and 78B.
  • the bar-shaped fabric 19 is continuously discharged.
  • the bottom of the bar-shaped food 19 is supported by the conveyor device 25 that has been lifted from below, and then the conveyor device 25 descends at substantially the same speed as the discharge speed of the discharged food dough 19.
  • the enveloping / cutting device 21 cuts the bar-shaped dough 19 while descending at a slightly higher speed than the discharge speed of the bar-shaped dough 19 from the ascending position. Therefore, the encapsulated food 23 is cut between the lower surface of the enveloping / cutting device 21 and the upper surface of the conveyor device 25 while sandwiching the bar-shaped dough 19.
  • the solid material A and the solid material B present in the encapsulated food 23 are separated from each other because the inner packaging material 5 is pushed in between them.
  • the present applicant uses the discharge port 45A of the inner packaging material nozzle 45 and the discharge port 47A of the outer material nozzle 47 as means for suppressing the separation between the solid material A and the solid material B present in the encapsulated food 23. It has been found that it is formed into an oval or elliptical shape.
  • the regular hexagonal opening H which is a regular polygon formed by being surrounded by the six shutter bodies 21A, is gradually reduced in diameter.
  • the rod-shaped dough 19 discharged from the outer material nozzle 47 (polymerization nozzle 13) is discharged in an oval shape in the horizontal cross section and flows down in the opening H.
  • the bar-shaped dough 19 is pressed by the shutter body 21A from the oblong long axis DL side of the bar-shaped dough 19 at a position above the solids A and B present in the bar-shaped dough 19 (see FIG. 9 (1a)). Further, the opening H is reduced in diameter.
  • the outer skin material 9 and the inner packaging material 5 flow in the central direction along the long axis DL by the pressing action from the shutter body 21A. Further, since the oval short axis DS side of the rod-shaped fabric 19 is not in contact with the shutter body 21A, the outer skin material 9 and the inner packaging material 5 also flow to the outside along the short axis DS. Then, as the inner packaging material 5 flows in the center direction, the solid A and the solid B move to the center side so as to temporarily approach each other.
  • the opening H is reduced in diameter, and the rod-like material 19 is pressed by the shutter body 21A from the short axis DS side. (See FIG. 9 (1b)).
  • the rod-shaped fabric 19 is pressed almost uniformly from the six shutter bodies 21A.
  • the opening H is closed, and the encapsulated food 23 is encapsulated and cut from the rod-shaped dough 19 (see FIG. 9 (1c)).
  • the outer skin material 9 and the inner packaging material 5 flow in the center.
  • the inner packaging material 5 also flows below the shutter body 21A. Therefore, the inner packaging material 5 enters between the solid A and the solid B, and separates the solid A and the solid B from each other.
  • the interval between the encapsulated solids A and B is not greatly displaced from the interval between the solids A and B disposed inside the rod-shaped dough 19 (FIG. 7).
  • a set of two solids described in Patent Document 1 is in a state where they are in close contact with each other in the vertical direction in the rod-shaped dough, The interval was not constant and was a problem.
  • the two solid objects A and B can be supplied into the bar-shaped dough 19 in a state of being separated in the horizontal direction.
  • the encapsulated food 23 can be manufactured in a state in which the interval is stable.
  • the description of the enveloping / cutting device 1 based on the first embodiment of the present invention is generally as described above, but various modifications can be made within the scope of the claims.
  • description will be made using (2a), (2b), and (2c) in FIG.
  • the stick-shaped dough 91 discharged from the outer cover material nozzle 47 is discharged in a circular shape in the horizontal cross section, and is supplied to the inside of the stick-shaped food 91 in a state where two solid materials are separated from each other. It is a thing.
  • the rod-shaped dough 91 is encapsulated and cut by the six shutter bodies 21A provided in the enveloping / cutting device, whereby the encapsulated food 93 in which the two solids are separated from each other and arranged in the horizontal direction is manufactured.
  • the food material constituting the rod-shaped doughs 19 and 93 has been described as a two-layer structure including the inner packaging material 5 and the outer skin material 9, it is sufficient that a plurality of solid materials can be wrapped, and the food material includes a single layer or three or more layers of food material. It may be a rod-shaped fabric.
  • the solid A and the solid B are each described as a single solid.
  • a solid group consisting of a plurality of sweet natto is accommodated in the accommodation hole 65 as a single unit, and a plurality of solids is obtained. It is also possible to place the group at a plurality of locations in the encased food 23. Also in this case, a plurality of solid matter groups are arranged in the horizontal direction inside the encapsulated food 23. Further, suction by the suction device is also effectively performed.
  • the solids (solid matter group) supplied to the rod-shaped doughs 19 and 93 at a time are not limited to two, and may be three, for example.
  • the shapes of the discharge port 45J of the inner packaging material nozzle 45 and the discharge port 47J of the outer material nozzle 47 are substantially triangular (shapes obtained by transforming the corners of a regular triangle into an arc).
  • the three pipe members 41A, 41B, and 41C are arranged at the same distance from the center of the discharge port 45J inside the discharge port 45J and in the direction of each corner from the center (at each corner of the triangle).
  • This direction is regarded as the direction of the long axis DL.
  • the solid material can be moved to the center side without being pressed.
  • the inner packaging material pressed by the shutter body 21B can flow along the direction of the short axis DS toward the outer periphery of the food to be encapsulated, and the solid material can be encapsulated without being biased toward the outer periphery of the encapsulated food.
  • the short axis DS is arranged in the direction of the half of the angle formed by the three long axes DL. The same applies to the case of manufacturing a food product containing four or more solid materials.
  • the rotating disk 64 of the solid material supply device 57 according to the second embodiment includes 15 receiving holes 92 on the circumference P at equal intervals.
  • the accommodation hole 92 is formed so that a part of the first accommodation hole 92A and the second accommodation hole 92B formed from two identical circular holes in a plan view overlap each other. It is shaped like this (herein referred to as a partial polymerization circle).
  • the centers of the circles of the first accommodation hole 92 ⁇ / b> A and the second accommodation hole 92 ⁇ / b> B are arranged at an equal distance from the center of the rotating disk 64. Further, the opening 63 ⁇ / b> B of the tray 63 is formed in a shape corresponding to the accommodation hole 92.
  • a shutter plate 87 is provided between the opening 63B of the tray 63 and the base plate 59B so as to be able to reciprocate in the horizontal direction.
  • the shutter plate 87 is positioned below the opening 63B when the rotating disk 64 is rotating to stop the solid A and the solid B from falling, and the rotating disk 64 is stopped at a predetermined position. In this case, it moves horizontally toward the inner packaging material hopper 7 and the outer skin material hopper 11 (upper side in FIG. 10, right side in FIG. 12).
  • the solid material A and the solid material B are accommodated in the first accommodation hole 92A and the second accommodation hole 92B, respectively, and the rotating disk 64 is intermittently rotated in one direction (counterclockwise in FIG. 10) by 24 degrees. By doing so, the solid A and the solid B are intermittently supplied into the polymerization nozzle 13 simultaneously.
  • An introduction guide member 94 is provided inside the inner cylinder 35 of the superposition nozzle 13.
  • the introduction guide member 94 includes a flange member 95.
  • the protrusion 95D formed on the lower surface of the flange portion 95C of the flange member 95 is fitted into the concave slit 35B of the inner cylinder 35, and the accommodation hole of the rotating disk 64 that stops above the through hole 97. 92 is positioned so as to be arranged concentrically.
  • a pipe member 96 is fitted to the flange member 95.
  • the pipe member 96 is formed with a through hole 97 as a passage that forms a partially overlapped circle having an outer shape of a figure 8 like the accommodation hole 92 in a plan view.
  • the through hole 97 includes a first through hole 97A and a second through hole 97B, and is formed symmetrically with respect to the center of the flange member 95.
  • the width of the through hole 97 that is, the length in the major axis DL direction in plan view, is longer than the diameter of the circle forming each through hole 97A, 97B and shorter than twice the diameter of the circle. In this example, the diameter is 1.9 times the diameter of the circle.
  • an inner projecting portion 97C where the arcs of the first through hole 97A and the second through hole 97B intersect with each other is formed in the through hole 97 so as to face each other. Since the distance between the opposed inner protrusions 97C is shorter than the diameter of the circle forming each through hole 97A, 97B, the solids A, B supplied from the rotating disk 64 are separated from the opposed through holes 97B, 97A. The inside of the through hole is dropped at a position close to each other without invading.
  • the outer shape of the tube member 96 is formed so as to be along the through hole 97 (similarly), and a concave portion 97D is formed on the short diameter DS so as to face each other in plan view (see FIG. 14).
  • an inclined portion 97TA and an inclined portion 97TB are formed symmetrically at both ends of the lower end portion of the tube member 96 on the long diameter DL of the through hole 97 (see FIG. 11).
  • the inclined portion 97TA and the inclined portion 97TB have upper ends positioned above the discharge port 45C of the inner packaging material nozzle 45, and lower ends thereof, that is, the lower end of the tube member 96 is positioned below the discharge port 45C. (See FIG. 11).
  • the discharge port 45C of the inner packaging material nozzle 45 and the discharge port 47C of the outer skin material nozzle 47 are formed in a circular shape.
  • the pushing device 71 of the solid material supply device 57 is provided with two rods 77A and 77B.
  • a piston member 98 is screwed to the lower ends of the rod 77A and rod 77B so as to connect them.
  • a piston 77A and a piston 98B concentric with the rod 77A and the rod 77B are formed at the lower portion of the piston member 98, respectively.
  • an inclined surface 98TA and an inclined surface 98TB are formed on the lower surfaces of the piston 98A and the piston 98B so as to face each other and expand downward.
  • the piston member 98 is provided so as to be able to be inserted into the accommodation hole 92 of the rotating disk 64 which has stopped rotating and the through hole 97 of the introduction guide 94 attached to the superposition nozzle 13. Further, the rods 77A and 77B and the pistons 98A and 98B are formed in a hollow shape, and upper ends of the rods 77A and 77B are communicated with a suction device (not shown).
  • a rod-shaped dough 19 is discharged from below the superposition nozzle 13.
  • the rod-shaped fabric 19 has a double structure in which the inner packaging material 5 is covered with the outer skin material 9.
  • the inner packaging material 5 passes between the inner circumferential surface of the inner packaging material nozzle 45 and the outer circumferential surface of the tube member 96 of the introduction guide 94 and is discharged from the discharge port 45 ⁇ / b> C of the inner packaging material nozzle 45.
  • a bag-like space 6 in which the space 6 ⁇ / b> A and the space 6 ⁇ / b> B are integrated is formed inside the inner packaging material 5.
  • This bag-like space 6 has a shape of a partially polymerized circle like an outer shape of a figure 8 in its horizontal cross section.
  • the inner packaging material 5 that flows downward from the lower end of the tube member 96 is reduced in diameter because it flows in the central direction as the inner diameter of the outer skin material nozzle 47 decreases downward, and the bag inside the inner packaging material 5 is reduced.
  • the shape space 6 is also deformed to be small.
  • the inclined portions 97TA and 97TB are provided at the lower end of the tube member 96, the inner packaging material 5 flows from the long diameter DL side of the tube member 96 to the bag-like space 6 side before the other lower end portions. The bag-like space 6 is reduced.
  • the rotating disk 64 of the solid supply device 57 rotates 24 degrees in the direction of arrow T and stops again.
  • the shutter plate 87 is moved from the lower side to the outer side of the rotary disk 64, the solids A and B are simultaneously dropped from the first accommodation hole 92A and the second accommodation hole 92B of the rotary disk 64, and the space 6A of the inner packaging material 5 is dropped. , 6B, respectively.
  • the rodless cylinder of the pushing device 71 is driven, and the first piston 98A and the second piston 98B of the piston member 98 that have stopped at the raised position are respectively accommodated in the receiving holes 92A and 92B.
  • the inside of the first through hole 97A and the second through hole 97B of the pipe member 96 provided in the introduction guide 94 is lowered.
  • the inclined surface 98TA of the piston 98A and the inclined surface 98TB of the piston 98B press the solid A and the solid B obliquely downward toward the center, and move the solid A and the solid B so as to approach each other.
  • the inner packaging material 5 interposes between the said solid substance A and the solid substance B, and arrange
  • the inclined surface 98TA of the piston 98A and the inclined surface 98TB of the piston 98B are pressing surfaces that press the solid material A and the solid material B toward the center, and are not limited to planar shapes, and may be curved surfaces, bent surfaces, or the like. Any configuration that can press the solid material to the required position may be used.
  • the piston member 98 lowered to the descent stop position is raised again.
  • the suction device is operated, and air in the bag-like space 6 of the inner packaging material 5 is drawn from the tips of the hollow first piston 98A and the second piston 98B.
  • the enveloping / cutting device 21 is operated to produce the encapsulated food 23 containing the solids A and B along the horizontal direction from the rod-shaped dough 19.
  • the rod-shaped dough 19 containing the solid material A and the solid material B is provided between the lower surface of the covering cutting device 21 and the upper surface of the conveyor device 25.
  • the encapsulated food 23 is cut while being pinched. More specifically, the rod-shaped dough 19 discharged from the outer cover material nozzle 47 flows down in the opening H, and the opening H is reduced in diameter at a position above the solids A and B present in the rod-shaped dough 19. Accordingly, the pressing action is equally received from the six shutter bodies 21A.
  • the outer skin material 9 and the inner packaging material 5 flow in the center direction and the up-down direction of the shutter body 21A (up-down direction on the paper surface of FIG. 13). Therefore, the inner packaging material 5 enters between the solids A and B that approach each other while reducing the bag-like space 6, and gradually separates the solids A and B from each other. Further, the opening H is reduced in diameter, and the encapsulated food 23 is encapsulated and cut from the rod-shaped dough 19. During this time, the inner packaging material 5 continues to enter between the solid A and the solid B, and further separates the solid A and the solid B. Thereafter, the encapsulated food 23 is embossed, so that the solid A and the solid B in the final product are arranged in the horizontal direction at appropriate intervals.
  • the suction device is operated before and after the piston member 98 is raised or when it is raised, so that the hollow first piston 98A and the second piston are formed.
  • the suction device is operated before and after the piston member 98 is raised or when it is raised, so that the hollow first piston 98A and the second piston are formed.
  • the shape of the discharge port 45C of the inner packaging material nozzle 45 and the shape of the discharge port 47C of the outer material nozzle 47 are described as circles.
  • an oval shape or an oval shape may be used, and the shutter body 21A may be arranged corresponding to the shape.
  • a plurality of solid materials are individually dropped in individual rod passages (tube members 41A and 41B, first through-holes 97A and second through-holes 97B), and thereby a plurality of solid materials are placed in the rod-shaped dough. Can be supplied without being in close contact with each other.
  • a foodstuff material can be closely_contact

Landscapes

  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)
  • Formation And Processing Of Food Products (AREA)

Abstract

La fabrication d'un aliment contenant deux ou plusieurs solides (deux ou plusieurs groupes de solides) revêtus et contenus à l'intérieur de celui-ci a posé pour problèmes le fait que les solides ne sont pas séparés les uns des autres et que la distance entre les solides n'est pas constante. Un autre problème est qu'un espace est laissé autour du solide, et qu'il en résulte que l'aliment renfermant les solides revêtus éclate lorsqu'on le chauffe. L'invention porte sur un appareil de fabrication d'un aliment renfermant des solides revêtus, lequel appareil est équipé : d'une machine d'incrustation (2) comportant une buse multi-annulaire (13); et d'un appareil d'alimentation en solides qui délivre simultanément les solides multiples (A, B) à la machine d'incrustation (2). La buse multi-annulaire (13) est équipée : d'éléments tubulaires (41A, 41B) comportant des passages à travers lesquels les solides multiples (A, B) descendent respectivement séparément; et d'éléments de buse (45, 47) entourant les éléments tubulaires (41A, 41B).
PCT/JP2009/067889 2008-11-18 2009-10-16 Appareil de fabrication d'un aliment renfermant des solides revêtus WO2010058670A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN2009801447541A CN102209474B (zh) 2008-11-18 2009-10-16 一种固体物包馅食品的制造装置
HK11114017.7A HK1163462A1 (en) 2008-11-18 2011-12-28 Apparatus for producing food including covered solids

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
JP2008-294984 2008-11-18
JP2008294984 2008-11-18
JP2009-113173 2009-05-08
JP2009113173A JP5473394B2 (ja) 2008-11-18 2009-05-08 固形物包被食品の製造装置

Publications (1)

Publication Number Publication Date
WO2010058670A1 true WO2010058670A1 (fr) 2010-05-27

Family

ID=42198109

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2009/067889 WO2010058670A1 (fr) 2008-11-18 2009-10-16 Appareil de fabrication d'un aliment renfermant des solides revêtus

Country Status (5)

Country Link
JP (1) JP5473394B2 (fr)
CN (1) CN102209474B (fr)
HK (1) HK1163462A1 (fr)
TW (1) TWI388283B (fr)
WO (1) WO2010058670A1 (fr)

Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103385272A (zh) * 2012-05-09 2013-11-13 阳政机械有限公司 双输送皮带传动间歇压饼成型方法及装置
TW201345423A (zh) * 2012-05-09 2013-11-16 Yang Jenq Machinery Co Ltd 雙輸送皮帶傳動間歇壓餅成型方法及裝置
CN107616200B (zh) * 2016-07-14 2020-09-22 雷恩自动机株式会社 内包固体物的包覆食品的制造方法及其装置
JP6596619B2 (ja) * 2017-06-06 2019-10-30 株式会社コバード 挟み込み成形食品の製造方法及び製造装置
TWI814082B (zh) 2020-09-18 2023-09-01 日商雷恩自動機股份有限公司 固形物供給裝置以及具備固形物供給裝置之食品製造裝置
JP7366978B2 (ja) 2021-10-22 2023-10-23 レオン自動機株式会社 包被食品の成形方法及び成形装置

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003088351A (ja) * 2001-07-13 2003-03-25 Rheon Autom Mach Co Ltd 包あん機における固形物供給装置

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1993024025A1 (fr) * 1992-05-26 1993-12-09 Kobird Co., Ltd. Procede et appareil de production d'aliments plastiques
JP2641028B2 (ja) * 1994-03-10 1997-08-13 株式会社コバード 固形食品材料を可塑性食品材料で被層状態に被覆した団塊状被覆食品の製造法、およびその方法に用いる装置
EP1380211B1 (fr) * 2001-04-09 2010-03-03 Kobird Co., Ltd. Procede et dispositif de preparation d'aliment
CN2686346Y (zh) * 2004-03-16 2005-03-23 黄连福 球形馅填充于面管中的装置
JP3948673B2 (ja) * 2004-10-29 2007-07-25 レオン自動機株式会社 食品材料の供給方法および装置

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003088351A (ja) * 2001-07-13 2003-03-25 Rheon Autom Mach Co Ltd 包あん機における固形物供給装置

Also Published As

Publication number Publication date
CN102209474A (zh) 2011-10-05
JP5473394B2 (ja) 2014-04-16
TW201021713A (en) 2010-06-16
CN102209474B (zh) 2013-12-11
JP2010148493A (ja) 2010-07-08
TWI388283B (zh) 2013-03-11
HK1163462A1 (en) 2012-09-14

Similar Documents

Publication Publication Date Title
JP5473394B2 (ja) 固形物包被食品の製造装置
JP4437843B1 (ja) ドーナツ状食品成形装置及び方法
EP0163575A2 (fr) Matrice ayant des passages d'air
US8827683B2 (en) Apparatus for and method of forming food into doughnut shape
JP4274569B2 (ja) 食品素材の押し出し方法及びその装置
CN104970167B (zh) 多层产品制造装置和多层产品制造方法
WO2020063487A1 (fr) Machine de transformation d'aliments et machine de brioche fourrée à la vapeur
JP5095874B1 (ja) 包被食品成形装置及び方法
JP2019034854A (ja) 固形物供給装置および当該固形物供給装置を備えた食品の製造装置
JP5661904B1 (ja) 包被食品成形装置及び方法
US10966433B2 (en) Stuffing filling and gas charging system of dough food product processing machine
CN116439266A (zh) 一种叠加成型模具、叠加成型装置和叠加成型方法
JP3698668B2 (ja) 包あん機における固形物供給装置
JP6915081B2 (ja) 食品材料吐出装置およびその運転方法、包被食品製造装置
CN107616200B (zh) 内包固体物的包覆食品的制造方法及其装置
JP6041414B1 (ja) リング状食品成形装置及び方法
JP2008295428A (ja) 食品生地の分割装置
KR101671412B1 (ko) 만두형어묵의 제조장치
CN209882918U (zh) 一种披萨底成型装置
JP4009673B2 (ja) 可食性容器の成形方法及びその装置
JPH0823950A (ja) 二重包あん装置における内、外包材重合装置
JP2004041051A (ja) 食品成形方法及びその装置
JPH07246053A (ja) 固形食品材料を可塑性食品材料で被層状態に被覆した団塊状被覆食品の製造法、およびその方法に用いる装置
JP2981181B2 (ja) 包み食品の成形装置
KR20030034553A (ko) 떡볶이용 떡 제조장치

Legal Events

Date Code Title Description
WWE Wipo information: entry into national phase

Ref document number: 200980144754.1

Country of ref document: CN

121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 09827451

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 09827451

Country of ref document: EP

Kind code of ref document: A1