WO2009157536A1 - 色素ポリマーの製造方法、色素ポリマーおよびそれらの使用 - Google Patents
色素ポリマーの製造方法、色素ポリマーおよびそれらの使用 Download PDFInfo
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- WO2009157536A1 WO2009157536A1 PCT/JP2009/061705 JP2009061705W WO2009157536A1 WO 2009157536 A1 WO2009157536 A1 WO 2009157536A1 JP 2009061705 W JP2009061705 W JP 2009061705W WO 2009157536 A1 WO2009157536 A1 WO 2009157536A1
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- 0 N*(C=CC(C(c(c(Oc1c2)c3)ccc3O)(c1ccc2O)O1)=C2C1=O)C=C2c(c(Oc1cc(O)ccc1C1(c2ccccc22)OC2=O)c1cc1)c1O Chemical compound N*(C=CC(C(c(c(Oc1c2)c3)ccc3O)(c1ccc2O)O1)=C2C1=O)C=C2c(c(Oc1cc(O)ccc1C1(c2ccccc22)OC2=O)c1cc1)c1O 0.000 description 2
- DLYYIYHXYVYKSO-ZIADKAODSA-N CCC(C)(C(Nc(cc1)ccc1/N=N\C(C(C)=O)C(Nc(cc1)cc(N2)c1NC2=O)=O)=O)Br Chemical compound CCC(C)(C(Nc(cc1)ccc1/N=N\C(C(C)=O)C(Nc(cc1)cc(N2)c1NC2=O)=O)=O)Br DLYYIYHXYVYKSO-ZIADKAODSA-N 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/44—Polymerisation in the presence of compounding ingredients, e.g. plasticisers, dyestuffs, fillers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/38—Polymerisation using regulators, e.g. chain terminating agents, e.g. telomerisation
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F4/00—Polymerisation catalysts
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J3/00—Processes of treating or compounding macromolecular substances
- C08J3/20—Compounding polymers with additives, e.g. colouring
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B67/00—Influencing the physical, e.g. the dyeing or printing properties of dyestuffs without chemical reactions, e.g. by treating with solvents grinding or grinding assistants, coating of pigments or dyes; Process features in the making of dyestuff preparations; Dyestuff preparations of a special physical nature, e.g. tablets, films
- C09B67/0071—Process features in the making of dyestuff preparations; Dehydrating agents; Dispersing agents; Dustfree compositions
- C09B67/0084—Dispersions of dyes
- C09B67/0085—Non common dispersing agents
- C09B67/009—Non common dispersing agents polymeric dispersing agent
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
- C09B69/103—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing a diaryl- or triarylmethane dye
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
- C09B69/106—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing an azo dye
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
- C09B69/108—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing a phthalocyanine dye
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09B—ORGANIC DYES OR CLOSELY-RELATED COMPOUNDS FOR PRODUCING DYES, e.g. PIGMENTS; MORDANTS; LAKES
- C09B69/00—Dyes not provided for by a single group of this subclass
- C09B69/10—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds
- C09B69/109—Polymeric dyes; Reaction products of dyes with monomers or with macromolecular compounds containing other specific dyes
Definitions
- the present invention relates to a method for producing a dye polymer, a dye polymer, and use thereof.
- a dye polymer in which a dye and a polymer are covalently bonded can be easily produced at a high polymerization yield at low cost.
- the dye polymer can be obtained by a novel polymerization method using a material having a low environmental load and not requiring a special compound.
- the dye polymer is useful as a colorant for various uses alone or as a composition with a pigment.
- a dye polymer in which a dye is bonded to a polymer composed of an addition polymerizable monomer is conventionally known, and the dye polymer is obtained from various compounds by various polymerization methods by radical polymerization methods.
- a method of copolymerizing a dye monomer in which an addition polymerizable unsaturated bond is introduced into the dye and another radical polymerizable monomer Patent Document 1 and Patent Document 2
- Patent Document 3 to Patent Document 5 examples include a method of radically polymerizing an addition-polymerizable monomer using a radical polymerization initiator by reducing the dye to form an amino group and diazotizing the amino group to form a radical-generating group.
- a living radical polymerization method which is a new and precise polymerization method in which polymerization is initiated from a specific initiating group.
- This living radical polymerization method generally stabilizes the polymer radical end with a stable group, dissociates the terminal stable group by the action of heat or a catalyst, generates a radical at the polymer end, and dissociates the radical.
- the monomer is polymerized at the moment of When a compound having a stable group is present in the polymerization system, the stable group is immediately bonded to the polymer radical to stabilize the radical end of the polymer.
- This method is a living “living” radical polymerization method that prevents a bimolecular termination reaction and a disproportionation reaction, which are side reactions of radical polymerization, and does not deactivate radicals that are reaction ends.
- the living radical polymerization method proceeds with time, the molecular weight of the polymer is determined and controlled by the amount of the polymerization initiating group at the initial stage of the reaction, and the molecular weight distribution of the produced polymer is very narrow (molecular weight distribution, PDI: 1 to 1.3). Furthermore, when the next monomer is added after the polymerization is completed, the polymerization is resumed, and block polymerization, which has been difficult with conventional radical polymerization, becomes possible, and a block copolymer can be obtained. Further, the living radical polymerization method is characterized in that polymers having various higher-order structures such as graft copolymers and star polymers can be produced by selecting an initiating group.
- the living radical polymerization method includes a nitroxide method utilizing the dissociation and bonding of amine oxide radicals (Nitroxide ⁇ mediated polymerization, NMP method) (Non-Patent Document 1), heavy metals such as copper, ruthenium, nickel and iron, Atom transfer radical polymerization (ATRP method) in which a monomer is polymerized using a halogen compound as a polymerization initiator using a ligand that forms a complex with these metals (patent document 6 and patent document 7, non-patent document) Reference 2), reversible addition-fragmentation transfer (RAFT method) using radical polymerization of addition polymerizable monomer using dithiocarboxylic acid ester or xanthate compound as polymerization initiator (Patent Document 8) , Macromolecular Design via Interchange of Xanthate (MADIX method) (patent document 9), organic tellurium and organic A method using heavy metals such as Smus, organic antimony, antimony
- a dye polymer can be obtained by introducing an initiating group capable of living radical polymerization into the dye using the above method, and subjecting the dye to living radical polymerization using the initiating group.
- an initiating group capable of living radical polymerization for example, an atom that is polymerized with an addition polymerizable monomer by introducing a sulfonated chloride group or a brominated alkyl group into an organic pigment, using the derivative as a polymerization initiator, a copper compound, and a ligand that forms a complex with the copper compound as a catalyst.
- a dye polymer in which a polymer is bonded to a pigment is obtained by a transfer radical polymerization method (ATRP method) (Patent Document 11).
- a polymer (pigment dispersant) having an aromatic ring at the end is obtained by an ATRP method using an aromatic ring compound (Patent Document 12).
- Japanese Patent Publication No. 38-13530 Japanese Patent Publication No.41-17063 Japanese Patent Publication No. 39-3980
- Japanese Patent Publication No.49-10690 Japanese Patent Publication No. 60-27697
- Table 2000-500516 Special Table 2000-514479
- Table 2000-515181 International Publication No. 99/05099 Pamphlet JP 2007-277533
- obtaining the dye polymer by the conventional method has the following problems.
- a dye monomer in the methods described in Patent Document 1 and Patent Document 2, a dye monomer can be obtained relatively easily, but a plurality of dye groups (dye monomer units) are randomly arranged in one molecule of the polymer produced.
- the above method is a normal radical polymerization method, there is a problem that the molecular weight of the polymer to be produced cannot be controlled.
- the molecular weight of the dye monomer since the molecular weight of the dye monomer is large and bulky, the dye monomer may remain in the polymerization system without being polymerized. Furthermore, it may be difficult to introduce only one polymerizable group into the dye molecule.
- the dye polymer can be obtained by the above-described various living radical polymerization methods, but each living radical polymerization method has the following problems.
- tetramethylpiperidine oxide radical or the like is used as a polymerization initiator.
- a high temperature of 100 ° C. or higher is necessary for the polymerization, and a solvent is not used to increase the polymerization rate.
- Polymerization bulk polymerization
- the monomer alone and the polymerization conditions are severe unless a solvent is used.
- the methacrylate monomer is generally not polymerized.
- a special nitroxide compound is required as a catalyst in order to lower the polymerization temperature or to polymerize the methacrylate monomer. Therefore, in order to carry out the polymerization, it is necessary to synthesize the special nitroxide compound, and it is complicated and difficult to introduce a nitroxide group from the compound into the dye.
- the ATRP method it is necessary to use heavy metals for polymerization, and the resulting polymer contains heavy metals. Even in the case of trace amounts of heavy metals, it is necessary to purify the polymer in order to remove it from the polymer. Further, when the polymer is purified, the wastewater / waste solvent generated by the purification contains heavy metals that are highly burdened on the environment. Therefore, it is necessary to remove the heavy metals. Further, in the ATRP method using copper, it is necessary to remove oxygen from the polymerization atmosphere. If oxygen is present in the polymerization atmosphere, the monovalent copper catalyst is oxidized to divalent copper, and the catalyst is deactivated.
- Patent Document 11 and Patent Document 12 are methods for obtaining a polymer by the ATRP method.
- a copper compound is used as a catalyst, and therefore, a purification step for removing the copper compound from the polymer after polymerization. is required.
- an acid that inhibits the complex formation between the copper compound and the ligand is present in the polymerization system, the polymerization does not proceed, so that the monomer having an acid group cannot be polymerized.
- an initiator having a sulfonic acid chloride group as a polymerization initiating group, it is difficult to obtain a dried product of the initiator, and there are problems such as limitations on polymerization conditions.
- the polymerization reaction described in Patent Documents 11 and 12 is a polymerization reaction on the surface of pigment particles, when the monomer is polymerized into fine pigment particles, the particle diameter of the pigment is kept in a fine state. In other words, the pigment must be stably dispersed and polymerized, and it may be difficult to keep the pigment dispersion stable without using a dispersant.
- the DT method is a method using heavy metal as a catalyst as in the ATRP method.
- it is necessary to remove heavy metal from the obtained polymer, and there is also a problem of drainage generated when it is removed. Furthermore, it is complicated to synthesize the metal catalyst as necessary, and the cost may be high.
- the use of these conventionally known living radical polymerization methods for the production of a dye polymer has solved the above-mentioned problems and has required to easily introduce an initiating group into the dye.
- the present inventor has accomplished the present invention as a result of intensive studies. That is, the present invention is characterized in that a dye having a polymerization initiating group capable of living radical polymerization is used as a polymerization initiator, and an addition polymerizable monomer is subjected to living radical polymerization, and contains 1 to 50% by mass of the dye content.
- a method for producing a dye polymer is provided.
- the present invention is characterized by using a dye raw material compound having a polymerization initiator capable of living radical polymerization as a polymerization initiator, living radical polymerization of an addition polymerizable monomer, and dyeing the dye raw material component, Provided is a method for producing a dye polymer containing 1 to 50% by mass of a dye component.
- the polymerization initiating group is a group of the following general formula 1, and in the presence of a catalyst (phosphorus compound, nitrogen compound or oxygen compound) that generates a radical by extracting an iodine atom of the group of general formula 1 below. It is preferable to perform living radical polymerization. Moreover, it is preferable to manufacture the pigment
- X and Y in the general formula 1 may be the same or different, and are a hydrogen atom group, a hydrocarbon group, a halogen group, a cyano group, an alkoxycarbonyl group, an allyloxycarbonyl group, an acyloxy group, an allyloxy group, an alkoxy group, an alkyl group.
- the dye is azo, cyanine, phthalocyanine, perylene, perinone, diketopyrrolopyrrole, quinacridone, isoindolinone, isoindoline, azomethine, dioxazine, quinophthalone.
- the phosphorus compound as a catalyst is a phosphorus halide, phosphite compound or phosphinate compound containing an iodine atom, and the nitrogen compound as a catalyst is an imide compound
- the oxygen compound is a phenolic compound, an iodooxyphenyl compound or a vitamin;
- the polymer bonded to the dye is a homopolymer, a random copolymer, a block copolymer or a gradient copolymer, and its number average molecular weight is 1 , Preferably 50,000 to 50,000.
- the addition polymerizable monomer has a carboxyl group, a sulfonic acid group, or a phosphoric acid group, and the resulting dye polymer can be neutralized with an alkaline substance to make the dye polymer water-soluble.
- the present invention provides a dye polymer obtained by the production method of the present invention; a pigment composition comprising the dye polymer and a pigment; the dye polymer or the pigment composition Provided is a colorant characterized by containing.
- a dye polymer can be easily provided by a living radical polymerization method different from the conventional radical polymerization method and the above-described living radical polymerization method.
- the pigment polymer and the pigment composition (composite pigment) containing the pigment polymer and the pigment are useful as a colorant for various uses, and the pigment polymer of the present invention is also useful as a pigment dispersant or a colored binder. is there.
- the method for producing a dye polymer of the present invention does not use a heavy metal compound, a purification step for removing heavy metal is not necessarily required. Furthermore, the method of the present invention does not require the synthesis of a special compound such as a catalyst, can be easily obtained from the market, and can be easily carried out only with relatively inexpensive materials. Further, the polymerization in the method of the present invention can be carried out under mild conditions, and can be carried out under the same conditions as in conventional radical polymerization methods. Further, in the method of the present invention, no special equipment is required, and a conventional radical polymerization equipment can be used as it is, and even if there is oxygen, water or light in the polymerization atmosphere, they are not affected so much.
- the monomers and solvents used in the present invention it is not necessary to purify the monomers and solvents used in the present invention. Furthermore, it is possible to use monomers having various functional groups such as acid groups, amino groups, and epoxy groups, and various functional groups can be introduced into the polymer chain. Furthermore, the molecular weight of the polymer to be bonded to the dye can be controlled, polymers of various higher order structures such as a block structure and a gradient structure can be obtained, and the polymerization rate is also excellent.
- the dye polymer obtained in the present invention is a dye polymer in which an initiator group is introduced into the dye, polymerization is initiated from the initiator group, and the polymer is covalently bonded to the dye.
- an initiator group is introduced into the dye
- polymerization is initiated from the initiator group
- the polymer is covalently bonded to the dye.
- it is possible to obtain a dye polymer in which a plurality of polymers are bonded to a dye by polymerizing a dye having a dye bonded to the end of the polymer or introducing a plurality of initiating groups into the dye.
- the polymer-bound dye can be dissolved in various organic solvents or water by the solubility of the polymer. It can be easily dissolved, dispersed and emulsified.
- the dye polymer of the present invention contains a heat-meltable polymer component, it can be melt-kneaded into a thermoplastic resin. In that case, since the dye polymer has a large molecular weight, it does not bleed out from the molded product, and does not migrate or penetrate into other articles.
- the dye polymer of the present invention can be made into a composition with a pigment.
- a method for preparing a composition (1) a method for producing a pigment in the presence of a dye polymer, (2) a method for synthesizing a pigment using a dye raw material polymer (claim 2) as part of the raw material, and (3) a crude (4) Dispersing the pigment in the medium, precipitating the dye polymer on the surface of the pigment particles, and combining the pigment with the dye polymer. And a method of preparing a pigment composition (composite pigment).
- the particle diameter and particle shape of the pigment can be controlled, the surface of the pigment surface can be modified with the dye polymer, and the polymer component in the composite pigment of the pigment and the dye polymer can be dissolved in the solvent. It can be an easily dispersible pigment that disperses easily.
- the dye polymer and the composition of the dye polymer and the pigment of the present invention are useful as a good colorant for various articles, the transparency of the colored article is high, and the article has high added value. Further, the dye polymer of the present invention can be used as a pigment dispersant, and can give a pigment dispersion excellent in dispersibility and dispersion stability.
- the polymerization method used in the present invention is a novel living radical polymerization method, and the living radical polymerization method can be easily carried out by using a conventional radical polymerization method and using a dye having a starting group and a catalyst. Unlike conventional living radical polymerization methods, it is not necessary to use a special compound such as a metal compound, ligand, nitroxide, dithiocarboxylic acid ester or xanthate.
- the living radical polymerization method used in the present invention proceeds by a reaction mechanism represented by the following general reaction formula I, and is a reversible active reaction of a dormant species Polymer-X (PX) to a growing radical.
- PX dormant species Polymer-X
- the polymerization mechanism may vary depending on the type of catalyst used, but is considered to proceed as follows.
- free radicals generated from the radical polymerization initiator react with XA as a catalyst to generate catalyst A ⁇ in situ.
- A. acts as an activator of PX, and this catalysis activates PX at a high frequency.
- free radicals are generated from the radical polymerization initiator in the presence of the initiator-containing dye to which iodine (X) of the general formula 1 is bonded, and the generated free radicals are converted from the catalyst to active hydrogen or active halogen. Withdrawing atoms, it becomes catalyst radical A.
- the A ⁇ draws out the X of the starting group of the initiating group-containing dye to become XA, the starting group from which X has been pulled out becomes a radical, and a monomer is addition-polymerized to the radical. Prevent stop reaction.
- Polymerization proceeds by repeating the above reaction to produce a polymer, and the molecular weight and structure of the resulting polymer can be controlled.
- a bimolecular termination reaction in which radicals at the polymer terminals are coupled may occur as a side reaction.
- the initiating group-containing dye used in the present invention has a group represented by the following general formula 1. (X, Y and A in the formula are as defined above.)
- the dye polymer of the present invention is obtained by novel living radical polymerization in which an addition polymerizable monomer is addition-polymerized in the presence of a catalyst and a radical polymerization initiator to the above-mentioned initiator-containing dye. If a dye raw material compound having an initiation group of the general formula 1 is used in place of the above-mentioned starting group-containing dye, a dye raw material polymer is obtained, and this dye raw material polymer is reacted with various compounds to develop a color. Inventive dye polymers can be obtained.
- “pigment raw material compound” may also be included in “pigment”.
- hydrocarbon group examples include an alkyl group, an alkenyl group, an alkynyl group, an aryl group, and an arylalkyl group.
- alkyl groups such as methyl, ethyl, propyl, isopropyl, butyl, isobutyl, 2-methylpropyl, t-butyl, pentyl, dodecyl; double groups such as vinyl, allyl, 2-methylvinyl, butenyl, butadienyl
- alkenyl group containing a bond an alkynyl group containing a triple bond such as acetylene or methylacetylene
- an aryl group such as phenyl, naphthyl, methylphenyl, ethylphenyl, propylphenyl, dodecylphenyl, biphenyl, among them pyridinyl, imidazolinyl, etc.
- arylalkyl groups such as phenylmethyl, 1-phenylethyl, 2-phenylethyl, 2-phenylpropyl and the like can be mentioned.
- Halogen groups include fluorine, chlorine, bromine, and iodine atoms; alkoxycarbonyl or allyloxycarbonyl groups include methoxycarbonyl, ethoxycarbonyl, propylcarbonyl, cyclohexylcarbonyl, benzyloxycarbonyl, and phenoxycarbonyl.
- alkylcarbonyl group and allylcarbonyl group include methylcarbonyl, ethylcarbonyl, phenylcarbonyl and the like.
- iodomethyl group iodomethylmethyl group, iodoethylmethyl group, iodopropylmethyl group, iodoisopropylmethyl group, iodobutylmethyl group, iodoisobutyl Methyl group, iodopentylmethyl group, iododimethylmethyl group, iodomethylethylmethyl group, iodopropylmethylmethyl group, iodophenylmethyl group, iodophenylmethylmethyl group, iodophenylethylmethyl group, eye Ododiphenylmethyl group, iododichloromethyl group, iododibromomethyl group, triiodomethyl group, iodocyanomethyl group, iodocyanomethylmethyl group, iodo (methoxycarbonyl)
- Particularly preferred initiator groups that can be easily introduced into the dye include iodomethyl group, iodomethylmethyl group, iododimethylmethyl group, iodoethylmethyl group, iodopropylmethyl group, iodoisopropylmethyl group, iodobutyl.
- examples thereof include a methyl group, an iodoisobutylmethyl group, an iodopentylmethyl group, an iodopropylmethylmethyl group, an iodophenylmethyl group, an iodophenylmethylmethyl group, and an iododihalogenomethyl group.
- a in the general formula 1 is an arbitrary linking group, and A may be absent.
- an initiating group is introduced into the dye without a linking group.
- linking groups include hydrocarbon groups such as alkylene groups, alkynylene groups, vinylene groups, phenylene groups, naphthylene groups, and phenylene alkylene groups; ester groups, amide groups, ketone groups, ether groups, urethane groups; Examples include a group in which the above-described hydrocarbon group is bonded with an ester group, an amide group, a ketone group, an ether group, or a urethane group. In particular, those in which A is an ester group or an amide group, or an ester group or an amide group via a hydrocarbon group are preferred because they can be easily synthesized.
- the dye polymer of the present invention can be obtained by using the dye having the initiating group of the general formula 1, but the dye polymer of the present invention can also be obtained by using the dye having the initiating group of the following general formula 2.
- Z is a fluorine atom, a chlorine atom, or a bromine atom
- X, Y, and A are the same as those in the general formula 1).
- the compound of the above general formula 2 when used, the compound of the above general formula 2, preferably chloride or bromide, is replaced with iodine, a quaternary ammonium iodide compound, an alkali metal iodide, an alkaline earth metal iodide. It is preferable to use it as a starting group-containing dye of the general formula 1 by reacting with an iodine compound such as
- the iodide having the group of the general formula 1 used in the present invention is known to be unstable to light and heat, whereas the compound having the group of the general formula 2 is synthesized, stored, dried, etc.
- the compounds having high stability and the group having the general formula 2 are commercially available as chlorides and bromides, they are not iodides having the above general formula 1 but stable general formula 2 It is preferable to synthesize a compound having the above group and use it in the present invention. Therefore, it is preferable to use the compound having the group of the general formula 2 by substituting the halogen atom with an iodine atom immediately before the start of polymerization.
- Examples of the compound having the group of the general formula 2 include compounds in which the iodine atom of the group of the general formula 1 is substituted with a halogen atom such as a chlorine atom or a bromine atom. It is preferable that Z is a bromine atom in that it is easy to introduce into.
- the halogen exchange reaction of the above chlorine atom or bromine atom with an iodine atom is conventionally known and is not particularly limited, but it can be carried out in a solvent, preferably at 30 to 120 ° C., more preferably at 50 to 100 ° C.
- iodine compounds used for iodine substitution include iodine; quaternary ammonium salts such as tetramethylammonium iodide, tetraethylammonium iodide, and benzyltrimethylammonium iodide; iodine such as lithium iodide, sodium iodide, and potassium iodide.
- Alkali metal iodides; alkyl earth metal iodides such as magnesium iodide, strontium iodide, calcium iodide and barium iodide.
- Preferred iodine compounds used for iodine substitution are alkali metal iodides and iodide quaternary ammonium salts.
- Alkali metal salts are easily soluble in organic solvents, especially polar solvents such as dimethylacetamide, dimethyl sulfoxide, N-methylpyrrolidone, etc., so alkali metal bromides and alkali metal chlorides generated by halogen substitution are used as the above solvents. It precipitates without dissolving, and the iodine substitution reaction is preferable because it proceeds in the direction of substitution with iodine.
- the use of a quaternary ammonium salt is also preferable for the same reason as described above since the salt can be dissolved in an organic solvent.
- dye which has the initiating group of General formula 1 obtained by these iodine substitution reaction It can use for living radical polymerization as it is, without isolating.
- the dye polymer of the present invention can be obtained using the above group of the dye, but the dye is the general formula 1 or the general formula
- a reactive group such as a hydroxyl group, a carboxyl group, an amino group, an isocyanate group, or a glycidyl group possessed by the dye is substituted with the group of the general formula 1 or 2 and the reactive group.
- the compound a having a group capable of reacting with can be used after reacting.
- the dye when the dye has a carboxyl group, a method of reacting a compound a having a functional group such as a hydroxyl group, an amino group, or a glycidyl group with the dye, and when the functional group of the dye is an amino group, a carboxyl group or an acid anhydride Compound, acid halide, method of reacting compound a having a functional group such as glycidyl group, and functional group such as carboxyl group, acid anhydride, acid halide, isocyanate group, glycidyl group when the functional group of the dye is a hydroxyl group
- the group represented by the general formula 1 or the general formula 2 is reacted by a method of reacting the compound a having a functional group such as a carboxyl group or an amino group. The compound which has is obtained.
- a dye having a hydroxyl group, a carboxyl group or an acid derivative group thereof, or an amino group is used to have a group (carboxyl group, an acid derivative group or a hydroxyl group) that can react with the functional group, and It is particularly preferable to obtain a dye having the group of the general formula 1 or 2 by reacting the compound a having the group of the general formula 1 or the general formula 2.
- the dye and the initiating group are linked by an ester group or an amide group.
- the derivative group of the carboxyl group means a carboxyl group acid anhydride, an acid halide such as acid chloride or acid bromide, or a lower alcohol ester of a lower alcohol having 1 to 20 carbon atoms, preferably 1 to 8 carbon atoms. .
- a dye having a group of the above general formula 2 by reacting a dye having a hydroxyl group, a carboxyl group or an acid derivative group thereof or an amino group with an acid of the following general formula 3 or an acid derivative thereof or an alcohol of the following general formula 4 It can be.
- Z, X, and Y are the same as described above, and B is an arbitrary linking group.
- the compound of formula 3 and the acid derivative as compound a include chloroacetic acid, ⁇ -chloropropionic acid, ⁇ -chlorobutyric acid, ⁇ -chloroisobutyric acid, ⁇ -chlorovaleric acid, ⁇ -chloroisovaleric acid, ⁇ -chlorocapron Acid, ⁇ -chlorophenylacetic acid, ⁇ -chlorodiphenylacetic acid, ⁇ -chloro- ⁇ -phenylpropionic acid, ⁇ -chloro- ⁇ -phenylpropionic acid, bromoacetic acid, ⁇ -bromopropionic acid, ⁇ -bromobutyric acid, ⁇ -bromoiso Butyric acid, ⁇ -bromovaleric acid, ⁇ -bromoisovaleric acid, ⁇ -bromocaproic acid, ⁇ -bromophenylacetic acid, ⁇ -bromodiphenylacetic acid, ⁇ -bromo- ⁇ -phen
- alcohols of the general formula 4 include, for example, 1-chloroethanol, 1-bromoethanol, 1-iodoethanol, 1-chloropropanol, 2-bromopropanol, 2-chloro-2-propanol, 2-bromo-2-methylpropanol, 2-phenyl-1-bromoethanol, 2-phenyl-2-iodo-ethanol, and the like.
- the carboxyl group is ethylene It may be a compound having a group of general formula 2 and a terminal hydroxyl group reacted with a hydroxyl group at one terminal of a diol such as glycol, propylene glycol or butanediol or polyglycol thereof.
- the reaction of the dye having a hydroxyl group, a carboxyl group or an acid derivative group thereof, or an amino group with the compound of the general formula 3 or 4 may be a conventionally known method and is not particularly limited.
- a catalyst such as an azeotropic solvent, paratoluenesulfonic acid or tetrabutyl titanate is added as necessary, and the pressure is reduced to 50 to 250 ° C., More preferably, the reaction is carried out at 80 to 200 ° C.
- a dehydrohalogenation reaction is carried out at ⁇ 20 ° C.
- esterification or amidation reaction is carried out using dicyclohexylcarbodiimide or the like as a dehydrating condensation agent.
- the coloring matter used in the present invention is an organic coloring matter, for example, azo type, cyanine type, phthalocyanine type, perylene type, perinone type, diketopyrrolopyrrole type, quinacridone type, isoindolinone type used for pigments and dyes, Isoindoline, azomethine, dioxazine, quinophthalone, anthraquinone, indigo, azo metal complex, quinoline, diphenylmethane, triphenylmethane, xanthene, lumogen, coumarin, fluorescein A dye or a fluorescent dye. If it is these structures, it will not specifically limit.
- azo dyes include soluble monoazo pigments, insoluble monoazo pigments, disazo pigments and polyazo pigments that are condensed azo
- soluble monoazo pigments include PR (CI Pigment Red). ) -48, PR-49, PR-50, PR-51, PR-52, PR-53, PR-57, PR-58, PR-60, PR-63, PR-64, PO (C.I. Pigment Orange) -17, PO-18, PY (CI Pigment Yellow) -61, PY-62, and the like, and their sodium salts, barium salts, strontium salts, lake salts of calcium salts, and the like.
- these soluble monoazo pigments can be used even if they have a structure that is not raked with a metal (dye).
- insoluble mono-di-condensed azo dyes include PR-1, PR-2, PR-3, PR-5, PR-21, PR-38, PR-41, PR-112, PR-114, PR- 144, PR-146, PR-150, PR-166, PR-170, PR-185, PR-187, PR-214, PR-242, PO-5, PO-13, PO-16, PO-34, PO-36, PBr (CI Pigment Brown) -25, PY-1, PY-3, PY-10, PY-12, PY-13, PY-14, PY-17, PY-55, PY- 74, PY-81, PY-83, PY-93, PY-94, PY-95, PY-97, PY-154, PY-166, PY-167, PY-180 and the like.
- cyanine dyes that is, polymethine dyes include cyanine dyes, merocyanine dyes, squalium dyes and the like. Specific examples thereof include DEOPC, DEOTC, IR-125, IR-144, styryl-6,
- phthalocyanine dyes include PB (CI Pigment Blue) -15, PB-15: 1, PB-15: 2, PB-15: 3, PB-15: 4, PB-15: 5, PB-15: 6, PB-17: 1, copper phthalocyanine such as PG (CI Pigment Green) -7, PG-36, PB-37, metal-free phthalocyanine of PB-16,
- zinc phthalocyanine, chlorinated zinc phthalocyanine, aluminum phthalocyanine, manganese phthalocyanate are different in the central metal. Emissions, tin phthalocyanine, vanadium phthalocyanine, titanium phthalocyanine, sub phthalocyanine boron complex, supermarkets phthalo
- perylene dyes examples include PR-123, PR-149, PR-178, PR-179, PR-190, PR-224, PV (CI Pigment Violet) -29, PBk (CI Pigment Black). ) -31, PBk-32, etc.
- perinone dyes examples include PO-43 and PR-194
- examples of diketopyrrolopyrrole dyes include PR-254, PR-255, PR-264.
- quinacridone dyes include PV-19, PR-122, PR-202, PR-206, PR-207, PR-209. , PO-48, and the like.
- isoindoline dyes examples include PY-139, PY-185, PO-66, PO-69, and PR-260. Etc. it includes, as the isoindolinone pigment, PY-109, PY-110, PY-173, such as PO-61 and the like.
- Examples of azomethine dyes include PY-129, examples of dioxazine dyes include PY-23 and PV-37, examples of quinophthalone dyes include PY-138, and examples of anthraquinone dyes. PY-23, PY-108, PO-51, PR-168, PR-177, PB-60, alizanin red and the like.
- Examples of indigo dyes include thioindigo dyes, PB-66, PB-63, PR-88, PR-181, PBr-27, indigo carmine and the like can be mentioned.
- Examples of the azo metal complex dye include PG-8, PG-10, PY-129, PY-150. , PY-153, PY-65, PO-68, PR-257, and the like.
- Dyes can also be used, for example, quinoline dyes such as quinoline yellow; diphenylmethane dyes such as auramine; triphenylmethane dyes such as methyl violet, crystal violet, and diamond green; rhodamine 6G, rhodamine, rhodamine B Rhodamine 3B, Exin Red, Eosin G, Basic Yellow HG, Brilliant Sulfoflavin FF, Alkaline Blue as PB-18, PB-19, PB-56, PB-57, PB-61, PB-56: 1, PB-61 : Xanthene dyes such as 1; Lumogen dyes such as Lumogen L Yellow, Lumogen L Brilliant Yellow; Coumarin 110, Coumarin 153, Coumarin 480, Coumarin 6H, Coumarin 6, Coumarin, Dihydroxymethyl Coumarin Coumarin-based dyes such as.
- quinoline dyes such as quinoline yellow
- diphenylmethane dyes such as auramine
- fluorescein dyes and other fluorescent dyes, such as an acridine skeleton, a carbazole skeleton, a pyrene skeleton, and the like.
- fluorescein dye As the fluorescein dye, As the acridine dye, Etc.,
- Examples of pyrene dyes include There are no particular limitations.
- the pigment raw material compound is a raw material for the pigment, dye, and fluorescent dye described above, and is not particularly limited.
- the coupling component contains, for example, ⁇ -naphthols, ⁇ -oxynaphthoic acid, naphthol AS, acetoacetyl allylide, pyrazolone, benzimidazolone, etc.
- the diazo component include aniline, methylaniline, dichloroaniline, and nitroaniline.
- examples of a phthalocyanine-based dye examples include phthalodinitrile, phthalic anhydride, and phthalimide, and anthraquinone.
- the dyes include aminoanthraquinone and aminonaphthalene.
- the quinacridone dye include p-xylene, benzoquinone, hydroquinone, anthranilic acid, aniline, and dimethylsuccinic acid.
- Indigo dyes include aniline, anthranilic acid, benzenesulfochloride, thiophenol, diphenyl sulfide, benzeneethyl dithiocarbonate, etc.
- dioxazine dyes aminoethylcarbazole, tetrachlorobenzoquinone, aminoethoxybenzene Examples thereof include phenylamide and dichlorodi (methylamido) benzoquinone.
- perylene dyes examples include perylene tetracarboxylic acid anhydride, acenaphthene, naphthalic acid anhydride, naphthalic acid imide, perylene tetracarboxylic acid imide, etc.
- perinone dyes examples include acenaphthene and naphthalene tetracarboxylic acid are used.
- isoindoline dyes include tetrachlorophthalimide, diaminobenzene, and 2-cyano-tetrachlorobenzoic acid.
- isoindoline dyes include phthalodinitrile, aminoiminoisoindoline, and diimino.
- examples include isoindolinone and cyanoacetanilide.
- metal complex dyes include dihydroxyquinoline, aminoiminoisoindoline, and aminobenzimidazole.
- examples of quinophthalone dyes include phthalic anhydride and quinaldine. It is, when the diketopyrrolopyrrole pigments, succinic acid esters, such as benzonitriles are exemplified, in the case of xanthate-based dye, resorcin, thymol, and the like phthalic anhydride.
- the above pigments or pigment raw materials can be used in the present invention, and the present invention is not particularly limited to those described herein, and those having structures not described can also be used.
- an initiator group is introduced into these dyes (or dye raw material compounds) using a compound in which the above-described reactive groups such as a hydroxyl group, a carboxyl group, an acid derivative group thereof, and an amino group are bonded. Those having the reactive group bonded thereto can be used as they are. Moreover, even if it is a pigment
- the introduction method is not particularly limited. For example, when an amino group is introduced, the dye can be nitrated by a conventionally known method and reduced to obtain an amino group, or a methyl group is oxidized to form a carboxyl group. It can be reduced to a methylol group, or a methylol group can be introduced by replacing formaldehyde with a benzene ring or the like.
- the catalyst used in the living radical polymerization of the present invention will be described.
- a compound that becomes a radical capable of extracting iodine of an initiating group or iodine of a polymer terminal is used.
- the present invention has the property.
- a compound having a phosphorus atom, a compound having a nitrogen atom, or a compound having an oxygen atom is preferable.
- Examples of the compounds having phosphorus atoms include phosphorus halides having iodine atoms, phosphite compounds, phosphinate compounds, imide compounds as compounds having nitrogen atoms, phenol compounds as compounds having oxygen atoms Compounds, iodooxyphenyl compounds, vitamins, and these compounds are not particularly limited.
- the compound having a phosphorus atom is a phosphorus halide containing an iodine atom, a phosphite compound, a phosphinate compound, such as dichloroiodrine, dibromoiodrine, phosphorus triiodide, Dimethyl phosphite, diethyl phosphite, dibutyl phosphite, diperfluoroethyl phosphinate, diphenyl phosphite, dibenzyl phosphite, bis (2-ethylhexyl) phosphite, bis (2,2,2-trifluoroethyl) Examples thereof include phosphite, diallyl phosphite, ethylene phosphite, ethoxyphenyl phosphinate, phenylphenoxy phosphinate, ethoxymethyl phosphinate, phenoxymethyl phosphinate and the
- imide compounds such as succinimide, 2,2-dimethylsuccinimide, ⁇ , ⁇ -dimethyl- ⁇ -methylsuccinimide, 3-ethyl-3-methyl-2,5-pyrrolidinedione, cis -1,2,3,6-tetrahydrophthalimide, ⁇ -methyl- ⁇ -propylsuccinimide, 5-methylhexahydroisoindole-1,3-dione, 2-phenylsuccinimide, ⁇ -methyl- ⁇ -phenylsuccinimide, 2 , 3-diacetoxysuccinimide, maleimide, phthalimide, 4-methylphthalimide, N-chlorophthalimide, N-bromophthalimide, N-bromophthalimide, 4-nitrophthalimide, 2,3-naphthalenecarboximide, pyromellitic diimide, 5- Bromoiso-India Le-1,3-dione, N-
- Compounds having an oxygen atom include phenolic compounds that are phenolic hydroxyl groups having a hydroxyl group in the aromatic ring, iodooxyphenyl compounds that are iodinated products of phenolic hydroxyl groups, vitamins, and phenols such as phenol and hydroquinone. , Methoxyhydroquinone, t-butylphenol, t-butylmethylphenol, catechol, resorcin, di-t-butylhydroxytoluene, dimethylphenol, trimethylphenol, di-t-butylmethoxyphenol, hydroxystyrene polymer or hydroxyphenyl Examples include group-supported polymer fine particles.
- iodooxyphenyl compound examples include thymol iodide, and examples of vitamins include vitamin C and vitamin E. One or more of these may be used and is not limited to these specific examples.
- addition polymerizable monomer used in the present invention will be described.
- it is an addition polymerizable monomer, it will not specifically limit, A conventionally well-known monomer is used.
- a monomer having a functional group such as a carboxyl group, a glycidyl group, an amino group, an isocyanate group, or a hydroxyl group can be easily used, and the functional group can be introduced into the dye polymer using these monomers. .
- addition polymerizable monomers include, for example, styrene, vinyl toluene, vinyl hydroxybenzene, chloromethyl styrene, vinyl naphthalene, vinyl biphenyl, vinyl ethyl benzene, vinyl dimethyl benzene, ⁇ -methyl styrene, ethylene, propylene, isoprene, butene, butadiene.
- Monomers containing hydroxyl groups include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, and 6-hydroxyhexyl.
- Mono (meth) acrylates of alkylene glycols such as (meth) acrylate, cyclohexanedimethanol mono (meth) acrylate, cyclohexanediol mono (meth) acrylate,
- a monomer having an acid group (carboxyl group, sulfonic acid, phosphoric acid)
- a monomer having a carboxyl group acrylic acid, methacrylic acid, maleic acid, acrylic acid dimer, itaconic acid, fumaric acid, croton And monomers obtained by reacting maleic anhydride, succinic anhydride, phthalic anhydride, etc.
- hydroxyalkyl (meth) acrylates such as 2-hydroxyethyl (meth) acrylate and 4-hydroxybutyl (meth) acrylate
- monomer having a sulfonic acid group examples include styrene sulfonic acid, dimethylpropyl sulfonic acid (meth) acrylamide, ethyl sulfonate (meth) acrylate, ethyl sulfonate (meth) acrylamide, and vinyl sulfonic acid.
- monomers having an acid group include (di, tri) meta Such Leroy b carboxyethyl phosphoric acid ester and the like, those one or more are used.
- the acid value of the polymer provided by these acid groups is not particularly limited.
- the monomers having primary amino groups include vinylamine, allylamine, aminostyrene, 2-aminoethyl (meth) acrylate, 2-aminopropyl (meth) acrylamide and the like.
- Examples of the monomer having an amino group include vinylmethylamine, allylmethylamine, methylaminostyrene, t-butylaminoethyl (meth) acrylate, tetramethylpiperidyl (meth) acrylate, and t-butylaminopropyl (meth) acrylamide. It is done.
- Monomers having a tertiary amino group include dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, pentamethylpiperidyl (meth) acrylate, N-ethylmorpholino (meth) acrylate, dimethylpropyl (meth) acrylamide, vinyl Examples include pyridine, vinyl imidazole, vinyl benzotriazole, vinyl carbazole, dimethylaminostyrene, diallylmethylamine and the like.
- Monomers having a quaternary amino group include trimethylammonium styrene chloride, dimethyllaurylaminostyrene chloride, vinylmethylpyridinyl iodide, trimethylaminoethyl (meth) acrylate chloride, diethylmethylaminoethyl (meth) acrylate chloride, and benzyl chloride. Examples thereof include dimethylaminoethyl (meth) acrylate, trimethylaminoethyl (meth) acrylate methyl sulfate, and diallyldimethylammonium salt chloride.
- oxygen atom-containing monomer examples include glycidyl (meth) acrylate, tetrahydrofurfuryl (meth) acrylate, oxetanylmethyl (meth) acrylate, morpholino (meth) acrylate, methylmorpholino (meth) acrylate, and methylmorpholinoethyl (meth) acrylate. Named,
- Nitrogen atom-containing monomers include (meth) acrylooxyethyl isocyanate, (meth) acrylooxyethoxyethyl isocyanate, and blocked isocyanate-containing (meth) acrylates blocked with isocyanates such as caprolactone, ethyleneiminoethyl Amide series such as (meth) acrylate, (meth) acrylamide, N, N-dimethyl (meth) acrylamide, N, N-diethyl (meth) acrylamide, N-methylol (meth) acrylamide, N-butoxymethyl (meth) acrylamide
- Examples thereof include monomers, and monomers obtained by reacting primary and secondary amines with glycidyl group-containing monomers such as glycidyl (meth) acrylate described above. In addition, after the glycidyl group-containing monomer is polymerized, the primary and secondary amines may be reacted.
- Mono (meth) acrylates of polyfunctional hydroxyl compounds having three or more hydroxyl groups such as glycerol mono (meth) acrylate and dimethylolpropane mono (meth) acrylate; 3-chloro-2-hydroxypropyl (meth) acrylate, octafluoro Halogen atom-containing (meth) acrylates such as octyl (meth) acrylate and tetrafluoroethyl (meth) acrylate; silicon atom-containing monomers having a trimethoxysilyl group and a dimethylsilicone chain; 2- (4-benzoxy-3-hydroxyphenoxy ) UV-absorbing monomers such as ethyl (meth) acrylate, 2- (2′-hydroxy-5- (meth) acryloyloxyethylphenyl) -2H-benzotriazole, especially this monomer improves the light fastness of the dye To have In it: and the like more ethyl-.al
- a macromonomer obtained by introducing an unsaturated bond at one end of an oligomer obtained by polymerizing these monomers, and a terminal obtained by using a cobalt compound such as cobalt porphyrin as a chain transfer agent can also be used.
- a monomer having two or more addition-polymerizable groups can be used as required.
- a monomer having an addition polymerizable group and a reactive group capable of reacting with the carboxyl group or the hydroxyl group of the dye polymer may be reacted to give the polymer an addition polymerizable group.
- a pigment polymer having a carboxyl group obtained by polymerizing methacrylic acid as a copolymerization component is reacted with glycidyl methacrylate to introduce a methacryl group, or 2-hydroxyethyl acrylate is copolymerized as a monomer.
- An acrylic group can be introduced by reacting acryloyloxyethyl isocyanate with a dye polymer having a hydroxyl group obtained by polymerization as a component, and the dye polymer having these addition polymerizable groups can be converted into an ultraviolet curable or electron beam curable polymer. It can be.
- the dye polymer into which the acid group is introduced is neutralized with a conventionally known alkaline substance
- the dye polymer is dissolved, dispersed, and emulsified in water.
- alkaline substance include amines such as ammonia, diethanolamine, triethanolamine, morpholine, trimethylamine, and triethylamine, and hydroxides such as sodium hydroxide, potassium hydroxide, and lithium hydroxide.
- radical polymerization initiator used in the present invention conventionally known ones are used and are not particularly limited, and commonly used organic peroxides and azo compounds can be used. Specific examples include benzoyl peroxide, dicumyl peroxide, diisopropyl peroxide, di-t-butyl peroxide, t-butyl peroxybenzoate, t-hexyl peroxybenzoate, t-butyl peroxy-2-ethylhexa Noate, t-hexylperoxy-2-ethylhexanoate, 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane, 2,5-dimethyl-2,5-bis (t -Butylperoxy) hexyl-3,3-isopropyl hydroperoxide, t-butyl hydroperoxide, dicumyl hydroperoxide, acetyl peroxide, bis (4-tert-butylcycl
- the dye polymer of the present invention can be obtained by polymerization using at least the initiator-containing dye of the general formula 1, the addition polymerizable monomer, the radical polymerization initiator and the catalyst, or the initiator group.
- the dye polymer of the present invention can be obtained by reacting with another compound as a color former.
- the molecular weight of the polymer can be controlled by the amount of the initiating group.
- an arbitrary molecular weight or the magnitude of the molecular weight can be controlled.
- the polymerization method of the present invention there may be a side reaction that is a coupling reaction or disproportionation reaction between polymer radicals, and the actual molecular weight becomes larger than the set molecular weight instead of the theoretical molecular weight described above.
- the polymerization may be stopped and the molecular weight may be smaller than the set molecular weight.
- a polymer in which a dye is bonded to the terminal without this side reaction is preferable. Even if the molecular weight is increased by coupling or the molecular weight is stopped and the molecular weight is smaller than the set molecular weight, the dye polymer of the present invention is used. Since the dye is bonded to the polymer, the dye polymer obtained with the side reaction can be used as the dye polymer of the present invention without any problem.
- the radical polymerization initiator is used in an amount of 0.001 to 0.1 mol times, more preferably 0.002 to 0.05 mol times based on the number of moles of monomers.
- amount of the initiator used is too small, the polymerization is insufficient, and when the amount of the initiator used is too large, there is a possibility that a polymer in which the dye is not bound is formed.
- the amount of the catalyst used in the present invention is not more than the number of moles of the radical polymerization initiator. If the number of moles is too large, the polymerization is too controlled and the polymerization does not proceed.
- the amount of catalyst used is arbitrarily determined and is not particularly limited within the range of the above blending ratio.
- the polymerization method in the present invention may be carried out in bulk by adding a radical polymerization initiator and a catalyst to a dye as a monomer, but is preferably solution polymerization in a solvent capable of dissolving the dye.
- the solid content of the polymerization solution is not particularly limited, but is 5 to 80% by mass, preferably 10 to 60% by mass, and a concentration at which the dye having the group of the general formula 1 is dissolved is preferable.
- the solvent is not particularly limited as long as it is a solvent capable of dissolving the dye.
- hydrocarbon solvents such as hexane, octane, decane, isodecane, cyclohexane, methylcyclohexane, toluene, xylene, ethylbenzene, cumene; methanol, ethanol , Propanol, isopropanol, butanol, isobutanol, hexanol, benzyl alcohol, cyclohexanol and other alcohol solvents; ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, methyl cellosolve, ethyl cellosolve, butyl cellosolve, propylene glycol monomethyl ether, propylene glycol Monoethyl ether, propylene glycol propyl ether, diglyme, triglyme, butyl ether Bitoru,
- Ether solvents such as diethyl ether, dimethyl ether, dipropyl ether, methylcyclopropyl ether, tetrahydrofuran, dioxane, anisole; ketone solvents such as dimethyl ketone, diethyl ketone, isobutyl methyl ketone, cyclohexanone, isophorone, acetophenone; methyl acetate, acetic acid Ester solvents such as ethyl, butyl acetate, propyl acetate, methyl butyrate, ethyl butyrate, caprolactone, methyl lactate, ethyl lactate; halogenated solvents such as chloroform, dichloromethane, dichloroethane; formamide, dimethylformamide, dimethylacetamide, pyrrolidone, methylpyrrolidone Amide solvents such as caprolactam; dimethyl sulfoxide, sulfolane, t
- the polymerization temperature in the present invention is not particularly limited, and is 0 ° C. to 150 ° C., more preferably 30 ° C. to 120 ° C.
- the polymerization temperature is adjusted by the half-life of the radical polymerization initiator used.
- the polymerization time is preferably continued until the monomer runs out, but is not particularly limited. For example, 0.5 to 48 hours, practical time is preferably 1 to 24 hours, and more preferably 2 hours. Time to 12 hours.
- the atmosphere of the polymerization system is not particularly limited, and may be an air atmosphere, that is, oxygen may be present in the system within a normal range, and if necessary, it is performed under a nitrogen stream to remove oxygen. May be. Further, the polymerization may be performed under light shielding, and there is no problem even if it is performed in a transparent container such as glass. Moreover, although the monomer etc. to be used may remove impurities by distillation, activated carbon, an alumina, etc., a commercial item can also be used as it is.
- the polymer portion of the dye polymer of the present invention can have various higher order structures. For example, homopolymer obtained by polymerizing one type of monomer, random copolymer obtained by copolymerizing two or more types of monomer, block copolymer such as AB type block copolymer and random block copolymer, etc. A structure such as a gradient copolymer can be taken. In the case of a homopolymer, one type of monomer is used at the time of polymerization, and in the case of random copolymerization, two or more types of monomers are mixed and polymerized.
- one or more kinds of polymers are first polymerized to obtain an A polymer block, and the terminal of the A polymer block is alive as an iodide in the living polymerization.
- the monomer is added and polymerized, polymerization starts from the end of the A polymer block to form a B polymer block, and an AB type block copolymer can be obtained.
- a monomer can be added and polymerized to obtain a triblock copolymer such as ABC type or ABA type, and further a tetrablock copolymer can be obtained.
- the molecular weight of the polymer bonded to the dye polymer of the present invention is 1,000 to 50,000 as the number average molecular weight in terms of polystyrene as measured by gel permeation chromatography (hereinafter referred to as GPC), more preferably 5 , 30,000 to 30,000. Furthermore, the molecular weight distribution (hereinafter referred to as PDI), which is the ratio of the number average molecular weight to the weight average molecular weight, can be reduced to 1.3 or less by the polymerization of the present invention. Further, a coupling reaction due to a side reaction may occur and the molecular weight distribution may increase, but the PDI of the dye polymer of the present invention in which the dye is bonded to the polymer is not particularly limited.
- GPC gel permeation chromatography
- the dye material having the group of general formula 1 or 2 is similarly polymerized as the starting compound to obtain a dye material polymer, and then reacted with another compound. To form a dye and obtain a dye polymer.
- the coloring reaction performed after polymerization is conventionally known and is not particularly limited.
- the polymerization of the present invention is performed to obtain a coupler polymer, and then the diazo compound is reacted to obtain the dye polymer of the present invention.
- the dye polymer of the present invention can be obtained by polymerizing by using an azo component having an initiating group to form an azo component polymer and then reacting with a coupler component.
- an initiating group when it is bonded to phthalodinitrile, it is used to form a phthalodinitrile polymer, and then urea and a metal salt such as copper are used to obtain a phthalocyanine-based dye polymer. be able to.
- the mass of the pigment contained in the pigment polymer is 1 to 50 mass%, more preferably 2 to 30 mass%.
- the pigment content is less than 1% by mass, the color of the pigment polymer is too small.
- the pigment content exceeds 50% by mass, the polymer component is too small and unreacted pigments are mixed in the pigment polymer. there's a possibility that.
- the dye polymer obtained as described above may be used as-polymerized polymer solution as it is, or when sodium salt or the like is contained in the polymer solution, the presence of the sodium salt is useful for the use of the dye polymer. If there is an obstacle, the dye polymer can be precipitated from the dye polymer solution using a poor solvent to remove the sodium salt and other impurities. Alternatively, the dye polymer solution can be removed with a dryer or a spray dryer to obtain a solid dye polymer. The dye polymer can be used as it is, or it can be dissolved again in a solvent capable of dissolving the polymer and used as a solution. Furthermore, when the dye polymer has an acid group, an aqueous solution in which an alkaline substance is dissolved may be added to the polymerization solution to make the dye polymer water-soluble.
- the dye polymer of the present invention is used for preparing a composite pigment that is a composition of a dye polymer and a pigment.
- the composite pigment includes (1) a method of adding a dye polymer at the time of pigment synthesis, (2) a method of synthesizing a pigment using the dye raw material polymer as a part of the raw material, and (3) a dye polymer present when kneading and dispersing the pigment , By later depositing a dye polymer and allowing the dye polymer to coexist in or on the surface of the pigment, etc., making the pigment finer, changing the crystallinity of the pigment, adjusting the surface properties of the pigment, and further improving the dispersibility of the pigment Can be achieved.
- a method for synthesizing a pigment by adding a dye polymer during the pigment synthesis (1) will be described.
- a pigment is synthesized by adding a pigment polymer having the same or similar pigment structure as the pigment to the pigment raw material when synthesizing the pigment, the resulting pigment and the pigment polymer have the same or similar structure.
- the dye portion of the dye polymer is taken in or adsorbed to the pigment particles, and a pigment composition (composite pigment) in which the dye polymer and the pigment are combined is obtained.
- the pigment and its synthesis method are not particularly limited, and a pigment polymer can be added during the pigment synthesis to obtain a composite pigment.
- the pigment synthesis is preferably performed in a solvent that dissolves the dye polymer.
- the dye polymer when synthesizing an azo pigment, the dye polymer is preferably dissolved in an alkaline aqueous solution, and the diketopyrrolopyrrole pigment is formed in a solvent.
- the mass ratio of the pigment to the dye polymer used is not particularly limited, but is preferably 30:70 to 95: 5. If the amount of pigment used is too small, a dye polymer that is not adsorbed by the pigment may remain, whereas if the amount of dye polymer used is too small, the effect of using the dye polymer is small.
- This method is a method of obtaining a composite pigment by synthesizing a pigment using a pigment raw material polymer as a part of a pigment raw material.
- a pigment raw material polymer As part of the pigment synthesis raw material, other pigment raw material components are converted into pigments, and at the same time, the pigment raw material polymer also constitutes a pigment, and the pigment polymer is incorporated into the pigment particles to form the pigment particles. It becomes a composite pigment in which a dye polymer is combined.
- a composite azo pigment is obtained by coupling a coupler polymer with an azo component simultaneously with other couplers.
- a composite azo pigment can be obtained by simultaneously coupling an azo component polymer with another azo component and a coupler.
- it may be combined with an azo component polymer and a coupler component polymer or other materials to form a composite pigment.
- the dye raw material polymer species is selected in accordance with the solvent at the time of pigment synthesis.
- the amount of the dye raw material polymer used in the above method is arbitrary, but as described above, the mass ratio of the other raw material: dye raw material polymer is preferably 30:70 to 95: 5. If the amount of the pigment used is too small, there is a possibility that the dye material polymer not incorporated in the pigment may remain. On the other hand, if the amount of the dye material polymer used is too small, the effect of using the dye material polymer is small.
- the pigment polymer of the present invention is added and kneaded in the step of refining the pigment, such as pigmentation (milling with an inert salt, etc.), or in the kneading step of the pigment and the resin.
- a poor solvent is added to precipitate the dye polymer.
- the pigment polymer is precipitated in a poor solvent.
- the dye polymer is neutralized and water-soluble, the dye polymer is precipitated by changing the pH of the mixed system.
- a desired composite pigment can be obtained by adsorbing or depositing the dye polymer on the surface of the pigment particles.
- the pigment polymer of the present invention is added to the kneading system in the step of miniaturization such as pigmentation (milling of pigment and inert salt) or the kneading step of the pigment and resin. Then, if necessary, the dye polymer is deposited with a poor solvent.
- a conventionally known kneader such as a kneader, an extruder, or a ball mill is used as an apparatus to be used, and the pigment and the dye polymer are kneaded at room temperature or by heating for 30 minutes to 60 hours, preferably 1 hour to 12 hours. .
- the amount of the dye polymer used is 1 to 100% by mass, more preferably 5 to 50% by mass, based on the pigment.
- carbonate and chloride salts are blended as fine media in the kneading system to refine the pigment, and a viscous solvent such as ethylene glycol or diethylene glycol is added to lubricate the kneading. It is preferable to use it.
- the amount of the carbonate used is 1 to 30 times, preferably 2 to 20 times the weight of the pigment.
- the obtained kneaded material such as the pigment and salt is added to water to precipitate the pigment, and the salt or the like is sufficiently removed to obtain an aqueous pigment paste, which is used as it is or after being dried and pulverized.
- the dye polymer is deposited and deposited on the surface of the pigment particle by allowing the dye polymer to be present in the mixed system.
- This method is a method of using the dye polymer of the present invention as a dispersant when dispersing a pigment by a conventionally known method. In this case, other known dispersants may be used in combination.
- a poor solvent is added to the dye polymer in the obtained pigment dispersion to precipitate the dye polymer, and the dye polymer is deposited and deposited on the pigment surface.
- the dye polymer of the present invention is used as a water-based pigment dispersant or pigment coexistence polymer.
- the acid group or the basic group of the dye polymer is neutralized to make the dye polymer water-soluble. Therefore, the dye polymer is insolubilized by changing the pH of the mixture with the pigment to make the dye polymer into the pigment. Deposit and deposit on.
- the dye polymer has an acid group
- the dye polymer is neutralized with an alkaline substance, and thus neutralized and precipitated with an acidic aqueous solution.
- the dye polymer has a basic group, it is neutralized with an acidic substance. Therefore, the basic substance is added to precipitate the dye polymer.
- the dye polymer dissolved in this way becomes water-insoluble and is deposited and deposited on the pigment surface.
- the amount of pigment and dye polymer used is the same as described above. Moreover, you may dry the obtained dispersion liquid as it is.
- the pigment dispersion containing the dye polymer is used as it is or preferably as an aqueous dispersion having a pigment content of 5% by mass or less, and then an aqueous solution of an acid or alkali substance is added. Subsequently, the composite pigment of the dye polymer and the pigment of the present invention can be obtained by a method of aggregating the pigment particles by heating the dispersion as necessary.
- the composite pigment of the present invention contains a dye polymer in the pigment particles
- the dye polymer becomes a soluble component and gives a dispersed state to the pigment.
- a fine particle pigment By using a fine particle pigment, a fine particle pigment dispersion can be provided.
- a dispersing machine such as a vertical bead mill, a horizontal bead mill, or a ball mill can be used as necessary.
- the polymer portion of the dye polymer of the present invention is heat-meltable, when the resin and the composite pigment are melt-kneaded, the dye polymer acts as a dispersing agent to disperse the pigment well in the resin. It can be a colored resin.
- the pigment concentration in the colored resin is not particularly limited.
- the dye polymer or composite pigment of the present invention (hereinafter sometimes referred to as “the colorant of the present invention”) can be obtained.
- the colorant of the present invention is used as a colorant for paints, inks, coating agents, stationery, textile printing, fiber stock coloration, plastic molding, inkjet inks, color filters, ultraviolet / electron beam curing agents, toner fine particles,
- Can use dye polymers as pigment dispersants in pigment dispersions; can be used as binders in paints, inks, coating agents, stationery, textile printing, inkjet inks, color filters.
- the polymer is covalently bonded to the pigment, the polymer portion becomes a dissolving group, and the inherently poorly soluble pigment is dissolved or dispersed in a solvent or water.
- the polymer portion of the dye polymer becomes soluble and can be dispersed well in the liquid medium or in the resin by becoming meltable.
- the colorant of the present invention can be used as a conventionally known water- and oil-based paint colorant.
- a colored paint can be obtained simply by dissolving and dispersing the colorant of the present invention in a paint vehicle or the like.
- the offset ink application it can be used as a gloss coating agent colored with an aqueous OP varnish, and can also be used as a colorant such as an ultraviolet curable flexo ink.
- the gravure ink it can be used for coloring water-based flexo or gravure ink for surface printing and reverse printing, and can also be used as a coloring agent for wet urethane leather.
- the colorant of the present invention can be used as a colorant for water-based, oil-based or ultraviolet curable inkjet inks.
- the inkjet ink is aqueous, it is sufficient to neutralize and use the dye polymer having an acid group, and it is not always necessary to add a binder component, and printing can be performed by discharging the ink as it is.
- the ultraviolet curable ink-jet ink since the unsaturated bond that is cured by ultraviolet light can be introduced into the dye polymer, the unsaturated bond is used to form an ultraviolet curable dye polymer.
- the colorant of the present invention when used for stationery, it does not require a binder and can be used in any solvent / water system, and the colorant of the present invention that emits fluorescence can be used as a fluorescent color, Use of a colorant that emits light by ultraviolet rays is useful for preventing counterfeiting and for security.
- the colorant of the present invention can also be used for coloring a fiber stock solution, for colored plastics dissolved in raw material monomers and bulk polymerized, and for color toners.
- a pulverization method and a polymerization method as a method for producing a color toner.
- the dye polymer or composite pigment of the present invention is dissolved or dispersed in a monomer, suspension polymerized, or added to a toner binder solution. Suspended in water to form particle droplets, the solvent is distilled off to form fine particles, and a color toner can be obtained.
- the polymer since the polymer is bonded to the pigment surface, aggregation of the pigment after toner fixing is prevented, and high color development and high color reproducibility are exhibited. Further, the chargeability can be controlled by the functional group of the dye polymer.
- colored fine particles can also be obtained, which are colored fine particles obtained by dissolving a dye polymer in a monomer and forming particles using a suspending agent such as polyvinyl alcohol and polymerizing.
- a suspending agent such as polyvinyl alcohol and polymerizing.
- the dye polymer of the present invention does not bleed out.
- the pigment must be dispersed in use, but the pigment polymer of the present invention can be easily dissolved and thus does not require dispersion.
- a dye polymer is dissolved in a monomer and, for example, cetyl alcohol or the like is used as an oil-soluble component, and an emulsifier is used to stir at high speed to obtain an emulsion liquid of 500 nm or less, and is polymerized with a radical polymerization initiator.
- a mini-emulsion liquid can be obtained.
- the dye polymer of the present invention can be melted, it can be used as a colorant for fibers and plastics.
- a dye polymer that is compatible with plastic for example, in the case of polystyrene, the dye polystyrene, in the case of polymethacrylic resin, the dye polymethyl methacrylate, in the case of ethylene, an alkyl group having a large number of carbon atoms.
- the dye polymer of the present invention is melt-kneaded in a binder such as styrene acrylic or a polyester binder, and pulverized and classified to obtain a toner.
- a plurality of dye polymers having different hues can be mixed to produce a color tone different from that of the original dye polymer.
- a green color can be obtained by cyan and yellow
- a black color can be obtained by magenta, yellow, and blue, that is, toning can be performed.
- dye is not limited to an acquisition, The quantity of several pigment
- the dye polymer of the present invention can be used as a pigment dispersant. If the dye part of the dye polymer has the same or similar structure as the pigment to be dispersed, the dye part of the pigment and the dye polymer are the same structure, so the dye polymer is adsorbed on the pigment surface, and the dye polymer is Functions as a pigment dispersant.
- the polymer part of the dye polymer becomes a dissolved part in a solvent or water, and after the dye part adsorbs on the pigment, the polymer part maintains the dispersion stability of the pigment due to steric hindrance and electrical repulsion.
- a dispersant as a pigment dispersant for a colorant for a color filter for a color filter, further as a colorant for a paint, ink, inkjet ink, stationery color, textile printing, UV curing or electron beam curing coating agent, and the like. Can be used.
- the amount used as a dispersant for these uses is 1 to 200% by mass, more preferably 5 to 100% by mass, based on the pigment.
- the formulation and dispersion method for dispersing these pigments are conventionally known methods and are not particularly limited. Furthermore, it can also be dispersed by using one or more conventionally known dispersants in combination.
- the dye polymer of the present invention a solvent, a pigment, and a liquid medium are used, and various additives are mixed as necessary, and dispersed by a disperser.
- the pigment and the pigment dispersant are mixed in a liquid medium, premixed if necessary, and further dispersed by a disperser to obtain a pigment dispersion.
- the disperser that can be used in the present invention is not particularly limited, and conventionally known dispersers can be used. For example, a kneader, an attritor, a ball mill, a sand mill using glass or zircon, a horizontal media disperser, a colloid mill, or the like can be used.
- the pigment concentration of the pigment dispersion using the dye polymer of the present invention as a dispersant depends on the type of pigment, but in the case of an organic pigment, the pigment concentration is 0.5 to 50% by mass in the dispersion, preferably 0.5 to 30% by mass, and 10 to 70% by mass in the dispersion for inorganic pigments.
- the dispersant is preferably 5 to 500 parts by mass per 100 parts by mass of the pigment.
- the viscosity of the dispersion is arbitrary depending on the application.
- various additives can be added to the pigment dispersion.
- durability improvers such as UV absorbers and antioxidants; anti-settling materials; release agents or release improvers; fragrances, antibacterial agents, antifungal agents; plasticizers; If necessary, other dispersants, dispersion aids, pigment treatment agents, dyes, and the like can be added.
- the obtained pigment dispersion may be used as it is, but it is preferable to remove the coarse particles which may be slightly present in the centrifuge, ultracentrifuge or filter in order to improve the reliability of the pigment dispersion. .
- the dye polymer of the present invention can be used as a binder. Since the dye polymer used as the binder has a dye in the polymer, a colored coating film can be formed by applying the dye polymer solution as it is. Moreover, it is good also as a colored film
- the dye polymer of the present invention is used as a binder component for paints, offset inks, gravure inks, inkjet inks, stationery colors, and printing agents as described above. The method of use is conventionally known and is not particularly limited.
- a strong coating film can be obtained by utilizing the functional group and curing reaction.
- a pigment polymer has a carboxyl group
- a carbodiimide crosslinking agent, an oxazoline crosslinking agent, an epoxy crosslinking agent, a melamine crosslinking agent, or the like can be added as a curing agent and reacted to obtain a three-dimensional network structure.
- an isocyanate crosslinking agent, a melamine crosslinking agent, or the like can be used as a curing agent.
- the resin when it has a glycidyl group or an isocyanate group, it can be cured by adding a low-molecular compound or a high-molecular compound capable of reacting therewith to make it three-dimensional.
- a low-molecular compound or a high-molecular compound capable of reacting therewith when there is a methylol group, a methoxymethyl group, a trimethylsilyl group, etc., a compound capable of reacting with it is added and reacted, and self-condensation can be performed to make it three-dimensional.
- a dropping funnel was attached to the same reaction apparatus, and 19.8 parts of tetraamino copper phthalocyanine and 200 parts of N-methylpyrrolidone (NMP) were added and stirred and dissolved, and 12.2 parts of triethylamine was added and stirred.
- NMP N-methylpyrrolidone
- 27.5 parts of 2-bromoisobutyric acid bromide was added dropwise from the dropping funnel over 1 hour, followed by stirring at 60 ° C. for 8 hours.
- the product was precipitated by pouring into 2,000 parts of ion exchange water. Subsequently, it was filtered off, washed thoroughly with ion exchange water and dried.
- 35.2 parts of tetra (2-bromoisobutyric acid amide) copper phthalocyanine as a bluish green powder were obtained. The yield was 91.5%. This is referred to as cyanine-4.
- the above cyanine-1 is considered to have an average of one 2-bromoisobutyric acid amide group introduced into the phthalocyanine ring.
- five peaks were confirmed. This is considered to be a mixture of these by forming a mono-, di-, tri-, or 4-substituent in the synthesis of the raw material nitro copper phthalocyanine by producing copper phthalocyanine into which no nitro group has been introduced. It is done.
- the amide bond was confirmed by IR, and the elemental analysis showed that the bromine atom was 10.21%.
- the peak was broad and could not be analyzed due to the presence of copper atoms.
- the structural formula is as follows.
- Synthesis Example 3 Dioxazine Violet Initiator (Dioxazine-2) Using the same apparatus as in Synthesis Example 1, it was dissolved in 20 parts of PV-23 as dioxazine violet and 130 parts of concentrated sulfuric acid. Next, the mixture was cooled to 5 ° C. or lower, and 100 parts of a concentrated sulfuric acid / concentrated nitric acid 1/1 mass mixture was gradually added so that the reaction temperature did not exceed 5 ° C., and further stirred at 5 ° C. for 3 hours. . The reaction solution was gradually added to 1,500 parts of ice water to precipitate the product. Subsequently, this was separated by filtration, washed well with ion-exchanged water and dried to obtain 21.5 parts of dinitrodioxazine violet as a dark purple powder.
- dioxazine-2 the nitro group was reduced to an amino group, which was further amidated with 2-bromoisobutyric acid bromide, and 21.2 parts of di (2-bromoisobutyric acid amide) dioxazine violet which was a deep purple powder Got. This is referred to as dioxazine-2.
- Coupler Initiator (Coupler-1) A dropping device was attached to the same reaction apparatus as in Synthesis Example 1, 100 parts of N-methylpyrrolidone (NMP) and 27.8 parts of naphthol ASBS-D were charged and dissolved, and 10.1 parts of triethylamine was added. Next, 22.9 parts of 2-bromoisobutyric acid bromide was dropped from the dropping apparatus over 1 hour, and then the mixture was heated to 60 ° C. and reacted for 5 hours. The reaction solution was poured into 1,000 parts of ion-exchanged water while being stirred, and the product was precipitated, filtered, and washed thoroughly with ion-exchanged water. Then it was dried. As a light brown powder, 40.3 parts of 2-bromoisobutyric acid amide naphthol ASBS-D was obtained. This is referred to as coupler-1.
- Synthesis Example 5 Blue Disazo Initiator (Disazo Blue-2)
- a reaction apparatus similar to that of Synthesis Example 1 500 parts of water was added and cooled to 5 ° C. or lower. To this was charged 24.8 parts of 4,4'-diaminophenylsulfone and 330 parts of concentrated hydrochloric acid was added. Subsequently, 138 parts of 10% sodium nitrite was added to diazotize.
- Red monoazo initiator (monoazo red-2) It carried out similarly to the synthesis example 5 except having used aniline for an azo component, and obtained the red monoazo dye which is a yellowish red powder. This is referred to as monoazo red-2.
- the structure was confirmed by NMR and IR in the same manner as in Synthesis Example 3, and the purity of HLPC was 99%.
- the structural formula is as follows.
- Disazo Yellow-2 Disazo Yellow Initiator (Disazo Yellow-2)
- disazo Yellow-2 Disazo Yellow-2
- nitro group-containing paranitroaniline instead of 4,4′-diaminophenylsulfone and N
- N′-paraphenylenebisacetoacetamide instead of coupler-1.
- a monoazo dye was obtained, and the nitro group was reduced to an amino group in the same manner as in Synthesis Example 1, and further amidated with 2-bromoisobutyric acid bromide to substitute 2-bromoisobutyric acid amide. This is referred to as Disazo Yellow-2.
- Fluorescent dye-based initiator (Fluorescence-1) A 2-bromoisobutyric acid amidated fluorescent dye was obtained in the same manner as in Synthesis Example 4 except that 5-aminofluorescein was used instead of naphthol ASBS-D in Synthesis Example 4. This is referred to as fluorescence-1.
- NMP 600 parts, 9 parts of cyanine-4 obtained in Synthesis Example 1 and 8.334 parts of sodium iodide were added to a reaction apparatus equipped with a stirrer, a reverse flow condenser, a thermometer, a nitrogen introduction tube and a dropping device, and nitrogen was added. Heated at 80 ° C. for 1 hour while flowing. Thereafter, it was cooled to 50 ° C.
- a monomer mixture obtained by mixing and dissolving 111 parts of methyl methacrylate (MMA), 1.82 parts of azobisisobutyronitrile (AIBN) and 0.766 parts of diethyl phosphite (DEP). The mixture was heated to 70 ° C. and polymerized for 5 hours. It was 17.4% when sampling and measuring solid content. Subsequently, the pressure was reduced to remove 300 parts of NMP, and the mixture was concentrated.
- MMA methyl methacrylate
- AIBN azobisisobutyronitrile
- DEP diethyl pho
- the content of the dye was 7.1% from the aromatic ring of the dye and the number of protons of MMA. This is designated as cyanine green polymer-1.
- Tg was 92 ° C. and the thermal decomposition temperature under a nitrogen stream was 280 ° C., which was the same as that of polyMMA.
- solubility to the general organic solvent was investigated. It was diluted to a solid content of 10%, and solubilization was judged based on the presence of a clean, transparent and insoluble material.
- Soluble toluene, xylene, MEK, ethyl acetate, DMF Insoluble: Hexane
- the raw material cyanine-4 was not dissolved in a solvent other than DMF and remained in a solid powder form.
- Example 7 was a dye polymer to which a polymer having an acid value of 194 mgKOH / g
- Example 8 was 175 mgKOH / g
- Example 9 was 155.8 mgKOH / g.
- the cyanine green polymers of Examples 7 to 9 were added to a mixed solution of water and aqueous ammonia, a blue green aqueous solution was formed, and the dye polymer of the present invention was dissolved in water without precipitation. Further, all of these were confirmed to have UV absorption in GPC, and their molecular weights almost coincided with the molecular weights of RI measurement.
- Example 10 to 17 Using the same apparatus as in Example 1, 600 parts of NMP, 9 parts of disazo red-2 obtained in Synthesis Example 7 and 4.77 parts of sodium iodide were added and treated in the same manner as in Example 1. Next, 111 parts of MMA, 1.82 parts of AIBN and 0.77 parts of DEP were mixed and added to another container and polymerized at 70 ° C. for 5 hours. The solid content was 17.7% and was almost polymerized. Then, as in Example 1, after concentrating, it was precipitated in a water / methanol mixed solvent, filtered, washed and dried to obtain 120 parts of disazo red polymer-1 which was yellowish red.
- the analysis was conducted in the same manner as in Example 1.
- the dye content was 7.4% from NMR, and the Mn of RI in GPC was 13,300.
- Example 10 the monomer was passed through basic alumina for purification by removing impurities such as a polymerization inhibitor, and the same experiment was conducted without using a catalyst. This is referred to as Comparative Example 1. Similarly, in Example 10, the experiment was conducted without halogen exchange reaction. This is referred to as Comparative Example 2. In both Comparative Examples 1 and 2, the polymerization was carried out and the yield was almost 100%. When the molecular weight was measured, Mn 23,000 was obtained in RI in Comparative Example 1, but there was no UV absorption. . Many peaks of raw materials were observed. Similarly, in Comparative Example 2, the molecular weight of RI was 21,500, but there was no UV absorption and many raw material peaks were observed. That is, in Comparative Examples 1 and 2, it is considered that the dye is not bonded to the polymer, and it is considered that the catalyst of the present invention and an initiating group which is an iodide are necessary.
- Example 35 A dropping device was further mounted using the same device as in Example 1. 2.5 parts of Disazo Yellow-2 of Synthesis Example 12, 200 parts of DMAc and 1.8 parts of sodium iodide were charged, and the mixture was heated and stirred at 100 ° C. for 1 hour to exchange halogen. Next, 12 parts of MMA, 0.109 part of AI and 1.0 part of AIBN were charged and heated to 70 ° C. When the temperature reached 70 ° C., a monomer mixed solution of 12 parts of MMA and 4.32 parts of AA was dropped over 3 hours, and then polymerized for 2 hours. Subsequently, operation similar to Example 1 was performed and the polymer was obtained.
- Example 2 The analysis was conducted in the same manner as in Example 1.
- This is a gradient type copolymer having a gradient in the arrangement of monomers, in which acid groups increase in accordance with the growth direction of the polymer chain because acrylic acid is gradually added. This is Disazo Yellow Polymer-1.
- Example 36 A dropping device was further mounted using the same device as in Example 1. 2.5 parts of Disazo Yellow-2 of Synthesis Example 12, 200 parts of DMAc and 1.8 parts of sodium iodide were charged, and the mixture was heated and stirred at 100 ° C. for 1 hour to exchange halogen. Next, 16.1 parts of MMA, 5.9 parts of HEMA, 0.212 parts of DEP and 0.5 part of AIBN were charged, heated to 70 ° C., polymerized for 2 hours, and further heated and stirred at 85 ° C. for 2 hours. Next, 0.04 part of hydroquinone was added, and 4.879 parts of acryloyloxyethyl isocyanate and 4.879 parts of NMP were further added and reacted at 70 ° C.
- an unsaturated bond was introduced into the monoazo red polymer-1 to which the hydroxyl group-containing polymer of Example 24 was bonded. This is designated as Monoazo Red Polymer-3.
- this polymer solution was treated in the same manner as in Example 1 to take out the polymer.
- This polymer was dissolved in a toluene / isopropanol mixed solution, and titrated with a 0.1 hydrogen chloride IPA solution using an automatic titrator, and the amine value was 52.3 mgKOH / g due to a change in conductivity. The yield was 96% and contained 7.5% of the dye.
- Comparative Example 4 The same procedure as in Comparative Example 3 was repeated except that 40 parts of MMA and 10 parts of AA were used. When the solid content was measured by sampling after 5 hours, it was found that the polymer was hardly polymerized. This is thought to be because acrylic acid inhibited the polymerization of copper and the ligand, and the polymerization did not proceed. In the ATRP method, it is difficult to polymerize a monomer having an acid group, but in the present invention, an acid group can be easily introduced into a dye polymer using a monomer having an acid group.
- Example 38 to 41 Using aniline as the azo component and a mixture of coupler polymer-1 and naphthol AS obtained in Example 32 as the coupler component, a composite pigment having a dye polymer was obtained in the same manner as in Synthesis Example 5. Moreover, the comparative example 5 which does not use a coupler polymer was also created. This is summarized in Table 7.
- Example 38 the liquid was free of sediment.
- Comparative Example 5 a bronze phenomenon was observed, and a large number of coarse particles were further settled on the bottom.
- Example 39 a slight bronzing phenomenon was observed, and there was also a precipitate at the bottom.
- Examples 40 and 41 good dispersions without bronzing and no sedimentation at the bottom were obtained. That is, this composite pigment was confirmed to be a self-dispersing pigment in which pigment particles are dispersed by solubilizing the polymer.
- Example 42 A solution of 100 parts of commercially available brominated phthalocyanine green pigment (PG-36), 200 parts of diethylene glycol and 10 parts of cyanine green polymer-9 obtained in Example 9 in 40 parts of PGM, and 800 parts of sodium chloride in a 3 L kneader. The mixture was adjusted so that the temperature was kept at 100 ° C. to 120 ° C. and ground for 8 hours to obtain a kneaded product. This was put into 2,000 parts of water, heated to 80 ° C. and stirred at high speed for 4 hours. Next, filtration and washing were performed to obtain a wet cake of pigment (pure pigment content 29.3%).
- a cyanine blue polymer-2 of Example 19 was used to obtain a composite pigment blue, and a commercially available dioxazine purple pigment (PV In the case of -23), the composite pigment violet was similarly obtained using the dioxazine polymer-1 of Example 20.
- a flask containing an aqueous polyvinyl alcohol solution was placed in a high-speed rotary stirrer, the monomer mixture was added, and the mixture was stirred at 2,000 rpm for 5 minutes.
- the system turned blue-green. Further, this was sampled and observed with an optical microscope. As a result, it was in the form of 5-10 ⁇ m spherical oil droplets colored blue.
- cyanine-4 as a raw material was used instead of cyanine green polymer-1 in the same manner as described above, cyanine-4 did not dissolve in MMA and needed to be dispersed.
- Disazo Red-2 in place of Disazo Red Polymer-1
- Disazo Blue-2 in place of Disazo Blue Polymer-2
- the dye is dissolved to 0.75% and suspension polymerization is performed in the same manner.
- the dye polymer-containing fine particles and the dye-containing polymer fine particles were immersed in toluene, ethyl acetate and MEK so as to be 5%, and left for one day.
- the pigment polymer-containing fine particles the fine particles were slightly swollen, but the supernatant was transparent.
- the dye-containing polymer fine particles were similarly swollen, and the supernatant liquid was deeply dyed in the color of the dye. This is thought to be because the dye bleeds from the fine particles.
- Fine particles can be obtained. These are fine particles useful as plastic pigments and polymerized toners. Similarly, since it dissolves in the monomer and polymerizes in the monomer, it is also useful for bulk polymerization such as MMA.
- the same operation was performed for yellow, cyan, and black, respectively, and yellow inkjet ink, cyan inkjet ink, and black inkjet ink were obtained.
- the pigment is Seika First Yellow A3 (manufactured by Dainichi Seika Kogyo Co., Ltd.), and as the dispersant, the azo yellow polymer-1 of Example 27 is used.
- the pigment is cyanine blue KBM ( Dainichi Seika Kogyo Co., Ltd.), dispersant is cyanine blue polymer-2 obtained in Example 19, black inkjet ink, pigment is carbon black (Raven 2500 Powder (U), Columbia Carbon Co., Ltd.), dispersant is The cyanine blue polymer-2 obtained in Example 19 was used.
- cyanine blue KBM Dainichi Seika Kogyo Co., Ltd.
- dispersant is cyanine blue polymer-2 obtained in Example 19
- black inkjet ink pigment is carbon black (Raven 2500 Powder (U), Columbia Carbon Co., Ltd.)
- dispersant is The cyanine blue polymer-2 obtained in Example 19 was used.
- the ink-jet ink obtained above was filled into an ink cartridge, and solid printing was performed on glossy paper for ink-jet Photolike QP (manufactured by Konica Corporation) with an ink-jet printer.
- the optical density was measured using Macbeth RD-914 (manufactured by Macbeth), and the 20 ° gloss was measured using micro-TRI-gloss (manufactured by BYK).
- vertical and horizontal straight lines were printed, and the degree of twist was visually observed to evaluate the print quality.
- the printed surface was rubbed with a finger to confirm whether gloss was reduced. Furthermore, it preserve
- the ink-jet ink obtained as described above had a very high gloss printing and good color development.
- the dye component of the dye polymer exhibits adsorptivity to the pigment and the storage stability is remarkably good.
- disazo blue polymer-1 of Example 21 was used, and for yellow, Benz polymer-2 of Example 30 and disazo yellow polymer-1 which is a gradient type dispersant of Example 35 were used. The same effect was obtained.
- UV curable paint was prepared as follows. 16.7 parts of disazo yellow polymer-2 which is a dye polymer having an unsaturated bond obtained in Example 36, polyurethane polyester diol (terephthalic acid-sebacic acid-ethylene glycol-neopentyl glycol co-condensed polyester diol, average molecular weight : 2,000) 50 parts, UV-curable urethane coating agent (urethane compound obtained by reacting 19.2 parts of hydroxypropyl methacrylate and 22.2 parts of isophorone diisocyanate), 15 parts of trimethylolpropane triacrylate 15 Parts, neopentyl glycol diacrylate 5 parts, oligoester acrylate monomer 5 parts, 2-hydroxy-2-methylpropylphenone 3 parts, 2,2-diethoxyacetophenone 2 parts, isopropanol 45 parts, tolu 45 parts down and ethyl acetate 60 parts was mixed and stirred.
- disazo yellow polymer-2 which is a
- the polycarbonate plate was spray-coated at a coating amount of 3 g / m 2 and cured at a high pressure mercury lamp of 160 w / cm ⁇ 3 and 50 m / min.
- a very transparent and yellow coated polycarbonate coated plate could be obtained. Even if the coated plate was rubbed 200 times or more with a cotton swab moistened with MEK, the coating film was not peeled off, and the result was obtained that the swab remained white and the pigment did not migrate.
- a metal plate was spray-coated and cured to obtain a transparent and clear metal plate, and the same resistance was obtained. Similar results were obtained using monoazo red polymer-3 described in Example 36.
- dye polymer of this invention is useful as a coloring material which can color easily an oil-based coating material and ink.
- Aqueous paint Perylene polymer-1 obtained in Example 26 was made into an aqueous solution having a solid content of 20% with water and aqueous ammonia to obtain a perylene pigment dispersant. Easily dissolved and free of insoluble matter. 100 parts of this dispersant solution, 100 parts of perylene pigment (PR-178) and 300 parts of water were charged in a ceramic ball mill and dispersed for 24 hours to obtain a dispersion for aqueous paint. Next, 100 parts of Watersol S-126, 5 parts of Watersol S-695, 5 parts of Watersol S-683IM and 100 parts of water were mixed and stirred, and 30 parts of the above dispersion was added and stirred. It was set as the paint-1.
- this high-concentration coloring composition containing the yellow pigment, 3 parts of the chromium complex-based negative charge control agent and 86 parts of the polyester resin used above were kneaded by a conventional method, cooled and roughly crushed, and then jet milled And then classified to obtain a fine powder of 5 to 20 ⁇ m.
- Colloidal silica was added as a fluidizing agent, mixed with the magnetic iron powder of the carrier, and copied as a yellow electrophotographic dry developer using a full-color electrophotographic copying machine, and a clear yellow image was obtained.
- Example 6 Application to stationery The fluorescent polymer-1 obtained in Example 33 is added to water, and sodium hydroxide is added to dissolve the fluorescent polymer-1 in water to obtain a yellow liquid having a solid content of 15%. It was. 100 parts of the yellow liquid, 73 parts of water, 13 parts of ethylene glycol, 4 parts of glycerin and 10 parts of thiourea were added and stirred for 10 minutes. An aqueous fluorescent color having a viscosity of 5.3 mPa ⁇ s was obtained.
- This water-based fluorescent color was tested by packing it in a plastic sign pen having a nib made of a core and plastic molding.
- this sign pen was used for writing on paper, there was no setback and a beautiful writing state with fluorescence was obtained. Further, when written on a polyethylene film, it could be written well without repelling, and could not be removed even when rubbed with a nail.
- a red pen was prepared using the monoazo red polymer-2 of Example 25, and good writing property was given.
- the average particle diameter of the pigment in the obtained pigment dispersion liquid of each color was measured, the average particle diameter was about 40 to 55 nm. Moreover, the viscosity of each dispersion liquid was measured. Table 9 summarizes the particle size and viscosity of each dispersion.
- pigment dispersion R-1 When the average particle diameter of the pigment of the obtained pigment dispersion was measured, the average particle diameter was about 45 nm. Moreover, it was 11.6 mPa * s when the viscosity of the dispersion liquid was measured. This is referred to as pigment dispersion R-1.
- a pigment dispersion Y-1 was obtained using the benzpolymer-1 of Example 29 as a dispersant for the nickel azo complex pigment (average particle size 41 nm) which was milled and refined to PY-150. The average particle size was 57 nm and the viscosity was 6.2 mPa ⁇ s.
- these pigment dispersions were stored at 45 ° C. for 4 days and the change in viscosity was measured, they were all less than 3% and showed good storage stability.
- RGB color filters were created. They have excellent spectral curve characteristics, and are robust such as light resistance and heat resistance. It has excellent properties such as excellent contrast and light transmittance, and exhibits excellent properties as an image display.
- the same plates were prepared by charging the pigments of the respective raw materials so as to have the same concentrations. At that time, it was confirmed that the dye scattered from the vent of the extruder. Since the dye polymer of the present invention was melted and mixed, it was not scattered.
- the dye polymer of the present invention gives a good pigment dispersion when used as a pigment dispersant, and can be used as a good colorant when a dye polymer and a composite pigment are used.
- a colored coating can be applied, and the transparency is high, giving a high added value to the article.
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Abstract
Description
すなわち、本発明は、リビングラジカル重合可能な重合開始基を有する色素を重合開始剤として使用し、付加重合性モノマーをリビングラジカル重合することを特徴とし、1~50質量%の色素分を含有する色素ポリマーの製造方法を提供する。
本発明で用いる重合方法は、新規なリビングラジカル重合方法であり、該リビングラジカル重合方法は、従来のラジカル重合方法を用いて、開始基を有する色素と触媒とを使用するのみで容易に実施可能であり、従来のリビングラジカル重合方法とは異なり、金属化合物やリガント、ニトロキサイド、ジチオカルボン酸エステルやザンテートなどの特殊な化合物を使用する必要がない。
上記一般反応式Iでは、ラジカル重合開始剤から発生したフリーラジカルが触媒であるXAと反応して、in siteで触媒A・が生成する。A・は、P-Xの活性化剤として作用して、この触媒作用によってP-Xは高い頻度で活性化する。
本発明で用いる開始基含有色素は下記一般式1の基を有している。
(式中のX、YおよびAは前記と同意義である。)
(上記式中において、Zはフッ素原子、塩素原子、または臭素原子であり、X、Y、Aは前記一般式1の場合と同じである。)
(式中のZ、X、Yは前記と同じであり、Bは任意の連結基である。)
などが挙げられ、アクリジン系色素としては、
などが挙げられ、
開始基1モル×モノマー分子量×モノマー対開始基モル比
で算出することができる。
まず、本発明の色素ポリマーは、色素ポリマーと顔料との組成物である複合顔料の調製に使用される。上記複合顔料は、(1)色素ポリマーを顔料合成時に添加する方法、(2)色素原料ポリマーを原料の一部として顔料を合成する方法、(3)顔料の混練や分散時に色素ポリマーを存在させ、後に色素ポリマーを析出させて、顔料の粒子内または表面に色素ポリマーを共存させる方法などで、顔料の微細化、顔料の結晶性変化、顔料の表面性質の調整、さらには顔料の分散性向上を図ることができる。
本発明の着色剤は、色素にポリマーが共有結合しており、ポリマー部分が溶解基となって、本来難溶性の色素が溶剤や水に溶解や分散すること、また、色素ポリマーのポリマー部分が高分子量で熱溶融性であり、色素ポリマーを樹脂の着色に使用した場合、色素ポリマーのブリードアウトがなく、色素ポリマーが他の物品へ移行することがないなどの利点があり、この性質を利用して前記の種々の用途に使用できる。さらには複合顔料においては、前記したように色素ポリマーのポリマー部分が可溶性となり液媒体中に、または溶融性となって樹脂中に、顔料を良好に分散させることができる。
攪拌機、逆流コンデンサーおよび温度計を取り付けた反応装置に、4-ニトロフタルイミド69.2部、第一塩化銅13.4部、尿素48部およびジクロロベンゼン(ODB)200部を仕込んで、攪拌しながら還流させた。次いで、この反応溶液をろ別し、ろ過物を1リッターのメタノールで解膠して、ろ過して水洗し、乾燥させた。青色の粉末であるテトラニトロ銅フタロシアニン69.5部を得た。収率は93%であった。
合成例1の、4-ニトロフタルイミドの代わりに、4-ニトロフタルイミド17.3部およびフタルイミド44.1部を使用する以外は同じ反応モル数で同様に反応を行い、モノニトロ銅フタロシアニン57.1部を得た。さらに合成例1と同様にして還元し、ニトロ基をアミノ基として、さらに同様にしてトリエチルアミン、2-ブロモイソ酪酸ブロマイドにてアミノ基を2-ブロモイソ酪酸アミド化し、モノ(2-ブロモイソ酪酸アミド)銅フタロシアニン20.1部を得た。収率は90.5%であった。これをシアニン-1と称す。
合成例1と同様の装置を使用して、ジオキサジンバイオレットであるPV-23の20部と濃硫酸130部に溶解させた。次いで、5℃以下に冷却して、濃硫酸/濃硝酸の1/1質量比の混合物100部を、反応温度が5℃を超えないように徐々に添加し、さらに5℃で3時間攪拌した。この反応溶液を1,500部の氷水に徐々に添加して生成物を析出させた。次いでこれをろ別し、イオン交換水でよく洗浄して乾燥し、濃紫色の粉末であるジニトロジオキサジンバイオレット21.5部を得た。
合成例1と同様の反応装置に滴下装置を装着し、N-メチルピロリドン(NMP)100部およびナフトールASBS-D27.8部を仕込んで溶解させ、トリエチルアミン10.1部を添加した。次いで滴下装置から2-ブロモイソ酪酸ブロマイド22.9部を1時間かけて滴下し、次いで60℃に加温して5時間反応させた。この反応溶液をイオン交換水1,000部に攪拌しながら注ぎ生成物を析出させ、ろ別し、さらにイオン交換水でよく洗浄した。その後乾燥した。淡褐色の粉末である2-ブロモイソ酪酸アミドナフトールASBS-D40.3部を得た。これをカップラー-1と称す。
合成例1と同様の反応装置に、水500部を入れ、5℃以下になるように冷却した。これに4,4’-ジアミノフェニルスルホン24.8部を仕込んで330部の濃塩酸を加えた。次いで、10%の亜硝酸ナトリウム138部を添加してジアゾ化した。
合成例5と同様にしてアゾ成分にアニリンを用いた以外は同様に行い、黄味の赤色粉末である赤系のモノアゾ系色素を得た。これをモノアゾレッド-2と称す。合成例3と同様にしてNMRおよびIRにて構造を確認し、HLPCでは純度99%であった。また、元素分析では臭素原子は14.7%、分光光度計にて極大吸収波長を測定したところ、λmax=516nmであった。構造式を次に記す。
合成例5と同様にしてアゾ成分にビス(4-アミノフェニル)アミンを用いた以外は同様に行い、黄味の赤色粉末である赤系のモノアゾ系色素を得た。これをジスアゾレッド-2と称す。合成例3と同様にしてNMRおよびIRにて構造を確認し、HLPCでは純度98.3%であった。また、元素分析では臭素原子は14.5%、分光光度計にて極大吸収波長を測定したところ、λmax=529nmであった。構造式を次に記す。
合成例1と同様の反応装置に、3,4,9,10-ペリレンテトラカルボン酸無水物39.2部、パラアミノフェノール21.8部、酢酸亜鉛18.3部およびODBを固形分10%になるように加えて、攪拌しながら8時間還流させた。次いで反応溶液をろ別して、メタノールでよく洗浄し、乾燥して赤褐色の粉末を得た。この赤褐色粉末を合成例1と同様にして2-ブロモイソ酪酸ブロマイドでエステル化し、2-ブロモイソ酪酸エステル置換させた。これをペリレン-2と称す。
合成例5と同様にして、4,4’-ジアミノフェニルスルホンの代わりにパラニトロアニリン、カップラー-1の代わりにアセト酢酸パラアニシダイドを使用して、ニトロ基含有のモノアゾ系色素を得、合成例1と同様にしてニトロ基を還元してアミノ基とし、さらに2-ブロモイソ酪酸ブロマイドでアミド化して、2-ブロモイソ酪酸アミド置換した。これをアゾエロー-1と称す。
合成例1と同様の装置を使用して、キナルジン14.3部、4-ニトロフタル酸21.1部、塩化亜鉛13.6部およびODB100部を仕込んで攪拌しながら2時間還流させ、ろ別し、水で良く洗浄して乾燥して4-ニトロキノリンを得た。この4-ニトロキノリンを合成例1と同様にして還元してアミノ化し、次いで2-ブロモイソ酪酸ブロマイドでアミド化して、2-ブロモイソ酪酸アミド置換した。これをキノリン-1と称す。合成例3と同様にしてNMRおよびIRにて構造を確認し、HLPCでは純度91.0%であった。また、元素分析では臭素原子は16.5%、分光光度計にて極大吸収波長を測定したところ、λmax=445nmであった。構造式を次に記す。
合成例5と同様にして、4,4’-ジアミノフェニルスルホンの代わりにパラニトロアニリン、カップラー-1の代わりにN-アセトアセタミドベンゾイミダゾロンを使用して、ニトロ基含有のモノアゾ系色素を得、合成例1と同様にしてそのニトロ基を還元してアミノ基とし、さらに2-ブロモイソ酪酸ブロマイドでアミド化して、2-ブロモイソ酪酸アミド置換した。これをベンツ-1と称す。合成例3と同様にしてNMRおよびIRにて構造を確認し、HLPCでは純度98.5%であった。また、元素分析では臭素原子は15.5%、分光光度計にて極大吸収波長を測定したところ、λmax=409nmであった。構造式を次に記す。
合成例5と同様にして、4,4’-ジアミノフェニルスルホンの代わりにパラニトロアニリン、カップラー-1の代わりにN,N’-パラフェニレンビスアセトアセタミドを使用して、ニトロ基含有のモノアゾ系色素を得、合成例1と同様にしてそのニトロ基を還元してアミノ基とし、さらに2-ブロモイソ酪酸ブロマイドでアミド化して、2-ブロモイソ酪酸アミド置換した。これをジスアゾエロー-2と称す。
合成例3のPV-23のジオキサジンバイオレットの代わりにジメチルキナクリドンを使用して同様に反応を行い、2-ブロモイソ酪酸アミド化したキナクリドンを得た。これをキナクリ-2と称す。
合成例4のナフトールASBS-Dの代わりに5-アミノフルオレセインを使用した以外は合成例4と同様にして、2-ブロモイソ酪酸アミド化された蛍光色素を得た。これを蛍光-1と称す。
攪拌機、逆流コンデンサー、温度計、窒素導入管および滴下装置を取り付けた反応装置に、NMP600部、合成例1で得たシアニン-4の9部およびヨウ化ナトリウム8.334部を添加し、窒素を流しながら80℃で1時間加熱した。その後50℃に冷却した。別容器にメタクリル酸メチル(MMA)111部、アゾビスイソブチロニトリル(AIBN)1.82部およびジエチルフォスファイト(DEP)0.766部を混合溶解して得たモノマー混合液を添加して、70℃に加温して5時間重合させた。サンプリングし固形分を測定したところ、17.4%であった。次いで、減圧して300部のNMPを除去し濃縮した。
可溶:トルエン、キシレン、MEK、酢酸エチル、DMF
不溶:ヘキサン
なお、原料のシアニン-4はDMF以外の溶媒に溶解せず、固体粉末状のままであった。
実施例1と同様の装置を使用して、NMP600部、合成例7で得たジスアゾレッド-2の9部およびヨウ化ナトリウム4.77部を添加し、実施例1と同様に処理した。次いで、別容器にMMA111部、AIBN1.82部およびDEP0.77部を混合して添加し、70℃で5時間重合させた。固形分は17.7%であり、ほとんど重合していた。次いで、実施例1と同様に、濃縮した後、水/メタノール混合溶剤に析出させ、ろ過、洗浄、乾燥して黄味赤色であるジスアゾレッドポリマー-1の120部を得た。
実施例10において、モノマーを塩基性アルミナに通して重合禁止剤などの不純物を除去して精製し、触媒を使用せずに同様に実験を行った。これを比較例1とする。また、同様に実施例10において、ハロゲン交換反応をしないで実験を行った。これを比較例2とする。比較例1および2ともに、重合は行われて、収率ともほぼ100%であったが、分子量を測定したところ、比較例1ではRIにおいてMn23,000を得たが、UVの吸収はなかった。また、原料のピークが多く観察された。同様に比較例2においてRIの分子量は21,500であったが、UVの吸収はなく、原料のピークが多く見られた。すなわち、比較例1および2では色素がポリマーに結合していないと考えられ、本発明の触媒とヨウ化物である開始基が必要であると考えられる。
合成例2~6、8~12の開始基含有色素を用いて各種の色素ポリマーを合成した。これを上記の実施例と同様にして、各種触媒およびモノマーで実験を行った。結果を表3~6にまとめた。
実施例1と同様の装置を使用して、合成例7のジスアゾレッド-2の2部、NMP200部およびヨウ化ナトリウム1.06部を添加して、同様にハロゲン置換反応をした。次いでMMA28部、DEP0.276部およびAIBN0.656部を添加して70℃で1.5時間重合した。すぐにサンプリングしたところ、固形分収率で89%であり、GPCのRIでは、Mn=12,000であり、UVではMn=12,000であった。次にBzMA24.64部、DEP0.0276部およびAIBN0.065部の混合液を添加して70℃で3時間重合した。次いでこのポリマー溶液を実施例1と同様に処理してポリマーを取り出した。
実施例1と同様の装置を使用してさらに滴下装置を装着した。合成例12のジスアゾエロー-2の2.5部、DMAc200部およびヨウ化ナトリウム1.8部を仕込んで100℃で1時間加熱攪拌しハロゲン交換した。次いで、MMA12部、AI0.109部およびAIBN1.0部を仕込んで70℃に加温した。70℃に達したところで、MMA12部およびAA4.32部のモノマー混合液を3時間にわたって滴下し、その後2時間重合した。次いで、実施例1と同様の操作を行い、ポリマーを得た。
実施例1と同様の装置を使用してさらに滴下装置を装着した。合成例12のジスアゾエロー-2の2.5部、DMAc200部およびヨウ化ナトリウム1.8部を仕込んで100℃で1時間加熱攪拌しハロゲン交換した。次いで、MMA16.1部、HEMA5.9部、DEP0.212部およびAIBN0.5部を仕込んで70℃に加温し、2時間重合し、さらに85℃で2時間加温攪拌した。次いで、ヒドロキノン0.04部を添加し、さらにアクリロイロキシエチルイソシアネート4.879部およびNMP4.879部を添加し、70℃で2時間反応させた。ゲル化もなく、固形分で100%の重合であった。さらにIRにてイソシアネートの吸収を確認したところ、2,100cm-1の吸収はなく、イソシアネートはポリマーの水酸基と反応したと考えられる。
実施例1と同様の装置を使用して、合成例7のジスアゾレッド-2の2部、NMP100部およびヨウ化ナトリウム1.06部を添加して、同様にハロゲン置換反応をした。次いでGMA3.3部、NIS0.0104部およびAIBN0.61部を添加して75℃で1.0時間重合し、サンプリングしたところ、固形分収率で74%であり、GPCのRIでは、Mn=1,500であり、UVではMn=1,436であった。次いで、MMA5.8部、BMA4.9部、BzMA4.1部、NIS0.61部およびAIBN0.61部の混合液を添加して75℃で4時間重合した。その後、ジブチルアミン3.0部を添加し80℃で1時間反応させた。IRにて940cm-1のグリシジル基が消滅し、グリシジル基の開環反応後の水酸基のピークを確認した。
攪拌機、逆流コンデンサー、温度計、窒素導入管および滴下装置を取り付けた反応装置に、NMP600部および合成例1で得たシアニン-4の6部を添加し、攪拌して溶解させ、次いで、MMA60部を添加して、窒素を30分間バブリングさせた。この窒素のバブリングを続けながら、反応容器に第一臭化銅1.68部を添加し、さらにペンタメチルジエチレントリアミン4.03部を添加した。若干発熱が見られた。そのまま70℃に加温して、5時間重合させた。実施例1と同様にして析出させポリマーを取り出した。次いでろ過し混合水溶液で洗浄し乾燥した。白っぽい緑色粉末38部を得、収率は58.6%であった。
比較例3と同様にして、モノマーをMMA40部およびAA10部を使用した以外は同様に行った。5時間後サンプリングして固形分を測定したところ、ほとんど重合していないことがわかった。これは銅とリガンドの錯形成をアクリル酸が重合を阻害し、重合が進まなかったためと考えられる。ATRP法では酸基を有するモノマーの重合は難しいが、本発明では容易に酸基を有するモノマーを使用して、色素ポリマーに酸基を導入することができるものである。
アゾ成分としてアニリンを使用して、カップラー成分として実施例32で得たカップラーポリマー-1とナフトールASの混合物を使用して、色素ポリマーを有する複合顔料を合成例5と同様の方法で得た。また、カップラーポリマーを使用しない比較例5も作成した。これを表7にまとめた。
市販のブロモ化フタロシアニン系緑色顔料(PG-36)100部、ジエチレングリコール200部および実施例9で得たシアニングリーンポリマー-9の10部をPGM40部に溶解した溶液、食塩800部を3Lのニーダーに投入し、温度が100℃~120℃を保つように調整し、8時間磨砕して、混練物を得た。これを2,000部の水に投入し、加熱して80℃まで昇温して、4時間、高速攪拌した。次いでろ過、洗浄を行い、顔料のウエットケーキ(顔料純分29.3%)を得た。得られたウエットケーキ240部を1,000部の水に投入し、再解膠し、次いで、ろ過、洗浄を行い、80℃にて一昼夜乾燥を行い、緑色の複合顔料を得た。TEM観察を行ったところ、一次粒子の平均粒子径は約30nmであった。これを複合顔料グリーンと称す。
1,000ミリリッターフラスコに、水385部およびポリビニルアルコール(DP=50、98%ケン化)12.5部を加えて溶解させた。別容器にメタクリル酸メチル90部、シアニングリーンポリマー-1の10部、ブタンジオールジアクリレート1.5部およびアゾビスイソブチロニトリル1部を添加して、シアニングリーンポリマー-1を溶解させ、モノマー混合液を得た。容易に溶解し青味緑になった。これを高速回転攪拌機にポリビニルアルコール水溶液の入ったフラスコを設置し、上記モノマー混合液を加え、2,000回転で5分攪拌した。系は青緑色に変化した。また、これをサンプリングし、光学顕微鏡で観察したところ、青く着色した5~10μmの球形の油滴状であった。
実施例31のキナクリポリマー-1を水に添加してKOHにて中和して水に溶解させ、固形分25%に調整した。不溶の色素もなく、均一に濃赤紫色透明の分散剤水溶液を得た。これに、マゼンタ顔料として、クロモファインマゼンタ6887(大日精化工業社製)100部に、この分散剤水溶液100部、エチレングリコール26.7部およびイオン交換水173.3部を添加して、攪拌しながら混合してミルベースを調製した。次いでこのミルベースを、横型メディア分散機を用いて十分に分散させた後、このミルベースに純水100部を添加して顔料分20%の顔料分散液を得た。
UV硬化性塗料を次の如く調製した。実施例36で得た不飽和結合を有する色素ポリマーであるジスアゾエローポリマー-2の16.7部、ポリウレタンポリエステルジオール(テレフタル酸-セバシン酸-エチレングリコール-ネオペンチルグリコールの共縮合ポリエステルジオール、平均分子量:2,000)50部、紫外線硬化性ウレタン系コーティング剤(ヒドロキシプロピルメタアクリレート19.2部およびイソホロンジイソシアネート22.2部を反応させて得られたウレタン化合物)70部、トリメチロールプロパントリアクリレート15部、ネオペンチルグリコールジアクリレート5部、オリゴエステルアクリレートモノマー5部、2-ヒドロキシ-2-メチルプロピルフェノン3部、2,2-ジエトキシアセトフェノン2部、イソプロパノール45部、トルエン45部および酢酸エチル60部を攪拌混合した。攪拌するだけで色素ポリマーは容易に溶解し、また、不溶物もなく良好なUV塗料が得られた。
実施例26で得られたペリレンポリマー-1を水およびアンモニア水で固形分20%の水溶液化させ、ペリレン系顔料分散剤を得た。容易に溶解し不溶物がなかった。この分散剤液100部、ペリレン顔料(PR-178)100部および水300部を陶製のボールミルに仕込み、24時間分散し水性塗料用分散液とした。次いでウォーターゾールS-126を100部、ウォーターゾールS-695を5部、ウォーターゾールS-683IMを5部および水を100部を配合して攪拌し、上記分散液を30部加えて攪拌し、塗料-1とした。
ビスフェノールAのプロピレンオキサイド付加物とフマル酸からなるポリエステル樹脂(軟化点105℃、ガラス転移点53℃、数平均分子量6,000)の微粉末70部に、実施例28で得たキノリンポリマー-1の30部を添加して、攪拌混合し、2本ロールミルにて混合溶解させた。溶融した時点で容易に色素が相溶しブツがなくなった。次いで冷却、粗砕して黄色色素を4.5%含有する高濃度着色組成物の粗砕品を得た。これをスライドガラスにのせて加熱溶融させて顕微鏡で観察したところ、粗大粒子や不溶物などはなかった。
実施例33で得た蛍光ポリマー-1を水に添加し、水酸化ナトリウムを加えて蛍光ポリマー-1を水に溶解させ、固形分15%の黄色液を得た。該黄色液100部、水73部、エチレングリコール13部、グリセリン4部およびチオ尿素10部を加えて10分間攪拌した。粘度は5.3mPa・sの水性蛍光カラーを得た。
アクリル樹脂ワニス(メタクリル酸ベンジル/メタクリル酸/メタクリル酸2-ヒドロキシエチル=70/15/15のモル比で重合させたもの:分子量12,000、酸価100mgKOH/g、固形分40%のPGMAc溶液)50部に、実施例42で得た複合顔料グリーン、複合顔料ブルー、複合顔料バイオレットをそれぞれ15部、ポリエステルポリアミド系分散剤(12-ヒドロキシステアリン酸を開始剤とするポリカプロラクトンとポリエチレンイミンの反応生成物、固形分46%)10部およびPGMAcを25部配合し、プレミキシングの後、横型ビーズミルで分散し、各色顔料分散液を得た。得られた各色の顔料分散液の顔料の平均粒子径を測定したところ、平均粒子径は凡そ40~55nmであった。また、それぞれの分散液の粘度を測定した。それぞれの分散液の粒子径と粘度を表9にまとめた。
アクリル樹脂ワニス(メタクリル酸ベンジル/メタクリル酸/メタクリル酸2-ヒドロキシエチル=70/15/15のモル比で重合させたもの:分子量12,000、酸価100mgKOH/g、固形分40%のPGMAc溶液)50部に、ミリングされて微細化されたPR-254であるジケトピロロピロール顔料(平均粒子径32nm)を15部、実施例37で得たアミノ基含有ブロックコポリマーであるジスアゾレッドポリマー-10のPGMAc溶液(固形分40%)10部およびPGMAc25部を配合し、プレミキシングの後、横型ビーズミルで分散し、顔料分散液を得た。得られた顔料分散液の顔料の平均粒子径を測定したところ、平均粒子径は凡そ45nmであった。また、分散液の粘度を測定したところ、11.6mPa・sであった。これを顔料分散液R-1と称す。
実施例2で得たシアニングリーンポリマー-2の10部、メタクリル酸メチル樹脂(比重1.5、MFR2g/min)ペレット490部および2-(3’-t-ブチル-5’-メチル-2’-ヒドロキシ-フェニル)-2H-5-クロル-ベンゾトリアゾール0.5部とを混合した後、250℃でラボ1軸押出機を用いて1回押出し、造粒して色素ポリマーを2%含有するマスターバッチを作成した。次いで、この2%マスターバッチを色素ポリマー量0.5%になるように、メタクリル酸メチル樹脂と混合して、同様に1回押出し、これをラボ成型機にてプレートを作成した。非常に透明クリアーなグリーン色のプレートを得た。
Claims (11)
- リビングラジカル重合可能な重合開始基を有する色素を重合開始剤として使用し、付加重合性モノマーをリビングラジカル重合することを特徴とし、1~50質量%の色素分を含有する色素ポリマーの製造方法。
- リビングラジカル重合可能な重合開始基を有する色素原料化合物を重合開始剤として使用し、付加重合性モノマーをリビングラジカル重合し、上記色素原料成分を色素化することを特徴とし、1~50質量%の色素分を含有する色素ポリマーの製造方法。
- 一般式1の基を有する色素または色素原料を、一般式1のI(ヨウ素)が、臭素または塩素である基を有する色素または色素原料から、ハロゲン置換によって得る請求項1~3の何れか1項に記載の色素ポリマーの製造方法。
- 色素が、アゾ系、シアニン系、フタロシアニン系、ペリレン系、ペリノン系、ジケトピロロピロール系、キナクリドン系、イソインドリノン系、イソインドリン系、アゾメチン系、ジオキサジン系、キノフタロン系、アントラキノン系、インディゴ系、アゾ金属錯体系、キノリン系、ジフェニルメタン系、トリフェニルメタン系、キサンテン系、ルモゲン系、クマリン系、フルオロセイン系または蛍光色素であり、色素原料化合物が、上記色素の原料化合物である請求項1~4の何れか1項に記載の色素ポリマーの製造方法。
- 触媒としてのリン化合物が、ヨウ素原子を含むハロゲン化リン、フォスファイト系化合物またはフォスフィネート系化合物であり、触媒としての窒素化合物が、イミド系化合物であり、触媒としての酸素化合物が、フェノール系化合物、アイオドオキシフェニル化合物またはビタミン類である請求項1~5の何れか1項に記載の色素ポリマーの製造方法。
- 色素に結合しているポリマーが、ホモポリマー、ランダムコポリマー、ブロックコポリマーまたはグラジエントコポリマーであり、その数平均分子量が1,000~50,000である請求項1~6の何れか1項に記載の色素ポリマーの製造方法。
- 付加重合性モノマーが、カルボキシル基、スルホン酸基またはリン酸基を有し、得られる色素ポリマーをアルカリ物質で中和して色素ポリマーを水溶性にする請求項1~7の何れか1項に記載の色素ポリマーの製造方法。
- 請求項1~8の何れか1項に記載の製造方法で得られたことを特徴とする色素ポリマー。
- 請求項9に記載の色素ポリマーと顔料とを含むことを特徴とする顔料組成物。
- 請求項9に記載の色素ポリマーまたは請求項10に記載の顔料組成物を含有することを特徴とする着色剤。
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Also Published As
Publication number | Publication date |
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JP5344259B2 (ja) | 2013-11-20 |
KR101394761B1 (ko) | 2014-05-15 |
US20110112242A1 (en) | 2011-05-12 |
JPWO2009157536A1 (ja) | 2011-12-15 |
EP2308932A4 (en) | 2011-10-05 |
EP2308932A1 (en) | 2011-04-13 |
EP2308932B1 (en) | 2012-11-28 |
US8546502B2 (en) | 2013-10-01 |
KR20110036088A (ko) | 2011-04-06 |
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