WO2010010803A1 - 耐剥離ガスバリア性積層体 - Google Patents
耐剥離ガスバリア性積層体 Download PDFInfo
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- WO2010010803A1 WO2010010803A1 PCT/JP2009/062214 JP2009062214W WO2010010803A1 WO 2010010803 A1 WO2010010803 A1 WO 2010010803A1 JP 2009062214 W JP2009062214 W JP 2009062214W WO 2010010803 A1 WO2010010803 A1 WO 2010010803A1
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- WIPO (PCT)
- Prior art keywords
- aromatic polyester
- polyester resin
- resin
- gas barrier
- weight
- Prior art date
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- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- WVLBCYQITXONBZ-UHFFFAOYSA-N trimethyl phosphate Chemical compound COP(=O)(OC)OC WVLBCYQITXONBZ-UHFFFAOYSA-N 0.000 description 1
- XZZNDPSIHUTMOC-UHFFFAOYSA-N triphenyl phosphate Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=O)OC1=CC=CC=C1 XZZNDPSIHUTMOC-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/04—Polyesters derived from hydroxycarboxylic acids, e.g. lactones
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2949/00—Indexing scheme relating to blow-moulding
- B29C2949/07—Preforms or parisons characterised by their configuration
- B29C2949/0715—Preforms or parisons characterised by their configuration the preform having one end closed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/02—Combined blow-moulding and manufacture of the preform or the parison
- B29C49/06—Injection blow-moulding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C49/00—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor
- B29C49/22—Blow-moulding, i.e. blowing a preform or parison to a desired shape within a mould; Apparatus therefor using multilayered preforms or parisons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/04—Polyesters derived from hydroxycarboxylic acids
- B29K2067/043—PGA, i.e. polyglycolic acid or polyglycolide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0065—Permeability to gases
- B29K2995/0067—Permeability to gases non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2995/00—Properties of moulding materials, reinforcements, fillers, preformed parts or moulds
- B29K2995/0037—Other properties
- B29K2995/0068—Permeability to liquids; Adsorption
- B29K2995/0069—Permeability to liquids; Adsorption non-permeable
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/712—Containers; Packaging elements or accessories, Packages
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/13—Hollow or container type article [e.g., tube, vase, etc.]
- Y10T428/1352—Polymer or resin containing [i.e., natural or synthetic]
- Y10T428/1379—Contains vapor or gas barrier, polymer derived from vinyl chloride or vinylidene chloride, or polymer containing a vinyl alcohol unit
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24355—Continuous and nonuniform or irregular surface on layer or component [e.g., roofing, etc.]
Definitions
- the present invention relates to a gas barrier laminate suitable as a packaging material or container having gas barrier properties.
- PET resin polyethylene terephthalate
- PET bottle because of its transparency, hardness, moldability and the like.
- Patent Document 1 discloses a PET bottle made of a PET resin blended with gas barrier resin MXD6 nylon (polymetaxylylene adipamide).
- gas barrier resin MXD6 nylon polymetaxylylene adipamide
- EVOH ethylene-vinyl alcohol copolymer
- EVOH has a high gas barrier property at low humidity, but the gas barrier property decreases at high humidity.
- our research group has a gas barrier property (a gas permeability coefficient that is a fraction of a fraction) higher than that of MXD6 nylon or EVOH, and it is as high as EVOH.
- polyglycolic acid (PGA) resin which is an aliphatic polyester
- PGA polyglycolic acid
- this polyglycolic acid resin does not show a short-term decrease in barrier properties even under high humidity, it exhibits a tendency to decrease the molecular weight due to hydrolysis in the long term, and this also causes the gas barrier properties to decrease.
- the packaging material blended with PET resin has a problem that even if the gas barrier property is improved, it is difficult to maintain the gas barrier property for a long time.
- a main object of the present invention is to provide a laminate suitable for packaging or container materials that can suppress peeling at the interface and has a good gas barrier property.
- the peel-resistant gas barrier laminate of the present invention has been solved in order to achieve the above-mentioned object, wherein a gas barrier resin layer is sandwiched between a pair of aromatic polyester resin layers, and the gas barrier resin layer is It consists of a mixture of 100 parts by weight of a polyglycolic acid resin and 1 to 10 parts by weight of an aromatic polyester resin polymerized with a germanium compound (catalyst). A surface roughness of 4 to 1000 nm is formed on the surface of the gas barrier resin layer. It is characterized by being.
- an adhesive resin layer such as maleic acid-modified polyolefin resin is provided between the aromatic polyester resin / polyglycolic acid resin layers.
- an adhesive resin layer such as maleic acid-modified polyolefin resin is provided between the aromatic polyester resin / polyglycolic acid resin layers.
- the present inventors do not impair the gas barrier property of the polyglycolic acid resin layer in the conventional laminate of aromatic polyester resin / polyglycolic acid resin / aromatic polyester resin.
- a small amount of the aromatic polyester resin was blended to improve the chemical affinity with the adjacent aromatic polyester resin layer, thereby suppressing the interfacial peeling. As a result, the desired effect of improving the peel resistance was obtained.
- the aromatic polyester resin rather than the improvement of the affinity at the polyglycolic acid resin / aromatic polyester resin interface. It was proved that the polyglycolic acid resin layer was roughened during the molding process due to the mixing of and the physical engagement effect of the adjacent layer at the interface due to the roughening of the corresponding adjacent aromatic polyester resin layer.
- the thermal stability of the aromatic polyester resin-mixed polyglycolic acid resin layer formed decreased, and there was a tendency for the gas barrier durability to decrease due to an increase in the amount of glycolide contained and, consequently, an increase in low molecular weight acceleration. .
- the polycondensation catalyst used in the production of the aromatic polyester resin blended with the polyglycolic acid resin may act as a co-catalyst for the glycolide formation reaction by the decomposition of the polyglycolic acid resin.
- antimony compounds, germanium compounds, tin compounds, zinc compounds, aluminum compounds, titanium compounds, and the like are used as polycondensation catalysts for aromatic polyester resins.
- germanium (Ge) compounds are polyglycolic acids described above. It was found that there is little promoter activity for glycolide formation reaction by decomposition of resin.
- the peel-resistant gas barrier laminate of the present invention has a laminated structure of aromatic polyester resin / gas barrier resin / aromatic polyester resin, and includes an aromatic polyester resin as a main resin component.
- polyethylene terephthalate mainly comprises terephthalic acid units derived from terephthalic acid or its ester derivatives and ethylene glycol units derived from ethylene glycol or its ester derivatives, 10 mol% or less of the above unit is replaced with other dicarboxylic acids such as phthalic acid, isophthalic acid, naphthalene 2,6-dicarboxylic acid or diols such as diethylene glycol, or hydroxycarboxylic acids such as glycolic acid, lactic acid, hydroxybenzoic acid, etc. It is meant to include.
- aromatic polyester resin those having an intrinsic viscosity (IV) as a molecular weight equivalent scale of 0.6 to 2.0 dl / g, particularly 0.7 to 1.5 dl / g are preferably used. If the intrinsic viscosity is too low, molding is difficult, and if it is too high, shear heat generation becomes large.
- the residual polycondensation catalyst contained in the aromatic polyester resin constituting the pair of aromatic polyester resin layers sandwiching the gas barrier resin layer contributes to the promotion of decomposition of the polyglycolic acid resin in the adjacent gas barrier resin layer.
- a germanium compound (catalyst) but also an aromatic polyester resin obtained by using an antimony compound, a tin compound, a zinc compound, an aluminum compound, a titanium compound or the like as a polycondensation catalyst can be used without any problem.
- aromatic polyester resins polymerized with antimony (Sb) compounds should be directly blended into polyglycolic acid resins because Sb has a large co-catalytic effect on the decomposition reaction of the above polyglycolic acid resins.
- Sb acts as a crystal nucleating agent, so that it has a high crystallinity and is preferable for forming a hard container.
- PET (Sb) Polyethylene terephthalate
- Examples thereof include “1101” manufactured by KoSa, Eastman. “9921” is available, and in the present invention, these commercially available products can be used as they are.
- aromatic polyester resins constituting the pair of aromatic polyester resin layers may be different, it is generally preferable to simplify the extrusion apparatus configuration by using a common resin.
- the gas barrier resin layer sandwiched between the pair of aromatic polyester resin layers is formed by melt-kneading with an aromatic polyester resin using a germanium compound (catalyst), which is mainly composed of a polyglycolic acid resin.
- the polyglycolic acid resin used in the present invention is preferably a polyglycolic acid resin obtained by ring-opening polymerization of glycolide. Polyglycolic acid resins obtained by polycondensation of glycolic acid do not provide the desired high molecular weight to give the resulting resin composition the desired mechanical strength, and the residual terminal hydroxyl groups and carboxylic acid groups increase. Thus, it is difficult to obtain the effect of preventing glycolide formation due to decomposition during melt processing with the aromatic polyester resin aimed at in the present invention.
- the polyglycolic acid resin used in the present invention (hereinafter often referred to as “PGA resin”) is a glycolic acid repeating unit represented by — (O ⁇ CH 2 ⁇ CO) — obtained by ring-opening polymerization of glycolide alone.
- glycolic acid homopolymer consisting of only glycolic acid, lactide containing lactide (cyclic dimer ester of lactic acid) (cyclic dimer ester of hydroxycarboxylic acid other than glycolide), oxalic acid Ethylene (ie, 1,4-dioxane-2,3-dione), lactones (eg, ⁇ -propiolactone, ⁇ -butyrolactone, ⁇ -pivalolactone, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -methyl- ⁇ ) -Valerolactone, ⁇ -caprolactone, etc.), carbonates (eg trimethylin carbonate, etc.), ethers (eg Ba 1,3-dioxane, etc.), ether esters (e.g., dioxanone), amides (epsilon-caprolactam, etc.) may be used cyclic comonomer, a ring
- the PGA resin has a molecular weight (Mw in terms of polymethyl methacrylate (weight average molecular weight) unless otherwise specified) in a GPC measurement using a hexafluoropropanol solvent of more than 100,000, particularly 120,000 to 500,000. A range is preferable. If it is 100,000 or less, it becomes difficult to obtain the strength of a desired molded article through melt-kneading with an aromatic polyester resin. On the other hand, if the molecular weight of the PGA resin is excessive, heat generation due to shearing during melt-kneading increases and coloration tends to occur. Also, the melt viscosity can be used as a measure of the preferred molecular weight of the PGA resin.
- the PGA resin has a melt viscosity of 100 to 20000 Pa ⁇ s, more preferably 100 to 10000 Pa ⁇ s, particularly 200 to 2000 Pa ⁇ s, measured at 270 ° C. and a shear rate of 122 sec ⁇ 1 .
- a PGA resin obtained by a method in which glycolide (and a small amount of a cyclic comonomer if necessary) is heated to cause ring-opening polymerization is preferably used.
- This ring-opening polymerization method is a ring-opening polymerization method by substantially bulk polymerization.
- the ring-opening polymerization is usually performed at a temperature of 100 ° C. or higher in the presence of a catalyst.
- the amount of residual glycolide in the PGA resin to be used is preferably suppressed to less than 0.5% by weight, more preferably less than 0.2% by weight, particularly 0 It is preferable to be less than 1% by weight. Thereby, the amount of residual glycolide in the composition of the present invention obtained can be reduced.
- the ring-opening polymerization catalyst oxides, halides, carboxylates, alkoxides, etc., such as tin, titanium, aluminum, antimony, zirconium, zinc, and germanium are used.
- tin compounds are preferably used in terms of polymerization activity and colorlessness.
- the residual tin (metal content) content in the PGA resin to be produced increases, A tendency to increase the melt processing or the production of glycolide during processing is recognized, and the residual tin (metal content) content is preferably 70 ppm or less (about 100 ppm or less as tin chloride).
- the gas barrier resin layer of the laminate of the present invention is formed as a melt-kneaded molded layer containing the above-described PGA resin as a main component and a small amount of an aromatic polyester resin.
- aromatic polyester resin those obtained from a germanium compound (catalyst) (hereinafter, sometimes abbreviated as “aromatic polyester resin (Ge)”) Is used.
- a copolyester is not necessarily used, but a single polyester (for example, polyethylene terephthalate) having a low gas barrier property reducing effect when blended with a PGA resin is more preferable.
- germanium compound an organic complex or oxide of germanium is preferable, and an oxide is particularly preferable.
- the germanium content in the aromatic polyester resin is usually 1 ppm or more and less than 1000 ppm, and use of a larger amount leads to coloring of the resulting aromatic polyester resin and an increase in production cost.
- aromatic polyester resins polymerized by other polymerization catalysts may be slightly mixed, but within a range where glycolide formation during melt processing with polyglycolic acid resin can be reduced. If there is, there is no problem.
- PET Polyethylene terephthalate
- J125S manufactured by Mitsui Chemicals, Inc.
- WPTS manufactured by Kanebo Synthetic Co., Ltd.
- KS710B-4 manufactured by Kuraray Co., Ltd.
- the gas barrier resin layer of the laminate of the present invention comprises a mixture of 100 parts by weight of the above PGA resin and 1 to 10 parts by weight of aromatic polyester resin (Ge).
- aromatic polyester resin (Ge) is less than 1 part by weight, the effect of improving the peel resistance due to roughening is poor, and when it exceeds 10 parts by weight, the gas barrier property of the resulting gas barrier resin layer and thus the laminate is lowered.
- the mixing is performed by melt-kneading prior to lamination molding (preferably coextrusion lamination molding including injection molding) for forming a laminated body, but the mode has some degree of arbitraryness.
- lamination molding preferably coextrusion lamination molding including injection molding
- the mode has some degree of arbitraryness.
- (a) separately formed PGA resin pellets and aromatic polyester resin pellets are mixed immediately before lamination molding;
- PGA In the process of pelletizing the resin pulverized product, the aromatic polyester resin is joined in a molten state to produce a mixed pellet;
- Melt-kneading is preferably carried out by a single-screw or twin-screw extruder.
- the temperature setting is generally from the melting point of PGA 220 ° C. to the melting point of PET + 30 ° C. (about 290). ° C) range. If it is less than 220 ° C., the screw load becomes excessive due to poor melting of PGA, making extrusion difficult or impossible. On the other hand, when the temperature exceeds 290 ° C., the thermal decomposition of PGA is accelerated, resulting in inconveniences such as coloring, lowering of barrier properties, and lowering of strength.
- a stabilizer such as a heat stabilizer or a carboxy group blocking agent to at least one of the aromatic polyester resin and the PGA resin, preferably PGA resin.
- heat stabilizers include phosphoric acid, trimethyl phosphate, triphenyl phosphate, tetraethylammonium hydroxide 3,5-di-t-butyl-4-hydroxybenzyl phosphate diethyl ester (commercially available product).
- Examples include “Irganox 1222” manufactured by Ciba Geigy), calcium diethylbis [[[3,5-bis (1,1-dimethylethyl) -4-hydroxyphenyl] methyl] phosphate (“Irganox1425WL”), tris (2 , 4-di-t-butylphenyl) phosphite (“Irganox168”), and further, cyclic neopentanetetraylbis (2,6-di-t-butyl-4-methylphenyl) phosphite (Co., Ltd.) ADEKA "ADK STAB PEP-36”) Phosphorus compounds having at least one hydroxyl group and at least one long-chain alkyl ester group, such as a phosphate ester having an intererythritol skeleton structure, and an approximately equimolar mixture of mono- and di-stearyl acid phosphates (“ADEKA STAB AX-71”) A hindered
- the blending ratio of the heat stabilizer is usually 0.001 to 5 parts by weight, preferably 0.003 to 3 parts by weight, and more preferably 0.005 to 1 part by weight with respect to 100 parts by weight of the PGA resin. If it is used in excess of 5 parts by weight, the thermal stabilizer itself may undergo a decomposition reaction, which may cause inconveniences such as coloring, a decrease in barrier properties, and a decrease in strength.
- carboxy group blocking agent a carbodiimide compound, an oxazoline compound, or the like is blended at a ratio of 1% by weight or less of the PGA resin.
- the PGA resin and / or aromatic polyester resin (Ge) already contains the stabilizer as described above, it can be used as it is, and can be additionally used as appropriate.
- the laminate of the present invention having a laminated structure of aromatic polyester resin / gas barrier resin / aromatic polyester resin is obtained by coextrusion lamination molding using these mixed pellets).
- the laminate of the present invention is relatively rigid, it is preferably formed as a hollow container-like laminate by injection blow molding. However, an extruded laminate sheet is formed and this is formed into a deep-drawn container by sheet molding, etc. It is also possible to form as.
- the extrusion or injection temperature of a pair of PET layers is 270 to 320 ° C.
- the gas barrier resin layer extrusion or injection temperature is 220 to 290 ° C., preferably 240 to 270 ° C. Degree. If the gas barrier resin layer extrusion or injection temperature is less than 220 ° C., the screw load becomes excessive due to poor melting of PGA, making extrusion difficult or impossible. On the other hand, when the temperature exceeds 290 ° C., the thermal decomposition of PGA is accelerated, resulting in inconveniences such as coloring, lowering of barrier properties and lowering of strength.
- the hollow (bottle) container can be formed by injection molding and so-called “hot parison method” in which the aromatic polyester resin is stretched and blown before the aromatic polyester resin is crystallized.
- a body referred to as a preform
- any of the so-called “cold parison systems” in which the body is reheated to Tg (about 60 ° C.) or more of the aromatic polyester resin and stretch blown is used.
- the preferred temperature when the laminate of the present invention is stretch blown by the cold parison method is about 90 to 130 ° C.
- the thickness of each layer may vary depending on the position, but the thickness of each of the pair of aromatic polyester resin layers in the bottle body is 50 to 200 ⁇ m. Generally, the thickness is about 0.1 to 50 ⁇ m, and the total thickness is about 100.1 to 450 ⁇ m. Further, the weight ratio of the core layer made of the gas barrier resin to the weight of the entire bottle is 0.1 to 10%, preferably 0.5 to 5%, more preferably 0.7 to 3.5%.
- the draw ratio is preferably 4 times or more, particularly 6 to 12 times as the area magnification.
- the surface roughness formed on the gas barrier resin layer is 4 to 1000 nm, and more preferably 4.2 to 500 nm. If it is less than 4 nm, the effect of improving the peel resistance is poor, and if it exceeds 1000 nm, voids are formed, and the effect of improving the peel resistance is reduced.
- the surface roughness is more preferably 4.2 to 100 nm, particularly preferably 4.4 to 50 nm, and most preferably 4.4 to 20 nm.
- ⁇ GPC measurement conditions Equipment: “Shodex-104” manufactured by Showa Denko KK Column: 2 HFIP-606M, 1 HFIP-G as a pre-column (series connection) Column temperature: 40 ° C Eluent: HFIP solution in which 5 mM sodium trifluoroacetate is dissolved Flow rate: 0.6 ml / min Detector: RI (differential refractive index detector) Molecular weight calibration: Seven standard polymethyl methacrylates having different molecular weights were used.
- ⁇ Gas chromatography measurement conditions Equipment: “GC-2010” manufactured by Shimadzu Corporation Column: “TC-17” 0.25 mm ⁇ ⁇ 30 m Column temperature: held at 150 ° C. for 5 minutes, then raised to 270 ° C. at 20 ° C./minute and held at 270 ° C. for 3 minutes; Injection temperature: 180 ° C Detector: FID (hydrogen flame ionization detector) Temperature: 300 ° C.
- This PGA pellet was used in the following examples.
- Extrusion conditions > Extruder: “TEM41-SS” manufactured by Toshiba Machine Co., Ltd. Temperature setting conditions: 200 ° C., 230 ° C., 250 ° C., 260 ° C., 260 ° C., 260 ° C., 260 ° C., 260 ° C., 260 ° C., 260 ° C. for the sections C1 to C10 and the die provided in order from the supply unit to the discharge unit 260 ° C, 250 ° C, 250 ° C, 240 ° C, 240 ° C.
- Example 1 To 100 parts by weight of the above PGA pellets, a polyethylene terephthalate (PET (Ge)) pellet using a germanium catalyst (“J125S” manufactured by Mitsui Chemicals, Inc., the amount of germanium in PET is 28 ppm, antimony 0 ppm, IV 0.77, melting point 255 ° C. ) 1 part by weight was mixed so as to be uniform in a dry state.
- a germanium catalyst J125S manufactured by Mitsui Chemicals, Inc., the amount of germanium in PET is 28 ppm, antimony 0 ppm, IV 0.77, melting point 255 ° C.
- a PET blend was used as a core layer, which was simultaneously injected into a mold to form a preform.
- the settings in the core layer side injection molding machine were a cylinder temperature of 255 ° C. and a hot runner temperature of 255 ° C.
- the settings in the inner and outer layer injection molding machines were a cylinder temperature of 290 ° C. and a hot runner temperature of 290 ° C.
- the weight of the obtained preform was about 21 g, the weight ratio of the core layer in the entire preform was 1 to 1.5%, and the inner and outer PET layer thicknesses were almost the same.
- a bottle (with an internal volume of 300 ml and an average wall thickness of about 320 ⁇ m) was molded by a stretch blow molding machine (manufactured by Frontier Co., Ltd.).
- the preform heating time was approximately 40 to 60 seconds, and the preform surface temperature just before blowing was approximately 100 to 120 ° C.
- Example 2 A preform was obtained and blow-molded in the same manner as in Example 1 except that the amount of PET (Ge) mixed with 100 parts by weight of PGA was 3 parts by weight.
- Example 3 3 parts by weight of PET (Ge) is mixed uniformly with 100 parts by weight of PGA, and a twin screw extruder with a feeder (“LT-20” manufactured by Toyo Seiki Seisakusho Co., Ltd.) To obtain PGA-PET melt-kneaded pellets. Subsequently, instead of the PGA-PET pellet mixture in Example 2, this PGA-PET melt-kneaded pellet was used, and the temperature setting in the core layer injection molding machine was set to a cylinder temperature of 250 ° C. and a hot runner temperature of 250 ° C. A preform was obtained and blow-molded in the same manner as in Example 2.
- Example 4 A preform was obtained and blow-molded in the same manner as in Example 1 except that the amount of PET (Ge) mixed with 100 parts by weight of PGA was 5 parts by weight.
- Example 5 The amount of PET (Ge) mixed with 100 parts by weight of PGA was 5 parts by weight, and the temperature setting in the core layer injection molding machine was changed to a cylinder temperature of 270 ° C and a hot runner temperature of 270 ° C. Reform was obtained and blow molded.
- Example 6 A preform was obtained and blow-molded in the same manner as in Example 5 except that the amount of PET (Ge) mixed with 100 parts by weight of PGA was 10 parts by weight.
- Example 7 A preform was obtained and blow-molded in the same manner as in Example 1 except that the extrusion amounts of the inner and outer layer PET resins and the core layer PGA / PET blend resin were changed.
- the weight of the preform was about 21 g, the weight ratio of the core layer to the entire preform was 2.5 to 3.5%, and the inner and outer PET layer thicknesses were almost the same.
- Example 1 The same procedure as in Example 6 was conducted except that 10 parts by weight of PET (Sb) using antimony catalyst (“1101” manufactured by KoSa, 201 ppm of antimony, 8.1 ppm of phosphorus, melting point of about 250 ° C.) was mixed with 100 parts by weight of PGA pellets. A preform was obtained and blow-molded.
- Sb PET
- antimony catalyst 1101 manufactured by KoSa, 201 ppm of antimony, 8.1 ppm of phosphorus, melting point of about 250 ° C.
- Example 2 A preform was obtained and blow-molded in the same manner as in Example 1 except that the PGA pellet alone was used instead of the mixture of PGA pellet and PET, and the cylinder temperature was set to 240 ° C and the hot runner temperature was set to 250 ° C.
- the laminate of the present invention formed by mixing a small amount of PET (Ge) with PGA forming the core layer.
- the bottles (Examples 1 to 7) have a markedly improved peel resistance as a result of the increased surface roughness of the core layer compared to the laminated bottle (Comparative Example 2) having a core layer made of PGA alone.
- the amount of glycolide (GL) produced by the decomposition of PGA is not increased so much, and therefore, the duration of the gas barrier property (the number of days required for the molecular weight to decrease to 70,000 at 50 ° C./90% RH, which is a decomposition promoting atmosphere) is also reduced It is within the allowable range.
- the amount of decomposed glycolide (GL) produced was small relative to the amount of PET blended, and the gas barrier property duration was also good. .
- a small amount of aromatic polyester resin (Ge) polymerized with a germanium compound (catalyst) is added to the core layer PGA of the laminate having the laminate configuration of PET / core layer PGA / PET.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
- Wrappers (AREA)
- Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
Abstract
Description
従って、本発明の主要な目的は、界面における剥離が抑制され、且つ良好なガスバリア性を持続可能な包装ないし容器材料に適した積層体を提供することにある。
本発明の耐剥離ガスバリア性積層体は、芳香族ポリエステル樹脂/ガスバリア性樹脂/芳香族ポリエステル樹脂の積層構造を有するものであり、主たる樹脂成分として、芳香族ポリエステル樹脂を含む、その具体例としては、ポリエチレンテレフタレート、ポリトリメチレンテレフタレート、ポリブチレンテレフタレート、ポリヘキサメチレンテレフタレート、ポリエチレン-2,6-ナフタレート、ポリトリメチレン-2,6-ナフタレート、ポリブチレン-2,6-ナフタレート、ポリヘキサメチレン-2,6-ナフタレート、ポリエチレンイソフタレート、ポリトリメチレンイソフタレート、ポリブチレンイソフタレート、ポリヘキサメチレンイソフタレート、ポリ1,4シクロヘキサンジメタノールテレフタレート、ポリブチレンアジペートテレフタレート等の芳香族ポリエステルが挙げられ、なかでもポリエチレンテレフタレートが好ましく用いられる。ここでポリエチレンテレフタレート(以下、しばしば「PET」と略記する)とは、テレフタル酸またはそのエステル誘導体から導かれるテレフタル酸単位と、エチレングリコールまたはそのエステル誘導体から導かれるエチレングリコール単位とから主としてなり、それぞれの単位の10モル%以下を、フタル酸、イソフタル酸、ナフタレン2,6-ジカルボン酸などの他のジカルボン酸もしくはジエチレングリコールなどのジオール、あるいはグリコール酸、乳酸、ヒドロキシ安息香酸などのヒドロキシカルボン酸で置換したものを包含する意味である。
一対の芳香族ポリエステル樹脂層間に挟持されるガスバリア性樹脂層は、ポリグリコール酸樹脂を主成分とし、ゲルマニウム化合物(触媒)による芳香族ポリエステル樹脂との溶融混練を経て形成される。本発明で用いるポリグリコール酸樹脂は、グリコリドの開環重合により得られたポリグリコール酸樹脂であることが好ましい。グリコール酸の重縮合により得られたポリグリコール酸樹脂では、得られる樹脂組成物に所望の機械的強度を与えるために望ましい高い分子量が得られず、また残留する末端水酸基およびカルボン酸基が増大して、本発明で目的とする芳香族ポリエステル樹脂との溶融加工中における分解によるグリコリド生成の防止効果を得難くなる。
上記のようにして得られた一対の芳香族ポリエステル樹脂層形成用の芳香族ポリエステル樹脂(好ましくはペレット状)ならびにガスバリア性樹脂層形成用のPGA樹脂ペレットおよび芳香族ポリエステル樹脂(Ge)ペレット(あるいはそれらの混合ペレット)を用いて、共押出積層成形をすることにより、芳香族ポリエステル樹脂/ガスバリア性樹脂/芳香族ポリエステル樹脂の積層構造を有する本発明の積層体が得られる。
ポリマーサンプルを120℃の乾燥器に入れ乾燥空気を接触させ、水分含有量(気化装置付カールフィッシャー水分計(三菱化学社製「CA-100」(気化装置:「VA-100」)による測定値)を50ppm以下にまで低減させた。そのサンプルの溶融粘度(MV)を測定した。
装置:東洋精機製「キャピログラフ1-C」
キャピラリー:1mmφ×10mmL
測定温度:240℃
剪断速度:122sec-1。
非晶状態のPETサンプルをフェノール/1,1,2,2-テトラクロロエタンに溶解し、ウベローデ粘度計No.1(粘度計定数0.1173)を使用して、JIS K7390に準拠して固有粘度(IV、単位:dl/g)を求めた。
各々のポリマーサンプル(PGAおよびPGA/PETブレンド)について、その約10mgを特級ジメチルスルホキシド0.5mlに150℃のオイルバス中で完全に溶解させる。その溶液を冷水で冷却し、そこに5mMのトリフルオロ酢酸ナトリウムを溶解させたヘキサフルオロイソプロパノール(HFIP)で10mlにメスアップした。その溶液をPTFE製0.1μmメンブランフィルターでろ過後、ゲルパーミエーションクロマトグラフィー(GPC)装置に注入し、重量平均分子量(Mw)を測定した。なお、サンプルは溶解後30分以内にGPC装置に注入した。サンプルがボトルの場合は、そのボトルを解体することによりガスバリア性樹脂層を取出し、目視で確認できるPET層由来片をピンセットで取り除いた後、同様の操作を行った。
装置:昭和電工株式会社製「Shodex-104」
カラム:HFIP-606Mを2本、プレカラムとしてHFIP-Gを1本(直列接続)
カラム温度:40℃
溶離液:5mMのトリフルオロ酢酸ナトリウムを溶解させたHFIP溶液
流速:0.6ml/分
検出器:RI(示差屈折率検出器)
分子量校正:分子量の異なる標準ポリメタクリル酸メチル7種を用いた。
各ポリマーサンプルについて、その約100mgに0.2g/lの4-クロロベンゾフェノン/ジメチルスルホキシド溶液を加え、150℃で約5分加熱し溶解させ、室温まで冷却した後、ろ過を行う。その溶液を1μl採取し、ガスクロマトグラフィー装置(Ge)に注入し、測定を行った。サンプルがボトルの場合は、そのボトルを解体することによりガスバリア性樹脂層を取出し同様の操作を行った。
装置:(株)島津製作所製「GC-2010」
カラム:「TC-17」 0.25mmφ×30m
カラム温度:150℃5分保持後20℃/分で270℃まで昇温し、270℃で3分間保持;
インジェクション温度:180℃
検出器:FID(水素炎イオン化検出器) 温度:300℃。
各々のボトルについて、そのボトルを解体することによりガスバリア性樹脂層を取り出し、得られたサンプル約0.2gを秤量して、150℃のオイルバス中で、特級ジメチルスルホキシド10mLに約3分間かけて完全に溶解した。その溶液に約0.1%のブロモチモロブルー/ジメチルスルホキシド溶液を30μL加えた後、0.001規定の1,8-ジアザビシクロ[5.4.0]ウンデカ-7-エン)を加えていき、色彩色差計(コニカミノルタ センシング株式会社製 「CR-400」)にてb値が変化しなくなった点を終点とした。そのとき滴下量より、ガスバリア性樹脂1t(トン)当りの等量(eq/t)として、カルボン酸濃度を算出した。
各々のボトルについて、イオン交換水を充填し蓋をした後、温度50℃、相対湿度80%に維持した恒温恒湿器に入れた。このとき、ボトル内部は湿度100%となっていることからボトル中におけるPGA層の湿度は90%とした。各々のボトルを定期的に恒温恒湿機から取り出し、そのボトルを解体することによりPGA層を取り出した。得られたサンプルのGPC測定を行い、測定により得られた分子量の時間変化曲線から分子量が7万に低下するまでの日数を算出し、耐水性を評価した。経験的に分子量が7万以下に低下すると、ガスバリア性の低下が無視できなくなるからである。
各々のボトルについて外層のPET層を剥がし、露出したPGA層の表面を卓上プローブ顕微鏡により観察した。得られた表面画像に対して任意断面プロファイル解析を行い、任意の5箇所で測定した中心線平均粗さ(JIS B0601)の平均をそのサンプルの表面粗さとした。
装置:セイコーインスツルメンツ株式会社製「Nanopics 1000」
スキャンモード:ダンピングモード
1箇所でのスキャンエリア:100μm×100um
スキャン速度:130flame/sec。
各々のボトル(内容量300ml)について、炭酸水を充填して蓋を閉め、一条件につき20本のボトルを2mの高さからコンクリート製の床に向けて落下させ、剥離が起こったボトルの数をカウントした。
PGA(株式会社クレハ製、240℃、剪断速度:122/secにおける溶融粘度=1178Pa・s)に熱安定剤としてモノおよびジステアリルアシッドホスフェートのほぼ等モル混合物((株)ADEKA製、商品名「アデカスタブAX-71」、以下、「熱安定剤AX-71」と略称することがある)を200ppm添加し、さらにカルボキシル基末端封止剤としてN,N-2,6-ジイソプロピルフェニルカルボジイミド(川口化学工業(株)製)を0.3重量%添加したものを、二軸押出機を用いて押出し、PGAペレットを得た。得られたPGAペレットを窒素雰囲気の乾燥機内で、180℃で17時間熱処理した。
押出機:東芝機械株式会社製「TEM41-SS」
温度設定条件:供給部から排出部まで順に設けたC1~C10の区間およびダイについて、それぞれ、200℃、230℃、250℃、260℃、260℃、260℃、260℃、260℃、260℃、260℃、250℃、250℃、240℃、240℃に設定した。
上記のPGAペレット100重量部に、ゲルマニウム触媒使用のポリエチレンテレフタレート(PET(Ge))ペレット(三井化学(株)製「J125S」、PET中のゲルマニウム量28ppm、アンチモン0ppm、IV0.77、融点255℃)1重量部とを、乾燥状態で均一になるように混合した。延伸ブロー用プリフォームの金型を取り付けた多層射出成形機を用いて、一つの射出成形機でIVが0.80のポリエチレンテレフタレートを内外層、もう一つの射出成形機で上記で得られたPGA/PETブレンドを芯層にして、金型へ同時に射出しプリフォームを成形した。この時の芯層側の射出成形機における設定はシリンダ温度255℃、ホットランナー温度255℃、また内外層の射出形成機における設定はシリンダ温度290℃、ホットランナー温度290℃であった。得られたプリフォームの重量は約21g、プリフォーム全体に占める芯層の重量割合は1~1.5%、内外PET層厚はほぼ同じであった。
PGA100重量部に対するPET(Ge)の混合量を3重量部とした以外は、実施例1と同様にしてプリフォームを得、ブロー成形を行った。
PGA100重量部に対してPET(Ge)3重量部を乾燥状態で均一になるように混合し、フィーダー付きの二軸押出機((株)東洋精機製作所製「LT-20」)下記押出条件によりにより溶融混練して、PGA-PET溶融混練ペレットを得た。続いて実施例2におけるPGA-PETペレット混合物の代わりに、このPGA-PET溶融混練ペレットを用い、芯層射出成形機における温度設定を、シリンダ温度250℃、ホットランナー温度250℃にする以外は、実施例2と同様にしてプリフォームを得、ブロー成形を行った。
温度:C1:220℃、C2:250℃、C3:255℃、C4:230℃
スクリュー回転数:30rpm
フィーダー回転数:20rpm
押出機内滞留時間:約5分。
PGA100重量部に対するPET(Ge)の混合量を5重量部とした以外は、実施例1と同様にしてプリフォームを得、ブロー成形を行った。
PGA100重量部に対するPET(Ge)の混合量を5重量部とし、芯層射出成形機における温度設定を、シリンダ温度270℃、ホットランナー温度270℃にする以外は、実施例1と同様にしてプリフォームを得、ブロー成形を行った。
PGA100重量部に対するPET(Ge)の混合量を10重量部とした以外は、実施例5と同様にしてプリフォームを得、ブロー成形を行った。
内外層のPET樹脂と芯層のPGA/PETブレンド樹脂の押出量を変更した以外は、実施例1と同様にしてプリフォームを得、ブロー成形を行った。プリフォームの重量は約21g、プリフォーム全体に占める芯層の重量割合は2.5~3.5%、内外PET層厚はほぼ同じであった。
PGAペレット100重量部に対しアンチモン触媒使用のPET(Sb)(KoSa社製「1101」、アンチモン量201ppm、リン8.1ppm、融点約250℃)10重量部混合した以外は実施例6と同様にしてプリフォームを得、ブロー成形を行った。
PGAペレットとPETの混合物の代わりにPGAペレット単体を用い、シリンダ温度240℃、ホットランナー温度を250℃に設定した以外は実施例1と同様にしてプリフォームを得、ブロー成形を行った。
Claims (10)
- 一対の芳香族ポリエステル樹脂層間にガスバリア性樹脂層を挟持してなり、該ガスバリア性樹脂層がポリグリコール酸樹脂100重量部とゲルマニウム化合物(触媒)により重合された芳香族ポリエステル樹脂1~10重量部との混合物からなり、ガスバリア性樹脂層の表面には、4~1000nmの表面粗さが形成されていることを特徴とする耐剥離ガスバリア性積層体。
- ポリグリコール酸樹脂がその100重量部当り0.001~5重量部の熱安定剤を含む請求項1に記載の積層体。
- ポリグリコール酸樹脂がその1重量%以下のカルボキシ基封止剤を含む請求項1または2に記載の積層体。
- ガスバリア性樹脂層が、予め溶融混合されたポリグリコール酸樹脂と芳香族ポリエステル樹脂の混合ペレットの成形物である請求項1~3のいずれかに記載の積層体。
- ガスバリア性樹脂層を構成する芳香族ポリエステル樹脂が、ゲルマニウム化合物(触媒)により重合されたポリエチレンテレフタレートからなる請求項1~4のいずれかに記載の積層体。
- 一対の芳香族ポリエステル樹脂層を構成する芳香族ポリエステル樹脂が、ポリエチレンテレフタレートからなる請求項1~5のいずれかに記載の積層体。
- 一対の芳香族ポリエステル樹脂層を構成する芳香族ポリエステル樹脂が、アンチモン化合物(触媒)により重合されたポリエチレンテレフタレートからなる請求項6に記載の積層体。
- 少なくとも一方向に延伸されている請求項1~7のいずれかに記載の積層体。
- 中空容器形状である請求項1~8のいずれかに記載の積層体。
- 射出ブロー成形体である請求項9に記載の積層体。
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CN113015768A (zh) * | 2018-11-12 | 2021-06-22 | 索尔维公司 | 聚合物组合物 |
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WO2008090867A1 (ja) * | 2007-01-22 | 2008-07-31 | Kureha Corporation | 芳香族ポリエステル系樹脂組成物 |
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US6160085A (en) * | 1998-05-06 | 2000-12-12 | Mitsubishi Chemical Corporation | Polyester and process for its production |
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WO2008090867A1 (ja) * | 2007-01-22 | 2008-07-31 | Kureha Corporation | 芳香族ポリエステル系樹脂組成物 |
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JP2016501143A (ja) * | 2012-11-13 | 2016-01-18 | ハイネケン サプライ チェーン ベー.フェー.Heineken Supply Chain B.V. | 容器、プリフォームアセンブリ及び容器を形成するための方法及び装置 |
US10710771B2 (en) | 2012-11-13 | 2020-07-14 | Heineken Supply Chain B.V. | Container, preform assembly and method and apparatus for forming containers |
US11667435B2 (en) | 2012-11-13 | 2023-06-06 | Heineken Supply Chain B.V. | Container, preform assembly and method and apparatus for forming containers |
CN113015768A (zh) * | 2018-11-12 | 2021-06-22 | 索尔维公司 | 聚合物组合物 |
CN113015768B (zh) * | 2018-11-12 | 2023-11-17 | 索尔维公司 | 聚合物组合物 |
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